TDP-225/ TDP-225W/ TDP-324/ TDP-324W Series
DIRECT THERMAL BAR CODE PRINTER
USER’S
MANUAL
4.3.3 Printer Initialization......................................................................29
Mark Sensor ..........................................................................................30
5.1 LED Status..............................................................................................32
5.2 Print Problem .........................................................................................33
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Copyright Declaration
Information in this subject to change without notice and does not represent a commitment on
the part of TSC Auto ID Technology Co., Ltd.. No part of this manual may be reproduced or
transmitted in any form by any means, for any purpose other than the purchaser’s personal
use, without the expressed written permission of TSC Auto ID Technology Co., Ltd..
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1. Introduction
1.1 Product Introduction
Thank you for purchasing TSC bar code printer. Although the printer has a small footprint, it
delivers reliable, superior performance.
This printer provides direct thermal printing at user selectable speed of: 2.0, 3.0, 4.0 or 5.0 ips
for 203 dpi; 2.0, 3.0 or 4.0 ips for 300 dpi. It accepts roll feed, die-cut, and fan-fold media with
gap or black mark. All common bar codes formats are available. Fonts and bar codes can be
printed in 4 directions, 8 different alphanumeric bitmap fonts and built-in scalable font
capability. You will enjoy trouble free, high throughput for printing labels with this printer.
1.2 Compliances
CE Class B:
EN55022: 1998+A1: 2000+A2: 2003
EN55024: 1998+A1: 2001+A2: 2003 IEC 61000-4 Series
EN61000-3-2: 2006 & EN61000-3-3: 1995+A1: 2001
FCC Part 15, Class B
UL, CUL: UL60950-1
C-Tick:
CFR 47, Part 15/CISPR 22 3rd Edition: 1997, Class B
ANSI C63.4: 2003
Canadian ICES-003
TÜ V/Safety: EN60950-1 / IEC 60950-1
Wichtige Sicherheits-Hinweise
1. Bitte lesen Sie diese Hinweis sorgfältig durch.
2. Heben Sie diese Anleitung fűr den späteren Gebrauch auf.
3. Vor jedem Reinigen ist das Gerät vom Stromentz zu trennen. Verwenden Sie keine
Flüssig-oder Aerosolreiniger. Am besten eignet sich ein angefeuchtetes Tuch zur
Reinigung.
4. Die Netzanschluß-Steckdose soll nahe dem Gerät angebracht und leicht zugänglich
sein.
5. Das Gerät ist vor Feuchtigkeit zu schűtzen.
6. Bei der Aufstellung des Gerätes ist auf sicheren Stand zu achten. Ein Kippen oder
Fallen könnte Beschädigungen hervorrufen.
7. Beachten Sie beim Anschluß ans Stromnetz die Anschlußwerte.
8. Dieses Gerät kann bis zu einer Außentemperatur von maximal 40℃ betrieben werden.
CAUTION
1. HAZARDOUS MOVING PARTS IN CUTTER MODULE. KEEP FINGER AND OTHER BODY
PARTS AWAY.
2. THE MAIN BOARD INCLUDES REAL TIME CLOCK FEATURE HAS LITHIUM BATTERY
CR2032 INSTALLED. RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN
INCORRECT TYPE.
3. DISPOSE OF USED BATTERIES ACCORDING TO THE MANUFACTURER INSTRUCTIONS.
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WARNUNG!
GEFÄ HRLICHE BEWEGLICHE TEILE – FINGER UND ANDERE KÖ RPERTEILE
FERNHALTEN!
VORSICHT!
EXPLOSIONSGEFAHR BEI ERSATZ DER
BATTERIE DURCH UNZULÄ SSIGEN TYP.
VERBRAUCHTE BATTERIEN IMMER
VORSCHRIFTSGEMÄ SS ENTSORGEN!
Note：
The maximum printing ratio per dot line is 15% for this printer. To print the full web black line,
the maximum black line height is limited to 40 dots, which is 5mm for 203 DPI resolution
printer and 3.3mm for 300 DPI resolution printers..
B 급기기
(가정용 정보통신기기)
이 기기는 가정용으로 전자파 적합등록을 한 기기로서
주거지역에서는 물론 모든 지역에서 사용할 수 있습니다.
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2. Operations Overview
2.1 Unpacking and Inspection
This printer has been specially packaged to withstand damage during shipping. Please
carefully inspect the packaging and printer upon receiving the bar code printer. Please retain
the packaging materials in case you need to reship the printer.
Unpacking the printer, the following items are included in the carton.
One printer unit
One Windows labeling software/Windows driver CD disk
One quick installation guide
One power cord
One auto switching power supply
One USB interface cable
If any parts are missing, please contact the Customer Service Department of your purchased
reseller or distributor.
2.2 Printer Overview
2.2.1 Front View
TDP-225/324 model
TDP-225W/324W model
3
3
4
4
5
5
7
1
1
6
6
2
2
1. Top cover open lever
2. MicroSD card socket
3. Media view window
4. LED indicator
5. Feed button
6. Paper exit chute
7. LCD display (Option for TDP-225/324 model)
* Recommended MicroSD card specification.
SD card spec SD card capacity
V1.0, V1.1
Approved SD card manufacturer
MicroSD 128 MB Transcend, Panasonic
MicroSD 256 MB Transcend, Panasonic
MicroSD 512 MB Transcend, Panasonic
V1.0, V1.1
V1.0, V1.1
V1.0, V1.1
MicroSD 1 GB
Transcend, Panasonic
Transcend
V2.0 SDHC CLASS 6 MicroSD 4 GB
- The DOS FAT file system is supported for the SD card.
- Folders/files stored in the SD card should be in the 8.3 filename format
2
2.2.3 Rear View
TDP-225/324 model
TDP-225W/324W model
5
1
4
2
3
1
6
2
3
7
1. Power switch
2. Power jack socket
3. USB interface
4. RS-232C interface (Option for TDP-225W/324W mode)
5. Fan-fold paper entrance chute
6. Ethernet interface (Option for TDP-225/324 model)
7. USB host (Factory option for TDP-225W/324W model)
Note:
The interface picture here is for reference only. Please refer to the product specification for the
interfaces availability.
4
3. Setup
3.1 Setting Up the Printer
1. Place the printer on a flat, secure surface.
2. Make sure the power switch is set to “off”.
3. Connect the printer to the computer with the provided USB cable.
4. Plug the power cord into the AC power cord socket at the rear of the printer, and then plug
the power cord into a properly grounded power outlet.
Note: Please switch OFF printer power switch prior to plug in the power cord to printer power jack.
3.2 Loading the Media
3.2.1 Loading the Media
1. Open the printer top cover by pulling the tabs located on each side towards the front of the
printer, and then lift the top cover to the maximum open angle.
2. The media holder can be used for 1” and 1.5” media core by rotating the upper part of
label holder 180 degrees clockwise. (For TDP-225/324 model only)
1.5”
1”
5
3. Separate the media holders to the label roll width.
TDP-225/324 model
TDP-225W/324W model
4. Place the roll between the holders and close them onto the core.
TDP-225/324 model TDP-225W/324W model
Sensor
Platen roller
5. Place the paper, printing side face up, through the media guides, media sensor and place
the label leading edge onto the platen roller.
TDP-225/324 model
TDP-225W324W model
Media guides
6
6. Close the top cover gently and make sure the cover latches securely.
TDP-225/324 model TDP-225W/324W model
7. Use “Diagnostic Tool” to set the media sensor type and calibrate the selected sensor.
(Start the “Diagnostic tool” Select the “Printer Configuration” tab Click the “Calibrate
Sensor” button)
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Note:
* Please calibrate the gap/black mark sensor when changing media.
Loading path for roll labels
TDP-225/324 model
TDP-225W/324W model
8
3.2.2 Loading External Media (For TDP-225/324 model only)
1. Open the printer’s top cover and separate the media holders to fit the media width.
2. Press down the media holder lock switch to fix the media holder.
3. Feeds the media through the rear external label entrance chute. And place the paper,
printing side face up, through the media guides, media sensor and place the label leading
edge onto the platen roller.
Rear external
label entrance
4. Close the top cover gently.
5. Use “Diagnostic Tool” to set the media sensor type and calibrate the selected sensor.
(Start the “Diagnostic tool” Select the “Printer Configuration” tab Click the “Calibrate
Sensor” button)
Note: Please calibrate the gap/black mark sensor when changing media.
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3.2.3 Loading Media in Peel-off Mode (Option)
1. Refer to section 3.2.1 to load the media.
2. Open the top cover and peel-off panel after calibrated the sensor.
Peel-off panel
3. Lead the media through the backing paper opening, beneath the peel-off roller.
Peel-off roller
Backing paper opening
4. Push the peel-off panel back to the printer.
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5. Close the top cover gently.
6. Press the FEED button to test.
Backing paper (Liner)
Note:
Please calibrate the gap/black mark sensor when changing media.
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3.2.4 Loading Media in Cutter Mode (Option)
1. Refer to section 3.2.1 to load the media.
2. Lead the media through the cutter paper opening.
Cutter paper opening
3. Close the top cover gently.
4. Use “Diagnostic Tool” to set the media sensor type and calibrate the selected sensor.
(Start the “Diagnostic tool” Select the “Printer Configuration” tab Click the “Calibrate
Sensor” button)
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Note:
* Please calibrate the gap/black mark sensor when changing media.
* Cutter module specification:
Full cut: Paper thickness: 0.06 ~ 0.19 mm, 200,000 cuts
Partial cut: Paper thickness: 0.06 ~ 0.12 mm, 500,000 cuts
* Except for the linerless cutter, all regular/heavy duty/care label cutters DO NOT cut on media with glue.
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3.3 Diagnostic Tool
The Diagnostic Utility is enclosed in the CD disk \Utilities directory or can be downloaded
explore the printer's settings and status; change printer settings; download graphics, fonts,
and firmware; create printer bitmap fonts; and to send additional commands to the printer.
Using this convenient tool, you can explore the printer status and settings and troubleshoot
the printer.
Note: This utility works with printer firmware V6.00 and later versions.
3.3.1 Start the Diagnostic Tool
1. Double click on the Diagnostic tool icon
to start the software.
2. There are four features (Printer Configuration, File Manager, Bitmap Font Manager,
Command Tool) included in the Diagnostic utility.
Features tab
Interface
Printer functions
Printer setup
Printer Status
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3.3.2 Printer Function (Calibrate sensor, Ethernet setup, RTC setup………)
1. Select the PC interface connected with bar code printer.
2. Click the “Function” button to setting.
3. The detail functions in the Printer Function Group are listed as below.
Function
Description
Calibrate the sensor specified in the Printer Setup
group media sensor field
Calibrate Sensor
Setup the IP address, subnet mask, gateway for
the on board Ethernet (Please refer to next
section)
Ethernet Setup
RTC Time
Synchronize printer Real Time Clock with PC
Print a test page
Print Test Page
Reset Printer
Reboot printer
Initialize the printer and restore the settings to
factory default.
Factory Default
Dump Text
To activate the printer dump mode.
Ignore the downloaded AUTO.BAS program
Print printer configuration
Ignore AUTO.BAS
Configuration Page
Note:
For more information about Diagnostic Tool, please refer to the diagnostic utility quick start guide in
the CD disk \ Utilities directory.
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3.4 Setting Ethernet by Diagnostic Utility (Option for TDP-225/324
model)
The Diagnostic Utility is enclosed in the CD disk \Utilities directory or can be downloaded from
Ethernet interfaces. The following contents will instruct users how to configure the Ethernet by
these interfaces.
3.4.1 Using USB interface to setup Ethernet interface
1. Connect the USB cable between the computer and the printer.
2. Turn on the printer power.
3. Start the Diagnostic Utility by double clicking on the
icon.
Note: This utility works with printer firmware V6.00 and later versions.
4. The Diagnostic Utility default interface setting is USB interface. If USB interface is
connected with printer, no other settings need to be changed in the interface field.
5. Click on the “Ethernet Setup” button from “Printer Function” group in Printer Configuration
tab to setup the IP address, subnet mask and gateway for the on board Ethernet.
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3.4.2 Using Ethernet interface to setup Ethernet interface
1. Connect the computer and the printer to the LAN.
2. Turn on the printer power.
3. Start the Diagnostic Utility by double clicks on the
icon.
Note: This utility works with printer firmware V6.00 and later versions.
4. Select “Ethernet” as the interface then click on the “Setup” button to setup the IP address,
subnet mask and gateway for the on board Ethernet.
5. Click the “Discover Device” button to explore the printers that exist on the network.
6. Select the printer in the left side of listed printers, the correspondent IP address will be
shown in the right side “IP address/Printer Name” field.
7. Click “Change IP Address” to configure the IP address obtained by DHCP or static.
The default IP address is obtained by DHCP. To change the setting to static IP address,
click “Static IP” radio button then enter the IP address, subnet mask and gateway. Click
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“Set IP” to take effect the settings.
Users can also change the “Printer Name” by another model name in this fields then click
“Set Printer Name” to take effect this change.
Note: After clicking the “Set Printer Name” or “Set IP” button, printer will reset to
take effect the settings.
8. Click “Exit” button to exit the Ethernet interface setup and go back to Diagnostic Tool main
screen.
Factory Default button
This function will reset the IP, subnet mask, gateway parameters obtained by DHCP and
reset the printer name.
Web setup button
Except to use the Diagnostic Utility to setup the printer, you can also explore and
configure the printer settings and status or update the firmware with the IE or Firefox web
browser. This feature provides a user friendly setup interface and the capability to
manage the printer remotely over a network.
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3.5 Install MicroSD Memory Card
1. Open the SD memory card cover.
2. Insert the MicroSD card into the socket.
3. Close the memory card cover.
* Recommended SD card specification.
SD card spec
V1.0, V1.1
SD card capacity
Approved SD card manufacturer
MicroSD 128 MB Transcend, Panasonic
MicroSD 256 MB Transcend, Panasonic
MicroSD 512 MB Transcend, Panasonic
V1.0, V1.1
V1.0, V1.1
V1.0, V1.1
MicroSD 1 GB
Transcend, Panasonic
Transcend
V2.0 SDHC CLASS 6 MicroSD 4 GB
- The DOS FAT file system is supported for the SD card.
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- Folders/files stored in the SD card should be in the 8.3 filename format
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3.7 Using the PC USB Keyboard with Printer USB Host Interface
(Factory option for TDP-225W/324W model)
1. Turn off the printer power.
2. Plug in the PC USB keyboard into printer USB host interface.
3. Turn on the printer power.
4. After pressing the F1 key of the keyboard, the printer LCD will display as following.
File List
> DRAM
FLASH
5. Use up ↑ or down ↓ key of the keyboard to move “>” cursor to select either DRAM,
FLASH or CARD that you previously saved file in and press Enter key of the keyboard to
list files.
6. Select the file and press Enter key to run the .BAS program.
FLASH List
> TEST1.BAS
TEST2.BAS
7. Then, you can enter the data from keyboard for stand-alone application.
Press PC keyboard F1 key to start this function.
Press up ↑ or down ↓ key to move the cursor to the option.
Press Esc key to return to previous menu.
Press Enter key to enter/run cursor located option.
Press Ctrl + C keys to reset the printer and enter “Ready”.
Note: USB host is a factory option interface for TDP-225W/324W model.
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4. LED and Button Functions
This printer has one button and one three-color LED indicator. By indicating the LED with
different color and pressing the button, printer can feed labels, pause the printing job, select
and calibrate the media sensor, print printer self-test report, reset printer to defaults
(initialization). Please refer to the button operation below for different functions.
4.1 LED Indicator
LED Color
Description
This illuminates that the power is on and the device is ready to
use.
Green/ Solid
This illuminates that the system is downloading data from PC to
memory or the printer is paused.
Green/ Flash
Amber
This illuminates that the system is clearing data from printer.
This illuminates printer head open, cutter error.
Red / Solid
This illuminates a printing error, such as head open, paper
Red / Flash
empty, paper jam or memory error etc.
4.2 Regular Button Function
1. Feed labels
When the printer is ready, press the button to feed one label to the beginning of next label.
2. Pause the printing job
When the printer is printing, press the button to pause a printing job. When the printer is
paused, the LED will be green blinking. Press the button again to continue the printing job.
4.3 Power on Utilities
There are six power-on utilities to set up and test printer hardware. These utilities are
activated by pressing FEED button then turning on the printer power simultaneously and
release the button at different color of LED.
Please follow the steps below for different power-on utilities.
1. Turn off the power switch.
2. Hold on the button then turn on the power switch.
3. Release the button when LED indicates with different color for different functions.
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Power on utilities
Functions
The LED color will be changed as following pattern:
Amber Red Amber Green Green/Amber Red/Amber Solid green
LED color
(5 blinks) (5 blinks) (5 blinks) (5 blinks)
(5 blinks)
Release
Release
1. Gap / black mark sensor calibration
2. Gap / black mark sensor calibration,
Self-test and enter dump mode
3. Printer initialization
Release
Release
4. Set black mark sensor as media
sensor and calibrate the black mark
sensor
Release
5. Set gap sensor as media sensor and
calibrate the gap sensor
Release
6. Skip AUTO.BAS
4.3.1 Gap/Black Mark Sensor Calibration
Gap/black mark sensor sensitivity should be calibrated at the following conditions:
1. A brand new printer
2. Change label stock.
3. Printer initialization.
Please follow the steps below to calibrate the gap/black mark sensor.
1. Turn off the power switch.
2. Hold on the button then turn on the power switch.
3 Release the button when LED becomes red and blinking. (Any red will do during the 5
blinks).
It will calibrate the gap/black mark sensor sensitivity.
The LED color will be changed as following order：
Amber red (5 blinks) amber (5 blinks) green (5 blinks) green/amber (5 blinks)
red/amber (5 blinks) solid green
Note:
1. Sensor calibration can be done by Diagnostic Tool or by power on utility. Please refer to “3.3
Diagnostic Tool” Section for more information.
2. Please select gap or black mark sensor type prior to calibrate the sensor.
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4.3.2 Gap/Black Mark Calibration, Self-test and Dump Mode
While calibrate the gap/black mark sensor, printer will measure the label length, print the
internal configuration (self-test) on label and then enter the dump mode. To calibrate gap or
black mark sensor, depends on the sensor setting in the last print job.
Please follow the steps below to calibrate the sensor.
1.Turn off the power switch.
2. Hold on the button then turn on the power switch.
3. Release the button when LED becomes amber and blinking. (Any amber will do during the
5 blinks)
The LED color will be changed as following order.
Amber red (5 blinks) amber (5 blinks) green (5 blinks) green/amber (5 blinks)
red/amber (5 blinks) solid green
4. It calibrates the sensor and measures the label length and prints internal settings then
enter the dump mode.
Note:
1. Sensor calibration can be done by Diagnostic Tool or by power on utility. Please refer to “3.3
Diagnostic Tool” Section for more information.
2. Please select gap or black mark sensor type prior to calibrate the sensor.
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Self-test
Printer will print the printer configuration after gap/black mark sensor calibration. Self-test
printout can be used to check if there is any dot damage on the heater element, printer
configurations and available memory space.
Self-test printout
Print head test pattern
Printer model name & Main board firmware version
Printed mileage
Main board firmware checksum
Serial port setting
Code page
Country code
Print speed
Print darkness
Label size (width, height)
Gap size (vertical gap, offset)
Sensor sensitivity
File management information
Self-test printout (with printer firmware V7.0 and later version)
Model name
F/W version
Firmware checksum
Printer S/N
TSC configuration file
System date
System time
Printed mileage (meter)
Cutting counter
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Print speed (inch/sec)
Print darkness
Label size (inch)
Gap distance (inch)
Gap/black mark sensor intension
Code page
Country code
ZPL setting information
Print darkness
Print speed (inch/sec)
Label size
Control prefix
Format prefix
Delimiter prefix
Printer power up motion
Printer head close motion
Note:
ZPL is emulating for Zebra®
language.
RS232 serial port
configuration
Numbers of download files
Total & available memory
space
Print head check pattern
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Dump mode
Printer will enter dump mode after printing printer configuration. In the dump mode, all
characters will be printed in 2 columns as following. The left side characters are received from
your system and right side data are the corresponding hexadecimal value of the characters. It
allows users or engineers to verify and debug the program.
Hex decimal data related to
left column of ASCII data
ASCII Data
Note:
1. Dump mode requires 2” wide paper width.
2. Turn off / on the power to resume printer for normal printing.
3. Press FEED button to back to the previous menu.
4.3.3 Printer Initialization
Printer initialization is used to clear DRAM and restore printer settings to defaults.
Printer initialization is activated by the following procedures.
1. Turn off the power switch.
2. Hold on the button then turn on the power switch.
3. Release the button when LED turns green after 5 amber blinks. (Any green will do during
the 5 blinks).
The LED color will be changed as following:
Amber red (5 blinks) amber (5 blinks) green (5 blinks) green/amber (5 blinks)
red/amber (5 blinks) solid green
Printer configuration will be restore to defaults as below after initialization.
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Parameter
Default setting
Speed
127 mm/sec (5 ips) (203 DPI)
76.2 mm/sec (3 ips) (300 DPI)
Density
8
Label Width
Label Height
Sensor Type
Gap Setting
Print Direction
Reference Point
Offset
2” (50.8 mm)
4” (101.6 mm)
Gap sensor
0.12” (3.0 mm)
0
0,0 (upper left corner)
0
Tear Mode
On
Peel off Mode
Cutter Mode
Serial Port Settings
Code Page
Off
Off
9600 bps, none parity, 8 data bits, 1 stop bit
850
Country Code
Clear Flash Memory
IP Address
001
No
DHCP
4.3.4 Set Black Mark Sensor as Media Sensor and Calibrate the Black Mark Sensor
Please follow the steps as below.
1. Turn off the power switch.
2. Hold on the button then turn on the power switch.
3. Release the button when LED turns green/amber after 5 green blinks. (Any green/amber
will do during the 5 blinks).
The LED color will be changed as following:
Amber red (5 blinks) amber (5 blinks) green (5 blinks) green/amber (5 blinks)
red/amber (5 blinks) solid green
4.3.5 Set Gap Sensor as Media Sensor and Calibrate the Gap Sensor
Please follow the steps as below.
1. Turn off the power switch.
2. Hold on the button then turn on the power switch.
3. Release the button when LED turns red/amber after 5 green/amber blinks. (Any red/amber
will do during the 5 blinks).
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The LED color will be changed as following:
Amber red (5 blinks) amber (5 blinks) green (5 blinks) green/amber (5 blinks)
red/amber (5 blinks) solid green
4.3.6 Skip AUTO.BAS
TSPL2 programming language allows user to download an auto execution file to flash
memory. Printer will run the AUTO.BAS program immediately when turning on printer power.
The AUTO.BAS program can be interrupted without running the program by the power-on
utility.
Please follow the procedures below to skip an AUTO.BAS program.
1. Turn off printer power.
2. Press the FEED button and then turn on power.
3. Release the FEED button when LED becomes solid green.
The LED color will be changed as following:
Amber red (5 blinks) amber (5 blinks) green (5 blinks) green/amber (5 blinks)
red/amber (5 blinks) solid green
4. Printer will be interrupted to run the AUTO.BAS program.
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5. Troubleshooting
The following guide lists the most common problems that may be encountered when
operating this bar code printer. If the printer still does not function after all suggested solutions
have been invoked, please contact the Customer Service Department of your purchased
reseller or distributor for assistance.
5.1 LED Status
This section lists the common problems that according to the LED status and other problems
you may encounter when operating the printer. Also, it provides solutions.
LED Status Printer
Possible Cause
Recovery Procedure
/ Color
Status
OFF
No response No power
* Turn on the power switch.
* Check if the green LED is lit on power supply. If
it is not lit on, power supply is broken.
* Check both power connections from the power
cord to the power supply and from the power
supply to the printer power jack if they are
connected securely.
Solid Green
ON
The printer is ready to * No action necessary.
use
Green with
blinking
Pause
Error
The printer is paused * Press the FEED button to resume for printing.
Red with
blinking
The out of label or the 1. Out of label
printer setting is not * Load a roll of label and follow the instructions in
correct
loading the media then press the FEED button to
resume for printing.
2. Printer setting is not correct
* Initialize the printer by instructions in “Power on
Utility” or “Diagnostic Tool”.
Note:
Printer status can be easily shown on the Diagnostic Tool. For more information about the
Diagnostic Tool, please refer to the instruction in the software CD disk.
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5.2 Print Problem
Problem
Possible Cause
Check if interface cable is well
connected to the interface connector.
Recovery Procedure
Re-connect cable to interface.
The serial port cable pin configuration is Please replace the cable with pin to pin
not pin to pin connected. connected.
The serial port setting is not consistent Please reset the serial port setting.
between host and printer.
Not Printing
The port specified in the Windows driver Select the correct printer port in the
is not correct.
driver.
The Ethernet IP, subnet mask, gateway Configure the IP, subnet mask and
is not configured properly.
gateway.
Follow the instructions in loading the
media.
No print on the label Label loaded not correctly.
Continuous feeding
The printer setting may go wrong.
labels
Please do the initialization and
gap/black mark calibration.
Gap/black mark sensor sensitivity is not Calibrate the gap/black mark sensor.
set properly (sensor sensitivity is not
enough)
Set label size exactly as installed paper
Make sure label size is set properly.
Paper Jam
in the labeling software or program.
Remove the stuck label.
Labels may be stuck inside the printer
mechanism near the sensor area.
Close the top cover completely and
Top cover is not closed properly.
make sure the right side and left side
levers are latched properly.
Check if 24V DC output is supplied by
the power supply.
printer.
Wrong power supply is connected with
Check if supply is loaded correctly.
Check if dust or adhesives are
accumulated on the print head.
Check if print density is set properly.
Reload the supply.
Poor Print Quality
Clean the print head.
Adjust the print density and print
speed.
Run printer self-test and check the print
head test pattern if there is dot missing
in the pattern.
Check print head test pattern if head
element is damaged.
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5.3 LCD display (Option for TDP-225/324 model)
This section lists the LCD display messages that you may encounter when operating the
printer. Also, it provides solutions.
Messages
Head Open
Possible Cause
Recovery Procedure
* The printer top cover is open.
* Please close the top cover.
* Supply a new label roll.
* Please refer to the steps in user’s
manual to reinstall the label roll.
* Calibrate the gap/black mark
sensor.
No Paper
* Running out of label.
* The label is installed incorrectly.
* Gap/black mark sensor is not
calibrated.
* Gap/black mark sensor is not
set properly.
* Make sure label size is set
properly.
* Labels may be stuck inside the
printer mechanism.
Paper Jam
Out of Mem
* Calibrate the gap/black mark
sensor.
* Set label size correctly.
* The space of FLASH/DRAM or
MicroSD card is full.
* Delete unused files in the
FLASH/DRAM or MicroSD card.
* Please take the label away to print
the next label if peeler module is
installed.
* If peeler module is installed and
label is been taken away, but the
message remains. Please check if
the peeler module connector is
connected to main board properly.
* If peeler module is not installed,
please disable the peeler function.
Take Label
* Peel function is enabled.
Waiting user to take label away
to print the next label.
* Cutter jam.
* There is no cutter installed on
the printer.
* Cutter or cutter driver circuit
board is damaged.
* Remove the jammed label.
* Make sure the media thickness is
equal or less than 0.19mm.
* Replace the cutter or cutter driver
circuit board.
Cutter Error
34
6. Maintenance
This session presents the clean tools and methods to maintain your printer.
1. Please use one of following material to clean the printer.
Cotton swab (Head cleaner pen)
Lint-free cloth
Vacuum / Blower brush
100% ethanol
2. The cleaning process is described as following:
Printer Part
Method
Interval
1. Always turn off the printer before cleaning Clean the print head when changing a
the print head.
new label roll
2. Allow the print head to cool for a minimum
of one minute.
3. Use a cotton swab and 100% ethanol to
clean the print head surface.
Print Head
1. Turn the power off.
Clean the platen roller when changing
a new label roll
2. Rotate the platen roller and wipe it
thoroughly with 100% ethanol and a
cotton swab, or lint-free cloth.
Platen Roller
Use the lint-free cloth with 100% ethanol to As needed
wipe it.
Tear Bar/Peel Bar
Sensor
Exterior
Interior
Compressed air or vacuum
Wipe it with water-dampened cloth
Brush or vacuum
Monthly
As needed
As needed
Note:
Do not touch printer head by hand. If you touch it careless, please use ethanol to clean it.
35
Please use 100% Ethenol. DO NOT use medical alcohol, which may damage the printer head.
Regularly clean the print head and supply sensors once change a new media to keep printer
performance and extend printer life.
The maximum printing ratio per dot line is 15% for this printer. To print the full web black line, the
maximum black line height is limited to 40 dots, which is 5mm for 203 DPI resolution printer and
3.3mm for 300 DPI resolution printers..
36
Revise History
Date
Content
Editor
Camille
2009/8/10
2009/9/7
Revise section 2.2.2
Revise section 3.3 (Diagnostic Tool)
Camille
Camille
Camille
Camille
Camille
Camille
Camille
2009/9/15
2009/9/16
2009/9/18
2009/12/28
2010/3/3
Add TDP-225W model
Add section 3.4
Add section 5.3
Revise section 2.2.3 (Add USB host)
Revise section 1.2
2010/3/12
*Add section 3.7 (Using the keyboard with USC host interface)
*Revise section 3.1 & 2.2.3
Revise section 1.2 and 2.2.3
Modify TSC address
2010/11/23
2011/1/25
2013/4/2
Camille
Camille
Camille
Modify section 3.2.4 (cutter spec)
Modify section 4.3.2 (V7.0 F/W self test)
Add TSC YouTube web address
Add TDP-324/324W models
2014/1/27
Camille
37
Corporate Headquarters
Li Ze Plant
9F., No.95, Minquan Rd., Xindian Dist.,
New Taipei City 23141, Taiwan (R.O.C.)
TEL: +886-2-2218-6789
No.35, Sec. 2, Ligong 1st Rd., Wujie Township,
Yilan County 26841, Taiwan (R.O.C.)
TEL: +886-3-990-6677
FAX: +886-2-2218-5678
FAX: +886-3-990-5577
E-mail: printer_sales@tscprinters.com
TSC Auto ID Technology Co., Ltd.
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