Studer Innotec Hpc 2800 12 Hpc 4400 24 Hpc 600 48 Hpc 6000 48 User Manual

User’s and installer’s Manual  
Sine wave Inverter, Battery charger, Transfersystem  
HP-COMPACT - HPC 2800-12  
HP-COMPACT - HPC 4400-24  
HP-COMPACT - HPC 6000-48  
HP-COMPACT - HPC 8000-48  
Remote control RCC-01  
Remote - Power sharing RPS-01  
Temperature sensor CT-35  
STUDER INNOTEC  
Rue des Casernes 57  
CH – 1950 Sion  
TEL : ++41 (0)27 205 60 80  
FAX : ++41 (0)27 205 60 88  
E-MAIL : [email protected]  
STUDER INNOTEC  
HP-COMPACT  
English description  
1
General Information  
1.1 Operating instructions  
This manual is part of the delivery package of every HP-COMPACT inverter-charger.  
It serves as guidelines for safe and efficient operation of HP-COMPACT. The  
instructions are only valid for use with the following devices and options:  
HP-COMPACT : HPC 2800-12 – HPC 4400-24 – HPC 6000-48– HPC 8000-48  
Temperature sensor : CT-35  
Remote Control : RCC 01  
Remote power sharing : RPS-01  
Every person who installs a HP-COMPACT and/or works with it must be fully familiar  
with the content of this manual and must follow exactly all the warning and safety  
instructions. Installation of or any work on the HP-COMPACT must be carried out by  
a skilled and trained personnel. Installation and application must comply with the  
respective local installations codes and safety regulations.  
1.2 Quality and Warranty  
During production and assembling, all HP-COMPACT appliances go through many  
controls and tests. Production, controls and tests are carried out in accordance with  
firm and established procedures. Every HP-COMPACT has its own serial number,  
which helps to refer back to its original data in the event of controls or repairs. That is  
why you should never remove the identification plate showing the serial number. The  
production assembly and tests on all HP-COMPACT appliances are totally carried  
out in our company in Sion, Switzerland. The warranty for these appliances is valid  
for uses and operating possibilities mentioned in this manual.  
The warranty period for the HP-COMPACT is 2 years.  
1.3 Warranty Disclaimer  
We do not accept any liability for any damages occurring through use, manipulation,  
working situation and handling, which are not explicitly mentioned in these operating  
instructions.  
Following cases are not covered by the warranty:  
High voltage at INPUT (i.e. 48V at the Battery INPUT of HP-COMPACT 2800-  
12)  
Reverse polarity on Battery connections (+/- reversed)  
Running liquid or oxidation through condensation in the appliance  
Defects caused by force, physical or mechanical means  
Changes not explicitly authorized by STUDER INNOTEC  
Not or only partly tightened screws and nuts after change of fuses or cables  
connecting  
Transport damage, i.e. through bad handling and /or packing  
Damage from atmospheric over voltage (lightning)  
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1.4 Liability Disclaimer  
Respecting this manual, servicing and method of installation, functioning, application  
and maintenance of the appliance can not be controlled or supervised by STUDER  
INNOTEC. Hence we do not accept any liability and responsibility for damages,  
losses and costs which result through the use of this appliance or which result  
through incorrect installation, incorrect operation or wrong application and  
maintenance, or which by some other means maybe connected to each other.  
The use of STUDER INNOTEC’s inverters does exclusively involve the user’s  
liability.  
This device is not designed for applications involving health care and medical  
treatments where the patient life is concerned and where any mishap may be lethal.  
Similarly, we do not accept any liability for any violation of the patents rights or  
violation of any third party’s rights resulting from the use of this appliance  
STUDER INNOTEC reserves the right to modify the technical data or these operating  
instructions without any prior notice.  
1.5 Warning  
This manual must be readily available for the user at any time. The user must be  
familiar with the precautions and safety aspects in the country of installation.  
During operation of HP-COMPACT, high voltages are generated at the connections  
and inside of the appliance which could be lethal. Work on the appliance and on the  
installation should only be carried out by skilled and trained people.  
The whole installation connected with the HP-COMPACT must comply with the rules  
and codes in force.  
People without the written authorization from STUDER INNOTEC are strictly  
forbidden to carry out any change or repair on the appliances. For authorized  
changes only original parts are to be used.  
The HP-COMPACT may only be used when it has been installed in accordance with  
these instructions and all parts have been correctly assembled and installed.  
The HP-COMPACT may only be connected to lead-acid or lead-gel batteries.  
Caution: Even when a HP-COMPACT has been disconnected from all  
connections, at the OUTPUT point there could still be deadly voltages present.  
To remove these voltages you must switch on the HP-COMPACT ON with the  
ON/OFF switch. After one minute the electronics are discharged and any work  
can now be safely carried out.  
The HP-COMPACT is only suitable for internal use and under no circumstances  
should it be subjected to snow, rain, or any other wet conditions.  
By installations in motorized vehicles the HP-COMPACT must be protected from  
water-spray and any other wet conditions.  
Caution: In normal use lead-acid and lead-gel batteries give out explosive  
gases. Never smoke or allow a spark or flame in the vicinity of batteries. The  
batteries must always be stored or placed in a well ventilated room, they  
should be placed in such a way that there is no danger of short-circuit through  
carelessness. Never charge frozen batteries.  
1.6 Special precautions  
While working on batteries there should always be a second person close to you  
or within your voice range, in case help is needed.  
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Plenty of fresh water and soap must be ready at hand so that in case of acid  
coming in contact with skin, eyes and clothes, the areas in question can be  
thoroughly washed.  
If acid enters the eyes, you must thoroughly wash them with cold running water  
for at least 15 minutes. It is recommended that you immediately consult a  
medical doctor.  
Baking powder neutralizes battery acid electrolyte. Always keep some at hand.  
Special care must be taken when working with metal tools near or on the  
batteries. With tools such as screwdrivers, spanners etc. short-circuits can  
result. Sparks produced by the short circuit can cause an explosion.  
When working on batteries all personal metal items such as rings, necklaces  
and bracelets must be removed. Batteries are so powerful that short-circuit with  
these items can melt them and thus cause severe burns. Always follow the  
battery manufacturer instructions.  
Under certain conditions HP-COMPACT or a connected generator can start  
automatically. While working on an electrical installation you must ensure that  
these appliances are disconnected beforehand from the installation.  
2
Introduction  
The HP-COMPACT is a sine wave inverter with integrated battery charger with many  
additional functions, it has been developed to be used as stand-alone (no grid-  
feeding) AC provider, or as continuous / break-free current supply provider (UPS).  
2.1 Principle schematic  
Notes:  
(1) The neutral of the appliance is not connected to the earth whatever the  
function mode is. If requested and according to the local regulation, an automatic  
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connection between Neutral and earth in inverter mode only may be done by  
installing a bridge internally to the unit. Please contact your installer regarding this  
point.  
(2) Remote control for remote adjustment of the input limit. (see chap. 4.6.3)  
2.2 Description of the main functions  
2.2.1 The inverter  
The sine wave inverter HP-COMPACT generates a sinusoidal AC voltage with an  
exceptionally precise voltage and stabilized frequency. In order to start large electric  
motors, the user has the possibility to use a short surge power which is 3 times the  
nominal power of the HP-COMPACT.  
The inverter is protected against overload and short circuit. A power stage with the  
latest MOS-FET power transistors, a toroidal transformer, and a fast regulating  
system makes a robust and reliable inverter with the highest efficiency. A 1-20 Watt  
adjustable charge detection system allows the smallest energy consumption and  
ensures a long life for the battery.  
2.2.2 The transfer system  
HP-COMPACT can be connected to an AC source. For example a stand-by  
emergency generator or the AC network. With the transfer system, on one side you  
have an alternating voltage at the output for the use of consumer appliances. On the  
other side the battery park is being charged. The distribution of energy between the  
consumer appliances and battery charger is automatic.  
2.2.3 The battery charger  
The built-in battery charger is so designed that it can charge the battery quickly and  
fully. A microprocessor controlled, Step charging process, ensures the optimal  
charging of the battery. The desired charging current can be set continuously from 0  
to 70/90/100/110 A, as per the model. The setting is made accordingly to the battery  
capacity and power available.  
The battery charger is designed for lead-acid and lead-gel batteries. Thanks to the  
floating charge system the batteries can remain continuously connected.  
2.2.4 Remote control  
As an option, a remote control RCC-01 can be connected to HP-COMPACT. All  
operating features and displays, save the adjustment levels (22/23/24/26), are  
available on the re-mote control. It is supplied with a 20m long cable. This cable can  
be up to 40m long. On the remote control, output power and charging current are  
also displayed.  
2.2.5 Remote control for Power Sharing  
This remote control RPS-01 can be connected to the HP-COMPACT in the gland for  
the temperature sensor. The maximum current available from the energy source can  
be adjusted by the turning button.  
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2.3 Battery connecting  
Lead-acid batteries are normally available in blocks of 2V, 6V or 12V. In most cases,  
to generate the necessary operating voltage and the capacity of the batteries for the  
HP-COMPACT many batteries have to be connected together in parallel and or in  
series. Here are 3 examples of connection:  
2.3.1 Connection in parallel  
2.3.2 Serial connection  
2.3.3 Serial and parallel connection  
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3
Mounting and installing  
3.1 Installation place  
The location of the HP-COMPACT must be driven by the following criteria:  
Protection from unauthorized handling  
Dry dust free room, no condensation  
Never install directly over the battery and never in a cabinet together with the  
batteries  
Keep ventilation holes free  
In mobile installations it is important to keep the vibrations down as low as  
possible  
3.2 Fixing  
Basically the HP-COMPACT can be installed in any desired location but only  
vertically. First of all the plate supplied along with the HP-COMPACT must be  
screwed firmly (due to the weight of the device) on the wall. Then the HP-COMPACT  
is hooked on the plate and screwed underneath.  
Cautious: the fixing must be fully made otherwise the HP-COMPACT may fall  
and cause important damages.  
In motor vehicles HP-COMPACT must be fixed on vibrations reducing elements. The  
HP-COMPACT must not be fixed on a combustible base, as the back of the casing  
can get hot and reach up to 60 degrees Celsius.  
3.3 Connections  
3.3.1 General instructions on connecting  
The cable connection on the terminals AC INPUT and AC OUTPUT must be  
carried out with a screwdriver Nr.3 and the connection of the AUX RELAY  
terminal with a screwdriver Nr.2.  
The conductor cross section on the terminals AC INPUT / AC OUTPUT / must  
comply with the local rules.  
All connecting cables and also the battery cables must be fixed with strain relief  
clamps.  
The fuses supplied with the HPC 4400-24, 6000-48 and 8000-48 have to be  
installed (see description in 3.4). The cable cross section for the HP 2800-12,  
4400-24, 6000-48 and 8000-48 is resp. 95, 70, 50 and 70 mm2 and their length  
must be as short as possible (max. 2m).  
The fuse supplied with the product (save for HPC 2800-12) does not protect the  
battery cables.  
To protect the battery cables, a fuse corresponding to the conductor cross  
section must be fixed directly on to the battery.  
All cables must be tightly screwed in place. For safety, a yearly control is  
recommended. In mobile installations controls must be carried out more often.  
Connecting must be done by qualified people. Material such as cable,  
connectors and distribution boxes, fuses etc. used in the installation must  
comply with the respective valid low-voltage installation rules and regulations in  
force.  
3.3.2 Protection cover of the terminals connections  
The protection cover must to be closed after any service on the appliance.  
3.4 Connection Plan  
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A
Battery +/-  
Reserved  
Connection terminal (M8) for battery cable (HPC 4400-24/6000-  
48/8000-48 with fuse)  
-
B
C
D
E
F
Remote contr. Connection terminal for Remote Control RCC-01  
Transfer delay Slide switch for Transfer Delay  
Equalize  
Temp.  
Slide switch for equalization of the Battery  
Connection terminal for Temperature sensor CT-35 and/or  
Remote Power Sharing RPS-01  
G
H
J
K
L
Aux. Contact Connection terminal for Auxiliary Contact  
AC Input  
ID Plate  
AC Output  
Reserved  
Hole  
Connection terminal for AC-input  
Identification plate with Technical data and Serial number  
Connection terminal for AC-output  
-
Pass through hole for RCC-01, CT-35 and RPS-01  
Thermal circuit breaker 30A (50A for HPC 8000-48) for the  
Transfer system  
M
N
Protection  
3.5 Cabling  
Connecting the HP-COMPACT is a very important step of the installation. You must  
take care that all connection work is carried out in a clean and correct way and that  
under no circumstance a cable is connected to a wrong terminal.  
Connecting of the HP-COMPACT must be carried out in the following order. In case  
of dismantling this order must be reversed.  
3.6 Pre-installation settings  
Before you start with the cabling of the HP-COMPACT you must set the type of  
battery. In case sealed-gel batteries are used then you must set the small slide-  
switch „Equalize“ which is on the front with the connection terminals, in OFF position.  
In case of „normal“ lead-acid – batteries, these can handle a higher equalizing  
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charge, the same slide switch can be set in ON position. In case of doubt leave the  
setting in OFF position.  
This will allow an equalizing cycle (higher end of charge voltage) during the next  
charge process. Since then equalizing will occur every 25 usual cycles.  
3.6.1 Connection to battery  
3.6.1.1 On the appliance side  
Mount the supplied glands on the battery cable before the setting of the cable  
terminal. Set the cable terminal and mount the glands on the appliance. Repeat the  
process for the second battery cable.  
Connect  
the  
red  
cable (+) on the “+  
Battery”  
connection  
appliance  
point  
according to the plan  
below.  
Connect the black  
cable (-) on the “-  
Battery”  
connection  
appliance  
point  
according to the plan  
above.  
The supplied fuse  
(except with the HPC  
2800-12) must be  
mounted according to  
the plan below.  
3.6.1.2 On the battery side  
Caution: before connecting the battery, check carefully the voltage and the  
battery polarity with a voltmeter. A polarity reverse will seriously damage the  
inverter (for example: connecting a HPC 2800-12 to a 48V-Battery).  
Get the batteries ready for connection: suitable terminals, fuse on one of the  
connection points, cable in good shape with, if necessary, terminals rightly set. Mount  
the red cable on the positive (+) pole, and the black cable on the negative (-) pole of  
the battery.  
While connecting the second cable, a spark due to the charge of the capacities at the  
input stage is normal. In the same time an acoustic signal tells that the control  
processor has started. All LED’s of the synoptic light during a short time, then the  
synoptic shows that the appliance has stopped. The LED “OFF” (13) must be turned  
on.  
After the battery connection, the battery state-of-charge LED shows a 100% capacity  
during 1 to 2 minutes, the necessary time for the processor to compute again the  
current state-of-charge of the battery.  
If the LED “Battery Low/High” (12) is lighting, the battery voltage is too low. If it is  
blinking, the battery voltage is too high. Caution: a battery voltage too high or  
inappropriate can seriously damage the HP-COMPACT. For instance the connection  
of a 24 V battery with the HP-COMPACT 2800-12.  
If by mistake the HP-COMPACT has been wrongly been connected (reverse battery  
polarity) it is likely that the internal protection fuse has melted and has to be replaced.  
In that case it is necessary to disconnect all connections to the HP-COMPACT,  
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including the battery. If after the fuse replacement and after re-connection of the  
battery with the right polarity, the HP-COMPACT remains out of order, it must be  
brought back to your merchant for service.  
3.6.2 Connection to the 230Vac-consumer appliances (AC OUTPUT)  
The 230V consumer appliances must be connected to the terminals AC OUTPUT  
with cables which cross section has to follow the local rules in force (usually  
2.5mm2). Connections are marked as follows “N“ Neutral, “PE“ Earth (connected to  
the appliance box), “L“ Live.  
Caution: High voltages can be there. Make sure that the HP-COMPACT is  
turned off (LED 13 lighting) before the connection.  
3.6.3 Connection to the 230Vac Input (AC INPUT)  
The 230V-supply from network or from a generator must be connected to the input  
terminals AC INPUT with cables which cross section depends on the power source  
(usually 2.5mm2). Connections are marked as follows: “N“ Neutral, “PE“ Earth, “L“  
Live (connected to the appliance case).  
3.6.4 Connection to Auxiliary Contact  
This contact is a potential free change over contact the currents and voltages allowed  
for this contact are max. 16A/250Vac. The LED 5 “Contact active” shows the position  
of them: alight mind active and off mind non-active. The schematic view of the  
connections on the front, show the relay in the non-active mode.  
3.6.5 Connection to Remote control  
The Remote Control RCC-01 is connected in the terminal marked „Remote control“  
with a 20m long cable and a RJ11/8 connector. The Remote Control can be plugged  
IN or plugged OUT during any operation situation. Push in the connector softly until  
you hear the „click“ showing that the connector is locked. The same applies to the  
plug in the Remote Control.  
The length of the cable for Remote Control should not exceed 40m. We deliver it with  
20m cable.  
3.6.6 Connection to Temperature Sensor (Temp.)  
The temperature sensor CT-35 is connected in the terminal marked „Temp“ with a  
3m long cable and a RJ11/6 connector. The temperature sensor can be plugged IN  
or plugged OUT during any operating situation. Push in the connector softly until you  
hear the „click“ showing that the connector is locked. The temperature sensor must  
be glued to the wall of the battery or near it. The Temperature Sensor cable must  
not be tied together with the battery cables or laid in a rope/bundle.  
3.6.7 Connection to the Remote Control for the „Power Sharing“ (RPS-01)  
This remote control is connected with a 20m long cable and a RJ11/6 connector in  
the connection terminal „F“ (Temp. sensor). It can be connected and disconnected at  
any time. Push in the connector softly until you hear the „click“ showing that the  
connector is locked. In case the remote control is connected together with the Temp.  
sensor, a short cable with a Y-connector will be connected in the terminal „F“ (can be  
supply as an option).  
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4
Control  
4.1 Display and control parameters  
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4.2 Light Emitting Diodes (LED)  
LED  
Marking  
LED lit  
LED blinks  
Voltage  
corresponding to  
self-adjusted  
A voltage outside the self-adjusted  
values is at the AC IN input, or the  
HP-COMPACT is in synchronization  
1
AC IN  
values is at the AC phases  
IN input.  
Battery charger is  
working  
The battery charger is locked OFF  
(see chap. 4.6) or provisory out of  
order. In that last case it will restart  
within 10 seconds  
2
CHARGER  
3
4
Reserved  
Program  
Program mode for  
Aux. Contact  
Contact  
active  
Contact  
manual  
Auxiliary Contact is  
activated  
Aux. Cont.  
5
6
manually activated  
Transfer system is Transfer (bypass) is disabled (see  
active. In- coming  
chap. 4.7)  
7
TRANSFER voltage is being  
sent directly to AC  
OUT outlet  
There is a voltage  
The Inverter is in Standby-Mode  
8
9
AC OUT  
at the AC OUT  
outlet  
INVERTER Inverter is working Forced Inverter Mode (see chap. 4.5)  
For the time being  
the HP-COMPACT  
Over Temp. is out of service  
because of  
10  
11  
overheating.  
The HP-  
COMPACT is out  
Overload  
of service because  
of overload or  
short-circuit  
Batt.  
Low/High  
Battery voltage is  
too low  
HP-COMPACT is  
Battery voltage is or was to high  
12  
13  
HP-COMPACT is for the time being  
turned off. Turning turned off. Turning it back on will  
OFF  
it back on is only  
possible manually.  
Battery equalizing  
is set  
follow automatically !  
14  
EQUALIZE  
State of charge of  
the battery  
LED 15 – Absorption time is running  
15–18  
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Display the value of the output power in % of Pnom (in  
POWER  
25  
Inverter Mode) and the charge current in Amps (in Charger  
Mode). In this mode the red LED indicates that power  
sharing is in use (>100A).  
MONITOR  
4.3 Push buttons  
Turning the HP-COMPACT on and off (Help Button for  
Programming)  
Alarm Signal off (Help Button for Programming)  
19  
ON/OFF  
RESET  
20  
21  
Aux. Contact Control Aux. contact (Help Button for Programming)  
4.4 Turning Knobs  
22  
23  
24  
26  
CHARGER Adjustment for max. Charging Current  
Adjustment for Transfer Voltage Threshold (TRANSFER –  
INVERTER)  
TRANSFER  
STANDBY Adjustment for „Standby“ system  
Must be adjusted to the maximal available current of your  
INPUT LIMIT  
AC INPUT supply  
4.5 The Inverter  
An Inverter is built in the HP-COMPACT, which generates a sinusoidal alternating  
voltage of a very high quality. With this Inverter any 230Vac alternating voltage  
appliance up to the nominal power of your HP-COMPACT can be operated. Thanks  
to the generous dimensioning of the HP-COMPACT, you can operate appliances  
requiring higher power than the nominal power of the HP-COMPACT for a short time.  
The HP-COMPACT provides up to 3-times the nominal power to start motors.  
The Inverter mode is displayed through LED 9 (Inverter). If the Inverter Mode is  
disabled (see chap. 5.5) LED 9 will blink. If the LED 9 is lit, the Inverter is in operation  
and you have 230Vac at the output AC OUT. The actual power of the connected  
appliance is displayed on the power monitor 25 and on the Remote Control.  
4.5.1 Charge detection system „Standby“  
In order to avoid unnecessary discharge of the battery, the inverter switches OFF  
automatically if no appliance is connected and switches ON automatically again if  
appliance is connected. The LED 8 blinks if the inverter is in Standby-Mode. The  
switching-on/starting level can be adjusted with the turning knob 24 „STANDBY”.  
Adjusting the switching-on level is as follows: Switch off all consuming devices, turn  
the Turning Knob 24 to the right until the LED 8 is blinking, switch on the smallest  
consuming device (i.e. Mobile phone charger), turn the Turning Knob slowly to the  
left until LED 8 is lit.  
If the Standby-Mode is not wanted, turn the Turning Knob 24 to the left, to the OFF  
position.  
4.5.2 Overload  
If the Inverter is too long or too heavily overloaded, it switches off. The LED 11  
„Overload“ is lit and LED 13 „OFF“ blinks. After ca. 10 seconds the Inverter switches  
on automatically. If the Inverter is overloaded four times one after another in a short  
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time, then it no longer switches on automatically. The LED 13 remains lit. Press the  
push button 19 „ON/OFF“ in order to switch on the Inverter.  
4.5.3 Overheating (Over Temp.)  
If the Inverter has been overloaded for a long time or it has been working in too high  
surrounding temperatures, it will switch off. The LED 10 „Over Temp.“ is lit and the  
LED 13 „OFF“ blinks. After cooling down, the inverter switches back on automatically.  
One minute before the inverter switches off for too high temperature it gives out an  
acoustic alarm signal. If the Auxiliary Contact has been programmed to detect the  
high temperature then it synchronizes the relay with the alarm signal. In this way, for  
example, an emergency back- up system can be started without any break in the  
energy supply.  
4.5.4 Battery Condition  
Deep discharge of the lead-acid batteries leads to high losses in capacity and early  
aging. That is why the battery condition is continuously controlled and supervised.  
With low volt-age the inverter switches off. The LED 12 „L/H Batt.“ is lit and the LED  
13 „OFF“ blinks. When the battery voltage gets up to 12.1V / 24.2V / 48.4V, the  
Inverter switches on automatically. One minute before the Inverter switches off due to  
low voltage it gives out an acoustic alarm signal. If the Auxiliary Contact has been  
programmed to detect the low voltage then it synchronizes the Aux. Contact with the  
alarm signal. In this way, for example, an emergency back up system can be started  
without any break in the energy supply.  
The low voltage is set to 11.6V / 23.2V / 46.4V. These settings are standard for most  
batteries. These voltage levels are maintained by the built-in Battery-Management-  
System of the HP-COMPACT by matching the load and the battery condition.  
This setting is comparable with the levels of 10.8V/ 21.6V / 43.2 which are given  
for most batteries at nominal load.  
All voltage levels can be programmed. See the instructions under the section on  
Programming. Check with your battery supplier which voltage values should be set.  
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4.6 The battery charger  
4.6.1 Cycle of charge  
The full automatic HP-COMPACT Battery Charger is adjusted at the factory so that  
most lead-acid and lead-gel batteries can be charged to the maximum. As soon as  
the minimum alternating voltage for the AC IN set on the Turning Knob 23 is available  
at the input (LED 1 AC IN is lit), the Battery Charger is switched on automatically  
(LED 2 CHARGER is lit). The battery is fully automatically charged matching to the  
charge level, the adjusted volt-age levels and the charge current. Thanks to the built-  
in Float Charge System, the batteries can be left connected for unlimited time with  
the Battery Charger switched on.  
During the charging phase the appliances at the outlet AC OUT are continually  
supplied with power (LED 8 AC OUT is lit).  
The charger functions are shown in the following diagram:  
4.6.2 Default values for battery voltage thresholds  
Absorption  
time  
Equalization  
Low voltage  
Float charge  
Absorption  
Equalization  
time  
12V 24V 48V 12V 24V 48V 12V 24V 48V 12V 24V 48V  
12/24/48V  
12/24/48V  
11.6 23.2 46.4 13.5 27.0 54.0 14.4 28.8 57.6 15.6 31.2 62.4  
2h  
20’  
These values can be modified by mean of the optional remote control  
4.6.3 Equalization charging  
Before you program the HP-COMPACT for Equalization-charge you must check with  
your supplier that the batteries are suitable for this process.  
Equalization is recommended for the lead-acid batteries in order to mix well the  
electrolyte fluid and to clean the lead plates.  
If the HP-COMPACT is operating with a lead-acid battery, which is suitable for  
equalization, the slide switch „Equalize“ which is on the cable connection side, must  
be placed in the ON position. In this setting, every 25 charge cycles an equalization is  
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carried out for 20 minutes (factory setting). During such a charge cycle the LED 14 is  
lit and during equalizing it is blinking. Charge cycle with equalization can be started  
independently from the actual program. For this purpose the slide switch must be slid  
from “OFF” to the “ON” position. The LED 14 will light up. If the periodic equalization  
is not required, slide switch must be slid back to the „OFF“ position after the  
completion of the manual cycle.  
The equalizing voltage can be changed. How to proceed is explained in chap. 5.3.  
Batteries not designed for equalize should never been charged this way.  
CAUTION: During the equalization process, the batteries produce a lot more  
gas. DANGER OF AN EXPLOSION !! The battery room must be well ventilated.  
Equalization mode should never be used when using Gel-Batteries.  
4.6.4 Input current repartition (Power sharing)  
To manage the power available on the AC INPUT (depends on the supply use) the  
HP-COMPACT is equipped with a system usually called “Power sharing” or INPUT  
power distribution. With this function it is possible to limit the AC INPUT current  
assigned to the charger. The more current it uses on the OUTPUT the less it gives to  
the charger. Priority to the OUTPUT. When the power sharing is used the LED 200%  
(red) is lit to point out that the charge is limited.  
Caution: if the power use on the OUTPUT is higher than the value of the INPUT  
LIMIT (26) the HP-COMPACT cannot limit the current, then the generator means  
to stop or the circuit breaker means to break before.  
4.6.5 Set the INPUT LIMIT (26)  
The current available for the HP-COMPACT  
depends on the supply used from a motor  
generator, the network of a camping or of a shore  
connection. The value of the turning knobs INPUT  
LIMIT (26) must be adjusted lower or equal to the  
current available from the source.  
For example if you have a generator of 2kW you  
must adjust the turning knobs 26 to a max. 8.5A. To  
calculate this, one divides the nominal power  
(2000W) by the voltage (230V). If you have a circuit  
breaker (i.e. 6A) before the HP-COMPACT, then  
you set this value on the turning knobs (26) (i.e. 6A).  
This adjustment can be done remotely with the optional RPS-01 (see section 3.6.7).  
In that case the smallest values will be taken into account.  
4.6.6 Charging current  
The maximum charging current for the battery can be adjusted with the Turning Knob  
22 (CHARGER). The charging current of the battery should be set to approximately  
10 – 20% of the battery capacity (at C10). This means that the charging current for a  
battery with 300Ah should be set between 30 – 60A.  
The charging current is displayed on POWER MONITOR (25) of the front panel  
or on the Remote Control.  
4.6.7 Battery Condition  
Built-in microprocessor with a specially developed algorithm calculates the actual  
state of charge of the battery and displays it on LED 15 – 18. The LED 14 is lit when  
the system is carrying out a charge cycle with equalization.  
Notice: the exact measure of the battery state of charge with electrical parameters is  
al-most impossible. The display of the state of charge is always more or less precise.  
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The measure system built in the HP-COMPACT takes into account the battery  
voltage, the discharge and charge current as well as the undulation of the voltage. If  
the battery and the HP-COMPACT are used according to their technical data, the  
battery state of charge is displayed accurately. In the following cases of use the  
display can diverge:  
Battery charge or discharge with too high  
currents  
Battery cable cross section too small  
Battery connections badly tightened or corroded  
Charge of the battery with external battery  
charger  
Discharge of the battery with users not  
connected to the HP-COMPACT  
Work with defective or sulphated batteries  
This means that the display can, within few minutes  
during the charge, commute from 25% to 75% or  
during the discharge, to the opposite direction.  
As many of the working cases mentioned above often occur, the measure system of  
the HP-COMPACT takes into account, during the charge, only the peaks of the  
voltage undulation. As a consequence, the battery voltage at the start of the  
absorption stage, measured by a voltmeter will appear deeper. By decrease of the  
charge current the voltage will reach the exact values.  
For safety reasons, you must get the recommended charge voltage and charge  
currents from your battery supplier. The voltage levels and charge characteristics can  
be changed through Programming. The instruction for programming of battery  
charger is in the section „Programming“ (Chap. 5.3). The correct charging is  
mandatory for a safe function and a long-life of the battery.  
The battery charger are described by the graphic in chap. 4.6.1.  
4.7 The Transfer system  
When an AC voltage is at the input AC IN of the HP-COMPACT, the LED 1 AC IN is  
lit. When this voltage matches the lowest adjusted value set by the Turning Knob 23  
TRANSFER, and the frequency is between 44Hz and 65Hz, this voltage is switched  
directly to the battery charger and to the output AC OUT. The LED 7 TRANSFER is  
lit. The inverter is switched off and the battery charger switched on. This process is  
automatic, unless the charger mode or the transfer mode is disabled (see Chap. 5.5).  
The maximum current of the Transfer switch is 30A (50A for HPC-8000-48). That  
means through this system, appliances up to a maximum of al 6900 Watt at 230V  
(11500W for HPC 8000-48) can be operated. When the Battery Charger is working,  
part of this power is used for charging according to the power sharing system.  
The Transfer system is protected against overload with a circuit breaker on the AC  
Input side of the HP-COMPACT. If the system has been overloaded, the button/pin of  
the fuse will pop out. To put the automatic safety system back in to operating you  
must push this pin back.  
Note: in the Inverter operation, The HP-COMPACT generates a true sinusoidal and  
quartz stabilized output voltage. However if the HP-COMPACT is supplied from a grid  
or a generator and the transfer contact is active, then you have at the output AC OUT  
the same voltage as that at the input. This voltage can not be modified by the HP-  
COMPACT !  
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4.7.1 Set the transfer voltage threshold  
The voltage threshold of the transfer can be adjusted between 150 to 230V with the  
turning knobs (23). From factory this value is 200V. Most appliances can work on this  
voltage. When the Input voltages reach the selected value on turning knob, the  
inverter switches off and the AC INPUT goes directly on the AC OUTPUT. When the  
voltage INPUT is less of 20V the value set, the transfer is stopped and the OUTPUT  
switches back on the inverter.  
Note : Don’t use the turning knobs “TRANSFER” (23) to adjust the AC OUTPUT  
voltage ! This is only it’s only a voltage threshold level to enable or disable the  
transfer.  
4.7.2 FAST (UPS)- MODE for the Transfer Switch  
The quick and break free Transfer mode is programmed with a slide switch „Transfer  
De-lay“ OFF, which is on the front side (cable connections side).  
The aim of the HP-COMPACT is to supply the appliance with a break-free alternating  
volt-age. When the incoming voltage AC IN no longer matches values which have  
been set with the Turning Knob 23, the inverter switches on at once. The transfer is  
carried out in 0.02 seconds. This quick transfer ensures a break-free function for  
most appliances. If you have an alternating voltage back at the input AC IN, transfer  
system starts up again with-out any break, and the inverter is stopped.  
4.7.3 Delayed mode of the Transfer System  
The delayed mode of the transfer system „Transfer Delay ON“ is programmed with  
the slide switch on front with the cable connections. The HP-COMPACT provides a  
break-free alternating voltage for the appliance. A quick transfer switch is not always  
sensitive nor is it always desired. For example, when the appliances are operated by  
a small back-up generator. An overload of a short period on such a generator, i.e.  
start of a vacuum cleaner etc., has the effect of decreasing the voltage for a short  
time. As in such cases the transfer to the Inverter is not desired, the transfer system  
can be programmed with a delay. When the slide switch (Transfer delay) is in the  
„On“ position, the transfer to the inverter takes place with a delay of 5 seconds. If the  
voltage falls below 100Vac, the transfer takes place without delay ! The transfer  
switching to the Inverter takes place without any break.  
4.8 The Multifunctional Contact  
In the HP-COMPACT there is a built-in programmable power relay. The potential-free  
change-over contact (NO – NC) of this power relay is connected to the screw  
terminal AUX CONTACT.  
Maximum Contact load: 230Vac / 12Vdc / 24Vdc / 16A !  
> 36Vdc / 3A !  
With the Push Button 21 „AUXILIARY CONTACT“ the contact can be manually  
switched on or off independently from programming and from the operating situation.  
The LED 5 “Contact active” shows the status of the contact. The drawing up the  
screw terminal “AUX CONTACT” is the inactive position mode, LED 5 “Contact  
active” off.  
The switching on and off of this contact can be freely programmed for every  
operating situation of the HP-COMPACT witch situation is indicated with a LED.  
There is no limitation to its application and it is left to your wishes as to where and  
how you would like to use it. The example and the setting of this contact are  
explained in chapter 5.4.  
In factory we program this for a dysfunction alarm. The contact is active when one of  
these situations is detected:  
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Over temperature (LED 10 lit)  
Overload (LED 11 lit)  
Over or less voltage of batteries (LED 12 lit or blinking)  
HP-COMPACT is turned off manually or with a fault (LED 13 lit)  
In case this function is not wished, it must be modified by programming according to  
procedure in chap. 5.4.  
4.9 The Remote Control RCC-01  
As an option, a Remote Control  
can be connected to the HP-  
COMPACT.  
All  
operating  
controls and displays except  
from level adjustment are  
available on the Remote  
Control. The Remote Control is  
supplied with a 20m long cable.  
It can as long as 40m. The  
Remote Control is suitable for  
surface mounting on the wall or  
on to a switch board. It is fixed  
with  
COMPACT  
4
screws. The HP-  
can also be  
programmed with the Remote  
Control. The Programming is  
described  
in  
the  
section  
„Programming“.  
The output power and the charging currents are displayed on the Remote Control.  
In the Remote Control there is an additional Alarm Contact and a built-in Control  
Input. These two functions are available through Tip-jack RJ11/4 for use. This  
Auxiliary Contact is Front / Work Contact (max. 0.5A!), which is independent from the  
Auxiliary Contact of the HP-  
COMPACT. This contact is  
active in case of an alarm of the  
HP-COMPACT.  
The Control Input is connected  
in parallel to the ON/OFF- push  
button. The HP-COMPACT can  
be switched on or off through  
this input with an impulse button  
or an impulse contact.  
Caution: No external voltage  
should be connected to this  
Input Control.  
Order Number for Remote Control: RCC-01  
Dimensions: H x B x T / 111.5 x 136.5 x 25mm  
4.10 The Temperature sensor CT-35  
Operating voltage of lead-acid batteries change depends on the  
temperature. To correct the operating voltages according to the  
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actual temperatures, a temperature sensor can be connected to the HP-COMPACT.  
The compensation through the sensor is –3mV/°C/Cell.  
Order Number: CT-35  
Dimensions: H x B x T / 58 x 51.5 x 22mm  
4.11 Remote control for „Power Sharing“ RPS-01  
If the Remote control RPS-01 is installed, the Trimmer  
(26) “INPUT LIMIT“ has to be set on the value max..  
The HP-COMPACT takes into account the lowest  
values set on the inverter and on the Remote control.  
The current available at the HP-COMPACT input will be  
determined by the power of the connected source  
(generator, grid etc...). The potentiometer on the RPS-  
01 must be adjusted lower or equal to max. value of the  
power source.  
For instance if the source is a generator of 2000 Watt, the potentiometer has to be  
set at max. 8A. This value is obtained in dividing 2000 Watt by 230V. If the HP-  
COMPACT is connected to a power source which is protected by a 6A circuit  
breaker, the potentiometer must be set at a max. value of 6A.  
Caution: the HP-COMPACT will not limit if an appliance draws more current  
than available from the source ! This means that the connected generator will  
be over-loaded or that the circuit-breaker before the HP-COMPACT will break.  
5
Programming  
The HP-COMPACT (except for 60Hz versions) is equipped with a Flash  
processor fitted out with EEPROM Memory, which means that even when it is  
disconnected from the battery, the parameters that were programmed for the  
application remain after a new connection to the battery.  
It is possible to reinitialize (RESET) the HP-COMPACT by pressing  
simultaneously on the three push buttons 19/20/21 during at least 2 seconds. A  
beep will confirm the RESET. The inverter switches off after this operation. It  
can be turned on again after the beep. The programmed parameters will  
remain.  
5.1 Standard setting  
The HP-COMPACT is delivered with the following default settings:  
Auxiliary contact: active in case of defect or manual turn off with the LED 10/11/12/13  
Battery voltage :  
Low voltage  
Float Charge  
11.6V / 23.2V / 46.4V  
13.5V / 27.0V / 54.0V  
End of Charge Voltage 14.4V / 28.8V / 57.6V  
Equalization  
15.6V / 31.2V / 62.4V  
2 Hours  
Absorption Time :  
Equalizing Time :  
20 Minutes  
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5.2 Reset value (default settings)  
To come back to the default settings, press simultaneously on the push buttons  
20/21 during at least 2 seconds. A beep will confirm the comeback to the factory  
settings. The inverter switches off after this operation. It can be turned on again after  
the beep.  
5.3 Battery voltages and absorption time  
5.3.1 Set the voltage and timing threshold  
The programming is done in accordance with the following steps:  
Push and hold down, the Push Button 21 (Program) and the Push Button 19 (Change  
status) for minimum 2 seconds simultaneously.  
With the Push Button 20 (select) select which of the battery level and of the  
absorption time have to be changed.  
These four red LED’s show the function set:  
Low voltage  
LED 13 (ON/OFF)  
Float charge  
Absorption (End of charge)  
Equalization  
LED 12 (Batt. Low/high)  
LED 11 (Overload)  
LED 10 (Overtemp.)  
LED 10/11/12/13 (altogether)  
Absorption Time  
With the Push Button 19 (Change status) set the desired parameter (voltage or time)  
to modify (LED 14/ 15/16/17/18). Push Button 19 (Change status) to set the desired  
value according to the table 5.3.2.  
If desired, repeat the operation with  
any other parameter (voltage or  
time) to be changed.  
If during 30 seconds no buttons are  
pressed, the selected values are  
automatically stored and the HP-  
COMPACT switches back in to the  
normal operating status.  
The voltage levels and times  
changed through programming are  
only first active with the next  
charge cycle!  
The voltage level which is not suitable can greatly reduce the battery life or  
could even destroy it ! Therefore check beforehand with your battery supplier.  
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5.3.2 Table of voltage and timing threshold  
The voltage levels (low voltage, float charge, end of charge and equalization) and the  
du-ration of the absorption charge can be changed.  
The display of these voltages and the times in the program mode are in accordance  
with the diagram shown below:  
Equali-  
zation  
time  
Absorption  
Low voltage  
Float charge  
LED 12  
Absorption  
Equalization  
time  
LED  
10/11/12/13  
12/24/48  
4h  
LED 13  
24  
LED 11  
24  
LED 10  
24  
LED 10/11  
12  
48  
12  
24  
48  
12  
48  
12  
48  
12/24/48  
3h  
14 12.0  
15 11.8  
16 11.6  
17 11.4  
18 11.2  
24.0  
23.6  
23.2  
22.8  
22.4  
48.0  
47.2  
46.4  
45.6  
44.8  
13.7  
13.6  
13.5  
13.4  
13.3  
27.4  
27.2  
27.0  
26.8  
26.6  
54.8  
54.4  
54.0  
53.6  
53.2  
16.2  
15.6  
15  
32.4  
31.2  
30  
64.8  
62.4  
60  
16.2  
15.9  
15.6  
15.3  
15  
32.4  
31.8  
31.2  
30.6  
30  
64.8  
63.6  
62.4  
61.2  
60  
3h  
2h  
1h  
0 – 1’  
2h  
1h  
40’  
20’  
14.4  
14.2  
28.8  
28.4  
57.6  
56.8  
The heavy printed values show the standard settings.  
5.4 Auxiliary contact  
5.4.1 Principle  
The Auxiliary Contact can be basically programmed for any operating situation of the  
HP-COMPACT which is indicated with a LED. The programming is possible for one  
or more operating situations. If the contact is programmed for many situations, it is  
activated as soon as the HP-COMPACT finds itself in any one of the programmed  
situations. That means that the work of the contact meets that of the logic OR–  
Function.  
5.4.2 The programming of the Auxiliary Contact  
The programming of the Auxiliary Contact is carried out in the following Steps:  
The Push Button 21 (Program) presses down for min. 2 seconds. The LED 4  
„Program“ is lit as an indication, that the HP-COMPACT is in program mode.  
A blinking LED shows the programmed condition for the auxiliary contact (LED  
10/11/ 12/13 factory setting).  
With the Push Button 20 (select), select the desired condition in which the  
contact should be activated.  
With the Push Button 19 (Change status) confirm or change the status for this  
condition. If desired, with the Push Button 20 (select) select another condition in  
which the contact should be activated.  
With the Push Button 19 (Change status) confirm or change the status for this  
condition. If during 30 seconds no buttons are pushed, then the settled values  
are automatically stored and the HP-COMPACT switches back to normal  
operating condition.  
5.4.3 Auxiliary Contact as generator starter  
As per the battery capacity  
When in the programming of the Auxiliary Contact, the Battery Capacity (LED 15-18)  
is used as a condition, you must then take note of the following requirements.  
If you have to start an emergency back-up supply with a battery having a certain  
residual capacity, then two battery levels must be programmed. The first (i.e. Battery  
25% LED 17) for the starting or activating the Auxiliary Contact and the second (i.e.  
Battery 100% LED15) for stopping or disabling the Auxiliary Contact. Programmed  
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like this the Auxiliary Contact works with the lowest set condition and stops when it  
has reached the highest programmed condition through charging.  
Example: start of a generator with the HP-COMPACT  
In order to program the auxiliary contact to start at 25% and to stop at 75% of the  
battery state-of-charge, here is the procedure to follow:  
Press the key AUX. CONTACT (Program) 21 during at least 2 seconds. Then  
the states will be displayed blinking (factory settings LED’s 10/11/12/13). As  
these states are not wished for the start of the generator, they must be disabled.  
With the key (select) 20, select the LED’s to disable (the active LED’s are  
blinking) and disable them with the key 19 Change Status. Select the other  
LED’s to switch off with the key (select) 20 and switch them off with the key 19  
Change Status until all are disabled.  
Then select the LED 17 with the key (select) 20 and activate the contact with the  
key 19 Change Status. The generator will start once the LED 17 switches of.  
Then select the LED 16 with the key (select) 20 and activate the contact with the  
key 19 Change Status. The generator will stop once the LED 16 switches on.  
If no key is activated during 30 seconds, the normal operation states are  
displayed automatically again.  
For a control the key Program can be pressed at least 2 seconds. The values set are  
displayed blinking.  
As per the inverter output power (not available with some special executions)  
Activating the auxiliary contact for the generator start can be programmed also on a  
pre-determined output power of the inverter. The auxiliary contact will be activated if  
the inverter output power exceeds 80% of the inverter nominal power during 3  
minutes and/or 100% during 30 seconds.  
The auxiliary contact will remain activated 30 minutes after the input current has  
come back to a value lower than the one adjusted by the “INPUT LIMIT” (chap.  
4.6.4). In other words, the contact will be deactivated 30 minutes after the lighting out  
of the LED 200%.  
This programming is achieved accordingly to chap. 5.4.2 of the user manual and by  
activating the contact on LED 100% of “Power Monitor” (25).  
5.4.4 Power cut of the second priority loads  
The auxiliary contact can also be used to cut the power of less priority loads when  
the battery state of charge is lower than a given threshold. In that case, only one of  
the battery state of charge, or the “transfer” function will be programmed as power cut  
criteria.  
The second priority loads will be supplied only when the generator is ON or when the  
battery has a sufficient threshold.  
5.4.5 Manual operating of Auxiliary Contact  
The Auxiliary Contact can be operated at any time with the Push Button 21 (AUX.  
CONTACT). The LED 6 „Contact manual“ lights up as information that the Contact is  
manually operated, and LED 5 „Contact active“ lights up when the Contact is active.  
By pushing the Push Button 21 a second time, the Contact is disabled. By pushing it  
the third time, automatic functions are restored.  
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5.5 Disabling some of the HP-COMPACT functions  
Each different function charger, inverter and transfer can be disabled. This is useful  
for specific applications witch required to disable some of these three functions.  
If you press the buttons 19 and 20 more than 2 seconds you can have access to the  
different possibilities shown in the following diagram.  
In programming mode the display shows only the different types of program with the  
three LED’s 2, 7 and 9 to each function. To change the type of programming, press  
shortly the button 20 until you reach the right function used according to the table  
below. After 10 seconds the HP-COMPACT exits the programming mode and loads  
the new change.  
In user mode, the disabled functions are displayed by blinking LED. So you can see  
which mode is disabled.  
5.5.1 Diagram of the different modes  
Shows an off LED  
Shows a blinking LED  
Shows a lighted LED  
All the functions are enabled. This is the  
factory setting.  
The inverter is disabled. Only the transfer  
switch and the charger will work  
normally.  
Inverter and charger are both disabled.  
Only the transfer switch function is ena-  
bled in input voltage and frequency is OK  
Charger and transfer switch are disabled  
the inverter will work continuously even if  
there is a correct AC voltage at the input.  
6
Installation Maintenance  
Apart from the periodic controls mentioned for the connections, the HP-COMPACT  
does need any maintenance. Keep the appliance clean and from time to time, wipe it  
clean with a damp cloth.  
7
Declaration of CE Compliance  
Hereby we state that the products described in this user manual comply with the  
following standards:  
EN 61000-6-1, EN 61000-6-3, EN 55014, EN 55022, EN 61000-3-2, Dir.  
89/336/EEC, LVD 73/23/EEC, EN 50091-2, EN 60950-1.  
CH - 1950 Sion, the 31st of January 2002  
STUDER INNOTEC (R. Studer)  
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8
Technical Data  
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