Ryobi P120 User Manual

OPERATOR’S MANUAL  
18 VOLT DUAL PORT CHARGER  
P120  
BATTERIES  
SOLD SEPARATELY  
Your battery charger has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation,  
and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.  
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using  
this product.  
Thank you for buying a Ryobi product.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
SAFETY RULES FOR CHARGER  
nAn extension cord should not be used unless  
WARNING!  
absolutely necessary. Use of improper extension  
cord could result in a risk of fire and electric shock. If  
extension cord must be used, make sure:  
READ AND UNDERSTAND ALL INSTRUCTIONS.  
Failure to follow all instructions listed below, may result in  
electric shock, fire and/or serious personal injury.  
a. That pins on plug of extension cord are the  
same number, size and shape as those of  
plug on charger.  
nBefore using battery charger, read all instructions and  
cautionary markings in this manual, on battery charger,  
battery, and product using battery to prevent misuse of  
the products and possible injury or damage.  
b. That extension cord is properly wired and in  
good electrical condition; and  
c. That wire size is large enough for AC ampere  
rating of charger as specified below:  
CAUTION:  
Cord Length (Feet)  
Cord Size (AWG)  
25´  
16  
50´  
16  
100´  
16  
To reduce the risk of electric shock or damage to  
the charger and battery, charge only nickel-cadmium  
rechargeable batteries as specifically designated on your  
charger. Other types of batteries may burst, causing per-  
sonal injury or damage.  
NOTE: AWG = American Wire Gauge  
nDo not operate charger with a damaged cord or  
plug, which could cause shorting and electric shock. If  
damaged, have the charger replaced by an authorized  
serviceman.  
nUse charger only with recommended battery packs.  
nDo not operate charger if it has received a sharp blow,  
been dropped, or otherwise damaged in any way. Take  
it to an authorized serviceman for electrical check to  
determine if the charger is in good working order.  
nDo not use charger outdoors or expose to wet or damp  
conditions. Water entering charger will increase the risk  
of electric shock.  
nUse of an attachment not recommended or sold by the  
battery charger manufacturer may result in a risk of  
fire, electric shock, or injury to persons. Following this  
rule will reduce the risk of electric shock, fire, or serious  
personal injury.  
nDo not disassemble charger. Take it to an authorized  
serviceman when service or repair is required. Incorrect  
reassembly may result in a risk of electric shock or fire.  
nUnplug charger from outlet before attempting  
any maintenance or cleaning to reduce the risk of  
electric shock.  
nDo not abuse cord or charger. Never use the cord to  
carry the charger. Do not pull the charger cord rather than  
the plug when disconnecting from receptacle. Damage  
to the cord or charger could occur and create an electric  
shock hazard. Replace damaged cords immediately.  
nDisconnect charger from the power supply when  
not in use. This will reduce the risk of electric shock or  
damage to the charger if metal items should fall into the  
opening. It also will help prevent damage to the charger  
during a power surge.  
nMake sure cord is located so that it will not be stepped  
on, tripped over, come in contact with sharp edges  
or moving parts or otherwise subjected to damage or  
stress. This will reduce the risk of accidental falls, which  
could cause injury, and damage to the cord, which could  
result in electric shock.  
nRisk of electric shock. Do not touch uninsulated portion  
of output connector or uninsulated battery terminal.  
nSave these instructions. Refer to them frequently  
and use them to instruct others who may use this  
tool. If you loan someone this tool, loan them these  
instructions also to prevent misuse of the product and  
possible injury.  
nKeep cord and charger from heat to prevent  
damage to housing or internal parts.  
nDo not let gasoline, oils, petroleum-based products,  
etc. come in contact with plastic parts. They contain  
chemicals that can damage, weaken, or destroy plastic.  
3
FEATURES  
PRODUCT SPECIFICATIONS  
Charger Voltage......................................................................................................................................................18 Volt DC  
Charger Input ....................................................................................................................................... 120 V, 60 Hz, AC only  
Charge Rate ..................................................................................................................................................................1 hour  
Cord Length ......................................................................................................................................................................6 ft.  
EVALUATING  
(YELLOW / GREEN LED)  
DUAL-PORT  
CHARGER  
FULLY CHARGED  
(GREEN LED)  
QUICK CHARGE  
CORD WRAP  
(RED LED)  
3 INCHES  
(76.2 mm)  
Fig. 1  
KNOW YOUR CHARGER  
CORD WRAP  
The power cord wraps neatly around the bottom of the  
charger for convenience in storage and transportation.  
See Figure 1.  
Before attempting to use this product, familiarize yourself  
with all operating features and safety rules.  
“KEY HOLE” HANGING  
The charger has a “key hole” hanging feature for convenient,  
space-saving storage. Screws should be installed so the  
center distances are 3 inches (76.2 mm) apart.  
THERMAL PROTECTION  
Your dual-port charger has a thermal protection system that  
prevents charging batteries that are too hot, which could  
cause damage to the battery and a loss of run-time.  
LED DISPLAY  
The LED lights located next to each battery port indicate the  
charge status of each battery.  
4
ASSEMBLY  
UNPACKING  
This product has been shipped completely assembled.  
WARNING:  
If any parts are missing do not operate this tool until the  
missing parts are replaced. Failure to do so could result  
in possible serious personal injury.  
n Carefully remove the charger and any accessories from  
the box. Make sure that all items listed in the packing list  
are included.  
n Inspect the charger carefully to make sure no breakage  
or damage occurred during shipping.  
WARNING:  
n Do not discard the packing material until you have care-  
Do not attempt to modify this tool or create accesso-  
ries not recommended for use with this tool. Any such  
alteration or modification is misuse and could result in a  
hazardous condition leading to possible serious personal  
injury.  
fully inspected and satisfactorily operated the tool.  
n If any parts are damaged or missing, please call  
1-800-525-2579 for assistance.  
PACKING LIST  
Dual-Port Charger  
Operator’s Manual  
Warranty Registration Card  
OPERATION  
WARNING:  
CAUTION:  
To prevent damage to the battery pack, remove the  
battery pack from the charger immediately if no LED  
comes on. Return the battery pack and charger to your  
nearest service center for checking or replacing. Also,  
if you are removing the battery pack from the charger  
and no LEDs are on, return both the battery pack and  
the charger to your nearest service center. Do not insert  
another battery pack into the charger. A damaged charger  
may damage a battery pack.  
Do not allow familiarity with tools to make you care-  
less. Remember that a careless fraction of a second is  
sufficient to inflict serious injury.  
WARNING:  
Always wear safety goggles or safety glasses with side  
shields when operating tools. Failure to do so could re-  
sult in objects being thrown into your eyes, resulting in  
possible serious injury.  
LED FUNCTIONS OF CHARGER  
LED WILL BE ON TO INDICATE STATUS OF  
CHARGER AND BATTERY PACK:  
nRed LED on = Quick charge mode.  
nGreen LED on = Fully charged and in maintenance charge  
mode.  
nGreen LED on = When battery pack is inserted into  
charger, indicates hot battery pack or that battery pack  
is out of normal temperature range.  
WARNING:  
Do not use any attachments or accessories not recom-  
mended by the manufacturer of this tool. The use of at-  
tachments or accessories not recommended can result  
in serious personal injury.  
APPLICATIONS  
You may use this tool for the following purposes:  
nYellow and Green LEDs on = Evaluating, possible  
deeply discharged or defective battery pack.  
nNo LED on = Defective charger or battery pack.  
nCharging compatible Ryobi 18 volt battery packs  
5
OPERATION  
THE FOLLOWING BATTERY PACKS MAY BE  
EVALUATING  
USEDWITHTHEP120DUAL-PORTCHARGER:  
130227001, 130227002, 130224028, 130241001,  
130237001, 130256001, 130255004, 130224007,  
130233003.  
(YELLOW / GREEN LED)  
FULLY  
CHARGED  
CHARGING THE BATTERY PACK  
(GREEN LED)  
Battery packs, sold separately, are shipped in a low charge  
condition to prevent possible problems. Therefore, you  
should charge them until the green LED on the front of the  
charger comes on.  
NOTE: Batteries will not reach full charge the first time they  
are charged. Allow several cycles (operation followed by  
recharging) for them to become fully charged.  
CHARGING A COOL BATTERY PACK  
If battery pack is within normal temperature range, the red  
LED on charger will come on.  
NOTE: If the charger does not charge the battery pack  
undernormalcircumstances,returnboththebatterypackand  
charger to your nearest Ryobi Authorized Service Center for  
electrical check.  
BATTERY SHOWN CHARGING  
(BATTERY SOLD SEPARATELY)  
nCharge the battery pack only with the charger provided.  
nMake sure the power supply is normal household  
QUICK CHARGE  
(RED LED)  
voltage, 120 volts, 60 Hz, AC only.  
Fig. 2  
nConnect the charger to the power supply.  
nPlace the battery pack in the charger aligning raised rib  
on the battery pack with the groove in the charger. See  
Figure 2.  
nPress down on the battery pack to be sure contacts on  
the battery pack engage properly with contacts in the  
charger.  
NOTE: The charger and battery pack should be placed  
in a location where the temperature is more than 50°F  
but less than 100°F.  
nWhen batteries become fully charged, unplug the  
charger from power supply and remove the battery  
pack.  
nNormally the red LED on charger will come on. This  
indicates the charger is in fast charging mode.  
CHARGING A HOT BATTERY PACK  
nRed LED should remain on for approximately 1 hour  
then the green LED will come on. Green LED on  
indicates battery pack is fully charged and charger is  
in maintenance charge mode.  
When using a tool continuously, the batteries in the battery  
pack will become hot. You should let a hot battery pack cool  
down for approximately 30 minutes before attempting to  
recharge. When the battery pack becomes discharged and  
is hot, this will cause the green LED to come on instead of  
the red LED. After 30 minutes, reinsert the battery pack in  
the charger. If the green LED continues to remain on, return  
batterypacktoyournearestRyobiAuthorizedServiceCenter  
for checking or replacing.  
NOTE: The green LED will remain on until the  
battery pack is removed from the charger or charger is  
disconnected from the power supply.  
nIf both yellow and green LEDs come on, this indi-  
cates a deeply discharged or defective battery pack.  
Allow the battery pack to remain in the charger for 15  
to 30 minutes. When the battery pack reaches normal  
voltage range, the red LED should come on. If the  
red LED does not come on after 30 minutes, this may  
indicate a defective battery pack and should be  
replaced.  
NOTE: This situation only occurs when continuous use of a  
tool causes the batteries to become hot. It does not occur  
undernormalcircumstances.Referto“CHARGINGACOOL  
BATTERY PACK” for normal recharging of batteries. If the  
charger does not charge your battery pack under normal  
circumstances, return both the battery pack and charger to  
your nearest Ryobi Authorized Service Center for electrical  
check.  
nAfter normal usage, a minimum of 1 hour of charging time  
is required to fully recharge battery pack.  
nThe battery pack will become slightly warm to the  
touch while charging. This is normal and does not  
indicate a problem.  
nDo not place the charger and battery pack in an area of  
extreme heat or cold. They will work best at normal room  
temperature.  
6
MAINTENANCE  
The batteries in this tool have been designed to provide  
WARNING:  
maximum trouble-free life. However, like all batteries, they  
will eventually wear out. Do not disassemble battery pack  
and attempt to replace the batteries. Handling of these  
batteries, especially when wearing rings and jewelry, could  
result in a serious burn.  
When servicing, use only identical Ryobi replacement  
parts. Use of any other parts may create a hazard or  
cause product damage.  
To obtain the longest possible battery life, we suggest the  
following:  
WARNING:  
nRemove the battery pack from the charger once it is fully  
Always wear safety goggles or safety glasses with side  
shields during power tool operation or when blowing  
dust. If operation is dusty, also wear a dust mask.  
charged and ready for use.  
For battery storage longer than 30 days:  
nStore the battery pack where the temperature is below  
80°F.  
WARNING:  
nStore battery packs in a “discharged” condition.  
To avoid serious personal injury, always remove the  
battery pack from the tool when cleaning or performing  
any maintenance.  
BATTERY PACK REMOVAL AND  
PREPARATION FOR RECYCLING  
To preserve natural resources, please re-  
cycle or dispose of batteries properly.  
GENERAL MAINTENANCE  
This product contains nickel-cadmium  
batteries. Local, state or federal laws  
may prohibit disposal of nickel-cadmium  
batteries in ordinary trash.  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use. Use  
clean cloths to remove dirt, dust, oil, grease, etc.  
Consult your local waste authority for information regarding  
available recycling and/or disposal options.  
WARNING:  
Do not at any time let brake fluids, gasoline, petroleum-  
based products, penetrating oils, etc., come in contact  
with plastic parts. Chemicals can damage, weaken or  
destroy plastic which may result in serious personal  
injury.  
WARNING:  
Upon removal, cover the battery pack’s termi-  
nals with heavy-duty adhesive tape. Do not at-  
tempt to destroy or disassemble battery pack or  
remove any of its components. Nickel-cadmium  
batteries must be recycled or disposed of properly. Also,  
never touch both terminals with metal objects and/or  
body parts as short circuit may result. Keep away from  
children. Failure to comply with these warnings could  
result in fire and/or serious injury.  
BATTERIES  
The battery pack for this tool is equipped with nickel-  
cadmium rechargeable batteries. Length of service from  
each charging will depend on the type of work you are doing.  
7
OPERATOR’S MANUAL  
18 VOLT DUAL PORT CHARGER  
P120  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or  
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide  
all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi  
complete list of Authorized Service Centers.  
• MODEL NO. AND SERIAL NO.  
The model number of this tool will be found on a plate attached to the bottom of the  
charger housing.  
Please record the model number and serial number in the space provided below.  
• HOW TO ORDER REPAIR PARTS  
When ordering repair parts, always give the following information:  
P120  
• MODEL NUMBER  
• SERIAL NUMBER  
RYOBI TECHNOLOGIES, INC.  
1428 Pearman Dairy Road, Anderson, SC 29625  
Post Office Box 1207, Anderson, SC 29622-1207  
Phone 1-800-525-2579  
983000-566  
9-04  

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