Multiquip Tamping Rammer Mikasa Mt 86d User Manual

PARTS AND OPERATION MANUAL

OPERATION AND PARTS MANUAL

Tamping Rammer

Model

MT-86D

(YANMAR L48EE-DRM ENGINE)

Revision #1 (08/19/04)

MULTIQUIPINC.

18910 WILMINGTON AVE.

PARTS DEPARTMENT:

800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877

310-537-3700

800-421-1244

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-478-1244

FAX:310-537-3927

FAX:310-631-5032

E-mail:mq@multiquip.com • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Montreal, Canada • Manchester, UK

Rio De Janiero, Brazil • Guadalajara, Mexico

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

MULTIQUIP’SMAINPHONENUMBERS

800-421-1244

310-537-3700

FAX: 310-537-3927

PARTSDEPARTMENT

800-427-1244

310-537-3700

FAX: 800-672-7877

FAX: 310-637-3284

MAYCOPARTS

800-306-2926

310-537-3700

FAX: 800-672-7877

FAX: 310-637-3284

SERVICEDEPARTMENT

800-478-1244

310-537-3700

FAX: 310-537-4259

MQPOWERSERVICEDEPARTMENT

800-835-2551

310-537-3700

FAX: 310-638-8046

TECHNICALASSISTANCE

800-478-1244

FAX: 310-631-5032

WARRANTYDEPARTMENT

800-421-1244, EXT. 279 FAX: 310-537-1173

310-537-3700, EXT. 279

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 3

MT-86D —TABLE OF CONTENTS

YANMAR L48EE-DRM

ENGINE

MIKASA MT-86D —

Tamping Rammer

Cylinder Block Assembly................................... 30-31

Cylinder Head and Bonnet Assembly ............... 32-33

Crankshaft,Piston and Camshaft Assembly...... 34-35

Lub.,Oil Pump and Governor Assembly............ 36-37

Cooling and Starting Assembly......................... 38-39

Fuel Injection Pump Assembly.......................... 40-41

Air Cleaner and Muffler Assembly .................... 42-43

Label and Gasket Set Assembly ....................... 44-45

Loose Parts Assembly ...................................... 46-47

Here's How To Get Help ............................................3

Table Of Contents .....................................................4

Parts Ordering Procedures .......................................5

Rules For safe Operation ..................................... 6-7

Operation and Safety Decals ....................................8

General Information ..................................................9

Specification ............................................................10

Controls and Components ......................................11

Operation .......................................................... 12-16

Troubleshooting Guide ............................................17

Explanation Of Codes In Remarks Column ............18

Suggested Spare Parts ...........................................19

Name Plate And Decals .................................... 20-21

Crankcase and Engine Assembly ..................... 22-24

Guide Cylinder and Foot Assembly .................. 26-27

Tank and Handle Assembly .............................. 28-29

Terms and Condition Of Sale

—

Parts ....................48

Specification and part

NOTE

number are subject to

change without notice^.

PAGE 4 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

❒

Dealeraccountnumber

❒

Dealernameandaddress

Shipping address (if different than billing address)

Returnfaxnumber

Applicable model number

Quantity,part number and description of each part

Specifypreferredmethodofshipment:

Note:Unlessotherwiseindicatedbycustomer, all

orders are treated as “Standard Orders”, and will

ship within 24 hours.We will make every effort to

ship “Air Shipments” the same day that the order is

received, if prior to 2PM west coast time. “Stock

Orders” must be so noted on fax or web forms.

✓

FedEx or UPS Ground

FedEx or UPS Second Day or Third Day

FedEx or UPS Next Day

Federal Express Priority One

DHL

Truck

Place Your Parts Order Via Web or Fax

For Even More Savings!

Here’s how to get help...

Please have the model and serial number on

hand when calling.

Parts Department

800-427-1244

310-537-3700

Fax:800-672-7877

Fax:310-637-3284

Extra Discounts!

All parts orders which include complete part numbers

and are received by our automated web parts order

system, or by fax qualify for the following extra

discounts:

Mayco Parts

800-306-2926

310-537-3700

Fax:800-672-7877

Fax:310-637-3284

Ordered

via

Standard

orders

Stock orders

($750 list and above)

Service Department

800-478-1244

310-537-3700

Fax:310-537-4259

Fax

10%

Web

MQ Power Service Department

800-835-2551

310-537-3700

Fax:310-638-8046

Special freight allowances

when you order 10 or more

line items via Web or Fax!**

FedEx Ground Service at no charge for freight

Technical Assistance

800-478-1244

Fax:310-631-5032

Fax:310-537-1173

Warranty Department

800-421-1244, Ext. 279

310-537-3700, Ext. 279

No other allowances on freight shipped by any other

carrier.

Multiquip’s Main Phone Numbers

NOTE:DISCOUNTSARESUBJECTTOCHANGE

800-421-1244

310-537-3700

Fax:310-537-3927

MULTIQUIP INC.

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

18910 WILMINGTON AVENUE

POST OFFICE BOX 6254

CARSON, CALIFORNIA 90749

310-537-3700•800-421-1244

FAX:310-537-3927

E-MAIL:mq@multiquip.com

WWW:multiquip.com

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 5

MT-86D — RULES FOR SAFE OPERATION

■

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow

these parts to cool before servicing

engine or rammer.

CAUTION:

Failure to follow instructions in this manual

may lead to serious injury or even death!This

equipment is to be operated by trained and

qualified personnel only! This equipment is

for industrial use only.

The following safety guidelines should always be used when

operating the MT-86D Tamping Rammer:

■

HighTemperatures – Allow the engine to cool before adding

fuel or performing service and maintenance functions. Contact

with hot components can cause serious burns.

GENERAL SAFETY

■

DONOT operateorservicethisequipmentbefore

readingthisentiremanual.

The engine section of this rammer requires an adequate free

flow of cooling air. Never operate the rammer in any enclosed

or narrow area where free flow of the air is restricted. If the air

flow is restricted it will

■

This equipment should not be operated by persons under 18

years of age.

cause serious damage to

the rammer or engine and

may cause injury to

people. Remember the

rammer's engine gives off

DEADLY carbon monoxide

NEVER operate this equipment without proper

protective clothing, shatterproof glasses,

steel-toed boots and other protective devices

required by the job.

gas.

■

Always refuel in a well-ventilated area, away from sparks and

open flames.

■

NEVER operatethisequipmentwhennot

feeling well due to fatigue, illness or

taking medicine.

■

Always use extreme caution when

working with flammable liquids. When

refueling, stop the engine and allow it

to cool. DO NOT smoke around or near

the machine. Fire or explosion could

result from fuel vapors, or if fuel is spilled

on a hot engine.

NEVER operate this equipment under the

influence or drugs or alcohol.

■

NEVER operate the rammer in an explosive atmosphere or

near combustible materials. An explosion or fire could result

causing severe bodily harm or even death.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage to

the equipment and/or injury to user may result.

Topping-off to filler port is dangerous, as it tends to spill fuel.

■

Manufacture does not assume responsibility for any accident

due to equipment modifications.

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

Always check the machine for loosened threads or bolts before

starting.

PAGE 6 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D — RULES FOR SAFE OPERATION

■

NEVER Run engine without air filter. Severe engine may occur.

Transporting

■

Always shutdown engine before transporting.

Always service air cleaner frequently to prevent carburetor

malfunction.

■

Tighten fuel tank cap securely and close fuel cock to prevent

fuel from spilling.

■

Always be sure the operator is familiar with proper safety

precautions and operations techniques before using rammer.

■

Drain fuel when transporting rammer over long distances

or bad roads.

Always store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the

reach of children.

When placing the rammer inside a truck-bed for transport,

always tie-down the rammer.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage to the

equipment and/or injury to user may result.

Emergencies

■

Always know the location of the nearest fire extinguisher

and first aid kit. Know the location of the nearest telephone.

Also know the phone numbers of the nearest ambulance,

doctor and fire department. This information will be

invaluable in the case of an emergency.

■

NEVER Run engine without air cleaner.Severe engine damage

may occur.

Always read, understand, and follow procedures in Operator’s

Manual before attempting to operate equipment.

Maintenance Safety

■

NEVER lubricate components or attempt service on a

running machine.

Always be sure the operator is familiar with proper safety

precautions and operations techniques before using pump.

■

Always allow the machine a proper amount of time to cool

before servicing.

Always store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the

reach of children.

■

Keep the machinery in proper running condition.

■

Refer to the ROBIN Engine Owner's Manual for engine

technical questions or information recommended by Multiquip

for this equipment. Damage to the equipment and/or injury to

user may result.

Fix damage to the machine immediately and always replace

broken parts.

■

Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and

fuel filters.

DO NOT use food or plastic containers to dispose of

hazardous waste.

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 7

MT-86D — OPERATION AND SAFETY DECALS

PAGE 8 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D — GENERAL INFORMATION

Definition of Tamping Rammer

The Mikasa MT-86D tamping rammer is a powerful compacting

tool capable of applying a tremendous force in consecutive

impacts to a soil surface. Its applications include soil compacting

for road, embankments and reservoirs as well as backfilling for

gas pipelines, water pipelines and cable installation work.

The impact force of the MT-86D levels and uniformly compacts

voids between soil particles to increase dry density.

Circular motion is converted to create impact force.The MT-86D

tamping rammer develops a powerful compacting force at the

foot of the rammer. To maintain optimum performance, proper

operation and service are essential.

Construction of Tamping Rammer

The Mikasa MT-86DTamping Rammer is equipped with an Robin

air cooled, four cycle gasoline engine.Transmission of the power

takes place by increasing the engine speed to engage the

centrifugal clutch.

Rammer Gearbox and Spring Cylinder

The Mikasa MT-86D uses an oil bath lubrication system.Always

check the oil level through the oil level sight glass at the rear of

the tamper foot.

Controls

Before starting the MT-86D Tamping Rammer, identify and

understand the function of the controls, see Figure 1 on page 11.

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 9

MT-86D — SPECIFICATIONS

Table1. MT-86D Rammer Specifications

MODEL

Overall Height

Overall Width

Over Length

Shoe Size

MT-86D U.S. (metric)

39.4 in. (1,000 mm)

16.1 in (410 mm)

28.3 in (720 mm)

13 in. (330 mm)

Blows/minute

Impact Force

Clutch

700

4,500 lbs./blow (2,041 kg/blow)

Automatic Centrifugal

202 lbs. (92 kg)

Operating Weight

Table 2. Yanmar L-40 ADRM STD Engine Specifications

MODEL

Type

Yanmar L48EE-DRM ENGINE (EPA)

Air-Cooled 4 Stroke Diesel Engine

12.14 cu. in. ( 199 cc)

3,300 rpm

Piston Displacement

Max. Governed Speed, No Load

Cooling System

Air-Cooled

Diesel Engine Lububricating Oil API

Classification "CC" or "CD" Grade

Lubrication System

Fuel

Automotive Diesel Fuel

Recoil Starter with Auto-Return

Decompression Device

Starting System

Specifications are general and are subject to change without notice. If

exact measurements are required, equipment should be weighed and

measured.

NOTE

PAGE 10 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D — CONTROLS AND COMPONENTS

Figure A. MT-86D Tamping Rammer

Figure A shows the location of the controls and components 8. Foot– Laminated wood with tempered steel plate for

for the MT-86D Tamping Rammer. The functions of each

control is described below:

superior shock absorption.

9. Muffler– Used to reduce noise and emissions.

1. Fuel Tank/Cap – Remove this cap to add diesel fuel.

10. Engine Air Cleaner – Prevents dirt and other debris

Use high grade automotive diesel fuel only.

from entering the engine.

2. ThrottleLever–Controlsenginespeedandthe tamping

11. Decompression Lever – Use in the starting of the

engine. Press lever to engage. After engine starts lever

will return to original position.

action of the rammer.

3. EngineOilDipstick–Indicatestheleveloftheengineoil

Use CC class or higer grade motor oil.

12. Fuel Filter – Located inside fuel tank. Prevents dirt and

debris from entering fuel system.

4. Oilfilter–Preventsdirtandotherdebrisfromenteringthe

engine.

13. RecoilStartingHandle–Usedwhenstartingtheengine.

Pull starter handle sharply and quickly, then return

starter handle to starter case before releasing.

5. Oil Bath Fill Plug – Open this plug to add oil to the oil

bath reservoir.

14. Handle – To operate rammer GRIP handle assembly

6. Oil Level Sight Glass – Indicates the level of oil in the oil

firmly on both sides.

bath reservoir.

15. Bellows – Reservoir for oil bath.

7. Drain Valve – Open this valve to remove oil from the

bellows.

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 11

MT-86D — OPERATION

1. Definition ofTamping Rammer

3-5. Clean dirt from the recoil starter and foot. Wipe entire unit

clean before operating.

The Mikasa MT-86D diesel rammer is a powerful compacting

tool capable of applying tremendous force in consecutive

impacts to a soil surface.The impact force of the MT-86D levels

and uniformly compacts voids between soil particles to increase

dry density. Its applications include soil compacting for road,

embankment and reservoirs as well as backfilling for gas

pipelines, water pipelines and cable installation work.

3-6. Replace any missing or damaged Safety/Operation decals.

2. Construction of Tamping Rammer

The rammer is equipped with an air-cooled, four-stroke diesel

engine. Transmission of the power takes place by increasing

engine speed to engage a centrifugal clutch. Circular motion is

converted into vertical motion to create impact force.

3-2. Preparation Inspection:

Rammer Gearbox and Spring Cylinder. This unit uses an oil

bath lubrication system. Check oil level through oil level sight

glass at rear of tamper foot. If oil is not visible, add #10W-30

motor oil.Oil bath contains approx.1.7 pt.(800cc) for MT-86D.

Fig. 2

3-3. Engine:

Use only automobile diesel fuel (Fig. 1). Check the engine oil

before starting operation and fill the oil regularly (Fig. 2). For

checking the oil level, move the engine to vertical position and

check that the oil is level with the oil inlet (about 700cc).

3-4. Check all nuts, bolts and fasteners for tightness. Retighten

as necessary.

Fig. 1

PAGE 12 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D — OPERATION

4. Starting

4-1. Move the throttle lever to IDLE position. (Fig. 3)

Throttle lever is used only at three (STOP, IDLE

& OPERATION) positions.When moving the

lever from stop to idle position, depress button

on lever at same time it is moved.

In cold weather, the engine should be started

at operating position or between the idle and

operation position of the throttle lever. Use

caution as higher engine RPM may engage

clutch, when engine starts. Return throttle lever

from starting position to idle position when

engine starts.

4-2. Grip the recoil starter handle and pull it until you feel a

slight resistance. (Fig. 4)

4-3. Press the decompression lever to release decompression.

The decompression lever will return automatically when the

recoil starter is pulled. (Fig. 5)

Fig. 4

4-4. Return the recoil starter, and pull the handle sharply and

quickly.Warm up the engine by running at low speed for three

to five minutes, while checking for fuel leakage or abnormal

sounds.

Do not pull the starter rope all the way to the

end and do not let the starter rope snap back

as damage may result.

Fig. 5

Fig. 3

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 13

MT-86D — OPERATION

5. Operation

5-1.Move the throttle lever quickly from the IDLE to OPERATION

position to start tamping action. DO NOT move the throttle lever

slowly as this may cause damage to the clutch or spring box.

5-2.The tamping rammer is designed to tamp the ground 700

times per minute at an engine speed of 3,300 rpm. Increasing

the engine speed above the recommended rpm will not increase

the rammer effectiveness. Impact will actually decrease because

a resonance is created rather than a tamping effect, and damage

to the unit can result.

5-3.The rammer can be warmed by quickly moving the throttle

lever from the OPERATION to the IDLE position several times

until the rammer operates smoothly.

Fig. 6

5-4. The tamping rammer is designed to travel forward while

tamping. To increase travel speed, pull back slightly on the

handle so that the rear of the foot contacts the soil first.

5-5. To stop tamping, quickly move the throttle lever from the

OPERATION to IDLE position.Do not move the lever slowly as

irregular action and damage may result.

6. Stopping the Engine

6-1. Move throttle lever quickly from idle to STOP while pressing

the throttle lever button. Run the engine for three minutes at idle

speed to allow for proper cool down. Following the above

procedures will prevent improper cylinder lubrication caused

by a overheated engine. (Fig. 6)

Fig. 7

7. Service

CAUTION:

Flammable Liquid: When refueling, stop engine and allow it

to cool.. Do no smoke or allow work to be

performed in the immediate area. Fire or

explosion could result from flames or sparks,

or if fuel is spilled on a hot engine.

Moving Parts: Shut down the engine before

performing service or maintenance functions.

Contact with moving parts can cause serious injury.

Fig. 8

HighTemperatures: Allow machine and engine to cool before

performing service or maintenance functions. Contact with hot

components can cause serious burns.

PAGE 14 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D — OPERATION

7-1. Daily

■

Thoroughly remove dirt and oil from the engine and control

area.

■

Clean or replaces air cleaner as necessary.

Check and retighten all fasteners as necessary.

Check spring box and bellows for oil leaks. Repair as

needed.

■

Remove element from pre-cleaner at the top of crankcase

(body side) and clean it by air.

7-2.WEEKLY (every 50 hours)

Fig. 9

■

Remove the fuel filter cap and inspect for dirt in the fuel

tank. (Fig. 7)

7-3. Replacement of Lubricant (BODY)

■

Remove the drain plug at the rear of tamper foot and drain

the dirty oil. Refill with clean oil to the middle of the sight

glass.Oil bath contains approx.1.7 pt.(800 cc) for MT-86D.

INITIAL OIL CHANGE:

After 50 hours of operation

Temperature

Classification of Oil

SAE 30

20°C (+68°F) or over

10¨C (+14°F) to

0°C (+68°F)

CC class or higher

grade

SAE 20

Fig. 10

Below 10° (+14°F)

SAE 10W-30

SECOND OIL CHANGE AND/OR LATER

Every 200 hours of operation

7-4. Replacement of Lubricant (ENGINE)

7-4-1. While the engine is still warm, remove the drain plug. For

quick discharging, it is advisable to take off the oil gauge. Replace

drain plug and refill engine crankcase. (Fig. 8)

7-4-2. Refer to the following chart, for oil types

Inferior quality engine oil and/or lack of oil may cause engine

trouble or shorten engine life.

7-4-3.The interval of oil replacement

INITIAL OIL CHANGE:

After 20 hours of operation

SECOND OIL CHANGE AND/OR LATER:

Every 100 hours of operation

Fig. 11

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 15

MT-86D — OPERATION

7-5. Cleaning the Air Cleaner

Cleaning the Air Cleaner (every 200-300 hours) (Fig. 9)

■

Remove element from pre-cleaner at the top of crankcase

(body side).

■

Wash the element (outside) in detergent solution.

Shake out excess moisture and dry the element.

Clean inside element with air from the inside of element.

7-6. Cleaning the Oil Filter

Drain oil filter every 100 hours of operation. Replace the oil filter

every 1,000 hours of operation. (Fig. 10)

7-7. Fuel Pipe & Oil Pipe

■

Check fuel line regularly for damage,

paying attention to clamps to assure

a tight fit.

■

Replace fuel line every two years to

maintain original performance.

7-8. Transportation

Maintain upright position of rammer at all times. Transport

rammer in upright position. If machine must be laid down for

transportation, drain the diesel fuel first and lay machine with

muffler side down (Fig. 11)

The fuel filter is installed at the bottom of fuel tank. Should the

rammer be laid on its side, dirt from the fuel filter may contaminate

the injection nozzle, causing damage to the fuel pump.

7-9. Storage

■

When storing the rammer for long periods of time,

thoroughly drain all fuel from line.

■

Clean exterior of rammer with an oil moistened cloth. Cover

and store in a clean, dry place.

PAGE 16 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D —TROUBLESHOOTING

Engine

A. Difficult to start

No diesel fuel

Throttle lever at wrong position (Stop position)

Excess engine oil

Injection nozzle clogged

Recoil starter not pulled with enough speed.

Air cleaner clogged

Clutch failure

Fuel line clogged

B. Operation not satisfactory

Engine speed improperly set.

Clutch slips

Excess lubricant oil causing irregular jumping or

protective sleeve is heated.

Lack of lubricant oil causing irregular jumping.

Spring failure

Spring cylinder locked

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 17

MT-86D —TEXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts

book.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial

number range (inclusive) where a particular part is used.

The contents of this catalog

are subject to change

without notice.

NOTE

Model Number-Where indicated, this shows that the

corresponding part is utilized only with this specific model

number or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column, , #,

, %, or

, belong to the same assembly or kit.

If more than one of the same

reference number is listed,

the last one listed indicates

newest (or latest) part

avaliable.

NOTE

PAGE 18 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D —SUGGESTED SPARE PARTS

MT-86D DIESEL RAMMER

1-3 UNITS

1 .... 956200040 ........... THROTTLE LEVER ASSY

1 .... 956108040 ........... THROTTLE WIRE

3 .... 371010060 ........... ELEMENT ASSY

2 .... 954405080 ........... STRAINER, FUEL TANK

3 .... 18325455120 ....... STRAINER ASSY, FUEL

1 .... 0430430015 ......... CAP, FUEL TANK

2 .... 11425035110 ....... STRAINER, OIL LUB.

1 .... 16026076630 ....... ROPE, RECOIL STARTER

Part numbers on this Suggested

Spare Parts List may super cede/

replace the P/N shown in the text

pages of this book.

NOTE

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 19

MT-86D— NAME PLATE AND DECALS

NAME PLATE AND DECALS

PAGE 20 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D— NAMEPLATE/DECAL LOCATION

NAME PLATE AND DECALS

NO.

PART NO.

920101580

920205840

920203330

920205820

920203290

PART NAME

QTY.

REMARKS

DECAL: MIKASA MARK

DECAL: FUEL DIESEL

NPA-584

NAA-333

DECAL: EAR PROTECTION

DECAL ENGINE R.P.M 3100-3300

DECAL: READ OWNER'S MANUAL

PLATE: SERIAL NO. MT-86D

DECAL: MOTOR OIL

DECAL, AIR CLEANER

DECAL KIT, MT-86D/MT-76D ............. 1 ............INCLUDES ITEMS W/

NPA-329

ORDER FROM MQ SER. DEPT. W/MODEL & S/N

920201950

920205830

DCL86D/76D

NPA-583

FOR DECAL ILLUSTRATIONS SEE PAGE 8.

MT-86D — NAME PLATES AND DECALS

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 21

MT-86D — CRANKCASE AND ENGINE ASSY.

CRANKCASE AND ENGINE ASSY.

42B

42C

42E

42A

42D

35-5

35-1

35-2

35-4

35-3

35-5

PAGE 22 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D — CRANKCASE AND ENGINE ASSY.

CRANKCASE AND ENGINE ASSY.

NO.

PART NO.

PART NAME

CRANKCASE

CRANK GEAR

BEARING 6307

BEARING 6205

WASHER 9 X 35 X 4.5

BOLT 8X25H, SW ....................................... 1 ............. REPLACES 002210825

BEARING COVER

O-RING S-50

STOP RING R-60

BOLT 6X10H

WASHER M6

CONNECTING ROD

BEARING 6305

STOP RING R-62

WASHER 9304

BOLT 8X25H, SW ....................................... 1 ............. REPLACES 002210825

PACKING, FRONT COVER

BOLT 6X20H, SW ....................................... 9 ............. REPLACES 002210620

PINION

BEARING 6205

STOP RING S-35

QTY.

REMARKS

372113340

372335090

040006307

040006205

952400690

002219825

372447660

050300500

080100600

001210610

031106100

301300530

040006305

080100520

952400690

002210825

372447670

002210620

372447680

040006205

080200350

371449600

060404010

050101000

371447640

952405610

952405490

002210820

041006007

22512040120

371447630

943020060

943950120

943060070

943060080

943030060

301010210

35-1

35-2

35-3

35-4

35-5

SPACER ..................................................... 1 ............. REPLACES 371335280

OIL SEALTC-40528

O-RING G-100

CLUTCH DRUM

KEY 5X5X19R

LOCK WASHER

BOLT 8X20H, SW

BEARING 6007Z

KEY 4X12

CLUTCH ASSY. .......................................... 1 ............. INCLS. ALL ITEMS W/

CLUTCH SHOE (4)

CLUTCH BOSS

CLUTCH GUIDE (A)

CLUTCH GUIDE (B)

CLUTCH SPRING ...................................... 2 ............. REPLACES 943030090

LOCK WASHER, CLUTCH

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 23

MT-86D — CRANKCASE AND ENGINE ASSY.

CRANKCASE AND ENGINE ASSY.

42B

42C

42E

42A

42D

35-5

35-1

35-2

35-4

35-3

35-5

PAGE 24 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D — CRANKCASE AND ENGINE ASSY.

CRANKCASE AND ENGINE ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

371448260

022910170

371448220

371213392

371010060

371010030

371010040

371010050

371010070

002210820

371335110

371000010

371000020

371335270

11428412200

001200652

030206150

956200040

956108040

371448000

371448300

26226100402

020310080

030210250

002211050

372213560

914410008

371335100

001211040

020310080

030210250

031110160

371448021

001200630

001200635

030206150

16026078700

SPACER 15X24X4

NUT M12

PACKING, AIR CLEANER

AIR CLEANER ASSY ........................... 1 ............INCLUDES ITEMS W/# REPLACES 371213390

42A#

42B#

42C#

42D#

42E#

ELEMENT ASSY

BODY ASSY

BACK PLATE

SEAT, AIR CLEANER

BOLT ASSY.

BOLT 8X20H, SW

INTAKE PIPE

HOSE BAND (B)

INTAKE FLANGE

GASKET, AIR INTAKE

BOLT 6X60

WASHER SW M6

THROTTLE LEVER ASSY

THROTTLE WIRE

LEVER STAY

CLIP (M)

STUD M10X20 PLATED

NUT M10

WASHER SW M10

BOLT 10X50H, SW

FRONT COVER MQ

ENGINE ASSY L48EE-DRM

UNDER PROTECTOR

BOLT 10X40 H

NUT M10

WASHER SW M10

WASHER PW M10

LINK PROTECTOR

BOLT 6X30

BOLT 6X35

WASHER SW M6

CLAMP WIRE

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 25

MT-86D — CYLINDER GUIDE AND FOOT ASSY.

CYLINDER GUIDE AND FOOT ASSY.

EXCLUDE 61, 62 AND 63

PAGE 26 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D — CYLINDER GUIDE AND FOOT ASSY.

CYLINDER GUIDE AND FOOT ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

652423290

080100150

352210680

372427700

020118150

352431430

352437470

372335260

372213180

372213570

352110042

050100950

050101100

014210020

014210035

953405270

953405260

354446170

354212490

354010010

050931500

354910020

012710035

959010150

953404670

050201500

352910081

352326620

352326630

015112075

001611259

015110055

021112140

030212300

021110120

030210250

PISTON PIN ......................................... 1 ............REPLACES 352423290

STOP RING R-15

PISTON ROD

PISTON END

NUT M18, P1.5

STOPPER,UPPER

STOPPER,LOWER

MAIN SPRING

SPRING CYLINDER

FOOT PLATE

PROTECTION SLEEVE ...................... 1 ........... REPLACES 352110040

O-RING G-95

O-RING G-110

SOCKET HEAD BOLT 10X20 T .......... 4 ............REPLACES 001521020

SOCKET HEAD BOLT 10X35 T .......... 4 ............REPLACES 001521035

PLUG 1/4X14 13L

PACKING 1/4(CU)

PIN 6D-8.5L

GUIDE CYLINDER(L)

BELLOWS,ORANGE

O-RING JAS03150

BELLOWS CLAMP CP ........................ 2 ............INCLS. ALL ITEMS W/

BOLT 10X35 H,SW .............................. 4 ............REPLACES 002211035

LEVEL GAUGE,PLUG TYPE

COPPER PACKING 17X25.5X1

O-RING P-150

REPLACES 354332780

88-1

100

101#

102#

103

104#

105#

106

107

108#

109#

FOOT ASSY 330W-W/F.COVER ........1 ............INCLS. ALL ITEMS W/#

FOOT 330B-331L

METAL SHEET 330B

SUNK HEAD BOLT 12X80 H ............... 4 ............REPLACES 001611256

SUNK HEAD BOLT 12X100 H ............. 2 ............REPLACES 001611260

SUNK HEAD BOLT 10X55 H ............... 7 ............REPLACES 001611051

NYLON NUT M12 ................................4 ............REPLACES 022711214

WASHER SW M12

NYLON NUT M10 ................................7 ............REPLACES 022711012

WASHER SW M10

FOOT COVER

SPRING SEAT 80D-1.6T

113-1# 354332070

114

115

116

117

118

352441730

354336352

354442340

011008040

020108060

BELLOWS CLAMP MT68, 7OV ........... 2 ............REPLACES 354329380

BELLOWS CLAMP (1.6T) 171D

BAND GUIDE,BELLOWS

BOLT 8X40H ........................................ 2 ............REPLACES 001210840

NUT M8 ................................................ 2 ............REPLACES 020308060

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 27

MT-86D —TANK AND HANDLE ASSY.

TANK AND HANDLE ASSY.

PAGE 28 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

MT-86D —TANK AND HANDLE ASSY.

TANK AND HANDLE ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

351319900

014210020

033121009

012210020

371113650

0430430015

954405080

011808015

18325455120

24341000450

020106050

030206150

001210815

020108060

030208200

009110011

371113560

371448010

011808015

18366659330

18325059050

11435459070

11428459710

10699044660

12472259050

18325059040

953405810

953405800

SHOCK ABSORBER

SOCKET HEAD BOLT 10X20T ........... 4 ............REPLACES 001521020

TOOTHED LOCK WASHER B M10

BOLT 10X20H, SW .............................. 4 ............REPLACES 002211020

FUEL TANK

FUEL TANK CAP .................................. 1 ............REPLACES 953404650

STRAINER (#100)

BOLT 8X15H, SW, PW......................... 3 ............REPLACES 002410815

STRAINER ASSY, FUEL ...................... 1 ............INCLUDES ITEM W/

O-RING

NUT M6 ............................................... 3 ............REPLACES 020306050

WASHER SW M6

BOLT 8X15H

NUT M8 ................................................ 1 ............REPLACES 020308060

WASHER SW M8

SOCKET HEAD SCREW 8X20

HANDLE

SIDE PROTECTOR

BOLT 8X15H, SW, PW......................... 3 ............REPLACES 002410815

PIPE, FUEL DRAIN

PIPE, FUEL OIL

PIPE, FUEL RETURN

JOINT

CLAMP

PIECE

PACKING PF 1/8

FLANGE PLUG PF 1/8

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 29

YANMAR L48EE-DRM ENGINE — CYLINDER BLOCK ASSY.

CYLINDER BLOCK ASSY.

2 = SEE PG. 32 AND 33 FOR P/N

7 = SEE PG. 40 AND 41 FOR P/N

PAGE 30 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

YANMAR L48EE-DRM ENGINE — CYLINDER BLOCK ASSY.

CYLINDER BLOCK ASSY.

PART NO

PART NAME

QTY.

REMARKS

71477101560

11435001700

26106100122

26106080352

22312040080

11425001200

11425001210

11425001221

11425001251

12495001250

11477101330

11465001380

11425001800

11425001830

11425001841

11427001600

26226060182

26226060222

26366060002

11425001412

11428401452

11425002100

10542501690

11429901760

11429901950

22190160002

11429902030

11425002113

16011002220

16021002220

24162152112

26106080122

23876010000

11425035150

26106060252

11425002200

11425002210

71477192620

BLOCK ASSY. CYLINDER ........................... 1 ....................INCLUDES ITEM W/

COVER, STARTER

BOLT M10X 12 PLATED

BOLT M 8X 35 PLATED

PIN 4X8, STRAIGHT

STUD, CYLINDER HEAD

NUT 8

CAP NUT 8

WASHER

GASKET, CYLINDER HEAD CMP

O-RING

SHIM SET

COVER, INSPEC.WINDOW

GASKET

PARALLEL PIN 8 X 12

STUD M 6 X 18 PLATED

STUD M 6 X 22 PLATED

NUT M 6

GASKET CRANKCASE

COVER ASSY. CASE DRM.......................... 1 ....................INCLUDES ITEMS W/%

38%

BEARING, MAIN

PLUG M16

CAP, W/LUB.OIL GAUGE............................. 1 ....................INCLUDES ITEM W/#

44#

O-RING

SEAL WASHER 16S

RETAINER

BALL BEARING

SEAL, OIL

NEEDLE BEARING

BOLT M 8 X 12 PLATED

PLUG PTI/8, SCREW

PIPE, L.O. INLET

BOLT M 6 X 25 PLATED

MAIN BEARING US = 0.25

MAIN BEARING US = 0.50

55%

56%

GASKET KIT....................................................... 1 ......................INCLUDES ITEMS W/+. SEE

......................................................................................................GASKET KIT PAGES 44-45

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 31

YANMAR L48EE-DRM ENGINE — CYLINDER HEAD AND COVER ASSY.

CYLINDER HEAD AND COVER ASSY.

MT-86D — L40ADRM YANMAR ENGINE — CYLINDER HEAD AND BONNET

1 = SEE PG. 30 AND 31 FOR P/N

PAGE 32 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

YANMAR L48EE-DRM ENGINE — CYLINDER HEAD AND COVER ASSY.

CYLINDER HEAD AND BONNET ASSY.

PART NO

PART NAME

QTY.

REMARKS

₁M₁₄₇T₇-₁8₁6₁₀D₂₀— L40ADRM YANMAR ENGINE — CYLINDER HEAD AND BONNET

CYLINDER HEAD

VALVE, SUCTION

VALVE, EXHAUST

SPRING, VALVE

RETAINER, SPRING

COTTER ASSY.

11477111100

11477111110

11425011120

11425011180

71425011570

11477111250

11477111260

11477111650

11425011240

26856060002

11477111660

11425011240

26856060002

22242000120

11425011340

11477111461

11477111470

11425011600

11926011370

11425011901

22351040008

26106060452

26226060652

26366060002

11477111310

11477111970

11428803580

11428803641

11428803950

26106060552

71477192620

SUPPORT CMP, ARM .............................. 1 ................. INCLUDES ITEM W/

SUPPORT, ROCKER ARM

ARM ASSY. INTAKE

SCREW, VALVE ADJUST

LOCK NUT 6

ARM ASSY., EXHAUST

SCREW, VALVE ADJUST

LOCK NUT 6

CIRCLIP 12

SEAL, VALVE STEM

GASKET, NOZZLE

SPACER, NOZZLE

WASHER

CAP, VALVE

RETAINER

SPRING PIN 4 X 8

BOLT M 6 X 45 PLATED

STUD M 6 X 65 PLATED

NUT M 6

GASKET, BONNET

BONNET ASSY. HEAD ............................. 1 ................. INCLUDES ITEM W/#

36#

39#

40#

SHAFT ASSY., DECOMP.

SPRING

BOLT M 6 X 55 PLATED

GASKET KIT.................................................... 1 ................... INCLUDES ITEMS W/+. SEE

................................................................................................ GASKET KIT PAGES 44-45

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 33

YANMAR L48EE-DRM ENG. — CRANKSHAFT, PIS. & CAMSHAFT ASSY.

CRANKSHAFT, PISTON AND CAMSHAFT ASSY.

1 = SEE PG. 30 AND 31 FOR P/N

PAGE 34 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

YANMAR L48EE-DRM ENG. — CRANKSHAFT, PIS. & CAMSHAFT ASSY.

CRANKSHAFT, PISTON AND CAMSHAFT ASSY.

PART NO

PART NAME

QTY.

REMARKS

71477114580

11425014200

11477114260

11425014450

71478121700

10385401221

11428821402

11425021550

22512040120

18325021350

71477222720

71477022500

11429922300

22252000190

71477023700

11926523200

11477023100

71477023600

71477022610

71477023620

22512040120

CAMSHAFT ASSY., D

TAPPET

TAPPET, F.O.

ROD, PUSH

CRANKSHAFT ASSY.

NUT, M16

26#

FLYWHEEL, DRM

WASHER, FLYWHEEL

KEY, 4 X 12

SPACER

PISTON, W/RINGS ................................... 1 ................. INCLUDES ITEM W/#

RING SET, PISTON

PIN, PISTON

CIRCLIP 19

ROD ASSY., CONNECTING ..................... 1 ................. INCLUDES ITEM W/

BOLT, ROD

BUSH, PISTON PIN

BEARING, CRANKPIN

BEARING, PIN U.S=0.25

BEARING, PIN U.S=0.50

KEY 4 X 12

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 35

YANMAR L48EE-DRM ENGINE —LUB. OIL PUMP AND GOVERNOR ASSY.

LUB. OIL PUMP AND GOVERNOR ASSY.

1 = SEE PG. 30 AND 31 FOR P/N

PAGE 36 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

YANMAR L48EE-DRM ENGINE —LUB. OIL PUMP AND GOVERNOR ASSY.

LUB. OIL PUMP AND GOVERNOR ASSY.

PART NO

PART NAME

QTY.

REMARKS

11465032010

11425032070

10333832570

22312030160

26476060142

11425035110

24341000224

26106060162

71425061500

22322030200

71477061100

11477061190

11477166050

10210067080

26117040088

11477066010

11425066200

11477166550

11477266100

266961000002

13521061090

22451060000

11425066440

26757060002

26106060202

26476060142

11477061520

11477061600

11477061610

11425266252

71477192620

PUMP ASSY. LUB. OIL

COVER, LUB. OIL PUMP

O-RING

PARALLEL PIN 3 X 16

BOLT, M 6 X 14, TAPPING

12#

STRAINER, LUB. OIL ............................. 1.................... INCLUDES ITEM W/#

O-RING 1A S-22.4

BOLT M 6 X 16 PLATED

LEVER ASSY. GOVERNOR .................... 1.................... INCLUDES ITEM W/

TAPER PIN 3 X 20

GOVERNOR ASSY.

WASHER

HANDLE, REGULATOR

BOLT, ADJUSTING

BOLT M 4 X 8 PLATED

SPRING, REGULATOR

SPRING, RETURN

TORQUE SPRING ASSY.

BASE, HANDLE

NUT M10

LEAD

WIRE 0.6

BOLT, ADJUSTING

NUT 6

BOLT M 6 X 20 PLATED

BOLT M 6 X 14 TAPPING

BEARING, NEEDLE

SEAL, OIL

WASHER,THRUST

SPRING, RETURN

GASKET KIT................................................. 1 ...................... INCLUDES ITEMS W/+. SEE

................................................................................................ GASKET KIT PAGES 44-45

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 37

YANMAR L48EE-DRM ENGINE —COOLING AND STARTING ASSY.

COOLING AND STARTING ASSY.

1 = SEE PG. 30 AND 31 FOR P/N

2 = SEE PG. 32 AND 33 FOR P/N

PAGE 38 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

YANMAR L48EE-DRM ENGINE —COOLING AND STARTING ASSY.

COOLING AND STARTING DEVICE ASSY.

PART NO

PART NAME

QTY.

REMARKS

11429945210

26106060122

11477145110

11425045310

11425045330

11437045351

11426076051

11426076251

11426076520

16026076520

16026076530

16026076540

16026076550

16026076560

16029076570

16026076580

16026076590

16026076600

11425076620

16026076630

11425076590

26106060082

26106060122

12910061850

11425045301

COVER, CYLINDER

BOLT M 6 X 12 PLATED

CASE, COOLING FAN

COLLAR

SEAL, FAN CASE

BOLT, FAN CASE

RECOIL STARTER D ASSY................... 1.................... INCLUDES ITEM W/#

RECOIL STARTER D ASSY.................... 1.................... INCLUDES ITEM W/

9 #

CASE D, W/NO LABEL

REEL, RECOIL

RATCHET

10 #

11 #

12 #

SPRING, SPRIAL

WASHER,THRUST

SPRING, FRICTION

SPRING, RETURN

COVER, SPRING

PLATE, FRICTION

CIRCLIP, E

KNOB, STARTER

ROPE, STARTER

PULLEY, STARTER

BOLT M 6 X 8 PLATED

BOLT M 6 X 12 PLATED

PLUG, 12 BORE

RUBBER, CUSHION

13 #

14 #

15 #

16 #

17 #

18 #

20 #

21 #

22#

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 39

YANMAR L48EE-DRM ENGINE —FUEL INJECTION PUMP ASSY.

FUEL INJECTION PUMP ASSY.

1 = SEE PG. 30 AND 31 FOR P/N

2 = SEE PG. 32 AND 33 FOR P/N

PAGE 40 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

YANMAR L48EE-DRM ENGINE —FUEL INJECTION PUMP ASSY.

FUEL INJECTION PUMP ASSY.

PART NO

PART NAME

QTY.

REMARKS

71435051200

10554651020

11425051080

11425051160

11435051200

11425051300

10554651330

11425051340

12455051350

11425051600

11425051640

11425051650

22351020006

22351030008

71477153100

11477153000

11959353080

11425053120

11959353130

11477553140

11477553210

11477553100

11477553330

11425053400

11477159802

PUMP ASSY., F. INJECT. ....................... 1.................... INCLUDES ITEM W/

GASKET

PLATE

SPRING

BODY, F.I. PUMP

VALVE ASSY., DELIVERY

SPRING, DELIVERY VALVE

HOLDER, F. I. P. DELIVERY

GASKET, DELIVERY

LEVER ASSY., CONTROL

SEAT A, SPRING

SEAT B, SPRING

SPRING PIN 2 X 6

SPRING PIN 3 X 8

VALVE ASSY., F. INJECT

NOZZLE ASSY.

NUT, NOZZLE CASE

SPRING, NOZZLE

RETAINER, SPRING

SPACER, VALVE STOP

HOLDER ASSY.

SHIM PACK

PIPE, FUEI INJECTION

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 41

YANMAR L48EE-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY.

AIR CLEANER AND MUFFLER ASSY.

2 = SEE PG. 28 AND 29 FOR P/N

PAGE 42 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

YANMAR L48EE-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY.

MUFFLER ASSY.

PART NO

PART NAME

QTY.

REMARKS

11477212010

11477112200

26106060252

26226060142

26226060552

11428413500

26106060182

11425013201

26106060142

26216080182

26366080002

11428412200

PIPE, AIR INTAKE

GASKET, AIR INTAKE

BOLT M 6 X 25 PLATED

STUD M 6 X 14 PLATED

STUD M 6 X 55 PLATED

MUFFLER ASSY.

BOLT, M 6 X 18 PLATED

GASKET, NON-ASB.

STUD M 6 X 14 PLATED

STUD, M 8 X 18 PLATED

NUT, M 8

GASKET, AIR INTAKE .............................. 1 ................. SEE GASKET SET PAGES 44-45

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 43

YANMAR L48EE-DRM ENGINE — LABEL AND GASKET SET ASSY.

LABEL AND GASKET SET ASSY.

PAGE 44 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

YANMAR L48EE-DRM ENGINE — LABEL AND GASKET SET ASSY.

TOOL, LABEL AND GASKET SET ASSY.

PART NO

PART NAME

QTY.

REMARKS

11425007111

71477192620

11477101330

11425001380

11425001412

11425001841

11425011340

11477111461

11477112200

11428412200

11425013201

11477111310

11429901950

22190160002

24341000224

10333832570

11426107350

11425092101

11425092130

26116060454

26116080454

26716060002

26716080002

11425092301

11425092311

11425092350

LABEL, YANMAR

GASKET SET ......................................... 1.................... INCLUDES ITEM W/

GASKET, CYLINDER HEAD CMP.

O-RING

GASKET, CRANKCASE

GASKET

SEAL, VALVE STEM

GASKET, NOZZLE

GASKET, AIR INTAKE

GASKET, NON-ASB

GASKET, BONNET

O-RING

SEAL WASHER 16S

O-RING 1A S-22.4

O-RING

LABEL

F.W. LOCKING HANDLE

REMOVER, FLYWHEEL

BOLT M 6 X 45 PLATED

BOLT M 8 X 45 PLATED

NUT M 6

NUT M 8

GUIDE, OIL SEAL

INSTALLINGTOOL

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 45

YANMAR L48EE-DRM ENGINE — LOOSE PARTS ASSY.

LOOSE PARTS ASSY.

PAGE 46 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

YANMAR L48EE-DRM ENGINE — LOOSE PARTS ASSY.

LOOSE PARTS ASSY.

PART NO

PART NAME

QTY.

REMARKS

18325455120

24341000450

1142845910

12476659050

10699044660

18325059040

18325059050

12472259050

11465459070

18326659050

11428459710

16071078710

26226100452

STRAINER ASSY., FUEL ....................... 1.................... INCLUDES ITEM W/

O-RING 1A S-45.0

PIPE ASSY., FUEL OIL .......................... 1.................... INCLUDES ITEM W/#

CLAMP 12

CLIP, HOSE

PIECE

PIPE, FUEL OIL

CLAMP 9

PIPE, FUEL RETURN

HOSE, RUBBER

JOINT

10#

11#

CLAMP, WIRE

STUD M10X 45 PLATED

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 47

Effective: October 1, 2002

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

5. Partsmustbeinnewandresalablecon-

dition,intheoriginalMultiquippackage(if

any), and with Multiquip part numbers

clearlymarked.

Multiquipreservestherighttoquoteandsell

directtoGovernmentagencies,andtoOrigi-

nal Equipment Manufacturer accounts who

useourproductsasintegralpartsoftheirown

products.

Terms of payment for parts are net 10 days.

FREIGHTPOLICY

All parts orders will be shipped collect or

prepaidwiththechargesaddedtotheinvoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a

signedmanifesthasbeenobtainedfromthe

carrier,andanyclaimforshortageordamage

mustbesettledbetweentheconsigneeandthe

carrier.

6. Thefollowingitemsarenotreturnable:

SPECIALEXPEDITINGSERVICE

a. Obsolete parts. (If an item is in the

price book and shows as being

replaced by another item, it is

obsolete.)

A$35.00surchargewillbeaddedtotheinvoice

forspecialhandlingincludingbusshipments,

insuredparcelpostorincaseswhereMultiquip

mustpersonallydeliverthepartstothecarrier.

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,

and other rubber parts) that were

purchasedmorethansixmonthsprior

tothereturndate.

LIMITATIONSOFSELLER’SLIABILITY

MINIMUMORDER

Multiquip shall not be liable here under for

damagesinexcessofthepurchasepriceofthe

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

otherspecial,consequentialorincidentaldam-

ages.

The minimum charge for orders from Mul-

tiquipis$15.00net.Customerswillbeasked

forinstructionsregardinghandlingoforders

notmeetingthisrequirement.

c. Anylineitemwithanextendeddealer

netpriceoflessthan$5.00.

d. Special order items.

RETURNEDGOODSPOLICY

e. Electricalcomponents.

f. Paint,chemicals,andlubricants.

g. Decalsandpaperproducts.

h. Itemspurchasedinkits.

Returnshipmentswillbeacceptedandcredit

willbeallowed,subjecttothefollowingprovi-

sions:

LIMITATIONOFWARRANTIES

Nowarranties,expressorimplied,aremade

in connection with the sale of parts or trade

accessoriesnorastoanyenginenotmanufac-

turedbyMultiquip.Suchwarrantiesmadein

connectionwiththesaleofnew,completeunits

aremadeexclusivelybyastatementofwar-

rantypackagedwithsuchunits,andMultiquip

neitherassumesnorauthorizesanypersonto

assume for it any other obligation or liability

whatever in connection with the sale of its

products.Apartfromsuchwrittenstatementof

warranty, there are no warranties, express,

impliedorstatutory,whichextendbeyondthe

descriptionoftheproductsonthefacehereof.

1. AReturnedMaterialAuthorizationmust

be approved by Multiquip prior to ship-

ment.

7. The sender will be notified of any

materialreceivedthatisnotacceptable.

2. To obtain a Return Material Authoriza-

tion,alistmustbeprovidedtoMultiquip

Parts Sales that defines item numbers,

quantities,anddescriptionsoftheitems

tobereturned.

8. Such material will be held for five

workingdaysfromnotification,pending

instructions. If a reply is not received

within five days, the material will be re-

turnedtothesenderathisexpense.

a. Thepartsnumbersanddescriptions

must match the current parts price

list.

9. Creditonreturnedpartswillbeissuedat

dealer net price at time of the original

purchase,lessa15%restockingcharge.

b. The list must be typed or computer

generated.

10. In cases where an item is accepted, for

which the original purchase document

can not be determined, the price will be

basedonthelistpricethatwaseffective

twelvemonthspriortotheRMAdate.

c. Thelistmuststatethereason(s)for

thereturn.

d. The list must reference the sales

order(s) or invoice(s) under which

theitemswereoriginallypurchased.

11. Credit issued will be applied to future

purchasesonly.

e. The list must include the name and

phonenumberofthepersonrequest-

ingtheRMA.

PRICINGANDREBATES

Prices are subject to change without prior

notice.Pricechangesareeffectiveonaspe-

cificdateandallordersreceivedonorafterthat

datewillbebilledattherevisedprice.Rebates

forpricedeclinesandaddedchargesforprice

increaseswillnotbemadeforstockonhand

atthetimeofanypricechange.

3. AcopyoftheReturnMaterialAuthoriza-

tionmustaccompanythereturnshipment.

4. Freight is at the sender’s expense. All

partsmustbereturnedfreightprepaidto

Multiquip’sdesignatedreceivingpoint.

PAGE 48 — MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04)

NOTE PAGE

MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 49

===

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

MULTIQUIP’SMAINPHONENUMBERS

800-421-1244

310-537-3700

FAX: 310-537-3927

PARTSDEPARTMENT

800-427-1244

310-537-3700

FAX: 800-672-7877

FAX: 310-637-3284

MAYCOPARTS

800-306-2926

310-537-3700

FAX: 800-672-7877

FAX: 310-637-3284

SERVICEDEPARTMENT

800-478-1244

310-537-3700

FAX: 310-537-4259

MQPOWERSERVICEDEPARTMENT

800-835-2551

310-537-3700

FAX: 310-638-8046

TECHNICALASSISTANCE

800-478-1244

FAX: 310-631-5032

WARRANTYDEPARTMENT

800-421-1244, EXT. 279 FAX: 310-537-1173

310-537-3700, EXT. 279

MULTIQUIP INC.

POST OFFICE BOX 6254

CARSON, CA 90749

310-537-3700 • 800-421-1244

FAX:310-537-3927

E-MAIL:mq@multiquip.com

WWW:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

manufactured for Multiquip Inc.

MIKASA SANGYO CO., LTD. Tokyo, Japan

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