Mitsubishi Electronics Silver Digiplater Sdp Eco 1630 Iii User Manual

III

USERS MANUAL

Before attempting to operate this product, you should

thoroughly read and fully understand all the contents of this

manual.

Administrators and supervisors shall not instruct anyone to

operate or inspect this machine unless he/she is familiar

with all the contents of this document.

For Your Safety

- This manual must be thoroughly read and understood by all operators before they attempt

to use SDP-Eco 1630 III.

- This manual provides general guidelines, precautions and warnings for the safe operation

of this machine. Very serious accidents may occur if this machine is utilized without

following this manual and we shall bear absolutely no liability or responsibility for the

consequences.

- The warning labels for hazard prevention area attached to dangerous parts or areas of

the machine. Study and understand all the specific dangers involved and how they can

be avoided.

- Keep this manual available and near the machine at all times so that it can be

immediately referred to whenever necessary.

- Look up the name, address and phone number of our nearest dealer or branch office

(listed on the back page of this manual), and post the information prominently for quick

reference.

- Please make sure that this manual reaches everyone charged with operating this

machine.

Warning

Machine operators must thoroughly read Chapter 1. Do not turn on the machine's power

supply until all of the precautions have been read and understood. Very serious

accidents may occur if this instruction is not observed.

Administrators and supervisors shall not instruct anyone to operate or inspect the SDP-

Eco 1630 III unless he/she is familiar with all the contents of this document.

Compliance with CISPR Rules

This is a Class A product. In a domestic environment this product may cause radio

interference in which case the user may be required to take adequate measures.

Compliance with FCC Rules

Notice for the USA

This machine has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the machine is operated in a

commercial environment. This machine generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the instruction manual, may cause

harmful interference to radio communications. Operation of this machine in a residential

area is likely to cause harmful interference in which case the user will be required to correct

the interference at their own expense.

Changes or modifications not expressly approved by Mitsubishi Paper Mills Limited could

void the user's authority to operate the machine.

Notice for Canada

This Class A digital apparatus meets all requirements of the Canadian Interference-Causing

Unit Regulations.

Cet appareil numérique de la Class A respecte toutes les exigences du Règlement sur le

matériel brouilleur du Canada.

When export the machine

International transfer of this product, any of its parts, components and/or software must be

carried out in compliance with the relevant laws and ordinance of the country of export and

the country of product end-use. We do not assume any responsibility of liability for product

transferred without regard to proper export/import regulations or procedures.

Limit of responsibility

Please note that machine specifications are subject to change without notice for updates and

improvements. This may cause inconsistencies between the contents of this manual and

the machine you currently possess.

We shall not be held responsible for any damage caused by conditions beyond our control

such as customer modification, disassembly or misuse of our machine, programs or

software, or their use in a defective or deficient environment.

We assume no responsibility or liability for any damage or consequential and/or indirect

losses resulting from any accident or malfunction that might occur during the operation of

this machine.

The copyright for this entire manual belongs to Mitsubishi Paper Mills Limited.

Copying, reprinting, or reproduction of this manual in whole or in part in any medium without

our express consent infringes upon the copyright and the rights of the publisher.

Introductory Note

Thank you very much for choosing our product. We sincerely hope that you will enjoy using

the SDP-Eco 1630 III, and fully utilize all its functions and capabilities.

This users manual describes how to safely operate this machine and explains all the basic

procedures for data setting, maintenance, inspections, etc.

As noted below, however, it is the client's obligation to obtain or prepare all the necessary

material safety data sheets ("MSDS") for any chemical substances used during the client's

operation on this machine. Although great care has been taken in preparing this manual, if

you find that certain points seem unclear or in error, please contact Mitsubishi Paper Mills

Limited.

This manual contains the following sections:

Chapter 1 "On Safety"

This chapter describes instructions to be observed for the safest possible operation of the product.

Please make sure to read this chapter before turning on the power to the product.

Chapter 2 to 6

These chapters provide relevant knowledge and reference information for machine operation.

Please read them carefully before attempting to operate the machine.

Chapter 7 to 9

These chapters describe daily maintenance procedures and troubleshooting methods as well as

supplying various technical information. Please read through them as necessary.

iii

About this manual

In this manual, important supplementary remarks are classified as either WARNINGs,

CAUTIONs, Cautions, or Notes.

Since remarks under WARNING and CAUTION headlines call attention to conditions and

operations that may result in accidents or physical injuries, be sure to thoroughly read and

observer their instructions.

Indicates a potentially hazardous situation which, if not

Warning

Caution

avoided or properly handled, could possibly result in

death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided or properly handled, could possibly result in

minor or moderate injury.

Caution

Indicates a situation that could either cause damage to the machine,

destroy data necessitate extensive reduplicated effort. Strictly follow the

noted instructions.

Note

Provides supplementary information or information to prevent incorrect

operations.

Contents

Chapter 1 On Safety

1.1 When using the machine••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••1

1.2 Warning labels and attachment positions••••••••••••••••••••••••••••••••••••••••••••4

1.3 Handling processing chemicals ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••6

1.4 Before connecting the power cable•••••••••••••••••••••••••••••••••••••••••••••••••••••8

1.5 Operation precautions••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••9

1.6 Precautions during transport and installation •••••••••••••••••••••••••••••••••••••10

1.7 SDP-Eco 1630 III Installation ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••10

1.8 Maintenance ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••12

1.9 Machine disposal••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••13

Chapter 2 Names of Machine Components and Parts

2.1 Main unit ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••15

2.2 Operation panel••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••17

2.3 Safety switch••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••18

Chapter 3 Handling plates

3.1 Plate setting •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••19

3.2 Plate end processing••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••23

Chapter 4 Operation

4.1 Cable connection check••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••25

4.2 Turning ON the power switch••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••26

4.3 Initialization ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••26

4.4 Data input for the set plate (This procedure is necessary when

loading the plate.)•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••27

4.5 Execution of Pre. Feed command (This procedure is necessary

when loading the plate.)••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••28

4.6 Exposure••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••29

4.7 Processor section•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••31

4.8 Collecting exposed plates•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••34

4.9 Turning OFF the power supply and inspection at shutdown •••••••••••••••34

Chapter 5 Menus and panel displays

5.1 User menu •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••37

5.2 Panel operation••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••39

Chapter 6 User menu

6.1 Plate data•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••41

6.2 Laser menu••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••42

6.3 Pre. Feed menu •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••44

6.4 Image Data menu•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••44

6.5 Mode menu••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••44

6.6 Maintenance menu•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••45

6.7 Rinse •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••45

Chapter 7 Maintenance

7.1 Cutter blade replacement••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••47

7.2 Cylindrical lens cleaning •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••48

7.3 Filter cleaning•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••49

7.4 Punch dust removal••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••50

7.5 Cleaning the processor section•••••••••••••••••••••••••••••••••••••••••••••••••••••••••51

7.6 Cleaning the washing tank••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••59

7.7 Replacing the diffusion sheet (SLM-EAC, SLM-EST)•••••••••••••••••••••••••63

7.8 List of expendable parts••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••65

7.9 How to order parts••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••65

Chapter 8 Message

8.1 Message ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••67

8.2 Displaying and clearing errors•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••67

8.3 Status display•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••68

8.4 Warning display••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••68

8.5 List of error messages ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••69

8.6 Jam removal procedure ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••71

Chapter 9 Specifications

9.1 Basic specifications ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••73

9.2 Overview diagram ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••74

Chapter1 On Safety

Chapter 1 On Safety

SDP-Eco 1630 III was designed and manufactured with special attention to

safety considerations. However, it is impossible either to eliminate all

potential sources of danger from such products or to anticipate all possible

hazards and misuses. It is therefore critical that you both familiarize

yourself, all your operators and other relevant personnel with all of the noted

precautions, countermeasures and related procedures, and take maximum

care when operating this machine.

1.1 When using the machine

• Grounding connection

In order to prevent

electric shock at the AC

power supply unit, be

sure to connect the

ground in accordance

with operation site

regulations (resistance:

less than 100 ohms)

using the SDP-Eco 1630

III exclusive wire.

Even when the user's

present facility outlet can

be with the SDP-Eco 1630 III power plug with ground, make sure that

the ground pole on the outlet is connected with ground in accordance

with operation site regulations (resistance: less than 100 ohms)

Following all relevant local wiring regulations, prepare a grounded

(less than 100 ohms) power supply outlet that can accept this

machine's power plug.

Warning

• Power supply

Prepare a power supply that satisfies all the requirements stipulated in

the specification sheet.

Always provide circuit breakers for unit or devices that use water or

chemicals.

Please entrust all wiring, connections and other electrical work to an

authorized electrician.

• Maintenance and safe passage during emergencies

A minimum of 60 cm clearance is required around the machine at all

times to afford adequate space for maintenance and safe passage during

emergencies. Never allow this space to become blocked with any

objects, wires, or other obstacles.

- 1 -

SDP-Eco1630 III USERS MANUAL

Chapter 1 On Safety

• This machine incorporates a power supply unit.

Do not use a bubble type extinguisher when a fire occurs. It may cause

electric shocks. Place a powder type extinguisher near the machine.

• The SDP-Eco 1630 III is equipped with a leakage circuit breaker.

If a short circuit occurs in the machine, the breaker is automatically

activated and shuts off the circuit.

Occasionally the main unit will not activate when you turn ON the

Power Switch because the leakage breaker inside the main unit

has turned itself OFF.

Warning

In such a case, contact your local dealer where you purchased the

machine and ask a service person to check out the condition.

• This machine incorporates high current electrical circuits.

Touching the electrical circuits of this machine with any part of your

body can cause serious injury or death. Please contact the dealer where

you purchased this machine when maintenance or inspections are

required.

• Safety switches

To ensure operator safety, this machine is provided with safety switches.

If a front door is opened while the machine is running, a safety switch is

activated and operation is immediately stopped.

(Refer to "Chapter 2 Names of Machine Component and Parts".)

- 2 -

Chapter 1 On Safety

• LASER SAFETY.

The SDP-Eco1630 III is certified as a Class 1 laser product under the U.S.

Department of Health and Human Services (DHHS) Radiation

Performance Standard according to the Radiation Control for Health and

Safety Act of 1968. This means that the recorder does not produce

hazardous laser radiation.

Since radiation emitted inside the SDP-Eco1630 III is completely

confined within protective housings and external covers, the laser beam

can not escape from the machine during any phase of user operation.

• CDRH REGULATIONS.

The Center for Devices and Radiological Health (CDRH) of the U.S.

Food and Drug Administration implemented regulations for laser products

on August 2, 1976. Compliance is mandatory for products marketed in

the United States. The level shown in the figure indicates compliance

with the CDRH regulations and must be attached to laser products

marketed in the United States.

• For European model

The SDP-Eco1630 III is classified as a CLASS 1 LASER PRODUCT in

accordance with IEC Pub 1.1 825 1984.

Ordinary operation will not release laser radiation into the work

environment. Do not remove any of the safety covers for this product or

release any of its interlock switches. Laser radiation may cause injuries to

your body (e.g. weakened eyesight, skin cancer).

- 3 -

SDP-Eco1630 III USERS MANUAL

Chapter 1 On Safety

1.2 Warning labels and attachment positions

Warning labels are attached to dangerous parts or areas of the machine. All

operators and maintenance personnel must follow the instructions written on

these labels.

Do not remove or deface any of these warning labels.

Labels must always be clearly visible without any obstacles shielding or

obscuring them.

If a label is removed or defaced, replace it with a new warning label as

soon as possible. Please contact the dealer where you purchased this

machine for new labels.

• Types of warning labels

(1) Caustic

agent

Safe handling method

Hazard

Contains processing

chemicals. Direct contact

with these chemicals due

to splashing or overflow

may result in skin.

irritation, blindness, or

burns.

Always wear protective gear such as safety glasses,

rubber gloves, masks, and rubber aprons.

Read all instructions and warnings for processing

chemicals.

(2) Hazardous

Moving

Section

Safe handling method

Hazard

Keep hands, fingers and the rest of the body away

during operation. Always turn OFF the main power

supply and the power switch on the machine before

approaching.

Hands or fingers may get

caught.

(3) Caution

Hazard

Safe handling method

Keep hands, fingers and the rest of the body away

from the machine while it is running. If you must

physically touch the machine, always turn the

power supply OFF beforehand.

Sections marked with this

label contain functions or

components which could

cause personal injury.

- 4 -

Chapter 1 On Safety

(4) Electric

shock

Hazard

Safe handling method

There are sections where

the voltages are

The parts or sections marked with this label should

be avoided. Be careful not to touch them with your

bare bands or any part of your body.

dangerously high. Direct

contact with these sections

(marked with this label) can

cause severe shock and

potentially fatal injuries.

• The locations of the machine's warning labels are shown below.

(1)

Cutter blade

replacement

procedure

(2)

(3)

(4)

- 5 -

SDP-Eco1630 III USERS MANUAL

Chapter 1 On Safety

1.3 Handling processing chemicals

The SDP-Eco 1630 III uses processing chemicals to activate and

stabilize exposed plates. The processing chemicals used in this

machine are not generally dangerous to humans, but failure to use

them in the correct manner is dangerous. Be sure to handle all

processing chemicals with care.

Warning

Cautions for use of processing chemicals

Inflammation may occur if processing chemicals come in contact

with the eyes or skin, so be sure to wear protective gear (safety

goggles and rubber gloves) when handling the chemicals.

Keep out of reach of children.

Caution

What to do in case of emergency

If chemicals come in contact with the eyes, immediately rinse with

clean running water for at least 15 minutes. If the inflammation

persists, consult an eye specialist.

If chemicals come in contact with the skin, immediately rinse under

clean running water.

Caution

If chemicals are swallowed, immediately consult a physician.

Report the ingredients of the chemical or solution to the physician.

Cautions for handling waste chemicals

These chemicals have high COD and pH levels (especially the

activator) and cannot be disposed of by simply pouring them down

Caution the drain. Please have processing chemicals removed by a

certified waste management specialist.

- 6 -

Chapter 1 On Safety

Processing chemical components

Activator (SLM-EAC)

Mixture: (aqueous chemical)

pH: approx. 13.4

Composition

Potassium hydroxide

Potassium sulfite

Sodium sulfite

N-amino ethyl ethanolamine

CAS No.

Percentage

1310-58-3

7646-93-7

7757-82-6

111-41-1

Stabilizer (SLM-EST)

Mixture: (aqueous chemical)

pH: approx. 6.0

Composition

CAS No.

7778-77-0

102-71-6

7631-90-5

7732-18-5

Percentage

Phosphate

Tri-ethanol amine

Heavy sodium sulfite

Water

- 7 -

SDP-Eco1630 III USERS MANUAL

Chapter 1 On Safety

1.4 Before connecting the power cable

• Power supply

Check that the power

switch on the SDP-Eco

1630 III is turned OFF

before connecting the

power plug to the user's

power outlet. (Refer to

"Chapter 2: Names of

Machine Component and

Parts".)

Power plug with earth wire

• Power cables

Always use grounded

power cables when

connecting to this

machine.

If you find anything that

might indicate power

cable damage such as

unusual deformations or

surface flaws, immediate-

ly turn OFF the power

supply, pull the power

plug from its outlet and

contact the dealer where you purchased this machine.

Do not place heavy objects or articles with sharp blades anywhere on the

power cable or forcefully pull at it.

Never connect the power cable to a shared or overloaded outlet or

distribution socket.

Please contact our nearest dealer before attempting to extend the power

cable.

If you notice any problems with the power cable such as scratches

Warning

or deformities, immediately turn OFF the main power supply switch

and contact the dealer where you purchased this machine.

- 8 -

Chapter 1 On Safety

1.5 Operation precautions

•

Do not turn the machine's power supply ON or start operation until this

manual has been thoroughly read and fully understood.

•

All operators must wear appropriate work clothing and should never wear

necklaces, scarves, or other accessories which could be caught by moving

parts and cause accidents.

Appropriate

Unacceptable

Gloves

(or wet hands)

Always avoid clothing, gear, or

accessories that could in any way

be caught up in the machine.

Cap

Open cuffs

Loose or dangling necktie

Items hanging from clothes

Buttoned

Over-long trousers

Slippers or sandals

Safety shoes

(preferable)

•

Do not operate the machine if you feel in anyway sick, nauseous or

unsteady.

If you notice that the machine is in any way abnormal, immediately report

the situation to your supervisor for appropriate action.

The SDP-Eco 1630 III can perform continuous automatic operation, but it

must not be operated continuously without an operator in attendance.

An operator trained to take appropriate initial corrective actions should

always be in attendance to deal immediately with any emergencies that

may arise.

•

When your SDP-Eco 1630 III will not be operated for an extended period

of time, be sure to unplug the power cord. Check for any dust or

contamination in the outlet, power plug, and/or the AC power socket on

your SDP-Eco 1630 III at least once a year.

•

During operation, do not open any of the unit's doors or covers. Opening

these doors or covers may be hazardous to the safety of operators and

other persons working in the vicinity, and may also damage the machine.

Power failure

If a power failure occurs due to an external reason, immediately turn OFF

the power switch and the SDP-Eco 1630 III.

When power is recovered, supply power again, referring to "4.2 Turning

ON the power switch".

- 9 -

SDP-Eco1630 III USERS MANUAL

Chapter 1 On Safety

1.6 Precautions during transport and installation

• The weight of the SDP-Eco 1630 III is described in "Chapter 9:

Specifications"Make sure the floor is fully capable of handling 2500 N/m²

(approx. 55 lbs/ft²) or heavier loading before installing the SDP-Eco 1630 III .

• Transport and installation

This machine's transport and installation must always be handled by

engineers and contractors assigned by Mitsubishi Paper Mills Limited.

We shall bear no responsibility whatever for any unit breakage, damage,

or malfunctions caused by or during transport or installation performed by

anyone other than the above specified personnel. Whenever your

machine must moved, transferred, or reinstalled, please entrust all

procedures to our nearest branch office or dealer.

1.7 SDP-Eco 1630 III Installation

• Installation environment

Installing the machine in the following locations may cause machine damage

or malfunctions. Do not install the machine anywhere that is exposed or

subject to:

Locations with strong and/or

persistent vibration

Locations with an uneven

floor

- 10 -

Chapter 1 On Safety

Locations in direct sunlight

Locations with high

temperature and/or humidity

(outside the normal range of

Temp.: 18 to 28˚C,

Rel.humidity: 50 to 70%)

Locations where dew

condensation is a factor

Locations with sudden,

drastic temperature changes

Locations where excessive dirt,

grime or dust are factors

Locations in the vicinity of

flammable gases or liquids

Locations having corrosive

chemical vapors, mists, or

gases

Locations with a nearby heat

source (such as a radiator or

heater)

Locations with electrical

interference such as voltage

fluctuations or line noise.

Locations with devices which

emit sparks or electromagnetic

radiation

• Ventilation

Please ensure sufficient ventilation during the operation of the equipment to

avoid odor in high density.

- 11 -

SDP-Eco1630 III USERS MANUAL

Chapter 1 On Safety

• Installation space

As shown in figure below, clearance is required around the machine at all

times to assure adequate space for maintenance and safe passage during

emergencies.

(Unit: cm)

100

40 or

longer

70 or longer

146.5

1.8 Maintenance

•

Maintenance that requires tools may only be performed by persons who

have been specially

trained with our authorized

curriculum.

Power switch

•

During machine mainte-

nance, the operator must

make it clear that the

machine should not be

turned ON and prevent

any person other than our

authorized technician(s)

from touching the

machine.

•

Be sure to turn OFF the power switch and remove the power plug from

the outlet before you start maintenance, cleaning or repairs.

- 12 -

Chapter 1 On Safety

1.9 Machine disposal

•

To protect the environment, always commission a special authorized

contractor to dispose of your old machine(s).

•

Commission an ordinary contractor to dispose of parts discarded or

replaced during the repair processing.

- 13 -

SDP-Eco1630 III USERS MANUAL

- 14 -

Chapter 2 Names of Machine Components and Parts

The SDP-Eco 1630 III consists of the following parts.

2.1 Main unit

Plate setting cover

Power switch

Wide SCSI connector

AC power socket

Operation panel

Filter

Plate receiving

tray

Nip roller

clearance handle

Arm

Front door

- 15 -

SDP-Eco1630 III USERS MANUAL

Cylindrical lens

Cutter unit

Plate take up unit

Safety switch

Rinse water

replenisher bottle

EST replenisher

bottle (stabilizer)

Waste chemical tank

EAC replenisher

bottle (activator)

- 16 -

Chapter 2 Names of Machine Components and Parts

2.2 Operation panel

(2)

(4)

(5)

(3)

(1)

(7)

(6)

(8)

(1)

(2)

(3)

(4)

(5)

Display panel

The operation mode, error messages, and setting values for various

parameters are displayed on this panel.

Power ON/OFF key

The power ON/OFF key is used to turn OFF the power after a processor

cleaning operation. This key is used for the usual ON/OFF operation.

ON LINE lamp

The ON LINE lamp is lit during transmission or standby status between

the SDP-Eco 1630 III and host computer.

LOADED lamp

The LOADED lamp lights when a film is loaded and at its exposure

position.

Stop key (Reset)

The STOP key is used to interrupt the exposure of a plate. If the exposure

is interrupted, the plate will be cut and discharged. This key is also used

to cancel errors and to turn OFF the error buzzer.

(6)

key

The

key is used to switch the user's mode between remote and local.

Also it returns the menu to the upper level.

(7)

(8)

Select key

The SELECT key is used to move the cursor or change parameters.

key

The

key is used to enter parameters or to execute various

commands.

- 17 -

SDP-Eco1630 III USERS MANUAL

2.3 Safety switch

This machine is equipped with a safety interlock switch which detects the

front door's open/closed status.(See page 16) If this switch detects that the

front door is open, this machine cannot perform any operations.

Caution

If the front door is opened during data transmission from the host

computer, image exposure or plate transfer, all machine operations

stop. This will cause problems with data transfer and in the image data.

Use of controls or adjustment or performance of procedures other

than those specified herein may result in hazardous radiation

exposure. Operations or adjustments other than those specified

herein may result in damage to your body(e.g.weakened eyesight,

skin cancer).

Warning

- 18 -

Chapter 3 Handling Plates

Chapter 3 Handling plates

3.1 Plate setting

1) Open the plate setting cover and,

holding the lever with your thumb,

take the spool shaft out.

Lever

Plate setting cover

Spool shaft

2) Refer to your plate width, and

align the edge of the spool plate

boss to the groove in the spool

shaft. The spool shaft grooves are

numbered from outer side in the

following order: 414, 404, 400,

370, 340, 335, 324, 310, 305, 279,

254, and 229.

229 (9)

254 (10)

279 (11)

400 (15 3/4)

404 (15 7/8)

414 (16 3/10)

305 (12)

310 (12 1/5)

324 (12 3/4)

335 (13 3/16)

340 (13 3/8)

370 (14 9/16)

Caution

Red tape is affixed to the

reference side of the

spool shaft.

Red tape

Spool plate

Marker

Edge of boss

Set screw

3) To prevent the reference side of

the spool plate from shifting from

its designated position, insert a

screw driver into the set screw

hole and firmly fix the set screw to

the spool shaft.

Always fix the set screw on the

flat side of the spool shaft.

- 19 -

SDP-Eco1630 III USERS MANUAL

4) Lower a roll of plate (wound in

the same direction as in the figure

on the left) down over the spool

shaft. (The shaft should be

standing vertically with the

reference side of the spool plate as

its base.).

Make sure that the lateral edges

of the plate are still even after

the roll is set on the spool shaft.

Firmly press the edge of the plate

roll against the spool plate

(reference side) until they touch

equally all around the periphery of

the roll.

Plate

Spool plate (reference side)

5) Firmly snap the contact side of the

spool plate down over the spool

shaft and continue pressing the

plate (contact side) downward to

the edge of the plate roll until

there are no intervening gaps.

No gaps here.

Spool plate

(contact side)

Plate

Set screw

(contact side)

Position the contact side of the

spool plate so that its set screw is

positioned 180 opposite the one

on the reference side.

Note

The two set screws are

fixed 180^oopposite each

Must be located

exactly (180^o)

opposite the one

on the reference

side.

Set screw

(reference

side)

other to prevent rotational

imbalance due to the

weight of the screws.

- 20 -

Chapter 3 Handling Plates

Confirm that there is no gap

between the plate roll and the

spool plate and that the set screw

is placed in the correct position

and then tighten the set screw.

6) Turn ON the power switch to the

main unit. After completion of the

initialization process, grab the

handle on the right side, open the

magazine cover, and load a plate

roll which has been mounted on a

spool shaft.

Note

Refer to "4.1 Cable

connection check", "4.2

Turning ON the power

switch" and "4.3

Initialization" in Chapter 4

"Operation" when turning

ON the main power

switch.

7) Put the spool shaft holder on the

spool set guide and set the guide

into the SDP-Eco 1630 III.

Position the shaft with its red mark

toward the back of the machine

(on the right side).

8) Turn the nip roller clearance

handle (located at the panel

bottom) until it is horizontal. This

cancels the main roller nipping.

Gently insert the plate into the

clearance in the guide roller.

Turn the nip roller

clearance handle until

it is horizontal.

Gently insert the plate.

- 21 -

SDP-Eco1630 III USERS MANUAL

A buzzer sounds when you start

inserting the plate. Insert the plate

further until a second buzzer

sounds. At the position where the

buzzer sounds, turn the nip roller

clearance handle back to its

vertical position to close the nip.

Insert the plate edge until the second buzzer

sounds and secure it there.

Caution

Insert the plate edge until

the second buzzer sounds.

If you insert it too far (30

mm or more), the plate

may jam.

Turn the nip roller

clearance handle back

until it is vertical.

Finally, gently holding the right

and left ends of the spool plate

rewind the plate to take up any

slack. Close the plate setting

cover. The plate setting is now

completed.

Tighten the slack on the

plate roll using both hands.

Caution

Skewing or meandering

Hold the spool plate to rewind the plate.

may occur during feeding

depending on how care-

lessly the plate was

inserted.

Always insert the plate

evenly, holding its left and

right edges with both

hands.

Close the plate setting

cover.

Follow the procedures "4.4 Data

input for the set plate" and

"4.5 Execution of Pre. Feed

command" to input data for the set

plate. To prepare for the exposure:

Remove any section of the plate

that has been fogged by friction

during preliminary feeding.

- 22 -

Chapter 3 Handling Plates

3.2 Plate end processing

When plate end is displayed, remove the plate and re-set a new one following

the procedure below.

1) When

is displayed on the panel:

The plate ended during exposure, so it is discharged from the processor.

Stop the buzzer by pressing the

(reset) key.

After the plate is discharged, press the

key to shift to the local mode,

and mount a new plate following the procedure mentioned in "3.1 Plate

setting".

Note

Whether or not data will be

exposed depends on the

amount of exposure data

remaining when the plate end

is detected.

Pick up plate

2) When

is displayed

on the panel:

Cover for the plate

removal port

Plate ended at the beginning of an

exposure, so the remainder is

shorter than the processor's

minimum transfer length. Please

remove the plate.

1. Open the front door and remove

the plate through the plate removal

port.

Plate removal port

2. Close the door and press the

key to return to the local mode.

3. Re-set the plate following the

procedure mentioned in "3.1 Plate

setting".

- 23 -

SDP-Eco1630 III USERS MANUAL

- 24 -

Chapter 4 Operation

The SDP-Eco 1630 III is a SCSI device. Turn ON the power switch for this

machine first, and complete its initialization routine. Then turn ON the

power switch to the host computer (RIP computer).

Be sure to turn OFF the power switch to the host computer (RIP computer)

when turning OFF the power switch for this machine.

Never open the front door or plate setting cover unnecessarily. Do

not open the plate setting cover except when replacing the plate roll.

Otherwise, the plate being processed may be adversely exposed. If

the front door is opened while the plate is being fed, it will adversely

affect the plate's image quality and feed state.

Caution

Do not open the cover

during operation

Do not open the door

during operation

4.1 Cable connection check

After checking that the entire system including the host computer (RIP

computer) is shut down, check that all cables are connected correctly. The

figure below shows cable connections and locations. The cables used here

should be SCSI connection dedicated cables.

Do not use cables other than

the provided SCSI cables.

If the cable must be extended,

please purchase the optional

differential unit. This ma-

chine is incorporated with an

active terminator, so that this

Wide SCSI

connector

differential unit can be

mounted internally.

- 25 -

SDP-Eco1630 III USERS MANUAL

4.2 Turning ON the power switch

Before you turn ON the power switch of the main unit, check the following

points.

1) Processing chemical has been properly supplied to the processor.

2) The front door and plate setting cover are securely closed and the covers

are properly mounted.

Caution

In a SCSI, the power switch must be turned ON from the peripheral unit.

First, check that the power switch for the host computer (RIP computer) is

shut down. Then, turn ON the machine power switch.

Note

If any error is detected during initialization after turning ON the power switch, it is

immediately displayed.

4.3 Initialization

When the power switch to the SDP-Eco 1630 III is turned ON, the machine

performs an initialization sequence which includes a number of routines to

confirm that it is ready for normal operation. Checked items include:

- Internal setting check

- Plate mounting check

- Polygon mirror function check

- Waste chemical tank level check

- Activator (EAC) level check

- Stabilizer (EST) level check

- Home position check for each moving part

• Panel display flow after machine startup

Cleaning

Initializing....

Levels

Dryer H/L?

Heating

Start OK

Cleaning

Note

- You can cancel the operations after "Cleaning", during the sequence of this

process, by using the key.

- The "Heating" window informs you if a heater has not yet reached the specified

temperature. ("P" signifies the process heater, and "R", the roller heater.)

- 26 -

Chapter 4 Operation

4.4 Data input for the set plate (This procedure is necessary when

loading the plate.)

< Plate Data >

(1) Press the

(2) Press the

key to display the

key to display

R 1 7 5

414

00m

, which is a lower

< Plate Data >

menu.

key to select the data registration number, plate type, plate

level of the

(3) Use the

width, or length of plate roll, then press the

key to flash the cursor

(indicating mode change).

(4) Press the

key after changing the data using the or key.

Note

• Input the plate data and press the

key. Press the

display and press the key once more to call up

display and switch to the on-line mode.

key once to call

< Plate Data >

up the

Start OK

the

(Example)

1) Selection of Data Memory Channel (From M0 to M3)

Press the

key in order to start the

M0 F175 414 61m

cursor key flashing and select M0 to

Cursor

M9 using the

key. Press the

data channel.

key or the

If setting

M3 F100 404 37m

key to register the

2) Selection of plate type (From F100 to F175)

Press the

move the cursor to the F100 display

(plate type). Press the key to

key or the

key to

M3 F100 404 37m

M3 F175 404 61m

start the cursor flashing. Select the

plate type (F175, R175) using the

key or the

key and press

the

key to register the plate type.

3) Selection of the plate width (From 404 to 414)

Press the

move the cursor to the 404 display

(plate width). Press the key to

start the cursor flashing. Select the

key or the

key to

M3 F175 404 61m

M3 F175 414 61m

plate width using the

key and press the

key or the

key to

- 27 -

SDP-Eco1630 III USERS MANUAL

4) Inputting the value for the remaining amount of plate (61m to 46m)

Press the

move the cursor to the remaining

amount display. Press the key or

the key to start the cursor

flashing. Change the remaining

amount using the key or the

key or the

key to

M3 F175 414 61m

M3 F175 414 41m

key and register the value with

key.

the

*Press the

key to return to the original menu when you finish changing settings.

4.5 Execution of Pre. Feed command (This procedure is necessary

when loading the plate.)

Close the plate setting cover after the plate roll is set.

< Plate Data >

(1) Return the menu to the upper level

(2) Select Pre. Feed (preliminary feeding mode) using the

Press the key to move to the lower level menu

for the preliminary feeding mode.

(3) Use the key to set the plate feeding number to either "1" or "3" -- for

"Feed Count 1".

(4) Start preliminary feeding with the

menu using the

key.

Note

- Press the

call up the

Start OK

key after the preliminary feeding. Press the

key once to

< Plate Data >

display. Press the

key once more to call up the

display and switch to the on-line mode.

- Normally, a preliminary feeding must be performed to remove the fogged area

after loading a new plate.

- 28 -

Chapter 4 Operation

4.6 Exposure

The machine has two exposure modes: remote exposure which performs

exposure using data provided from the host computer, and local exposure

which performs laser test exposure and re-exposure.

• Remote exposure

After entering remote mode (ON LINE lamp is lit), give the exposure

command through the host computer (RIP computer). While exposure is in

progress, "Exposing ***%" is displayed on the panel display. "***%"

indicates the percentage currently exposed.

[Display during remote exposure]

The panel display changes as shown below during the exposure.

Data transmission start

Data Transferring

Data transmission end

Image data exposure start

Image data exposure end

Plate is being discharged

Exposing

Exposing 100%

Discharging

Completion

Complete

• Local exposure

[Laser Test Expo.]

(1) Confirmation and input of the plate type, resolution and light intensity

< Plate Data >

1) Use the

key to call up

using the

display.

<Laser>

2) Select

3) Press the

key and press the

key.

Laser Test Expo.

key while

is displayed.

4) Plate type, resolution and light intensity are displayed.

F 1 7 5

( 1 2 )

2 0 0

(Example)

(F175 1200 dpi Light intensity 200)

key to change the resolution. Select the desired

5) Press the

resolution from among 12 (1200 dpi), 15 (1500 dpi), 18 (1800 dpi)

and 24(2400dpi) using the

key. Register the resolution using

the

key.

6) Press the

key to move the cursor to the light intensity value

display and then press the

key.

7) Change the light intensity value using the

key or the

key to register the light intensity value.

key.

Press the

Note

Press the

key to return to the previous menu if no change is necessary or

setting is discontinued.

- 29 -

SDP-Eco1630 III USERS MANUAL

(2) Exposure

Laser Test Expo.

1) Press the

cursor to the Laser Test Expo. display and press the

2) After Laser Test Expo. display appears, Y N is displayed. Choose

key to call up

display. Move the

key.

'Y' with the cursor key and press the

key. The laser test

exposure will start. (Refer to '6-2 Laser menu')

Note

Laser Test Expo.

- When the cursor key is at 'N', press the

display.

key to call up the

- After completion of the test exposure, press the

key once to call up the

<Laser>

Start OK

display and press the

key oncemore to return to

- When re-adjustment of the light intensity is necessary, change the light

intensity value following step (1)-6 in the procedure above.

[Exposure Clear]

The image data which remains in the hard disk drive will be re-exposed if

exposure is interrupted during remote exposure (e.g., because of a plate end

signal). It is possible for the hard disk to keep up to 2 separations of image

data. Image data that has been exposed can be re-exposed.

1. Press the

key to call up the < Plate Data > display.

< Image Data >

2. Select the

key and press the

key to move to the display

display. Pressing the key

for re-exposure.

Exposure

Exposure Clear

3. Select

in the

shows the display for selecting unexposed or exposed data.

Unexposure EXEC>

4. Pressing the

key in the

display.

display brings up the

<Exposed EXEC

Unexposure EXEC............Image data on the hard disk drive, which has not

yet been exposed.

Exposed EXEC.................Image data which has already been exposed.

Select EXEC and press the

exposure.

key to start

Exposure Clear

5. Select

and press the

key to erase image data on the

hard disk drive.

Note

Non Exposure Data

When

is displayed, use the

key (the red reset key)

to return to the previous window. Then press the

key to return to the

< Plate Data >

window.

Though the hard disk drive can keep image data for up to 2 separations, you

cannot select the separation data to be output.

- 30 -

Chapter 4 Operation

4.7 Processor section

The processing chemicals are applied to the plate while it is being transferred

in the SDP-Eco 1630 III's built-in processor section. The processor section

also includes a final rinsing process which cleans the developed plates and

thus reduces paper media waste (from processing chemical stains) at the start

of printing.

Processor rack

Rinse water

replenisher

bottle

Washing tank

Waste

water hose

SLM-EST

drainage

hose

SLM-EST

replenisher

bottle

SLM-EAC

replenisher

bottle

Cap

SLM-EAC

drainage

hose

Waste chemical tank

SLM-EST

processing

chemical tank

SLM-EAC

processing

chemical tank

Waste chemical vat

You must thoroughly read "1.3 Handling processing chemicals".

Caution

• Preparing and pouring processing chemical

1) Fasten a replenishment cap on the replenisher bottle which contains the

processing chemical and set it in the tank.

Caution

Be sure to set the bottle in the appropriate tank since the SLM-EAC

and SLM-EST cause different (opposing) effects.

• Processing chemical replenishment

As the processing chemical decreases, the liquid level in the tank goes down

and finally the "Empty EST" or "Empty EAC" message appears on the display

(accompanied by a buzzer sound). Replenish the processing chemical

following the procedure below.

Replenish the processing chemical and replace the processing bottle

following the procedure below.

1) Press the

key to turn off the buzzer.

2) Open the front door.

3) Add processing chemical from the container (10 liters) to the replenisher

bottle.

4) Put the cap back on the replenisher bottle and set it in the tank.

- 31 -

SDP-Eco1630 III USERS MANUAL

• Processing chemical replacement

Replace the processing chemical every three months regardless of the number

of plates processed.

• Preparing rinse water

1) Pour approximately 1 liter of water into the rinse water replenisher bottle

and set it in the washing tank.

2) Always make sure that the bottle is filled with water before turning ON

the power switch.

3) After turning ON the power, reset the counter in the <Rinse> menu with

the following operation.

[Procedure]

< Plate Data >

(1) Push the

key to display

(2) Select <Rinse> using the

key, and then push the

key.

Count 150 CLR

(3) Using the

menu.

key, align the cursor to "CLR" in the

(4) Push the

key to reset the counter.

Caution

If the washing tank becomes empty of water, this will adversely affect the

plate's image quality. Replenish the rinse water everyday before starting

operation.

Replace the water in the washing tank every month. Replacement

frequency may vary depending on the quality of the water and the

season.

• Confirming the remaining amount of rinse water and replenishment

When the rinse water is running out and needs to be replenished, the "Rinse

Tank Check" message appears in the display, causing the buzzer to sound.

Confirm the remaining amount of rinse water and replenish it as necessary.

1) Press the

key to turn the buzzer OFF.

2) Open the front door.

3) Remove the rinse water replenishing bottle and replenish it with rinse

water.

4) Return the rinse water replenishing bottle to its original position, and then

close the front door.

Note

- Pressing the

key to delete the above message in the display does not

reset the software counter, causing the message to appear in the display and

the buzzer to sound a while after the key has been pressed. To reset the

counter, open the front door, and then confirm the remaining amount of rinse

<Rinse>

water, or display the

window in the users menu, and then perform a

counter clearance operation. (For detailed operation, refer to the section

"Preparing Rinse Water.")

- 32 -

Chapter 4 Operation

- If the output data is sent from the host computer to the recorder while

the above warning is being issued, the warning disappears, executing

output operation. After output operation has been completed, the

warning message appears and the buzzer sounds again.

• Handling waste liquid

Scale lines indicating capacity are marked on the waste chemical tank.

Observe the scale line carefully and dispose of the processing chemical before

it reaches the 10-liter line.

When the waste chemical tank is full, the "Waste tank check" message appears

and a buzzer sounds. (Images cannot be read at this time.)

Dispose of the processing chemical following the procedure below.

1) Press the

key to turn off the buzzer.

2) Remove the cap from the waste chemical tank and dispose of the waste

chemical in the tank.

3) Put the cap back on the now empty tank and put it back in the waste

chemical vat.

- The waste chemical tank weighs approximately 11 kilograms when it

is full, so please be very careful when handling it. (Refer to "1.3

Handling processing chemicals".)

Caution

- Be careful when handling the hose attached to the waste chemical

cap. Using a crimped or twisted hose can cause chemical leakage.

• If the machine is not used for a long period

Before deactivating the machine for a long time (7 days or more),

always drain the water in the rinse water replenisher bottle.

Caution

If the machine has not been used for a long time, the processor rack roller may

stick and not rotate smoothly.

Follow the procedure below so that the processor rack roller will rotate

smoothly.

1) Open the front door.

2) Remove the replenisher bottle

from the tank.

3) Hold the handle in the processor

rack section and slightly pull out

the processor rack.

Handle

Processor rack

- 33 -

SDP-Eco1630 III USERS MANUAL

4) To rotate the roller, turn the handle

in the direction indicated by the

arrow in the figure.

Rotate the roller with the handle.

4.8 Collecting exposed plates

Exposed plates are discharged into the plate receiving tray. The SDP-Eco

1630 II discharges plates image-side down. Adjust the length of the discharge

retainer arm to accommodate the maximum length of the plates used.

It is possible to continuously collect plates (up to 50 consecutive sheets).

However, we cannot guarantee trouble-free collection of such large

numbers of plates if the machine is indiscriminately discharging plates of

different lengths or if the plate type is frequently being changed.

Caution

4.9 Turning OFF the power supply and inspection at shutdown

Always, before shutting down the machine, press the power ON/OFF key to

Start OK

perform the final inspection. When

is displayed in the on-line mode,

press the

key to return to the local mode and then press the power

ON/OFF key.

The required final inspection includes checking the chemical level in the

waste chemical tank and releasing the plate nip by turning the nip roller

clearance handle to its vertical position. Roller cleaning is also performed

during the final inspection. If this procedure is not followed, transfer errors

may occur or masters exposed on the following day may be stained or marred.

If this procedure is not followed, transfer errors may occur or plates exposed

on the following day may be stained or marred.

It is not necessary to turn ON/OFF the main power for a weekday shut-down.

For weekend inspections: at shut-down, first turn OFF the machine,

completely clean the roller, and finally turn OFF the main power supply (at

the breaker).

- 34 -

Chapter 4 Operation

Note

When shutting down the machine by pressing the power ON/OFF key, the

dehumidifying heater will automatically run unless the main power is also shut

down. The dehumidifying heater attached below the plate setting section inhibits

condensation in the machine by heating plates when humidity is high and

temperature is low. The low temperature keeps the machine away from fire

danger.

Caution

During the final inspection, do not open the front door until the display

panel is turned off; otherwise the final inspection will stop in the middle

of the operation.

- 35 -

SDP-Eco1630 III USERS MANUAL

- 36 -

Chapter 5 Menus and panel displays

The display panel shows the performance status of the SDP-Eco 1630 III, its

error messages, etc.

5.1 User menu

- 37 -

SDP-Eco1630 III USERS MANUAL

• Operation status

[Remote and local]

In the remote mode, it is possible to expose data transferred from the host

computer (RIP computer). In the local mode, exposure data from the host

computer (RIP computer) cannot be accepted.

The local mode includes a "User menu" (including user maintenance

functions) and a "Maintenance menu".

[User menu]

The "User menu" provides the basic commands necessary to operate the

machine.

[Maintenance menu]

If a command or a dialog for a command that is not included in the User

menu list appears, immediately press the

to the User menu. (Do NOT press the

key several times to return

key.)

This menu is used to adjust the SDP-Eco 1630 III.

[Standby mode]

In remote mode, if no command is sent to the machine for 10 minutes, it

enters the standby mode.

The standby mode will be canceled whenever a command is given or

when any key on the panel except the

key is pressed.

Note

Recovery time will differ depending on whether the machine has been in standby

mode for more than 10 minutes. If the machine was left idle for more than 10

minutes, recovery will take longer because a cleaning routine is performed for

the processor roller.

[Auto power OFF]

When this machine is left in the local mode for two hours, a cleaning

routine is performed for the processor roller and the power is turned OFF

automatically.

- 38 -

Chapter 5 Menus and panel displays

5.2 Panel operation

• Power ON/OFF key

Press this key to turn OFF the power supply to the machine and shut it

down (after cleaning the processor roller). To re-start the machine, press

the Power ON/OFF key again.

This key only works in the first local status display and does not work at

all in the remote status.

[Final inspection display]

Waste Tank?

Nip Free

Cleaning

Power OFF

Caution Final inspection

Always press the Power ON/OFF key when the operation ends.

• Remote mode display

The following display appears on the panel while the remote mode is selected.

START OK

The ON LINE lamp is lit while this is displayed.

Pressing the

key shows the current state of the plate.

Pressing the

hard disk drive.

key shows the number of images in data remaining on the

Amount of image data which has not yet been exposed.

HDD

1/2

Amount of image data in the hard disk drive.

• Menu/command selection

Use the

key,

keys, and

key to select menus or

commands. The

modes. The

The

key brings up the menu level in the remote and local

keys switch the menu level between remote and local.

keys are used to shift between commands. Selectable

commands appear with one of their letters underlined. You can select

commands on the right by pressing the right key and commands on the left

with the left key.

Pressing the

key when a ">" mark is shown at the right edge of the menu

display shows the next (hidden) menu to the right. (Simply reverse this step

to move to hidden menus on the left.) When you find the desired menu, press

the

key. Proceed to the next menu.

- 39 -

SDP-Eco1630 III USERS MANUAL

• Switch the mode between remote and local

Remote Mode

Local Mode

Start OK

• Shift between commands (Example)

1st hierarchy <Maintenance>

2nd hierarchy Cutter Processor>

• Command execution

There are two types of commands: one which activates machine functions

such as preliminary feeding and cutter-processor commands, and one which is

used, for example, to set numerical values.

For commands in which numerical values can be changed (Example:

Referring to P27 "4.4 Data input for the set plate")

Use the

to move the cursor to the numerical value display. Press the

key to start the display flashing and change the displayed value. (In

some modes the numerical value display starts flashing from the time it is first

displayed.)

The

key increases/decreases a numerical value.

key when the desired number appears.

Press the

If you wish to reset a value or interrupt the setting procedure, press the

key to return to the upper menu level without changing the currently set value

and re-start the setting procedure from the beginning by selecting the same

command.

For commands in which numerical values can not be changed (Example:

Referring to P28 "4.5 Execution of Pre. Feed command")

Use the

to select the desired command. Then press the

key to

execute it.

Repeatedly press the

line mode.

key until Start OK is displayed to return to the on-

- 40 -

Chapter 6 User menu

It is possible to set values affecting the machine's operation state from the user

menu. Note that some settings from the host computer are given priority and

they will be automatically changed if the host computer resets them.

Note

Refer to '5.2 Panel operation' for details on key operation.

6.1 Plate data

< Plate Data >

The

command is used to enter information on the plate to be

loaded.

Sample panel display

Plate type Plate width

Data

channel

Remaining

amount

M 1

F 1 7 5

4 0 4

6 0 m

• Data channel

The data channel stores the plate information. 10 different sets of plate

parameter data can be stored (from M0 to M9). The plate information consists

of plate type, plate width, remaining amount, and the set laser (depends on the

resolution for the respective plate type).

• Plate type

You can only use the following three types of plates.

Panel display

F175

Plate model

Remarks

Polyester base

t 0.175 mm

SDP-FRm175

Polyester base

t 0.100 mm

SDP-FR100

SDP-RR175

F100

R175

Paper base

t 0.175 mm

• Plate width

Each plate can be set to the following widths (displayed in mm).

- 41 -

SDP-Eco1630 III USERS MANUAL

• Remaining amount of plate

The remaining amount of plate should be set in meter units when you use a

new plate.

The initial setting value is 0 meter.

The remaining amount of plate is shown in 1 meter increments (0 to 75

meters) in the remote mode display

The remaining amount value is calculated by subtracting the exposed plate

length from the plate length set by the operator. The plate length for

preliminary feeding is also subtracted.

However, the accuracy of the remaining length measurement is not

guaranteed. Please regard this value simply as a reference guide.

6.2 Laser menu

The laser menu contains a command to set the laser for exposing the current

plate.

Sample panel display

Plate type

F 1 7 5

Resolution Laser value

( 1 2 ) 2 0 0

• Resolution setting

(12) ......1200dpi

(15) ......1500dpi

(18) ......1800dpi

(24) ......2400dpi

• Laser setting

From the panel, you can set the exposure laser for each resolution to be used

with the current plate.

1) Set the resolution and laser value.

2) If necessary, expose a trial sheet to adjust the laser.

- 42 -

Chapter 6 User menu

• Laser test exposure

The plate is exposed using a specific pattern to determine the most suitable

laser for each resolution. (The selected resolution is displayed on the panel

display.) The table on the previous page shows the exposure resolution

pattern. Resolution code lines are shown at the bottom of the exposed pattern.

Light intensity

value

100%

50%

95%

Resolution code lines

1200 dpi ..... 2 lines

1500 dpi ..... 3 lines

1800 dpi ..... 4 lines

2400 dpi ..... 5 lines

+10

(Example1200dpi)

- 43 -

SDP-Eco1630 III USERS MANUAL

6.3 Pre. Feed menu

Whenever you set a new plate, a "Pre. Feed" operation is performed to

eliminate any fogged sections at the leading edge.

From the display panel, you can select whether to feed 1 or 3 sheets for this

operation. The length of each sheet is 500 mm, so if you perform a 3-sheet

preliminary feed, 1500 mm of plate will be cut, fed and disposed of.

If there are still darkened or fogged areas on the plate, perform another

preliminary feed.

6.4 Image Data menu

The SDP-Eco 1630 III incorporates a hard disk drive buffer to avoid idle time

due to differences in calculation speed between itself and the host, and to

enable quick re-exposure after an exposure was interrupted (e.g., if you use

the stop key or the plate ends).

Data written in the hard disk drive can be exposed or erased in the local mode.

Select the "Exposure" command to expose the data and the "Clear" command

to erase it.

6.5 Mode menu

In this menu, you can operate the punch (option), select a dryer level, and set

the buzzer response for different key operations.

Set the punch to ON to punch plates before image exposure or set it to OFF if

punching is not necessary.

If the machine does not contain a punch unit, the "Un-mounted" message

appears.

• Punch specifications

Two types of punch unit options can be set: the DS punch (for alternately

positionable punch) and the BELL punch.

Note

The distance between punch holes is fixed, so it is impossible to change the

distance depending on the plate width.

[DS punch]

[BELL punch]

Dedicated for 335mm width plates

φ 5

12 x 16

10 x 16

Cut line

5 x 8

Leading side

- 44 -

Chapter 6 User menu

• Dryer level selection

When setting the dryer temperature, you can select either automatic or manual

(Hi or Low). Select the temperature setting which suits your plate type and

the environmental conditions.

If you select automatic setting, the dryer temperature will be set to "Hi" for

FR100 and FRm175 plates, and "Low" for RR175.

• Stand-by mode ON/OFF

Either activate (ON) or deactivate (OFF) the stand-by mode as follows.

ON: The Stand-by mode is active.

OFF: The Stand-by mode is inactive.

6.6 Maintenance menu

This menu is used when a plate is jammed, the processor is operating, etc.

• Cutter

If a plate is jammed in the machine, the cutter can often be used to help free

and discharge the plate. The cutter returns to its original position after cutting

a plate.

• Processor

The processor can be activated independently of the exposure unit.

• VER

This command displays the version numbers of the software in the machine

(MCON software which controls SDP-Eco 1630 III operations and SRAM

software which controls the SCSI interface).

• SCSI-ID

This command allows you to set/reset SCSI-IDs. Note that after changing a

SCSI-ID setting, you must turn OFF the power and reboot the entire system

including the SDP-Eco 1630 III itself.

6.7 Rinse

The machine is provided with the software counter that functions to warn

operators when the rinse water lowers than the designated level. The warning

is issued in a message and does not prevent output operations.

Note

• When the recorder has received the exposure data from the host computer

(RIP computer) while the "Rinse Tank Check" message is displayed, this

message disappears, and then the exposure is performed. After the exposure

has been finished, the "Rinse Tank Check" message is displayed again.

- 45 -

SDP-Eco1630 III USERS MANUAL

• The alarm function in this machine has been set to OFF before shipment at

the factory.

(Settings 000 = OFF)

• The consumption rate of rinse water may be different depending on the

settings in the machine. Set the consumption rate with the following

procedure.

[Procedure] (In cases where the current values are changed to "150".)

< Plate Data >

(1) Push the

key to display the

window.

< Rinse >

(2) Select

(3) When

with the

key, and then push the

is displayed, make sure that the cursor is placed

key.

key (Increase) or the

key.

Count 150 CLR

under the setting, and then push the

(4) Push either the

settings to "150".

key (Decrease) to set the

(5) After changing the setting, push the

key to confirm the setting.

< Plate Data >

(6) Push the

key two times to display the

window.

Note

Use "120 to 160" as a reference value. Adjust the rate of rinse water reduction

depending on the installation conditions of the machine.

(Adjustable range: 50 to 300. Note that using "000" deactivates this function.)

[Notes for adjustment]

(1) When the "Rinse Tank Check" message is displayed.

If the replenishing bottle is empty, decrease the setting.

If there is a lot of rinse water left in the bottle, increase the setting.

(2) To deactivate the software counter function, use "000" as a setting value.

Be sure to reset the counter by "CLR" after you have adjusted the setting.

- 46 -

Chapter 7 Maintenance

7.1 Cutter blade replacement

If the edge of the cutter becomes notched, chipped or curved after cutting a

plate, the blade must be replaced.

The cutter blade should be replaced regularly both to prevent transfer jams

and problems due to cutting errors, and to maximize the machine's overall

performance.

Always replace the blade after cutting two plate rolls and/or every 30 days

regardless of the number of plates cut.

Replacement procedure

1) Turn OFF the power switch.

2) Open the front door.

3) Remove the cutter unit cover.

4) Insert the cutter blade between

the cutter blade guides (upper

and lower) in the direction

indicated by the arrow in the

figure and secure it in the

designated position.

Remove the

cutter unit

cover.

Cutter carriage

Cutter guide

Caution

-Use the accompanying

cutter blade or NT cutter

blades (85 mm), which

are commercially available.

-Align the back side of the

cutter with the cutter

carriage guide and

tighten the set screw with

a coin.

Set screw

Cutter blade guide (lower)

Cutter blade guide (upper)

Back side of cutter blade

5) Return the cutter unit, cover, and

front door to their original

positions. Turn ON the power

switch and check the cutter's

performance in the maintenance

mode.

Cutter blade replacement

procedure label

Always be careful when handling the cutter blade. Wear safety gloves

to protect your hands from being cut.

Caution

- 47 -

SDP-Eco1630 III USERS MANUAL

7.2 Cylindrical lens cleaning

The SDP-Eco 1630 III incorporates a

highly accurate optical system in

which the lens is positioned

extremely close to the exposed

surface.

Screw

Therefore, if the lens is soiled with

dirt or dust due to environmental

conditions, for example, it may show

up as a vertical line (white or black).

1)If a vertical line appears, open the

front door, loosen the two screws on

the cylindrical lens unit, and remove

the entire unit by gently pulling it out

toward the operator.

2)Inspect the lens under a bright

fluorescent light to check its

cleanliness and, if there is any dirt or

dust, clean it off with a blower.

Remove the

entire unit

by gently

pulling it out

toward the

operator.

Cylindrical lens

unit

Caution

Do not use compressed

air when cleaning the

lens.

3)Never touch the lens with your hand

or any kind of tool. These lens can

be easily scratched and may require

replacement.

Cylindrical lens

Clean it off with a blower

Caution

The plate will be fogged

after you replace the

lens. Before the next

operation, feed one

sheet through the

machine.

4)Re-assemble the cylindrical lens unit,

reversing the previous procedure. Be

sure to firmly re-insert the unit as far

back as it will go into the machine

chassis.

- 48 -

Chapter 7 Maintenance

7.3 Filter cleaning

Since a clogged filter mesh will seriously affect exposure results, clean the

filter at least every three months.

1) Turn OFF the power supply.

2) Remove the filter frame from the

machine.

Remove the

filter frame

using both

hands.

3) Remove the filter and cleanse it

with the cleaner (with the frame

attached).

Clean the filter

using a

cleaner.

Filter

4) Remount the filter frame back in

its original position.

Caution

If the filter is not mount-

ed, the cylindrical lens

will immediately be

soiled with dust and dirt.

Also, the plate surface

will become scratched.

- 49 -

SDP-Eco1630 III USERS MANUAL

7.4 Punch dust removal

When the punch unit (option) is mounted, it is necessary to periodically

remove the accumulated punch dust. Too much punch dust may cause

trouble. Be sure to remove the punch dust following the steps below.

Caution

If the "Punch Dust Check" warning message is displayed on the

operation panel, be sure to remove the punch dust (punching has been

performed more than 1000 times).

1) Open the plate setting cover and

turn the upper nip roller handle

until it is horizontal to rewind the

plate. Remove the plate.

Remove the plate

2) Remove the punch box cover at

the bottom of the entrance roller

where the plate is inserted. The

cover is only attached with a

magnet, so it can be easily

removed by manually pulling on

it.

Punch box cover

3) The punch dust is collected in the

punch box. Carefully remove the

box and discard the dust.

4) Re-assemble the punch unit by

reversing the above procedure.

Remove the box

- 50 -

Chapter 7 Maintenance

• Resetting the punch counter

< Plate Data >

1) Pressing the

panel.

key bring up the

window on the display

<MODE>

2) Press the

3) Press the

key to select the

and then Press the

key.

PUNCH DRYER >

key when

is displayed, press the

is displayed.

< COUNT••••CLR

<MODE>

4) When

key to bring up the

display and then select CLR.

5) Press the key resets the punch counter.

7.5 Cleaning the processor section

After repeated prepress operations, silver residue from plates, paper dust,

chemicals, etc. may stick to the tank and/or processor rack, and stain

subsequent separations.

Note

- Always clean the sections shown below when you replace the processing

chemical every three months.

- Always follow the procedures in "4.9 Turning OFF the power supply and

inspection at shutdown" on page 34 before shutting down the machine.

Caution

You must thoroughly read "1.3 Handling processing chemicals".

• Cleaning the processor rack

1) Turn OFF the main power switch.

2) Lay out the maintenance mat.

3) Open the front door and remove

the replenisher bottle.

Replenisher

bottle

Maintenance

mat

4) Discard the SLM-EAC and

SLM-EST into the waste chemi-

cal tank.

5) Hold the handle for the processor

rack section and pull out the

processor rack until it touches the

SLM-EST

waste

chemical

hose

SLM-EAC

waste

chemical

hose

stopper.

Waste chemical tank

- 51 -

SDP-Eco1630 III USERS MANUAL

6) Grip the left and right stay rails

on the processor rack to remove

the rack, and carry it to the place

you have prepared for the

cleaning operation.

Processor rack

Stay

The processor rack weighs approximately 6.5 kg(14.3 lbs), so please be

very careful when handling it.

Caution

7) Remove the overflow tray.

Overflow tray

Processing

chemical supply

guide (SLM-EST)

Processing

chemical supply

guide (SLM-EAC)

8) Remove the supply guides for

SLM-EAC and SLM-EST from

the processor rack.

Processor rack

The processing chemical supply guide must face upward toward its

diffusion sheet. If it faces downward, the sheet may become curved or

bent, and cause an activation error.

Caution

- 52 -

Chapter 7 Maintenance

Note

If the diffusion sheet is

curved or bent, loosen the

sheet retainer on the

processing chemical supply

guide and replace the

sheet with a stand-ard

diffusion sheet.

Diffusion sheet

Brush bar

Diffusion sheet

SLM-EAC

SLM-EST

9) Wash the processing chemical supply guide diffusion sheets (SLM-EAC

x 2, SLM-EST x 1) with water and wipe them dry with a clean cloth.

10) Wash the processor rack and overflow tray with water.

Note

The synthetic rubber used for the processor rack roller is susceptible to high

temperatures, so don't wash it with water that is warmer than 40˚C. Never use

detergent or other cleaning solutions.

11) Re-attach the supply guides to the processor rack.

• Cleaning the processing chemical

tank and filter

Note

Always clean the

processing chemical tank

Upper cover

and filter when you replace

the processing chemical

every three months or after

processing 1000m²of

plates.

1) Lift the upper cover for the

processing tank and pull out the

tank.

Processing tank

- The upper cover for SLM-EAC is attached to a panel heater, so it

may be very hot. Be very careful when performing this operation.

- Sensor cords are connected to the upper cover. Do not forcibly pull

at these cords.

Caution

- 53 -

SDP-Eco1630 III USERS MANUAL

2) Remove the filter installed in the

processing chemical tank.

Filter

3) Wash the filter and processing

chemical tank with water.

4) Re-install the filter in the

processing chemical tank.

Note

Pull the cylindrical filter down

over the filter attachment

section in the processing

chemical tank.

The filter must always be installed. If you attempt to operate this

machine without a filter, the processing chemical supply pipe will

become clogged and seriously affect subsequent results.

Caution

5) Return the processing chemical tank to its original position and replace

its upper cover.

Since the heater is attached to the tank's upper cover, be sure the

cover is properly seated into the top of the tank to prevent the heater

from overheating.

Caution

• Cleaning the processing chemical

supply pipe

Supply hose

Note

Always clean the processing

Supply hose

chemical supply pipe when

you replace the processing

chemical every three months.

1) Remove the processing chemical

supply pipes (for SLM-EAC,

rinse water, and SLM-EST).

Processing

chemical supply

pipe (rinse water)

Processing

chemical supply

pipe (SLM-EST)

Processing

chemical supply

pipe (SLM-EAC)

2) Remove the supply hose from the

processing chemical supply pipe.

3) Clean the processing chemical

supply pipe.

Processing chemical

supply pipe

Supply hose

- 54 -

Chapter 7 Maintenance

4) Attach the supply pipe to the

processing chemical supply hose.

5) Install the processing chemical

supply pipe.

Screw section

Caution

When the processing

chemical supply pipe is

clogged, clean the pipe

regardless of the time

elapsed.

Hole

• Cleaning the nip roller and exit roller

Set screw

Processor rail (left)

(upper)

Note

Always clean the rinse water

nip roller and upper exit roller

after processing 1000 plates

or every month.

1) Loosen the set screw (with a

coin) to remove the left processor

rail.

2) Pull out the left processor rail

toward the operator side.

3) Lift up and remove the rinse

water nip roller.

Rinse water nip roller

Exit roller (upper)

The rinse water nip roller weighs approximately 2 kilograms, so please

be very careful when handling it.

Caution

- 55 -

SDP-Eco1630 III USERS MANUAL

4) Lift up and remove the upper exit roller.

5) Clean the rinse water nip roller and upper exit roller.

6) Wipe the rinse water nip roller until dry. Wring water lightly from the

upper exit roller. Re-attach both in their original positions.

Always attach the upper exit roller on the left.

If it is mistakenly attached on the right, the plate might dry unevenly or

a drying error might occur.

Caution

7) Re-attach the overflow tray in its

Processor rail (left)

original position.

8) Insert the back side of the left

processor rail in the slit in the

side panel.

9) Secure the left processor rail

using the set screw.

Slit

Securely fix the set screw using a coin.

Caution

10) Re-attach the processor rack back in its original position.

• Cleaning the exit roller (lower)

Note

Always clean the rinse water

nip roller and lower exit roller

after processing 1000 plates

or every month.

1) Follow the previous steps from

"1)" through "4)" to clean the

upper exit roller as well as the

rinse nip roller. Leave the

machine with the upper exit

roller removed.

Rinse water

drain hose

2) Drain the water in the washing

tank into the waste chemical

container.

Container for

waste

chemical

- 56 -

Chapter 7 Maintenance

3) Remove the two set screws, and

then the roller fixing bracket

Set screw

Roller fixing

bracket

4) Remove the overflow tray.

5) Loosen the set screw to remove

the left tray rail.

Left tray rail

Set screw

6) Pull out the left tray rail toward

the operator side.

7) Slightly loosen the two set

screws for the washing tank

retainer using a coin.

Washing

tank

retainer

8) Move the washing tank retainer

to a lower position.

Set screw

- 57 -

SDP-Eco1630 III USERS MANUAL

Washing

tank

9) Pull out the washing tank 30 to

40 mm toward the operator side

and remove it (toward the right).

10) Pull the lower exit roller toward

you. Now you can remove the

bearing for a roller.

Exit roller (lower)

Bearing for a

roller

Thumb ring

11) Remove the lower exit roller by

lifting the thumb ring installed to

the roller.

12) Clean the lower exit roller.

13) Wipe the roller until they are dry,

and re-attach them back in their

original positions.

Exit roller (lower)

- 58 -

Chapter 7 Maintenance

14) Attach the bearing for a roller to

the lower exit roller.

Groove

15) Install the lower exit roller by

slightly rotating it in such a

manner that the pin in the

coupling properly engages the

groove in the lower exit roller.

Note

If the groove in the lower exit

roller properly engages the

pin in the coupling, the lower

exit roller rotates only

counterclockwise.

Bearing for a

roller

Exit roller (lower)

16) Install the other necessary parts

reversing the order of steps you

followed when you removed

them.

7.6 Cleaning the washing tank

Clean the washing tank every one month to prevent contamination with

slime or mold.

You must thoroughly read "1.3 Handling processing chemicals".

Caution

1) Turn OFF the main power switch.

2) Lay out the maintenance mat.

3) Open the front door and remove

the replenisher bottle.

4) Insert the SLM-EST drain port in

Processing

chemical

collection hole

the processing chemical collec-

Drain port for SLM-EST

tion hole (located in the upper

cover of the tank).

- 59 -

SDP-Eco1630 III USERS MANUAL

Rinse water replenisher bottle

5) Remove the rinse water repleni-

sher bottle and drain the water in

the washing tank into the waste

chemical container.

Rinse water

drain hose

Container for

waste

chemical

6) Hold the handle on the processor rack section and pull out the processor

rack until it touches the stopper.

7) Grip the left and right stay rails along the sides of the processor rack to

remove it, and carry it to a convenient work place.

The rinse water nip roller weighs approximately 6.5 kg(14.3 lbs), so

Caution

please be very careful when handling it.

8) Remove the overflow tray.

9) Loosen the set screw to remove

the left tray rail.

Left tray rail

Set screw

- 60 -

Chapter 7 Maintenance

10) Pull out the left tray rail toward

the operator side.

11) Remove the hose in the lower

side of the washing tank from the

tube connector section.

Tube connector

Hose

Washing

tank

The hose usually still contains water, so be careful not to spatter it

around when you remove the hose.

Caution

12) Slightly loosen the two set

screws for the washing tank

retainer using a coin.

13) Move the washing tank retainer

Washing

tank

retainer

to a lower position.

Set screw

- 61 -

SDP-Eco1630 III USERS MANUAL

Washing

tank

14) Pull out the washing tank 30 to

40 mm toward the operator side

and remove it (toward the right).

15) Clean the washing tank with

water.

16) Insert the operator side of the

washing tank into the rectangular

slot in the processor. (See

illustration on the left.)

Attachment section

Note

Slide the washing tank in

horizontally.

Washing tank

17) Set the back of the washing tank

on the guide plate and insert the

washing tank pressing it against

the left side of the guide.

Washing tank

Guide plate

18) Secure the operator side of the

tank with the washing tank

retainer.

Washing tank

Washing

tank

retainer

Set screw

- 62 -

Chapter 7 Maintenance

- Before securing the washing tank, lift the near end of the tank and

its retainer as high up as possible

Caution

- Securely tighten the set screws using a coin.

19) Plug the removed hose back into

the tube connector.

20) Insert the back of the left tray rail

into the slit in the guide plate.

Slit

21) Secure the left tray rail with set

screws.

Left tray rail

7.7 Replacing the diffusion sheet (SLM-EAC, SLM-EST)

Processing

chemical supply

guide (SLM-EST)

1) Remove the processing chemical

supply guides from the processor

rack.

2) Loosen the two set screws for

each processing chemical supply

guide to remove the diffusion

sheet.

Processing

chemical supply

guide (SLM-EAC)

Processor rack

- 63 -

SDP-Eco1630 III USERS MANUAL

Set screw

3) Put the accompanying diffusion

sheet between the processing

chemical supply guide and

retaining bracket, then re-secure

the guides with set screws again.

Re-attach the brush bar in its

original position.

Set screw

Retaining

bracket

Diffusion

sheet

Set screw

Retaining

bracket

Brush bar

Processing

chemical diffusion

guide (SLM-EAC)

Diffusion

sheet

Set screw

Processing

chemical supply

guide (SLM-EST)

Set screw

Retaining

bracket

Diffusion

sheet

Note

If the diffusion sheet (ELM-

EAC) is curved, mount it as

shown in figure on the left.

Diffusion

sheet

Caution

When a processing

Tip of the

brush

chemical supply guide

(SLM-EAC) is attached,

make sure the tip of the

brush bar touches the

roller.

- 64 -

Chapter 7 Maintenance

7.8 List of expendable parts

Parts name

NT cutter blade

Pump unit (EAC)

Parts code

Unit

When to replace

After cutting

two plate rolls.

After completing 25000

prepress processes.

1 set (contains 10 blades)

200400107

U1105011

U1105012

1 set

After completing 25000

prepress processes.

Pump unit (EST)

Note

- After 25000 prepress processes, a "Pump Check" message appears on the

display panel when the power switch is turned ON.

This indicates that it is time to replace the pump, so please contact the

serviceman and request a pump replacement.

Always replace the pump units for EAC and EST at the same time.

Clear this panel display by pressing the RESET key and continue the initial

inspection.

- Average lifetime varies depending on the usage condition (input voltage,

ambient environment, temperature, humidity, and daily maintenance).

- When expendable parts noted in the list must be replaced, customers will be

charged for labor and parts costs even if the equipment is still within its

warrantee period.

7.9 How to order parts

The SDP-Eco 1630 III has many parts, some of which users can replace on

their own and some which require service personnel to replace. If you wish

to order any parts, please do the following:

(1) Indicate whether you just need the parts, or whether you need to have

them replaced by service personnel.

(2) Information from your warranty or machine name plate

i) Model: SDP-Eco 1630 III

ii) Serial number

(3) Names and numbers of necessary parts, quantities, date required

Caution

Please be aware that new models may be developed and specifications

may change without notice, so parts may differ from those listed in this

operation manual.

- Mitsubishi Paper Mills Ltd. takes no responsibility for improvements

users may undertake on their own or in collaboration with another

company.

- 65 -

SDP-Eco1630 III USERS MANUAL

- 66 -

Chapter 8 Message

8.1 Message

The SDP-Eco 1630 III displays three kinds of messages: status messages,

warning messages and error messages.

[Status message]

Status messages indicate the machine's current operation status.

[Warning message]

Warning messages indicate a problem which has no effect currently but may

have adverse effects in the near future. These messages are displayed when

the power is turned ON.

Pressing the

key allows you to continue processing.

[Error message]

Error messages indicate a problem or error which is now occurring during

operation. If an error message is displayed, a buzzer sounds and the machine

will not operate. Pressing the

stops the buzzer sound.

key while an error message is displayed

The following pages contain a listing of common error codes, their meanings,

and corrective measures.

8.2 Displaying and clearing errors

When a problem or error occurs during operation, an error message is

displayed on the display panel and all moving parts, such as the motor, stop.

The machine will not operate while an error message is displayed.

[Error clearance]

Message

Contents

ME1

First, stop the buzzer sound by pressing the

key

and open the front door. After all required processes are

ME2

completed, close the front door and press the

This clears the error message.

key.

JAM1

JAM2

JAM3

*Do not turn OFF the main power when JAM1, JAM2,

JAM3 errors occur.

ME3

Turn the nip roller clearance handle until it is vertical

(locked) and then press the

Eliminate the error with the

key to reset the error.

key.

Others

- 67 -

SDP-Eco1630 III USERS MANUAL

8.3 Status display

Status displays indicate the machine's current operation status.

Message

Operation status

Machine is being initialized.

Initializing

Start OK

Cleaning

Heating

Remote operation is ready.

Processor is being cleaned.

Processor is being heated.

Machine is exposing an image.

Machine is in recovery.

Exposing

Recovery

Discharging

Plate is being discharged.

8.4 Warning display

Message

Warning contents

Pump Check

This indicates that it is time to replace the pump, so

please contact the dealer where you purchased this

machine and request a pump replacement.

Press the

key to clear this display and continue

processing.

Punch Dust Check

Rinse Tank Check

This indicates that the punch box is full of dust.

Open the plate setting cover and take out the punch box

to dispose of the dust.

Pressing the

Check the remaining amount of rinse water in the rinse

water replenishing bottle. Push the key to delete the

key resets the punch counter to "0".

message. Be sure to reset the software counter in the

machine. Open the front door, and then close it to reset

the counter. For detailed information, refer to section "6.7

Rinse".

- 68 -

Chapter 8 Message

8.5 List of error messages

The following is a list of error messages, and steps that can be taken.

Message

Serial error

Error contents

An internal communication error occurred. Re-boot the

machine.

If this error occurs frequently, please contact the dealer

where you purchased this machine.

JAM1

The plate is jammed. Remove the plate following the

jam removal procedure.

JAM2

The plate is jammed. Remove the plate following the

jam removal procedure.

JAM3

The plate is jammed. Remove the plate following the

jam removal procedure.

I/F error1

A SCSI communication error occurred. Re-boot the

machine. If this error occurs frequently, please contact

the dealer where you purchased this machine.

The cutter does not return to its initial position. Turn ON

the power switch again.

ME1

ME2

The cutter is not located at its initial position. Turn ON

the power switch again.

ME3 Nip free

ME4

The nip roller is open. Close the nip roller clearance

handle.

An internal communication error occurred in the

machine. If this error occurs frequently, please contact

the dealer where you purchased this machine.

An internal communication error occurred. Re-boot the

machine.

ME5

ME6

If this error occurs frequently, please contact the dealer

where you purchased this machine.

The laser does not light. It may be caused by low laser,

but if it occurs even after you boost the laser, please

contact the dealer where you purchased this machine.

A problem occurred in the polygon mirror. Please

contact the dealer where you purchased this machine.

A problem occurred in the processor heater. Please

contact the dealer where you purchased this machine.

ME7

ME8

- 69 -

SDP-Eco1630 III USERS MANUAL

Message

Error contents

ME9

A problem occurred in the heat roller. Please contact the

dealer where you purchased this machine.

A problem occurred when the punch unit was activated.

Please contact the dealer where you purchased this

machine.

ME10

ME11

A problem occurred in the laser adjustment unit. Please

contact the dealer where you purchased this machine.

The punch is not mounted.

Punch Un-mounted

Close front door

Width not enough

The front door is open. Shut the door.

The width of the plate is insufficient for the exposure

width. Replace the plate with one as wide as the

exposure.

Image Error

An internal data transmission error occurred in the SDP-

Eco 1630 III. Re-boot the machine.

If this error occurs frequently, please contact the dealer

where you purchased this machine.

Plate Set error

Plate End

The plate has not been set correctly. Re-set the plate.

The plate ran out. Load a new plate.

Pick up plate

Open the front door and remove a strip type plate

through the plate removal port.

Waste Tank Check

Empty EAC

Empty EST

Tray check

The waste chemical tank is full.

The EAC chemical ran out. Replenish it.

The EST chemical ran out. Replenish it.

The overflow tray has not been set. Set the tray.

An error has occurred in the SCSI communication. If the

error frequently occurs even after the system has been

rebooted, contact your local dealer where you purchased

this machine.

I/F error4

Please set plate

A plate has not been set. Set the plate.

SRAM BOARD ERR #1 A problem occurred in the I/F board. Please contact the

dealer where you purchased this machine.

SRAM BOARD ERR #2 A problem occurred in the I/F board. Please contact the

dealer where you purchased this machine.

SRAM BOARD ERR #3 A problem occurred in the I/F board. Please contact the

dealer where you purchased this machine.

NO SUPPORT DIMM

MEM VERIFIY ERR

3.3V REG. ERR NN

A problem occurred in the memory module for buffer.

Please contact the dealer where you purchased this

machine.

A problem occurred in the memory module for buffer.

Please contact the dealer where you purchased this

machine.

A problem occurred in the I/F board. Please contact the

dealer where you purchased this machine.

- 70 -

Chapter 8 Message

8.6 Jam removal procedure

• Removing Plate jam 1 and 2

- Plate jam1 is displayed when the cutter stops a plate cutting operation

midway.

- Plate jam2 is displayed when the plate can not be cut and is continuously

discharged.

1) Press the

key. This stops the

buzzer sound and returns the

cutter to its home position.

2) Open the front door and remove

the cutter cover.

3) Confirm that the cutter blade is not

worn or bent. If it is, replace it

with a new blade.

Remove the

cutter unit

cover.

4) Re-attach the cutter cover and

close the front door.

5) Press the

key again and run

the cutter from the maintenance

screen to cut the plate.

6) When the cutting operation is

completed, run the processor to

discharge the plate.

- 71 -

SDP-Eco1630 III USERS MANUAL

• Removing Plate jam 3

- Plate jam3 is displayed when the plate is not discharged.

1) Press the

key. This stops the

buzzer and returns the cutter to its

home position.

2) Open the front door and remove

the cutter cover.

3) Remove the plate in the transfer

section.

4) If the plate is not in the transfer

section, remove the processor

rack.

Cover for the plate

removal port

5) If the processor rack cannot be

removed, cut the visible plate

using a cutting bar.

Caution

Do not use the cutting bar

except to cut and remove

jammed plates. After

using the cutting bar,

Plate removal port

store it in the designated

location with its cap on.

6) Remove the processor rack and

then the plate.

7) With the processor rack removed,

close the front door and run the

processor. Remove the plate

discharged from the roller after the

processor stops running.

Cutting bar

8) Re-set the processor rack.

- 72 -

Chapter 9 Specifications

9.1 Basic specifications

- Recording system

- Light source

...

Flatbed scanning system

635 nm laser diode

- Resolution

- Exposure speed

1200 dpi, 1500 dpi, 1800 dpi, 2400 dpi

1236 mm/min (1200 dpi)

791 mm/min (1500 dpi)

549 mm/min (1800 dpi)

309 mm/min (2400 dpi)

- Plates

...

SDP-FR100 (Winding length: 75 meters)

SDP-FRm175 (Winding length: 61 meters)

SDP-RR175 (Winding length: 75 meters)

22.9 (9), 25.4 (10), 27.9 (11), 30.5 (12),

31.0 (12 1/5),32.4 (12 3/4), 33.5 (13 3/16),

34.0 (13 3/8),37.0 (14 9/16), 40.0 (15 3/4),

40.4 (15 7/8),41.4 (16 3/10)

- Plate width [cm (inches)]

- Effective exposure width

- Maximum exposure width ...

...

404 mm

424 mm

- Plate cut length

- Cutter

...

220 to 580 mm

Slide cutter

- Plate joint detector

- Dehumidifier

Panel display, automatic over cut

Panel heater

- Activation method

- Tank capacity

- Processing chemicals

- Rinse water tank

- Rinse water

Coating (Ecology adapted model)

SLM-EAC 0.55 liters, SLM-EST 0.6 liters

SLM-EAC, SLM-EST (2 liters per bottle)

0.26 liters

Rinse water replenisher bottle 1.0 liters

15 mm/sec.

- Processor speed

- Original speed

114 sec. (1200 dpi 450 mm long)

189 sec. (2400 dpi 450 mm long)

44 sec. (1200 dpi 450 mm long)

124 sec. (2400 dpi 450 mm long)

140W (AC 115V) panel heater 30 to 34 ˚C

140W (AC 115V) heat roller

600W (AC 115V) fin heater

Thermo controller switch system (H or L)

FAST WIDE SCSI (16 bit)

- Cycle time

- Solution temperature control ...

- Plate preheater

- Dryer

...

- Interface

- Power supply capacitance

...

Single phase 100 to 120V, 10A, 1.2 kW, 50/60 Hz

Single phase 200V 6A/ 220V 5.5A/ 230V 5.5A

240V 5A/ 1.2 kW 50/60 Hz

- Machine size (mm)

- Weigh

...

W 1000 x D 795 x H 1070

100 to 120V type: 185 kg

200/220/230/240V type: 207 kg

Temperature 18 to 28˚C, Humidity 50 to 70%

60 dB (A) or lower

- Installation environment

- Noise

- Option

...

Memory module for extension

Differential unit (Cable 20 meters)

DS punch unit (Alternately positionable)

BELL punch unit

- 73 -

SDP-Eco1630 III USERS MANUAL

9.2 Overview diagram

795

1770

1000

305

465

136

(Unit: mm)

545

900

- 74 -

SILVER DIGIPLATER

SDP-Eco1630 III

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