Zebra Technologies Life Jacket P1059693 001 Rev A User Manual

ZKDU™  
User’s Guide  
Zebra Keyboard Display Unit  
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iii  
FCC Compliance Statement (USA)  
This device complies with Part 15 rules. Operation is subject to the following two conditions:  
1. This device may not cause harmful interference, and  
2. This device must accept any interference received, including interference that may cause  
undesired operation.  
This equipment has been tested and found to comply with the limits for Class B Digital  
Devices, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable  
protection against harmful interference when the equipment is operated in a residential  
environment. This equipment generates, uses, and can radiate radio frequency energy and, if  
not installed and used in accordance with the product manuals, may cause harmful interference  
to radio communications. However, there is no guarantee that interference will not occur in a  
particular installation. If this equipment does cause harmful interference to radio or television  
reception, the user is encouraged to do one or more of the following measures:  
• Reorient or relocate the receiving antenna.  
• Increase the separation between the equipment and receiver.  
• Connect the equipment into an outlet on a circuit different from that to which the receiver  
is connected.  
• Consult the dealer or an experienced RF service technician for help.  
The user is cautioned that any changes or modifications not expressly approved by Zebra  
Technologies could void the user’s authority to operate the equipment. To ensure compliance,  
this printer must be used with fully shielded communication cables.  
Canadian DOC Compliance Statement  
This Class B digital apparatus complies with Canadian ICES-003.  
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.  
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iv  
Environmental Management  
Environmental Management  
Do not dispose of this product in unsorted municipal waste. This product is recyclable, and  
should be recycled according to your local standards.  
For more information, please see our website at:  
Related Documents  
The following documents might be helpful references:  
®
ZPL II Programming Guide  
EPL™ Programmers Manual  
Document Conventions  
The following conventions are used throughout this document to convey certain information:  
Alternate Color (online only) Cross-references contain links to other sections in this guide.  
If you are viewing this guide online, click the blue text to jump to its location.  
Command Line Examples All command line examples appear in CourierNew font.  
For example, type the following to get to the Post-Install scripts in the bindirectory:  
Ztools  
Files and Directories All file names and directories appear in Courier Newfont. For  
example, the <version number>.tarfile and the /root directory.  
Icons Used  
Caution • Warns you of a potential electric shock situation.  
Caution • Advises you that failure to take or avoid a specific action could result in physical  
harm to you.  
Important • Advises you of information that is essential to complete a task.  
Note • Indicates neutral or positive information that emphasizes or supplements important  
points of the main text.  
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Contents  
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Contents  
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Introduction  
The Zebra Keyboard Display Unit  
2
The Zebra Keyboard Display Unit  
The Zebra Keyboard Display Unit (ZKDU) is a terminal unit that interfaces with Zebra  
label printers in a standalone capacity.  
The ZKDU is designed to print pre-stored forms (print layout formats) in Zebra label  
printers that support EPL (EPL2) or ZPL (ZPL II) label format programming languages.  
Some Zebra label printers have EPL (only), some ZPL (only), and some later model Zebra  
label printers that simultaneous support both ZPL and EPL printer languages. Depending  
upon the print form’s format, the operator can be prompted via the form’s data entry  
format and the ZKDU’s form access and print controls to enter data, serial numbers,  
reprint quantity, and batch print quantities.  
The ZKDU has sixty-two (62) keys and a 2-line, 20 character LCD display. The ZKDU is  
powered by and communicates with the printer through an RS232 serial port with a DB-9  
(standard printers). The ZKDU includes a low current auxiliary serial port for attaching a  
scanner, scale or other peripheral devices. The ZKDU has been designed to interface with  
many Zebra label printers that support EPL2 and ZPL II Zebra printer programming  
languages.  
The ZKDU is strictly a terminal and does not have the capability to store data or configure  
ZKDU or printer parameters. The ZKDU is used for the following functions:  
List label forms stored in printer  
Retrieve label forms stored in printer  
Input variable data  
Print labels  
Switching between EPL and ZPL to dual support both language form types that can  
be stored and printed in many of later model Zebra label printers  
The ZKDU is designed as a direct replacement for the Zebra KDU (Keyboard Display  
Unit) and the KDU Plus as a functional replacement when operating in Forms mode. It  
does not support terminal, setup, or file modes of the KDU Plus. See the Zebra Website for  
the new, existing and legacy label printers supported by the ZKDU, KDU and KDU Plus  
keyboard display units.  
The ZKDU features automatic printer configuration detection of:  
The Zebra label printer’s serial port type (DTE or DCE). Eliminates the need for  
cable adapters used with some printer models and the KDU.  
The ZKDU tests and configures communications and forms processing to match the  
printer’s default label printing language: EPL or ZPL.  
The ZKDU has limited language locale support. It supports the EPL keyboard character  
variations based on the printer’s language code page and region setting. For EPL forms,  
Zebra has included keyboard overlay strips for use with one of 14 different locales  
supported by the printer’s EPL  
For a list of Zebra label printers supported by the ZKDU, see the following Zebra Website  
page:  
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Introduction  
What’s in the box?  
3
What’s in the box?  
Save the carton and packing material in case you need to ship or store the ZKDU later.  
After unpacking, make sure you have all parts.  
ZKDU  
(Zebra Keyboard Display Unit)  
Quick Start  
Guide  
EPL2 Extended  
Language Character Overlay  
Unpack and Inspect the ZKDU  
When you receive the ZKDU immediately unpack it and inspect for shipping damage.  
Save all packing materials.  
Check all exterior surfaces for damage.  
If you discover shipping damage upon inspection:  
Immediately notify the shipping company and file a damage report. Zebra Technol-  
ogies Corporation is not responsible for any damage to the ZKDU incurred during  
shipment, and will not cover the repair of this damage under its warranty policy.  
Keep all packaging material for shipping company inspection.  
Notify your authorized Zebra® reseller.  
Repacking the ZKDU  
1. Place the overlay and Quick Start guide into the bottom of the carton.  
2. Place the ZKDU into the bubble wrap bag. Then wrap it in the sheet of bubble wrap  
and place it into the carton.  
3. Seal and label the carton appropriately for shipment and receiving at its destination.  
Note: Many companies (including Zebra) require an authorization number to receive  
material, such as, Zebra’s RMA (Return Material Authorization) number.  
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Introduction  
ZKDU Features  
4
ZKDU Features  
The following shows the main functional features found on your ZKDU.  
Display  
(2 rows, 20 character wide)  
QWERTY Style Keypad  
Auxiliary Serial Port  
(for a scanner, scale or other  
low current or self powered  
peripheral devices)  
Zebra Printer Serial Port Cable  
(including ZKDU +5 volt power from the printer)  
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Introduction  
ZKDU Keyboard Controls  
5
ZKDU Keyboard Controls  
The ZKDU has a QWERTY style keyboard that includes special function and navigation  
keys to allow the operator to control form access, data entry, set print counts, and printing.  
The white character keys are the valid characters allowed in form names for both EPL and  
ZPL formats. The white arrow keys are not valid characters, they are for navigation only.  
After the ZKDU has finished it’s startup routine, the printer displays the FORM recall  
screen. The only keys that are active during this time are the FORM , F1 , and F2 keys.  
FORM key - Print Form request. Pressing the “Form” key causes the ZKDU to display  
the forms request prompt. Valid Form names for the ZKDU are up to eight (8) characters  
long. The ZKDU will automatically append the appropriate extension for EPL or ZPL  
Form files based on the selected programming language mode of the ZKDU.  
Note • EPL form names are case sensitive, where ZPL form names are not.  
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Introduction  
ZKDU Keyboard Controls  
6
F1 key - Select Printer/ZKDU Language. Prompts the user to change from the selected  
programming language to the other programming language (if available in your Zebra  
printer):  
EPL to ZPL screen  
ZPL to EPL screen  
F2 key - Print a List of Forms. Pressing the “F2” key will cause the attached printer to  
print a list of forms that are stored in the printer. The list contain form names available to  
the ZKDU’s selected language mode: EPL or ZPL. See examples below.  
EPL Forms Printout  
ZPL Forms Printout  
ENTER key - Press Enter key accept and send the form name, print count or other form  
fill-in data to the printer.  
UPPER key - Toggles between Small and Capital letter modes during data input  
operations. This only changes white letter keys (and not the white number keys). This key  
does not effect data input via the Auxiliary port connected input device.  
SHIFT key - Press the SHIFT key and one of the white letter keys to change the letter’s  
case (and not the white number keys). This key does not effect data input via the Auxiliary  
port connected input device.  
Backspace key - Deletes the character displayed to the immediate left of the cursor  
prompt (blinking block).  
CLEAR key - Clears the data entry (the bottom displayed line) presently being entered.  
EXIT key - Cancels present operation and returns the operator to the FORM recall screen.  
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Introduction  
ZKDU Display  
7
 Navigation (white arrow) keys - The Navigation ‘Arrow’ keys (LEFT,  
RIGHT, UP, and DOWN) are used to navigate the displayed text.  
The  (UP and DOWN) arrow keys are non-functional.  
The  (LEFT and RIGHT) arrow keys move the data entry cursor through the  
buffered data (stored in temporary memory) to review or edit data prior to hitting the  
ENTER key.  
The arrow keys can move the cursor from the last character entered to the first char-  
acter and back up to the maximum number of allowed characters in the data entry  
memory buffer (in second row of the displayed data). Characters can be replaced or  
deleted (with a backspace) from the position you navigated to using the   
(LEFT and RIGHT) arrow keys. Note the display will only show nineteen (19) of  
the characters on the data buffer and the cursor.  
ZKDU Display  
The ZKDU display features:  
Two (2) lines of text (characters)  
Up to twenty (20) characters per line  
Prompt Data (first row): The first twenty (20) characters of prompt data sent by the  
active Form running in the attached Zebra printer.  
Data Entry (second row): Up to nineteen (19) characters and the cursor prompt  
(blinking block). Up to one-hundred and sixty (160) characters can be entered while  
displaying up to nineteen (19) characters. The operator can move the cursor prompt  
through all of the input data via the navigation arrow keys.  
ZKDU Status and Mode Select Screens - The display shows up to two (2) lines of  
ZKDU status information or mode select prompts for changing the ZKDU’s programming  
language mode.  
Form Recall Screens - These screens are used to recall a form. The first line prompts the  
operator to enter the form name. The second line displays Form name the operator enters  
at the cursor prompt via the ZKDU keyboard or a peripheral device attached to the  
Auxiliary port on the ZKDU (i.e. scan gun, wedge device, etc.).  
Data Entry and Form Recall Screens - These screens are used to recall a form and make  
data entries.  
The first line contains up to the first twenty characters of form entry prompts. Any form  
(operator) prompt character that exceeds twenty (20) will not display even though the  
programming language may allow for more characters in the programming commands  
prompt parameter.  
The second line will display operator entered data (keyboard or auxiliary port entered  
data. The number of data characters can not exceed one-hundred and sixty(160)  
characters.  
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Introduction  
ZKDU Data Entry  
8
ZKDU Data Entry  
The ZKDU has three types of data entry and display data:  
ZKDU Keyboard  
Peripheral device attached to the Auxiliary port on the ZKDU (i.e. scan gun, wedge  
device, etc.).  
Zebra ZKDU compatible printer’s Form interaction controls including operator  
messages (prompts, default values for printing, serial numbers, etc.) can interact and  
fill in data.  
The maximum number of characters that can be entered from one data entry (prompt) is  
160 characters. The display can only show 20 characters at one time. The  (LEFT  
and RIGHT) arrow keys are used to view and position the cursor (prompt). Data can be  
replaced or deleted where the cursor is positioned.  
Keyboard Data Entry  
The operator can enter  
A-Z, a-z, 1-9, \, /, $, %, ½, ¼, *(asterisk), # (number sign), space ( ), comma (,), and  
period (.) are valid characters for use.  
EPL printers have the ability to interact with the ZKDU to change the language  
character code page and provides for different characters needed for data entry  
based upon language (code page) and locale (country) setting.  
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2
Setup  
This section provides basic hardware setup for the Zebra label printer with ZKDU  
keyboard and an (integrator provided) optional low current peripheral device (barcode  
scanners, scales, etc.) for data input.  
Contents  
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Setup  
10  
Basic Hardware Installation  
Basic Hardware Installation  
The ZKDU has three (3) basic requirements for connecting and using a Zebra Label  
Printer with the ZKDU for the first time:  
ZKDU Compatible Zebra Label Printer - See the Zebra Website for a list.  
The ZKDU requires a fully functional Zebra label printer running EPL (EPL2),  
ZPL (ZPL II), or dual mode EZPL (EPL and ZPL) print operations.  
The Zebra label printer must have the Serial Port communications set to:  
9600 baud, 8 bit word length, NO parity, 1 stop bit, and Hardware (DTR/DSR)  
data flow control.  
Compatible media for your Zebra label printer and your print job (the label forms  
you will print). See the printer’s user and programmer manuals or guides for details  
about programming, Window’s printer driver, and other tools available.  
Setting the Printer Up  
1. Connect the printer to power. With the printer power off, attach the printer to power. A  
Zebra TLP2824 Plus desktop label printer is shown for reference only. Your particular  
Zebra printer may have an internal power supply. See your users guide for more  
details.  
2. Connect your chosen Zebra label printer up to a PC with the Zebra Windows printer  
driver installed for your printer. Establish communication to the printer via one of the  
printer’s other non-serial port interface connections, i.e. USB, parallel, Ethernet, etc.  
The serial port will be used for ZKDU operations.  
3. Load your selected media in the printer. Use the Windows printer driver to set the  
media parameters and do a test print. The printer should be set for the media type and  
size in use, i.e. set it for continuous roll or label/tag/ticket with gap, notch or black  
mark/line. The media type and size (length and width) should be set and stored in the  
printer via appropriate programming commands or the Windows printer driver.  
Note • Thermal transfer media requires ribbon to print, direct thermal media does not.  
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Setup  
11  
Basic Hardware Installation  
4. From here, Print Forms can be developed for storage to later be accessed and printed  
with the ZKDU in a stand alone capacity (not connection to PC or host computer).  
Do not connect the ZKDU to the printer until the printer’s serial port is configured.  
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Setup  
12  
Basic Hardware Installation  
Configuring the Printer Serial Port  
Zebra label printers have a variety of different default serial port configurations and may  
have been modified by previous uses. If you are using a Windows based computer, the  
Zebra Setup Utility and ZDesigner Windows driver have various tools to allow you send  
files and commands to the printer.  
1. Open the your Zebra label printer’s Windows printer driver.  
2. Open the Tools tab. Select ‘Action’ and ‘Send command’.  
Enter Command Here  
3. Enter one of the two (2) following command strings in the command input box and  
press the ‘Send’ button.  
For EPL only printers:  
Y9600,N,8,1  
For ZPL and EZPL (EPL & ZPL dual mode) printers:  
^SC9600,8,N,1,D,N^JUS  
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Setup  
13  
Basic Hardware Installation  
First Use - Testing the System  
Lets review. We have:  
Setup the printer and configured it for your selected media.  
Performed a test print using the Windows printer driver.  
Set the printer’s serial port for ZKDU communication.  
Optionally created one or more print forms and downloaded them into the printer.  
The ZKDU and printer are now ready to be joined to become a stand alone print system.  
Use the following steps to complete the ZKDU print system’s setup and print a list of the  
forms stored in the printer.  
1. Turn the printer’s power off.  
2. Disconnect any other printer communication cables from the printer (used to  
configure printer and develope print forms).  
3. Connect the ZKDU serial cable to the printer’s serial port and secure the cable with  
the thumb screws. (Printer shown for reference only, you may have a different model).  
4. Turn the printer power on.  
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Setup  
14  
Basic Hardware Installation  
5. The ZKDU (and the attached printer) will begin initial internal testing. The ZKDU  
will then automatically detect the serial port configuration of the attached printer. The  
ZKDU finishes with testing for EPL print capability first, then tests for ZPL print  
capability, and if neither Zebra programming language is detected - an error message  
is displayed.  
Switches ZKDU Cable Wiring  
to match printer configuration  
Yes  
EPL  
No  
Yes  
ZPL  
No  
EPL or ZPL  
Ready to Use  
6. Press the F2 key to print a list of Forms stored in the printer. See examples below.  
EPL Forms Printout  
ZPL Forms Printout  
7. Some Zebra label printers support dual EPL and ZPL programming and can have both  
Form types present in printer memory. Use the F1 key switch between language  
modes and then use the F2 key to print a new list of Forms that design for the other  
programming language.  
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3
EPL ZKDU System  
This chapter covers the unique features that a Zebra label printer operating with EPL  
programming exhibits when operating with the ZKDU.  
Contents  
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EPL ZKDU System  
Unique ZKDU EPL Features  
16  
Unique ZKDU EPL Features  
The ZKDU was designed to replace the original Zebra KDU. The KDU was designed to only  
operate with a Zebra label printer with the EPL programming language. All the form  
interaction was controlled by the printer and the form’s unique programming. The EPL printer  
processes and passes only operator input data and prompts between it and the ZKDU. All  
form prompts and form data are stored in the printer (and by implication limited only by  
printer memory). The ZKDU duplicates the original KDU’s operations.  
The ZKDU operating in EPL mode:  
Form Names are case sensitive and are limited to 8 alpha-numeric characters.  
(ZPL form names are not case-sensitive).  
Supports up to 100 Variables, 10 (Numeric) Counter Variables, and unlimited use of  
the printer optional RTC (Real-Time Clock) Date and Time Variables.  
Starting values for counters can be set by ZKDU operator prompt. ZPL doe not sup-  
port this feature.  
The EPL prompt is limited to 40 characters, but only 20 characters can be displayed  
in the top row of the ZKDU display.  
The EPL enabled printer reserves a minimum of 3000 bytes (ASCII -non-hexadeci-  
mal) for storing operator responses to multi-copy form prompt replies. Each charac-  
ter is a byte. Legacy EPL printer models with cartridge memory have 1500 bytes as is  
documented in the EPL programmer’s manual.  
A single print job can have up to 9999 unique print images (for serial number and  
operator input) with up to 9999 copies of each unique printed image. For example,  
you can print 3 copies of the same unique serial number label and print 5 sets of  
those serial number label copies for 15 total labels.  
Runs slightly faster and has fewer memory limitations than ZPL mode.  
Supports multiple language locales. The EPL enabled printer supports codepages  
and alternate keyboarding techniques to provide for language character and cur-  
rency symbols variations for printing print formats designed for use in North and  
South America, and many European locales and languages. In contrast, the ZKDU  
only supports the ZPL enabled printer’s default language locale codepage in ZPL  
Important EPL Commands for Operator Interactive Print Forms  
The following EPL commands can be used to add operator prompts and variable data to  
control print output with the ZKDU. See the EPL programer’s manual for details.  
PA - Command: Print Automatic - Controls print quantities (sets) and number of  
reprints (copies of each set member)  
V - Command: Define Variable - Creates data input variables and user prompts  
C - Command: Counter - Activates counter variables for sequencing numbers. Can  
be used as PA command parameters.  
? - Command: Download Variables - Listed here for reference. The ZKDU sends a  
Form Recall followed by this Download Variables command to begin operator  
prompts and data input. The ? - Command is shown in several programing exam-  
ples for other commands and can provide insight into the operation of the ZKDU.  
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EPL ZKDU System  
EPL Mode ZKDU Use Example  
17  
EPL Mode ZKDU Use Example  
Use the following steps to retrieve label form and produce labels with the printer and ZKDU.  
1. Start Up - After the ZKDU has finished it’s startup routine, the printer displays the  
FORM recall screen.  
2. List of Saved Forms - Press the F2 key to print a list of saved forms.  
3. Retrieve a Form - Press the FORM key. The top line in the display will prompt:  
Enter the Form name using the keys on the keyboard. Upper and lower case letters must  
match exactly as the form name was saved. Tip: If a scanner is connected to the ZKDU,  
you may enter the Form name by scanning it in from a pre-printed barcode.  
When the Form name is entered, press ENTER to continue. The form is now retrieved  
and active in the printer.  
Printing Forms without Variables  
If the form does not contain variables, the display line will prompt:  
The default number of label sets is always one (1). Entering a different number(s) will  
overwrite the default value. Non numeric values will be ignored with an error beep. This  
prompt is supplied automatically by the ZKDU.  
Single Label - If one (1) label is desired, press ENTER to print that label.  
Multiple Labels - If multiple labels are desired, enter the new quantity and press ENTER to  
print labels.  
Exit a Form - Press the EXIT key at any time to return to the Forms screen, or press the  
FORM key to select another form.  
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EPL ZKDU System  
EPL Mode ZKDU Use Example  
18  
Printing Forms with Variables  
If the Form contains variables, the display line will display the 1st variable prompt (as  
programmed ‘Total No. of Boxes’), i.e.:  
Enter data at each variable prompt and press ENTER . The final prompt is:  
The default number of label sets is always one (1). Entering a different number(s) will  
overwrite the default value. Non numeric values will be ignored with an error beep. This  
prompt is supplied automatically by the ZKDU.  
Single Label - If one (1) label is desired, press ENTER to print that label.  
Multiple Labels - If multiple labels are desired, enter the new quantity and press ENTER to  
print labels.  
Exit a Form - Press the EXIT key at any time to return to the Forms screen, or press the  
FORM key to select another form.  
Printing Forms with Consecutive Number Fields  
If the Form contains a consecutive number (C - Command: Counter) field, the system will  
automatically keep track of the next number sequence. If you do not need to interfere with this  
predetermined sequence, press ENTER at this prompt. The final prompt is:  
The default number of copies is always one (1). The default number of labels is always one  
(1). If one (1) copy is desired, press ENTER to print that label. Entering a different  
number(s) will overwrite the default value. Non numeric values will be ignored with an error  
beep. This prompt is supplied automatically by the ZKDU.  
Note: Change the quantity if you desire multiple labels with the same consecutive number.  
Edit Form Data - Once a Form has been activated, it will automatically indicate the last  
information keyed in. If you want to retain that information, press ENTER .  
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EPL ZKDU System  
EPL Mode ZKDU Use Example  
19  
To Enter Data:  
1. Enter the new input data, thereby overriding the previously entered input data for that  
variable, or  
2. Press ENTER if the previously entered input data is correct, or  
3. Use the orange Backspace key or the CLEAR key to modify data. Enter new data  
at the cursor prompt and press ENTER to complete overwriting previous form data.  
When you have finished editing and have printed the label, you will automatically return  
to the first variable prompt of this Form.  
Exit a Form - Press the EXIT key at any time to return to the Forms screen, or press the  
FORM key to select another form.  
Forcing the Operator to Re-enter Variable Input Data  
If the operator prompt parameter has a ‘Tilde’ (~) character as the first character of the prompt  
string, then the input data (second line on the display) needs to be entered every time it is  
displayed. The ‘Tilde’ character does not display.  
Protecting Operator Variable Input Data  
If the operator prompt parameter has a ‘Minus Sign’ (-) character as the first character of the  
prompt string, then that data will be ‘protected’ and will not reappear until the Form has been  
exited and recalled from the printer as a new print job. The ‘Minus Sign’ character does not  
display when in the first position.  
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EPL ZKDU System  
Configuring Language Locales for the ZKDU  
20  
Configuring Language Locales for the ZKDU  
The ZKDU supports printer language locale with the EPL alternate language select by A  
programming method to support character differences by locale. Character overlays are  
available to identify the changed characters for data entry. The default EPL language setting  
for language and locale support is Code Page 437 for English-USA. The ZKDU keyboard has  
been design to support this configuration. The ZKDU can support other languages and listed in  
this section.  
The language settings for EPL printing operation is set with the I - Command. The ZKDU  
only supports printing and displaying with a subset of the languages and locales that the EPL  
print operations can support.  
The I - Command structure matches the following:  
I8,Code_Page,Country_Code  
The EPL printer default setting for language and locale setting is the equivalent of the  
following I - Command programming string:  
I8,0,001  
It is for the U.S. English Code Page 437 with the ZKDU/KDU country set for the USA (-001).  
ZKDU EPL Supported Language Code Pages  
The following code pages support both the ZKDU and EPL printers. Please reference the EPL  
Programming Guide to verify the character sets available for printing. The ZKDU supports  
data entry and displaying a large subset of each of these code pages.  
Code Page  
DOS Code Page Language  
0
1
2
3
4
5
437  
850  
852  
860  
863  
865  
English  
Multilingual (Latin 1)  
Slavic (Latin 2)  
Portuguese  
French Canadian  
Nordic  
ZKDU EPL Supported Locales (Country Codes)  
Code Country  
001 USA  
002 Canada  
003 Latin America  
027 South Africa  
031 Netherlands  
032 Belgium  
Code Country  
Code Country  
033  
034  
039  
041  
044  
045  
France  
Spain  
Italy  
Switzerland  
United Kingdom  
Denmark  
046  
047  
049  
351  
358  
Sweden  
Norway  
Germany  
Portugal  
Finland  
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6/4/2013  
     
EPL ZKDU System  
Configuring Language Locales for the ZKDU  
21  
Character Overlay Support by Country and Code Page  
The following tables show the combination of language code page and locale (country code) to  
change some of the characters to support use in various countries. The English (Code Page  
437) characters in light blue row show the existing characters displayed on the two (2) overlay  
strips designed for each of the Country Code groups listed in the following tables of the six (6)  
language code page settings available for use with the ZKDU.  
EPL2 Extended Language Character Overlay  
The 001 Country Code table does not require an overlay for data input. Note that when  
operating the EPL printer with the Slavic Code Page 852 set the ½ and ¼ characters will  
not print or display on the ZKDU.  
Keyboard Key  
Country Code  
Code Page  
English  
+
+
+
+
+
+
+
-
-
-
-
-
-
-
7
7
7
7
7
7
7
8
8
8
8
8
8
8
9
9
9
9
9
9
9
½
½
½
¼
¼
¼
4
4
4
4
4
4
4
5
5
5
5
5
5
5
6
6
6
6
6
6
6
Multilingual  
Slavic  
001  
(USA)  
Portuguese  
Canadian  
Nordic  
½
½
½
¼
¼
¼
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EPL ZKDU System  
Configuring Language Locales for the ZKDU  
22  
Keyboard Key  
Country Code  
Code Page  
English  
+
£
£
+
£
£
£
-
¢
¢
-
7
µ
µ
*
8
É
É
É
É
É
É
9
9
9
9
9
9
9
½
½
½
¼
¼
¼
4
4
4
4
4
4
µ
5
5
5
5
5
5
5
6
6
6
6
6
6
6
Multilingual  
Slavic  
002  
(Canada)  
Portuguese  
Canadian  
Nordic  
¢
¢
-
µ
µ
4
½
½
½
¼
¼
¼
Keyboard Key  
Country Code  
Code Page  
English  
+
Ñ
Ñ
$
-
-
-
-
-
-
-
7
7
7
7
7
7
7
8
8
8
8
8
8
8
9
9
9
9
9
9
9
½
ñ
ñ
/
¼
¼
¼
4
4
4
4
4
4
4
5
5
5
5
5
5
5
6
6
6
6
6
6
6
Multilingual  
Slavic  
003  
(Latin America)  
Portuguese  
Canadian  
Nordic  
Ñ
$
ñ
/
¼
¼
¼
Ñ
ñ
Keyboard Key  
Country Code  
Code Page  
English  
+
°
°
°
°
°
°
-
:
:
:
:
:
:
7
Ä
Ä
Ä
7
8
Ö
Ö
Ö
8
9
½
&
&
&
&
&
&
¼
ë
4
ä
ä
ä
4
4
ä
5
ö
ö
ö
5
5
ö
6
ü
ü
ü
ü
ü
ü
Ü
Ü
Ü
Ü
Ü
Ü
Multilingual  
Slavic  
ë
ë
031  
(Netherlands)  
Portuguese  
Canadian  
Nordic  
¼
ë
7
8
Ä
Ö
ë
Keyboard Key  
Country Code  
Code Page  
English  
+
é
é
é
é
é
é
-
7
ç
ç
ç
ç
ç
ç
8
à
à
8
à
à
à
9
ù
ù
9
ù
ù
ù
½
µ
¼
â
â
â
â
â
â
4
ê
ê
4
ê
ê
ê
5
6
£
£
6
£
£
£
è
è
-
î
î
î
Í
Multilingual  
Slavic  
µ
032  
(Belgium)  
Portuguese  
Canadian  
Nordic  
è
è
è
µ
µ
µ
î
î
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EPL ZKDU System  
Configuring Language Locales for the ZKDU  
23  
Keyboard Key  
Country Code  
Code Page  
English  
+
é
é
é
é
é
é
-
7
8
à
à
8
à
à
à
9
£
£
9
£
£
£
½
ù
¼
µ
4
°
°
°
°
°
°
5
=
=
=
=
=
=
6
&
&
&
&
&
&
è
è
-
Ç
Ç
Ç
Ç
Ç
Ç
Multilingual  
Slavic  
ù
µ
033  
(France)  
Portuguese  
Canadian  
Nordic  
è
è
è
ù
ù
ù
µ
µ
µ
Keyboard Key  
Country Code  
Code Page  
English  
+
Ç
Ç
Ç
Ç
Ç
Ç
-
7
ª
8
º
9
9
9
9
9
9
9
½
ç
ç
ç
ç
ç
ç
¼
ñ
4
4
4
4
4
4
4
5
5
5
5
5
5
5
6
6
6
6
6
6
6
Ñ
Ñ
-
Multilingual  
Slavic  
ª
º
ñ
7
ª
8
º
034  
(Spain)  
Portuguese  
Canadian  
Nordic  
Ñ
-
ñ
¼
ñ
7
ª
8
º
Ñ
Keyboard Key  
Country Code  
Code Page  
English  
+
Ç
Ç
Ç
Ç
Ç
Ç
-
7
è
è
7
è
è
è
8
ä
ä
8
ä
ä
ä
9
ù
ù
9
ù
ù
ù
½
ò
¼
£
4
4
4
4
4
4
4
5
5
5
5
5
5
5
6
6
6
6
6
6
6
é
é
é
é
é
é
Multilingual  
Slavic  
ò
£
039  
(Italy)  
Portuguese  
Canadian  
Nordic  
ò
½
ò
£
£
£
Keyboard Key  
Country Code  
Code Page  
English  
+
é
é
é
é
é
é
-
è
è
-
7
à
à
7
à
à
à
8
9
£
£
9
£
£
£
½
ö
¼
ü
ü
ü
ü
ü
ü
4
ä
ä
ä
4
4
ä
5
5
5
5
5
5
5
6
6
6
6
6
6
6
Ç
Ç
Ç
Ç
Ç
Ç
Multilingual  
Slavic  
ö
ö
041  
(Switzerland)  
Portuguese  
Canadian  
Nordic  
-
½
½
ö
è
è
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P1059693-001Rev. A  
EPL ZKDU System  
Configuring Language Locales for the ZKDU  
24  
Keyboard Key  
Country Code  
044  
(U.K.)  
or  
Code Page  
English  
+
+
+
+
+
+
+
-
-
-
-
-
-
-
7
7
7
7
7
7
7
8
8
8
8
8
8
8
9
9
9
9
9
9
9
½
½
½
¼
¼
¼
4
£
£
4
£
£
£
5
5
5
5
5
5
5
6
6
6
6
6
6
6
Multilingual  
Slavic  
Portuguese  
Canadian  
Nordic  
½
½
½
¼
¼
¼
027  
(South Africa)  
Keyboard Key  
Country Code  
Code Page  
English  
+
Å
Å
+
+
+
Å
-
Æ
Æ
-
7
*
8
£
£
8
£
£
£
9
9
9
9
9
9
9
½
å
¼
æ
æ
4
4
ø
4
4
4
ø
5
5
5
5
5
5
5
6
6
6
6
6
6
6
045  
(Denmark)  
or  
047  
(Norway)  
Multilingual  
Slavic  
Ø
7
7
7
Ø
å
Portuguese  
Canadian  
Nordic  
-
½
½
å
¼
¼
æ
-
Æ
Keyboard Key  
Country Code  
Code Page  
English  
+
Å
Å
+
+
+
Å
-
Ä
Ä
Ä
-
7
Ö
Ö
Ö
7
8
£
£
8
£
£
£
9
9
9
9
9
9
9
½
å
¼
ä
4
ö
ö
ö
4
4
ö
5
5
5
5
5
5
5
6
6
6
6
6
6
6
046  
(Sweden)  
or  
358  
(Finland)  
Multilingual  
Slavic  
å
ä
ä
Portuguese  
Canadian  
Nordic  
½
½
å
¼
¼
æ
-
7
Æ
Ö
Keyboard Key  
Country Code  
Code Page  
English  
+
Ö
Ö
Ö
+
-
Ä
Ä
Ä
-
7
8
ß
ß
ß
ß
ß
ß
9
µ
µ
9
µ
µ
µ
½
ö
¼
ä
4
ü
ü
ü
ü
ü
ü
5
(
(
(
(
(
(
6
)
)
)
)
)
)
Ü
Ü
Ü
Ü
Ü
Ü
Multilingual  
Slavic  
ö
ä
ö
ä
049  
(Germany)  
Portuguese  
Canadian  
Nordic  
½
½
ö
¼
¼
ä
+
-
Ö
Ä
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6/4/2013  
EPL ZKDU System  
Configuring Language Locales for the ZKDU  
25  
Keyboard Key  
Country Code  
Code Page  
English  
+
Ç
Ç
Ç
Ç
Ç
Ç
-
-
7
7
8
ª
9
&
&
&
&
&
&
½
ç
ç
ç
ç
ç
ç
¼
¼
ã
4
4
õ
4
õ
4
4
5
º
6
£
£
6
£
£
£
Multilingual  
Slavic  
Ã
-
Õ
7
ª
º
8
ª
5
º
351  
(Portugal)  
Portuguese  
Canadian  
Nordic  
Ã
-
Õ
7
ã
8
ª
¼
¼
5
º
-
7
Programming the EPL Printer and ZKDU for Language and Locale  
If you are using a Windows based computer, the Zebra Setup Utility and ZDesigner  
Windows driver have various tools to allow you send files and commands to the printer.  
1. Open the your Zebra label printer’s Windows printer driver.  
2. Open the Tools tab. Select ‘Action’ and ‘Send command’.  
Enter Command Here  
Enter a command string following the convention shown below in the command input box and  
press the ‘Send’ button.  
I8,Code_Page,Country_Code  
Replace the CODE_PAGE with a single digit Code Page number referenced in this section.  
Replace the COUNTRY_CODE with a three digit Country Code number referenced in this  
Un-supported languages and locale configuration settings in the printer will be ignored by the  
ZKDU and the default to English Codepage 437 with Country code 001 for the USA locale.  
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EPL ZKDU System  
Configuring Language Locales for the ZKDU  
26  
Adding the Keyboard Overlay to the ZKDU  
The ZKDU has fourteen (14) keyboard overlay strip pairs to support sixteen (16) language and  
locale (Country Code) settings in the EPL printer.  
Use the United Kingdom (Code 044) strip pair for the South Africa (Code 041)  
printer locale settings.  
Use the Sweden (Code 046) strip pair for the Finland (Code 358) printer locale set-  
tings.  
All other Country overlay pairs are marked on the overlay sheet.  
Place the two character strips as shown below. The first strip gets placed above the top row  
starting at the ‘plus’ sign key. The second strip gets placed above the ‘½’ character key.  
België (Belgium)  
Entering the Alternate Characters for Display and Print  
The operator can use the overlay to select the language/locale unique code page characters by  
pressing the key immediately below the desired overlay character while also pressing the shift  
key. For example, if the EPL printer has the language code page set to value ‘1’ to support  
code page 850 for Multilingual (Latin 1) and the ZKDU country code set to ‘032’ for Belgium,  
then by typing the ‘Plus’ sign (+) key immediately below the ‘é’ overlay character while  
pressing on the shift key, you will enter a ‘é’ into the data input and display it at the prompt on  
the ZKDU screen.  
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ZPL ZKDU System  
Unique ZKDU ZPL Features  
28  
Unique ZKDU ZPL Features  
The ZKDU was designed to emulate the basic Form processing operations of the Zebra KDU  
Plus. ZPL Print Forms are imported and processed by the ZKDU. The ZPL form is parsed to  
extract operator data entry parameters and prompts. The ZKDU passes only operator input  
data to the printer to fill-in form variables. All form prompts and form input data are  
temporarily stored in the ZKDU while processing the recalled form.  
The ZKDU operating in ZPL mode:  
ZPL Form Names are limited to 8 alpha-numeric characters and are not case sensi-  
tive. (EPL Form Names are case sensitive).  
ZPL Forms must be stored in the printer’s E: memory to be accessed by the ZKDU.  
Supports Field Variables, Serial Number (Alpha-numeric Counter) Fields (not sup-  
ported as a variable), and printer optional RTC (Real-Time Clock) Date and Time  
Variables.  
The ZPL prompt is limited to 255 characters, but only 20 characters can be dis-  
played in the top row of the ZKDU display.  
1024 bytes are reserved for ZPL form variables prompts and operator input data in  
the ZKDU. The KDU Plus only supported 576 bytes for this feature.  
A single print job can have up to 99,999,999 unique print images (for serial number  
and operator input) with up to 99,999,999 copies of each unique printed image. For  
example, you can print 3 copies of the same unique serial number label and print 5  
sets of those serial number label copies for 15 total labels.  
Language and locale support is limited primarily to the lower half of the Zebra  
Codepage 850 (decimal 32-127), the printer’s default character set. The ZKDU and  
printer in ZPL mode will display and print all the characters on the ZKDU key-  
board. Data input made via a peripheral device (such as a scanner) attached to the  
ZKDU’s auxiliary port or sent as form prompt data may not display correctly or will  
be replaced by a space.  
P1059693-001 Rev. A  
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ZPL ZKDU System  
Unique ZKDU ZPL Features  
29  
ZKDU Internal Forms Processing Memory  
The ZKDU has 1024 bytes reserved for ZPL form variables prompts and operator input  
data in the ZKDU. The memory is filled with operator prompts from one end and the  
operator responses to the prompts are stored starting at the opposite end. Form prompts  
get stored first, then as the form is run, the operator input data is sent to the printer and the  
ZKDU memory.  
If the available memory for storing all of a form’s variable and their prompts is exceeded,  
then it will display the following error message:  
The total number of bytes used to store variables (and their prompts) of a ZPL form in the  
ZKDU is the total number of characters in the prompt plus seven bytes overhead. Each  
character is equal to a byte of data. If each prompt in a ZPL form were twenty (20)  
characters, then a total of 37 variables can be supported, i.e. (20 + 7) x 37 = 999 bytes  
which is less than the 1024 max. bytes of ZKDU temporary form storage.  
Left over memory from variable prompt (and pointer) storage is used for storing the  
operator input data (responses to prompts). This input data is used to pre-populate operator  
responses for subsequent form print entries. If 1024 bytes are exceeded during data entry,  
the ZKDU will clear the oldest previous value entered and continue the data entry process  
and store the new value. If the new value exceeds the storage limit, then the value will not  
be saved for the next iteration of the form.  
ZPL Commands for Operator Interactive Print Forms  
The following ZPL commands can be used to add operator prompts and variable data to  
control print output with the ZKDU.  
^PQ - Command: Print Quantity - Controls print quantities (sets) and number of  
reprints (copies of each set member)  
^FN - Command: Field Number - Identifies data input variables and provides user  
prompts  
^SN - Command: Serialization Data - Used to provide alpha-numeric incrementing  
or decrementing data fields. Starting index (count) values must be build into the  
form’s format, it can not be added as a variable using the ^FN command.  
^FV - Command: Field Variable - Do Not Use In ZKDU Form. ^FV is designed  
for use with process chained forms.  
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ZPL ZKDU System  
ZPL Mode ZKDU Operator Usage Examples  
30  
ZPL Mode ZKDU Operator Usage Examples  
Use the following steps to retrieve label form and produce labels with the printer and ZKDU.  
1. Start Up - After the ZKDU has finished it’s startup routine, the printer displays the  
FORM recall screen.  
2. List of Saved Forms - Press the F2 key to print a list of saved forms.  
3. Retrieve a Form - Press the FORM key. The top line in the display will prompt:  
Enter the Form name using the keys on the keyboard. Tip: If a scanner is connected to the  
ZKDU, you may enter the Form name by scanning it in from a pre-printed barcode.  
When the Form name is entered, press ENTER to continue. The form is now retrieved  
and active in the printer.  
Printing Forms without Variables  
If the form does not contain variables, the display line will prompt:  
The default number of labels is always one (1). Entering a different number(s) will overwrite  
the default value. Non numeric values will be ignored with an error beep. This prompt is  
supplied automatically by the ZKDU.  
Single Label - If one (1) label is desired, press ENTER to print that label.  
Multiple Labels - If multiple labels are desired, enter the new quantity and press ENTER to  
print labels.  
Exit a Form - Press the EXIT key at any time to return to the Forms screen, or press the  
FORM key to select another form.  
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ZPL ZKDU System  
ZPL Mode ZKDU Operator Usage Examples  
31  
Printing Forms with Variables  
If the Form contains variables, the display line will display the 1st variable prompt (as  
programmed ‘Total No. of Boxes’), i.e.:  
Enter data at each variable prompt and press ENTER . The final prompt is:  
The default number of labels is always one (1). Entering a different number(s) will overwrite  
the default value. Non numeric values will be ignored with an error beep. This prompt is  
supplied automatically by the ZKDU.  
Single Label - If one (1) label is desired, press ENTER to print that label.  
Multiple Labels - If multiple labels are desired, enter the new quantity and press ENTER to  
print labels.  
Exit a Form - Press the EXIT key at any time to return to the Forms screen, or press the  
FORM key to select another form.  
Printing Forms with Consecutive Number Fields  
If the Form contains a consecutive number (^SN - Command: Serialization Data) field, the  
system will automatically keep track of the next number sequence. Enter data at each variable  
prompt and press ENTER .  
The first form finishing prompt is:  
This value represents the total number of labels to print. The default number of labels is  
always one (1). Entering a different number(s) will overwrite the default value. Non numeric  
values will be ignored with an error beep. This prompt is supplied automatically by the ZKDU.  
(This varies from EPL mode operations which specifies label sets, not total labels to print).  
The total number of labels (1st form finishing prompt) should be a multiple of the number of  
copies of each serial number (2nd form finishing prompt - the next step in the process).  
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ZPL ZKDU System  
ZPL Mode ZKDU Operator Usage Examples  
32  
The second form finishing prompt is:  
The default number of copies is always one (1). If one (1) copy is desired, press ENTER to  
print that label. Entering a different number(s) will overwrite the default value. Non numeric  
values will be ignored with an error beep. This prompt is supplied automatically by the ZKDU.  
Edit Form Data - Once a Form has been activated, it will automatically indicate the last  
information keyed in. If you want to retain that information, press ENTER .  
To Enter Data:  
1. Enter the new input data, thereby overriding the previously entered input data for that  
variable, or  
2. Press ENTER if the previously entered input data is correct, or  
3. Use the orange Backspace key or the CLEAR key to modify data. Enter new data  
at the cursor prompt and press ENTER to complete overwriting previous form data.  
When you have finished editing and have printed the label, you will automatically return  
to the first variable prompt of this Form.  
Exit a Form - Press the EXIT key at any time to return to the Forms screen, or press the  
FORM key to select another form.  
P1059693-001 Rev. A  
ZKDU User’s Guide  
6/4/2013  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
Auxiliary Port  
The ZKDU supports an additional data input peripheral device via a single auxiliary serial  
port.  
Contents  
6/4/2013  
ZKDU User’s Guide  
P1059693-001 Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Auxiliary Port  
The Auxiliary Port  
34  
The Auxiliary Port  
The Auxiliary port is capable of supporting a single wedge device (barcode scanner, weight  
scale, 10-key pad, etc.). The key features are:  
Only receives input data for auxiliary device.  
It is only active during Form data entry operations.  
It is active in both EPL and ZPL Form data entry operations.  
Includes low current +5 volt DC to power wedge devices.  
The port is configured as a Data Terminal Equipment (DTE) port.  
Auxiliary Port Communication Configuration  
Auxiliary port communication settings:  
Baud Rate: 4800  
Parity: none  
Data bits: 8  
Stop bits: 1  
Flow control: Hardware  
Data flow: Input only  
ZKDU Pinout Configuration  
The Auxiliary port connector is a Female DB-9. Low current +5 volt DC is supplied on pin 9  
of the auxiliary port to retain backward compatibility to the KDU classic.  
PIN  
1
NAME  
DCD  
DIRECTION  
NOT USED  
2
3
TXD  
RXD  
NOT USED  
FROM AUX DEVICE  
4
5
6
7
8
9
DTR  
GND  
DSR  
RTS  
CTS  
NOT USED  
TO AUX DEVICE  
NOT USED  
TO AUX DEVICE  
TO AUX DEVICE  
+5V (RI)  
The + 5 Volt DC power supplied to the ZKDU via the printer, draws 50 mA for the ZKDU.  
The remaining current is available to power peripheral devices attached to the ZKDU via the  
Auxiliary Port. The current available depends upon the Zebra label printer type attached to the  
port.  
Printers with ZPL allow 750 mA - 50 mA (ZKDU draw) = 700mA  
EPL only printer allow 250 mA - 50 mA (ZKDU draw) = 200mA  
P1059693-001 Rev. A  
ZKDU User’s Guide  
6/4/2013  
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
6
Dimensions  
This section provides external ZKDU dimensions.  
Contents  
6/4/2013  
ZKDU User’s Guide  
Download from Www.Somanuals.com. All Manuals Search And Download.  
P1059693-001 Rev. A  
 
Dimensions  
ZKDU External DimensionsZKDU  
36  
ZKDU External DimensionsZKDU  
30.7 mm  
(1.2 inches)  
195 mm  
(7.68 inches)  
Note: Serial Port  
cables and connector  
clearance varies by  
device.  
20 mm (0.78 inches)  
minimum cable bend  
clearance should be  
given for the ZKDU’s  
102.3 mm  
(4.02 inches)  
P1059693-001 Rev. A  
ZKDU User’s Guide  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6/4/2013  
 

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