Yamaha Guitar AEX520 User Manual

ELECTRIC GUITAR  
AEX520  
SERVICE MANUAL  
CONTENTS  
OVERALL ASSEMBLY  
·························································································  
2
3
4
4
4
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·······························································································  
PARTS LIST  
CIRCUIT DIAGRAM  
WIRING  
··························································································································  
···································································································  
SPECIFICATIONS  
011444  
EG  
HAMAMATSU, JAPAN  
19981201-58000  
1.25K-901  
Printed in Japan '98.11  
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AEX520  
PARTS LIST  
REF NO.  
REMARKS  
PART NO. DESCRIPTION  
OVERALL ASSEMBLY  
QTY  
RANK  
AEX520  
A01  
A01a  
DX809770  
Neck Assembly  
Seal  
*
(QC45770)  
D01  
Body  
E01  
E02  
E03  
E04  
E05  
E10  
E11  
E16  
E17  
E18  
E19  
E20  
E21  
E29  
E32  
E33  
E34  
E36  
E41  
E42  
E43  
QA170800 Tuning Machine Assembly  
03704070 Round Head Wood Screw  
VQ014700 Nut  
RM-1271GVR  
2.4X10 GOLD (GL)  
43mm (Ivory)  
BL  
2.1X10 FCM3BL (BL)  
BL  
5.0X45 FCM3BL (BL)  
TP6-3 (GOLD)  
TP6-3S (GOLD)  
TP6-3B (GOLD)  
TP6-1 (GOLD)  
TP6-1S (GOLD)  
TP6-1B (GOLD)  
XL-115  
GOLD  
3.0X25 GOLD (GL)  
BL  
GOLD  
Electrical (BL)  
Switch (BL)  
1set  
6
02  
02  
01  
04  
VQ011800 Rod Cover  
03706220 Oval Head Wood Screw  
QC205200 Neck Joint Bushing  
EN240070 Oval Head Tapping Screw  
QC466600 Bridge Assembly  
QC466700 Bridge Adjusting Screw  
QC466800 Nut  
QC466900 Tailpiece Assembly  
QC467000 Tailpiece Column  
QC467100 Nut  
3
4
4
*
*
*
*
*
*
2
2
2
2
Strings  
1set  
(QC40220)  
BB802460 Strap Button  
EN230130 Oval Head Wood Screw  
VB793700 Spacer  
QC476800 Knob  
VD955600 Back Cover  
2
2
2
2
02  
02  
01  
VOLUME,TONE  
*
CB023450 Back Cover  
EB620020 Oval Head Wood Screw  
2.7X13 FCM3BL (BL)  
7
03  
F01  
F01a  
F01b  
F01c  
F01d  
F03  
Electrical Unit  
HS120070 Variable Resistor  
HS120100 Variable Resistor  
UA114220 Mylar Cap.  
QC234900 Jack  
QA025000 Pickup Switch  
VA295700 Washer  
(QC47840)  
15A 500K ohm  
05A 250K ohm  
0.022uF 50 K  
VOLUME  
TONE  
3-P GOLD  
BL  
F06  
F11  
F13  
ET800010 Toothed Lock Washer  
VB518300 Jack Panel  
A12S  
BL  
05  
03  
01  
01  
F14  
F15  
F16  
F17  
EB620020 Oval Head Wood Screw  
LX200020 Hexagonal Nut  
LX200010 Flat Washer  
ET800180 Toothed Lock Washer  
EA620060 Round Head Wood Screw  
2.7X13 FCM3BL (BL)  
9S FCM33G  
9S FCM3BL  
A9S FNM33G  
2.7X13 FCM33G (CR)  
2
2
2
F18  
G01  
G01a  
G03  
G04  
G10  
G10a  
G11  
G12  
QC477700 Pickup Assembly  
QC473800 Pickup Escutcheon  
VJ388800 Round Head Wood Screw  
CB817760 Pickup Cushion  
QC477700 Pickup Assembly  
QC473800 Pickup Escutcheon  
CB817760 Pickup Cushion  
Front  
Rear  
*
*
Ivory  
2.6X35 FCM3BL (BL)  
*
*
Ivory  
VJ388800 Round Head Wood Screw  
2.6X35 FCM3BL (BL)  
2
H01  
QC354400 Accessory Unit (G-5)  
QC466600 Bridge Assembly  
1set  
08  
TP6-3 (GOLD)  
*
RANK:Japan only  
New Parts  
*
WARNING: CHEMICAL CONTENT NOTICE!  
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (where  
applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly  
other entities) to cause cancer and/or birth defects or other reproductive harm.  
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON  
WHAT SO EVER!  
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes  
to solder/flux vapor!  
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling  
food.  
3
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AEX520  
CIRCUIT DIAGRAM  
WIRING  
FRONT PICKUP  
PICKUP SWITCH  
REAR PICKUP  
to front pickup cavity  
PICKUP SWITCH  
(3P Toggle)  
TONE  
to rear pickup cavity  
FRONT  
PICKUP  
to tailepiece  
VOLUME  
OUTPUT  
1
2
3
2
BL  
BL  
3
VOLUME  
15A 500K  
BL  
RE  
1
REAR PICKUP  
RE  
WH  
0.022uF  
BL  
TONE  
05A 250K OUTPUT  
SPECIFICATIONS  
STANDARD SPECIFICATIONS  
Scale Length ··········································628.6mm  
Body-Neck Construction ·······················Bolt On  
Length····················································979.0mm  
Width ·····················································360.0mm  
Net Weight·············································3.0kg  
COLOR  
Body  
BL······················································Black  
OST-WB············································Orange Satin  
BS-WB ··············································Brown Sunburst  
Neck  
BL······················································Black  
BODY  
Material··················································Alder, Spruce, Sycamore  
Body Depth············································47.0mm  
FINGERBOARD  
Material··················································Rosewood  
Fingerboard Width·································0-F 43.0 mm, 12-F 52.3 mm  
No. of Frets············································22  
NECK  
Material··················································Maple  
Neck Thickness······································1-F 20.9 mm, 12-F 23.1 mm  
PARTS  
Hardware················································Gold Plated  
Nut ·························································Urea  
Bridge ····················································TP6-3: Gold  
Strings····················································XL-115  
CONTROLS  
Volume ··················································15A 500k ohm x 1  
Tone·······················································05A 250k ohm x 1  
Pickup Switch········································Toggle switch: Gold  
(3 position)  
PICKUPS  
Front/ Rear·············································Small Humbucking  
Magnet  
Front/Rear··············································Alnico  
4
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