F25B
T25B
OWNER’S MANUAL
U.S.A.Edition
LIT-18626-05-06
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EMU01449
TO THE OWNER
Thank you for choosing a Yamaha outboard
motor. This Owner’s manual contains infor-
mation needed for proper operation, mainte-
nance and care. A thorough understanding
of these simple instructions will help you
obtain maximum enjoyment from your new
Yamaha. If you have any question about the
operation or maintenance of your outboard
motor, please consult a Yamaha dealer.
cC
A CAUTION indicates special precautions
that must be taken to avoid damage to
the outboard motor.
NOTE:
A NOTE provides key information to make
procedures easier or clearer.
* Yamaha continually seeks advancements
in product design and quality. Therefore,
while this manual contains the most cur-
rent product information available at the
time of printing, there may be minor dis-
crepancies between your machine and this
manual. If there is any question concern-
ing this manual, please consult your
Yamaha dealer.
In this Owner’s Manual particularly important
information is distinguished in the following
ways.
The Safety Alert Symbol means
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Q
w
NOTE:
Failure to follow WARNING instructions The F25MH, T25TR and their standard
could result in severe injury or death to accessories are used as a base for the
the machine operator, a bystander, or a explanations and illustrations in this manual.
person inspecting or repairing the out- Therefore, some items may not apply to
board motor.
every model.
EMU01446
F25B, T25B
OWNER’S MANUAL
©2002 by Yamaha Motor Corporation, USA
1st Edition, April 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, USA
is expressly prohibited.
Printed in Japan
P/N LIT-18626-05-06
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EMU00003
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CONTENTS
GENERAL INFORMATION
1
2
3
4
5
6
BASIC COMPONENTS
OPERATION
MAINTENANCE
TROUBLE RECOVERY
INDEX
READ THIS OWNER’S MANUAL CAREFULLY
BEFORE OPERATING YOUR OUTBOARD MOTOR.
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EMU00004
Chapter 1
1
2
3
4
5
6
GENERAL
INFORMATION
IDENTIFICATION NUMBERS RECORD ..1-1
Outboard motor serial number...........1-1
Key number...........................................1-1
EMISSION CONTROL INFORMATION...1-2
SAFETY INFORMATION..........................1-4
IMPORTANT LABELS ..............................1-6
BASIC BOATING RULES .........................1-7
FUELING INSTRUCTIONS.....................1-11
Gasoline (Petrol).................................1-12
ENGINE OIL ............................................1-13
BATTERY REQUIREMENT ....................1-14
PROPELLER SELECTION.......................1-15
START-IN-GEAR PROTECTION ............1-16
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EMU00005
IDENTIFICATION NUMBERS
RECORD
EMU00007
OUTBOARD MOTOR SERIAL
NUMBER
YAMAHA MOTOR CO., LTD.
MADE IN JAPAN
PAYS D'ORIGINE JAPON
q
The outboard motor serial number is
stamped on the label attached to the port
side of the clamp-bracket.
Record your outboard motor serial num-
ber in the spaces provided to assist you in
ordering spare parts from your Yamaha
dealer or for reference in case your out-
board motor is stolen.
401013
1 Outboard motor serial number
EMU00008
KEY NUMBER
If a main key switch is equipped with the
motor, the key identification number is
stamped on your key as shown in the
illustration. Record this number in the
space provided for reference in case you
need a new key.
YAMAHA
123
q
1 Key number
904011*
1-1
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EMU01385
EMISSION CONTROL
INFORMATION
EMU01387
NORTH AMERICAN MODELS
q
w
This engine conforms to U.S. Environ-
mental Protection Agency (EPA) regula-
tions for marine SI engines. See the label
affixed to your engine for details.
Approval label of Emission control
certificate
This label is attached to the bottom cowl-
ing.
1 Emission control information label
EMISSION CONTROL INFORMATION
EM
ENGINE FAMILY :
THIS ENGINE CONFORMS TO 201 U.S. EPA REGULATIONS FOR MARINE SI ENGINES.
THIS ENGINE CONFORMS TO 201 CALIFORNIA EMISSION REGULATIONS FOR SI MARINE ENGINES.
REFER TO THE OWNERS MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
g/kw-hr
FELs :
SPARK PLUG :
IDLE SPEED :
SPARK PLUG GAP (mm) :
rpm IN NEUTRAL
EX
3
DISPLACEMENT :
ADVERTISED POWER :
cm
kw
FUEL : GASOLINE
VALVE LASH (mm) :
IN
New Technology ; (4-stroke) EM
Manufactured date label
This label is attached to the clamp brack-
et.
2 Manufactured date label
Manufactured:
1-2
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EMU01389
STAR LABELS
Your outboard motor is labeled with a
California Air Resources Board (CARB)
star label. See below for a description of
your particular label.
q
1 Star label
000853
One Star - Low Emission
The one-star label identifies engines that
meet the Air Resources Board’s 2001
exhaust emission standards. Engines
meeting these standards have 75% lower
emissions than conventional carbureted
two-stroke engines. These engines are
equivalent to the U.S. EPA’s 2006 stan-
dards for marine engines.
Two Stars - Very Low Emission
The two-star label identifies engines that
meet the Air Resources Board’s 2004
exhaust emission standards. Engines
meeting these standards have 20% lower
emissions than One Star-Low-Emission
engines.
Three Stars - Ultra Low Emission
The three-star label identifies engines that
meet the Air Resources Board’s 2008
exhaust emission standards. Engines
meeting these standards have 65% lower
emissions than One Star-Low-Emission
engines.
1-3
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EMU00917
8 This product emits exhaust gases which
contain carbon monoxide, a colorless,
odorless gas which may cause brain
damage or death when inhaled. Symp-
toms include nausea, dizziness, and
drowsiness. Keep cockpit and cabin
areas well ventilated. Avoid blocking
exhaust outlets.
8 Check throttle, shift, and steering for
proper operation before starting the
engine.
8 Attach the engine stop switch lanyard
to a secure place on your clothing, or
your arm or leg while operating. If you
accidentally leave the helm, the lanyard
will pull from the switch, stopping the
engine.
8 Know the marine laws and regulations
where you will be boating - and obey
them. Refer to the “RULES OF THE
ROAD” section for basic boating rules.
8 Stay informed about the weather.
Check weather forecasts before boating.
Avoid boating in hazardous weather.
8 Tell someone where you are going:
leave a Float Plan with a responsible
person. Be sure to cancel the Float Plan
when you return.
8 Use common sense and good judgment
when boating. Know your abilities, and
be sure you understand how your boat
handles under the different boating
conditions you may encounter. Operate
within your limits, and the limits of your
boat. Always operate at safe speeds,
and keep a careful watch for obstacles
and other traffic.
SAFETY
Q INFORMATION
8 Before mounting or operating the out-
board motor, read this entire manual.
Reading it should give you an under-
standing of the motor and its operation.
8 Before operating the boat, read any
owner’s or operator’s manuals supplied
with it and all labels. Be sure you under-
stand each item before operating.
8 Do not overpower the boat with this
outboard motor. Overpowering the
boat could result in loss of control. The
rated power of the outboard should be
equal to or less than the rated horse-
power capacity of the boat. If the rated
horsepower capacity of the boat is
unknown, consult the dealer or boat
manufacturer.
8 Do not modify the outboard. Modifica-
tions could make the motor unfit or
unsafe to use.
8 Never operate after drinking alcohol or
taking drugs. About 50% of all boating
fatalities involve intoxication.
8 Have an approved personal flotation
device (PFD) on board for every occu-
pant. It is a good idea to wear a PFD
whenever boating. At a minimum, chil-
dren and non-swimmers should always
wear PFDs, and everyone should wear
PFDs when there are potentially haz-
ardous boating conditions.
8 Gasoline is highly flammable, and its
vapors are flammable and explosive.
Handle and store gasoline carefully.
Make sure there are no gas fumes or
leaking fuel before starting the engine.
8 Always watch carefully for swimmers
during the engine operation.
8 Stay away from swimming areas.
8 When a swimmer is in the water near
you shift into neutral and shut off the
engine.
1-4
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8 Be informed about boating safety. Addi-
tional publications and information can
be obtained from many organizations,
including the following:
United States Coast Guard
Consumer Affairs Staff (G-BC)
Office of Boating, Public, and Consumer
Affairs
U.S. Coast Guard Headquarters
Washington, D.C. 20593-0001
Boating Safety Hotline: 1-800-368-5647
National Marine Manufacturers
Association (NMMA)
401 N. Michigan Ave.
Chicago, Il 60611
Marine Retailers Association of America
155 N. Michigan Ave.
Chicago, Il 60601
1-5
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EMU00014
w
IMPORTANT LABELS
q
WARNING LABELS
1
WARNING
This engine is equipped with a neutral starting device.
The engine will not start unless the shift control is
e
in neutral position.
202054*
6E0-83627-41
2
WARNING
7Be sure shift control is in neutral
before starting engine. (except 2HP)
7Do not touch or remove electrical parts
when starting or during operation.
7Keep hands,hair,and clothes away from flywheel
and other rotating parts while engine is running.
6A1-83625-41
CAUTION LABELS
3
CAUTION
Transport and store the engine only as shown.
Otherwise, engine damage could result from
leaking oil.
6G8-13444-41
1-6
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EMU00015
Stand-on vessel
BASIC BOATING RULES
The vessel with the right-of-way has the
duty to continue its course and speed,
except to avoid an immediate collision.
When you maintain your direction and
speed, the other vessel will be able to
determine how best to avoid you.
(Rules of the road)
Just as there are rules which apply when
you are driving on streets and high ways,
there are waterway rules which apply
when you are driving your boat. These
rules are used internationally, and are
also enforced by the United States Coast
Guard and local agencies. You should be
aware of these rules, and follow them
whenever you encounter another vessel
on the water.
Give-way vessel
The vessel which does not have the right-
of-way has the duty to take positive and
timely action to stay out of the way of the
Stand-On vessel. Normally, you should
not cross in front of the vessel with the
right-of-way. You should slow down or
change directions briefly and pass behind
the other vessel. You should always move
in such a way that the operator of the
other vessel can see what you are doing.
Several sets of rules prevail according to
geographic location, but are all basically
the same as the International Rules of the
Road. The rules presented here in your
Owner’s Manual are condensed, and have
been provided for your convenience only.
Consult your local U.S. Coast Guard Aux-
iliary or Department of Motor Vehicles for
a complete set of rules governing the
waters in which you will be using your
boat.
“The general prudential rule”
This rule is called Rule 2 in the Interna-
tional Rules and says,
‘In obeying and construing these rules
due regard shall be had to all dangers of
navigation and collision, and to any spe-
cial circumstances, which may render a
departure from the above rules necessary
in order to avoid immediate danger.’
STEERING AND SAILING RULES AND
SOUND SIGNALS
Whenever two vessels on the water meet
one another, one vessel has the right-of-
way; it is called the “stand-on” vessel.
The vessel which does not have the right-
of-way is called the “give-way” or “bur-
dened” vessel. These rules determine
which vessel has the right-of-way, and
what each vessel should do.
In other words, follow the standard rules
except when a collision will occur unless
both vessels try to avoid each other. If
that is the case, both vessels become
“Give-Way” vessels.
1-7
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will clear one another if you continue on
your set course and speed.
RULES WHEN ENCOUNTERING
VESSELS
There are three main situations which you
may encounter with other vessels which
could lead to a collision unless the Steer-
ing Rules are followed:
Meeting (you are approaching another
vessel head-on)
Crossing (you are traveling across the
other vessel’s path)
Overtaking (you are passing or being
passed by another vessel)
102044
Crossing
When two power driven vessels are
crossing each other’s path close enough
to run the risk of collision, the vessel
which has the other on the starboard
(right) side must keep out of the way of
the other. If the other vessel is on your
right, you must keep out of its way; you
are the Give-Way vessel. If the other ves-
sel is on your port (left) side, remember
that you should maintain course and
direction, provided the other vessel gives
you the right-of-way as it should.
In the following illustration, your boat is
in the center. You should give the right-of-
way to any vessels shown in white area
(you are the Give-Way vessel). Any ves-
sels in the shaded area must yield to you
(they are the Give-Way vessels). Both you
and the meeting vessel must alter course
to avoid each other.
102045
Meeting
If you are meeting another power vessel
head on, and are close enough to run the
risk of collision, neither of you has the
right-of-way! Both of you should alter
course to avoid an accident. You should
keep the other vessel on your port (left)
side. This rule doesn’t apply if both of you
102046
Overtaking
If you are passing another vessel, you are
the “Give-Way” vessel. This means that
the other vessel is expected to maintain
1-8
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its course and speed. You must stay out Sailing vessel right-of-way
of its way until you are clear of it. Like- Sailing vessels should normally be given
wise, if another vessel is passing you, you the right-of-way. The exceptions to this
should maintain your speed and direction are:
so that the other vessel can steer itself 1. When the sailing vessel is overtaking
around you.
the power-driven vessel, the power-
driven vessel has the right-of-way.
2. Sailing vessels should keep clear of
any fishing vessel.
3. In a narrow channel, a sailing vessel
should not hamper the safe passage
of a power-driven vessel which can
navigate only in such a channel.
OTHER SPECIAL SITUATIONS
There are three other rules you should be
aware of when driving your boat around
other vessels.
Narrow channels and bends
When navigating in narrow channels, you
should keep to the right when it is safe
and practical to do so. If the operator of a
power-driven vessel is preparing to go
around a bend that may obstruct the view
of other water vessels, the operator
should sound a prolonged blast on the
whistle (4 to 6 seconds). If another vessel
is around the bend, it too should sound
the whistle. Even if no reply is heard,
however, the vessel should still proceed
around the bend with caution. If you navi-
gate such waters with your boat, you will
need to carry a portable air horn, avail-
able from local marine supply stores.
Reading buoys and other markers
The waters of the United states are
marked for safe navigation by the lateral
system of buoyage. Simply put, buoys
and markers have an arrangement of
shapes, colors, numbers and lights to
show which side of the buoy a boater
should pass on when navigating in a par-
ticular direction. The markings on these
buoys are oriented from the perspective
of being entered from seaward (the
boater is going towards the port). This
means that red buoys are passed on the
starboard (right) side when proceeding
from open water into port, and black
buoys are to port (left) side. When navi-
gating out of port, your position with
respect to the buoys should be reversed;
red buoys should be to port and black
buoys to starboard.
Fishing vessel right-of-way
All vessels which are fishing with nets,
lines or trawls are considered to be “fish-
ing vessels” under the International
Rules. Vessels with trolling lines are not
considered fishing vessels. Fishing ves-
sels have the right-of-way regardless of
position. Fishing vessels cannot, howev-
er, impede the passage of other vessels in
narrow channels.
Many bodies of water used by boaters are
entirely within the boundaries of a partic-
ular state. The Uniform State Waterway
Marking System has been devised for
these waters. This system uses buoys and
signs with distinctive shapes and colors
to show regulatory or advisory informa-
1-9
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tion. These markers are white with black
letters and orange boarders. They signify
speed zones, restricted areas, danger
areas, and general information.
Remember, markings may vary by geo-
graphic location. Always consult local
boating authorities before driving your
boat in unfamiliar waters.
MAIN CHANNEL BUOYS
"1" " 3" " 5" " 7"
" 6"
LIGHTED BUOY (Port Hand)`
C "1"
N " 2"
" 7"
Odd number. increasing toward head of naviga-
tion.Leave to port (left) proceeding upstream.
RB " L"
or
White Light
Green Light
RG " L"
1
1
OR
"5"
new
BUOY
old
COLOR CODE
"4"
BLACK
" 2" " 4" " 6"
RED
LIGHTED BUOY (Starboard Hand)`
Even number,increasing toward head of naviga-
tion. Leave to starboard (right) proceeding up-
stream.
" 3"
GREEN
White Light
Red Light
"A"
2
2
OR
" 2"
new
old
"1"
"A"
LIGHTED SAFE WATER BUOY
Proceeding toward head
of navigation from seaward
No number. Marks midchannel, pass on either
side. Letter has no lateral significance, used for
identification and location purposes.
SECONDARY CHANNEL BUOYS
Top Mark
STARTS NEW NUMBERING SYSTEM
White Light
White Light
C
" 1"
CAN BUOY
A
A
Odd number. Leave to port.
OR
1
1
OR
new
old
old
new
RB " L"
RG " L"
LIGHTED PREFERRED CHANNEL TO
PORT BUOY
N
" 2"
NUN BUOY
Even number. Leave to starboard
No number. Topmost band red
-
preferred
channel is to left of buoy. Letter has no lateral
significance, used for identification and location
purposes.
Red or
White Light
Red Light
2
L
L
new
old
No change
102052
1-10
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EMU00016
FUELING INSTRUCTIONS
w
GASOLINE AND ITS VAPORS ARE HIGH-
LY FLAMMABLE AND EXPLOSIVE!
8 Do not smoke when refueling, and
keep away from sparks, flames, or
other sources of ignition.
8 Stop engine before refueling.
8 Refuel in a well-ventilated area. Refuel
portable fuel tanks off the boat.
8 Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags.
8 Do not overfill the fuel tank.
8 Tighten the filler cap securely after
refueling.
8 If you should swallow some gasoline
inhale a lot of gasoline vapor, or get
gasoline in your eyes, get immediate
medical attention.
8 If any gasoline spills onto your skin,
immediately wash with soap and
water. Change clothing if gasoline spills
on it.
8 Touch the fuel nozzle to the filler open-
ing or funnel to help prevent electrosta-
tic sparks.
cC
Use only new clean gasoline which has
been stored in clean containers and is not
contaminated with water or foreign mat-
ter.
1-11
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EMU01804
GASOLINE
Recommended gasoline:
Regular unleaded gasoline with a
minimum octane rating of 86
(Pump Octane Number) = (R+M)/2
If knocking or pinging occurs, use a differ-
ent brand of gasoline or premium unlead-
ed fuel.
EMU00027
Gasohol
There are two types of gasohol: gasohol
containing ethanol and that containing
methanol. Gasohol containing ethanol
can be used if ethanol content does not
exceed 10% and the fuel meets minimum
octane ratings. Gasohol containing
methanol is not recommended by Yama-
ha because it can cause fuel system dam-
age or engine performance problems.
1-12
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EMU01769
ENGINE OIL
Recommended engine oil:
4-stroke motor oil with a combination of
corresponding SAE and API as shown in
the chart.
SAE
API
SE
SF
SG
SH
SJ
10W-30
10W-40
Engine oil quantity:
See Chapter 4, “Specifications.”
cC
All 4-stroke engines are shipped from the
factory without engine oil.
001162
1-13
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EMU01775
BATTERY REQUIREMENT
cC
Do not use a battery that does not meet
the specified capacity. If a battery which
does not meet specifications is used, the
electric system could perform poorly or
be overloaded, causing electric system
damage.
For electric start models, choose a battery
which meets the following specifications.
EMU01859
Minimum cold cranking amps
(CCA/SAE):
245 amps at -18°C (-0.4°F)
Minimum marine cranking amps
(MCA/ABYC):
323 amps at 0°C (32°F)
Minimum reserve capacity (RC/SAE):
52 minutes
EMU01783¯
cC
A battery cannot be connected to models
that do not have a rectifier or Rectifier
Regulator.
Models without a rectifier or Rectifier
Regulator: F25MH
8 If you wish to use a battery with the
above models, install an optional Recti-
fier Regulator.
1-14
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EMU01395
PROPELLER SELECTION
The performance of your outboard motor
will be critically affected by your choice of
propeller, as an incorrect choice could
adversely affect performance and could
also seriously damage the motor. Engine
speed depends on the propeller size and
boat load. If engine speed is too high or
too low for good engine performance,
this will have an adverse effect on the
engine.
Yamaha outboard motors are fitted with
propellers chosen to perform well over a
range of applications, but there may be
uses where a propeller with a different
pitch would be more appropriate. For a
greater operating load, a smaller-pitch
propeller is more suitable as it enables
the correct engine speed to be main-
tained. Conversely, a larger-pitch pro-
peller is more suitable for a smaller oper-
ating load.
12-1/4 x 9 - G
q
we
Yamaha dealers stock a range of pro-
pellers, and can advise you and install a
propeller on your outboard that is best
suited to your application.
NOTE:
000601
At full throttle and under a maximum
boat load, the engine’s rpm should be
within the upper half of the full throttle
operating range, as listed in “SPECIFICA-
TIONS” on page 4-1. Select a propeller
which fulfills this requirement.
10-3/4x17-F
1
23
If operating under conditions which allow
the engine’s rpm to rise above the maxi-
mum recommended range (such as light
boat loads), reduce the throttle setting to
maintain the rpm in the proper operating
range.
602016
1-15
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1 Propeller diameter (in inches)
2 Propeller pitch (in inches)
3 Type of propeller (propeller mark)
Refer to the section “CHECKING PRO-
PELLER” for instructions on propeller
removal and installation.
EMU01209
START-IN-GEAR PROTECTION
Yamaha outboard motors or Yamaha
approved remote control units are
equipped with start-in-gear protection
device(s). This feature permits the engine
to be started only when it is Neutral.
Always select Neutral before starting the
engine.
1-16
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-MEMO-
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EMU00037
Chapter 2
1
2
3
4
5
6
BASIC COMPONENTS
MAIN COMPONENTS..............................2-1
OPERATIONS OF CONTROLS AND
OTHER FUNCTIONS ................................2-2
Fuel tank.................................................2-2
Gear shift lever......................................2-3
Recoil starter handle.............................2-3
Starter button ........................................2-3
Tiller handle...........................................2-3
Remote control......................................2-6
Steering friction adjusting lever........2-10
Trim tab................................................2-11
Trim angle adjusting rod....................2-13
Power trim/tilt switch..........................2-13
Warning indicator(s)...........................2-14
Digital tachomoter ..............................2-14
Tilt lock mechanism............................2-17
Tilt support knob.................................2-17
Tilt support bar....................................2-17
Top cowling lock lever .......................2-17
Flushing device ...................................2-18
WARNING SYSTEM ..............................2-19
Overheat warning ...............................2-19
Low oil pressure warning ..................2-20
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EMU01206
MAIN COMPONENTS
!
!
!
!
!
@
q
!
!
!
!
!
o
i
w
e
@
r
t
u
y
@
@
@
1 Top cowling
2 Top cowling lock lever
3 Oil drain bolt
4 Anti-cavitation plate
5 Trim tab
6 Propeller
*r Gear shift lever
*t Tiller handle
*y Steering friction adjusting lever
*u Clamp screw
*i Rope attachment
*o Tilt lock lever
7 Cooling water inlet
8 Trim angle adjusting rod
9 Clamp bracket
*0 Power trim and tilt switch
*q Starter button
p Flushing device
*a Tilt support knob
*s Remote control box
*d Digital tachometer
*f Fuel tank
*w Recoil starter handle
*e Warning indicator
*
May not be exactly as shown; also may not
be included as standard equipment on all
models.
2-1
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EMU00039
OPERATIONS OF CONTROLS
AND
OTHER FUNCTIONS
EMU00040
FUEL TANK
If your model was equipped with a
portable fuel tank, its function is as fol-
lows.
e
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1 Fuel hose joint
2 Fuel meter (If equipped)
3 Fuel tank cap
4 Air vent screw (If equipped)
EMU00042
Fuel Hose Joint
This connector is provided for connecting
or disconnecting fuel hose.
EMU00044
902051
Fuel Meter
This meter is on the fuel tank cap. It
shows current fuel quantity in the fuel
tank approximately.
EMU00045
Fuel Tank Cap
This cap is for filling fuel. To remove it,
turn it counterclockwise.
EMU00046
Air Vent Screw
This screw is on the fuel tank cap. To
loosen it, turn it counterclockwise.
2-2
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EMU00051
e
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GEAR SHIFT LEVER
(for Tiller control model)
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Turning the gear-shift lever towards you
engages the clutch with the forward gear
so that the boat moves ahead. Turning
the lever away from you engages the
reverse gear so that the boat moves
astern.
1 Neutral
2 Forward
3 Reverse
EMU00059
RECOIL STARTER HANDLE
(If equipped)
Pull the handle gently until resistance is
felt. Then vigorously pull the handle
straight out to crank the engine to start it.
EMU00060
STARTER BUTTON
(for Tiller control model)
When you push the starter button, the
electric starter motor cranks the engine to
start it.
101043**
EMU00064
TILLER HANDLE
(for Tiller control model)
Moving the tiller handle sideways to
adjust the steering direction. In addition,
this handle contains the functions as fol-
lows.
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1 Throttle control grip
2 Throttle indicator
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3 Throttle friction adjusting knob/screw
4 Engine stop button / Engine stop lanyard
switch
2-3
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EMU00065
Throttle Control Grip
The throttle control grip is on the tiller
handle. Turn the grip counterclockwise to
increase speed and clockwise to decrease
speed.
EMU00067
Throttle Indicator
q
The fuel consumption curve on the throt-
tle indicator shows the relative amount of
fuel consumed for each throttle position.
Choose the setting that offers the best
performance and fuel economy for the
desired operation.
START
1 Throttle indicator
EMU01294
Throttle Friction Adjusting Knob
A friction device in the tiller handle pro-
vides resistance to movement of the
throttle grip. This is adjustable for opera-
tor preference.
Resistance
Increase
Knob
Turn clockwise
Turn counterclockwise
502016
Decrease
When constant speed is desired, tighten
the adjusting knob to maintain the
desired throttle setting.
w
Do not overtighten the friction adjusting
knob. If there is too much resistance, it
may be difficult to move the throttle grip,
which could result in an accident.
2-4
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EMU00932
Engine Stop Lanyard Switch
The lock-plate 1 must be attached to the
engine stop lanyard switch for the engine
to run. The lanyard 2 should be attached
to a secure place on the operator’s cloth-
ing, or arm or leg. Should the operator fall
overboard or leave the helm, the lanyard
will pull out the lock plate, stopping igni-
tion to the engine. This will prevent the
boat from running away under power.
w
8 Attach the lanyard to a secure place on
your clothing, your arm or leg while
operating.
8 Do not attach the lanyard to clothing
that could tear loose. Do not route the
lanyard in such a way that it could
become entangled, preventing it from
functioning.
q
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000647
8 Avoid accidentally pulling the lanyard
during normal operation. Loss of
engine power means the loss of most
steering control. Also, without engine
power, the boat could slow rapidly.
This could cause people and objects in
the boat to be thrown forward.
NOTE:
The engine cannot be started with the
lock-plate removed.
EMU00072
Engine Stop Button
Pushing this button opens the ignition cir-
cuit and stops the engine.
506021
2-5
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EMU00096*
REMOTE CONTROL
y
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Both the shifter and the throttle are actu-
ated by the remote control lever.
Additionally, the remote control also has
the electrical switches.
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1 Remote control lever
2 Neutral interlock trigger
3 Neutral throttle lever
000200
4 Main switch
5 Engine stop lanyard switch
6 Power trim and tilt switch (if equipped)
7 Throttle friction adjusting screw
EMU00098*
Remote Control Lever
Moving the lever forward from the
Neutral position engages Forward gear.
Pulling the lever back from Neutral
engages Reverse. The engine will contin-
ue to run at idle until the lever is moved
about 35° (a detent can be felt). Moving
the lever further opens the throttle, and
the engine will begin to accelerate.
Nq
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R
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F
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y
1 Neutral
2 Forward
3 Reverse
4 Shift
t
t
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5 Fully closed
6 Throttle
7 Fully open
701031
EMU00099
Neutral Interlock Trigger
To shift out of Neutral, the neutral inter-
lock trigger of the remote control lever
must first be pulled up.
701036
2-6
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EMU00100
Neutral Throttle Lever
N
q
To open the throttle without shifting into
either Forward or Reverse, place the
remote control lever in the Neutral posi-
tion and lift the neutral throttle lever.
NOTE:
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The neutral throttle lever will operate only
when the remote control lever is in
Neutral. The remote control lever will
operate only when the neutral throttle
lever is in the closed position.
701033*
1 Fully open
2 Fully closed
EMU00101
Main switch
ON
OFF
START
The main switch controls the ignition sys-
tem; its operation is described below.
8 OFF
Electrical circuits switched off.
(The key can be removed.)
8 ON
Electrical circuits switched on.
(The key cannot be removed.)
8 START
701021
Starter-motor will turn and start engine.
(When the key is released, it returns auto-
matically to “ON”.)
2-7
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EMU00934
Engine Stop Lanyard Switch
The lock-plate 1 must be attached to the
engine stop lanyard switch for the engine
to run. The lanyard 2 should be attached
to a secure place on the operator’s cloth-
ing, or arm or leg. Should the operator fall
overboard or leave the helm, the lanyard
will pull out the lock plate, stopping igni-
tion to the engine. This will prevent the
boat from running away under power.
q
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000569
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8 Attach the lanyard to a secure place on
your clothing, your arm or leg while
operating.
8 Do not attach the lanyard to clothing
that could tear loose. Do not route the
lanyard in such a way that it could
become entangled, preventing it from
functioning.
8 Avoid accidentally pulling the lanyard
during normal operation. Loss of
engine power means the loss of most
steering control. Also, without engine
power, the boat could slow rapidly.
This could cause people and objects in
the boat to be thrown forward.
NOTE:
The engine cannot be started with the
lock-plate removed.
2-8
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EMU01331
Power Trim/Tilt Switch
The power trim/tilt adjusts the motor
angle in relation to the transom. The
power trim/tilt switch is located on the
remote control lever grip. Pushing the
switch “UP” trims the motor up, then tilts
the motor up. Pressing the switch “DN”
tilts the motor down and trims the motor
down. When the switch button is
released, the motor will stop in its current
position.
UP
DN
UP
DN
701034*
NOTE:
Refer to the sections “ADJUSTING TRIM
ANGLE” and “TILTING UP/DOWN” in
Chapter 3 for instructions on usage.
EMU01155
Throttle Friction Adjusting Screw
A friction device in the remote control box
provides adjustable resistance to move-
ment of the remote control lever, and can
be set according to operator preference.
An adjusting screw is located on the front
of the remote control box.
Resistance
Increase
Screw
Turn clockwise
Turn counterclockwise
Decrease
w
Do not overtighten the friction adjusting
screw. If there is too much resistance, it
may be difficult to move the lever, which
could result in an accident.
701035
2-9
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EMU00110*
STEERING FRICTION ADJUSTING
LEVER
A friction device provides resesistance
steering movement. This is adjustable for
operator preference.
Resistance
Increase
Lever
Turn clockwise
Turn counterclockwise
408026
Decrease
w
Do not overtighten the friction adjusting
lever. If there is too much resistance, it
may be difficult to steer, which could
result in an accident.
2-10
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EMU00114
TRIM TAB
The trim tab should be adjusted so that
the steering control can be turned to
either the right or left by applying the
same amount of force.
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An improperly adjusted trim tab may
cause difficult steering. Always test run
after the trim tab has been installed or
replaced to be sure steering is correct. Be
sure you have tightened the bolt after
adjusting the trim tab.
q
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A
1 Trim tab
2 Bolt
B
Boat tends to veer The fin of trim tab
To the left
(port side)
“Turn to the left(port
side), “A” in the figure”
603013*
To the right
(starboard side)
“Turn to the right(star-
board side), “B” in the
figure”
2-11
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EMU00113*
TRIM TAB
FT25
The trim tab should be adjusted so that
the steering control can be turned to
either the right or left by applying the
same amount of force.
w
An improperly adjusted trim tab may
cause difficult steering. Always test run
after the trim tab has been installed or
replaced to be sure steering is correct. Be
sure you have tightened the bolt after
adjusting the trim tab.
FT25
A
q
1 Trim tab
2 Bolt
B
w
Boat tends to veer The fin of trim tab
603021
To the left
(port side)
Turn to the left
(A in the figure)
To the right
(starboard side)
Turn to the right
(B in the figure)
cC
The trim tab also serves as an anode to
protect the engine from electrochemical
corrosion. Never paint the trim tab as it
will become ineffective as an anode.
2-12
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EMU01297
TRIM ANGLE ADJUSTING ROD
The position of the trim angle adjusting
rod determines the minimum trim angle
of the outboard motor in relation to the
transom.
404012
EMU01125
POWER TRIM/TILT SWITCH
The power trim/tilt adjusts the motor
angle in relation to the transom. The
power trim/tilt switch is located on the
side of the bottom engine cowling.
Pushing the switch “UP” trims the motor
up, then tilts the motor up. Pressing the
switch “DN” tilts the motor down and
trims the motor down. When the switch
button is released, the motor will stop in
its current position.
w
Use the power trim/tilt switch located on
the bottom engine cowling only when
the boat is at a complete stop with the
engine off. Attempting to use the cowl-
ing-mounted power trim/tilt switch while
the boat is moving could increase the risk
of falling overboard and could distract
the operator, increasing the risk of colli-
sion with another boat or an obstacle.
UP
DN
302014*
NOTE:
Refer to the section “Adjusting Trim
Angle” and “Tilting Up/Down” for instruc-
tions on usage.
2-13
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EMU01128
WARNING INDICATOR(S)
If the engine develops a condition moni-
tored by the warning system, an indicator
will come on.
q
Refer to the “WARNING SYSTEM” sec-
tion for details.
1 Warning indicator(s)
223012
EMU01617
DIGITAL TACHOMETER
This gauge contains the tachometer, trim
meter, hour meter, low oil pressure warn-
ing indicator, and the overheat warning
indicator.
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1 Tachometer
2 Trim meter
3 Hour meter
t
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001081
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4 Low oil pressure warning indicator
5 Overheat warning indicator
6 Set button
7 Mode button
NOTE:
All segments of the display will light
momentarily after the main switch is
turned on and will return to normal there-
after.
001085
EMU00136
Tachometer
This meter shows the engine speed.
001058
2-14
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EMU01109
Trim Meter
This meter shows the trim angle of your
outboard motor.
NOTE:
8 Memorize the trim angles that work
best for your boat under different condi-
tions. Adjust the trim angle to the
desired setting by operating the power
trim and tilt switch.
001059
8 If the trim angle of your motor exceeds
the trim operating range, the top seg-
ment on the trim meter display will start
to blink.
EMU01620
Hour Meter
This meter shows the number of hours
the engine has been run. It can be set to
show the total number of hours or the
number of hours for the current trip. The
display can also be turned on and off.
8 Changing the display format
Pressing the MODE button changes the
display format in the following circular
pattern:
001088
Total hours - Trip hours - Display off
8 Resetting the trip hours
Simultaneously pressing the SET and
MODE buttons for more than 1 second
while the trip hours are displayed resets
the trip counter to 0 (zero).
NOTE:
The total number of hours the engine has
been run cannot be reset.
2-15
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EMU01110
Low Oil Pressure Warning Indicator
If oil pressure drops too low, the warning
indicator will start to blink. Refer to the
section “LOW OIL PRESSURE WARNING”
for details.
1 Low oil pressure warning indicator
001060
q
cC
8 Do not operate the engine without oil.
Serious engine damage will occur.
8 The low oil pressure warning indicator
does not indicate the oil level in the
engine. Use the Oil Level Gauge to
check the remaining oil quantity. (Refer
to the section “CHECKING THE ENGINE
OIL LEVEL” for details.)
EMU01553
Overheat Warning Indicator
If the engine temperature rises too high,
the warning indicator will start to blink.
Refer to “OVERHEAT WARNING” for
details.
q
1 Overheat warning indicator
001061
cC
Do not continue to operate the engine if a
warning device has activated. If neces-
sary, refer to the “TROUBLESHOOTING”
section in this manual. Consult your deal-
er if the problem cannot be located and
corrected.
2-16
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EMU00153
TILT LOCK MECHANISM
(for Manual tilt model)
The tilt-lock mechanism is used to pre-
vent reverse thrust from the propeller lift-
ing the outboard motor when reversing.
To lock it, set the tilt-lock lever in the Lock
position.
q
To release it, place the tilt-lock lever in the
Tilt position.
402073
1 Tilt-lock lever
EMU00155
TILT SUPPORT KNOB
To keep the outboard motor in the tilted-
up position, push the tilt support knob
under the swivel bracket.
403054
EMU00156
TILT SUPPORT BAR
The tilt support bar 1 keeps the outboard
motor in the tilted up position.
q
403052
EMU00162
TOP COWLING LOCK LEVER
To remove the engine top cowling, turn
the lock lever. Then lift off the cowling.
When replacing the cowling, check to be
sure it fits properly in the rubber seal.
Then lock the cowling again by moving
the lever upward.
q
301044
1 Top cowling lock lever
2-17
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EMU01146
FLUSHING DEVICE
This device 1 is used to clean the cooling
water passages of the motor using a gar-
den hose and tap water.
q
NOTE:
Refer to “Cleaning Cooling-water
Passages” in Chapter 4 for instructions on
usage.
101043*
2-18
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EMU00169
WARNING SYSTEM
cC
Do not continue to operate the engine if
the warning device has activated. Consult
your Yamaha dealer if the problem can-
not be located and corrected.
001053
EMU01476
OVERHEAT WARNING
This engine has an overheat warning
device. If the engine temperature rises too
high, the warning device will activate.
(1) ; Included (–); N/A
Activation of
warning device
Tiller
control
model
Remote
control
model
701054
The engine speed
will automatically
decrease to about
2,000 r/min.
1
1
The overheat warning
indicator will come on.
*
—
—
1
The buzzer will sound.
1
If the warning system has been activated,
stop the engine and check the water inlet
for clogging.
605021
* Not equipped on all models.
2-19
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EMU00173
F25MH/F25EH
LOW OIL PRESSURE WARNING
If oil pressure drops too low, the warning
device will activate.
(1):Included (–):N/A
Activation of warning
device
Tiller
control
model
Remote
control
model
223012**
Engine speed will
automatically decrease
to about 2,000 r/min.
1
1
The low oil pressure
warning indicator will
come on.
1
1
1
The buzzer will sound.
—
If the warning system has been activated,
stop the engine as soon as it is safe to do
so. Check oil level and add oil as needed.
If the oil level is correct, consult your
Yamaha dealer.
001063
cC
Do not continue to run the engine if the
low oil pressure lamp is “ON”. Serious
engine damage may occur.
701054
2-20
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-MEMO-
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EMU00174
Chapter 3
1
2
3
4
5
6
OPERATION
INSTALLATION ........................................3-1
Mounting the outboard motor ............3-2
Clamping the outboard motor.............3-4
BREAKING IN (RUNNING IN) ENGINE ..3-5
PRE-OPERATION CHECKS......................3-6
Checking the engine oil level...............3-7
FILLING FUEL ...........................................3-8
STARTING ENGINE .................................3-9
WARMING UP ENGINE.........................3-14
SHIFTING ................................................3-15
Forward................................................3-15
Reverse ................................................3-16
STOPPING ENGINE ...............................3-17
TRIMMING OUTBOARD MOTOR.........3-18
Adjuting trim angle.............................3-19
TILTING UP/DOWN ...............................3-22
CRUISING IN SHALLOW WATER.........3-25
CRUISING IN OTHER CONDITIONS.....3-27
Cruising in salt water..........................3-27
Cruising in turbid water .....................3-27
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EMU00175
INSTALLATION
cC
Incorrect engine height or obstructions to
smooth water flow (such as the design or
condition of the boat or accessories such
as transom ladders/depth finder trans-
ducers) can create airborne water spray
while the boat is cruising. Severe engine
damage may result if the motor is operat-
ed continuously in the presence of air-
borne water spray.
NOTE:
During water testing check the buoyancy
of the boat, at rest, with its maximum
load. Check that the static water level on
the exhaust housing is low enough to pre-
vent water entry into the powerhead,
when water rises due to waves when the
outboard is not running.
3-1
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EMU00176
MOUNTING THE OUTBOARD
MOTOR
w
Improper mounting of the outboard
motor could result in hazardous condi-
tions such as poor handling, loss of con-
trol, or fire hazards. Observe the follow-
ing:
8 The information presented in this sec-
tion is intended as reference only. It is
not possible to provide complete
instructions for every possible
boat/motor combination. Proper
mounting depends in part on experi-
ence and the specific boat/motor com-
bination.
8 Your dealer or other person experi-
enced in proper rigging should mount
the motor. If you are mounting the
motor yourself, you should be trained
by an experienced person. [permanent
mounted type]
8 Your dealer or other person experi-
enced in proper outboard motor
mounting should show you how to
mount your motor. [portable type]
Mount the outboard motor on the center
line (keel line) of the boat, and ensure that
the boat itself is well balanced. Otherwise,
the boat will be hard to steer. For boats
without a keel or which are asymmetrical,
consult your dealer.
1 Center line (keel line)
104011
q
3-2
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Overpowering a boat may cause severe
instability. Do not install an outboard
motor with more horsepower than the
maximum rating on the capacity plate of
the boat. If the boat does not have a
capacity plate, consult the boat manufac-
turer.
EMU01298
Mounting Height
To run your boat at optimum efficiency,
the water-resistance (drag) of the boat
and outboard motor must be made as lit-
tle as possible. The mounting-height of
the outboard motor greatly affects the
water-resistance. If the mounting-height
is too high, cavitation tends to occur, thus
reducing the propulsion; and if the pro-
peller tips cut the air, the engine speed
will rise abnormally and cause the engine
to overheat. If the mounting-height is too
low, the water-resistance will increase
and thereby reduce engine efficiency.
Mount the engine so that the anti-cavita-
tion plate is between the bottom of the
boat and a level 25 mm (1 in.) below it.
NOTE:
0~25mm
(0~1in.)
8 The optimum mounting height of the
outboard motor is affected by the
boat/motor combination and the
desired use. Test runs at different
heights can help determine the opti-
mum mounting height.
104013*
8 Refer to the section “TRIMMING OUT-
BOARD MOTOR” for instructions on
setting the trim angle of the outboard.
3-3
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EMU01318
CLAMPING THE OUTBOARD MOTOR
Manual tilt model
1) Place the outboard on the transom so
that it is positioned as close to the
center as possible. Tighten the tran-
som clamp screws evenly and secure-
ly. Check the clamp-screws for tight-
ness occasionally during operation of
the motor as they can work loose due
to engine vibration.
409011
410012
409014
w
Loose clamp screws could allow the
motor to move on the transom or fall off
the transom. This could cause loss of
control and serious injury. Make sure the
transom screws are tightened securely.
Occasionally check the screws for tight-
ness during operation.
2) An engine restraint cable or chain
should be used. Attach one end to
the engine restraint cable attachment
point and the other to a secure
mounting point on the boat.
Otherwise, the engine could be com-
pletely lost if it accidentally falls off
the transom.
q
Secure the clamp bracket to the tran-
som with the bolts provided with the
outboard. For details, consult your
dealer.
w
Avoid using bolts, nuts or washers other
than those contained in the engine pack-
aging. If used, they must be of at least
the same quality of material and strength
and must be tightened securely. After
tightening, test run the engine and check
their tightness.
1 Motor mounting parts
3-4
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EMU00224
BREAKING IN (RUNNING IN)
ENGINE
Your new engine requires a period of
break-in (running-in) to allow mating sur-
faces of moving parts to wear-in evenly.
Correct break-in (running-in) will help
ensure proper performance and longer
engine life.
cC
Failure to follow the break-in (running-in)
procedure may result in reduced engine
life or even severe engine damage.
Break-in (running-in) time: 10 hours
EMU00233
Run the engine under load (in gear with a
propeller installed) as follows.
1) For the first hour of operation:
Run the engine at 2,000 r/min or at
approximately half throttle.
2) For the second hour of operation:
Run the engine at 3,000 r/min or at
approximately three-quarter throttle,
and during this period run it at full
throttle for approximately one minute
every ten minutes.
3) For the next eight hours of operation:
Avoid continuous operation at full
throttle for more than five minutes at
a time.
4) After these first 10 hours:
Operate the engine normally.
3-5
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EMU00204
PRE-OPERATION CHECKS
w
If any item in the pre-operation check is
not working properly, have it inspected
and repaired before operating the out-
board motor. Otherwise, an accident
could occur.
cC
Do not start the engine out of water.
Overheating and serious engine damage
can occur.
EMU00206
Fuel
8 Check to be sure you have plenty of fuel
for your trip.
8 Make sure there are no fuel leaks or
gasoline fumes.
8 Check fuel line connections to be sure
they are tight.
8 Be sure the fuel tank is positioned on a
secure, flat surface, and that the fuel
hose is not twisted or flattened, or likely
to contact sharp objects.
EMU00208
Oil
8 Check the level of the oil in the sump
with the dipstick. If necessary, add oil to
bring the level up to the upper mark.
3-6
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EMU00209
Controls
8 Check throttle, shift, and steering for
proper operation before starting the
engine.
8 The controls should work smoothly,
without binding or unusual free play.
8 Look for loose or damaged connec-
tions.
8 Check operation of the starter and stop
switches when the outboard motor is in
the water.
EMU00210
Engine
8 Check the engine and engine mounting.
8 Look for loose or damaged fasteners.
8 Check the propeller for damage.
EMU01436
CHECKING THE ENGINE OIL LEVEL
1) Put the outboard motor in an upright
position (not tilted).
2) Pull out the oil dipstick and wipe it
clean.
q
3) Completely re-insert the dipstick and
pull out it again.
4) Check the oil level using the dipstick
to be sure the level falls between the
upper and lower marks. Fill with oil if
it is below the lower mark, or drain to
the specified level if it is above the
upper mark.
201015
w
e
q
1 Oil dipstick
2 Lower level mark
3 Upper level mark
201012*
3-7
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EMU00202
FILLING FUEL
1) Remove the fuel tank cap.
2) Fill the fuel tank carefully.
3) Close the cap securely after refueling.
Wipe up any spilled fuel.
Fuel tank capacity:
902055
Refer to SPECIFICATIONS, page 4-1.
EMU00203
Ring Free Fuel Additive
Gasoline is a precise blend of many differ-
ent substances, each chosen to give cer-
tain characteristics. Gasoline blends have
been changing in recent years in
response to concerns about pollution and
resulting emissions regulations. One of
the most obvious changes has been the
elimination of lead from most fuels.
As gasoline has changed, the amount of
additives such as aromatics and oxy-
genates has increased. These additives
are important for the engines in passen-
ger cars, but they can have detrimental
effects in marine engines, because of
increased deposits in the combustion
chamber. When enough deposits collect,
piston rings begin sticking. Performance
drops and engine wear increases dramati-
cally.
While many additives available may
reduce deposits, Yamaha recommends
the use of Ring Free Fuel Additive, avail-
able from your Yamaha dealer. Ring Free
has repeatedly proven its ability to clean
combustion deposits from inside the
engine, notably the critical piston-ring-
land area, and fuel system components.
Follow product labeling for use instruc-
tions.
3-8
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EMU01147
STARTING ENGINE
w
8 Before starting the engine, make sure
that the boat is tightly moored and that
you can steer clear of any obstructions.
Be sure there are no swimmers in the
water near you.
8 When the air vent screw is loosened,
gasoline (petrol) vapor will be released.
Gasoline (petrol) is highly flammable,
and its vapors are flammable and
explosive. Refrain from smoking, and
keep away from open flames and
sparks while loosening the air vent
screw.
8 This product emits exhaust gases
which contain carbon monoxide, a col-
orless, odorless gas which may cause
brain damage or death when inhaled.
Symptoms include nausea, dizziness,
and drowsiness. Keep cockpit and
cabin areas well ventilated. Avoid
blocking exhaust outlets.
902053
304042
902061
902025
1) If there is an air vent screw on the fuel
tank cap, loosen it 2 or 3 turns.
2) If there is a fuel joint on the motor,
firmly connect the fuel line to the
joint. Then firmly connect the other
end of the fuel line to the joint on the
fuel tank.
NOTE:
During engine operation place the tank
horizontally, or fuel cannot be drawn into
the engine.
3) Squeeze the primer bulb with the out-
let end up until you feel it become
firm.
3-9
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EMU01497
N
PROCEDURE FOR TILLER CONTROL
MODEL
4) Place the gear-shift lever in the neu-
tral position.
NOTE:
The start-in-gear protection device pre-
vents the engine from starting except
when in Neutral.
5) Attach the engine stop switch lanyard
to a secure place on your clothing, or
your arm or leg. Then, install the lock
plate on the other end of the lanyard
in the engine stop switch.
w
8 Attach the engine stop switch lanyard
to a secure place on your clothing, your
arm or leg while operating.
000648
8 Do not attach the lanyard to clothing
that could tear loose. Do not route the
lanyard where it could become entan-
gled, preventing it from functioning.
8 Avoid accidentally pulling the lanyard
during normal operation. Loss of
engine power means the loss of most
steering control. Also, without engine
power, the boat could slow rapidly.
This could cause people and objects in
the boat to be thrown forward.
6) Place the throttle control grip in the
“START” position.
START
START
3-10
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EMU01005
Manual Start Model
7) Pull the starter handle slowly until
you feel resistance. Then, give a
strong pull straight out to crank and
start the engine. Repeat it, if neces-
sary.
NOTE:
If the warm engine fails to start, open the
throttle slightly and try to start the engine.
8) After the engine starts, return the
starter handle slowly to the original
position before releasing it.
EMU00245
Electric Start Model
7) Push the starter button to start the
starting motor.
8) Immediately the engine starts, release
the starter-switch to return it to its
home position.
cC
101043**
8 Do not push the starter-switch when
the engine is running.
8 Do not keep the starter-motor turning
for more than 5 seconds. If the starter-
motor is run continuously for more
than 5 seconds, the battery will rapidly
become exhausted and it will be
impossible for it to start the engine. If
the engine does not start within 5 sec-
onds, release your hand from starter-
switch, wait 10 seconds, and then
crank the engine again.
3-11
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EMU00247
N
PROCEDURE FOR REMOTE
CONTROL MODEL
4) Place the remote control lever in the
Neutral position.
NOTE:
The start-in-gear protection device pre-
vents the engine from starting except
when in Neutral.
701015
5) Attach the engine stop switch lanyard
to a secure place on your clothing, or
your arm or leg. Then, install the lock
plate on the other end of the lanyard
in the engine stop switch.
w
8 Attach the engine stop switch lanyard
to a secure place on your clothing, your
arm or leg while operating.
000293
8 Do not attach the lanyard to clothing
that could tear loose. Do not route the
lanyard where it could become entan-
gled, preventing from functioning.
8 Avoid accidentally pulling the lanyard
during normal operation. Loss of
engine power means the loss of most
steering control. Also, without engine
power, the boat could slow rapidly.
This could cause people and objects in
the boat to be thrown forward.
6) Turn the main switch to “ON”.
3-12
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EMU00949
Electric Start Model
ON
7) Turn the main switch to “START”,
and hold it for a maximum of 5 sec-
onds.
OFF
START
8) Immediately after the engine starts,
release the main switch to return it to
“ON”.
cC
701022
8 Do not turn the main switch to
“START” when the engine is running.
8 Do not keep the starter-motor turning
for more than 5 seconds. The battery
will rapidly become exhausted and it
will be impossible for it to start the
engine. If the engine does not start
within 5 seconds, return the main
switch to “ON”, wait 10 seconds, and
then crank the engine again.
3-13
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EMU00258
WARMING UP ENGINE
1) Before beginning operation, allow the
engine to warm up at idling speed for
3 minutes. (Failure to do this will
shorten engine life.)
2) Be sure the low oil pressure warning
indicator goes off after starting the
engine.
309016
3) Check for a steady flow of water from
the cooling-water pilot hole.
cC
8 If the low oil pressure indicator does
not go off after the engine starts, stop
the engine. Otherwise, serious engine
damage could occur. Check the oil level
and add oil if necessary. If the cause for
the low oil pressure warning indicator
cannot be found, consult your Yamaha
dealer.
8 A continuous flow of water from the
pilot hole shows that the water pump
is pumping water through the cooling
passages. If water is not flowing out of
the pilot hole at all times while the
engine is running, do not continue to
run the engine. Overheating and seri-
ous damage could occur. Stop the
engine and check to see if the water
inlet on the lower casing is blocked. If
the problem cannot be found and cor-
rected, consult your Yamaha dealer.
3-14
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EMU00261
SHIFTING
w
Before shifting, make sure there are no
swimmers or obstacles in the water near
you.
cC
To change the shifting position from for-
ward to reverse or vice-versa, close the
throttle first so that the engine idles (or
runs at low speeds).
START
EMU00265
FORWARD
Tiller control model
1) Place the throttle control grip in the
fully closed position.
2) Turn the gear-shift lever quickly and
firmly from Neutral to Forward.
N
F
Remote control model
N
F
Pull up the neutral interlock trigger if
equipped and move the remote control
lever quickly and firmly from Neutral to
Forward.
701043
3-15
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EMU01326
REVERSE
w
When operating in Reverse, go slowly. Do
not open the throttle more than half.
Otherwise, the boat may become unsta-
ble, which could result in loss of control
and an accident.
START
1) Place the throttle control grip in the
fully closed position (for Tiller control
model).
2) Check that the tilt-lock lever (for
Manual tilt/Hydro-tilt model) is in the
locked position.
402073*
Tiller control model
R
3) Turn the gear-shift lever quickly and
firmly from Neutral to Reverse.
N
Remote control model
N
R
3) Pull up the neutral interlock trigger if
equipped and move the remote con-
trol lever quickly and firmly from
Neutral to Reverse.
701044
3-16
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EMU00273
STOPPING ENGINE
Let it cool off for a few minutes at idle or
low speed first. Stopping the engine
immediately after operating at high speed
is not recommended.
506021
EMU00277
ON
1) Push and hold the engine stop button
or turn the main switch to “OFF”.
START
OFF
701023
2) If the fuel joints are provided, discon-
nect the fuel line from the motor after
stopping the engine.
304043
3) Tighten the air vent screw on the fuel
tank cap after stopping the engine, if
it is equipped.
4) Remove the key if the boat will be left
unattended.
NOTE:
The engine can also be stopped by
pulling the lanyard and removing the lock
plate from the engine stop lanyard switch
(then turning the main switch to “OFF”).
902052
3-17
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EMU01412
TRIMMING OUTBOARD
MOTOR
The trim angle of the outboard motor
helps determine the position of the bow
of the boat in the water. The correct trim
angle will help improve performance and
fuel economy while reducing strain on the
engine. The correct trim angle depends
upon the combination of boat, engine,
and propeller. Correct trim is also affected
by variables such as the load in the boat,
sea conditions, and running speed.
w
Excessive trim for the operating condi-
tions (either trim up or trim down) can
cause boat instability and can make
steering the boat more difficult. This
increases the possibility of an accident. If
the boat begins to feel unstable or is hard
to steer, slow down and/or readjust the
trim angle.
NOTE:
Refer to the section “ADJUSTING TRIM
ANGLE” for instructions on usage.
q
000910
1 Trim operating angle
3-18
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ADJUSTING TRIM ANGLE
EMU00951*
Manual tilt model
There are 4 or 5 holes provided in the
clamp bracket to adjust the outboard
motor trim angle.
1) Stop the engine.
q
2) Remove the trim angle adjusting rod
1 from the clamp bracket while tilting
the motor up slightly.
404012*
3) Reposition the rod in the desired hole.
To raise the bow (“trim-out”), move the
rod away from the transom.
To lower the bow (“trim-in”), move the
rod toward the transom.
Make test runs with the trim set to differ-
ent angles to find the position that works
best for your boat and operating condi-
tions.
w
8 Stop the engine before adjusting the
trim angle.
8 Use care to avoid being pinched when
removing or installing the rod.
8 Use caution when trying a trim position
for the first time. Increase speed gradu-
ally and watch for any signs of instabili-
ty or control problems. Improper trim
angle can cause loss of control.
NOTE:
The outboard motor trim angle can be
changed approximately 4 degrees by
shifting the trim adjusting-rod one hole.
3-19
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EMU01401
Power Trim/Tilt Model
UP
DN
UP
DN
w
8 Be sure all people are clear of the out-
board motor when adjusting the
trim/tilt angle, also be careful not to
pinch any body parts between the drive
unit and clamp bracket.
q
701034**
8 Use caution when trying a trim position
for the first time. Increase speed gradu-
ally and watch for any signs of instabili-
ty or control problems.
8 Use the power trim/tilt switch located
on the bottom engine cowling (if
equipped) only when the boat is at a
complete stop with the engine off.
The outboard motor trim angle can be
adjusted operating the power trim/tilt
switch 1.
To raise the bow (“trim-out”), push the
switch UP.
To lower the bow (“trim-in”), push the
switch DN.
Make test runs with the trim set to differ-
ent angles to find the position that works
best for your boat and operating condi-
tions.
NOTE:
To adjust the trim angle while the boat is
moving, use the power trim and tilt
switch located on the remote control
device or tiller handle, if so equipped.
3-20
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EMU00282
Bow Up
When the boat is on plane, a bow-up atti-
tude result in less drag, greater stability
and efficiency. This is generally when the
keel line of the boat is up about 3 to 5
degrees. When trimmed out, the boat
may have more tendency to steer to one
side or the other. Compensate for this as
you steer. The trim tab can also be adjust-
ed to help offset this effect.
q
w
e
Too much trim-out puts the bow of the
boat too high in the water. Performance
and economy are decreased because the
hull of the boat is pushing the water and
there is more air drag.
Excessive trim-up can cause the propeller
to ventilate, which reduces performance
further. When trimmed-out too much, a
boat may “porpoise” (hop in the water),
which could throw the operator and pas-
sengers overboard.
105011
105013
105015
EMU00283
Bow Down
When the bow of the boat is down, it is
easier to accelerate from a standing start
onto plane.
Too much trim-in causes the boat to
“plow” through the water, decreasing
fuel economy and making in hard to
increase speed.
Operating with excessive trim-in at higher
speeds also makes the boat unstable.
Resistance at the bow is greatly
increased, heightening the danger of
“bow steering” and making operation dif-
ficult and dangerous.
1 Bow up
2 Bow down
3 Optimum angle
3-21
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EMU00285
TILTING UP/DOWN
If the engine will be stopped for some
time, or if the boat is moored in shallows,
the engine should be tilted up to protect
the propeller and casing from damage by
collision with obstructions, and also to
reduce salt corrosion.
105031
cC
8 Before tilting the motor, follow the pro-
cedures under “STOPPING ENGINE”.
Never tilt the motor while the engine is
running. Severe damage from over-
heating can result.
8 Do not tilt up the engine by pushing
the steering handle as this could break
the handle.
w
Be sure all people are clear of the out-
board motor when adjusting the tilt
angle, also be careful not to pinch any
body parts between the drive unit and
engine bracket.
w
Leaking fuel is a fire hazard. Disconnect
the fuel line if the engine will be tilted for
more than a few minutes. Otherwise, fuel
may leak. (If the fuel connector is provid-
ed on the motor.)
3-22
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EMU00290
PROCEDURE FOR TILTING UP
Manual tilt model
1) Place the gear shift lever in Neutral.
2) Remove the fuel line connection from
the motor.
304043
402071
403052
402074
3) Place the tilt lock lever in the release
position.
4) Hold the rear of the top cowling with
one hand and fully tilt the engine up.
5) The tilt support bar turns to the
locked position automatically.
EMU00300
PROCEDURE FOR TILTING DOWN
Manual tilt model
1) Place the tilt lock lever in the lock
position.
2) Slightly tilt up the engine until the tilt
support bar is released automatically.
3) Tilt down the engine.
3-23
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EMU00296
PROCEDURE FOR TILTING UP
Power trim/tilt model
1) Remove the fuel-line connection from
the motor.
304043
2) Push the power trim/tilt switch “UP”
until the outboard has tilted up com-
pletely.
UP
DN
UP
DN
701034*
3) Push the tilt support knob into the
clamp bracket to support the engine.
w
After tilting the engine, be sure to sup-
port it with the tilt support knob.
Otherwise, the engine could fall back
down suddenly if oil in the power
trim/tilt unit should lose pressure.
403054
EMU00305
PROCEDURE FOR TILTING DOWN
Power trim/tilt model
1) Push the power trim/tilt switch “UP”
until the engine is supported by the
tilt rod.
2) Pull out the tilt support knob.
3) Push the power trim/tilt switch “DN”
(Down) to lower the engine to the
desired position.
3-24
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EMU00306
CRUISING IN SHALLOW
WATER
Manual tilt model
The outboard motor can be tilted up par-
tially to allow operation in shallow water.
w
8 Place the gear shift in the Neutral posi-
tion before using the shallow water
cruising system.
8 Run the boat at the lowest possible
speed when using the shallow water
cruising system. The tilt-lock mecha-
nism does not work while the shallow
water cruising system is being used.
Hitting an underwater obstacle could
cause the engine to lift out of the
water, resulting in loss of control.
8 Use extra care when operating in
reverse. Too much reverse thrust can
cause the engine to lift out of the
water, increasing the chance of acci-
dent and personal injury.
000911
8 Return the engine to its normal posi-
tion as soon as the boat is back in
deeper water.
cC
Place the gear-shift in the Neutral posi-
tion before using the shallow water cruis-
ing system.
3-25
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EMU00310
N
PROCEDURE
1) Place the gear shift lever in the neu-
tral position.
2) Place the tilt lock lever in the release
position.
402071
403051
402074
3) Slightly tilt up the engine. The tilt-
support bar will lock automatically,
supporting the engine in a partially
raised position.
NOTE:
This motor has 2 positions for shallow
water cruising.
RETURNING TO ORIGINAL POSITION
1) Place the tilt lock lever in the lock
position.
2) Slightly tilt up the engine until the tilt-
support bar automatically returns to
the free position.
3) Then, slowly lower the engine to the
normal position.
3-26
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EMU00316
CRUISING IN OTHER
CONDITIONS
CRUISING IN SALT WATER
After operating in salt water, wash out the
cooling-water passages with fresh water
to prevent them from becoming clogged-
up with salt deposits.
NOTE:
Refer to cooling system flushing instruc-
tions in “TRANSPORTING AND STORING
OUTBOARD MOTOR”.
CRUISING IN TURBID WATER
It is strongly recommended that the
optional chromium-plated water-pump kit
be installed if the outboard is to be used
in turbid (muddy) water conditions.
3-27
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EMU00317
Chapter 4
1
2
3
4
5
MAINTENANCE
SPECIFICATIONS .....................................4-1
TRANSPORTING AND STORING
OUTBOARD MOTOR ...............................4-4
Trailering outboard motor ...................4-4
Storing outboard motor.......................4-5
PERIODIC MAINTENANCE....................4-10
Replacement parts..............................4-10
Maintenance chart ..............................4-11
Greasing...............................................4-12
Cleaning and adjusting spark plug ...4-14
Checking fuel system .........................4-16
Inspecting fuel filter............................4-17
Adjusting idling speed .......................4-18
Changing engine oil............................4-19
Checking timing belt...........................4-21
Replacing fuse.....................................4-22
Checking wiring and connectors.......4-22
Exhaust leakage ..................................4-22
Water leakage......................................4-22
Checking power trim and tilt
system..................................................4-23
Checking propeller..............................4-24
Changing gear oil................................4-26
Cleaning fuel tank ...............................4-28
Inspecting and replacing anode(s)....4-29
Checking battery .................................4-30
Checking bolts and nuts.....................4-32 6
Cleaning cooling-water passages.....4-33
Motor exterior .....................................4-34
Coating the boat bottom....................4-34
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EMU00322*
SPECIFICATIONS
Model
Unit
F25MHB
Item
DIMENSIONS
Overall Length
Overall Width
Overall Height
Transom height
Weight
mm (in.)
mm (in.)
mm (in.)
mm (in.)
kg (lb.)
1,151 (45.3)
430 (16.9)
1,148 (45.2)/1,275 (50.2)/1,354(53.5)
423 (16.7)/550 (21.7)/636(25.0)
62 (137)/64 (141)/66(146)
S/L/X
S/L/X
S/L/X
PERFORMANCE
Full throttle operating range
Maximum output
Idling speed (Neutral)
r/min
kW (HP) @ r/min
r/min
5,000–6,000
18.4 (25.0) @ 5,500
925–1,025
ENGINE
Type
4-stroke, OHC, L2
498 (30.39)
65.0 × 75.0 (2.56 × 2.95)
CDI system
3
Displacement
Bore × stroke
Ignition system
Spark plug
cm (cu.in.)
mm (in.)
NGK
DPR6EA-9
Spark plug gap
Control system
Starting system
mm (in.)
0.8–0.9 (0.031–0.035)
Tiller control
Manual recoil starter
0.15–0.25 (0.006–0.010)
0.25–0.35 (0.010–0.014)
Valve clearance (cold engine) IN
mm (in.)
mm (in.)
EX
Battery
Min. cold cranking amps (CCA/SAE) amps at -18°C (-0.4°F)
—
Min. marine cranking amps (MCA/ABYC)
Min. reserve capacity (RC/SAE)
Alternator output
amps at 0°C (32°F)
minutes
—
—
V-A (W)
12-(80)
Prime start
Starting carburetion system
DRIVE UNIT
Gear positions
Gear ratio
Trim and tilt system
Propeller mark
Forward-Neutral-Reverse
2.08 (27/13)
Manual
F
FUEL AND OIL
Recommended fuel
Regular unleaded gasoline
(Minimum 86)
P.O.N.
Fuel tank capacity
I (US gal, lmp qt)
25 (6.60, 5.50)
Recommended engine oil
4-stroke motor oil
SE, SF, SG, SH, SJ
10W-30, 10W-40
1.7 (1.80, 1.50)
API
SAE
I (US qt, Imp qt)
I (US qt, Imp qt)
Engine oil capacity (without oil filter)
(with oil filter)
1.9 (2.00, 1.67)
Recommended gear oil
Gear oil capacity
Hypoid gear oil (SAE90)
320 (10.81, 11.27)
3
cm (US oz, Imp oz)
TIGHTENING TORQUE
18 (1.8, 13)
35 (3.5, 25)
28 (2.8, 20)
18 (1.8, 13)
Spark plug
Propeller nut
Engine oil drain bolt
Engine oil filter
N·m (kgf·m, lb·ft)
N·m (kgf·m, lb·ft)
N·m (kgf·m, lb·ft)
N·m (kgf·m, lb·ft)
4-1
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F25EHB
F25ERB
F25TRB
1,151 (45.3)
430 (16.9)
703 (27.7)
376 (14.8)
703 (27.7)
376 (14.8)
1,148 (45.2)/1,275 (50.2)/1,354 (53.3) 1,148 (45.2)/1,275 (50.2)/—
—/1,275 (50.2)/—
—/550 (21.7)/—
—/71 (157)/—
423 (16.7)/550 (21.7)/636 (25.0)
66 (146)/68 (150)/70 (154)
423 (16.7)/550 (21.7)/—
65 (143)/67 (148)/—
5,000–6,000
5,000–6,000
5,000–6,000
18.4 (25.0) @ 5,500
875–975
18.4 (25.0) @ 5,500
875–975
18.4 (25.0) @ 5,500
875–975
4-stroke, OHC, L2
498 (30.39)
4-stroke, OHC, L2
498 (30.39)
4-stroke, OHC, L2
498 (30.39)
65.0 × 75.0 (2.56 × 2.95)
CDI system
65.0 × 75.0 (2.56 × 2.95)
CDI system
65.0 × 75.0 (2.56 × 2.95)
CDI system
DPR6EA-9
DPR6EA-9
DPR6EA-9
0.8–0.9 (0.031–0.035)
Tiller control
Electric start
0.8–0.9 (0.031–0.035)
Remote control
Electric start
0.8–0.9 (0.031–0.035)
Remote control
Electric start
0.15–0.25 (0.006–0.010)
0.25–0.35 (0.010–0.014)
0.15–0.25 (0.006–0.010)
0.25–0.35 (0.010–0.014)
0.15–0.25 (0.006–0.010)
0.25–0.35 (0.010–0.014)
245
245
245
323
323
323
52
52
52
12-15
Prime start
12-15
Prime start
12-15
Prime start
Forward-Neutral-Reverse
Forward-Neutral-Reverse
Forward-Neutral-Reverse
2.08 (27/13)
Power trim and tilt
F
2.08 (27/13)
Manual tilt
F
2.08 (27/13)
Manual tilt
F
Regular unleaded gasoline
(Minimum 86)
Regular unleaded gasoline
(Minimum 86)
Regular unleaded gasoline
(Minimum 86)
25 (6.60, 5.50)
25 (6.60, 5.50)
25 (6.60, 5.50)
4-stroke motor oil
SE, SF, SG, SH, SJ
10W-30, 10W-40
1.7 (1.80, 1.50)
4-stroke motor oil
SE, SF, SG, SH, SJ
10W-30, 10W-40
1.7 (1.80, 1.50)
4-stroke motor oil
SE, SF, SG, SH, SJ
10W-30, 10W-40
1.7 (1.80, 1.50)
1.9 (2.00, 1.67)
1.9 (2.00, 1.67)
1.9 (2.00, 1.67)
Hypoid gear oil (SAE90)
320 (10.81, 11.27)
Hypoid gear oil (SAE90)
320 (10.81, 11.27)
Hypoid gear oil (SAE90)
320 (10.81, 11.27)
18 (1.8, 13)
35 (3.5, 25)
28 (2.8, 20)
18 (1.8, 13)
18 (1.8, 13)
35 (3.5, 25)
28 (2.8, 20)
18 (1.8, 13)
18 (1.8, 13)
35 (3.5, 25)
28 (2.8, 20)
18 (1.8, 13)
4-2
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EMU00322*
SPECIFICATIONS
Model
Unit
T25TRB
Item
DIMENSIONS
Overall Length
Overall Width
Overall Height
Transom height
Weight
mm (in.)
mm (in.)
mm (in.)
mm (in.)
kg (lb.)
713 (28.1)
373 (14.7)
—/1,311 (51.6)/1,425 (56.1)
—/528 (20.8)/642 (25.3)
—/87 (192)/90 (198)
S/L/X
S/L/X
S/L/X
PERFORMANCE
Full throttle operating range
Maximum output
Idling speed (Neutral)
r/min
kW (HP) @ r/min
r/min
5,000–6,000
18.4 (25.0) @ 5,500
925–1,025
ENGINE
Type
4-stroke, OHC, L2
498 (30.39)
65.0 × 75.0 (2.56 × 2.95)
CDI system
3
Displacement
Bore × stroke
Ignition system
Spark plug
cm (cu.in.)
mm (in.)
NGK
DPR6EA-9
Spark plug gap
Control system
Starting system
mm (in.)
0.8–0.9 (0.031–0.035)
Remote control
Electric start
Valve clearance (cold engine) IN
mm (in.)
mm (in.)
0.15–0.25 (0.006–0.010)
0.25–0.35 (0.010–0.014)
EX
Battery
Min. cold cranking amps (CCA/SAE) amps at -18°C (-0.4°F)
245
Min. marine cranking amps (MCA/ABYC)
Min. reserve capacity (RC/SAE)
Alternator output
amps at 0°C (32°F)
minutes
323
52
12-15
Prime start
V-A (W)
Starting carburetion system
DRIVE UNIT
Gear positions
Gear ratio
Forward-Neutral-Reverse
2.42 (29/12)
Trim and tilt system
Propeller mark
Power trim and tilt
G
FUEL AND OIL
Recommended fuel
Regular unleaded gasoline
(Minimum 86)
P.O.N.
Fuel tank capacity
I (US gal, lmp qt)
25 (6.60, 5.50)
Recommended engine oil
4-stroke motor oil
SE, SF, SG, SH, SJ
10W-30, 10W-40
1.9 (2.00, 1.67)
API
SAE
I (US qt, Imp qt)
I (US qt, Imp qt)
Engine oil capacity (without oil filter)
(with oil filter)
2.1 (2.22, 1.85)
Recommended gear oil
Gear oil capacity
Hypoid gear oil (SAE90)
430 (14.54, 15.14)
3
cm (US oz, Imp oz)
TIGHTENING TORQUE
18 (1.8, 13)
35 (3.5, 25)
28 (2.8, 20)
18 (1.8, 13)
Spark plug
Propeller nut
Engine oil drain bolt
Engine oil filter
N·m (kgf·m, lb·ft)
N·m (kgf·m, lb·ft)
N·m (kgf·m, lb·ft)
N·m (kgf·m, lb·ft)
4-3
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EMU01369
TRANSPORTING AND
STORING OUTBOARD MOTOR
w
Leaking fuel is a fire hazard. When trans-
porting and storing the outboard motor,
close the air vent screw and fuel cock to
prevent fuel from leaking.
EMU00326
TRAILERING OUTBOARD MOTOR
The motor should be trailered and stored
in the normal running position. If there is
insufficient road clearance in this position,
then trailer the motor in the tilt position
using a motor support device such as a
transom saver bar.
For further details, consult your Yamaha
dealer.
001213
w
8 Never get under the lower unit while it
is tilted, even if a motor support bar is
used. Severe injury could occur if the
outboard accidentally falls.
8 USE CARE when transporting fuel tank,
whether in a boat or car.
8 DO NOT fill fuel container to maximum
capacity. Gasoline will expand consid-
erably as it warms up and can build up
pressure in the fuel container. This can
cause fuel leakage and a potential fire
hazard.
cC
Do not use the tilt support lever/knob
when trailering the boat. The outboard
motor could shake loose from the tilt
support and fall. If the motor can not be
trailered in the down position, use an
additional support device to secure it in
the up position.
4-4
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EMU00330
STORING OUTBOARD MOTOR
When storing your Yamaha outboard for
prolonged periods of time, (2 months or
longer), several important procedures
must be performed to prevent expensive
damage.
It is advisable to have your outboard ser-
viced by an authorized Yamaha dealer
prior to storage. However, the following
procedures can be performed by you, the
owner, with a minimum of tools.
q
cC
8 To prevent problems which can be
caused by oil entering the cylinder from
the sump, keep the engine in the atti-
tude shown when transporting and
storing it.
8 Do not place the engine on its side
before the cooling water has drained
from it completely, or water may enter
the cylinder through the exhaust port
and cause problems.
000912
w
8 Store the engine in a dry, well-ventilat-
ed place, not in direct sunlight.
1 Vertical position
2 Horizontal position
EMU00335
102**2
Filling Fuel Tank
Fill the fuel tank with fresh fuel and add
one ounce of “Yamaha Fuel Conditioner
and Stabilizer” (Part No. LUB-FUELC-12-
00) to each gallon of fuel.
NOTE:
The use of “Yamaha Fuel Conditioner and
Stabilizer” eliminates the need to drain
the fuel system. Consult your Yamaha
dealer or other qualified mechanic if the
fuel system is to be drained instead.
4-5
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EMU00338
Flushing Cooling System and Fogging
Engine
Cooling system flushing is essential to
prevent the cooling system from clogging
up with salt, sand, or dirt. In addition, fog-
ging of the engine is mandatory to pre-
vent expensive engine damage due to
rust. Perform the flushing and fogging at
the same time.
w
8 Do not touch or remove electrical parts
when starting or during operation.
8 Keep hands, hair and clothes away
from flywheel and other rotating parts
while engine is running.
EMU00339
8 Flushing in a Water Tank
cC
If the fresh water level is below the level
of the anti-cavitation plate, or if the water
supply is insufficient, engine seizure may
occur.
1) Remove the engine top cowling and
silencer cover.
2) Install the outboard motor on the
water tank.
3) Fill the tank with fresh water to above
the level of the anti-cavitation plate.
4) Run the engine at a fast idle for 10~15
minutes.
5) Just prior to turning off the engine,
quickly spray “Yamaha Stor-Rite
Engine Fogging Oil” (Part No. LUB-
STRRT-12-00) alternately into each
carburetor. When properly done, the
engine will smoke excessively and
almost stall.
4-6
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6) Remove the motor from the water
tank.
7) Install the silencer cover and top
cowling.
q
w
1 Water surface
2 Lowest water level
605024
EMU00342
8 Flushing with the Flushing Attachment
q
cC
Avoid running the outboard at high
speed while on the flushing attachment,
or overheating could occur.
1) Remove the top cowling and the pro-
peller.
605014*
2) Install a flushing attachment 1 to the
cooling water inlet.
3) Run the engine at a fast idle for 10~15
minutes supplying fresh water.
4) Just prior to turning off the engine,
quickly spray “Yamaha Stor-Rite
Engine Fogging Oil” (Part No. LUB-
STRRT-12-00) alternately into the
silencer cover. When properly done,
the engine will smoke excessively
and almost stall.
5) Remove the flushing attachment and
wipe off any excess water.
6) Install the top cowling and the pro-
peller.
NOTE:
A flushing attachment is available from a
Yamaha dealer.
4-7
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EMU00349
Lubrication
1) Remove the spark plug(s). Spray a
Yamaha “Stor-Rite Engine Fogging
Oil” into each cylinder for 10 seconds.
Grease the spark plug threads and
reinstall the spark plug(s) and torque
to proper specification. (Refer to the
“CLEANING AND ADJUSTING
SPARK PLUG”).
2) Turn the engine over with the stop
lanyard disconnected to work the fog-
ging oil into the piston rings.
3) Change the gear-case oil. (Refer to
“CHANGING GEAR OIL”). Inspect the
oil for the presence of water which
indicates a leaky seal. Seal replace-
ment should be performed by an
authorized Yamaha dealership prior
to use.
4) Grease all grease fittings. (Refer to
the “GREASING”)
EMU00351
Cleaning and Anti-corrosion Measure
1) Wash down the exterior of the out-
board with fresh water and dry off
completely.
2) Spray the engine’s exterior with
“Yamaha Silicone Protectant” (Part
No. LUB-SILCNE-13-00).
3) Wax the cowling with a non-abrasive
wax such as “Yamaha Silicone Wax”
(Part No. ACC-11000-15-02).
4-8
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EMU00353
Battery Care
w
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. It con-
tains sulfuric acid. Avoid contact with
skin, eyes, or clothing.
Antidote:
EXTERNAL; Flush with water.
INTERNAL; Drink large quantities of
water or milk. Follow with milk of mag-
nesia, beaten egg, or vegetable oil. Call
physician immediately.
EYES; Flush with water for 15 minutes
and get prompt medical attention.
Batteries produce explosive gases: Keep
sparks, flame, cigarettes, etc. away.
Ventilate when charging or using in a
closed space. Always wear eye protection
when working near batteries.
KEEP OUT OF REACH OF CHILDREN.
Batteries vary among manufacturers.
Therefore the following procedures may
not always apply. Consult your battery
manufacturer’s instructions.
1) Disconnect and remove the battery
from the boat. Always disconnect the
black negative lead first to prevent the
risk of shorting.
2) Clean the battery casing and termi-
nals. Fill each cell to the upper level
with distilled water.
3) Store the battery on a level surface in
a cool, dry, well-ventilated place out
of direct sunlight.
4) Once a month, check the specific
gravity of the electrolyte and recharge
as required to prolong battery life.
UPPER LEVEL
LOWER LEVEL
901015
4-9
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EMU01569
PERIODIC MAINTENANCE
w
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If the owner is not familiar with
machine servicing, this work should be
done by a Yamaha dealer or other quali-
fied mechanic.
Maintenance, replacement, or repair of
the emission control devices and systems
may be performed by any marine engine
repair establishment or individual. All
warranty repairs, however, including
those to the emission control system,
must be performed by an authorized
Yamaha marine dealership.
A service manual is available for purchase
through a Yamaha dealer for owners who
have the mechanical skills, tools, and
other equipment necessary to perform
maintenance not covered by this owner’s
manual.
EMU00356
REPLACEMENT PARTS
If replacement parts are necessary, use
only genuine Yamaha parts or equiva-
lents of the same type and of equivalent
strength and materials. Any part of inferi-
or quality may malfunction, and the
resulting loss of control could endanger
the operator and passengers.
Yamaha genuine parts and accessories
are available from a Yamaha dealer.
4-10
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EMU00361*
MAINTENANCE CHART
Frequency of maintenance operations may be adjusted according to the operating con-
ditions, but the following table gives general guidelines.
The mark (G) indicates the check-ups which you may carry out yourself.
The mark (1) indicates work to be carried out by your Yamaha dealer.
Initial
10 hours 50 hours 100 hours 200 hours
(1 month) (3 months) (6 months) (1 year)
Every
Interval
Refer
page
Item
Cleaning/Adjustment/
Replacement
Spark plug
G
G
G
4-14
Greasing points
Gear oil
Fuel system
Fuel filter
Fuel tank
Idling speed
Anode
Greasing
Change
Inspection
Inspection/Replacement
Cleaning
G
G
G
G
4-12
4-26
4-16
4-17
4-28
4-18
4-29
4-34
G
G
G
G
G
Adjustment
Inspection/Replacement
G
1
G
1
G
Outboard motor exterior Inspection
Cooling water passages
Propeller
Timing belt
Cleaning
Inspection
Inspection
G
G
4-6, 4-33
4-24
4-21
G
G
1
G (every
month)
Battery
Inspection
4-30
Power trim and tilt
Ignition timing
Bolts and nuts
Engine oil
Oil filter
Valve clearance
Thermostat
Inspection
G
1
1
G
G
G
4-23
—
4-32
4-19
—
Inspection/Adjustment
Retightening
Change
Change
Inspection/Adjustment
Inspection
1
1
G
1
1
1
1
—
—
1. When operating in salt water, turbid or muddy water, the engine should be flushed with clean
water after each use.
NOTE:
If leaded gasoline is usually used, engine valves and related parts should be inspected
after every 300 hours of operation in addition to the items on the maintenance chart
above.
4-11
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EMU00366
GREASING
Yamaha marine grease
(Water resistant grease)
4-12
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EMU00366
GREASING
Yamaha marine grease
(Water resistant grease)
103182
4-13
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EMU01202
CLEANING AND ADJUSTING SPARK
PLUG
w
When removing or installing a spark plug,
be careful not to damage the insulator. A
damaged insulator could allow external
sparks, which could lead to explosion or
fire.
The spark plug is an important engine
component and is easy to inspect. The
condition of the spark plug can indicate
something about the condition of the
engine. For example, if the center elec-
trode porcelain is very white, this could
indicate an intake air leak or carburetion
problem in that cylinder. Do not attempt
to diagnose any problems yourself.
Instead, take the outboard motor to a
Yamaha dealer. You should periodically
remove and inspect the spark plug
because heat and deposits will cause the
spark plug to slowly break down and
erode. If electrode erosion becomes
excessive, or if carbon and other deposits
are excessive, you should replace the
spark plug with another of the correct
type.
Standard spark plug:
Refer to “SPECIFICATIONS”, page 4-1.
Before fitting the spark plug, measure the
electrode gap with a wire thickness
gauge; adjust the gap to specification if
necessary.
Spark plug gap:
Refer to “SPECIFICATIONS”, page 4-1.
4-14
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When fitting the plug, always clean the
gasket surface and use a new gasket.
Wipe off any dirt from the threads and
screw in the spark plug to the correct
torque.
Spark plug torque:
Refer to “SPECIFICATIONS”, page 4-1.
NOTE:
If a torque-wrench is not available when
you are fitting a spark plug, a good esti-
mate of the correct torque is 1/4 to 1/2 a
turn past finger-tight. Have the spark plug
adjusted to the correct torque as soon as
possible with a torque-wrench.
Initial of spark plug
Plug wrench size
q
I.D. mark
w
903033
B
21 mm (13/16 in.)
16 mm (5/8 in.)
C/BK
D
18.3 mm (23/32 in.)
1 Spark plug gap
2 Spark plug I.D. mark (NGK)
4-15
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EMU00369
CHECKING FUEL SYSTEM
w
Gasoline (petrol) and its vapors are highly
flammable and explosive. Keep away
from sparks, cigarettes, flames or other
sources of ignition.
Check the fuel line for leaks, cracks, or
malfunctions. If any problem is found, it
should be repaired immediately by
Yamaha dealer or other qualified mechan-
ic.
Checking points
8 Fuel system parts leakage.
8 Fuel hose joint leakage.
8 Fuel hose cracks or other damage.
8 Fuel connector leakage.
106055
w
Leaking fuel can result in fire or explo-
sion.
8 Check for fuel leakage regularly.
8 If any fuel leakage is found, the fuel
system must be repaired by a qualified
mechanic. Improper repairs can make
the outboard unsafe to operate.
4-16
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EMU00370
INSPECTING FUEL FILTER
w
Gasoline (petrol) is highly flammable, and
its vapors are flammable and explosive.
8 If you have any question about properly
doing this procedure, consult your
Yamaha dealer.
8 Do not perform this procedure on a hot
or running engine. Allow the engine to
cool.
8 There will be fuel in the fuel filter. Keep
away from sparks, cigarettes, flames or
other sources of ignition.
8 This procedure will allow some fuel to
spill. Catch fuel in a rag. Wipe up any
spilled fuel immediately.
8 The fuel filter must be reassembled
carefully with O-ring, filter cup, and
hoses in place. Improper assembly or
replacement can result in a fuel leak,
which could result in a fire or explosion
hazard.
207053
EMU00374
Check the fuel filter periodically.
The fuel filter is a one-piece, disposable
type. If foreign matter is found in the fil-
ter, replace it. For replacement of the fuel
filter, consult a Yamaha dealer.
4-17
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EMU00991
ADJUSTING IDLING SPEED
w
8 Do not touch or remove electrical parts
when starting or during operation.
8 Keep hands, hair and clothes away
from flywheel and other rotating parts
while engine is running.
cC
This procedure must be performed while
the outboard motor is in the water. A
flushing attachment or test tank can be
used.
A diagnostic tachometer should be used
for this procedure.
1) Start the engine and allow it to warm
up fully in Neutral until it is running
smoothly. If the outboard is mounted
on a boat, be sure the boat is tightly
moored.
2) Adjust the throttle stop-screw 1 to
set the idling speed to specification
(see “SPECIFICATIONS” on page 4-1)
by turning the stop-screw clockwise
to increase the idling speed, and turn-
ing it counterclockwise to decrease
the idling speed.
q
204051
NOTE:
Correct idling-speed adjustment is only
possible if the engine is fully warmed-up.
If not warmed up fully, the speed setting
will tend to be too high. If you have diffi-
culty obtaining the specified idle, consult
a Yamaha dealer or other qualified
mechanic.
4-18
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EMU01415
CHANGING ENGINE OIL
w
8 Avoid draining the engine oil immedi-
ately after stopping the engine. The oil
is hot and should be handled with care
to avoid burns.
8 Be sure the outboard is securely fas-
tened to the transom or a stable stand.
cC
8 Change the engine oil after the first 10
hours of operation, and every 100 hours
or at 6-month intervals thereafter.
Otherwise, the engine will wear quick-
ly.
8 Do not overfill the oil, and be sure the
engine is in an upright position (not tilt-
ed) when checking and changing the
engine oil.
8 If the oil level is above the upper level
mark, drain until the level meets the
specified capacity. Overfilling the oil
may cause leakage or damage.
1) Put the outboard motor in an upright
position (not tilted).
2) Prepare a suitable container which
can hold a larger amount than the
engine oil capacity. Loosen and
remove the drain bolt 1 while hold-
ing the container under the drain
hole. Let the oil drain completely.
Wipe up any spilled oil immediately.
3) Put a new gasket on the drain bolt.
Apply a light coat of oil to the gasket
and reinstall the drain bolt.
000912
q
Tightening torque:
601025
Refer to “SPECIFICATIONS”, page 4-1.
4-19
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NOTE:
If a torque wrench is not available when
you are installing the drain plug, finger
tighten the bolt just until the gasket
comes into contact with the surface of the
drain hole. Then tighten 1/4 - 1/2 turn.
Have the drain plug torqued to the correct
value with a torque wrench as soon as
possible.
4) Remove the oil filler cap 2. Add the
correct amount of oil through the
filler hole.
w
Reinstall the filler cap.
Engine oil grade/capacity:
Refer to “SPECIFICATIONS”, page 4-1.
5) Start the engine and watch to make
sure the low oil pressure warning
lamp turns off. Make sure that there
are no oil leaks.
203025
cC
If the oil lamp does not turn off, or if
there are oil leaks, stop the engine and
find the cause. Continued operation with
a problem could cause severe engine
damage. If the problem cannot be found
and corrected, consult your Yamaha deal-
er.
6) Turn off the engine and wait 3 min-
utes. Recheck the oil level using the
dipstick to be sure the level falls
between the upper and lower marks.
Fill with oil if it is below the lower
mark, or drain to the specified level if
it is above the upper mark.
7) Dispose of used oil according to local
regulations.
201012
4-20
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NOTE:
8 For disposal of used oil consult your
Yamaha dealer.
8 The oil should be changed more often
when the engine is operated under
adverse conditions such as extended
trolling.
EMU00380*
CHECKING TIMING BELT
Inspect the timing-belt and replace it if
any of the following signs is observed:
8 Cracks in the back of the belt or in the
base of belt teeth.
8 Excessive wear at the roots of cogs.
8 Rubber portion swollen by oil.
8 Belt surfaces roughened.
206013
8 Signs of wear on edges or outer surface
of belt.
8 Stretching by 10 mm (0.39 in) or more
when the belt is pushed with a finger.
cC
Consult your Yamaha dealer when replac-
ing the timing-belt.
4-21
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EMU01329
REPLACING FUSE
If the fuse has blown on an Electric start
model, open the fuse holder and replace
the fuse with a new one of proper amper-
age.
w
w
Be sure to use the specified fuse. An
incorrect fuse or a piece of wire may
allow excessive current flow. This could
cause electrical system damage and a fire
hazard.
205044
q
NOTE:
If the new fuse blows again immediately,
consult a Yamaha dealer.
1 Fuse holder
2 Fuse (20A)
EMU00383
CHECKING WIRING AND
CONNECTORS
1) Check that each grounding wire is
properly secured.
2) Check that each connector is engaged
securely.
EMU00384
413014
EXHAUST LEAKAGE
Start the engine and check that no
exhaust leaks from the joints between the
exhaust cover, cylinder head and crank
case.
EMU00385
WATER LEAKAGE
Start the engine and check that no water
leaks from the joints between the exhaust
cover, cylinder head and crank case.
4-22
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EMU00992
CHECKING POWER TRIM AND TILT
SYSTEM
w
8 Never get under the lower unit while it
is tilted, even when the tilt-support
lever is locked. Severe injury could
occur if the outboard accidentally falls.
8 Make sure no one is under the out-
board before performing this test.
1) Check the power trim and tilt unit for
any sign of oil leaks.
q
2) Operate each of the power trim and
tilt switches on remote control and
engine bottom cowling (If equipped)
to check that all switches work.
3) Tilt up the motor and check that the
trim and tilt rod 1 is pushed out com-
pletely.
411034
4) Check that the trim and tilt rod is free
of corrosion or other flaws.
5) Operate the motor to trim and tilt
down. Check that the trim and tilt rod
operates smoothly.
NOTE:
If any operation is abnormal, consult a
Yamaha dealer.
Recommended fluid;
Yamaha power trim & tilt fluid or ATF
(DEXRON-II)
4-23
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EMU00388
CHECKING PROPELLER
w
You could be seriously injured if the
engine accidentally starts while you are
near the propeller.
8 Before inspecting, removing or
installing the propeller, remove the
spark plug caps from the spark plugs.
Also, put the shift control in Neutral,
put the main switch in the “OFF” posi-
tion and remove the key, and remove
the lanyard from the engine stop
switch. Turn off the battery cut-off
switch if your boat has one.
210011
8 Do not use your hand to hold the pro-
peller when loosening or tightening the
propeller nut. Put a wood block
between the cavitation plate and the
propeller to prevent the propeller from
turning.
602051
EMU00390
Propeller Checking Point
8 Check each of the propeller blades for
wear, erosion from cavitation or ventila-
tion, or other damage.
8 Check the splines for wear and damage.
8 Check for fish line winding around the
propeller shaft.
602054
8 Check the propeller shaft oil seal for
damage.
4-24
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EMU00976
Removing the Propeller
1
1) Straighten the cotter-pin 1 and pull it
out using a pair of pliers.
2) Remove the propeller nut 2, washer
3 and spacer 4.
3) Remove the propeller 5 and thrust
washer 6
2
3
4
5
6
602045*
FT25
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r
602073
t
EMU00397
Installing the Propeller
cC
8 Be sure to install the thrust washer
before installing propeller, otherwise,
lower case and propeller boss may be
damaged.
8 Be sure to use a new cotter pin and
bend the ends over securely.
Otherwise, the propeller could come off
during operation and be lost.
1) Apply Yamaha Marine grease or
Corrosion resistant grease to the pro-
peller-shaft.
2) Install the thrust washer and propeller
on the propeller-shaft.
3) Install the spacer and washer. Tighten
the propeller nut to the specified
torque.
4-25
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Tightening torque:
Refer to “SPECIFICATIONS” page 4-1.
4) Align the propeller nut with the pro-
peller shaft hole. Insert a new cotter
pin in the hole and bend the cotter pin
ends.
NOTE:
602053
If the propeller nut does not align with the
propeller shaft hole after tightening to the
specified torque, then tighten the nut fur-
ther to align it with the hole.
EMU01460
CHANGING GEAR OIL
w
8 Be sure the outboard is securely fas-
tened to the transom or a stable stand.
You could be severely injured if the out-
board falls on you.
8 Never get under the lower unit while it
is tilted, even when the tilt-support
lever/knob is locked. Severe injury
could occur if the outboard accidentally
falls.
1) Tilt the outboard motor so that the oil
drain plug is at the lowest point possi-
ble.
2) Place a suitable container under the
gear-case.
4-26
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3) Remove the oil drain plug 1.
NOTE:
The oil drain plug is magnetic. Remove all
metal particles from the plug before rein-
stalling it.
w
4) Remove the oil level plug 2 to allow
the oil to drain completely.
q
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000650
Inspect the used oil after it has been
drained. If the oil is milky, water is get-
ting into the gear-case which can cause
gear damage. Consult a Yamaha dealer
for repair of the lower unit seals.
NOTE:
For disposal of used oil consult your
Yamaha dealer.
5) With the outboard motor in a vertical
position, and using a flexible or pres-
surized filling device, inject the gear
oil into the oil drain plug hole.
Gear oil grade/capacity:
Refer to “SPECIFICATIONS,” page 4-1.
6) When the oil begins to flow out of the
oil level plug hole, insert and tighten
the oil level plug.
601022
7) Insert and tighten the oil drain plug.
4-27
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EMU00401
CLEANING FUEL TANK
w
Gasoline (petrol) is highly flammable, and
its vapors are flammable and explosive.
8 If you have any question about properly
doing this procedure, consult your
Yamaha dealer.
8 Keep away from sparks, cigarettes,
flames or other sources of ignition
when cleaning the fuel tank.
8 Remove the fuel tank from the boat
before cleaning it. Work only outdoors
in an area with good ventilation.
8 Wipe up any spilled fuel immediately.
8 Reassemble the fuel tank carefully.
Improper assembly can result in a fuel
leak, which could result in a fire or
explosion hazard.
8 Dispose of old gasoline (petrol)accord-
ing to local regulations.
1) Empty the fuel tank into an approved
gasoline (petrol) container.
2) Pour a small amount of suitable sol-
vent in the tank. Reinstall the cap and
shake the tank. Drain the solvent
completely.
EMU00402
Cleaning the Fuel Filter
1) Remove the screws holding the fuel
hose joint assembly . Pull the assem-
bly out of the tank.
2) Clean the filter (located on the end of
the suction pipe) in a suitable clean-
ing solvent. Allow the filter to dry.
3) Replace the gasket with a new one.
Reinstall the fuel hose joint assembly
and tighten the screws firmly.
902054
4-28
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EMU00831
INSPECTING AND REPLACING
ANODE(S)
Yamaha outboard motor is protected
from corrosion by a sacrificial anode(s).
Check the anode(s) periodically. Remove
the scales from surfaces of the anode(s).
For the inspection and replacement of the
anode(s), consult a Yamaha dealer.
604024
405014
cC
Do not paint the anode(s), for this would
render it ineffective
T25
604016
405015
4-29
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EMU00404
CHECKING BATTERY
(for Electric start model)
w
Battery electrolytic fluid is dangerous; it
contains sulfuric acid and therefore is poi-
sonous and highly caustic.
Always follow these preventive mea-
sures:
8 Avoid bodily contact with electrolytic
fluid as it can cause severe burns or
permanent eye injury.
8 Wear protective eye gear when han-
dling or working near batteries.
Antidote (EXTERNAL):
8 SKIN - Flush with water.
8 EYES - Flush with water for 15 minutes
and get immediate medical attention.
Antidote (INTERNAL):
8 Drink large quantities of water or milk
followed by milk of magnesia, beaten
egg, or vegetable oil. Get immediate
medical attention.
Batteries also generate explosive
hydrogen gas; therefore, you should
always follow these preventive mea-
sures:
8 Charge batteries in a well-ventilated
area.
8 Keep batteries away from fire, sparks,
or open flames (e.g., welding equip-
ment, lighted cigarettes, etc.).
8 DO NOT SMOKE when charging or han-
dling batteries.
8 KEEP BATTERIES AND ELECTROLYTIC
FLUID OUT OF REACH OF CHILDREN.
4-30
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cC
8 A poorly maintained battery will quick-
ly deteriorate.
8 Ordinary tap-water contains minerals
harmful to a battery, and should not be
used for topping-up.
UPPER LEVEL
LOWER LEVEL
1) Check the electrolyte level at least
once a month. Fill to the manufactur-
er’s recommended level when neces-
sary. Top up only with distilled water
(or pure de-ionized water suitable to
use in batteries).
901015
2) Keep the battery always in a good
state of charge. Installing a voltmeter
will help you monitor your battery. If
you will not use the boat for a month
or more, remove the battery from the
boat and store it in a cool, dark place.
Completely recharge the battery
before using it.
3) If the battery will be stored for longer
than a month, check the specific grav-
ity of the fluid at least once a month
and recharge the battery when it is
low.
EMU01279
Connecting the Battery
w
Mount the battery holder securely in a
dry, well-ventilated, vibration-free loca-
tion in the boat. Install a fully charged
battery in the holder.
4-31
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cC
8 Make sure the main switch (on applica-
ble models) is “OFF” before working on
the battery.
q
8 Reversal of the battery leads will dam-
age the rectifier.
w
UPPER LEVEL
LOWER LEVEL
8 Connect the RED lead first when
installing the battery and disconnect
the RED lead last when removing it.
Otherwise, the electrical system can be
damaged.
e
901012
8 The electrical contacts of the battery
and cables must be clean and properly
connected, or the battery will not start
the engine.
Connect the RED lead to the POSITIVE (+)
terminal first.
Then connect the BLACK lead to the NEG-
ATIVE (-) terminal.
1 Red lead
2 Black lead
3 Battery
EMU01280
Disconnecting the Battery
Disconnect the BLACK lead from the NEG-
ATIVE (-) terminal first. Then disconnect
the RED lead from the POSITIVE (+) termi-
nal.
EMU00408
CHECKING BOLTS AND NUTS
1) Check that bolts securing the cylinder
head and engine and the nut securing
the flywheel are tightened with their
specified tightening torque.
2) Check the tightening torque of other
bolts and nuts.
4-32
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EMU01172
CLEANING COOLING-WATER
PASSAGES
Flushing device equipped model
Perform this procedure right after opera-
tion for the most thorough flushing.
1) After shutting off the engine, unscrew
the garden-hose connector 2 from
the fitting 1 on the bottom cowling.
2) Screw the garden-hose connector 2
onto a garden hose 3 which is con-
nected to a fresh-water supply.
3) With the engine off, turn on the water
tap and let the water flush through
the cooling passages for about 15
minutes. Turn off the water and dis-
connect the garden hose 3.
4) When flushing is complete, reinstall
the garden-hose connector 2 on the
fitting 1 on the bottom cowling.
Tighten the connector securely.
q
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Do not leave the garden-hose connector
loose on the bottom cowling fitting or let
the hose hang free during normal opera-
tion. Water will leak out of the connector
instead of cooling the engine, which can
cause serious overheating. Be sure the
connector is tightened securely on the fit-
ting after flushing the engine.
000913
NOTE:
8 When flushing the engine with the boat
in the water, tilting up the engine until it
is completely out of the water will
achieve better results.
8 Refer to cooling system flushing
instructions in “TRANSPORTING AND
STORING OUTBOARD MOTOR”.
4-33
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EMU00409
MOTOR EXTERIOR
EMU00410
Cleaning the Outboard Motor
After use, wash the exterior of the out-
board with fresh water.
Flush the cooling system with fresh
water.
NOTE:
001187
Refer to Flushing Cooling System instruc-
tions in “TRANSPORTING AND STORING
OUTBOARD MOTOR”.
EMU00412
Checking Painted Surface of Motor
Check the motor for scratches, nicks, or
flaking paint. Areas with damaged paint
are more likely to corrode. If necessary,
clean and paint the areas. A touch-up
paint is available from a Yamaha dealer.
EMU00413
COATING THE BOAT BOTTOM
A clean hull improves boat performance.
The boat bottom should be kept as clean
of marine growths as possible. If neces-
sary, the boat bottom can be coated with
an anti-fouling paint approved for your
area to inhibit marine growth.
Do not use anti-fouling paint which
includes copper or graphite. These paints
can cause more rapid engine corrosion.
102025
4-34
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-MEMO-
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EMU00414
Chapter 5
1
2
3
4
5
6
TROUBLE RECOVERY
TROUBLESHOOTING ..............................5-1
TEMPORARY ACTION IN
EMERGENCY............................................5-5
Impact damage.....................................5-5
Power trim/tilt will not operate ...........5-5
Starter will not operate........................5-6
Treatment of submerged motor.........5-9
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EMU01204¯
TROUBLESHOOTING
A problem in the fuel, compression, or ignition systems can cause poor starting, loss of
power, or other problems. The troubleshooting chart describes basic checks and possi-
ble remedies. (This chart covers all Yamaha outboard motors. Therefore, some items
may not apply to your model.)
If your outboard motor requires repair, bring it to a Yamaha dealer.
Trouble
Possible Cause
Remedy
1. Battery capacity weak or low.
1. Check battery condition. Use
battery of recommended capacity.
2. Tighten battery cables and clean
battery terminals.
2. Battery connections loose or
corroded.
A. Starter will not
operate.
3. Fuse for electric start circuit blown.
3. Check for cause of electric
overload and repair. Replace fuse
with one of correct amperage.
4. Have serviced by a Yamaha
dealer.
4. Starter components faulty.
5. Shift lever in gear.
5. Shift to neutral.
1. Fuel tank empty.
2. Fuel contaminated or stale.
3. Fuel filter clogged.
1. Fill tank with clean, fresh fuel.
2. Fill tank with clean, fresh fuel.
3. Clean or replace filter.
4. Read "STARTING ENGINE"
section.
4. Starting procedure incorrect.
5. Fuel pump malfunctions.
5. Have serviced by a Yamaha
dealer.
6. Spark plug(s) fouled or incorrect
type.
7. Spark plug cap(s) fitted incorrectly.
8. Poor connections or damaged
ignition wiring.
6. Inspect spark plug(s). Clean or
replace with recommended type.
7. Check and re-fit cap(s).
8. Check wires for wear or breaks.
Tighten all loose connections.
Replace worn or broken wires.
9. Have serviced by a Yamaha
dealer.
B. Engine will not
start (Starter
operates).
9. Ignition parts faulty.
10. Engine stop switch lanyard not
attached.
10. Attach lanyard.
11. Engine inner parts damaged.
11. Have serviced by a Yamaha
dealer.
5-1
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Trouble
Possible Cause
Remedy
1. Spark plug(s) fouled or incorrect
type.
2. Fuel system obstructed.
1. Inspect spark plug(s). Clean or
replace with recommended type.
2. Check for pinched or kinked fuel
line or other obstructions in fuel
system.
3. Fuel contaminated or stale.
4. Fuel filter clogged.
5. Failed ignition parts.
3. Fill tank with clean, fresh fuel.
4. Clean or replace filter.
5. Have serviced by a Yamaha
dealer.
6. Warning system activated.
7. Spark plug gap incorrect.
8. Poor connections or damaged
ignition wiring.
6. Find and correct cause of warning.
7. Inspect and adjust as specified.
8. Check wires for wear or breaks.
Tighten all loose connections.
Replace worn or broken wires.
9. Check and replace oil as specified.
10. Have serviced by a Yamaha
dealer.
9. Specified engine oil not used.
10. Thermostat faulty or clogged.
C. Engine idles
irregularly or stalls.
11. Carburetor adjustments incorrect.
12. Fuel pump damaged.
11. Have serviced by a Yamaha
dealer.
12. Have serviced by a Yamaha
dealer.
13. Air vent screw on the fuel tank
closed.
13. Open the air vent screw.
14. Motor angle too high.
14. Return to normal operating
position.
15. Carburetor clogged.
15. Have serviced by a Yamaha
dealer.
16. Fuel joint connection incorrect.
17. Throttle valve adjustment incorrect.
15. Connect correctly.
17. Have serviced by a Yamaha
dealer.
18. Battery lead disconnected.
18. Connect securely.
5-2
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Trouble
Possible Cause
Remedy
1. Cooling system clogged.
2. Engine oil level low.
1. Check water intake for restriction.
2. Fill oil tank with specified engine
oil.
3. Heat range of spark plug incorrect.
4. Specified engine oil not used.
3. Inspect spark plug and replace it
with recommended type.
4. Check and replace oil with
specified type.
D. Warning buzzer
sounds or
5. Engine oil contaminated or
deteriorated.
6. Oil filter clogged.
5. Replace oil with fresh, specified
type.
6. Have serviced by a Yamaha
dealer.
indicator lamp
lights.
7. Oil feed/injection pump
malfunctions.
7. Have serviced by a Yamaha
dealer.
8. Load on boat improperly distributed.
8. Distribute load to place boat on an
even plane.
9. Water pump/thermostat faulty.
9. Have serviced by a Yamaha
dealer.
1. Propeller damaged.
1. Have propeller repaired or
replaced.
2. Propeller pitch or diameter incorrect.
2. Install correct propeller to operate
outboard at its recommended
speed (r/min) range.
3. Trim angle incorrect.
3. Adjust trim angle to achieve most
efficient operation.
4. Motor mounted at incorrect height
on transom.
4. Have motor adjusted to proper
transom height.
5. Warning system activated.
6. Boat bottom fouled with marine
growth.
5. Find and correct cause of warning.
6. Clean boat bottom.
E. Engine power loss.
7. Spark plug(s) fouled or incorrect
type.
8. Weeds or other foreign matter
tangled on gear housing.
9. Fuel system obstructed.
7. Inspect spark plug(s). Clean or
replace with recommended type.
8. Remove foreign matter and clean
lower unit.
9. Check for pinched or kinked fuel
line or other obstructions in fuel
system.
10. Fuel filter clogged.
11. Fuel contaminated or stale.
12. Spark plug gap incorrect.
10. Clean or replace filter.
11. Fill tank with clean, fresh fuel.
12. Inspect and adjust as specified.
5-3
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Trouble
Possible Cause
Remedy
13. Poor connections or damaged
ignition wiring.
13. Check wires for wear or breaks.
Tighten all loose connections.
Replace worn or broken wires.
14. Have serviced by a Yamaha
dealer.
14. Failed ignition parts.
15. Specified engine oil not used.
15. Check and replace oil with
specified type.
E. Engine power loss. 16. Thermostat faulty or clogged.
16. Have serviced by a Yamaha
dealer.
17. Air vent screw closed.
18. Fuel pump damaged.
17. Open the air vent screw.
18. Have serviced by a Yamaha
dealer.
19. Fuel joint connection incorrect.
19. Connect correctly.
20. Heat range of spark plug incorrect.
20. Inspect spark plug and replace it
with recommended type.
1. Propeller damaged.
1. Have propeller repaired or
replaced.
2. Propeller shaft damaged.
2. Have serviced by a Yamaha
dealer.
F. Engine vibrates
3. Weeds or other foreign matter
excessively.
3. Remove and clean propeller.
tangled on propeller.
4. Motor mounting bolt loose.
4. Tighten bolt.
5. Steering pivot loose or damaged.
5. Tighten or have serviced by a
Yamaha dealer.
5-4
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EMU00416
TEMPORARY ACTION IN
EMERGENCY
EMU01492
IMPACT DAMAGE
w
The outboard motor can be seriously
damaged by a collision while operating
or trailering. Damage could make the out-
board motor unsafe to operate.
If the outboard motor hits any object in
the water, follow the procedure below.
1) Stop the engine immediately.
2) Inspect the control system and all
components for damage. Also,
inspect the boat for damage.
607011
3) Whether damage is found or not,
return to the nearest harbor slowly
and carefully.
4) Have a Yamaha dealer inspect the
outboard motor before operating it
again.
EMU00419
POWER TRIM/TILT WILL NOT
OPERATE
If the engine cannot be tilted up or down
with the power trim and tilt because of a
discharged battery or a failure with the
power trim and tilt unit, the engine can be
tilted manually.
1 Manual valve screw
EMU00420
1) Loosen the manual valve screw clock-
wise until it stops.
2) Put the engine in the desired position,
then tighten the manual valve screw
counterclockwise.
q
411033
5-5
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EMU00423
STARTER WILL NOT OPERATE
If the starter mechanism does not operate
(engine cannot be cranked with the
starter), the engine can be started with an
emergency starter rope.
w
8 Use this procedure only in an emer-
gency and only to return to port for
repairs.
8 When the emergency starter rope is
used to start the engine, the start-in-
gear protection device does not oper-
ate. Make sure the gear shift lever/
remote control lever is in neutral.
Otherwise, the boat could unexpected-
ly start to move, which could result in
an accident.
8 Be sure no one is standing behind you
when pulling the starter rope. It could
whip behind you and injure someone.
8 An unguarded rotating flywheel is very
dangerous. Keep loose clothing and
other objects away when starting the
engine. Use the emergency starter rope
only as instructed. Do not touch the fly-
wheel or other moving parts when the
engine is running. Do not install the
starter mechanism or top cowling after
the engine is running.
8 Do not touch the ignition coil, high
voltage wire, spark plug cap or other
electrical components when starting of
operating the motor. You could be
shocked.
5-6
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EMU00961¯
Emergency Starting Engine
1) Remove the top cowling.
e
w
2) Remove the start-in-gear protection
cable 1 from the starter after remov-
ing the clip 2 and the screw 3 if the
cable is equipped.
q
3) Remove the starter/flywheel cover
after removing 4 bolts.
Disconnect the leads for the warning
indicator.
208061
208062
4) Prepare the engine for starting. See
“STARTING ENGINE” for procedures.
Be sure the engine is in Neutral and
that the lock-plate on the end of lan-
yard is attached to the engine stop
lanyard switch. Set the main switch to
“ON” if equipped.
ON
OFF
START
506021***
5-7
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5) Insert the knotted end of the emer-
gency starter rope into the notch in
the flywheel rotor and wind the rope
several turns clockwise.
6) Pull the rope slowly until resistance is
felt.
7) Give a strong pull straight out to
crank and start the engine. Repeat if
necessary.
208063
5-8
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EMU00446
TREATMENT OF SUBMERGED
MOTOR
If the outboard motor is submerged,
immediately take it a Yamaha dealer.
Otherwise, some corrosion may begin
almost immediately.
If you cannot immediately take the out-
board motor to a Yamaha dealer, follow
the procedure bellow for taking care to
minimize engine damage.
EMU00448
1) Thoroughly wash away mud, salt,
seaweed, etc. with fresh water.
2) Remove the spark plug(s), then face
the spark plug holes downward to
allow any water, mud or contami-
nants to drain.
3) Drain the fuel from the carburetor,
fuel filter and fuel line. Drain the
engine oil completely.
4) Fill the sump with the fresh engine oil
as the same quantity as the engine oil
capacity.
Engine oil capacity: Refer to SPECIFI-
CATIONS, Page 4-1.
5) Feed engine fogging oil or engine oil
through the carburetor(s) and spark
plug hole(s) while cranking the
engine with the manual starter or
emergency starter rope.
6) Take the outboard motor to a Yamaha
dealer as soon as possible.
cC
Do not attempt to run the motor until it
has been completely inspected.
5-9
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EMU00450
Chapter 6
INDEX
1
2
3
4
5
6
INDEX........................................................6-1
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EMU00451
E
INDEX
Emission control information.................1-2
Emergency starting engine.....................5-7
A
Adjusting idling speed ..........................4-18 Engine oil................................................1-13
Adjusting trim angle..............................3-19 Engine stop button ..................................2-5
Air vent screw...........................................2-2 Engine stop lanyard switch ..............2-5,2-8
B
Exhaust leakage .....................................4-22
Basic boating rules ..................................1-7
F
Battery care...............................................4-9 Filling fuel .................................................3-8
Battery requirement ..............................1-14 Filling fuel tank.........................................4-5
Bow down...............................................3-21 Flushing cooling system and fogging
Bow up....................................................3-21 engine........................................................4-6
Breaking in (running in) engine..............3-5 Flushing device ......................................2-18
C
Forward...................................................3-15
Changing engine oil ..............................4-19 Fuel hose joint..........................................2-2
Changing gear oil...................................4-26 Fuel meter.................................................2-2
Checking battery ....................................4-30 Fuel tank....................................................2-2
Checking bolts and nuts........................4-32 Fuel tank cap.............................................2-2
Checking fuel system ............................4-16 Fueling instructions ...............................1-11
Checking painted surface of motor......4-34
G
Checking power trim and tilt system...4-23 Gasoline..................................................1-12
Checking propeller.................................4-24 Gasohol...................................................1-12
Checking the engine oil level..................3-7 Gear shift lever.........................................2-3
Checking timing belt..............................4-21 Greasing..................................................4-12
Checking wiring and connectors..........4-22
Clamping the outboard motor................3-4 Hour meter..............................................2-15
Cleaning and adjusting spark plug ......4-14
H
I
Cleaning and anti-corrosion measure ...4-8 Identification numbers record................1-1
Cleaning cooling-water passages........4-33 Impact damage ........................................5-5
Cleaning fuel tank ..................................4-28 Important labels.......................................1-6
Cleaning the fuel filter ...........................4-28 Inspecting and replacing anode...........4-29
Cleaning the outboard motor...............4-34 Inspecting fuel filter...............................4-17
Coating the boat bottom.......................4-34 Installation ................................................3-1
Connecting the battery..........................4-31 Installing the propeller ..........................4-25
Cruising in other conditions .................3-27
Cruising in salt water.............................3-27 Key number..............................................1-1
Cruising in shallow water .....................3-25
Crusing in turbid water .........................3-27 Low oil pressure warning .....................2-20
Low oil pressure warning indicator.....2-16
K
L
D
Digital tachometer .................................2-14 Lubrication................................................4-8
Disconnecting the battery.....................4-32
6-1
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E
M
Stopping engine.....................................3-17
Main components....................................2-1 Storing outboard motor..........................4-5
Main switch ..............................................2-7
T
Maintenance chart.................................4-11 Tachometer ............................................2-14
Motor exterior ........................................4-34 Temporary action in emergency............5-5
Mounting height ......................................3-3 Throttle control grip.................................2-4
Mounting the outboard motor ...............3-2 Throttle friction adjusting knob..............2-4
N
Throttle friction adjusting screw ...........2-9
Neutral interlock trigger..........................2-6 Throttle indicator .....................................2-4
Neutral throttle lever ...............................2-7 Tiller handle..............................................2-3
O
Tilt lock mechanism...............................2-17
Tilt support bar.......................................2-17
Operations of controls and other
functions ...................................................2-2 Tilt support knob....................................2-17
Outboard motor serial number ..............1-1 Tilting up/down......................................3-22
Overheat warning..................................2-19 Top cowling lock lever ..........................2-17
Overheat warning indicator..................2-16 Trailering outboard motor ......................4-4
P
Transporting and storing outboard
Periodic maintenance............................4-10 motor.........................................................4-4
Power trim/tilt switch ......................2-9,2-13 Treatment of submerged motor ............5-9
Power trim/tilt will not operate...............5-5 Trim angle adjusting rod.......................2-13
Pre-operation checks...............................3-6 Trim meter..............................................2-15
Propeller selection .................................1-15 Trim tab...................................................2-11
R
Trimming outboard motor....................3-18
Recoil starter handle................................2-3 Troubleshooting.......................................5-1
Remote control.........................................2-6
W
Remote control lever...............................2-6 Warming up engine...............................3-14
Removing the propeller ........................4-25 Warning indicator(s)..............................2-14
Replacement parts.................................4-10 Warning system.....................................2-19
Replacing fuse........................................4-22 Water leakage.........................................4-22
Reverse ...................................................3-16 Warranty Information .................Next page
Ring free fuel additive .............................3-8
S
Safety information...................................1-4
Shifting....................................................3-15
Specifications ...........................................4-1
Star labels.................................................1-3
Start-in-gear protection.........................1-16
Starter button ...........................................2-3
Starter will not operate............................5-6
Starting engine.........................................3-9
Steering friction adjusting lever...........2-10
6-2
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EMU01599
IMPORTANT WARRANTY INFORMATION FOR U.S.A. AND
CANADA
Welcome to the Yamaha Family!
Congratulations on the purchase of your new Yamaha marine power. Yamaha is commit-
ted to exceptional customer satisfaction, and we want your ownership experience to be
a satisfying one. Please read the following warranty information to help ensure satisfac-
tion with your Yamaha.
Yamaha is ready to stand behind your purchase with strong warranty coverage. To be sure
you receive all the benefits of warranty, please take the following steps:
1. Be sure your new Yamaha is registered for warranty. Your boat dealer should do this at
the time of sale. Make sure your dealer gives you a copy of the completed Yamaha regis-
tration card for your records. If you are unsure whether or not your Yamaha is registered,
complete the Warranty Registration card found inside the cover of the Owner's Manual.
Mail it to the distributor for the country in which you live (see step 6 for the correct
address). If your Yamaha is not properly registered, a warranty repair could be unneces-
sarily delayed while registration records are checked.
2. Read the Limited Warranty statement which follows these instructions. This warranty
applies to Yamaha outboard motors sold in the United States, whether purchased sepa-
rately or when supplied as original equipment by a boat builder. The terms also apply to
original equipment packages sold in Canada, with coverage provided by Yamaha Motor
Canada (see ``Warranty Guide'' for Canadian models). This warranty explains the condi-
tions of the warranty, including the obligations that your dealer and you as the owner
have under the warranty. For example, your Yamaha outboard must receive a proper
pre-delivery inspection (PDI) by the selling dealer. Failure to take this important step
could jeopardize warranty coverage!
3. If you need warranty repairs, you must take your Yamaha outboard to an authorized
Yamaha outboard dealer. Be aware that not all selling boat dealers are authorized
Yamaha dealers. Only authorized dealers have the factory training, special tools, and
Yamaha support needed to perform warranty repairs.
4. If you are away from home, or your selling dealer is not an authorized Yamaha dealer,
use the following toll-free numbers to find the nearest Yamaha dealer.
United States Dealer Locations: 1-800-692-6242
Canada Dealer Locations:
1-800-267-8577
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5. Your warranty applies specifically to repairs made in the country of purchase. If your
U.S.-purchased Yamaha needs warranty service while in Canada, or your Canadian pur-
chased Yamaha needs service while in the United States, Yamaha will assist the local
dealer whenever possible. However, some products available in one country may not be
sold or serviced in the other.
6. If you need any additional information about your Yamaha or warranty coverage which
your dealer cannot provide, please contact us directly.
Yamaha Motor Corporation, U.S.A.
P.O. Box 6555
Cypress, CA 90630
Attention: Customer Relations Department
Telephone No.
Fax No.
(714) 761-7439
(714) 761-7559
Yamaha Motor Canada Ltd.
480 Gordon Baker Road
Toronto, Ontario
M2H 3B4
Attention: Customer Relations Department
Telephone No.
Fax No.
(416) 498-1911
(416) 491-3122
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EMU01404
YAMAHA MOTOR CORPORATION, U.S.A.
FOUR-STROKE OUTBOARD MOTOR
THREE-YEAR LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha 1999-or-later model four-stroke outboard motors originally dis-
tributed by Yamaha Motor Corporation, U.S.A. will be free from defects in material and workmanship for the period of time stated here-
in, subject to certain stated limitations. Warranty coverage for outboards distributed by non-US Yamaha affiliated companies may be
different.
PERIOD OF WARRANTY. Any new Yamaha 1999-or-later model four-stroke outboard motor purchased and registered with Yamaha
Motor Corporation, U.S.A. for pleasure use in the United States, will be warranted against defects in material or workmanship for a peri-
od of three (3) years from the date of purchase, subject to exclusions noted herein. Any Yamaha outboard motor purchased and utilized
for commercial applications will be warranted for a period of one (1) year from the date of purchase, subject to exclusions noted herein.
Yamaha peripheral equipment included with the motor, such as gauges, fuel tanks, and hoses, remote control boxes, and wiring exter-
nal from the motor unit, will be warranted for one (1) year from the date of purchase of either pleasure or commercial use. Replacement
parts used in warranty repairs will be warranted for the balance of the applicable warranty period.
The second and third year of warranty (if applicable) shall be limited to covering the cost of parts and labor for major components only.
The major components covered are:
Power Unit Section
8 Power Head
8 Intake Manifold
8 Carburetor Assembly and its Related Components
8 Fuel Injection System and its Related Components
8 Fuel and Oil Pump Assemblies
8 Ignition System (Standard and Microcomputer)
Lower Unit Section
8 Exhaust System
8 Upper Casing
8 Lower Unit Assembly
Bracket Section
8 Bracket System
8 Power Trim and Tilt Assembly
WARRANTY REGISTRATION. To be eligible for warranty coverage, the outboard motor must be registered with Yamaha Motor
Corporation, U.S.A. Warranty registration can be accomplished by any authorized Yamaha Outboard Motor Dealer. Upon receipt of the
registration, an Owner’s Warranty Card will be sent by Yamaha to the registered purchaser.
OBTAINING REPAIRS UNDER WARRANTY. To receive repairs under this warranty, a valid Owner’s Warranty Card must be presented to
an authorized Yamaha Outboard Motor Dealer.
During the period of warranty, any authorized Yamaha outboard dealer will, free of charge, repair or replace, at Yamaha’s option, any
parts adjudged defective by Yamaha due to faulty workmanship or material from the factory. All replaced parts will become the property
of Yamaha Motor Corporation, U.S.A.
CUSTOMER’S RESPONSIBILITY. Under the terms of this warranty, the customer will be responsible for ensuring that the outboard
motor is properly operated, maintained, and stored as specified in the applicable Owner’s Manual.
The owner of the outboard motor shall give notice to an authorized Yamaha Outboard Motor Dealer of any and all apparent defects
within ten (10) days of discovery and make the motor available at that time for inspection and repairs at the dealer’s place of business.
GENERAL EXCLUSIONS FROM WARRANTY. This warranty will not cover the repair of damage if the damage is a result of abuse or
neglect of the product. Examples of abuse and neglect include, but are not limited to:
1.
2.
Racing or competition use, modification of original parts, abnormal strain.
Lack of proper maintenance and off season storage as described in the Owner’s Manual, installation of parts or accessories that are
not equivalent in design and quality genuine Yamaha parts.
3.
4.
5.
6.
Operation of the motor at an rpm other than specified, use of lubricants or oils that are not suitable for outboard motor use.
Damage as a result of accidents, collisions, contact with foreign materials, or submersion.
Growth of marine organism on motor surfaces.
Normal deterioration.
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SPECIFIC PARTS EXCLUDED FROM WARRANTY. Parts replaced due to normal wear or routine maintenance such as oil, spark plugs,
shear pins, propellers, hubs, fuel and oil filters, brushes for the starter motor and power tilt motor, water pump impellers, and anodes,
are not covered by warranty.
Charges for removal of the motor from a boat and transporting the motor to and from an authorized Yamaha Outboard Motor Dealer are
excluded from warranty coverage.
Specific parts excluded from the second and third year of warranty (if applicable) are:
8 Top and Bottom Cowling
8 Electric Components (other than ignition system)
8 Rubber Components (such as hoses, tubes, rubber seals,
fittings, and clamps)
TRANSFER OF WARRANTY. Transfer of the warranty from the original purchaser to any subsequent purchaser is possible by having the
motor inspected by an authorized Yamaha Outboard Motor Dealer and requesting the dealer to submit a change of registration to
Yamaha Motor Corporation, U.S.A. within ten (10) days of the transfer.
YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND
TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND
EXCLUDED FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS
MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUEN-
TIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE
TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A.
Post Office Box 6555
Cypress, California 90630
WARRANTY QUESTIONS AND ANSWERS
Q. What costs are my responsibility during the warranty period?
A. The customer`s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision dam-
ages.
Q. What are some examples of ``abnormal’’ strain, neglect, or abuse?
A. These terms are general and overlap each other in areas. Specific examples include:
Running the machine out of oil, operating the machine with a broken or damaged part which causes another part to fail, damage or
failure due to improper or careless transportation, and/or tie down. If you have any specific questions on operation or mainte-
nance, please contact your Yamaha outboard dealer for advice.
Q. Does the warranty cover incidental costs such as towing or transportation due to a failure?
A. No. The warranty is limited to repair of the machine itself.
Q. May I perform any or all of the recommended maintenance shown in the Owner’s Manual instead of having the dealer do them?
A. Yes, if you are a qualified mechanic and follow the procedures specified in the Owner’s and Service Manuals. We do recommend,
however, that items requiring special tools or equipment be done by a Yamaha outboard dealer.
Q. Will the warranty be void or canceled if I do not operate or maintain my new outboard exactly as specified in the Owner’s Manual?
A. No. The warranty on a new outboard cannot be ’’voided`` or ’’canceled``. However, if a particular failure is caused by operation or
maintenance other than as shown in the Owner’s Manual, that failure may not be covered under warranty.
Q. What responsibility does a Yamaha outboard dealer have under this warranty?
A. Each Yamaha outboard dealer is expected to:
1. Completely set up each outboard he sells prior to delivery.
2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your request
at any later date.
In addition, each Yamaha outboard dealer is held responsible for his setup, service and warranty repair work.
Q. Is the warranty transferable to second owners?
A. Yes. The remainder of any existing warranty can be transferred upon request. The unit has to be inspected and re-registered by an
authorized Yamaha outboard dealer for the policy to remain effective.
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CUSTOMER SERVICE
If your machine requires warranty service, you must take it to any authorized Yamaha outboard dealer within the continental United
States. Be sure to bring your warranty registration identification or other valid proof of the original date of purchase. If a question or
problem arises regarding warranty, first contact the owner of the dealership. Since all warranty matters are handled at the dealer level,
this person is in the best position to help you. If you are still not satisfied and require additional assistance, please write:
YAMAHA MOTOR CORPORATION U.S.A.
CUSTOMER RELATIONS DEPARTMENT
P.O.Box 6555
Cypress, California 90630
When contacting Yamaha Motor Corporation, U.S.A. don’t forget to include any important information such as names, addresses,
model, engine serial number, dates, and receipts.
CHANGE OF ADDRESS
The federal government requires each manufacturer of a motor vehicle to maintain a complete, up-to-date list of all first purchasers
against the possibility of a safety-related defect and recall. This list is complied from the purchase registrations sent to Yamaha Motor
Corporation, U.S.A. by the selling dealer at the time of your purchase.
If you should move after you have purchased your new outboard, please advise us of your new address by sending a postcard listing
your outboard model name, engine serial number, dealer number (or dealer’s name) as it is shown on your warranty identification, your
name and new mailing address. Mail to:
YAMAHA MOTOR CORPORATION, U.S.A.
WARRANTY DEPARTMENT
P.O.Box 6555
Cypress, California 90630
This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.
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EMU01178
IMPORTANT WARRANTY INFORMATION
IF YOU USE YOUR YAMAHA OUTSIDE U.S.A. OR CANADA
Welcome to the Yamaha Family!
Congratulations on the purchase of your new Yamaha marine power. Yamaha is com-
mitted to exceptional customer satisfaction, and we want your ownership experience
to be a satisfying one. Please read the following warranty information to help ensure
satisfaction with your Yamaha.
This model was manufactured as a U.S.A. specification model, and the warranty state-
ment shown in this manual is for market. To receive the benefits of the warranty that
applies to the country in which you use your Yamaha, please note the following infor-
mation.
1. The warranty on this model is the same as equivalent models sold in the country
where you will receive service. If you need more information about your warranty
coverage or your Yamaha outside the U.S.A. or Canada, please contact an autho-
rized Yamaha dealer in your country.
2. Keep a copy of your sales contract or invoice for the purchase of your Yamaha and
present it if you need warranty repairs. This document should show the date of
purchase, which is important evidence the repairing dealer will need to be sure
your Yamaha is covered by warranty.
3. If your Yamaha needs warranty repairs, contact an authorized Yamaha dealer in
the country where you are. He will explain how to get warranty service in that
country.
4. This Yamaha model may not be sold in some countries. Therefore, in some cases
your local dealer may not have all the parts or service information he may need,
which may unavoidably delay repairs. If this happens, we thank you for your
understanding and assure you we will attempt to resolve the situation as quickly as
possible.
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Printed in Japan
April 2002-0.5 × 0.1 !
65W-28199-16
(F25AMH, F25AEH, F25AE, F25AET, FT25BET)
(E)
Printed on recycled paper
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OUTBOARD MOTOR WARRANTY REGISTRATION
ENREGISTREMENT DE LA GARANTIE DU MOTEUR HORS-BORD
Please complete and mail this card. This information is necessary to accurately register your unit for warranty.
Veuillez signer ci-dessous pour attester que le montage et l’inspection ont été faits dans le respect des directives d’inspection et
que la marche à suivre pour la garantie et l’entretien a été expliquée à l’acheteur au détail.
(For Dealer Use Only)
OUTBOARD MOTOR MODEL AND SERIAL NUMBER (From I.D. label on clamp bracket)
(A l’usage du concessionnaire)
MODÉLE ET NO. DE SÉRIE DU MOTEUR HORS-BORD (sur l’étiquette d’identification de la presse de fixation)
YAMAHA DEALER NUMBER
NO. DU CONCESSIONNAIRE
YAMAHA
DEALER NAME
NOM DU
CONCESSIONNAIRE
YAMAHA MOTOR CO., LTD.
MADE IN JAPAN
PAYS D'ORIGINE JAPON
USAGE
(Check One)
PLEASURE
LOISIR
DATE SOLD
DATE DE
LIVRAISON
COMMERCIAL
COMMERCIAL
UTILISATION
(En cocher un.)
MONTH
DAY
YEAR
MOIS
JOUR
ANNÉE
OWNER’S NAME
NOM DU
PROPRIÉTAIRE
FIRST
PRÉNOM
LAST
NOM DE FAMILLE
ADDRESS
ADRESSE
STREET
RUE
CITY
VILLE
STATE/PROVINCE
PROVINCE
ZIP
CODE POSTAL
PHONE NUMBER (
)
NUMÉRO DE TÉLÉPHONE
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PLACE
POSTAGE
HERE
ATTN: WARRANTY DEPARTMENT
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