Xantrex Technology Telescope STXR1500 User Manual

STXR1500  
STXR2500  
Installation and Operation Guide  
Xantrex  
Sun Tie XR  
Download from Www.Somanuals.com. All Manuals Search And Download.  
About Xantrex  
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from  
50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup  
power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery  
chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute  
electrical power.  
Trademarks  
Xantrex is a registered trademark of Xantrex International.  
Other trademarks, registered trademarks, and product names are the property of their respective owners and are used  
herein for identification purposes only.  
Notice of Copyright  
Sun Tie XR Installation and Operation Guide © February 2003 Xantrex International. All rights reserved.  
Disclaimer  
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)  
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY  
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.  
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,  
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH  
INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.  
Date and Revision  
February 2003, Revision 1  
Part Number  
975-0053-01-01  
Contact Information  
Telephone: 360.435.8826  
Fax:  
360.925.5143  
Email:  
Web:  
Download from Www.Somanuals.com. All Manuals Search And Download.  
About This Guide  
Purpose  
The Sun Tie XR Installation and Operation Guide contains information for a qualified  
installer and authorized service person to install, operate and troubleshoot the Xantrex  
Sun Tie XR.  
Scope  
The guide provides safety guidelines, installation, operation, troubleshooting, and  
warranty information for the Sun Tie XR.  
The guide does not provide detailed information about solar (photovoltaic or “PV”)  
arrays or requirements for connecting to the utility power grid. You will need to  
consult the PV array manufacturer’s guide and your local electrical utility for this  
information.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
About This Guide  
Organization  
This guide is organized into four chapters and two appendixes:  
Chapter 1, “Introduction”, outlines the main performance and safety  
features of the Sun Tie XR. Reading this chapter will give you a clear  
understanding of the inverter’s capabilities.  
Chapter 2, “Installation”, provides information about planning for and  
performing a Sun Tie XR installation.  
Chapter 3, “Operation”, provides procedures for starting up the inverter  
and operating the unit. It explains how to read the front panel display to  
monitor the Sun Tie XR’s operation.  
Chapter 4, “Troubleshooting”, for authorized service personnel only,  
explains how to identify and solve problems that can occur with the  
Sun Tie XR.  
Appendix A, “Specifications”, provides the electrical, mechanical and  
physical specifications of the Sun Tie XR.  
Appendix B, “Warranty and Product Information”, contains the product’s  
warranty. The appendix also explains how to return a product for service,  
and to prepare for a call to Xantrex Customer Service.  
Conventions Used  
To reduce the risk of electrical shock and to ensure the safe installation  
and operation of this product, the following safety symbols have been  
placed throughout this manual to indicate dangerous conditions and  
important safety instructions.  
WARNING  
Warnings identify conditions that could result in personal  
injury or loss of life.  
CAUTION  
Cautions identify conditions or practices that could result in  
damage to the Sun Tie XR or to other equipment.  
ii  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
About This Guide  
Note: Notes describe additional information which may add to your  
understanding of how to install or use the Sun Tie XR.  
Related Information  
You can find more information about Xantrex Technology Inc. and its  
products and services at www.xantrex.com  
975-0053-01-01  
iii  
Download from Www.Somanuals.com. All Manuals Search And Download.  
iv  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Contents  
1
Introduction  
About the Sun Tie XR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2  
Standard Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3  
Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3  
2
Installation  
Installation Planning- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2  
Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–2  
Tools required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–2  
Hardware and materials required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–2  
Locating the Sun Tie XR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3  
Routing the wires - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3  
Planning AC Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4  
Recommended wire sizes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4  
AC circuit breaker requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–5  
Planning DC Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–5  
Grounding Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6  
PV Array Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–7  
Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–9  
Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9  
Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9  
Connecting DC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–15  
Connecting AC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–16  
Grounding the System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–18  
Connecting Inverters in Parallel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–21  
Installing the Optional Remote Monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–22  
3
Operation  
Startup Procedure- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2  
Required Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–2  
Checking the PV Array DC Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–2  
Checking the AC Utility Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–3  
Starting up the Sun Tie XR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–4  
Monitoring the Front Panel Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–5  
Reading the Front Panel Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–6  
Status Indicator Lights - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–7  
Reassembling the Sun Tie XR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Contents  
Factors Affecting Sun Tie XR Performance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10  
PV Array Factors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10  
Other Factors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11  
4
Troubleshooting  
Troubleshooting the Sun Tie XR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2  
Viewing the Status LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2  
Troubleshooting Reference Table - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5  
A
Specifications  
Electrical Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2  
Mechanical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3  
Standard Features and Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4  
Efficiency Curve- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5  
Temperature Derating Curve- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–6  
B
Warranty and Product Information  
Limited Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2  
Return Material Authorization Policy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–5  
Return Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–5  
Information About Your System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6  
vi  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Important Safety Instructions  
WARNING: SAVE THESE INSTRUCTIONS  
This manual contains important safety instructions that should  
be followed during the installation and maintenance of this  
product. Specific safety instructions for installation, operation,  
and troubleshooting are in their respective sections. Read and  
keep this manual for future reference.  
DANGER: SHOCK HAZARD  
Do not remove the upper cover. Removing the upper cover should  
be performed only by authorized service personnel. If you suspect  
your unit is not functioning correctly, call Xantrex.  
For safe installation and operation:  
All electrical work must be done in accordance with local and national electrical  
codes.  
Before installing or using this device, read all instructions and cautionary markings  
located in the manual, on the Sun Tie XR and on the PV array.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Important Safety Instructions  
Do not expose this unit to rain, snow or liquids of any type without  
the Rain Shield installed. The Rain Shield does not, however, make  
the Sun Tie XR waterproof.  
To reduce the chance of short circuits when installing or working with  
the inverter or the PV array, use insulated tools.  
Remove all jewelry such as rings, bracelets, wristwatches and  
necklaces prior to installing this system. This will greatly reduce the  
chance of accidental exposure to live circuits.  
The Sun Tie XR contains more than one live circuit (the PV array and  
the AC line). Power may be present at more than one source even  
when the circuit breakers are off.  
This product contains no user-serviceable parts. Return the unit to  
Xantrex for maintenance.  
Wiring to the utility should only be done after receiving prior  
approval from the utility company and performed only by a qualified  
electrician.  
Completely cover the surface of all PV arrays with an opaque (dark)  
material before wiring them. PV arrays produce electrical energy  
when exposed to light and could create a hazardous condition.  
viii  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Introduction  
Chapter 1, “Introduction”, describes the standard features and  
accessories for the Sun Tie XR.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Introduction  
About the Sun Tie XR  
The Xantrex Sun Tie XR grid-connect solar inverter is designed to  
convert a home or business into a “green” power generating station. The  
Sun Tie XR converts solar electric (photovoltaic, or PV) power into  
utility-grade electricity that can be used by the home or sold to the power  
company. Installing the Sun Tie XR consists of mounting it to the wall  
and connecting a DC source (a PV array) and the AC output to the utility.  
See Figure 1-1 for a simple diagram of a typical installation. In order to  
operate, the Sun Tie XR must have grid power available and connected. It  
will not provide backup power.  
Solar-harvested  
AC power to grid  
PV array  
Sun Tie XR  
AC utility meter  
Main utility  
Sun Tie  
electrical panel  
AC output  
voltage  
DC input voltage  
Figure 1-1 Basic System Overview  
Note: Figure 1-1 is a one-line drawing intended as a system overview  
only. System grounding and other electrical details are not included.  
1–2  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
About the Sun Tie XR  
Standard Features  
All-in-one design  
All necessary DC input and AC output connections, disconnects and  
circuit breakers are housed within the Sun Tie XR’s easily installed,  
compact enclosure. A built-in LCD display panel provides easy-to-read  
system status and daily cumulative energy production information. Two  
status LEDs inside the unit also provide operating and troubleshooting  
information.  
Uses most types of  
PV technology  
The Sun Tie XR is designed to take advantage of most types of solar  
electric technologies. The inverter allows up to 120 VDC open circuit PV  
modules to be used, so it will work with both crystalline and thin film PV  
modules.  
TM  
Sun Sweep™  
Maximum Power  
Point Tracking  
(MPPT)  
Sun Sweep is Xantrex’s proprietary Maximum Power Point Tracking  
technology that allows the Sun Tie XR to harvest the maximum amount  
of energy from your solar array. No matter what PV system you choose—  
single crystalline, polycrystalline or thin film—SunSweep learns your  
TM  
array’s specific characteristics, maximizing its output all day, all season,  
year after year.  
High efficiency  
Expandable  
The high-frequency, solid-state design of the Sun Tie XR inverter is  
extremely efficient. Above 500 watts, the inversion process is 90%  
efficient (or greater) with a peak efficiency of 91%.  
Sun Tie XR inverters may be connected in a parallel configuration for  
increasing net metering capacity. The modular expandability of the  
Sun Tie XR Series allows for system growth.  
Meets standards and  
requirements  
The Sun Tie XR has complete on-board islanding protection and meets  
U.S. and Canadian safety operating standards and code requirements.  
Accessories  
STRM–Sun Tie XR Remote Monitor, for remote display of system  
status, energy production, troubleshooting log, and resetting Wh.  
STRS–Sun Tie XR Rain Shield, required for outdoor installation.  
975-0053-01-01  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
14  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Chapter 2, “Installation” provides information about planning for  
and installing the Sun Tie XR. It contains information to help you  
plan wire routes, AC and DC connections, and find a suitable  
location for installation. It also discusses requirements for  
grounding the Sun Tie XR and your PV array.  
This chapter then provides procedures to install the Sun Tie XR,  
including mounting, making DC and AC connections, and  
grounding the inverter and the PV array.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Installation Planning  
Overview  
Before you begin to install the Sun Tie XR you need to consider the  
following:  
tools required  
hardware and materials required  
mounting location  
routes for AC and DC wiring  
AC and DC connection wire size requirements  
grounding requirements  
PV array requirements  
Tools required  
Phillips screwdrivers  
slot-head screwdrivers  
open-end wrenches  
socket wrench and fittings  
3/32" hex bit  
level  
wire strippers  
torque wrench  
electrical tape  
pencil  
multimeter  
utility knife  
frequency counter (optional)  
Hardware and materials required  
wood screws and washers (supplied)  
metal conduit and appropriate fittings  
anchors for screws (material dependent)  
22  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation Planning  
Locating the Sun Tie XR  
The Sun Tie XR should be installed in locations that meet the following  
requirements:  
Vertical  
Dry  
The UL listing for the Sun Tie XR requires it  
to be mounted vertically.  
When the Sun Tie is mounted outdoors, attach  
the optional Rain Shield (STRS) to prevent  
water entering the unit.  
Temperature  
The unit meets specifications from 32 to  
113 °F (0 to 45 °C) but will operate within the  
temperature extremes of most climates—from  
-38 to 113 °F (-39 to 45 °C). At extreme cold  
temperatures the LCD display may not  
function normally and it is recommended that  
an indoor-mounted Remote Monitor be used.  
At temperatures above 45 °C, the unit begins  
derating power. See “Temperature Derating  
Curve” on page A–6.  
Ground clearance  
Dust free  
The Sun Tie requires at least 36 inches (100  
cm) of clearance between the bottom of the  
unit and the ground.  
Dust can be drawn inside and accumulate  
within the unit, interfering with wiring  
connections and ventilation.  
WARNING: SHOCK HAZARD  
Do not install the Sun Tie XR unit outdoors without the Rain  
Shield. Water entering the unit could cause a dangerous  
condition and cause the unit to fail. Failure due to improper  
installation will void the warranty.  
Routing the wires  
Typical  
configurations  
Determine all wire routes to and from the Sun Tie XR. Typical routing  
configurations include:  
AC wiring from the Sun Tie XR to the main service panel  
DC input wiring from the PV array to the Sun Tie XR  
DC ground from the PV array to an external ground rod  
975-0053-01-01  
23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
All wiring and installation methods should conform to applicable  
electrical and building codes.  
Conduit holes  
Pre-plan the wire and conduit runs. Knockouts for conduit holes are  
located on the bottom of the unit. See Figure 2-9.  
Acceptable wire  
sizes  
The DC terminal blocks in the Sun Tie XR accept up to a #6 AWG wire.  
The AC circuit disconnects accept cable sizes up to #6 AWG.  
For maximum safety, run AC and DC wires/cables in separate conduits.  
WARNING: SHOCK HAZARD  
Check for existing electrical or plumbing prior to drilling holes  
in the walls.  
Planning AC Connections  
AC connections include all the wires and connectors between the  
Sun Tie XR AC output breakers and the main utility electrical panel.  
Figure 2-14 and Figure 2-15 show simplified diagrams of the entire  
installation.  
Recommended wire sizes  
The AC output breakers accept wire sizes from #6–14 AWG. Refer to  
Table 2-1 for minimum recommended wire size. The values in Table 2-1  
are the minimum recommended wire sizes in conduit. Installing a large  
number of wires in conduit or enclosed locations may require larger wire  
sizes. Consult your local/national electrical code for more information.  
Table 2-1 Recommended minimum AC wire sizes  
Minimum wire size for specified distance  
AC amps  
NEC amps per leg 0–50 ft  
50–100 ft  
one way  
100–200 ft  
one way  
Inverter model output per leg (amps x 125%)  
one way  
14 AWG  
12 AWG  
STXR1500  
STXR2500  
6.3  
7.9  
10 AWG  
8 AWG  
8 AWG  
6 AWG  
10.4  
13.0  
Note: The six-circuit combiner board is rated for 100 amps (I ) of  
mp  
maximum real current. Although the 20 amp fuses will theoretically  
allow 120 amps to be applied, always design for a maximum of 100  
amps maximum current. With appropriate fuse deratings, per NEC code,  
the maximum allowed current is 16 amps for any of the six circuits.  
24  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation Planning  
AC circuit breaker requirements  
The main service panel must dedicate a 15 amp minimum, double pole  
breaker (120/240 volts AC) to operate the Sun Tie XR.  
Planning DC Connections  
DC connections include all the wires and connectors between your PV  
array and the Sun Tie XR’s combiner board. Figure 2-1 and Figure 2-2  
show the combiner board and connection points. Figure 2-14 and Figure  
2-15 show simplified diagrams of the entire installation.  
Wire Sizes  
Exceptions  
The DC connections are made on the combiner board inside the  
Sun Tie XR. The combiner board accepts wire sizes from #6–14 AWG.  
Refer to Table 2-2 for minimum recommended wire sizes.  
The values in Table 2-2 are the minimum recommended wire sizes.  
Installing a large number of wires in conduit or enclosed locations may  
require larger wire sizes. Consult your local or national electrical code for  
more information.  
NEC Restrictions  
The National Electrical Code (NEC) places restrictions on minimum DC  
wire bending radius. A #6 AWG wire is the largest that may be used on  
the Sun Tie XR when connecting to the individual fused circuits of the  
combiner board.  
Table 2-2 Recommended minimum DC wire sizes  
Minimum wire size for specified distance  
DC amps (Imp  
(from PV array) (amps x 156%) one way  
)
NEC amps  
0–25 ft  
25–50 ft  
one way  
50–100 ft  
one way  
1.0  
3.0  
5.0  
7.0  
9.0  
11.0  
1.6  
14 AWG  
14 AWG  
12 AWG  
12 AWG  
10 AWG  
10 AWG  
14 AWG  
12 AWG  
10 AWG  
8 AWG  
8 AWG  
6 AWG  
14 AWG  
4.7  
10 AWG  
7.8  
6 AWG  
10.9  
14.0  
17.2  
6 AWG  
Not Recommended  
Not Recommended  
Note: For an installation requiring a two-wire run (positive and  
negative), the PV array wires can bypass the individual fused combiner  
board terminals and connect directly to the input terminals (through an  
externally mounted DC fused combiner box) by using the positive and  
negative bypass terminals on the combiner board. Refer to Figure 2-2  
and Table 2-2 for connection and wire sizes.  
975-0053-01-01  
25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
PV Array Fuses  
(F1 to F6)  
Positive PV Array Fused  
Terminal Connections  
(1 to 6)  
Negative PV Array Fused  
Terminal Connections  
DC conduit wiring  
(from PV arrays)  
Figure 2-1 Combiner board with PV array wiring to individual terminal  
connections  
PV array wiring (two-line  
run to bypass terminals—  
note polarity)  
pos (+)  
neg (–)  
Figure 2-2 Combiner board with PV array wiring to bypass terminals  
Grounding Requirements  
AC grounding  
The Sun Tie XR must be connected to a grounded, permanent wiring  
system.  
26  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation Planning  
DC grounding  
The negative PV conductor must be bonded to the grounding system at  
only one point in the system. See Figure 2-3 for the location of the Sun  
Tie XR ground bar. The size for the conductor is usually based on the size  
of the largest conductor in the DC system. Negative/ground bonding is  
accomplished by factory-wired PVGFP breakers.  
Ground bar  
(connect to solid earth ground)  
Figure 2-3 Ground bar location  
PV Array Requirements  
MPPT operational  
window  
The Sun Tie XR is optimized to work with 4-each, 12 volt nominal  
crystalline PV modules in series (48 VDC nominal), or various  
combinations of amorphous, thin film PV modules. Ensure the PV array  
used in the system operates within the maximum peak power tracking  
(MPPT) operational window.  
Voltage  
requirements  
The solar array connected to the Sun Tie XR should have a minimum of  
50 volts DC open-circuit in full sunlight conditions. Crystalline solar  
arrays configured for 48 volts DC nominal will have an open-circuit  
voltage of around 84 volts DC in full sunlight. The MPPT software  
controls the output of the solar modules, under loaded conditions, in the  
42–85 volts DC range (full inverter output power occurs between 52–85  
VDC for the STXR1500 and between 52–75 VDC for the STXR2500).  
Other array voltages will either not operate the inverter, may cause  
damage, or will not allow maximum harvest of the sun’s energy.  
975-0053-01-01  
27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Note: The MPPT algorithm does not work with wind power or  
batteries.  
CAUTION  
Although the nominal voltage range suggests that you can use  
strings of five modules in series, this is not safe for the unit, as  
the PV array may exceed the inverter’s maximum input  
(120 VDC).  
WARNING: SHOCK HAZARD  
Whenever a PV array is exposed to sunlight, a shock hazard  
exists at the output cables or exposed terminals. To reduce the  
risk of shock during installation, cover the array with an opaque  
(dark) material before making any connections.  
28  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Installation  
Overview  
Installation steps  
There are four main steps in the installation of the Sun Tie XR:  
1. Mounting the unit  
2. Making the DC connections from the PV array to the Sun Tie XR  
3. Making the AC connections from the service utility panel to the  
Sun Tie XR  
4. Grounding the PV array  
This section also discusses two installation options: connecting inverters  
in parallel and connecting the Remote Monitor.  
WARNING: FIRE, SHOCK and ENERGY HAZARDS  
Before installing the Sun Tie XR, read all instructions and  
cautionary markings located in this manual, on the PV array,  
and on the main service panel.  
Mounting  
Surfaces for  
mounting  
The Sun Tie XR must be mounted to a flat, vertical surface such as  
wallboard or wood siding. Installation onto wallboard or concrete  
requires the use of anchors to properly hold the screws.  
WARNING: SHOCK HAZARD  
Before drilling holes to mount the Sun Tie XR, ensure there are  
no electrical wires or plumbing in this area. Since this unit is  
installed close to the utility entrance or meter, there may be a  
high concentration of electrical wire in the area.  
CAUTION  
The Sun Tie XR weighs approximately 35 pounds. Always use  
proper lifting techniques during installation to prevent personal  
injury.  
975-0053-01-01  
29  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
To mount the Sun Tie XR:  
1. Locate the area where the Sun Tie XR is to be installed. Installing it  
as close to the utility service panel as possible is recommended. The  
bottom of the unit must be at least 36 inches from the floor or ground  
when mounted.  
2. Using a level, place the mounting bracket up to the wall (in a  
horizontal position) and mark the area for the three screws, as shown  
in Figure 2-4. To achieve the 36-inch height from the bottom of the  
Sun Tie XR to the ground, mount the bracket 70 inches from the  
ground.  
3. If required, remove the bracket and drill the holes using a #10 (0.193"  
diameter) drill bit. Drill appropriately sized holes for anchors when  
installing on non-wood surfaces.  
4. Mount the bracket to the wall using the screws and washers provided.  
If mounting to a surface other than wood, use the appropriate screws  
and anchors.  
5. Place the Sun Tie XR’s rear lip, located on the back top of the  
enclosure, over the bracket and ensure it is seated properly, as shown  
in Figure 2-5.  
6. Remove the lower external cover to access the internal circuit breaker  
panel by removing the screw on each side of the cover with a 3/32"  
hex bit, as shown in Figure 2-6.  
7. Remove the internal breaker panel by removing the screws in the  
breakers and the breaker cover grounding screw. Lift the panel until  
the lower locking tabs are free, then gently pull the inner cover  
outward, as shown in Figure 2-7. Save the screws for reinstallation.  
8. After the unit is correctly seated on the upper bracket, locate the two  
screw holes in the bottom (back) area of the enclosure and mark these  
locations on the wall, as shown in Figure 2-5 and Figure 2-8. Remove  
the Sun Tie XR (if required).  
9. Drill two pilot holes (as above, if required).  
10. Reinstall the Sun Tie XR to the bracket and secure the bottom of the  
unit with the wood screws and washers provided (or appropriate  
screws and anchors for non-wood surfaces) and tighten.  
Note: Mounting hardware for surfaces other than wood is not  
supplied.  
210  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Wall bracket, screws,  
and washers (supplied)  
Mount 70 inches (minimum) from ground  
Figure 2-4 Bracket mounting  
9 41/64"  
4 13/16"  
Sun Tie XR enclosure lip  
onto bracket  
19/64"  
Enclosure  
mounted on  
wall bracket  
26 21/32"  
8 55/64"  
Screw  
holes  
3.20"  
Figure 2-5 Enclosure mounting  
975-0053-01-01  
211  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Upper cover  
Remove screws  
(one on each side)  
External breaker cover  
(remove during  
installation)  
Figure 2-6 External cover components  
212  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Remove breaker  
screws  
Lift up and pull  
forward to remove  
Locking tabs  
remove breaker cover  
grounding screw  
Figure 2-7 Inner breaker cover  
PV combiner board  
Internal mounting  
holes  
Figure 2-8 Mounting holes  
975-0053-01-01  
213  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
3
8
3
3
4
2
(2X)  
1
8
(2X)  
3
8
1
7
8
3
8
1
2
3
4
1
8
3
3
8
4
1
2
5
5
8
7
7
8
8
3
8
10  
3
8
10  
all dimensions are in inches  
1
3
4
5
8
1
5
8
2
Figure 2-9 Bottom hole conduit locations (bottom view)  
214  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Connecting DC Wiring  
Fuse requirements  
The combiner board in the Sun Tie XR accepts up to six individual PV  
array circuits (positive and negative wires). Each circuit on the combiner  
board contains a fuse to protect against over-current. Always replace this  
fuse with one of the same type and rating (GBB, 20 amp maximum,  
ceramic type, 0.25" x 1.25"). The combiner board is rated for 100 amps  
maximum input.  
Combiner board  
location  
The combiner board PV array input connection block is located in the  
lower left-hand section of the Sun Tie XR unit.  
Wiring procedure  
Before connecting DC wiring, refer to Figure 2-10.  
PVGFP (ganged)  
100 amp DC breaker  
PVGFP (ganged)  
1 amp DC breaker  
PV array  
100 amp DC breaker  
L1 15 amp AC breaker  
(ganged)  
PV array wiring to  
terminal block  
(note polarity)  
+
L2 15 amp AC breaker  
(ganged)  
L2 breaker AC  
connection  
L1 breaker AC  
connection  
Ground bar  
Figure 2-10 Electrical component location and PV array DC connection points  
To wire the PV array to Sun Tie XR:  
1. Install the DC conduit from the PV arrays to the bottom of the  
Sun Tie XR, through one of the knockout holes, as shown in Figure 2-  
9. Metal conduit is highly recommended.  
2. Route the wires from the PV array(s) through the conduit and into the  
lower section of the Sun Tie XR enclosure, as shown in Figure 2-8.  
Note: If you are using more than one PV sub-array, label the positive  
and negative wire pairs appropriately (such as PV 1, PV 2, and so on).  
3. Connect the positive (+) wire from the #1 array to the PV PLUS 1  
terminal on the combiner board. Check that the wire is in the proper  
location and tighten the screw.  
975-0053-01-01  
215  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
4. Connect the negative (–) wire from the PV array to the PV MINUS 1  
(leftmost) terminal. Check that the wire is in the proper location and  
tighten the screw.  
5. Repeat this procedure for each PV array circuit, connecting the #2 PV  
positive wire to the terminal labeled PV PLUS 2, and so on.  
The PV arrays do not have to connect in the order marked on the  
board (this is just for reference). All PV array positives on the  
combiner board are joined together AFTER the fuse.  
6. Repeat this procedure for each PV array circuit, connecting the #2 PV  
negative wire to the PV MINUS 2 terminal, and so on.  
The PV arrays do not have to connect in the order marked on the  
board (this is just for reference). All PV array negatives on the  
combiner board are electrically tied together.  
7. Torque wires according to the following values.  
Wire Size (AWG)  
14–10 AWG  
8 AWG  
Torque (in-lb)  
35  
40  
45  
50  
4–6 AWG  
2–1/0 AWG  
Connecting AC Wiring  
AC HOT wiring is connected to the Sun Tie XR’s L1 and L2 breakers,  
and the ground wire connects to the ground bar. All AC wiring is located  
in the lower section of the Sun Tie XR.  
WARNING: SHOCK HAZARD  
AC utility wiring to the Sun Tie XR unit is performed directly  
at the main breaker panel. This should be done only by a  
qualified utility installer or electrician with prior utility  
company approval.  
Note: The Sun Tie XR can be connected to a single bidirectional  
meter, or to dual meters, where one meter indicates power used and the  
second meter indicates power sold (power supplied back to the utility).  
The installer and utility must determine the proper components to  
install.  
216  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
WARNING: SHOCK HAZARD  
Before wiring the Sun Tie XR, ensure the main 120/240 volt  
breaker in the main utility breaker box is switched off. Switch  
this breaker on only after all wiring is completed as instructed  
in the procedures.  
To wire the main utility panel to the Sun Tie XR:  
1. Run conduit from the main utility breaker panel to the lower section  
of the Sun Tie XR. Run the two HOT wires (L1 and L2) and ground  
through the conduit and into the Sun Tie XR’s lower section. Metal  
conduit is highly recommended.  
2. Install or use existing double-pole 15-amp circuit breaker (or two  
single-pole 15-amp breakers, ganged) in the main utility breaker  
panel.  
3. Connect the L1 HOT wire (black) from the 15-amp, double-pole  
breaker installed in the main breaker panel, to the breaker labeled L1  
in the Sun Tie XR. Refer to Figure 2-11.  
4. Connect the L2 HOT wire (red) from the remaining 15-amp, double-  
pole breaker installed in the main breaker panel, to the breaker  
labeled L2 in the Sun Tie XR.  
5. Connect the ground wire (green or bare copper) from the ground bar  
in the main breaker panel, to the ground bar in the lower section of the  
Sun Tie XR.  
6. Ensure all connections are correctly wired and properly torqued.  
7. Torque wires according to the following values.  
Wire Size  
14–10 AWG  
8 AWG  
Torque (in-lb)  
35  
40  
45  
6 AWG  
975-0053-01-01  
217  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
L1  
L2  
240 VAC  
Ground bar  
Figure 2-11 240 VAC connection points  
Grounding the System  
PV grounding  
The Sun Tie XR is designed to have all PV positive, negative and ground  
conductors connected inside its access area. The PV equipment ground  
should be connected to the Sun Tie XR ground bar. This ground bar must  
also be connected to the main utility breaker panel’s ground bar and to the  
house grounding rod according to the NEC requirements. Verify that there  
is an AC ground/neutral bond in the main utility breaker panel and that no  
other ground/neutral bonds exist in the system.  
Lightning  
protection  
To protect the equipment from lightning damage, use a single-point  
grounding system. In this system, all ground lines terminate at the same  
point. This point normally is the main utility ground installed by the  
utility company to provide a ground for the house wiring. This ground  
usually consists of a copper rod driven 6 to 8 feet into the earth, as shown  
in Figure 2-12.  
Recommended  
additional  
grounding  
Xantrex recommends that if the inverter is more than 8 feet from the  
utility ground rod, a second ground rod should be added (Reference NEC  
250.56) and bonded to the same point (Reference NEC 250.58) to  
minimize the impedance to ground and maximize system protection.  
218  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Solar  
Array  
Connect all  
array frames  
together and  
ground  
Main Utility  
Breaker Panel  
Utility  
Meter  
Sun Tie Unit  
Ground  
Bar  
AC  
Wiring to  
Utility  
AC Wiring  
AC  
Wiring  
Ground  
Bar  
Bonded Neutral Wire  
Array  
Ground  
Wire  
Utility  
Ground  
Wire  
*Optional Array Ground Wire  
NOTE: An optional array ground wire  
may be required in many states as an  
additional permanent ground path in  
the event the inverter is removed for  
service. Check your local codes for  
grounding requirements.  
Sun Tie  
Ground  
Rod  
Utility  
Ground  
Rod  
*
Figure 2-12 Typical roof mount installation grounding  
Required additional  
grounding  
If the PV array is located a considerable distance (over 100 feet) from the  
Sun Tie XR, then an additional ground rod must be installed close to the  
PV array for the most reliable lightning protection, as shown in Figure 2-  
13. The grounded frame of the PV array provides a direct route to  
dissipate lightning strikes through the closest ground rod. Please  
reference NEC 2002 250.53 – “Grounding Electrode System  
Installations” and NEC 2002 250.70 – “Methods of Grounding and  
Bonding Conductor Connections to Electrodes” for specific grounding  
requirements.  
Note: Always refer to your local codes for wiring and grounding  
requirements, which may differ from the information given in this  
manual.  
975-0053-01-01  
219  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
> 100 feet (30 m)  
Main Utility  
Breaker Panel  
Utility  
Meter  
ST Unit  
Solar  
Array  
Ground  
Bar  
AC  
Wiring to  
Utility  
AC Wiring  
DC Wiring  
(and ground)  
AC  
Wiring  
Ground  
Bar  
Bonded Neutral Wire  
Utility Ground Wire  
Ground  
Frame to  
Pole  
Array Ground  
Wire  
Sun Tie Ground Wire  
Buried Copper Wire  
Buried Copper Wire  
Array Ground Rod  
Sun Tie Ground Rod  
Utility Ground Rod  
Figure 2-13 Long distance grounding  
PV  
ARRAYS  
STXR UNIT  
PV COMBINER BOARD  
+
SOV  
20 A  
20 A  
20 A  
+
+
+
LIGHTNING  
ARRESTOR  
(OPTION)  
PV GROUND FAULT  
BREAKERS (OPTION)  
A
+
100 A  
100 A  
15 A  
L1  
L2  
L1  
L2  
G
+
+
+
+
15 A  
INVERTER  
20 A  
20 A  
+
+
+
+
G
1 A  
GROUND  
BAR  
+
20 A  
+
Main  
Breakers  
Extra Ground Rod  
Only Required on  
Long Runs > 100  
feet (30 m).  
B
L2  
G
L1  
L2  
L1  
Sun-Tie  
Breakers  
NEUTRAL  
L1  
UTILITY  
GRID  
GROUND  
UTILITY METER  
L2  
N
MAIN SERVICE PANEL  
NOTES:  
N
INSTALLER CONNECTIONS REQUIRED  
AT POINTS (A) AND (B) TO THE  
INVERTER ENCLOSURE.  
THE UTILITY METER MAY BE A  
BI-DIRECTIONAL METER OR DUAL  
METERS.  
Buried copper wire if second ground rod is used  
OBTAIN UTILITY COMPANY APPROVAL  
BEFORE INSTALLING.  
Figure 2-14 Simplified electrical wiring diagram  
220  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
PV ARRAY  
EXTERNAL  
COMBINER BOARD  
+
STXR UNIT  
PV COMBINER BOARD  
BYPASS TERMINALS  
SOV  
+
20 A  
+
+
+
PV GROUND FAULT  
BREAKERS (OPTION)  
LIGHTNING  
ARRESTOR  
(OPTION)  
A
20 A  
20 A  
100 A  
100 A  
15 A  
15 A  
L1  
L2  
L1  
L2  
+
+
INVERTER  
20 A  
20 A  
+
+
G
G
1 A  
20 A  
+
Main  
Breakers  
Extra Ground Rod  
Only Required on  
Long Runs > 100  
feet (30 m).  
B
L2  
L1  
G
L2  
Sun-Tie  
Breakers  
NEUTRAL  
L1  
L1  
UTILITY  
GRID  
GROUND  
UTILITY METER  
L2  
N
MAIN SERVICE PANEL  
NOTES:  
N
INSTALLER CONNECTIONS REQUIRED AT POINTS (A) AND (B) TO  
THE INVERTER ENCLOSURE.  
THE UTILITY METER MAY BE A BI-DIRECTIONAL METER OR DUAL  
METERS MAY BE USED.  
OBTAIN UTILITY COMPANY APPROVAL BEFORE INSTALLING.  
975-S00-003A  
Figure 2-15 Simplified electrical wiring diagram (using PV bypass terminals)  
Connecting Inverters in Parallel  
Reasons and  
requirements  
Sun Tie XR inverters may be connected in a parallel configuration to  
harvest additional energy from the sun. In this configuration, a separate  
solar array is required for each Sun Tie XR unit. The output of each Sun  
Tie XR feeds a dual-pole 15-amp circuit breaker (L1 and L2) in the main  
utility breaker panel.  
Connecting AC and  
DC wiring  
The procedure for wiring the additional Sun Tie XR is exactly the same as  
previously described for the AC and DC wiring. Additional Sun Tie XR  
inverters can be added in the future as required.  
An example of a parallel configuration is shown in Figure 2-16.  
Note: If you are combining two Sun Tie XR inverters into a single  
dual-pole breaker (30 amp, for example), you will need to size the AC  
wires and conduit to the larger breaker. If this breaker trips, it will also  
shut down both inverters. For these reasons, we do not recommend  
using a single dual-pole breaker.  
975-0053-01-01  
221  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
PV ARRAY  
SUN TIE XR #1  
PV COMBINER BOARD  
SOV  
+
20 A  
+
+
+
PV GROUND FAULT  
BREAKERS (OPTION)  
LIGHTNING  
ARRESTOR  
(OPTION)  
20 A  
20 A  
100 A  
100 A  
15 A  
15 A  
L1  
L2  
L1  
L2  
+
+
INVERTER  
20 A  
20 A  
+
+
G
1 A  
20 A  
+
MAIN UTILITY PANEL  
Main  
Breakers  
L2  
L1  
L2  
L1  
Sun-Tie XR  
Breakers  
(Dual-Pole)  
L2  
15 A  
15 A  
15 A  
L1  
L1  
Sun-Tie XR  
Breakers  
(Dual-Pole)  
PV ARRAY  
UTILITY METER  
L2  
L2  
15 A  
L1  
N
UTILITY  
GRID  
SUN TIE XR #2  
N
NEUTRAL  
PV COMBINER BOARD  
SOV  
+
20 A  
GROUND  
+
+
+
PV GROUND FAULT  
BREAKERS (OPTION)  
Neutral/Ground  
Bond  
LIGHTNING  
ARRESTOR  
(OPTION)  
20 A  
20 A  
100 A  
100 A  
15 A  
15 A  
L1  
L1  
L2  
+
+
L2  
INVERTER  
20 A  
20 A  
+
+
G
1 A  
20 A  
+
House Ground  
(Ground Rod)  
Figure 2-16 Parallel Sun Tie XR configuration  
Installing the Optional Remote Monitor  
Remote Monitor  
function  
The optional Remote Monitor provides additional functions which are not  
directly available on the front panel LCD display. It can be mounted in a  
more accessible location such as the garage, kitchen, living room, and so  
on. Refer to the “Sun Tie XR Series Remote Monitor Installation and  
Operator’s Guide” (part number 975-0032-01-02) for installation details.  
222  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
To wire the Remote Monitor to the Sun Tie XR:  
1. Route the Remote Monitor’s six-conductor cable separate from the  
other wiring to prevent noise and interference from being introduced  
into the data cable. Refer to Figure 2-17 and Figure 2-18. The  
connector is located in the upper right-hand section of the wiring  
compartment.  
CAUTION  
When routing the Remote Monitor cable, do not use a metal  
conduit. Metal conduit may induce noise in the remote cable  
and cause scrambled data to appear on the display.  
2. Run the cable through one of the lower knockouts (with a strain relief  
installed) and plug it into the Remote Monitor port.  
3. Recheck all wiring and reinstall the panels and the Rain Shield (if  
used).  
CAUTION  
The P.C. com. port next to the Remote Monitor port is not  
enabled. Connecting a computer to this port may result in  
damage to the inverter or the computer.  
Remote Monitor port (located  
on top of wiring access  
compartment)  
Figure 2-17 Location of optional Remote Monitor port  
975-0053-01-01  
223  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Route Remote Monitor  
cable away from AC  
and DC wires  
Remote Monitor  
connection  
CPU board (cover  
removed for clarity)  
Figure 2-18 Remote Monitor connection and cable  
224  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Operation  
Chapter 3, “Operation” provides procedures for starting up and  
operating the Sun Tie XR. It also explains the messages that appear  
on the front panel display. The chapter ends with information about  
factors that affect how much power the Sun Tie XR can gather from  
the PV array and deliver to the utility grid.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Operation  
Startup Procedure  
Starting up the Sun Tie XR requires several steps. You will need to:  
1. Check the PV array DC voltage.  
2. Check the AC utility voltage.  
3. Start up the Sun Tie by switching on the DC and AC circuit breakers  
inside the unit.  
4. Reassemble the Sun Tie XR and replace the external covers.  
Required Equipment  
You will need the following equipment to help you start up the  
Sun Tie XR:  
AC voltmeter (or multimeter)  
DC voltmeter (or multimeter)  
Frequency counter (optional)  
WARNING: SHOCK HAZARD  
Hazardous voltages present from two sources. Use extreme  
caution during startup procedure. Before applying power to the  
Sun Tie XR, ensure all AC and DC wiring is correct.  
Checking the PV Array DC Voltage  
To check the PV array DC voltage:  
1. Uncover the PV arrays and expose them to full sunlight. The sunlight  
must be intense enough to produce the required output voltage.  
2. Measure the PV array open circuit DC voltage across the DC positive  
(+) and negative (–) terminals as shown in Figure 3-1. This voltage  
must be greater than 50 volts DC for 5 minutes minimum to start the  
inverter.  
Note: Some thin film modules (amorphous) may produce open circuit  
voltages from 100–120 volts. Crystalline solar modules will produce  
open circuit voltages at 75–85 volts (four modules wired in series). An  
open circuit voltage of 50 volts or more is required for 5 minutes to start  
the inverter. The 5-minute time delay is required by safety standards.  
3. Switch on the PVGFP and DC breakers.  
32  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Startup Procedure  
> 50 VDC  
DC  
AC  
VOLTS  
VOLTS  
+
Figure 3-1 PV array DC voltage test  
Checking the AC Utility Voltage  
Note: The Sun Tie XR is designed primarily for residential  
applications. For commercial applications where only 208 VAC is  
available, the Sun Tie XR may be installed with the appropriate use of a  
buck-boost transformer.  
To check the AC utility voltage:  
1. Switch on the main 240 V breakers in the building’s electrical service  
panel.  
2. Ensure all circuit breakers located in the Sun Tie XR unit are in the  
off (down) position.  
3. Using an AC voltmeter, measure the AC open circuit utility voltage  
between L1 and L2, as shown in Figure 3-2. Ensure this voltage is  
approximately 240 volts AC. The inverter operates with a line-to-line  
voltage (L1 to L2) ranging from 211–264 volts AC.  
4. Switch on the ganged 15 amp Sun Tie XR circuit breakers located in  
the main electrical service panel. This applies the utility-supplied  
240 volts AC to the Sun Tie XR unit.  
975-0053-01-01  
33  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Operation  
240 VAC  
DC  
VOLTS  
AC  
VOLTS  
Connect to  
L2 terminal  
Connect to  
L1 terminal  
Figure 3-2 AC voltage test  
Starting up the Sun Tie XR  
To start up the inverter:  
1. Switch on the 100-amp DC circuit breaker located in the Sun Tie XR  
unit. This breaker supplies the DC power from the PV array to the  
Sun Tie unit. Refer to Figure 3-3, item 1.  
2. Switch on the 1 and 100 amp (ganged) PVGFP breakers. These  
breakers open when 1 amp or greater is detected in the DC negative-  
to-ground line; indicating a ground fault condition. Refer to Figure 3-  
3, item 2.  
3. Switch on the double-pole 15 amp AC circuit breakers located in the  
Sun Tie XR unit. These breakers provide the Sun Tie XR-produced  
power to the utility and provide the necessary utility voltage and  
frequency to the inverter. This means the inverter will not produce an  
AC output if utility voltage is not present on its output. Refer to  
Figure 3-3, item 3.  
34  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Startup Procedure  
1
2
3
Figure 3-3 Startup sequence  
Monitoring the Front Panel Display  
During startup  
During startup, the inverter’s front panel LCD display shows the first four  
messages described in “Reading the Front Panel Display”.  
During waiting  
period  
When the five-minute timer begins, the inverter displays the countdown  
timer status meter.  
During operation  
When the five-minute wait protection timer stops, the Sun Tie XR begins  
selling power, indicated by the power output reading in the display. The  
array “Wh” values will increase slowly, depending on the array size and  
sunlight intensity.  
Note: The values in the front panel LCD display are calibrated at the  
factory. The calibration is not user-adjustable.  
975-0053-01-01  
35  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Operation  
Front panel  
LCD display  
Figure 3-4 Front panel display location  
Reading the Front Panel Display  
During startup  
During startup, the Sun Tie XR will display several messages on its front  
panel LCD display. These messages appear in the following order.  
Message  
Display Duration  
XANTREX TECH INC. 8 seconds  
STXR2500  
(or “STXR1500”)  
Enhanced with  
Sun Sweep  
CPU Rev = x.x  
LCD Rev = x.x  
244 vac 74 vdc  
Start in 300 sec  
Cycles with the Lifetime Energy and Time Online  
messages for five minutes. See “After startup”.  
36  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Startup Procedure  
After startup  
After the 300-second countdown timer and during normal operation, the  
Sun Tie will display four messages that repeat every minute.  
Display  
Message (with  
sample data)  
duration  
(seconds)  
Description  
54 mppt 74 vdc  
2500 W 12123 Wh*  
0 – 8  
Message 1 shows the inverter’s  
DC regulation voltage for  
maximum power production,  
DC input voltage, power output,  
and energy harvested today.  
244 vac 74 vdc  
2500 W 12123 Wh*  
8 – 16  
Message 2 shows AC input  
voltage, DC input voltage, the  
power output and energy  
harvested today.  
16 – 24  
24 – 28  
28 – 32  
Repeats message 1.  
Repeats message 2.  
Lifetime Energy  
10.000kWh  
Message 3 shows the amount of  
energy produced since  
installation and startup.  
32 – 40  
40 – 48  
48 – 56  
56 – 60  
Repeats message 1.  
Repeats message 2.  
Repeats message 1.  
Time Online  
Today 00:00:00  
Message 4 shows how long the  
Sun Tie has been online since it  
last started.  
*If the inverter is disconnected due to a line condition, this display will  
show one of the following messages:  
AC NOT PRESENT  
AC MAINS LOW  
AC MAINS HIGH  
FREQUENCY FAULT  
Status Indicator Lights  
The Sun Tie XR is equipped with two status indicator lights (LEDs)  
above the circuit breakers inside the wiring compartment. These light  
during operation to indicate the inverter’s current status. For information  
about reading these lights, see Chapter 4, “Troubleshooting”.  
975-0053-01-01  
37  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Operation  
Reassembling the Sun Tie XR  
Once the Sun Tie XR is operating normally and producing power, you  
need to replace the panels and covers that were removed during  
installation and startup.  
WARNING: SHOCK HAZARD  
Before reattaching covers, remove AC power at the utility  
panel and cover the PV arrays.  
To reassemble the Sun Tie XR:  
1. Replace the circuit breaker panel, as shown in Figure 3-5.  
a) Install the circuit breaker (inner) panel by sliding it into place  
under the top cover and fitting its two locking tabs into the slots  
on the bottom of the Sun Tie XR.  
b) Secure the front panel to the circuit breaker with the four screws.  
c) Replace the breaker cover grounding screw.  
2. Replace the external cover by positioning the external cover in place  
as shown in Figure 3-6 and installing a screw in each side.  
Note: To prevent tampering or unauthorized access to the unit, install  
a lock through the hole at the bottom front of the external cover and the  
main chassis.  
3. Install the Rain Shield if the Sun Tie XR is located outdoors, as  
shown in Figure 3-7.  
Place the Rain Shield onto the Sun Tie XR enclosure.  
Secure it with the four screws provided (two each side).  
38  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Startup Procedure  
Replace screws in  
the circuit breakers  
replace breaker cover  
grounding screw  
Figure 3-5 Circuit breaker cover and screws  
Replace screws  
(one on each side)  
Lock hole  
Figure 3-6 Outer cover and screws  
975-0053-01-01  
39  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Operation  
Replace screws  
(two on each side)  
Rain Shield  
Figure 3-7 Rain Shield and screws  
Factors Affecting Sun Tie XR Performance  
This section describes several factors that will affect the amount of power  
that a properly installed and operating Sun Tie XR can produce.  
PV Array Factors  
PV array ratings  
PV arrays are rated at ideal factory conditions, such as specified  
illumination (1000 W/m ), spectrum of the light and specified  
2
temperature (25 °C/77 °F), which seldom reflect real-world installations.  
This is called the STC (Standard Test Condition) rating and is the figure  
that appears on the PV module nameplate label.  
Expected  
performance  
Because of several unavoidable environmental factors, you can expect  
your PV array to produce around 60% to 70% of its peak STC-rated  
output for a properly designed and installed PV system.  
310  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Factors Affecting Sun Tie XR Performance  
Temperature and  
reduced output  
PV array temperature affects the output of the entire system. As the  
temperature on the array surface heats up, its energy output goes down.  
Roof-mounted arrays also collect the heat generated by the roof surface  
(or trapped under the array) and will produce less output than pole-  
mounted arrays, which allow greater air circulation behind the panels.  
Note: The Sun Tie XR will reduce its energy output to protect its  
electronic circuits from overheating and possible damage in high heat  
conditions. For maximum output in hot climates, mount the Sun Tie XR  
in a shaded location with good air flow.  
Angle of the sun  
The angle of the sun in relation to the PV array surface—the array  
orientation—can dramatically affect the PV array output. The array  
energy output will vary depending on the time of day and time of year as  
the sun’s angle in relation to the array changes. Sunlight output decreases  
as the sun approaches the horizons (such as in winter in North America)  
due to the greater atmospheric air mass it must penetrate, reducing both  
the light intensity that strikes the array’s surface and spectrum of the light.  
In general, you can expect only four to six hours of direct sunlight per  
day.  
Partial shade  
Shading of only a single module of the array will reduce the output of the  
entire system. Such shading can be caused by something as simple as the  
shadow of a utility wire or tree branch on part of the array’s surface. This  
condition, in effect, acts like a weak battery in a flashlight, reducing the  
total output, even though the other batteries are good. However, the  
output loss is not proportionate to shading.  
The Sun Tie XR is designed to maximize its energy production in all of  
the above situations using its MPPT algorithm.  
Other Factors  
Other factors that contribute to system losses are:  
Dust or dirt on the array  
Fog or smog  
Mismatched PV array modules, with slight inconsistencies in  
performance from one module to another.  
Inverter efficiency  
Wire losses  
Utility grid voltage  
For additional information and technical notes concerning PV array  
975-0053-01-01  
311  
Download from Www.Somanuals.com. All Manuals Search And Download.  
312  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
Chapter 4, “Troubleshooting” describes how to view the status  
indicator lights (LEDs) inside the Sun Tie XR and use them to  
troubleshoot the unit. It also provides troubleshooting information  
with suggestions for solving the problems that the lights may  
indicate.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
Troubleshooting the Sun Tie XR  
Viewing the Status LEDs  
Inverter status  
LEDs  
To aid in troubleshooting the Sun Tie XR, there are two red and green  
lights (LEDs) inside the unit. The LEDs light to indicate the inverter’s  
status according to the troubleshooting reference table on page 4–5.  
Viewing the status LEDs inside the unit should only be performed by an  
authorized service person. If you suspect your unit is not functioning  
correctly, call Xantrex.  
WARNING: SHOCK HAZARD  
Do not remove the upper cover. Dangerous voltages exist in the  
upper cover area.  
To view the status LEDs:  
1. Remove the Rain Shield (if installed) by removing the four screws  
(two from each side) securing it to the housing as shown in Figure 4-  
1. Set the screws aside in a safe place.  
2. Remove the lower external panel by removing the two screws on  
either side of the panel as shown in Figure 4-1. Set the screws aside in  
a safe place.  
3. Locate the red and green LEDs. They should be visible through the  
upper edge of the circuit breaker cover (see Figure 4-2).  
4. Refer to the troubleshooting reference table on page 4–5 for the LED  
status indications.  
Note: The optional Remote Monitor (STRM) has a two-color LED  
that duplicates the function of the status LEDs inside the unit. For  
troubleshooting the Sun Tie XR, we recommend using the Remote  
Monitor.  
42  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting the Sun Tie XR  
Remove screws  
(two on each side)  
Remove screws  
(one on each side)  
Figure 4-1 Rain Shield and lower panel removal  
975-0053-01-01  
43  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
Red LED  
Green LED  
Mode connection  
(factory set—  
do not adjust)  
Test adjustment  
(factory set—  
do not adjust)  
LEDs are located  
above the circuit  
breakers  
Figure 4-2 Status LEDs location (with circuit breaker cover removed)  
CAUTION  
The P.C. com. port next to the status LEDs is not enabled.  
Connecting a computer to this port may result in damage to the  
inverter or the computer.  
44  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting Reference Table  
Troubleshooting Reference Table  
Problem  
Cause  
Remedy  
Inverter CPU does not  
illuminate the red or  
green LEDs and does  
PVGFP, AC or DC breakers Turn on breakers in the sequence described in the  
are switched off.  
operation section.  
not operate in sufficient No AC grid or DC array  
Check AC connections and ensure 240 VAC is  
present at the inverter’s AC disconnect. Check  
DC connections and ensure 50–125 VDC is  
present on the inverter’s disconnect.  
sunlight,  
voltage is present.  
or the display reads “AC  
Mains Not Present” or  
the VDC reading is 0.  
20 amp fuses on combiner  
board are missing or open.  
Install combiner board fuses. Check PV array for  
short circuits or improper sizing for the 20 amp  
fuse.  
The inverter CPU only  
illuminates the red LED. recognize any AC input  
The green LED never  
illuminates in a flashing  
or solid mode,  
The inverter does not  
Ensure the inverter AC disconnect is switched  
on. Check the AC voltage at the inverter and  
ensure AC voltage is present. Check source of  
the AC voltage.  
signal.  
or the display reads “AC Inverter does not recognize Check the DC voltage on the positive and  
Mains Not Present” or  
the VDC reading is 0.  
the appropriate DC signal.  
negative input terminals. The DC voltage must  
be 50 volts or greater open circuit to initiate  
inverter operation. Check for incorrectly wired  
PV arrays or try again on a day with brighter  
sunlight intensity.  
The inverter illuminates The inverter recognizes the Check the AC voltage and frequency with a  
the red LED upon  
startup and goes into a  
flashing green mode.  
The flashing green LED tolerances.  
continues for over 5  
AC grid is present, but grid multimeter/frequency meter. Wait for grid power  
voltage or frequency are not to return to acceptable voltage and/or frequency.  
within the appropriate  
Notify the utility company that the voltage or  
frequency is outside of the appropriate  
boundaries.  
minutes and never  
illuminates solid.  
The inverter CPU  
The inverter recognizes the Check the DC input voltage at the inverter’s  
illuminates a solid green AC grid and DC array  
LED momentarily, then voltages and attempts to  
positive and negative input terminals. The PV  
array is not producing enough power. Wait for  
flashes a red LED.  
start selling power. The PV sunlight intensity to increase and ensure the  
panels are not producing  
sufficient power for the  
inverter to operate at a  
stable DC voltage.  
panels produce sufficient voltage for inverter  
initialization.  
975-0053-01-01  
45  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
Problem  
Cause  
Remedy  
100 amp DC breaker  
trips.  
Current from the array  
exceeds the DC input  
breaker rating.  
Check array size and ensure the DC input does  
not exceed the breaker rating.  
A lightning strike hit near  
the PV array.  
Check lightning arrestor, breakers, panels,  
diodes, DC wire insulation and other components  
for damage. Replace any damaged components  
and reset the breaker.  
Open 20 amp combiner A short to ground exists in  
Check all DC array wiring for improper wiring  
or exposed wires.  
board fuse(s).  
the DC array wiring.  
Array is producing current  
Check array size and ensure the DC input current  
in excess of the fuse rating. does not exceed the fuse rating.  
PVGFP breaker trips.  
A ground fault exists in the Check all PV array wiring for improper wiring,  
DC array wiring.  
exposed wires, or short circuits.  
46  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Specifications  
Appendix A contains the electrical and mechanical specifications  
for the Sun Tie XR. These include the AC output ranges and  
characteristics, operating temperature ranges, dimensions, and  
weight. Appendix A also lists standard features, options, and  
regulatory information for the Sun Tie XR.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Specifications  
Electrical Specifications  
AC output voltage  
240 VAC  
AC output voltage range 211–264 VAC  
Continuous AC output at 1500 VA (STXR1500), 2500 VA (STXR2500)  
32–113 °F (0–45 °C)  
Efficiency (peak)  
91%  
AC output characteristics Current source  
Frequency  
60 Hz (+0.5 Hz, -0.7 Hz)  
50 VDC  
Wakeup DC voltage  
Input voltage (nominal) 48 VDC (4 nominal 12 VDC PV modules in series)  
Absolute maximum PV  
open circuit voltage  
(Voc)  
120 VDC  
SunsweepTM MPPT  
voltage range  
42–85 VDC  
DC voltage range for  
full-rated VA  
52–85 VDC (STXR1500), 52–75 VDC (STXR2500)  
AC output waveform  
Sine wave, high frequency PWM controlled  
Total harmonic distortion less than 5% at rated power  
(current)  
Nighttime tare loss  
5 W  
Minimum array size  
(STC rating)  
480 W  
A2  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Mechanical Specifications  
Mechanical Specifications  
Specified temperature  
range  
Operating: -38 to 113 °F (-39 to 45 °C)  
Listed to: 32 to 113 °F (0 to 45 °C)  
Enclosure type  
Outdoor, rainproof (with Rain Shield), powder-coated aluminum  
enclosure, fully screened  
Inverter dimensions  
(H × W × D)  
33.25" × 13.25" × 5.3" (83.1 cm × 33.8 cm × 13.25 cm )  
37.75" × 15.75" × 9.5" (94.4 cm × 39.4 cm × 23.8 cm )  
Shipping dimensions  
(H × W × D)  
Weight (inverter only)  
Weight (shipping)  
Mounting  
35 lb (15.9 kg)  
40 lb (18 kg)  
Vertical wall mount only  
975-0053-01-01  
A3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Specifications  
Standard Features and Options  
Feature  
Description  
PV ground fault  
protection system  
Standard  
PV combiner board with Standard  
6 fused inputs, 20 amps  
maximum per input  
Lightning arrestor-  
combined AC/DC  
protection  
Standard  
Rain Shield  
Optional STRS protective Rain Shield (required for outdoor installation),  
which makes the Sun Tie XR a rainproof Type 3R enclosure.  
STRM—remote meter  
Optional remote display with user-resettable Wh meter, tech menu, and  
dynamic user display. Includes 50 foot (15.2 m) cable.  
Forced air cooling  
Islanding protection  
Standard forced-air AC brushless fan (eight-speed, thermally controlled)  
Active islanding protection with over/under AC voltage and frequency  
detection  
User display  
Dynamic backlit alphanumeric liquid crystal display with system AC/DC  
voltages, power, energy, and time online details  
AC disconnect  
DC disconnect  
Listings  
Standard double-pole, 15 amp, 240 VAC branch-rated circuit breaker  
Standard single-pole, 100 amp, DC-rated circuit breaker  
UL Listed to UL1741–1999 (first edition) and cUL Listed to CSA C22.2  
No. 107.1-95  
NEC 690 building code requirements for PV may be met with the  
standard ground fault protection (PVGFP) system.  
A4  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Efficiency Curve  
Efficiency Curve  
100.00%  
90.00%  
80.00%  
70.00%  
60.00%  
50.00%  
40.00%  
30.00%  
20.00%  
10.00%  
0.00%  
0.00  
500.00  
1000.00  
1500.00  
2000.00  
2500.00  
AC Power Output  
Figure A-1 Sun Tie XR efficiency curve  
975-0053-01-01  
A5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Specifications  
Temperature Derating Curve  
3000  
2500  
2000  
1500  
1000  
500  
0
0
10  
20  
30  
40  
50  
60  
70  
Temperature (C)  
Figure A-2 Sun Tie XR2500 temperature derating curve*  
*from our testing, these are the expected output characteristics to 60 °C  
with Rain Shield installed. Thermal characteristics are enhanced if the  
unit is installed indoors with no Rain Shield attached.  
A6  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warranty and Product  
Information  
Appendix B contains warranty and return procedure information for  
the Sun Tie XR.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warranty and Product Information  
Limited Warranty  
What does this warranty cover? This Limited Warranty is provided  
by Xantrex Technology, Inc. ("Xantrex") and covers defects in  
workmanship and materials in your Xantrex Sun Tie XR. This warranty  
lasts for a Warranty Period of two (2) years from the date of purchase at  
point of sale to you, the original end user customer.  
This Limited Warranty is transferable to subsequent owners but only for  
the unexpired portion of the Warranty Period.  
What will Xantrex do? Xantrex will, at its option, repair or replace  
the defective product free of charge, provided that you notify Xantrex of  
the product defect within the Warranty Period, and provided that Xantrex  
through inspection establishes the existence of such a defect and that it is  
covered by this Limited Warranty.  
Xantrex will, at its option, use new and/or reconditioned parts in  
performing warranty repair and building replacement products. Xantrex  
reserves the right to use parts or products of original or improved design  
in the repair or replacement. If Xantrex repairs or replaces a product, its  
warranty continues for the remaining portion of the original Warranty  
Period or 90 days from the date of the return shipment to the customer,  
whichever is greater. All replaced products and all parts removed from  
repaired products become the property of Xantrex.  
Xantrex covers both parts and labor necessary to repair the product, and  
return shipment to the customer via a Xantrex-selected non-expedited  
surface freight within the contiguous United States and Canada. Alaska  
and Hawaii are excluded. Contact Xantrex Customer Service for details  
on freight policy for return shipments outside of the contiguous United  
States and Canada.  
How do you get service? If your product requires troubleshooting or  
warranty service, contact your merchant. If you are unable to contact your  
merchant, or the merchant is unable to provide service, contact Xantrex  
directly at:  
Phone:360.435.8826  
Fax:360.925.5143  
B2  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Limited Warranty  
Direct returns may be performed according to the Xantrex Return  
Material Authorization Policy described in your product manual. For  
some products, Xantrex maintains a network of regional Authorized  
Service Centers. Call Xantrex or check our website to see if your product  
can be repaired at one of these facilities.  
In any warranty claim, dated proof of purchase must accompany the  
product and the product must not have been disassembled or modified  
without prior written authorization by Xantrex.  
Proof of purchase may be in any one of the following forms:  
The dated purchase receipt from the original purchase of the product  
at point of sale to the end user, or  
The dated dealer invoice or purchase receipt showing original  
equipment manufacturer (OEM) status, or  
The dated invoice or purchase receipt showing the product exchanged  
under warranty  
What does this warranty not cover? This Limited Warranty does not  
cover normal wear and tear of the product or costs related to the removal,  
installation, or troubleshooting of the customer's electrical systems. This  
warranty does not apply to and Xantrex will not be responsible for any  
defect in or damage to:  
a) the product if it has been misused, neglected, improperly  
installed, physically damaged or altered, either internally or  
externally, or damaged from improper use or use in an unsuitable  
environment;  
b) the product if it has been subjected to fire, water, generalized cor-  
rosion, biological infestations, or input voltage that creates oper-  
ating conditions beyond the maximum or minimum limits listed  
in the Xantrex product specifications including high input voltage  
from generators and lightning strikes;  
c) the product if repairs have been done to it other than by Xantrex  
or its Authorized Service Centers (hereafter "ASCs");  
d) the product if it is used as a component part of a product  
expressly warranted by another manufacturer;  
e) the product if its original identification (trade-mark, serial num-  
ber) markings have been defaced, altered, or removed.  
975-0053-01-01  
B3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warranty and Product Information  
Disclaimer  
Product  
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY  
XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE  
PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,  
GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR  
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,  
HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF  
MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR  
OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR  
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO  
APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD  
STIPULATED UNDER THIS LIMITED WARRANTY.  
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT,  
INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES  
HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT  
RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO  
PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS  
A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION  
OR OPERATION OF THE PRODUCT.  
Exclusions  
If this product is a consumer product, federal law does not allow an  
exclusion of implied warranties. To the extent you are entitled to implied  
warranties under federal law, to the extent permitted by applicable law  
they are limited to the duration of this Limited Warranty. Some states and  
provinces do not allow limitations or exclusions on implied warranties or  
on the duration of an implied warranty or on the limitation or exclusion of  
incidental or consequential damages, so the above limitation(s) or  
exclusion(s) may not apply to you. This Limited Warranty gives you  
specific legal rights. You may have other rights which may vary from  
state to state or province to province.  
Warning: Limitations on use  
Please refer to your product user manual for limitations on uses of the  
product. Specifically, please note that the Xantrex Sun Tie XR inverter is  
not intended for use in connection with life support systems and Xantrex  
makes no warranty or representation in connection with any use of the  
product for such purposes.  
B4  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Return Material Authorization Policy  
Please note that the Xantrex Sun Tie XR inverter is not intended for use as  
an uninterruptible power supply and Xantrex makes no warranty or  
representation in connection with any use of the product for such  
purposes.  
Return Material Authorization Policy  
Before returning a product directly to Xantrex you must obtain a Return  
Material Authorization (RMA) number and the correct factory "Ship To"  
address. Products must also be shipped prepaid. Product shipments will  
be refused and returned at your expense if they are unauthorized, returned  
without an RMA number clearly marked on the outside of the shipping  
box, if they are shipped collect, or if they are shipped to the wrong  
location.  
When you contact Xantrex to obtain service, please have your instruction  
manual ready for reference and be prepared to supply:  
The serial number of your product  
Information about the installation and use of the unit  
Information about the failure and/or reason for the return  
A copy of your dated proof of purchase  
Return Procedure  
1. Package the unit safely, preferably using the original box and packing  
materials. Please ensure that your product is shipped fully insured in  
the original packaging or equivalent. This warranty will not apply  
where the product is damaged due to improper packaging.  
2. Include the following:  
The RMA number supplied by Xantrex Technology, Inc. clearly  
marked on the outside of the box.  
A return address where the unit can be shipped. Post office boxes  
are not acceptable.  
A contact telephone number where you can be reached during  
work hours.  
A brief description of the problem.  
3. Ship the unit prepaid to the address provided by your Xantrex  
customer service representative.  
975-0053-01-01  
B5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warranty and Product Information  
If you are returning a product from outside of the USA or Canada  
In addition to the above, you MUST include return freight funds and are  
fully responsible for all documents, duties, tariffs, and deposits.  
If you are returning a product to a Xantrex Authorized Service  
Center (ASC) A Xantrex return material authorization (RMA) number  
is not required. However, you must contact the ASC prior to returning the  
product or presenting the unit to verify any return procedures that may  
apply to that particular facility.  
Information About Your System  
As soon as you open your package, record the following information and  
be sure to keep your proof of purchase.  
Serial Number  
Purchased From  
Purchase Date  
______________________________  
______________________________  
______________________________  
If you need to contact Customer Service, please record the following  
details before calling. This information will help our representatives give  
you better service.  
Type of installation  
______________________________  
______________________________  
Length of time Sun Tie XR  
has been installed  
Description of problem  
______________________________  
___________________________________________________________  
B6  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Index  
installation  
A
connecting AC wiring 2–16  
connecting DC wiring 2–15  
grounding 2–18  
AC circuit breaker requirements 2–5  
C
grounding requirements 2–6  
location 2–3  
combiner board  
connecting PV arrays 2–16  
DC connection points 2–6  
location 2–15  
materials required 2–2  
mounting 2–9  
mounting diagrams 2–11  
planning 2–2  
conduit hole locations 2–14  
PV array requirements 2–7  
routing wires 2–3  
tools required 2–2  
introduction 1–1  
inverter status LEDs 4–2  
islanding protection 1–3  
D
DC wiring  
connecting 2–15  
E
electrical specifications A–2  
external cover  
locking 3–8  
L
lightning protection 2–18  
locking the external cover 3–8  
lower panel  
removing 2–12  
removing 4–3  
F
front panel display 1–3, 3–5, 3–6  
M
mechanical specifications A–3  
MPPT  
description 1–3  
G
ground clearance required for installation 2–3, 2–10  
grounding  
operational window 2–7  
ground bar 2–7, 2–16  
lightning protection 2–18  
long distance 2–20  
O
operation  
PV array 2–18  
factors affecting performance 3–10  
inverter startup 3–4  
messages at startup 3–6  
overview 3–1  
requirements 2–6  
roof mount installation 2–19  
reassembling the unit 3–8  
startup procedure 3–2  
I
Information About Your System, form B–6  
inner breaker cover  
removing 2–13  
975-0053-01-01  
Index1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
troubleshooting  
indicator lights 4–2  
overview 4–1  
P
parallel configuration 1–3, 2–21  
peak efficiency of Sun Tie XR 1–3  
PV arrays  
reference table 4–5  
angle of the sun 3–11  
connecting to combiner board 2–16  
effect of shade on performance 3–11  
factory ratings 3–10  
ground fault protection 2–7, 3–4, A–4  
grounding 2–18  
V
voltmeter  
measuring AC at startup 3–3  
measuring DC at startup 3–2  
requirements 2–7  
W
temperature affecting performance 3–11  
types of modules 1–3, 2–7, 3–2  
voltage requirements 2–7  
warranty B–2  
wiring  
AC connections 2–4  
conduits 2–4  
R
connecting AC 2–16  
DC connections 2–5, 2–15  
main utility panel to Sun Tie 2–17  
remote monitor 2–23  
routing wires 2–3  
torquing 2–16, 2–17  
wire sizes 2–4, 2–5  
Rain Shield 1–3, 2–3  
installing 3–8  
removing 4–3  
remote monitor 1–3  
installing 2–22  
return material authorization policy B–3  
return procedure B–5  
roof mount installation 2–19  
X
Xantrex  
S
return material authorization policy B–3  
safety instructions vii  
specifications  
electrical A–2  
mechanical A–3  
overview A–1  
standard features and options A–4  
standard features 1–3  
standard features and options A–4  
standard test condition 3–10  
startup procedure  
overview 3–2  
status LEDs 1–3, 3–7, 4–2  
Sun Sweep 1–3  
system overview 1–2  
T
temperature  
affecting PV array performance 3–11  
range for locating Sun Tie XR 2–3  
Index2  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Xantrex Technology Inc.  
360 435 8826 Tel  
360 925 5143 Fax  
Printed in the USA  
975-0053-01-01  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Whirlpool Ventilation Hood GZ8330XLS0 User Manual
Whirlpool Washer 7MLSR6232JT2 User Manual
Whirlpool Washer WTW8200YW User Manual
Woodstock Paint Sprayer D3274 User Manual
Yamaha Automobile FJ User Manual
Zanussi Clothes Dryer TC 482 W User Manual
Zanussi Range ZCM900X User Manual
Zanussi Refrigerator 113167 User Manual
Zanussi Refrigerator ZCFF7 5W User Manual
Zanussi Refrigerator ZRT 6647 User Manual