Xantrex Technology Portable Generator Automatic Generator User Manual

Owners Guide  
Automatic  
Generator Start  
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Automatic Generator Start  
Owners Guide  
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About Xantrex  
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with  
products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells,  
microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex  
products include inverters, battery chargers, programmable power supplies, and variable speed drives  
that convert, supply, control, clean, and distribute electrical power.  
Trademarks  
Automatic Generator Start is a trademark of Xantrex International. Xantrex and Xanbus are registered  
trademarks of Xantrex International.  
Other trademarks, registered trademarks, and product names are the property of their respective owners  
and are used herein for identification purposes only.  
Notice of Copyright  
Automatic Generator Start Owner’s Guide © November 2004 Xantrex International. All rights reserved.  
Disclaimer  
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.  
(“XANTREX”)  
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF  
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER  
DOCUMENTATION.  
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER  
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF  
THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE  
ENTIRELY AT THE USER’S RISK.  
Date and Revision  
November 2004 Revision C  
Part Number  
975-0082-01-01  
Contact Information  
Telephone: 1 800 670 0707 (toll free North America)  
1 360 925 5097 (direct)  
Fax:  
1 800 994 7828 (toll free North America)  
1 360 925 5143 (direct)  
Email:  
Web:  
www.xantrex.com  
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About This Guide  
Purpose  
The purpose of this Owner’s Guide is to provide explanations and  
procedures for installing, operating, maintaining, and troubleshooting the  
Automatic Generator Start.  
Scope  
The Guide provides safety guidelines, detailed planning and setup  
information, procedures for installing the Automatic Generator Start, as  
well as information about configuring, operating and troubleshooting the  
unit. This guide does not provide information about choosing a generator  
or operating a generator.  
Firmware Revision  
The information in this manual applies to firmware revision 1.03.00.  
Some Auto Gen Start features and functions described in this manual may  
be incompatible with earlier firmware revisions. To view the firmware  
Audience  
The Guide is intended for anyone who needs to install and/or operate the  
Automatic Generator Start. Installers should be certified technicians or  
electricians.  
iii  
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About This Guide  
Organization  
This Guide is organized into five chapters and three appendixes.  
Chapter 1, “Introduction”, introduces and describes features of the  
Automatic Generator Start.  
Chapter 2, “Installation”, contains planning information and procedures  
to install the Automatic Generator Start.  
Chapter 3, “Configuration”, provides information and procedures for  
configuring the Automatic Generator Start.  
Chapter 4, “Operation”, describes common tasks you may need to  
perform with the Automatic Generator Start.  
Chapter 5, “Troubleshooting”, contains information and procedures to  
troubleshoot the Automatic Generator Start.  
Appendix A, “Specifications”, contains the electrical, mechanical, and  
environmental specifications for the Automatic Generator Start.  
general information about generators that will work with the Automatic  
Generator Start.  
Appendix C, “Relay Timing”, contains information about relay  
configuration and timing for each basic type of Auto Gen Start  
starting mode.  
“Warranty and Return Information” contains the warranty for your  
Automatic Generator Start as well as instructions for returning the  
product for servicing.  
iv  
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About This Guide  
Conventions Used  
The following conventions are used in this guide.  
WARNING  
Warnings identify conditions or practices that could result in personal injury or  
loss of life  
CAUTION  
Cautions identify conditions or practices that could result in damage to the unit or  
other equipment.  
Important: These notes contain information that is important for you to know,  
but is not as critical as a caution or warning.  
Abbreviations and Acronyms  
Abbreviations for the Automatic Generator Start  
used in this manual and on the Control Panel.  
Auto Gen Start, AGS  
DC voltage—usually refers to battery voltage  
DC V  
SOC  
State of charge—refers to a percentage of a  
battery’s remaining capacity.  
Related Information  
For more information about related products, refer to:  
Xanbus System Installation Guide (975-0136-01-01)  
Inverter/Charger Installation Guide (975-0126-01-01)  
Inverter/Charger Operation Guide (975-0125-01-01)  
System Control Panel Owners Guide (975-0083-01-01)  
These guides are available at www.xantrex.com, where you can find  
more information about Xantrex Technology Inc. and its products and  
services.  
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vi  
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Important Safety Instructions  
WARNING: Save these instructions  
This Owner’s Guide contains important safety and operating instructions.  
Before using your Automatic Generator Start, be sure to read, understand, and  
save these safety instructions.  
WARNING: Restrictions on use  
The Automatic Generator Start shall not be used in connection with life support  
systems or other medical equipment or devices.  
WARNING: Safety hazard  
Disable the Automatic Generator Start if the generator or vehicle equipped with  
the generator is in an enclosed building or area where the generator exhaust is not  
vented to the outside.  
General Precautions  
1. Before installing and using the Auto Gen Start, read all appropriate  
sections of this guide.  
2. If the Auto Gen Start is inoperative, see “Warranty and Product  
3. Do not dismantle the Auto Gen Start; it contains no user serviceable  
parts. See “Information About Your System” on page WA–5 for  
instructions on obtaining service.  
4. Protect the Auto Gen Start from rain, snow, spray, and water.  
5. Disable the generator’s starting circuit by disconnecting the starter  
battery, spark plug, et cetera, before wiring this device.  
6. To reduce the risk of electrical shock, put the Xantrex Xanbus system  
into Safe mode before working on any circuits connected to it. See  
7. Disable the automatic starting circuit and/or disconnect the generator  
from its starting battery to prevent accidental starting while  
performing maintenance.  
vii  
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Safety  
Explosive Gas Precautions  
WARNING: Explosion hazard  
This equipment is not ignition protected. To prevent fire or explosion, do not  
install the Auto Gen Start in compartments containing flammable materials or in  
locations that require ignition-protected equipment. This includes any space  
containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or  
other connections between components of the fuel system.  
Be sure you follow all relevant instructions exactly before installing or using  
your Auto Gen Start.  
FCC Information to the User  
This equipment has been tested and found to comply with the limits for a  
Class B digital device, pursuant to part 15 of the FCC Rules. These limits  
are designed to provide reasonable protection against harmful  
interference when the equipment is operated in a residential environment.  
This equipment generates, uses and can radiate radio frequency energy  
and, if not installed and used in accordance with the instruction guide,  
may cause harmful interference to radio communications. However, there  
is no guarantee that interference will not occur in a particular installation.  
If this equipment does cause harmful interference to radio or television  
reception, which can be determined by turning the equipment off and on,  
the user is encouraged to try to correct the interference by one or more of  
the following measures:  
Reorient or relocate the receiving antenna.  
Increase the separation between the equipment and the receiver.  
Connect the equipment into an outlet on a circuit different from that  
to which the receiver is connected.  
Consult the dealer or an experienced radio/TV technician for help.  
viii  
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Contents  
Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vii  
About the Automatic Generator Start - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2  
Installing the Auto Gen Start - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4  
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Contents  
Connecting the wiring harness to the Auto Gen Start - - - - - - - - - - - - - - - - - - 2–25  
Configuring the Auto Gen Start - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2  
Using the System Control Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2  
Changing Auto Gen Start settings using the System Control Panel - - - - - - - - - - 3–3  
Viewing the Auto Gen Start menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4  
The Auto Gen Start basic menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7  
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Contents  
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Contents  
Warranty and Return Information - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–1  
Index- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IX–1  
xii  
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Introduction  
1
Chapter 1 describes the main features of the Automatic  
Generator Start. It also describes the Xanbus System  
of which the Auto Gen Start is a component.  
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Introduction  
About the Automatic Generator Start  
Function and  
The Xantrex Automatic Generator Start (Auto Gen Start) automatically  
benefits  
starts and stops your generator using dry contact relays to operate the  
auto-start function of your generator. (Dry contacts operate only as  
switches. The Auto Gen Start does not provide any voltage or current to  
the connections.)  
The Auto Gen Start continuously monitors your power system and starts  
the generator if the battery voltage or state of charge reaches preset limits,  
or the air conditioner or heater needs to be run. The Auto Gen Start also  
starts the generator to assist the inverter/charger when power demands are  
high. When properly configured, the Auto Gen Start ensures that your  
power requirements are met and that your batteries stay charged.  
Applications  
The Auto Gen Start is ideal for users who desire the convenience of  
automatic generator starting when dry camping or when shore power is  
otherwise unavailable.  
System  
component  
The Auto Gen Start uses Xanbus™, a network communications protocol  
developed by Xantrex, to communicate its settings and activity to other  
Xanbus-enabled devices. You can configure and monitor the Auto Gen  
Start and every Xanbus-enabled device in the system using a single  
System Control Panel.  
Xanbus-enabled products are:  
Easy to use. The Xanbus system simplifies operation and automates  
routine tasks.  
Reliable. Software control eliminates errors due to analog signalling.  
Accurate. Digital information is less susceptible to interference and  
line loss.  
Upgradable. Firmware upgrades mean your purchase will remain up  
to date.  
For detailed instructions and a complete list of Xanbus-enabled devices,  
visit our website at www.xantrex.com.  
1–2  
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Features  
Features  
Generator  
The Auto Gen Start can automatically start a generator in response to:  
starting  
low battery voltage  
low battery capacity (“state of charge”)  
high inverter load  
a thermostat signal  
a pre-programmed exercise period  
You can also use the Auto Gen Start to manually start and stop the  
generator at any time.  
Generator  
compatibility  
The Auto Gen Start supports two and three-wire generator starters. It  
starts generators made by Onan (Quiet Diesel, gasoline, and LP), Power  
Tech, Generac, Martin, Kohler, Honda, Yamaha, and others.  
Programmable  
features  
Quiet Time The Auto Gen Start also features a quiet time setting,  
which prevents the generator starting at night or during other  
inconvenient periods.  
Exercise Period During times of prolonged generator inactivity, the  
Auto Gen Start can be programmed to run (or “exercise”) the generator  
for a pre-defined period. This ensures the generator remains operational  
and that the starting battery stays charged.  
Status reporting  
The Auto Gen Start reports its operating mode, its settings, generator  
activity, and the reason for generator starts to the Xanbus system. You can  
view this information on the System Control Panel.  
Installation  
options  
The Auto Gen Start can be installed with an external shutdown input, a  
manual generator on/off switch, and an external on/off indicator light.  
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Introduction  
System Requirements  
The Auto Gen Start is not designed for stand-alone operation. It does not  
function in a simple system containing only an Auto Gen Start and a  
generator. The Auto Gen Start requires several other components for  
configuration and operation.  
Generator The generator should have automatic starting capability.  
Some manufacturers of generators without this capability may sell an  
optional automatic engine control module that will simplify operation  
with the Auto Gen Start.  
The generator should also supply a Generator Run signal, which the Auto  
Gen Start uses to detect whether the generator is running. Some generator  
manufacturers refer to this signal as the hour meter signal or  
Switched B+.  
Control panel A separate control panel is required to configure the  
Auto Gen Start and monitor generator starting and stopping activity. The  
control panel also provides real-time clock information for the Auto Gen  
Start Quiet Time and Exercise Time features.  
Network power supply The Auto Gen Start requires a Xanbus power  
supply to operate. Network power is carried by the network cables, and  
can be supplied by a Xanbus-enabled product (such as an inverter/  
charger) or an external Xanbus power supply.  
As a device that draws network power, the Auto Gen Start consumes a  
maximum of 3 watts.  
Start and stop triggers The Auto Gen Start requires a source of start  
and stop triggers for automatic operation. These triggers can come from:  
thermostat 12/24 V input.  
battery voltage, state of charge, and inverter load status. This  
information must be transmitted over the network by another Xanbus-  
enabled device, such as an inverter/charger or DC Monitor.  
When network-broadcast battery voltage, state of charge, and inverter  
load information are not available, the Auto Gen Start could operate in a  
reduced system with a control panel and network power supply. In this  
system, the Auto Gen Start would be limited to automatically starting and  
stopping the generator from thermostat 12/24 V input. In such a system,  
you could also start and stop the generator manually using the control  
panel, and Quiet Time, Exercise Time, and maximum run time settings  
would function.  
1–4  
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Front and Bottom Panel  
Front and Bottom Panel  
Indicator lights  
Four lights on the front panel indicate the operating status and network  
status of the Auto Gen Start.  
Connectors  
Two network ports on the bottom panel connect the Auto Gen Start to the  
Xanbus system. A 20-contact pluggable connector (also on the bottom  
panel) allows the Auto Gen Start to connect to the generator’s starting  
circuitry, thermostats and external switches. See “Bottom panel” on  
Front panel  
1
2
3
4
Figure 1-1 Auto Gen Start front panel  
Table 1-1 Front panel features  
Feature  
1
Description  
Power light (green) indicates the Auto Gen Start is receiving  
network power.  
2
Generator On light (green) indicates the generator is running.  
This light turns on when the generator run signal is active. See  
3
4
Network light (green) indicates the Auto Gen Start is  
communicating with other Xanbus-enabled devices.  
Fault light (red) indicates an Auto Gen Start fault has occurred.  
See “Troubleshooting” on page 5–1 for information about Auto  
Gen Start faults.  
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Introduction  
Bottom panel  
1
2
3
Figure 1-2 Auto Gen Start bottom panel  
Table 1-2 Auto Gen Start connection points  
Feature  
Description  
1
2
3
Network port (eight-pin RJ45)  
Network port (eight-pin RJ45)  
20-contact generator connector  
Network  
connectors  
Each network port can accept an eight-pin RJ45 plug attached to a CAT 5  
cable. Depending on your installation, you may need to use one or both  
the network connectors. For more information, see the Xanbus System  
Installation Guide.  
CAUTION: Equipment Damage  
Connect the Auto Gen Start only to other Xanbus compatible devices.  
Although the cabling and connectors used in this network system are the same as  
Ethernet connectors, this network is not an Ethernet system. Equipment  
damage may result from attempting to connect these two different systems.  
20-contact  
connector  
The 20-contact connector allows you to plug in a wiring harness that  
connects the Auto Gen Start to a generator and thermostats. The wiring  
harness also provides lines for connecting external generator shutdown  
sensors or switches and external generator on/off controls.  
1–6  
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Xanbus System Components  
Xanbus System Components  
System  
description  
The Xantrex Xanbus system includes the Auto Gen Start and other  
Xanbus-enabled devices. Each device interacts and communicates with  
the other devices, creating a power system that can be precisely  
configured to your needs.  
Network  
diagram  
Figure 1-3 shows the Auto Gen Start as part of a Xanbus system.  
AC Out  
AC In  
Figure 1-3 Xanbus system diagram  
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1–8  
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Installation  
2
Chapter 2 contains information and procedures to  
install the Auto Gen Start.  
This chapter will help you prepare to install the Auto  
Gen Start by providing:  
a summary of the tasks involved  
a list of materials and tools required  
recommendations for choosing an installation  
location  
This chapter then provides procedures for mounting  
the Auto Gen Start, as well as guidelines for  
connecting it to:  
a generator  
thermostats  
the System Control Panel and other Xanbus-  
enabled devices  
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Installation  
Preparing an Installation  
Before you install the Auto Gen Start, you must consider how and where  
the unit will be mounted, and plan the connection routes between the  
Auto Gen Start, the generator, thermostats and the control panel.  
Tools and materials required  
Before beginning an installation, you will need the following tools and  
materials:  
Mounting template (supplied)  
Wiring harness (Xantrex part number 809-0917, supplied)  
Four #6 screws, 1 1/4 inch (supplied)  
Xantrex network cables or equivalent  
Network terminators (if required)  
Phillips screwdriver  
Wire cutters  
Wire strippers  
2–2  
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Preparing an Installation  
Choosing a location  
The Auto Gen Start should be installed in a location that meets the  
following requirements:  
The unit is intended for use in a dry location. The Auto Gen  
Dry  
Start complies with UL458 Marine Supplement drip-test  
requirements, but the location should be as dry as possible.  
The Auto Gen Start operates between -4 and 122 °F (-20 and  
50 °C).  
Cool  
Safe  
The Auto Gen Start is not ignition protected. Do not install it in  
areas requiring ignition-protected equipment, such as  
compartments housing gasoline engines.  
Avoid excessive wire lengths and use the recommended wire  
lengths and sizes (see “Wire size and length” on page 2–7). It is  
more important for the Auto Gen Start to be close to the  
generator than close to the inverter, although for safety reasons,  
the Auto Gen Start should not be installed in the same  
compartment as a gasoline-powered generator.  
Close to  
generator  
Routing the connections  
WARNING: Explosion hazard  
This equipment is not ignition protected. To prevent fire or explosion, do not  
install the Auto Gen Start in compartments containing flammable materials or in  
locations that require ignition-protected equipment. This includes any space  
containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or  
other connections between components of the fuel system.  
Follow all relevant instructions exactly before installing or using your Auto Gen  
Start.  
WARNING: Shock and energy hazards  
Before making any connections to the generator, ensure that the generator’s  
starter is disabled and the generator’s start battery is disconnected.  
975-0082-01-01  
2–3  
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Installation  
Because the Auto Gen Start will be part of a Xanbus system, you must  
consider how to route two types of connections:  
connections to the generator, thermostats, and other external devices  
and switches, using the 20-contact connector and wiring harness.  
connections to other Xanbus-enabled devices, using network cables.  
For information on designing and installing the network, see the Xanbus  
System Installation Guide.  
Network ports  
Network cables to other  
20-contact  
Xanbus-enabled devices  
connector  
Wiring harness (connection  
to generator, thermostats,  
and external switches)  
Figure 2-1 Auto Gen Start external connections  
Installing the Auto Gen Start  
After selecting your tools and choosing the best location and connection  
routes for your installation, you are now ready to mount the Auto Gen  
Start and connect it to the generator, thermostats and System Control  
Panel.  
2–4  
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Installing the Auto Gen Start  
Installing the Auto Gen Start involves the following steps:  
Installation  
overview  
1. Mounting the unit.  
2. Connecting the wiring harness to:  
the generator (page 2–9)  
thermostats (optional) (page 2–23)  
external shutdown switch (optional) (page 2–23)  
external on/off switch and LED (optional) (page 2–23)  
3. Connecting the wiring harness to the 20-contact connector on the  
Auto Gen Start.  
4. Connecting the Auto Gen Start to the System Control Panel and other  
network-enabled devices (page 2–26).  
Note: Because each installation varies according to the location, the type of  
generator, and the overall complexity of the Xanbus system, these instructions  
can offer only general guidelines for the many installation options available.  
Mounting the unit  
The Auto Gen Start is to be mounted vertically on a wall with the  
connectors facing downwards.  
WARNING: Shock hazard  
Before installing the Auto Gen Start as part of a pre-existing Xanbus system, put  
the system in Safe mode in order to disable the electrical operation of networked  
To mount the Auto Gen Start:  
1. Hold the unit flush and square against the wall, panel or horizontal  
surface.  
If your mounting surface requires you to pre-drill holes for the  
screws, use the supplied mounting template to mark, then drill,  
four holes.  
2. With a Phillips screwdriver and the supplied #6 screws, secure each  
corner of the Auto Gen Start to the mounting surface.  
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Installation  
Wiring to the 20-contact connector  
WARNING: Shock hazard  
All installation wiring should be performed by a qualified installer or electrician.  
WARNING: Fire, shock, and energy hazards  
The 20-contact connector is intended for connection to Class 2 ELV (Extra Low  
Voltage) circuits only. Do not exceed the circuit limitations specified in the  
following section.  
ELV circuits  
ELV (Extra-Low Voltage) circuits have an open-circuit voltage of not  
more than 30 Vrms or 42.2 VDC or peak, and are therefore not a shock  
hazard.  
Class 2 circuits  
As per the US National Electrical Code (NEC) and the Canadian  
Electrical Code (CEC), available power in Class 2 circuits is limited to  
100 VA, usually by current limiting by means of overcurrent protection or  
series resistance. The current is limited to 5 A for circuits with open-  
circuit voltage of 20 V, and to I=100/Voc for circuits with open circuit  
voltage between 20 V and 30 V.  
The advantage of using Class 2 circuits for installing the Auto Gen Start is  
that Class 2 circuits don’t have to follow the Class 1 wiring rules  
(requiring the use of conduit and wiring boxes, et cetera) that apply  
elsewhere in the applicable codes.  
Circuit  
limitations  
The relay contacts in the Auto Gen Start are rated at 5 A maximum and all  
circuits on the 20-contact connector are rated at 30 V maximum.  
Ensure that all circuits connected to the 20-contact connector obey the  
following limits:  
Open circuit voltage (V )  
oc  
30 V maximum  
Overcurrent protection  
(fuse size for open circuit voltage up to 20 V)  
5 A maximum  
5 A to 3.33 A  
Overcurrent protection  
(fuse size for open circuit voltage from 20 V to  
30 V)  
(100/V amps maximum)  
oc  
2–6  
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Installing the Auto Gen Start  
Wiring harness  
Connections to the generator, thermostats, and external on/off switches  
are made using a wiring harness that plugs into the 20-contact connector  
(see Figure 2-1). The wires on the wiring harness can be extended to meet  
installation requirements. When extending the wire harness, ensure that  
the extension wires are the same color as the wires on the harness.  
To install the Auto Gen Start using the wiring harness:  
1. Connect each wire on the harness to its intended wire or contact on  
the generator, thermostats, or external switches.  
2. Plug the harness into the connector on the bottom panel of the Auto  
Gen Start.  
Wire  
identification  
Each wire on the harness is identified by a number and a color. The wire  
numbers are shown in Figure 2-2 and their colors and functions are  
described in Table 2-1.  
Wire size and  
length  
Required wire sizes for the external connections to the wiring harness are:  
0–30 ft. (9 m)  
Over 30 ft. (9 m)  
18 AWG  
16 AWG  
When planning the routing for external connections, ensure that wire  
lengths are sufficient to plug the wiring harness into the Auto Gen Start  
once all the external connections are complete.  
Figure 2-2 Auto Gen Start wiring harness  
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Installation  
Table 2-1 Contact numbers and functions  
Wire  
Wiring harness  
wire color  
number Function  
1
2
Thermostat 1 input  
Yellow  
Thermostat 1 return  
Gray  
3
Thermostat 2 input  
Orange  
4
Thermostat 2 return  
Gray  
5
External shutdown input  
External shutdown return  
External manual on input  
External manual off input  
External On/Off LED Indicator output  
White/Black  
Gray  
6
7
White/Green  
White/Red  
White/Blue  
Red  
8
9
10  
Constant 12/24 V B+ (battery positive) for  
External On/Off/LED Indicator  
11  
External On/Off/LED Indicator return (connected Black  
internally to wire number 13)  
12  
13  
Generator run signal (switched B+) sense input  
Violet  
Black  
Generator run signal (switched B+) sense return  
(generator battery negative)  
14  
15  
Relay 1 (Generator run/stop) Normally open  
contact  
Blue  
Relay 1 (Generator run/stop) Normally closed  
contact  
White/Violet  
16  
17  
18  
19  
Relay 1 (Generator run/stop) Common contact  
Relay 2 (Generator start) Normally open contact  
Relay 2 (Generator start) Common contact  
Gray  
White  
Gray  
Relay 3 (Preheat/cooldown) Normally open  
contact  
Brown  
20  
Relay 3 (Preheat/cooldown) Common contact  
Gray  
2–8  
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Installing the Auto Gen Start  
Connecting the generator  
To connect the Auto Gen Start to a generator, you must identify the start  
wiring configuration of the generator you want to use. Generators must be  
auto-start capable, and generators equipped with remote operation  
connections are ideal.  
If the generator is equipped for remote operation, you must examine the  
wiring of the remote cable and connector (or read your generator’s  
documentation, if available) and identify the following wires:  
Ground  
Start  
Stop  
Generator run signal, also known as the Hour Meter or Switched B+  
(battery positive)  
Wiring  
requirements  
To wire the Auto Gen Start to the generator, you need #16 or #18 AWG  
wire connected between contacts 12 to 20 on the wiring harness. How  
many of these wires you connect and in which combination depends on  
your generator type.  
Generator types  
The Auto Gen Start has 13 preset generator configurations, or “Gen  
Types” (see “Gen Type” on page 3–16). To ensure that the Auto Gen Start  
is compatible with your generator’s starting circuitry, you must select  
your type of generator from the Auto Gen Start menu on the System  
Control Panel after completing the installation.  
Important: You can only change “Gen Type” after you have put the system  
This section describes the generator configurations and provides diagrams  
for connecting the wiring harness to the generator’s start wiring.  
Note: For an explanation of the terminology used in the following section,  
more information about Auto Gen Start internal relay activity and timing, see  
975-0082-01-01  
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Installation  
Type 1  
Type 1 is a three-wire GlowStop configuration recommended for “three-  
wire” generators with glow plugs that need to be operated before a start is  
attempted.  
AGS wiring harness  
Generator wires  
12  
GEN RUN SIGNAL  
13  
14  
GROUND  
5A fuse  
5A fuse  
STOP/PREHEAT  
Relay 1  
16  
17  
18  
START  
Relay 2  
Complete overcurrent protection  
not shown. Refer to page 2–6.  
Figure 2-3 Type 1 connection diagram  
Table 2-2 Type 1 relay and timing preset configurations  
GlowStop  
Relay 1 mode  
No function  
Relay 3 mode  
0.5 s  
20 s  
1 s  
Gen Run signal hold time  
Preheat time  
Preheat to crank delay  
Crank time  
15 s  
30 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
2–10  
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Installing the Auto Gen Start  
Type 2  
Type 2 is a three-wire GlowStop configuration recommended for “three-  
wire” generators that don’t require a dedicated preheat signal, such as  
Onan generators. In this configuration, the start signal is applied for  
longer because the generator does its own preheat and cranking while the  
start signal is applied.  
AGS wiring harness  
Generator wires  
GEN RUN SIGNAL  
GROUND  
12  
13  
14  
5A fuse  
5A fuse  
STOP  
Relay 1  
16  
17  
18  
START  
Relay 2  
Complete overcurrent protection  
not shown. Refer to page 2–6.  
Figure 2-4 Type 2 and Type 12 connection diagram  
Table 2-3 Type 2 relay and timing preset configurations  
GlowStop  
Relay 1 mode  
No function  
Relay 3 mode  
0.5 s  
0 s  
Gen Run signal hold time  
Preheat time  
0 s  
Preheat to crank delay  
Crank time  
30 s  
40 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
975-0082-01-01  
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Installation  
Type 3  
Type 3 is a three-wire GlowStop with shutdown bypass configuration.  
The configuration shown in Figure 2-5 uses a shutdown bypass output to  
temporarily disable the generator’s low oil pressure shutdown  
functionality during cranking. (Generators with this functionality often  
have a manual means of disabling it during cranking.)  
AGS wiring harness wire  
Generator wire  
12  
13  
GEN RUN SIGNAL  
GROUND  
PREHEAT  
5A fuse  
14  
16  
17  
18  
STOP  
Relay 1  
Relay 2  
BYPASS SHUTDOWN  
5A fuse  
START  
Complete overcurrent protection  
not shown. Refer to page 2–6.  
Figure 2-5 Type 3 connection diagram  
Table 2-4 Type 3 relay and timing preset configurations  
GlowStop/Shutdown bypass  
Relay 1 mode  
Preheat/Shutdown bypass  
Relay 3 mode  
0.5 s  
20 s  
0 s  
Gen Run signal hold time  
Preheat time  
Preheat to crank delay  
Crank time  
15 s  
30 s  
10 s  
3
Crank retry time  
Shutdown bypass time  
Start tries  
2–12  
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Installing the Auto Gen Start  
Type 4  
Type 4 is a three-wire StartStop configuration that uses relay 3 to provide  
the preheat signal for Generac’s Guardian Gas generators.  
AGS wiring harness  
Generator wires  
GEN RUN SIGNAL  
GROUND  
12  
13  
5A fuse  
5A fuse  
14  
STOP/PREHEAT  
Relay 1  
16  
17  
Relay 2  
START  
18  
5A fuse  
19  
FUEL PRIME (PREHEAT)  
Relay 3  
12V GENERATOR BATTERY +  
Complete overcurrent protection  
20  
not shown. Refer to page 2–6.  
Figure 2-6 Type 4, Type 5 and Type 13 connection diagram  
Table 2-5 Type 4 relay and timing preset configurations  
StartStop  
Preheat  
10 s  
60 s  
5 s  
Relay 1 mode  
Relay 3 mode  
Gen Run signal hold time  
Preheat time  
Preheat to crank delay  
Crank time  
15 s  
15 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
975-0082-01-01  
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Installation  
Type 5  
Type 5 is a three-wire StartStop configuration that uses relay 3 to provide  
the preheat signal for Generac’s Guardian Diesel generators.  
The wiring diagram for a Type 5 configuration is the same as a Type 4  
(see Figure 2-6).  
Table 2-6 Type 5 relay and timing preset configurations  
StartStop  
Preheat  
2 s  
Relay 1 mode  
Relay 3 mode  
Gen Run signal hold time  
Preheat time  
15 s  
2 s  
Preheat to crank delay  
Crank time  
15 s  
15 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
2–14  
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Installing the Auto Gen Start  
Type 6  
Type 6 is a three-wire GlowStop configuration that has a normally closed  
Run/Stop contact. This generator type is intended for Yamaha generators.  
AGS wiring harness  
Generator wires  
12  
13  
14  
15  
GEN RUN SIGNAL  
GROUND  
PREHEAT  
5A fuse  
5A fuse  
STOP  
Relay 1  
16  
17  
18  
5A fuse  
START  
Relay 2  
Complete overcurrent protection  
not shown. Refer to page 2–6.  
Figure 2-7 Type 6 connection diagram  
Table 2-7 Type 6 relay and timing preset configurations  
GlowStop  
Relay 1 mode  
No function  
Relay 3 mode  
0.5 s  
10 s  
1 s  
Gen Run signal hold time  
Preheat time  
Preheat to crank delay  
Crank time  
15 s  
30 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
Type 7  
Type 7 will work with both two-wire and three-wire run mode  
configurations that require a preheat signal before cranking, such as  
Generac Backup/Renewable generators. This Gen Type setting is suitable  
for generators with an automatic engine cranking control system (two-  
wire) and generators that require that the Auto Gen Start control their  
starter separately (three-wire).  
975-0082-01-01  
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Installation  
AGS wiring harness  
Generator wires  
GEN RUN SIGNAL  
12  
13  
14  
GROUND  
5A fuse  
RUN  
Relay 1  
Complete overcurrent protection  
not shown. Refer to page 2–6.  
16  
Figure 2-8 Type 7, Type 8, and Type 11 connection diagram (two-wire)  
AGS wiring harness  
Generator wires  
GEN RUN SIGNAL  
GROUND  
12  
13  
14  
5A fuse  
5A fuse  
RUN  
Relay 1  
16  
17  
18  
START  
Relay 2  
Complete overcurrent protection  
not shown. Refer to page 2–6.  
Figure 2-9 Type 7 and Type 8 connection diagram (three-wire)  
Table 2-8 Type 7 relay and timing preset configurations  
Run  
No function  
0.5 s  
20 s  
1 s  
Relay 1 mode  
Relay 3 mode  
Gen Run signal hold time  
Preheat time  
Preheat to crank delay  
Crank time  
15 s  
30 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
2–16  
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Installing the Auto Gen Start  
Type 8  
Type 8 will work with both two-wire and three-wire run mode  
configurations and is intended for Northern Lights and Fisher Panda  
generators. Type 8 is identical to Type 7 except that it provides no preheat  
signal before cranking. See Figure 2-8 and Figure 2-9 for wiring  
diagrams.  
Table 2-9 Type 8 relay and timing preset configurations  
Run  
Relay 1 mode  
No function  
Relay 3 mode  
0.5 s  
0 s  
Gen Run signal hold time  
Preheat time  
0 s  
Preheat to crank delay  
Crank time  
15 s  
30 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
975-0082-01-01  
2–17  
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Installation  
Type 9  
Type 9 is a StartStop mode configuration with shutdown bypass  
functionality on relay 3. This configuration is intended for Westerbeke  
generators.  
AGS wiring harness  
Generator wires  
GEN RUN SIGNAL  
GROUND  
12  
13  
14  
5A fuse  
5A fuse  
STOP  
Relay 1  
16  
17  
18  
19  
20  
START  
Relay 2  
Relay 3  
5A fuse  
PREHEAT & SHUTDOWN BYPASS  
12V GENERATOR BATTERY +  
Complete overcurrent protection  
not shown. Refer to page 2–6.  
Figure 2-10 Type 9 connection diagram  
Table 2-10 Type 9 relay and timing preset configurations  
StartStop  
Relay 1 mode  
Shutdown Bypass  
Relay 3 mode  
0.5 s  
0 s  
Gen Run signal hold time  
Preheat time  
0 s  
Preheat to crank delay  
Crank time  
15 s  
30 s  
5 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
2–18  
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Installing the Auto Gen Start  
Type 10  
Type 10 is a StartStop mode configuration with no preheat signal or  
shutdown bypass functionality.  
AGS wiring harness  
Generator wires  
12  
13  
14  
GEN RUN SIGNAL  
GROUND  
5A fuse  
5A fuse  
STOP  
Relay 1  
16  
17  
18  
START  
Relay 2  
Complete overcurrent protection  
not shown. Refer to page 2–6.  
Figure 2-11 Type 10 connection diagram  
Table 2-11 Type 10 relay and timing preset configurations  
StartStop  
Relay 1 mode  
No function  
Relay 3 mode  
0.5 s  
0 s  
Gen Run signal hold time  
Preheat time  
0 s  
Preheat to crank delay  
Crank time  
15 s  
30 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
975-0082-01-01  
2–19  
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Installation  
Type 11  
Type 11 is a two-wire run mode configuration intended for Kohler  
generators. It requires only two wires and one relay to control the  
generator. Relay 1 closes momentarily once to start the generator, and  
closes momentarily again to stop the generator.  
The wiring diagram for a Type 11 configuration is the same as a two-wire  
Type 7 configuration. See Figure 2-8.  
Table 2-12 Type 11 relay and timing preset configurations  
MomentaryRun  
Relay 1 mode  
No function  
Relay 3 mode  
0.5 s  
0 s  
Gen Run signal hold time  
Preheat time  
0 s  
Preheat to crank delay  
Crank time  
10 s  
15 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
2–20  
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Installing the Auto Gen Start  
Type 12  
Type 12 is a three-wire GlowStop configuration recommended for “three-  
wire” generators that don’t require a dedicated preheat signal, such as  
Onan propane generators. In this configuration, the start signal is applied  
for longer because the generator does its own preheat and cranking while  
the start signal is applied.  
The wiring diagram for a Type 12 configuration is the same as a three-  
wire Type 2 configuration. See Figure 2-4.  
Table 2-13 Type 12 relay and timing preset configurations  
GlowStop  
Relay 1 mode  
No function  
Relay 3 mode  
4 s  
0 s  
0 s  
30 s  
40 s  
0 s  
3
Gen Run signal hold time  
Preheat time  
Preheat to crank delay  
Crank time  
Crank retry time  
Shutdown bypass time  
Start tries  
975-0082-01-01  
2–21  
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Installation  
Type 13  
Type 13 is a three-wire PulseStop configuration that uses relay 3 to  
provide the preheat signal for PowerTech’s Diesel generators. With this  
generator type, there will be a delay between the generator turning off and  
the Auto Gen Start recognizing that the generator is off.  
The wiring diagram for a Type 13 configuration is the same as a Type 4  
(see Figure 2-6).  
Table 2-14 Type 13 relay and timing preset configurations  
PulseStop  
Preheat  
5 s  
Relay 1 mode  
Relay 3 mode  
Gen Run signal hold time  
Preheat time  
15 s  
2 s  
Preheat to crank delay  
Crank time  
15 s  
15 s  
0 s  
Crank retry time  
Shutdown bypass time  
Start tries  
3
2–22  
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Installing the Auto Gen Start  
Connecting the thermostats (optional)  
Wires 1, 2, 3, and 4 on the wiring harness can be connected to two  
thermostats. Wires 1 (yellow) and 2 (gray) are intended for thermostat 1  
and wires 3 (orange) and 4 (gray) are intended for thermostat 2.  
Wire number Function  
Wiring harness wire color  
Thermostat 1 input (12/24 V) Yellow  
Thermostat 1 return (ground) Gray  
1
2
3
4
Thermostat 2 input (12/24 V) Orange  
Thermostat 2 return (ground) Gray  
These wires connect to 12/24 V output signals from the thermostats. You  
can enable the Auto Gen Start to start the generator in response to these  
signals. You cannot program your thermostats with the Auto Gen Start.  
For specific information about thermostat wiring and where Auto Gen  
Start connections should be made, please consult your thermostat  
documentation or contact the thermostat manufacturer.  
Connecting an external shutdown (optional)  
The external shutdown input is a 12/24V input used to assure that the  
Auto Gen Start keeps the generator off under conditions that may be  
potentially hazardous. Wire 5 (white/black) and 6 (gray) on the wiring  
harness are intended for an external switch or sensor (such as a moisture  
detector, carbon monoxide detector or coach running signal) that  
produces an active high 12V or 24V output.  
Wire number Function  
Wiring harness wire color  
External shutdown input (12/24 V) White/Black  
External shutdown return (ground) Gray  
5
6
Connecting an external manual on/off switch (optional)  
The external manual on/off inputs (wires 7 and 8 on the wiring harness)  
are intended for wiring to one or more remote on/off switches for starting  
and stopping the generator manually. The other contact of the switch  
should be connected to ground. In order for the Auto Gen Start to be able  
to detect these switches, you must wire the positive of the generator  
battery to the constant 12V/24V generator battery positive (wire 10 on the  
Auto Gen Start wiring harness). See Figure 2-12.  
975-0082-01-01  
2–23  
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Installation  
If your generator battery does not have the required voltage, any 12V or  
24V power source will suit this purpose. If an alternate power source is  
used, the negative of the power source must be connect to the other  
contact of the switch.  
Wire number Function  
Wiring harness wire color  
White/Green  
7
8
9
External manual on input  
External manual off input  
White/Red  
External On/Off LED Indicator White/Blue  
output  
10  
11  
Constant 12/24 V B+ for  
External On/Off/LED Indicator  
Red  
External On/Off/LED Indicator Black  
return  
Multiple control panels or simple contact closures can be wired to the  
external manual on/off inputs. The Auto Gen Start detects if any of the  
contacts close and will change its operating mode to External Manual On  
or External Manual Off (for more information, see “AGS Mode” on  
page 3–9). The Auto Gen Start turns the generator on or off according to  
these inputs and the resulting operating mode change.  
Unlike the Manual On or Manual Off operating modes you can enter by  
using the System Control Panel, the External Manual On and External  
Manual Off states are not affected by maximum generator run time (see  
Connecting an external on/off LED  
Wires 9 (White/Blue) and 11 (Black) on the wiring harness can be  
connected to an LED or other light to accompany a remote external on/off  
switch. This light turns on when the generator run signal is active to  
visually indicate that the generator is running.  
Important:: With some generators, the generator run signal becomes active  
during the preheat stage, before the generator is actually running. In this case, the  
external on/off LED (and the Generator On light on the Auto Gen Start) will turn  
on during the preheat stage and remain on when the generator is running.  
For some generators, these lights will also remain on for a period of time after the  
generator has stopped.  
2–24  
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Installing the Auto Gen Start  
2K  
2K  
START PUSH BUTTON  
7
STOP PUSH BUTTON  
EXTERNAL LED  
8
9
5K11  
12V OR 24V  
10  
11  
EXTERNAL LED  
13  
GROUND  
Figure 2-12 External on/off switch and LED wiring diagram  
Connecting the wiring harness to the Auto Gen Start  
After all the external connections have been wired to the wiring harness,  
the connector on the wiring harness must be plugged into the 20-contact  
connector on the Auto Gen Start.  
To connect the wiring harness to the Auto Gen Start:  
With the click-tab on the wiring harness connector on top (facing  
you), insert the wiring harness connector into the 20-contact  
connector on the Auto Gen Start until the tab clicks into place.  
975-0082-01-01  
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Installation  
Connecting the control panel and other network-enabled devices  
CAUTION: Equipment damage  
Connect only to other Xanbus-enabled devices.  
Although the cabling and connectors used in this network system are the same as  
Ethernet connectors, this network is not an Ethernet system. Equipment  
damage may result from attempting to connect these two different systems.  
To connect the Auto Gen Start to a System Control Panel or another  
network-enabled device, plug a Xantrex network cable or equivalent from  
another device into one of the network connectors on the bottom panel of  
the Auto Gen Start. See Figure 2-1 on page 2–4.  
If the Auto Gen Start is being installed on an existing Xanbus system, the  
system must first be put into Safe mode. See “Changing System Modes”  
Depending on the layout of the Xanbus system, you have the following  
options for the other network connector on the Auto Gen Start:  
A second network cable (in a “daisy-chain” network layout)  
A network terminator (in a “daisy chain” network layout where the  
Auto Gen Start is the last device at one end of the network)  
Nothing (in a multi-drop backbone layout)  
Verifying power is available  
When the Auto Gen Start has been installed properly, the Power and  
Network indicator lights turn on.  
If one or both lights are out, check the network connections and ensure  
the network power supply is on.  
2–26  
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Configuration  
3
Chapter 3 contains information and procedures for  
configuring the Automatic Generator Start. It describes  
how you can view the Auto Gen Start menu on the  
System Control Panel, and how you can change Auto  
Gen Start settings using the System Control Panel.  
Defining each setting.  
Listing the available values for each setting.  
Recommending when to use each setting.  
Describing the effect of changing each setting.  
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Configuration  
Configuring the Auto Gen Start  
The Auto Gen Start has a number of settings that you must configure to  
ensure that the generator automatically starts and stops under the right  
conditions and at the right time.  
If your Auto Gen Start was pre-installed in your Xanbus system, it may  
already be configured to work with your generator and network-enabled  
power system. If this is the case, you may not have to configure any  
settings other than the Generator mode (see page 3–9) and Quiet Time  
Using the System Control Panel  
The Auto Gen Start is configured using the System Control Panel. You  
can view all the available Auto Gen Start settings on the System Control  
Panel screen.  
The System Control Panel has four navigation buttons that you use to  
move between screens and menus, highlight settings you want to change,  
and select values for the Auto Gen Start to use.  
See Figure 3-1 and Table 3-1 for the location and function of the  
navigation buttons on the System Control Panel.  
1
2
3
4
Figure 3-1 System Control Panel  
3–2  
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Configuring the Auto Gen Start  
Table 3-1 System Control Panel navigation buttons  
Number  
Button  
Function  
1
Enter  
Confirms selection of a menu item  
Moves to the next screen  
2
3
4
Up arrow  
Down arrow  
Exit  
Scrolls up one line of text  
Increases a selected value  
Scrolls down one line of text  
Decreases a selected value  
Cancels selection of a menu item  
Returns you to the previous screen  
Changing Auto Gen Start settings using the System Control Panel  
If you need to change an Auto Gen Start setting, use the buttons on the  
System Control Panel to perform three basic steps:  
1. View the Select Device menu.  
2. Select the Auto Gen Start from the Select Device menu.  
3. Select and adjust a changeable setting on the Auto Gen Start menu.  
Each of these three steps is described in detail in the following sections.  
Viewing the Select Device menu  
The Select Device menu is where you select a Xanbus-enabled device to  
monitor or configure. The number of items on the Select Device menu  
depends on how many devices are installed in your Xanbus system.  
menu  
Figure 3-2 System screen (example)  
To view the Select Device menu:  
On the System screen (see Figure 3-2), press Enter.  
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Configuration  
Important: You can always identify the System screen by the menu arrow in  
the bottom left corner of the screen. The menu arrow indicates the Enter button  
on the System Control Panel, which you press to view the Select Device menu.  
Viewing the Auto Gen Start menu  
On the Select Device menu, select the Auto Gen Start to view and change  
its settings.  
Figure 3-3 Selecting the Auto Gen Start  
To select the Auto Gen Start from the Select Device menu:  
1. On the Select Device menu, use the down arrow button to highlight  
Auto Gen Start.  
2. Press Enter.  
The Auto Gen Start menu appears.  
Selecting and adjusting the changeable setting  
On the Auto Gen Start menu, you can view and change Auto Gen Start  
settings, and monitor generator starting activity.  
Changeable settings are identified by the square brackets [ ] around the  
values along the right side of the screen.  
Of f  
Not On  
[ Manual Of f ]  
[ On]  
Figure 3-4 Auto Gen Start menu (basic menu shown)  
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The Auto Gen Start Menu  
To select and adjust a changeable setting:  
1. On the Auto Gen Start menu, use the up arrow or down arrow button  
to highlight the setting you want to change.  
2. Press Enter to highlight the current value of that changeable setting.  
Some values appear with an asterisk (*) to identify them as the value  
that was last set.  
3. Use the up arrow or down arrow button to change the value. Hold a  
button down to scroll through values quickly.  
4. Press Enter to select the value.  
5. If you have another setting to change, return to step 1.  
Or  
If you have no more settings to change, press Exit twice to return to  
the System screen.  
The Auto Gen Start Menu  
The Auto Gen Start menu contains status information and settings. You  
can display the Auto Gen Start menu in two formats: basic and advanced.  
Basic menu  
The basic menu contains settings you may have to adjust routinely. The  
System Control Panel shows the basic menu by default.  
Advanced menu  
The advanced menu contains several sub-menus that include all items on  
the basic menu, as well as additional configurable settings. These sub-  
menus are:  
AGS Triggers menu (see page 3–19).  
Generator Configuration menu (see page 3–28)  
Device Info screens (see page 3–35)  
On the advanced menu you can also return to the basic menu format.  
To view the advanced menu, see page 4–5.  
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Configuration  
Figure 3-5 Auto Gen Start menu contents  
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The Auto Gen Start Menu  
The Auto Gen Start basic menu  
The Auto Gen Start basic menu lists settings you may have to adjust  
routinely. The System Control Panel displays the Auto Gen Start basic  
menu by default.  
If you would like additional control over automatic generator starting,  
you can find more settings on the Auto Gen Start advanced menu and  
and “AGS Triggers menu” on page 3–19). However, you may not have to  
adjust these settings as part of regular operation.  
The Auto Gen Start basic menu consists of the following items:  
“Gen Status” (status item)  
You can record any settings you change in the “User Settings” table on  
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Configuration  
Gen Status  
Full name  
Purpose  
Generator Operating Status  
“Gen Status” reports the current operating state of the generator. You  
Value Description  
On  
The generator is running.  
Off  
The generator is not running.  
Fault  
A fault condition exists. The Auto Gen Start is not controlling the  
generator, or the Auto Gen Start has an internal fault. If the generator  
is still running in a fault state, it may be stopped at the generator or by  
one of the generator’s control panels. See “AGS Mode” and  
Gen Trigger  
Purpose  
“Gen Trigger” reports the source of the active generator start trigger. Start  
triggers can include battery voltage, inverter load, battery state of charge,  
thermostat triggers, or exercise period. You cannot adjust any “Gen  
Value  
Description  
NotOn  
Generator is not running  
LowBattV  
CntctClosed  
BattSOCLow  
ACIHigh  
Preset minimum battery voltage with associated time delay  
Activated thermostat 1 or 2  
Preset minimum battery state of charge  
Preset maximum inverter load current  
Preset exercise period, exercise time, and exercise duration  
Started manually using System Control Panel  
Started by external switch connected to Auto Gen Start  
Started by switch connected to generator  
Auto Gen Start has lost control of the running generator  
Exercise  
ManualOn  
ExtOnviaAGS  
ExtOnviaGen  
UnableToStop  
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The Auto Gen Start Menu  
AGS Mode  
Purpose  
“AGS Mode” is a changeable setting that controls the current operating  
mode of the Auto Gen Start.  
Value  
Description  
Automatic  
ManualOn  
Automatic mode  
Manual on mode  
ManualOff Manual off mode (default mode)  
When to use  
You should change “AGS Mode” when you want to switch between  
automatic generator control and manual generator control.  
When the Xanbus system powers up all network-enabled devices, the  
Auto Gen Start is in Manual Off mode. To enable automatic generator  
starts, you must put the Auto Gen Start in Automatic mode.  
Automatic If you would like the Auto Gen Start to start and stop the  
generator automatically, select Automatic. The generator can start and  
stop automatically in response to low battery voltage, low battery state of  
charge (requires a DC Monitor in the Xanbus System), AC loads on the  
inverter, thermostat triggers, or exercise time. Automatic mode also has a  
Quiet Time feature, which prevents the generator from starting during  
evening hours or other inconvenient times (see “QT Begin” on page 3–11,  
WARNING: Fire and health hazard  
Running a generator in an enclosed space produces potentially lethal exhaust  
gases.  
Before putting your RV or boat in storage, disable the Auto Gen Start by putting  
the Xanbus system in Hibernate mode. Do not leave a generator connected to an  
Auto Gen Start otherwise unattended.  
Automatic  
mode overrides  
When the Auto Gen Start is in Automatic mode, several settings and  
conditions override automatic start and stop triggers. These overrides  
include, in order of priority:  
Faults—The Auto Gen Start stops the generator when a fault occurs.  
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Configuration  
External Shutdown—When the Auto Gen Start is connected to a  
sensor or meter (a moisture detector, for example) wired to contacts 5  
and 6 of the 20-contact connector, it stops the generator when the  
External On/Off—The generator is manually started or stopped with a  
switch wired to contacts 7 and 8 of the 20-contact connector. See  
23. When started with an external manual on/off switch, the generator  
will not stop when it reaches Max Run Time. You must stop the  
generator using the external manual on/off switch.  
Max Run Time—When the generator has exceeded its maximum run  
time, a warning message will appear on the System Control Panel.  
The Auto Gen Start will stop operating until you acknowledge the  
warning by pressing Enter on the System Control Panel. See “Max  
Manual On—The generator is started by selecting Manual On mode.  
Manual Off—The generator is stopped by selecting Manual Off  
mode.  
Manual On When you need to manually start the generator, select  
Manual On. Selecting Manual On mode overrides the automatic start  
settings and manually starts the generator. The generator will run until it  
is manually stopped or until it reaches its Auto Gen Start-defined  
Manual Off When you need to manually stop the generator, select  
Manual off. Selecting Manual Off mode overrides the automatic stop  
settings and manually stops the generator. You must select Manual Off to  
stop the generator when the generator has been started manually. The  
Auto Gen Start will not automatically start the generator again until you  
select Automatic.  
Important: The Auto Gen Start mode must be set to Manual Off before you  
change any start trigger parameters.  
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The Auto Gen Start Menu  
QT Enable  
Full name  
Purpose  
Quiet Time Enable  
“QT Enable” enables or disables the Quiet Time functionality of the Auto  
Gen Start.  
“QT Enable” applies only when the Auto Gen Start is in Automatic mode.  
Value  
Description  
On, Off  
Enable or disable the Quiet Time functionality.  
When to use  
Outcomes  
When you need to use the Auto Gen Start Quiet Time feature, set “QT  
Enable” to On, then check or reset the times you have set for “QT Begin”  
When you have no preferences or restrictions for when the generator  
Selecting On enables the Quiet Time feature. If the Auto Gen Start is in  
Automatic mode, the Auto Gen Start stops and starts the generator  
according to the times you have set for “QT Begin” and “QT End”.  
Selecting Off disables the Quiet Time feature. The Auto Gen Start will  
Gen Start is in Automatic mode, the Auto Gen Start starts and stops the  
generator at any time of the day or night in response to battery voltage,  
battery state of charge, inverter load, thermostat triggers, and exercise  
time.  
QT Begin  
Full name  
Purpose  
Quiet Time Begin  
“QT Begin” is a changeable setting that defines the start of quiet time.  
This setting also requires you to set “QT End”.  
Value  
Description  
12:00AM to 11:59PM At the time you set for “QT Begin” the generator will  
(12-hour clock)  
00:00 to 23:59  
(24-hour clock)  
stop (if it is running) and not be able to start again  
until the time you set for “QT End”. It ignores all  
automatic start triggers during the time period  
When to use  
“QT Begin” functions only if the Auto Gen Start is in Automatic mode.  
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Configuration  
Use the Quiet Time feature to ensure that the generator will not run during  
the night, or to comply with “Quiet Time” guidelines at RV parks and  
campgrounds.  
To use the Auto Gen Start Quiet Time feature, first set “QT Enable” to  
On, then set two times of the day or night (a Quiet Time Begin time and a  
Quiet Time End time) to define a time interval during which the generator  
will not run.  
To disable the Quiet Time feature, set “QT Enable” to Off.  
Time zone  
When travelling between time zones, ensure that you set the clock on the  
System Control Panel to your correct local time. Otherwise, your quiet  
time settings will come into effect too early or too late.  
Battery drain  
Quiet Time prevents the automatic starting of the generator regardless of  
battery condition.  
If you need to set a quiet time that lasts overnight, be aware that overnight  
battery drain can be significant. Because you may need to use an inverter  
and batteries to supply AC power during quiet time, be careful to  
conserve battery power. Minimize the use of interior lights and set  
thermostat temperature lower to prevent the furnace from coming on at  
night during cool weather. Set thermostats higher to prevent air  
conditioning coming on at night during warm weather.  
Outcomes  
Sometimes automatic start or automatic stop triggers may overlap with  
the beginning and end of quiet time. Three different quiet time scenarios  
affect when the generator stops and starts.  
1. If quiet time begins after the Auto Gen Start has started the generator,  
the generator will stop. If the condition that started the generator is  
still present when quiet time ends, the generator will restart.  
2. If a condition that requires starting the generator occurs during quiet  
time, the Auto Gen Start will ignore it until quiet time ends. If the  
condition still exists at the end of quiet time (after the time you set for  
“QT End”), the Auto Gen Start will start the generator.  
3. If the running generator stops when quiet time begins and a condition  
that requires stopping the generator occurs during quiet time, the  
generator will not restart when quiet time ends.  
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The Auto Gen Start Menu  
QT End  
Full name  
Purpose  
Quiet Time End  
“QT End” is a changeable setting that defines the end of quiet time.  
This setting also requires you to set “QT Begin”.  
Value  
Description  
12:00AM to 11:59PM  
(12-hour clock)  
00:00 to 23:59  
At the time you set for “QT End” the Auto Gen  
Start will be able to automatically start the  
generator again. If a start trigger has occurred  
during quiet time and is still active, the generator  
will start immediately after quiet time ends.  
(24-hour clock)  
When to use  
“QT End” functions only if the Auto Gen Start is in Automatic mode.  
For more information about when to use “QT End” and the Auto Gen  
Start Quiet Time feature, see “QT Begin” on page 3–11.  
Start SOC  
Full name  
Purpose  
Start Battery Charge  
“Start SOC” is a changeable setting that allows the Auto Gen Start to start  
the generator when the battery bank capacity falls to a certain percentage.  
This setting requires you to set “Stop SOC” also (see page 3–19).  
Values  
Default  
Off, 40% to 90% (increments of 5%) Off (disabled)  
When to use  
Discharging deep cycle RV or marine batteries below 50% capacity  
shortens their useful life. Correctly configuring the Auto Gen Start’s  
“Start SOC” setting can help protect your batteries from repeated over-  
discharge.  
In Automatic mode, the Auto Gen Start will start the generator to recharge  
your batteries if the batteries’ state of charge is less than or equal to the  
Important: To use the “Start SOC” setting, the Auto Gen Start requires  
accurate battery monitoring and state of charge information from the Xantrex DC  
Monitor. This menu item will not appear if a DC Monitor is not installed.  
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Configuration  
State of charge  
information  
When a DC Monitor is installed, you can monitor the batteries’ state of  
charge on the System screen or inverter/charger menu.  
Outcomes  
If you set “Start SOC” too high, the generator will start more frequently  
than is convenient.  
If you set “Start SOC” too low, your batteries may be damaged by  
repeated cycles of excessive discharge. The generator running time  
necessary to charge the batteries may exceed the Generator Run Max  
Time, and use too much fuel in the process.  
Start DCV  
Full name  
Purpose  
Starting Battery Voltage—30 seconds  
“Start DCV” is a changeable setting that enables the Auto Gen Start to  
start the generator whenever the battery voltage reaches a pre-set voltage  
for longer than 30 seconds. You can also select the desired battery voltage  
with this setting.  
The Auto Gen Start will stop the generator when the battery voltage has  
risen to the Stopping Battery voltage (see “StopBattV” on page 3–22), or  
when the batteries have been recharged to the Absorption or Float stage.  
This setting requires you to set either “StopBattV”, or a Stop at Charge  
Values  
Default  
Off, 4.0V to 60.0V (increments of 0.1V) 11.3V  
When to use  
If the Auto Gen Start is set to Automatic mode, then the Auto Gen Start  
will start the generator when the system battery voltage (as measured by  
the inverter/charger or DC Monitor) falls below the “Start DCV” setting  
for the selected delay period.  
You can use the “Start DCV” setting when there is no accurate, reliable  
battery state of charge monitoring available, such as from the Xantrex DC  
Monitor.  
Battery voltage  
information  
During normal operation, battery voltage can be monitored from the  
System screen or on the inverter/charger menu.  
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The Auto Gen Start Menu  
Whenever the generator starts automatically in response to “Start DCV”,  
it will stop when the battery voltage reaches the Stop Battery Voltage  
Absorb”, the generator will stop when the Absorption or Float stages of  
the battery charging have begun.  
Outcomes  
If you set “Start DCV” too high, the generator will start more frequently  
than is convenient.  
If you set “Start DCV” too low, your batteries may be damaged by  
repeated cycles of excessive discharge. The generator running time  
necessary to charge the batteries may exceed “Max Run Time”, and use  
too much fuel in the process.  
Enable Temp1  
Full name  
Purpose  
Enable Thermostat 1.  
“Enable Temp1” is a changeable setting for starting the generator in  
response to a signal from a thermostat. With “Enable Temp1” set to On,  
the Auto Gen Start will start the generator to help power the furnace or the  
air conditioner.  
Values  
Default  
On, Off  
Off (disabled)  
When to use  
Outcomes  
Enable this setting if you have thermostats that control an air conditioning  
system with high power requirements.  
If you enable this setting, the generator will start in response to a signal  
from the thermostat. Everything related to setting the temperature at  
which the air conditioning system comes on must be done on the  
thermostat. There are no thermostat temperature settings on the Auto Gen  
Start or the System Control Panel.  
If you disable this setting, your air conditioning system will operate  
without automatic generator assistance. To operate your air conditioner,  
you will need to start the generator manually, or connect to another AC  
input source.  
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Configuration  
Enable Temp2  
Full name  
Purpose  
Enable Thermostat 2.  
“Enable Temp2” is intended to be used when the Auto Gen Start is  
connected to a second thermostat. All information and procedures for  
Values  
Default  
On, Off  
Off (disabled)  
Gen Type  
Full name  
Purpose  
Generator type  
“Gen Type” is a changeable setting for selecting the starting requirements  
of your generator. The starting requirements determine how the Auto Gen  
Start must be wired to the generator’s starting system. For more  
Important: You can only change “Gen Type” after you have put the system  
Description  
Option  
Type 1  
Type 2  
Type 3  
Type 4  
Type 5  
Type 6  
Configuration  
General  
Mode  
GlowStop  
Onan Diesel (Default)  
General  
GlowStop with no preheat  
GlowStop with shutdown bypass  
StartStop with Relay 3 prime  
StartStop with Relay 3 preheat  
Guardian/Generac Gas  
Guardian/Generac Diesel  
Yamaha  
GlowStop with normally closed  
RunStop contact  
Type 7  
Type 8  
Type 9  
Generac Backup/  
Renewable  
Run with preheat  
Northern Lights and Fisher Run with no preheat  
Panda  
Westerbeke  
StartStop with Relay 3 preheat and  
shutdown bypass  
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The Auto Gen Start Menu  
Description  
Option  
Configuration  
General  
Mode  
Type 10  
Type 11  
Type 12  
Type 13  
StartStop  
Kohler  
MomentaryRun  
Onan Propane  
PowerTech Diesel  
GlowStop with no preheat  
PulseStop with Relay 3 preheat  
When to use  
Outcomes  
Use this setting after installing the Auto Gen Start. Selecting a suitable  
“Gen Type” automatically configures the Auto Gen Start to work with the  
ignition system and starting requirements of your generator. If you are not  
sure of your generator’s requirements, please consult your generator  
manual or contact your generator’s manufacturer.  
Selecting a “Gen Type” from the list automatically configures the  
following settings:  
Preheat time  
Preheat end to crank delay time  
Crank time  
Crank retry time  
Starter cooldown time  
Generator Run Signal hold time  
Start tries.  
If your type of generator is not listed under “Gen Type”, you may need to  
manually configure some of the settings listed above (available on the  
Auto Gen Start advanced menu) using information from your generator  
manufacturer.  
Clear Faults  
Purpose  
“Clear Faults” clears all active Auto Gen Start faults. To clear the active  
faults, highlight Clear Faults and press Enter. For more information about  
how the Auto Gen Start treats faults and fault messages, see “Faults and  
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Configuration  
Auto Gen Start advanced menu  
The Auto Gen Start advanced menu contains settings that can give you  
even more control over automatic generator starts and stops. To view the  
Auto Gen Start advanced menu on the System Control Panel, see page 4–5.  
In addition to several items from the basic menu, the Auto Gen Start  
advanced menu contains the following sub-menus and commands:  
Configure Triggers  
Purpose  
Selecting “Configure Triggers” takes you to the AGS Triggers menu for  
further configuration of Auto Gen Start settings for starting and stopping  
the generator.  
The Auto Gen Start mode must be set to Manual Off before you change  
the trigger parameters.  
Configure Generator  
Configure Gen  
Full name  
Purpose  
Selecting “Configure Gen” takes you to the AGS Gen Cfg menu, where  
you can adjust settings related to your generator’s operating requirements.  
28.  
View Device Info  
Purpose  
Selecting “View Device Info” takes you to the Device Info menu, where  
you can view Fault, Warning, and Event logs, and restore Auto Gen Start  
default settings.  
Basic Menu  
Purpose  
Selecting “Basic Menu” returns the Auto Gen Start advanced menu to its  
basic format.  
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The Auto Gen Start Menu  
AGS Triggers menu  
The AGS Triggers menu contains additional settings for automatically  
starting and stopping the generator. This menu allows you to adjust the  
default settings for state of charge (when a DC Monitor is installed),  
battery voltage, thermostat on/off signals, inverter load and battery  
charging stage.  
Adjusting these settings beyond their default settings is advised for  
experienced users or users who have consulted service personnel.  
Important: The Auto Gen Start mode must be set to Manual Off before you  
change any start trigger parameters.  
The AGS Triggers menu contains the following items:  
Start SOC  
Stop SOC  
Full name  
Stop on State of Charge.  
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Configuration  
Purpose  
“Stop SOC” is a changeable setting that allows you to set the Auto Gen  
Start to stop the generator when the batteries reach a pre-set state of  
charge.  
Values  
Default  
Off, 50% to 95% (increments of 5%)  
Off  
When to use  
In Automatic mode, the Auto Gen Start will stop the generator when the  
batteries’ state of charge equals the “Stop SOC” setting.  
Important: To use the “Stop SOC” setting, the Auto Gen Start requires  
accurate battery monitoring and state of charge information from the Xantrex DC  
Monitor. This menu item will not appear if a DC Monitor is not installed.  
Stopping  
conditions  
After the Auto Gen Start starts the generator in response to the batteries’  
state of charge, the generator can also stop when the batteries reach either  
the Float stage or the Absorption stage during recharging. For this  
Outcomes  
If you set too high a value for “Stop SOC”, the generator may run for too  
long. For the purposes of the Auto Gen Start, 90% SOC is considered  
fully charged. If you find that your batteries are not fully charged using  
If you set too low a value for “Stop SOC”, the Auto Gen Start may stop  
the generator before the batteries are fully charged.  
StartV:30sec  
StartV:15min  
Starting Battery Voltage—15 minutes  
Full name  
Purpose  
“StartV:15min” enables the Auto Gen Start to start the generator  
whenever the battery voltage reaches a pre-set voltage for longer than 15  
minutes.  
This setting requires you to set either a Stopping Battery Voltage  
setting.  
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The Auto Gen Start Menu  
Values  
Default  
Off, 4.0V to 60.0V  
Off (disabled)  
When to use  
In Automatic mode, the Auto Gen Start will start the generator when the  
system battery voltage (as measured by the inverter/charger) falls below  
the “StartV:15min” setting for 15 minutes.  
You can use one of the Starting Battery Voltage settings (“StartV:30sec”,  
accurate, reliable battery state of charge monitoring available, such as  
from the Xantrex DC Monitor.  
Battery voltage  
information  
Battery voltage can be monitored from the System screen or the inverter/  
charger menu.  
Whenever the generator starts automatically based on the Starting Battery  
Voltage, it will stop when the battery voltage reaches the “StopBattV”  
will stop when the Absorption or Float stages of the battery charging  
begin.  
Outcomes  
If you set the Starting Battery Voltage too high, the generator will start  
more frequently than is convenient.  
If you set the Starting Battery Voltage value too low, your batteries may  
be damaged by repeated cycles of excessive discharge. The generator  
running time necessary to charge the batteries may exceed “Max Run  
Time”, and use too much fuel in the process.  
StartV:2hr  
Full name  
Purpose  
Starting Battery Voltage—2 hours  
“StartV:2hr” is a changeable setting that enables the Auto Gen Start to  
start the generator whenever the battery voltage reaches a pre-set voltage  
for longer than 2 hours.  
This setting requires you to set either a Stopping Battery Voltage, or a  
Stop at Charge Stage setting.  
Values  
Default  
Off, 4.0V to 60.0V  
Off (disabled)  
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Configuration  
If the Auto Gen Start is set to Automatic mode, then the Auto Gen Start  
will start the generator when the system battery voltage (as measured by  
the inverter/charger) falls below the “StartV:2hr” setting for 2 hours.  
StartV:24hr  
Full name  
Purpose  
Starting Battery Voltage—24 hours  
“StartV:24hr” is a changeable setting that enables the Auto Gen Start to  
start the generator whenever the battery voltage reaches a pre-set voltage  
for longer than 24 hours.  
This setting requires you to set either “StopBattV”, or a Stop at Charge  
Values  
Default  
Off, 4.0V to 60.0V  
Off (disabled)  
If the Auto Gen Start is set to Automatic mode, then the Auto Gen Start  
will start the generator when the system battery voltage (as measured by  
the inverter/charger) falls below the “StartV:24hr” setting for 24 hours.  
StopBattV  
Full name  
Purpose  
Stopping Battery Voltage  
“StopBattV” is a changeable setting that allows the Auto Gen Start to stop  
the generator whenever the battery voltage reaches a pre-set DC voltage.  
This setting requires you to set a Starting Battery Voltage also. See  
Values  
Default  
Off, 14.0V to 60.0V  
(increments of 0.1V)  
Off (disabled)  
When to use  
Use the “StopBattV” setting when you have enabled and set a Starting  
Battery Voltage setting.  
The “StopBattV” setting is most useful when you want the inverter/  
charger to give the batteries a quick, basic charge. To give the batteries a  
more complete, consistent charge, use the “Stop Float” setting.  
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The Auto Gen Start Menu  
Stopping  
conditions  
Whenever the generator starts automatically based on the Starting Battery  
Voltage, it will shut off once the Stopping Battery Voltage has been  
reached.  
If “Stop Float” or “Stop Absorb” have been enabled, the Auto Gen Start  
will stop the generator if the Float or Absorption stages of the battery  
charging have begun.  
Actual battery voltage can be monitored from the System screen on the  
System Control Panel.  
Outcomes  
If you set “StopBattV” too high, the generator may run for too long.  
If you set “StopBattV” too low, the Auto Gen Start will stop the generator  
before the inverter/charger has charged the batteries.  
Enable Temp1  
Enable Temp2  
Enable Load  
Full name  
Purpose  
Enable Inverter Load Start and Stop Triggers  
“Enable Load” is a changeable setting that enables or disables the Start on  
Inverter Load Current and Stop on Inverter Load Current functionality of  
“Enable Load” applies only when the Auto Gen Start is in Automatic  
mode.  
Value  
Description  
On, Off  
Enable or disable the Start on Inverter Load Current  
and Stop on Inverter Load Current functionality.  
When to use  
When you need to use the Auto Gen Start “Start Load” (Start on Inverter  
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Configuration  
Outcomes  
Selecting On enables the Start on Inverter Load Current (“Start Load”)  
and Stop on Inverter Load Current (“Stop Load”) functionality. If the  
Auto Gen Start is in Automatic mode and “Enable Load” is set to On, the  
Auto Gen Start stops and starts the generator according to the values you  
Selecting Off disables the Start on Inverter Load Current and Stop on  
Inverter Load Current functionality. When “Enable Load” is set to Off,  
the Auto Gen Start ignores the values you have set for “Start Load” and  
Start Load  
Full name  
Purpose  
Start on Inverter Load Current  
“Start Load” is a changeable setting for enabling the generator to start at a  
specified AC load on the inverter. The generator will assist the inverter  
with powering the AC load.  
This setting requires you to set a value for “Stop Load” also.  
Values  
Default  
10.0A to 33.0A (increments of 1A)  
10.0A  
When to use  
You should change this setting if you have certain “peak” times of power  
usage, or have power demands that consistently exceed the output of your  
inverter.  
If “Enable Load” is set to On, the generator will start in response to the  
“Start Load” setting unless the Auto Gen Start is in a Quiet Time period.  
Whenever the generator starts automatically in response to inverter load  
current, the Auto Gen Start will stop the generator once the load on the  
inverter reaches the Stop on Inverter Load Current value.  
You can monitor the inverter load current on the System screen.  
Outcomes  
If you set “Start Load” too high, the Auto Gen Start may not start the  
generator in time to recharge the batteries before the batteries are drained  
by the AC load. In addition, if “Start Load” is set too high, the inverter  
may shut down due to an overload condition.  
If you set “Start Load” too low, the Auto Gen Start may start the generator  
too frequently, wasting fuel in the process.  
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The Auto Gen Start Menu  
Stop Load  
Full name  
Purpose  
Stop on Inverter Load Current  
“Stop Load” sets the Auto Gen Start to stop the generator at a specified  
AC load on the inverter. The “Stop Load” setting applies to situations  
when the Auto Gen Start has started the generator to assist the inverter  
with powering the AC load.  
Values  
Default  
7.0A to 28.0A (increments of 1 A)  
7.0A  
When to use  
Use this setting when you have set a value for “Start Load”.  
Stop Absorb  
Full name  
Purpose  
Stop at Absorption Charge Stage  
The “Stop Absorb” setting allows you to set the Auto Gen Start to stop the  
generator when the inverter/charger has recharged the batteries to the  
Absorption stage.  
Values  
Default  
Off, On  
On  
When to use  
Set “Stop Absorb” if you want to deliver a partial charge to your batteries.  
The Auto Gen Start will start and run the generator until the inverter/  
charger charges the batteries through the Bulk charge stage (restoring the  
batteries to about 75% of their full charge). The Auto Gen Start stops the  
generator when the inverter/charger determines the batteries have reached  
the Absorption charge stage.  
Set “Stop Absorb” if your inverter/charger is using two-stage battery  
charging. If your inverter/charger is set to use three-stage charging, set  
Set “Stop Absorb” if battery charging is your main priority for your  
generator (rather than using your generator for powering high AC loads).  
being charged enough before the Auto Gen Start stops the generator  
because of battery voltage or state of charge.  
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Configuration  
In power systems with long cables between the batteries and the inverter/  
charger (over 10 feet [3 m]), the measured battery voltage can be a poor  
indicator of battery condition. In such cases, the batteries are more  
assured of a full charge if the generator runs until the charger reaches the  
Absorb stage, rather than waiting until the charger charges the batteries to  
the voltage you may have set for “StopBattV” (see page 3–22).  
For more information on battery charging, see your inverter/charger  
operation guide.  
Outcomes  
If you enable the Auto Gen Start to stop the generator at the Absorption  
stage, it will stop the generator if it has been started automatically by the  
“StartV:24hr”) or State of Charge settings.  
If you do not set “Stop Absorb” to On, the Auto Gen Start will not stop  
the generator in response to the battery charging stage. The generator will  
stop in response to battery voltage (“StopBattV”) instead. In this case,  
ensure that the “StopBattV” is enabled and set at the correct voltage.  
Stop Float  
Full name  
Purpose  
Stop at Float Charge Stage  
The “Stop Float” setting allows you to set the Auto Gen Start to stop the  
generator when the inverter/charger has recharged the batteries to the  
Float stage.  
Values  
Default  
Off, On  
Off  
When to use  
Set “Stop Float” if your inverter/charger is using three-stage battery  
charging.  
Set “Stop Float” to On if battery charging is your main priority for your  
generator (rather than using your generator for powering high AC loads).  
You might also use the “Stop Float” setting if your batteries are not being  
charged enough before the Auto Gen Start stops the generator because of  
battery voltage or state of charge.  
In power systems with long cables between the batteries and the inverter/  
charger (over 10 feet [3 m]), the measured battery voltage can be a poor  
indicator of battery condition. In such cases, the batteries are more  
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The Auto Gen Start Menu  
assured of a full charge if the generator runs until the charger reaches the  
Float stage, rather than waiting until the charger charges the batteries to  
the voltage you may have set for “StopBattV” (see page 3–22).  
For more information on battery charging, see your inverter/charger  
guide.  
Outcomes  
If you enable the Auto Gen Start to stop the generator when the batteries  
have been charged to the Float stage, it will stop the generator if it has  
been started automatically by the Battery Voltage (“StartV:30sec”,  
settings.  
If you do not set “Stop Float” to On, the Auto Gen Start will not stop the  
generator in response to the battery charging stage. The generator will  
stop in response to battery voltage (“StopBattV”) instead. In this case,  
ensure that the “StopBattV” is enabled and set at the correct voltage.  
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Configuration  
Generator Configuration menu  
The Generator Configuration (AGS Gen Config) menu contains additional  
options for configuring the Auto Gen Start for your make and model of  
generator. The items on this menu include the settings you automatically  
select when you select a Gen Type (see “Gen Type” on page 3–16). This  
menu also allows you to set the generator exercise period.  
The Generator Configuration menu contains the following items:  
Starter Cool Down  
Purpose  
The Starter Cool Down setting allows you to set an interval between start  
attempts if the generator fails to start on the first attempt. This time period  
allows the start motor to cool sufficiently before the Auto Gen Start  
signals it to begin cranking again.  
Values  
Default  
1s to 250s (increments of 1s)  
60s  
When to use  
This setting is automatically configured when you select a “Gen Type” for  
your generator. You should manually set “Starter Cool Down” if you need  
to customize your “Gen Type” on the advice of your generator  
manufacturer or authorized service personnel.  
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The Auto Gen Start Menu  
Max Run Time  
Full name  
Purpose  
Maximum Generator Run Time  
The Max Run Time setting allows you to set a limit on how long the  
generator will run. This setting overrides any automatic start triggers. For  
example, if the generator starts in response to low battery voltage, and  
your batteries are not fully charged before “Max Run Time” is reached,  
the generator will stop. In addition, when the generator is started  
manually from the System Control Panel, the generator will stop when  
When started with an external manual on/off switch, the generator will  
not stop when it reaches “Max Run Time”. You must stop the generator  
with the external manual on/off switch, or by using the System Control  
appear on the System Control Panel. The Auto Gen Start will stop  
operating until you acknowledge the warning by pressing Enter on the  
System Control Panel.  
Values  
Default  
2hours to 8hours (increments of 1hour)  
3hours  
When to use  
generator run time:  
exceeds the fuel capacity of your generator.  
is not long enough to fully recharge your batteries under optimum  
conditions.  
Exercise Per  
Full name  
Purpose  
Set Exercise Period (in days).  
“Exercise Per” allows you to set the minimum time interval in between  
each exercising of the generator.  
The time interval defined by the Exercise Period setting begins with the  
last time the generator was run for any reason, not with the last time the  
Auto Gen Start exercised the generator.  
For example, setting an exercise period of 30 days would start the  
generator if it had not been run at all for 30 days.  
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Configuration  
This setting also requires you to set an Exercise Duration (see “Exercise  
WARNING: Fire and health hazard  
Running a generator in an enclosed space produces potentially lethal exhaust  
gases.  
Before putting your RV or boat in storage, disable the Auto Gen Start by putting  
the Xanbus system in Hibernate mode. Do not leave a generator with equipped  
with an Auto Gen Start otherwise unattended.  
Values  
Default  
0 (Off), 1day to 250days (increments of 1day) 21days  
When to use  
Generators need to run regularly in order to maintain mechanical health  
and performance. If you have no need to use your generator (for example,  
if you are spending long periods of time connected to external AC input,  
or shore power), or if you use your generator for only one season a year,  
setting an exercise period is recommended.  
If you run your generator frequently throughout the year, you may not  
need to set an exercise period. Set “Exercise Per” to 0.  
Important: Consult your generator manual or a service representative from  
your generator’s manufacturer for the recommended exercise period.  
Exercise Dur  
Full name  
Purpose  
Exercise Duration (in minutes)  
“Exercise Dur” allows you to set how long the generator will run when it  
is exercised.  
This setting requires you to set an Exercise Period and an Exercise Time.  
Values  
Default  
1min to 250min  
30min  
When to use  
You must set the Exercise Duration when you have set the Exercise  
Period to anything other than 0 (Off).  
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The Auto Gen Start Menu  
Important: Ensure that you do not set Exercise Duration for longer than “Max  
Run Time”. Attempting to do so will generate a warning on the System Control  
Panel.  
Important: Consult your generator manual or a service representative from  
your generator’s manufacturer for the recommended exercise duration.  
Exercise Time  
Purpose  
“Exercise Time” allows you to set the time of day that the Auto Gen Start  
exercises the generator.  
This setting also requires you to set an Exercise Period and an Exercise  
Duration.  
Values  
Default  
12:00AM to 11:50PM (12-hour clock)  
00:00 to 23:50 (24-hour clock)  
(increments of 10 minutes)  
9:00AM  
When to use  
Outcomes  
You must set the Exercise Time when you have set the Exercise Period  
and the Exercise Duration.  
If you have set the Exercise Time, the generator will start at that time after  
being inactive for the Exercise Period.  
If the Exercise Time you have set occurs during Quiet Time, the generator  
will start when Quiet Time is over and run for the full amount of time you  
Relay3  
Purpose  
“Relay3” sets the function of Relay 3 of the Auto Gen Start. The function  
of Relay 3 affects contacts 19 and 20 of the 20-contact connector and  
external wiring harness.  
Values  
Default  
NotUsed, Preheat, PreheatSDByp  
NotUsed  
When to use  
You may have to manually set “Relay3” according to your make and type  
of generator.  
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Configuration  
Some diesel generators require preheating of their glow plugs before start  
cranking. Setting “Relay3” to Preheat enables Relay 3 to perform this  
function in addition to Relay 1.  
Some generators require Relay 3 to switch 12 volts to the glow plugs,  
while some generators require ground to be switched to the glow plugs.  
Run Hold Time  
Full name  
Purpose  
Generator Run Signal Hold Time  
“Run Hold Time” specifies the length of time the generator run signal (or  
B+ or hour meter signal) must be active before the Auto Gen Start  
considers the generator to be running and cranking can be stopped.  
Some generators assert their run signal when they are being cranked, but  
before they have started. They also have varying delays from when  
cranking begins or ends to when the run signal is asserted or unasserted.  
The Run Hold Time is designed to accommodate these generators.  
Values  
Default  
0.0s to 20.0s (increments of 0.5s)  
0.5s  
When to use  
This setting is automatically configured when you select a “Gen Type” for  
your generator. You should manually set “Run Hold Time” if you need to  
customize your Gen Type on the advice of your generator manufacturer or  
authorized service personnel.  
Crank Time  
Purpose  
“Crank Time” specifies the length of time the Start relay is engaged (and  
cranking the starter motor) for the first attempt to start the generator.  
Values  
Default  
0s to 250s (increments of 1s)  
30s  
When to use  
This setting is automatically configured when you select a “Gen Type” for  
your generator. You should manually set “Crank Time” if you need to  
customize your Gen Type on the advice of your generator manufacturer or  
authorized service personnel.  
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The Auto Gen Start Menu  
Crank Retry Time  
Purpose  
“Crank Retry Time” specifies the length of time the Start relay is engaged  
(and cranking the starter motor) for the second and subsequent attempts to  
start the generator, in cases when the generator fails to start on the first  
attempt.  
Values  
Default  
0s to 250s (increments of 1s)  
40s  
When to use  
This setting is automatically configured when you select a “Gen Type” for  
your generator. You should manually set “Crank Retry Time” if you need  
to customize your Gen Type on the advice of your generator manufacturer  
or authorized service personnel.  
Preheat Time  
Purpose  
“Preheat Time” specifies how long the Preheat relay is engaged during the  
start sequence. The preheat signal may be required for diesel generators  
with glow plugs or fuel priming for gas generators.  
The Preheat relay may be Relay 1 or Relay 3, depending on the “Relay3”  
setting or the Gen Type selected.  
Values  
Default  
0s to 250s (increments of 1s)  
0s  
When to use  
This setting is automatically configured when you select a “Gen Type” for  
your generator. You should manually set “Preheat Time” if you need to  
customize your Gen Type on the advice of your generator manufacturer or  
authorized service personnel.  
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Configuration  
Start Tries  
“Start Tries” specifies how many times the Auto Gen Start will attempt to  
start the generator. On the first start try, the Auto Gen Start cranks the  
starter motor for the Crank Time. If the generator does not start, on  
subsequent start tries, the Auto Gen Start cranks the start motor for the  
Crank Retry Time.  
Values  
Default  
1 to 10  
3
When to use  
This setting is automatically configured when you select a “Gen Type” for  
your generator. You should manually set “Start Tries” if you need to  
customize your Gen Type on the advice of your generator manufacturer or  
authorized service personnel.  
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The Auto Gen Start Menu  
AGS: Device Info menu  
The Device Info menu allows you to view the Fault, Warning and Event  
logs. On the Device Info menu you can also restore the default settings for  
the Auto Gen Start.  
View Fault Log  
Purpose  
The Fault Log displays the last 20 Auto Gen Start faults for your  
reference.  
When to use  
You may need to consult the Fault Log when troubleshooting, or before  
seeking technical assistance.  
View Warning Log  
Purpose  
The Warning Log displays the last 20 Auto Gen Start warnings for your  
reference.  
When to use  
You may need to consult the Warning Log when troubleshooting, or  
before seeking technical assistance.  
View Event Log  
Purpose  
The Event Log displays the last 20 Auto Gen Start events for your  
reference. Events can include:  
Starting and stopping the generator.  
Trigger events.  
Changing the system mode.  
Changing the system clock.  
Commands to restore the default settings.  
Restore Defaults  
Purpose  
The Restore Defaults command restores the default settings for all  
configurable items on the Auto Gen Start menu.  
When to use  
Use the Restore Defaults command after installing a new generator, or if  
an authorized service person advises you to.  
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Configuration  
User Settings  
Use this table to record any customized Auto Gen Start settings for future  
reference.  
Setting  
Values  
Default  
User Setting  
12:00AM–11:59PM (12-hour clock) 9:00PM (12-hour clock)  
00:00–23:59 (24-hour clock) 21:00 (24-hour clock)  
12:00AM–11:59PM (12-hour clock) 8:00AM (12-hour clock)  
00:00–23:59 (24-hour clock)  
8:00 (24-hour clock)  
Type 1 to Type 13  
Type 2  
11.3V  
Off  
Off, 4.0V–60.0V  
“StartV:15min” Off, 4.0V–60.0V  
Off, 4.0V–60.0V  
Off, 4.0V–60.0V  
Off, 4.0V–60.0V  
Off  
Off  
Off  
Off  
Off  
On, Off  
Off  
10.0A–33.0A  
7.0A–28.0A  
On, Off  
10.0A  
7.0A  
On  
On, Off  
Off  
“Max Run Time” 2hours–8hours  
3hours  
21days  
30min  
0days (Off)–250days  
“Exercise Dur” 1min–250min  
“Exercise Time” 12:00AM–11:59PM (12-hour clock) 9:00AM (12-hour clock)  
00:00–23:59 (24-hour clock) 9:00 (24-hour clock)  
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Operation  
4
Start and how to get the most from its features. This  
includes information about:  
using the Auto Gen Start for both manual and  
automatic generator control.  
setting Quiet Time.  
displaying the advanced Auto Gen Start menu.  
changing system modes.  
viewing the firmware revision number.  
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Operation  
Starting and Stopping the Generator  
You can use the Auto Gen Start to start the generator manually (on  
demand, using the System Control Panel) and automatically (in response  
to an electrical system condition).  
In general, to avoid Auto Gen Start faults, try not to combine automatic  
and external manual starts and stops. When the generator has been started  
automatically, let it stop automatically unless you encounter a situation  
when the generator must be stopped urgently. Likewise, if you have  
started the generator manually, ensure that you stop it manually (only the  
“Max Run Time” setting can automatically stop the generator after it has  
been started manually).  
To set the Auto Gen Start to start and stop the generator  
automatically:  
1. On the Auto Gen Start menu, highlight AGS Mode and press Enter.  
2. Use the up arrow or down arrow button to select Automatic.  
3. Press Enter.  
The Auto Gen Start will start and stop the generator in response to the  
configurable settings you have set for battery voltage, state of charge,  
inverter load, quiet time or exercise time. Depending on conditions in  
the power system, the generator may start immediately after it is put  
in Automatic mode.  
To start the generator manually:  
1. On the Auto Gen Start menu, highlight AGS Mode and press Enter.  
2. Use the up arrow or down arrow button to select ManualOn.  
3. Press Enter.  
To stop the generator manually:  
1. On the Auto Gen Start menu, highlight AGS Mode and press Enter.  
2. Use the up arrow or down arrow button to select ManualOff.  
3. Press Enter.  
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Setting Quiet Time  
Setting Quiet Time  
Use the Quiet Time feature to ensure that the Auto Gen Start will not start  
the generator during the night, or during times that might clash with  
“Quiet Time” guidelines at RV parks and campgrounds.  
Setting Quiet Time for the first time involves three steps:  
3. Setting the “QT End” setting.  
The default setting for “QT Begin” is 10:00 PM (22:00 if you are using a  
24-hour clock) and the default setting for “QT End” is 7:00 AM (7:00 on  
the 24-hour clock). If the default settings meet your needs, you only need  
to enable or disable Quiet Time when you want to use this feature.  
For more information about Quiet Time settings, see “QT Enable” on  
Enabling Quiet Time  
Before setting times for the beginning and end of Quiet Time, you must  
first enable the Quiet Time feature, if it has not already been enabled.  
To enable Quiet Time:  
1. On the Auto Gen Start menu, use the up or down arrow buttons to  
2. Press Enter.  
3. Use the up or down arrow button to select On.  
4. Press Enter.  
Setting the beginning of Quiet Time  
Setting a time for “QT Begin” will define the start of Quiet Time. At the  
time you set for “QT Begin”, the Auto Gen Start will turn the generator  
off if it is running, and prevent the generator from starting automatically  
until the end of Quiet Time.  
To set the beginning of Quiet Time:  
1. On the Auto Gen Start menu, use the up or down arrow buttons to  
highlight “QT Begin”, then press Enter.  
2. Use the up or down arrow button to select the hour, then press Enter.  
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Operation  
3. Use the up or down arrow button to select the minute, then press  
Enter.  
If you are using the 24-hour clock, go to step 5.  
4. Use the up or down arrow button to select AM or PM, then press  
Enter.  
5. Press Exit twice to return to the System screen.  
Setting the end of Quiet Time  
Setting a time for “QT End” defines the end of Quiet Time. At the time  
you set for “QT End”, the Auto Gen Start will be able to start the  
generator when an automatic start trigger (such as low battery voltage or a  
high inverter load) occurs in the Xanbus system. If there is an automatic  
start trigger already active in the system when Quiet Time ends, the  
generator will start immediately.  
To set the end of Quiet Time:  
1. On the Auto Gen Start menu, use the up or down arrow buttons to  
highlight “QT End”, then press Enter.  
2. Use the up or down arrow button to select the hour, then press Enter.  
3. Use the up or down arrow button to select the minute, then press  
Enter.  
If you are using the 24-hour clock, go to step 5.  
4. Use the up or down arrow button to select AM or PM, then press  
Enter.  
5. Press Exit twice to return to the System screen.  
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Viewing the Advanced Menu  
Viewing the Advanced Menu  
The System Control Panel can display the Auto Gen Start menu in two  
formats: basic and advanced.  
The Auto Gen Start basic menu is displayed by default. It lists status  
information and settings you may have to adjust routinely. See “The Auto  
Gen Start basic menu” on page 3–7 for a list of basic menu items and  
configuration information.  
The Auto Gen Start advanced menu lists additional settings and sub-  
advanced menu items and configuration information.  
To view the Auto Gen Start advanced menu, you must go to the System  
Settings menu.  
To view the Auto Gen Start advanced menu:  
1. On the Select Device menu, use the down arrow button to highlight  
System (see Figure 4-1).  
Figure 4-1 Selecting the System menu  
2. Press Enter.  
The System Settings menu appears.  
3. On the System Settings menu, use the down arrow button to highlight  
Global Menus and press Enter.  
4. Use the up or down arrow button to select Advanced.  
5. Press Enter.  
This procedure causes advanced menus to be displayed for all devices on  
the Xanbus system. You can return to displaying the basic menu for the  
Auto Gen Start by selecting Basic Menu on the Auto Gen Start menu.  
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Operation  
Changing System Modes  
The system modes described in this section affect the behavior of the  
Auto Gen Start and every Xanbus-enabled device in the system. You will  
have to change the system mode when setting a Generator Type,  
travelling, putting your vehicle in storage, or when installing a new  
Xanbus-enabled device.  
The system modes you can select are:  
Operating  
Power Save  
Safe  
Hibernate  
You can change system modes using the System Settings menu on the  
System Control Panel. The System Settings menu appears as the last item  
on the Select Device menu.  
To view the System Settings menu:  
1. On the Select Device menu, use the down arrow button to highlight  
System (see Figure 4-1).  
2. Press Enter.  
The System Settings menu appears.  
To change the System mode:  
1. On the System Settings menu, with Desired Mode highlighted, press  
Enter.  
Figure 4-2 Changing the system mode  
2. Use the up or down arrow button to selected the desired system mode.  
3. Press Enter.  
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Changing System Modes  
Operating mode  
Characteristics  
Operating mode is the default mode of the Auto Gen Start. In Operating  
mode, the Auto Gen Start communicates on the network, responds to  
signal input, and can start and stop the generator automatically. Operating  
mode includes all the AGS Modes described on page 3–9 of the  
Configuration chapter.  
Whenever the Auto Gen Start is powered on, it is in Operating mode (with  
the AGS Mode in “ManualOff”).  
Power Save mode  
Characteristics  
Power Save mode minimizes power draw by the Auto Gen Start and other  
devices on the Xanbus system. Power Save mode stops all  
communication on the network, putting the system to “sleep” until it  
receives a command to “wake up” again. In Power Save mode, the  
generator stops, and the Auto Gen Start cannot start it manually or  
automatically.  
For more information about Power Save mode, see the System Control  
Panel Owner’s Guide.  
Safe mode  
Characteristics  
Selecting Safe mode stops the generator (if it is running) and puts the  
Auto Gen Start (and every Xanbus-enabled device in power system) into  
Safe mode. While in Safe mode, the Auto Gen Start “listens” to and  
reports its status to the network. However, it will not start the generator  
manually or automatically while in Safe mode.  
When to use  
Before changing the “Gen Type” setting (see page 3–16), you must put  
the system into Safe mode.  
Use Safe mode when adding or removing devices from the network.  
Authorized service personnel must also put the system into Safe mode  
before performing diagnostics and software upgrades.  
If the Auto Gen Start is powered off while in Safe mode, it will be in Safe  
mode when it is powered on again.  
Important: If Auto Gen Start Fault 201 (“Unable to stop gen.”) is active, you  
cannot put the Auto Gen Start into Safe mode. Before you can enter Safe mode,  
you must stop the generator via its external switch and clear the fault.  
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Operation  
Hibernate mode  
Characteristics  
Hibernate mode removes power from the Auto Gen Start and all Xanbus-  
enabled devices on the Xanbus system. The Auto Gen Start suspends all  
operations (including starting and stopping the generator) until power is  
restored to the network.  
Important: Put the system into Hibernate mode before putting your RV or  
boat in storage. This will prevent the Auto Gen Start from starting the generator  
while unattended.  
If there are active faults in the system, you cannot put the system into  
Hibernate mode. Clear any active faults, correct the condition that caused  
the fault, then put the system into Hibernate mode.  
Restoring  
power  
Once the system is in Hibernate mode, you must restore power to the  
network manually.  
If an inverter/charger supplies power to the network, you can bring the  
system out of Hibernate mode either by pressing the reset button on the  
inverter/charger front panel or by applying AC input to the inverter/  
charger with utility power or generator power.  
Viewing the Firmware Revision Number  
You may need to view the firmware revision number when  
troubleshooting the Auto Gen Start with authorized service personnel.  
To view the firmware revision number:  
1. On the Select Device menu, use the down arrow button to highlight  
System.  
2. Press Enter.  
The System Settings menu appears.  
3. Press the down arrow button to highlight View Device Info.  
4. Press Enter.  
The Device Info screen appears.  
5. If Auto Gen Start screen is not already displayed, press the down  
arrow button until it appears.  
The number opposite “F/W Rev.” is the firmware revision number.  
6. Press Exit to return to the System Settings menu.  
4–8  
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Troubleshooting  
5
Chapter 5 contains information and procedures to  
troubleshoot the Auto Gen Start, including tables of  
warnings and faults for your reference.  
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Troubleshooting  
Faults and Warnings  
Under certain conditions, the Auto Gen Start generates a fault or warning  
message. These messages appear on the System Control Panel. This  
section describes how to respond to fault and warning messages when  
they appear.  
Acknowledging  
messages  
When a fault or warning message appears, you can acknowledge the  
message by pressing Enter on the System Control Panel. This action  
removes the message from the screen. After acknowleding the message,  
you can proceed configuring or operating the Auto Gen Start.This action  
does not clear the condition that caused the fault or warning, however.  
Consult Table 5-1 and Table 5-2 for suggested actions to take after you  
have acknowledged the message.  
You can acknowledge warnings that are in the form of a Yes/No question  
by pressing Enter for Yes and Exit for No.  
Self-clearing  
warnings  
If unacknowledged, some warnings may clear themselves if the condition  
that generated the message goes away. For example, if the Auto Gen Start  
fails to start the generator, warning message W202 appears. However, if  
the generator starts on the next start try, the message goes away.  
Clearing faults  
To clear active Auto Gen Start faults, highlight Clear Faults on the Auto  
Gen Start menu and press Enter.  
Multiple faults  
and warnings  
If several fault or warning messages occur before you can acknowledge or  
clear them, they are displayed together on a fault list or a warning list.  
These lists contain messages from every Xanbus-enabled device, not just  
the Auto Gen Start. You can select a message and view its details from the  
fault list or warning list.  
To view a message from a fault list or warning list:  
1. On the list, use the up arrow or down arrow button to highlight the  
message you want to view.  
2. Press Enter.  
The complete message appears.  
After viewing the message, you can return to the fault list or warning list  
by pressing Exit or continue to the menu for the device that caused the  
fault or warning by pressing Enter. Each time you return to the list after  
viewing a complete message, the viewed message is removed from the  
list.  
If you have left the fault list or warning list, you can view them at any  
time from the System Settings menu.  
5–2  
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Warning Messages  
To view a fault list or warning list:  
1. On the Select Device menu, highlight System and press Enter.  
2. On the System Settings menu, highlight View Fault List or View  
Warning List.  
3. Press Enter.  
Warning Messages  
Table 5-1 provides details and suggests action for Auto Gen Start  
warnings.  
Table 5-1 Auto Gen Start warning messages  
Warning  
Self-  
Number Message  
clearing? Cause  
Action  
W200 Generator was  
stopped manually.  
No  
No  
Yes  
Generator was stopped by Acknowledge the warning.  
an external Manual Off  
switch.  
To resume automatic starts  
and stops, change the Auto  
Gen Start mode to Auto.  
W201 Generator was  
started manually.  
Generator was started by  
an external Manual On  
switch  
Acknowledge the warning.  
To resume automatic starts  
and stops, change the Auto  
Gen Start mode to Auto.  
W202 Unable to start  
generator. AGS will  
try again.  
The Auto Gen Start tried, No action required. The  
but could not start the  
generator.  
Auto Gen Start will try to  
start the generator again  
until it reaches the  
maximum number of start  
tries.  
W203 Manual Off: Max  
generator run time  
reached. Reset AGS  
Mode.  
No  
The generator has run for Acknowledge the warning.  
its maximum allowable  
time. The Auto Gen Start  
Return the Auto Gen Start  
to the desired AGS Mode  
has stopped the generator (Automatic or ManualOn).  
and changed the AGS  
Mode to ManualOff.  
Ensure generator is fueled  
and is supplying required  
power for battery charging  
and loads.  
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Troubleshooting  
Table 5-1 Auto Gen Start warning messages  
Warning  
Self-  
Number Message  
clearing? Cause  
Action  
W204 Manual Off: Max  
generator cycles  
reached. Reset AGS  
Mode.  
No  
The generator has reached Acknowledge the warning.  
its maximum number of  
start-and-stop cycles. To  
Return the Auto Gen Start  
to the desired AGS Mode  
help prevent an unattended (Automatic or ManualOn).  
generator from starting, the Ensure generator is fueled  
Auto Gen Start changed the and is supplying required  
AGS Mode to ManualOff. power for battery charging  
and loads.  
W205 Generator started  
by its switch. Use  
Yes  
No  
No  
No  
The generator was started, Check your generator. Stop  
but not by the Auto Gen  
Start.  
it using the switch or  
control panel on the  
generator.  
its switch to stop.  
W206 Mismatched  
triggers. Enable  
You have set a start trigger, Acknowledge warning and  
but not a corresponding  
stop trigger.  
set a stop trigger.  
stop trigger or  
disable start trigger.  
W207 Mismatched  
triggers. Enable  
You have set a stop trigger, Acknowledge warning and  
but not a corresponding  
start trigger.  
set a start trigger.  
start trigger or  
disable stop trigger.  
W208 Auto triggers not  
enabled. Config  
You are attempting to enter Acknowledge warning and  
Automatic Mode without  
setting Auto triggers.  
set a start and stop trigger.  
auto triggers  
W209 Gen external stop. Yes  
Start gen via its  
The generator has stopped, Check the generator’s fuel  
but not by the Auto Gen  
Start. The generator may  
level and mechanical  
condition, then start the  
control panel.  
have run out of gas, or may generator manually (using  
have been shut off by a  
switch on the generator.  
the switch or control panel  
on the generator) to clear  
the warning.  
5–4  
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Fault Messages  
Table 5-1 Auto Gen Start warning messages  
Warning  
Self-  
Number Message  
clearing? Cause  
Action  
W250 The selected value No  
failed to change.  
You have tried to change  
the Gen Type without  
putting the system into  
Safe mode first.  
Press “continue.” Put the  
system into Safe mode,  
change the Gen Type, then  
return the system to  
Try again.  
Operating mode.  
You have tried to set the  
Press “continue.” Ensure  
“Exercise Dur” for longer that “Max Run Time” is set  
than “Max Run Time,” or for longer than “Exercise  
“Max Run Time” for less  
than “Exercise Dur.”  
Dur.”  
W500 Network  
connection lost.  
Yes  
No  
The Auto Gen Start has lost Check connection between  
communications with the the Auto Gen Start and the  
network because of a faulty network.  
connection or electronic  
signal disruption.  
Check connections.  
W501 AGS has fixed  
memory problem  
and restored default  
settings.  
The Auto Gen Start  
encountered an internal  
memory problem upon  
startup. To remain  
Acknowledge the warning  
and reset configurable  
settings if necessary.  
operational, the Auto Gen  
Start restored its default  
settings.  
Fault Messages  
When the Auto Gen Start detects a fault condition, it stops the generator.  
The red Fault light also comes on, and the System Control Panel displays  
a fault message.  
The Auto Gen Start remembers the AGS Mode that it was in at the time it  
detected the fault. After you have cleared the fault, the Auto Gen Start  
returns to its last known AGS Mode.  
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Troubleshooting  
Table 5-2 Auto Gen Start fault messages  
Fault  
Self-  
Number Message  
clearing? Cause  
Action  
F200  
Exceeded max  
No  
The Auto Gen Start has tried  
and failed to start the  
generator. To prevent draining condition. Consult  
the start battery, the Auto Gen generator manual.  
Start will suspend further start Clear fault on System  
Check the generator’s fuel  
level and start battery  
number of start  
tries. Check gen,  
clear fault.  
attempts.  
Control Panel screen to  
allow retry.  
F201  
Unable to stop  
gen. Stop gen via  
its control panel.  
No  
The Auto Gen Start has lost  
contact with the generator or  
the generator did not stop after If this fails to work, stop  
Change the Auto Gen  
Start mode to Manual Off.  
the Auto Gen Start sent it a  
stop signal.  
the generator with the  
external stop switch.  
Check generator.  
Return Auto Gen Start to  
automatic mode to resume  
automatic starts and stops.  
F203  
Manual Off: Gen No  
stopped by ext  
sensor. Reset  
An external sensor connected After the sensor  
to the Auto Gen Start has  
connected to the external  
stopped the generator and put shutdown has deactivated,  
AGS mode.  
the Auto Gen Start into  
Manual Off mode.  
clear the fault and reset  
the Auto Gen Start to the  
desired mode.  
F500  
F501  
F505  
Serial Number  
Failure, Service  
Required.  
No  
The silicon serial ID number  
has failed and the Auto Gen  
Start has gone into Safe mode.  
Call your dealer or  
Xantrex.  
Memory Failure. No  
Service  
Required.  
The Auto Gen Start has  
suffered a non-volatile  
memory failure.  
Call your dealer or  
Xantrex.  
Internal Failure. No  
Service  
Required.  
A controller fault has occurred Clear the fault. If the fault  
and the Auto Gen Start has  
gone into Safe mode.  
persists, call your dealer  
or Xantrex.  
5–6  
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Specifications  
A
environmental specifications for the Auto Gen Start.  
All specifications are subject to change without notice.  
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Specifications  
Electrical Specifications  
Nominal input network voltage  
15 VDC  
Minimum operating network voltage  
Maximum operating network voltage  
Maximum operating current  
14.25 VDC  
15.75 VDC  
200 mA @ nominal  
input network voltage  
Relay contact voltage rating  
12 VDC, 30 VDC max.  
5 A DC*  
Maximum relay current  
Nominal 12 V/24 V thermostat input voltage  
Minimum 12 V/24 V thermostat input voltage  
Maximum 12 V/24 V thermostat input voltage  
Typical 12 V/24 V thermostat input current  
Nominal 12 V/24 V generator running B+ voltage  
12 VDC/24 VDC = On  
9.5 VDC  
30 VDC  
14.6 mA @ 12 V  
12 VDC/24 VDC= On  
Minimum 12 V/24 V generator running B+ voltage 9.5 VDC  
Maximum 12 V/24 V generator running B+ voltage 30 VDC  
Typical 12 V/24 V generator running B+ current  
Communication physical layer  
Communication protocol  
14.6 mA @ 12 V  
2, CAN  
Xanbus  
Maximum cable length  
130 ft. (40 m)  
*Limited to Class 2 levels (100 VA) as in Chapter 2, page 2–6.  
Mechanical Specifications  
3
--  
3
4
1
Dimensions  
--  
--  
5
× 3 × 12 "  
4
(146 × 95.5 × 37 mm)  
0.5 lb. (225 g)  
Weight  
Mounting  
Connectors  
4 #6 screws  
2 × Xanbus: RJ45—8 pins  
20-contact pluggable connector  
(Tyco Mate ’n’ Lok 2 connector)  
A2  
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Environmental Specifications  
Environmental Specifications  
Operating temperature  
Storage temperature  
Maximum case temperature  
Operating humidity  
Storage humidity  
-4 to 122 °F (-20 to 50 °C)  
-40 to 185 °F (-40 to 85 °C)  
140 °F (60 °C)  
5 to 95%  
5 to 95%  
Ignition protection  
None  
Regulatory Compliance  
Safety  
CSA certified to CSA107.1-01 and UL 458 4th Ed.  
including the Marine Supplement  
EMC  
FCC part 15B Class B  
Industry Canada ICES-0003 Class B  
Power  
Generator On  
Network  
Fault  
3.75 [95]  
2.81 [71]  
Automatic Generator Start  
0.125 [3] TYP.  
1.46 [37]  
ALL DIMENSIONS IN INCHES [mm]  
Figure A-1 Auto Gen Start dimensions  
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A4  
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Generator Auto  
Start Requirements  
and Types  
B
Appendix B describes the generator requirements and  
starting types that can be used with the Auto Gen Start.  
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Generator Auto Start Requirements and Types  
Recommended Features  
In order for the generator to be automatically started by the Auto Gen  
Start, it must include electric start and an automatic choke. An automatic  
primer system may also be required on natural gas and propane powered  
generators. The generator should also include remote start ability with  
accessible remote start terminals or a connector. Protective systems for  
low oil pressure, over temperature, starter lockout and over crank control  
are valuable features that will prevent generator damage and increase  
system reliability. “Two-wire” start generators are highly recommended  
because of the greater simplicity for automatic starting and because they  
are intended for remote/automatic/unattended operation.  
Generator Starting Types  
The Auto Gen Start supports three major generator starting types:  
Two wire  
Three-wire “Onan”  
Three-wire automotive  
Note: the terms “two-wire” and “three-wire” refer only to the minimum  
number of wires necessary to start the generator. Actual installations will  
require additional wires to connect to the generator, including the generator run  
signal (switched B+) wiring, and wiring to an optional external on/off switch.  
For installation wiring diagrams, see page 2–10 to page 2–25.  
Note: For overcurrent protection guidelines that apply to the wiring types  
discussed in this appendix, see page 2–6.  
B2  
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Generator Starting Types  
Two wire  
The two-wire type is suitable for generators that are fully automatic. This  
merely requires two wires to be connected together for the generator to  
start and run. Separating the wires stops the generator.  
Some generators use a momentary two-wire connection for starting and  
stopping.  
Identification  
Connection  
Generators of this type are usually operated with a simple toggle switch or  
key that turns to on, then off to shut the generator off.  
For this type of generator, the two wires are connected to the normally  
open and common contacts of Relay 1 (wires 14 and 16). When the AGS  
receives a command to start the generator, it closes the contacts inside  
Relay 1, allowing the generator to start. The contacts remain closed for  
the duration of the generator run and open when the AGS needs the  
generator to stop.  
Three-Wire Onan  
The three-wire “Onan” starting type is suitable for generators that are not  
as automated as the two-wire type. It requires a minimum of three wires: a  
common wire, a start wire and a stop wire. You may also need to connect  
the glow plug wires to Relay 1 (wire 14) or Relay 3 (wire 19). If the  
generator requires independent control of the glow plugs, power may also  
need to be run to Relay 3 (wire 20).  
Identification  
Generators of this type are controlled with a three-position switch that is  
normally in a center (or neutral) position. To start the generator, the  
switch is pressed and held to the start position until the generator starts.  
The switch is then released, and it returns to the center position. To stop  
the generator, the switch is pressed and held to the stop position until the  
generator stops. Again, releasing the switch returns it to the center  
position.  
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Generator Auto Start Requirements and Types  
Connection  
The common wire from the generator should connect to the common  
connections of both Relay 1 and Relay 2 (wires 16 and 18 respectively).  
The start wire from the generator connects to the normally open contact of  
Relay 2 and the generator stop wire connects to the normally open contact  
of Relay 1.  
Three-Wire Automotive  
The third generator starting type that is supported by the AGS is similar to  
an automotive-style ignition. In this style, the generator uses a run circuit  
that is normally closed, which then receives a momentary start signal. The  
run circuit remains active throughout the run and then is opened in order  
for the generator to stop.  
Identification  
Generators of this type are controlled by a key or rotary switch that acts  
exactly as an automotive ignition. The switch is first turned to an “on” (or  
run) position, then further to a start position. After starting, the switch  
returns to the “on” (or run) position. Other variations are a toggle switch  
that gets turned on with a separate switch or pushbutton for start. If glow  
plugs are used, you would turn the key or rotary switch to the left prior to  
starting. A separate momentary switch or button may be used for this  
purpose.  
Connection  
This generator starting type uses the most wires. The common wire from  
the generator should connect to the common connections of both Relay 1  
and Relay 2 (wires 16 and 18 respectively). You may need an additional  
two wires if glow plugs are used. The start wire from the generator  
connects to the normally open contact of Relay 2 and the generator stop  
wire connects to the normally open contact of Relay 1.  
B4  
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Relay Timing  
C
Appendix C contains information about relay  
configuration and timing for each major type of Auto  
Gen Start starting mode. This information applies to  
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Relay Timing  
RunMode  
For generators with RunMode starting types (Types 7 and 8):  
Relay 1 (RunStop relay) can be used for two-wire configured  
generators.  
Relay 1 (RunStop) and Relay 2 (Start) can be used with a common  
ground for three-wire configured generators.  
The Preheat will never overlap the Crank Time.  
The “Delay” refers to the “Preheat to Crank Delay” and may be zero.  
Cranking will cease when the generator run signal goes high for the  
specified hold time or when the crank time has elapsed.  
Stop  
Run  
Start  
Relay1: Run/Stop (Ignition)  
Relay2: Start (Cranking)  
Relay3: Preheat (Glow)  
Crank  
Time  
Preheat  
Figure C-1 RunMode timing diagram  
C2  
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MomentaryRun Mode  
MomentaryRun Mode  
For generators with MomentaryRun mode starting types (Type 11):  
Relay 1 (Run/Stop relay) can be used for two-wire configured  
generators.  
Relay 2 has no unique function in this configuration, but it is easiest  
to leave it doing the cranking so that another configuration is not  
required for it.  
Preheat will generally not be used in this configuration.  
The Preheat will never overlap the Crank Time.  
The “Delay” refers to the “Preheat to Crank Delay” and may be zero.  
Cranking will cease when the generator run signal goes high for the  
specified hold time or when the crank time has elapsed.  
Stop  
Run  
Start  
Relay1: Momentary Run  
Relay2: Start (Cranking)  
Relay3: Preheat (Glow)  
Crank  
Time  
Preheat  
Figure C-2 MomentaryRun mode timing diagram  
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Relay Timing  
GlowStop Mode  
For generators with GlowStop mode starting types (Types 1, 2, 3, 6, 12):  
Relay 1 (Stop) and Relay 2 (Start) can be used with a common ground  
for three-wire configured generators.  
The Preheat signal shows up on Relay 1 and also Relay 3 (if enabled)  
so that Relay 1 can be used for both Preheat and Stop.  
If the ShutDown Bypass is enabled, the Preheat on Relay 1 will  
remain high for the Crank Time and for the ShutDown Bypass period  
after cranking.  
The Preheat on Relay 3 will only overlap the Crank Time and perform  
ShutDown Bypass if Relay 3 is configured for Preheat with  
ShutDown Bypass.  
The “Delay” refers to the “Preheat to Crank Delay” and may be zero.  
Cranking will cease when the generator run signal goes high for the  
specified hold time or when the crank time has elapsed.  
Shutdown  
Bypass  
Stop  
Run  
Relay1: Glow/Stop  
Preheat/  
Stop  
Start  
Relay2: Start (Cranking)  
Relay3: Preheat (Glow)  
Crank  
Time  
Preheat  
Figure C-3 GlowStop mode timing diagram  
StartStop Mode  
For generators with StartStop mode starting types (Types 4, 5, 9, 10):  
Relay 1 (Stop) and Relay 2 (Start) can be used with a common ground  
for three-wire configured generators.  
If Relay 3 is configured for preheat, the signal only shows up on  
Relay 3.  
The Preheat on Relay 3 will not overlap the Crank Time if ShutDown  
Bypass is not enabled.  
If the ShutDown Bypass is enabled, the Preheat on Relay 3 will  
remain high for the Crank Time and for the ShutDown Bypass period  
after cranking.  
C4  
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PulseStop Mode  
The “Delay” refers to the “Preheat to Crank Delay” and may be zero.  
Cranking will cease when the generator run signal goes high for the  
specified hold time or when the crank time has elapsed.  
To get the ShutDown Bypass on Relay 3 with no preheat, Relay 3  
must be configured for Preheat with ShutDown Bypass and have the  
Preheat time set to zero.  
StartStop mode is essentially the same as GlowStop mode with no  
preheat on Relay 1.  
Stop  
Relay1: Stop  
Start  
Crank  
Time  
Shutdown  
Bypass  
Relay2: Start (Cranking)  
Relay3: Preheat (Glow)  
& Shutdown Bypass  
Preheat  
Figure C-4 StartStop mode timing diagram  
PulseStop Mode  
For generators with PulseStop mode starting types (Type 13):  
Relay 1 (Stop) and Relay 2 (Start) can be used with a common ground  
for three-wire configured generators.  
If Relay 3 is configured for Preheat, the signal only shows up on  
Relay 3.  
The Preheat on Relay 3 will not overlap the Crank Time if ShutDown  
Bypass is not enabled.  
If the ShutDown Bypass is enabled, the Preheat on Relay 3 will  
remain high for the Crank Time and for the ShutDown Bypass period  
after cranking.  
The “Delay” refers to the “Preheat to Crank Delay” and may be zero.  
Cranking will cease when the generator run signal goes high for the  
specified hold time or when the crank time has elapsed.  
To get the ShutDown Bypass on Relay 3 with no preheat, Relay 3  
must be configured for Preheat with ShutDown Bypass and have the  
Preheat time set to zero.  
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Relay Timing  
The Auto Gen Start will make three attempts to stop the generator. If  
the generator has still not stopped at the end of the third attempt, the  
appropriate Fault will be generated.  
Each stop attempt will consist of engaging the stop relay for 5 seconds  
and then waiting 20 seconds before checking the state of the Gen Run  
Signal to see if the stop attempt was successful.  
Stop  
Relay1: Stop  
Relay2: Start (Cranking)  
Start  
Crank  
Time  
Shutdown  
Bypass  
Relay3: Preheat (Glow)  
& Shutdown Bypass  
Preheat  
Figure C-5 PulseStop mode timing diagram  
Figure C-6 PulseStop mode Relay 1 behavior  
C6  
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Warranty and Return Information  
Warranty  
What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc.  
("Xantrex") and covers defects in workmanship and materials in your Automatic Generator Start. This  
warranty period lasts for 12 months from the date of purchase at the point of sale to you, the original end  
user customer. You require proof of purchase to make warranty claims.  
This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the  
Warranty Period. Subsequent owners also require proof of purchase.  
What will Xantrex do? Xantrex will, at its option, repair or replace the defective product free of  
charge, provided that you notify Xantrex of the product defect within the Warranty Period, and provided  
that Xantrex through inspection establishes the existence of such a defect and that it is covered by this  
Limited Warranty.  
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty repair and  
building replacement products. Xantrex reserves the right to use parts or products of original or  
improved design in the repair or replacement. If Xantrex repairs or replaces a product, its warranty  
continues for the remaining portion of the original Warranty Period or 90 days from the date of the  
return shipment to the customer, whichever is greater. All replaced products and all parts removed from  
repaired products become the property of Xantrex.  
Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer  
via a Xantrex-selected non-expedited surface freight within the contiguous United States and Canada.  
Alaska and Hawaii are excluded. Contact Xantrex Customer Service for details on freight policy for  
return shipments outside of the contiguous United States and Canada.  
How do you get service? If your product requires troubleshooting or warranty service, contact your  
merchant. If you are unable to contact your merchant, or the merchant is unable to provide service,  
contact Xantrex directly at:  
Telephone: 1 800 670 0707 (toll free North America)  
1 360 925 5097 (direct)  
Fax:  
1 800 994 7828 (toll free North America)  
1 360 925 5143 (direct)  
Email:  
Direct returns may be performed according to the Xantrex Return Material Authorization Policy  
described in your product manual. For some products, Xantrex maintains a network of regional  
Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at  
one of these facilities.  
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WA1  
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Warranty and Return  
What proof of purchase is required? In any warranty claim, dated proof of purchase must  
accompany the product and the product must not have been disassembled or modified without prior  
written authorization by Xantrex.  
Proof of purchase may be in any one of the following forms:  
The dated purchase receipt from the original purchase of the product at point of sale to the end user,  
or  
The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM)  
status, or  
The dated invoice or purchase receipt showing the product exchanged under warranty  
What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of  
the product or costs related to the removal, installation, or troubleshooting of the customer's electrical  
systems. This warranty does not apply to and Xantrex will not be responsible for any defect in or  
damage to:  
a) the product if it has been misused, neglected, improperly installed, physically damaged or altered,  
either internally or externally, or damaged from improper use or use in an unsuitable environment;  
b) the product if it has been subjected to fire, water, generalized corrosion, biological infestations, or  
input voltage that creates operating conditions beyond the maximum or minimum limits listed in  
the Xantrex product specifications including high input voltage from generators and lightning  
strikes;  
c) the product if repairs have been done to it other than by Xantrex or its authorized service centers  
(hereafter "ASCs");  
d) the product if it is used as a component part of a product expressly warranted by another manufac-  
turer;  
e) the product if its original identification (trade-mark, serial number) markings have been defaced,  
altered, or removed.  
WA2  
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Warranty and Return  
Disclaimer  
Product  
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN  
CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER  
WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR  
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER  
BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW,  
CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR  
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED  
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED  
UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD  
STIPULATED UNDER THIS LIMITED WARRANTY.  
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR  
CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR  
TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO  
PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR  
ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.  
Exclusions  
If this product is a consumer product, federal law does not allow an exclusion of implied warranties. To  
the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable  
law they are limited to the duration of this Limited Warranty. Some states and provinces do not allow  
limitations or exclusions on implied warranties or on the duration of an implied warranty or on the  
limitation or exclusion of incidental or consequential damages, so the above limitation(s) or  
exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may  
have other rights which may vary from state to state or province to province.  
Warning: Limitations On Use  
Please refer to your product manual for limitations on uses of the product.  
SPECIFICALLY, PLEASE NOTE THAT THE AUTOMATIC GENERATOR START SHOULD NOT BE USED IN  
CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT  
LIMITING THE GENERALITY OF THE FOREGOING, XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES  
REGARDING THE USE OF THE XANTREX AUTOMATIC GENERATOR START IN CONNECTION WITH LIFE  
SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES.  
Return Material Authorization Policy  
Before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA)  
number and the correct factory "Ship To" address. Products must also be shipped prepaid. Product  
shipments will be refused and returned at your expense if they are unauthorized, returned without an  
RMA number clearly marked on the outside of the shipping box, if they are shipped collect, or if they  
are shipped to the wrong location.  
975-0082-01-01  
WA3  
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Warranty and Return  
When you contact Xantrex to obtain service, please have your instruction manual ready for reference  
and be prepared to supply:  
The serial number of your product  
Information about the installation and use of the unit  
Information about the failure and/or reason for the return  
A copy of your dated proof of purchase  
Return Procedure  
1. Package the unit safely, preferably using the original box and packing materials. Please ensure that  
your product is shipped fully insured in the original packaging or equivalent. This warranty will not  
apply where the product is damaged due to improper packaging.  
2. Include the following:  
The RMA number supplied by Xantrex Technology, Inc. clearly marked on the outside of the  
box.  
A return address where the unit can be shipped. Post office boxes are not acceptable.  
A contact telephone number where you can be reached during work hours.  
A brief description of the problem.  
3. Ship the unit prepaid to the address provided by your Xantrex customer service representative.  
If you are returning a product from outside of the USA or Canada In addition to the above, you  
MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and  
deposits.  
If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return  
material authorization (RMA) number is not required. However, you must contact the ASC prior to  
returning the product or presenting the unit to verify any return procedures that may apply to that  
particular facility.  
Out of Warranty Service  
If the warranty period for your Automatic Generator Start has expired, if the unit was damaged by  
misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated  
proof of purchase is available, your product may be serviced or replaced for a flat fee.  
To return your Automatic Generator Start for out of warranty service, contact Xantrex Customer Service  
for a Return Material Authorization (RMA) number and follow the other steps outlined in “Return  
Procedure” on page WA–4.  
Payment options such as credit card or money order will be explained by the Customer Service  
Representative. In cases where the minimum flat fee does not apply, as with incomplete units or units  
with excessive damage, an additional fee will be charged. If applicable, you will be contacted by  
Customer Service once your unit has been received.  
WA4  
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Warranty and Return  
Information About Your System  
As soon as you open your Automatic Generator Start package, record the following information and be  
sure to keep your proof of purchase.  
_________________________________  
_________________________________  
_________________________________  
Serial Number  
Purchased From  
Purchase Date  
If you need to contact Customer Service, please record the following details before calling. This  
information will help our representatives give you better service.  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
Type of installation (e.g. RV, truck)  
Length of time Auto Gen Start has been installed  
Battery/battery bank size  
Generator brand/type  
DC wiring size and length  
Alarm sounding?  
Description of indicators on front panel  
Appliances operating when problem occurred  
Warning or Fault message  
Description of problem  
__________________________________________________________________________________  
__________________________________________________________________________________  
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WA6  
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Index  
Exercise Duration 3–30  
Exercise Period 3–29  
Exercise Time 3–31  
A
Advanced menu 3–18  
AGS Mode 3–9  
Exit button 3–3  
AGS Triggers menu 3–19  
asterisk beside selected value 3–5  
automatic mode 3–9  
external LED wire 2–8, 2–24  
external on/off LED 2–24  
external shutdown switch  
connecting to wiring harness 2–23  
input and return 2–8, 2–23  
B
B+ wires 2–8  
Basic menu 3–7, 3–18  
bottom panel features 1–6  
F
Fault light 1–5  
Fault Log 3–35  
fault messages  
C
Clear Faults 3–17  
clearing faults 5–2  
Configure Gen 3–18  
Configure Triggers 3–18  
Crank Retry Time 3–33  
Crank Time 3–32  
Customer Service  
preparing to call WA–5  
acknowledging 5–2  
clearing 5–2  
reference table 5–5  
firmware revision number iii, 4–8  
front panel features 1–5  
G
Gen Status 3–8  
Gen Type 3–16  
generator  
D
auto start requirements B–1  
connector 1–6  
default settings, restoring 3–35  
Device Info 3–18  
Device Info menu 3–35  
displaying 3–18  
Generator On light 1–5  
generator run signal 2–8  
generator starting modes  
glowstop C–4  
Down arrow button 3–3  
momentary run C–3  
pulsestop C–5  
E
electrical specifications A–2  
Enable Load 3–23  
startstop C–4  
Enable Temp1 3–15, 3–23  
Enable Temp2 3–16, 3–23  
Enter button 3–3  
H
Hibernate mode 4–8  
environmental specifications A–3  
Event Log 3–35  
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Index  
run mode C–2  
I
Information about Your System form WA–5  
S
Safe mode 4–7  
M
Select Device menu 3–3  
serial number  
recording WA–5  
settings  
manual off mode 3–10  
manual on mode 3–10  
Max Run Time 3–29  
mechanical specifications A–2  
modes 4–6  
adjusting 3–4  
quiet time 4–3  
momentary run mode C–3  
specifications A–2  
Start Load 3–24  
Start SOC 3–13  
Start Tries 3–34  
Start Trigger 3–8  
Starter Cool Down 3–28  
startstop mode C–4  
StartV  
N
network connector 1–6  
Network light 1–5  
network power consumption 1–4  
network-managed power system 1–7  
O
15min 3–20  
Operating mode 4–7  
Stop Absorb 3–25  
Stop BattV 3–22  
Stop Float 3–26  
Stop Load 3–25  
Stop SOC 3–19  
storage 4–8  
switched B+ wires 2–8  
system components 1–7  
System Control Panel  
buttons described 3–3  
changing Auto Gen Start settings 3–3  
connecting 2–26  
system modes 4–6  
P
Power light 1–5  
Power Save mode 4–7  
Preheat Time 3–33  
proof of purchase WA–5  
pulsestop mode C–5  
purchase date WA–5  
Q
Quiet Time  
Begin 3–11  
disabling 3–12  
Enable 3–11  
T
thermostat  
R
connecting 2–23  
connector 1–6  
inputs and returns 2–8, 2–23  
thermostats, enabling 3–15, 3–16, 3–23  
Triggers menu 3–19  
regulatory listings A–3  
Relay3 3–31  
Restore Defaults 3–35  
Run Hold Time 3–32  
IX2  
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Index  
U
Up arrow button 3–3  
user settings reference table 3–36  
V
verifying network power 2–26  
W
Warning Log 3–35  
warning messages  
acknowledging 5–2  
reference table 5–3  
warranty  
out of warranty service WA–4  
terms and conditions WA–1  
X
Xanbus 1–2  
Xantrex  
975-0082-01-01  
IX3  
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IX4  
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Xantrex Technology Inc.  
1 800 670 0707 Tel toll free NA  
1 360 925 5097 Tel direct  
1 800 994 7828 Fax toll free NA  
1 360 925 5143 Fax direct  
customerservice@xantrex.com  
www.xantrex.com  
Printed in China  
975-0082-01-01  
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