Wybron Work Light Optic User Manual

TRANSITION  
CMY Fiber Optic Illuminator  
CMY with TW -White light with WT -White light  
Transition  
User Manual  
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Safety Notice  
SAVE THESE INSTRUCTIONS  
READ AND FOLLOW ALL INSTRUCTIONS  
This manual gives step-by-step instructions for preparation, setup, and operation of the  
Transition TM Fiber Illuminator.  
There is a potential risk of fire, electric shock or injury to persons if the product is not  
used as instructed.  
The Transition Fiber Illuminator is to be used in an indoor environment only.  
WARNING: When using electrical appliances, use basic precautions,  
including:  
Read this manual before connecting power.  
Use supervision around children.  
Do not touch moving parts.  
Only use attachments recommended or sold by Wybron.  
Use in a dry location only.  
Product Modification Warning  
Wybron, Inc. products are designed and manufactured to meet the requirements of  
United States and International safety standards. Modifications to the products could  
affect safety and render the product non-compliant to relevant safety standards.  
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Transition Product Introduction  
Wybron is pleased to announce the introduction of the Transition fiber illuminator.  
Contained within a small easy to integrate package and ultra bright fiber optic  
illuminator, the Transition brings quality and durability to your venue. In addition,  
the Transition is designed to be an integral component of Wybron’s industry  
leading Infotrace system.  
The Transition is a high specification performance fiber optic illuminator in a  
small easy to integrate package. The Transition produces a high lumen output  
with a CRI of greater than 85 by using an efficient 150 UHI source. The UHI lamp  
has a rated life span of 10,000 hours minimizing maintenance concerns. The  
precision-engineered lamp housing and reflector allow for lamp changes and no  
in-the-field lamp optimization. With its dichroic-coated borosilicate cold mirror  
reflector and hexagonal color integration element, the Transition isolates the fiber  
bundle from heat and UV radiation. Additionally the Transition is engineered so  
that it will not burn PMMA fiber.  
The Transition fiber illuminator features a color module capable of producing  
millions of colors. The Transition uses four channels of DMX control; cyan,  
magenta, yellow and a mechanical dimmer. Transitions colors are mixed by  
using durable dichroic coated borosilicate glass, the colors will not fade over the  
expected lifetime of the device. Precision control allows for smooth subtle fades  
or near instantaneous jumps to new colors.  
As previously noted, the Transition fibber illuminator is compatible with and can  
be incorporated into Wybron’s InfoTrace, a 2-way DMX / RDM (Remote Device  
Management) communication and management system.  
The heart of the InfoTrace (IT) system is InfoGate — specialized hardware &  
software that uses the bi-directional communications protocol, Remote Device  
Management (RDM), to communicate with potentially every piece of equipment  
mounted on a lighting rig.  
RDM packets are interleaved with DMX-512 data packets. These RDM  
command / response packets allow configuration, control, interrogation and  
response.  
Figure 1 - DMX & RDM signal packet diagram  
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Transition Quick Start Configuration  
1. Connect the Equipment  
a) Connect fiber bundle common end to the Transition output port.  
b) Connect the Transition to a DMX source with a 5-pin cable  
c) Connect to AC power (110 – 240 VAC 50/60Hz)  
2. Control Transition with DMX  
Leave Transition addressed at channel 1 (factory default)  
DMX channel 1 controls Cyan (0% = no color, 100% = full saturation)  
DMX channel 2 controls Magenta (0% = no color, 100% = full  
saturation)  
DMX channel 3 controls Yellow (0% = no color, 100% = full saturation)  
DMX channel 4 controls Dimmer (0% = no output, 100% = full output)  
DMX channel 5 controls Twinkle wheel (Transition TW model  
only)  
3. Control Transition using Demo Mode  
a) Press ‘Menu’ until display reads ‘dEn  
b) Press ‘Enter’, display will read ‘OFF’  
c) Press ‘+’ or ‘-‘ to scroll through demo mode options  
d) Press ‘Enter’ at the desired demo mode. Transition will  
immediately begin executing the demo loop.  
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Transition Specifications  
Model 8670: Transition CMY Fiber Illuminator  
Features:  
. No lamp optimization  
required  
. Rubber feet for cabinet or  
countertop installation  
. Durable all metal  
construction  
. Output supports fiber  
bundles ranging from 17 –  
30 mm dia.  
. High output 150W UHI  
compact arc source  
. Legendary Wybron  
Reliability  
Dimensions:  
Height: 7.750”  
Width: 5.625”  
Length (including fiber port): 13.500”  
Weight: 8.75 pounds  
Electrical Specifications:  
CAUTION: RISK OF FIRE  
Use MAX 150 watt, type M142 lamp  
Power: 4A @110-120V ~ 50/60Hz or  
2A @ 220-240V ~ 50-60Hz  
Isolate electrically before re-lamping  
Environmental Specifications:  
Maximum Ambient Temperature: 40˚C / 104˚F  
Maximum Exterior Surface Temperature: 90˚C / 194˚F  
Minimum Air Space Sides: 2”  
Minimum air space top: 6”  
CAUTION: Risk of exposure to ultraviolet (UV) radiation. Do not operate without  
complete lamp enclosure in place.  
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Fixture Setup and Configuration  
Installing the Lamp  
DANGER: Disconnect fixture from line voltage before replacing  
lamp.  
CAUTION: Lamp and lamp mounting surfaces are hot! Allow lamp to  
cool 10 minutes before replacing  
Lamp Specifications  
Lamp socket / base: G22  
Part#  
UHI-S150DW/A/UVP Lamp, Eurospot UHI Series 3000K 150W  
UHI-S150DM/A/UVP Lamp, Eurospot UHI Series 4200K 150W  
CDM150/T6/830  
CDM150/T6/942  
Figure 1.1  
Lamp, CDM 150W with UV Fade Block  
Lamp, CDM 150W with UV Fade Block 4200K  
3000K  
Disconnect fixture from AC power.  
Remove lamp plate by unscrewing mounting screws and pulling the  
lamp assembly straight back from the illuminator.  
Grasping lamp by the base remove old lamp from the socket.  
Insert new lamp into base. Lamp is fully seated when spring clips snap  
over lamp base.  
CAUTION: Touching the glass lamp envelope can reduce lamp life.  
Handle new lamps with a clean cloth. Fingerprints can  
be cleaned off the lamp envelope with alcohol and a  
clean cloth.  
Locating the Fixture  
The Transition CMY fiber illuminator is designed to be surface mounted,  
located in a cabinet or closet, or hung from mounting pipe with the optional  
pipe bracket.  
Surface Mounting  
The Transition may be surface mounted on a hard surface table,  
counter top, or floor (wood, laminate, metal, tile).  
Do not mount the Transition on soft surfaces such as carpet, linoleum,  
cushions, or fabric.  
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Maximum ambient temperature (ta) may not exceed 40˚C (104˚F)  
Keep objects at least 2” (50mm) from sides of the fixture.  
Keep objects at least 6” from the top of the fixture.  
Cabinet or Closet Mounting  
The Transition may be mounted in a closet or cabinet on a hard  
surface such as wood, laminate, or metal.  
Do not mount the Transition on soft surfaces such as linoleum or  
fabric.  
Maximum ambient temperature (ta) may not exceed 40˚C (104˚F)  
Keep objects at least 2” (50mm) from sides of the fixture.  
Keep objects at least 6” from the top of the fixture.  
Pipe mounting  
The Transition may be pipe mounted using the optional pipe mount  
bracket. See diagram for acceptable pipe mounting orientations.  
Connecting Fiber Common End  
Connecting fiber to the illuminator is as simple as inserting the fiber  
common end into the mounting port and tightening the set screw.  
The Transition CMY Fiber Illuminator works with fiber common end  
bundles with clear apertures ranging from 17 – 32mm diameter. The  
mounting port is interchangeable to match the type of fiber bundle ferrule  
being used. Consult the factory regarding the correct mounting port to be  
used in your application.  
Connecting AC Power  
CAUTION: Be sure the fixture is properly grounded.  
The user should ensure that a good source of AC power is available that  
complies with local building and electrical codes and has both overload  
and ground fault protection. Use only 18/3, type IEC power cord.  
Input power must be 110 – 240VAC, 50/60Hz.  
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DMX / RDM Setup and Operation  
Controls and Indicators  
Transition controls and indicators as follows:  
o A three character seven-segment display  
o 4 push buttons: Menu, (+), (-), and Enter  
o Power (red) and signal (green) indicator LED’s  
The seven-segment display shows the address number (1-508) and  
the Demo mode (OFF, d1, d2). It also displays any error messages  
that are covered in the service section of the manual.  
The Menu button allows the user to switch between address and demo  
mode selection.  
The (+) button allows you to increment Transition’s DMX address when  
in the address mode, or select between Demo 1 (d1), Demo 2 (d2),  
and Demo Off / DMX control (OFF) in demo mode selection.  
The (-) button allows you to decrement Transition’s DMX address  
when in address mode, or select between Demo 1 (d1), Demo 2 (d2),  
and Demo Off / DMX control (OFF) in demo mode selection.  
The Enter button allows you to accept the mode or address currently  
displayed. Changes are saved in non-volatile memory when the Enter  
button is pressed.  
The red power indicator LED remains lit when the device is powered.  
The green signal indicator LED flashes when a DMX or DMX/RDM  
signal is present. It turns off 60 seconds after the last button press.  
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Display Messages  
Normal Messages  
680  
Displayed for 1 second after power is applied. This is the RDM  
manufacturer device identification number  
Ini  
Indicates that the unit is initializing the diachronic filters  
001 – 508 The first DMX address Transition will respond to.  
Adr  
Top menu item. Pressing ‘Enter’ here will allow the current  
DMX address to be changed.  
DEn  
OFF  
Top menu item. Pressing ‘Enter’ here will allow the current  
DMX control/ Demo control state to be changed.  
Demo modes are off. Transition will respond to DMX  
commands.  
d1  
Transition will execute demo loop 1 commands.  
Transition will execute demo loop 2 commands.  
d2  
Blank  
Unit is running, nor error conditions exist, and it has been  
longer than 60 seconds since the last button press.  
Error Messages (Flashing)  
Er1  
Indicates motor 1 has encountered an error and stopped  
moving.  
Er2  
Indicates motor 1 has encountered an error and stopped  
moving.  
Er3  
Indicates motor 1 has encountered an error and stopped  
moving.  
Er4  
Indicates motor 1 has encountered an error and stopped  
moving.  
Lo DC  
Supply voltage dropped below 17 volts. The unit will stop  
operation at 16 volts.  
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EEP Err  
SEr Err  
An attempt to write to non-volatile memory failed. The unit will  
continue to respond to commands.  
The RDM unique ID has been corrupted. The unit will operate  
normally but should not be used in an RDM environment.  
Contact dealer or factory for assistance.  
RDM Functionality  
Transition is compliant with the RDM v1.0 standard and can be used with  
the Wybron Info-Trace system or other RDM systems. By definition, all  
required RDM parameters are supported including, discovery, device info,  
DMX start address, identify device, etc.  
Additional RDM functions supported include:  
Status and Queued messages. This allows the device to let the  
controller know it has something to say – like ‘my address has been  
changed locally’  
Device Model Description – gives the controller a human readable  
description of the Transition  
Manufacturer Label  
Device Label – user definable field up to 32 characters allowing the  
user to give it a meaningful name in the particular application like  
‘Star curtain 2’ or ‘Shark display upper right’.  
Software version information  
DMX personality – The Transition personalities include DMX  
control, Demo mode 1, and Demo mode 2.  
DMX Start Address – This can be set remotely through an RDM  
system.  
Slot description – human readable explanation of the function of  
each of the Transition’s DMX channels.  
Sensor information including operating voltage, and voltage history.  
Device operational hours.  
Remote device reset.  
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Service  
Lamp Replacement  
DANGER:  
Disconnect fixture from line voltage before replacing  
lamp.  
WARNING:  
Lamp and lamp mounting surfaces are hot! Allow lamp to  
cool before replacing.  
Disconnect fixture from AC power.  
Remove lamp plate by removing mounting screws as shown in figure  
1.1 and pull lamp assembly straight back from reflector.  
Grasping lamp by the base remove old lamp from the socket.  
CAUTION:  
Touching the glass lamp envelope can reduce lamp life.  
Handle new lamps with a clean cloth. Fingerprints can be  
cleaned off lamp envelope with alcohol and a clean cloth.  
Insert new lamp into base. Lamp is fully seated when spring clips snap  
over lamp base.  
Cleaning the Reflector  
WARNING:  
To avoid burns or damage to the fixture, allow fixture to  
cool before cleaning.  
Remove Transition lid.  
Remove lamp plate by removing mounting screws as shown in figure  
1.2 and pull lamp assembly straight back from reflector.  
Remove top two reflector mount screws and washers.  
Lift reflector up and back to remove from fixture.  
Use clean pressurized air or a soft cloth with alcohol to clean the  
reflective surface.  
Reseat the reflector and secure in place by replacing the top screws  
and washers.  
Replace lamp plate and lid.  
CAUTION:  
Harsh chemicals and rough cloth can damage the cold  
mirror coating on the reflector. Replace damaged  
reflectors.  
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Cleaning the Color Filters  
It is recommended that the color filters be only cleaned with low-pressure  
air without disassembling the color filters from the motor shafts. If the  
color module must be disassembled to clean the dichroic filters take  
careful note of the location and offset height of the individual color flags.  
Color filters must be reassembled in exactly the same orientation  
and correct heights to ensure proper operation!  
CAUTION:  
Dichroic filters are easy to break! Support the glass from  
the behind when cleaning the surface.  
Remove cover.  
Remove 4 screws holding color filter plate into Transition chassis.  
Holding glass hex rod, slide the motor plate back toward the reflector  
and then up out of the chassis after it is clear of the rod.  
Noting filter location and height loosen hub setscrew and slide filter  
and hub from motor shaft.  
Reverse previous operation to reassemble color module  
Cleaning the hex integration rod  
Initialize unit, command flags to open white positions, and power  
down.  
Allow unit to cool.  
Disconnect fiber bundle from output port  
Remove cover  
Clean rod sides and ends with window cleaner  
Reassemble cover, and fiber bundle.  
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Flash Reprogramming  
Transition firmware can be updated as new firmware versions become  
available through the DMX/RDM port using an Infogate gateway and the  
Infogate application. Transition firmware updates can be found at  
Specific instructions for upgrading firmware in Transition and other Wybron  
equipment can be found in the Infogate User Manual, Firmware Upgrades  
section.  
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Warranty Information  
WYBRON, INC. warrants to the original owner or retail customer that for a period  
of one year from date of delivery of a portable system or energization of a  
permanently installed system (up to a maximum of 18 months from delivery) its  
products will be free from defects in materials and workmanship under normal  
use and service.  
Warranty does not cover any product or part of a product subject to accident,  
negligence, alteration, abuse, misuse or any accessories or parts not supplied by  
WYBRON, INC. Warranty does not cover "consumable" parts such as fuses,  
lamps, or color media. WYBRON INC.'s warranty does not extend to items not  
manufactured by us. Freight terms on warranty repairs are FOB WYBRON, INC.  
factory or designated repair facility. Collect shipments or freight allowances will  
not be accepted.  
WYBRON, INC.'s sole responsibility under this warranty shall be to repair or  
replace at WYBRON, INC.'s option such parts as shall be determined to be  
defected on WYBRON, INC.'s inspection. WYBRON, INC. will not assume any  
responsibility for any labor expended or materials used to repair any equipment  
without WYBRON, INC.'s prior written authorization. WYBRON, INC. shall not be  
responsible for any incidental, general or consequential damages to property,  
damages for loss of use, time, profits or income, or any other charges.  
The owner's obligations during the warranty period under this warranty are to  
notify WYBRON, INC. at WYBRON, INC.'s address within one week of any  
suspected defect, and return the goods prepaid to WYBRON, INC. at their  
factory or authorized service center.  
This warranty is contingent on the customer's full and timely compliance with the  
terms of payment set forth in said purchase order. This warranty is expressly in  
lieu of any and all other warranties expressed or implied including the warranties  
of merchantability and fitness for a particular purpose and of other obligations  
and liabilities on our part. The owner acknowledges that no other  
representations were made to him or relied upon him with respect to the quality  
and function of the goods sold.  
This written warranty is intended as a complete and exclusive statement of the  
terms thereof. Prior dealings or trade usage shall not be relevant to modify,  
explain or vary this warranty. Acceptance of, or acquiescing in, a course of  
performance under this warranty shall not modify the meaning of this agreement  
even though either party has knowledge of the performance and a chance to  
object.  
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Figure 2.1  
Figure .2  
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