MODEL W1713
16" SCROLL SAW
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 6/03)
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © AUGUST, 2003 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC., REVISED MAY, 2010 (BL)
226002
#5358DS Printed in China
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Contents
INTRODUCTION .....................................2
OPERATIONS....................................... 15
General .......................................... 15
Adjusting Hold-down Shoe & Blade Guard . 16
Adjusting Air Nozzle ........................... 16
Adjusting Blade Tension....................... 17
Blade Information.............................. 17
Blade Speed..................................... 18
Blade Selection Chart ......................... 18
Standard Scroll Cutting........................ 19
Interior Scroll Cutting ......................... 19
Woodstock Technical Support ..................2
About Your New Scroll Saw .....................2
Specifications.....................................2
SAFETY...............................................4
Standard Machinery Safety .....................4
Additional Safety for Scroll Saws..............6
ELECTRICAL .........................................7
110V Operation...................................7
Extension Cords ..................................7
Electrical Specifications ........................7
MAINTENANCE .................................... 20
General .......................................... 20
Cleaning ......................................... 20
Table ............................................. 20
Lubrication ...................................... 21
Motor Brushes................................... 21
SETUP ................................................8
Unpacking .........................................8
Inventory ..........................................8
Workbench Mounting ............................8
Machine Placement ..............................9
Cleaning Machine.................................9
Assembly......................................... 10
Installing Pin-End Blades...................... 11
Installing Plain End Blades.................... 12
Calibrating Table Tilt Scale................... 13
Dust Collection ................................. 13
Test Run.......................................... 14
SERVICE ............................................ 22
Troubleshooting................................. 22
PARTS .............................................. 23
Main .............................................. 23
Machine Labels ................................. 25
WARRANTY ........................................ 29
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
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W1713 Owner's Manual (Mfg. Since 6/03)
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: [email protected]
About Your New Scroll Saw
Your new SHOP FOX® Model W1713 16" Scroll Saw is specially designed to provide many years of
trouble-free service. Close attention to engineering detail, ruggedly built parts, and a rigid quality
control program assure safe and reliable operation.
The Model W1713 features variable speed blade control, extra large working table, and cast iron
construction. This Scroll Saw also offers a gooseneck work lamp, an air nozzle, a dust port, a 45°
table tilt capacity, and easy blade change system. Uses standard plain and pin-end saw blades.
Specifications
Motor Size..........................1⁄8 HP, 120V, 60 Hz
Motor Speed ....................................Variable
No Load Speed ..........................550–1650 SPM
Amp Draw .......................................... 1.2 A
Blade Stroke ......................................... 3⁄4
"
Maximum Cutting width ............................16"
Minimum Cutting Thickness ......................... 2"
Machine Weight ................................. 31 lbs.
-2-
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W1713 Owner's Manual (Mfg. Since 6/03)
Controls and Features
C
A
B
D
E
F
L
G
H
J
K
I
A. Blade Tension Knob
B. Blade Adapters
C. Work Lamp
D. Blade Guard
E. Work Table
M
N
O
P
F. Table Insert
G. Variable Speed/Power Knob
H. Light ON/OFF Button
I. Dust Port 11⁄4
"
J. Table Tilt Lock Knob
K. Table Tilt Scale
L. Arm Bushings
M. Hold-down Shoe Rod Lock Knob
N. Upper Blade Holder
O. Air Nozzle
R
P. Blade Adapter (Mounted)
Q. Hold-down Shoe
Q
R. Hold-down Shoe Rod
-3-
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W1713 Owner's Manual (Mfg. Since 6/03)
Standard
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W1713 Owner's Manual (Mfg. Since 6/03)
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W1713 Owner's Manual (Mfg. Since 6/03)
Additional Safety for Scroll Saws
READ and understand this
entiremanualbeforeusing
this machine. Serious per-
sonal injury may occur
if safety and operational
information is not under-
stood and followed. DO
NOT risk your safety by
not reading!
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
1. WORKPIECE CONDITION. Scroll saw safety begins with your lumber. Inspect your stock carefully
before you begin a cut. If you have any doubts about the stability or structural integrity of your
stock, DO NOT CUT IT!
2. BLADE CONDITION. To reduce the risk of blade breakage and to ensure good results, always
inspect the blade for cracks and missing teeth before each use. Do not use a damaged or badly
worn blade.
3. HAND PLACEMENT. The blade can quickly cut through flesh and bone. Never position fingers or
hands in the path of the cut. Always wait for the blade to come to a complete stop on its own
before clearing away cut-off pieces.
4. WORKPIECE HANDLING. If the workpiece should slip while cutting, your hand could be drawn into
the moving blade. Always firmly support the workpiece on the table. Use jigs or support fixtures
for small workpieces or complicated cut patterns.
5. RELIEF CUTS. To avoid excessive twisting of the blade that could cause it to break and throw
metal debris in all directions, use relief cuts for curve cuts that tend to twist the blade.
6. BLADE TENSION. Make sure that blade has the proper tension before connecting the saw to power.
A loose blade could become loose and be thrown away from the machine. A blade that has too
much tension could become overly stressed and break apart.
7. ATTENTION TO WORK AREA. Pay attention to the surrounding area when using the saw. Make sure
bystanders are well away from the cutting operation and they are wearing safety glasses. Never
leave the saw unattended when it is connected to power.
8. OBSTRUCTIONS. Plan and check your path of cut before starting the saw to avoid hitting an
obstruction with the workpiece that could cause your hands to slip and contact the moving blade.
9. BLADE GUARD. The blade guard is designed to help keep your hands and fingers safe from the
moving blade. Never operate this saw without the blade guard correctly and firmly installed
as it was intended. Always keep the blade guard as close to the workpiece as possible without
interfering with movement.
10. BLADE CONTACT. Starting the blade when it is in contact with the workpiece could cause blade
breakage, or the workpiece to suddenly slip which could cause your hands to be drawn into the
moving blade. Always wait for the blade to come to full speed before moving the workpiece into
it.
-6-
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W1713 Owner's Manual (Mfg. Since 6/03)
ELECTRICAL
The machine must be properly set up before it is
safe to operate. DO NOT connect this machine to the
power source until instructed to do so in the "Test
Run" portion of this manual.
110V Operation
The Model W1713 is wired for 110V operation. The power
supply circuit used for this machine MUST be grounded
and rated for the amperage given below. Never replace
a circuit breaker with one of higher amperage without
consulting a qualified electrician to ensure compliance
with wiring codes.
Figure 1. NEMA 5-15 plug and receptacle.
This machine must be grounded! The electrical cord
supplied with this machine comes with a grounding pin. If
your outlet does not accommodate a ground pin, have it
replaced by a qualified electrician.
If you are unsure about the wiring codes in your area
or you plan to connect your machine to a shared
circuit, you may create a fire or circuit overload
hazard—consult a qualified electrician to reduce this
risk.
DO NOT work on your electrical system
if you are unsure about electrical
codes and wiring! Seek assistance from
a qualified electrician. Ignoring this
warning can cause electrocution, fire,
or machine damage.
Extension Cords
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
•
•
•
•
Use a cord rated for Standard Service (S).
Do not use an extension cord longer than 50 feet.
Ensure that the cord has a ground wire and pin.
Use the gauge size listed below as a minimum.
Electrical Specifications
Operating Voltage
Amp Draw
Min. Circuit Size
Plug/Recommended Plug Extension Cord
1.2 Amps
15 Amps
NEMA 5-15
16 Gauge, 3-Wire
110V Operation
-7-
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W1713 Owner's Manual (Mfg. Since 6/03)
SETUP
Unpacking
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
Inventory
Keep machine disconnected from
power until instructed otherwise.
The following is a description of the main components
shipped with the Model W1713. Lay the components out
to inventory them.
Note: If you can't find an item on this list, check the
mounting location on the machine or examine the
packaging materials carefully. Occasionally we pre-install
certain components for safer shipping.
Box Inventory
Qty
A. Scroll Saw Assembly.......................................1
B. Hex Wrench 4mm..........................................1
C. T-Handle Hex Wrench 3mm..............................1
D. Pin-End Blades 15 & 18 TPI ..............................2
E. Blade Guard ................................................1
F. Blade Adapters.............................................2
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-ACHINE "ASE
7ORKBENCH
Workbench Mounting
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The strongest workbench mounting option is a "Through
Mount" where holes are drilled all the way through the
workbench, and hex bolts, washers, and hex nuts are used
to secure the drill press to the workbench, as illustrated
in Figure 2.
Figure 2. Example of a through mount.
Another option for mounting is a "Direct Mount" where the
machine is simply secured to the workbench with a lag
screw, as illustrated in Figure 3.
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Figure 3. Example of a direct mount.
-8-
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W1713 Owner's Manual (Mfg. Since 6/03)
Machine Placement
Cleaning Machine
The table and other unpainted parts of your
scroll saw are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
•
•
Workbench Load: This machine distributes
a heavy load in a small footprint. Some
workbenches may require additional bracing
to support both machine and operator.
Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.
•
•
Lighting: Lighting should be bright enough
NEVER clean with gasoline
or other petroleum-
based solvents. Most have
low flash points, which
make them extremely
flammable. A risk of
explosion and burning
exists if these products
are used. Serious personal
injury may occur if this
warning is ignored!
to eliminate shadow and prevent eye strain.
Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to children by closing and
locking all entrances when
you are away. NEVER allow
untrained visitors in your
shop when assembling,
adjusting or operating
equipment.
ALWAYS work in well-
ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
-9-
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Assembly
The blade guard is designed to
keep your hands and fingers safe.
This guard MUST be properly
installed BEFORE connecting the
scroll saw to power to reduce the
risk of hand or finger injury.
Keep machine disconnected from
power until instructed otherwise.
Tools Needed
Qty
Phillips Screwdriver #2.........................................1
Wrench 8mm.....................................................1
To install the blade guard, do these steps:
Mounting Screw
1. Make sure the saw is disconnected from power.
2. Use the pre-installed Phillips head mounting screw,
hex nut, and washers to install the blade guard onto
the top of the hold-down shoe rod, as shown in
Figure 4.
Blade
Guard
Note: Over-tightening the mounting screw could
crack the plastic arms of the blade guard.
3. Pivot the guard up-and-down to ensure that it moves
smoothly. If necessary, loosen the mounting screw
until the movement is smooth.
Figure 4. Blade guard properly installed.
-10-
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Installing Pin-End Blades
Scroll saw blades are classified as either "pin-end"
(mounting pins in the ends of the blade) or "plain end" (no
pins). The blades included with your scroll saw are pin-
end blades.
To install a pin-end blade, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Rotate the blade tension knob counterclockwise to
decrease the blade tension.
V-Notch
3. Remove the table insert.
4. Slide the saw blade down through the table hole so
that the teeth face down and forward.
Lower
Blade
Holder
5. Position the lower pin-ends underneath the V-notch
in the lower blade holder, as shown in Figure 5.
Note: Attempt to wiggle the blade end back-and-
forth with slight pressure to make sure the pins are
seated in the indents of the blade holder.
Figure 5. Pin-end blade properly mounted
onto the lower blade holder.
6. Press the upper blade holder down, then slide the
upper pin-ends onto the V-notch of the upper blade
holder, as shown in Figure 6.
Upper Blade Holder
7. Replace the table insert.
8. Properly tension the blade (refer to Adjusting Blade
Tension on Page 17 for detailed instructions).
Figure 6. Pin-end blade properly mounted
onto the upper blade holder.
-11-
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Installing Plain End Blades
The V-notches of the upper and lower blade holders are
designed to hold pin-end blades. However, with the use of
the blade adapters, plain end blades that do not have the
mounting pins can be used with your scroll saw.
Set
Screw
Set
Screw
Tools Needed
Qty
Hex Wrench 4mm ...............................................1
To install a plain end blade, do these steps:
1. DISCONNECT MACHINE FROM POWER!
Blade
2. Rotate the blade tension knob counterclockwise to
decrease the blade tension.
Figure 7. Plain end blade inserted and
3. Remove the table insert.
secured into a blade adapter.
4. Loosen the blade adapter set screws to allow the
saw blade ends to slide through the adapters, as
illustrated in Figure 7.
Blade Adapters
Note: The set screws can be threaded into either
set of adapter holes depending on whether side
cutting or straight cutting is desired.
5. Thread one set screw in until it just makes contact
with the blade. Keep the other set screw loose for
now, as illustrated in Figure 7.
Blade
6. Without letting the adapters slip off the ends of the
blade, place them in the indents on the top arm, as
illustrated in Figure 8, with the set screws that are
in contact with the blade facing down.
Figure 8. Blade with the blade adapters
inserted into the adapter indents.
Note: Performing Step 6 will correctly set the
overall length of the assembly to properly fit on the
blade holders.
Mounting Arm
7. Fully tighten the top adapter set screws to firmly
secure the blade with the adapters.
8. Slide one end of the blade assembly through the
table hole and place the adapter over the mounting
arm of the blade holder, then press the upper blade
holder down and mount the other adapter over its
mounting arm (see Figure 9).
9. Replace the table insert, then properly tension the
blade (refer to Adjusting Blade Tension on Page 17
for detailed instructions).
Figure 9. Plain end blade and adapter
mounted on the upper blade holder.
-12-
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Calibrating Table Tilt
Scale
The table lock knob and tilt scale are used to tilt the
table for horizontal angle cuts.
Note: The table tilt scale is only an approximate scale
and should not be used when precise angle measurements
are required for the operation.
Tools Needed
Qty
Phillips Screwdriver #2.........................................1
Wrench 10mm ...................................................1
Table
Stop Bolt
To calibrate the table tilt scale, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen the jam nut on the table stop bolt shown in
Figure 10, then thread the stop bolt in so that it
will not interfere with the table adjustment.
3. Loosen the table lock knob (see Figure 11).
4. Place a small machinist's square up against the
blade, adjust the table tilt until the table is flat
against the bottom of the square, then re-tighten
the lock knob.
Figure 10. Table stop bolt.
5. If necessary, use the Phillips head screw on the
pointer to adjust the pointer tip to the zero mark on
the scale.
Pointer
Lock Knob
6. Thread the table stop bolt up so that it just contacts
the bottom of the table, then secure it in place with
the jam nut.
11⁄4" Dust Port
Dust Collection
We recommend that you connect the 11⁄4" dust port of
your scroll saw (see Figure 11) to a shop vacuum to keep
the wood debris from accumulating underneath the table
insert, which could interfere with blade movement.
Figure 11. Table tilt controls and scroll
saw dust port.
-13-
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Test Run
Once the assembly is complete, test run your scroll saw to
make sure it runs properly.
If, during the test run, you cannot easily locate the
source of an unusual noise or vibration, stop using the
machine immediately, then review the Troubleshooting
on Page 22.
Projectiles thrown from the machine
could cause serious eye injury. Wear
safety glasses to reduce the risk of
injury.
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
To test run the saw, do these steps:
1. Make sure you understand the safety instructions
at the beginning of the manual, and verify that the
machine is setup properly.
2. Ensure all tools and objects used during set up are
cleared away from the machine.
3. Make sure the blade is properly installed and
tensioned.
Loose hair and clothing could get
caught in machinery and cause serious
personal injury. Keep loose clothing
rolled up and long hair tied up and
away from machinery.
4. Connect the machine to the power source.
5. Rotate the variable speed/power knob clockwise to
turn the machine ON.
6. Listen to and watch for abnormal noises or actions.
The machine should run smoothly with little or no
vibration or rubbing noises.
— Strange or unusual noises should be investigated
and corrected before operating the machine
further. Always disconnect the machine from
power when investigating or correcting potential
problems.
7. Turn the machine OFF.
-14-
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OPERATIONS
General
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. If at any
time you are experiencing difficulties performing any
operation, stop using the machine!
READ and understand this entire instruc-
tion manual before using this machine.
Serious personal injury may occur if
safety and operational information is not
understood and followed. DO NOT risk
your safety by not reading!
If you are an inexperienced operator, we strongly
recommend that you read books or trade articles, or seek
training from an experienced scroll saw operator before
performing any unfamiliar operations. Above all, your
safety should come first!
DO NOT investigate problems or adjust
the machine while it is running. Wait
until the machine is turned OFF,
unplugged and all working parts
have come to a complete stop before
proceeding!
Always wear safety glasses when oper-
ating this machine. Failure to comply
may result in serious personal injury.
-15-
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Adjusting Hold-down
Shoe & Blade Guard
The blade guard is designed to
keep your hands and fingers safe.
This guard MUST be properly
installed BEFORE connecting the
scroll saw to power to reduce the
risk of hand or finger injury.
The hold-down shoe and blade guard are mounted on
the hold-down shoe rod and are adjusted together. The
hold-down shoe is designed to keep the workpiece from
raising up with the force of the moving blade, and the
blade guard is designed to keep debris from flying at the
operator and to be a barrier between the blade and the
operator's hands.
To adjust the hold-down shoe and blade guard, do
these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen the hold-down shoe rod lock knob, then
adjust the shoe until it is as close as possible and
flat to the workpiece without interfering with its
smooth movement across the table (see Figure 12).
Lock
Knob
Blade Guard
Note: When you require the table to be tilted for
your cutting operation, use the shoe screw to adjust
the shoe so that it remains flat to the workpiece.
Shoe Screw
3. Re-tighten the rod lock knob and re-check for
Air Nozzle
Screw
smooth workpiece movement.
Hold-down Shoe
Adjusting Air Nozzle
Figure 12. Hold-down shoe/blade guard
The air nozzle blows air at the cutting location to keep
wood debris away from the line of the cut. Use the air
nozzle screw shown in Figure 12 to adjust the position of
the nozzle that best suits your operation.
and air nozzle controls.
-16-
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Adjusting Blade Tension
Having proper blade tension is critical to safe cutting
operations that produce good results. Blades that are
tensioned correctly will also last longer and are less likely
to break during the cutting operation. However, finding
the correct amount of tension for each type of blade is
matter of trial-and-error and experience.
Blade Tension Knob
If the blade is tensioned too tight, the blade could break
and cause serious personal injury from flying debris. If the
blade is tensioned too loose, the blade will likely fall off
during the cutting operation and cause injury hazards.
Get into the habit of plucking the saw blade like a guitar
string before every use. With time and experience, you
will recognize the distinct sound that indicates the proper
amount of blade tension.
Figure 13. Blade tension knob.
Turn the blade tension knob shown in Figure 13 clockwise
to increase the blade tension, and counterclockwise to
decrease it.
Blade Information
Important issues regarding blade performance:
1
•
Typically, a scroll saw blade will stay sharp from ⁄2
to 2 hours of use, depending on how the blade is
used and the type of material being cut.
•
•
•
•
Best cutting results will be achieved when cutting
workpieces less than 1" thick.
When cutting workpieces thicker than 1", move the
workpiece through the blade very slowly.
Blades will dull quickly when cutting plywood,
hardwoods, and laminates.
Exerting excessive side pressure on the blade greatly
increases the chance of blade breakage.
-17-
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Blade Speed
The blade speed can be varied between 550 and 1650
SPM (strokes per minute). Blade speed adjustment is made
with the variable speed/power knob on the front of the
scroll saw, as shown in Figure 14.
Variable Speed/
Power Knob
Figure 14. Variable speed/power knob.
Blade Selection Chart
Use the information in the chart below as a guideline for selecting the right blade and blade speed for
your operation.
Teeth Per Inch
Width
Thickness
SPM
Workpiece Material
10 TPI
0.110"
0.020"
1200–1650 General purpose blade for cutting hard and
soft woods between 3⁄16"–2". Also good for
plastics, paper, felt, and bone.
15 TPI
18 TPI
0.110"
0.095"
0.020"
0.010"
700–1200
550–700
Thin wood and plastic between 3⁄32"–1⁄2".
Good for tight radius cutting in thin hard
and soft woods between 3⁄32"–1⁄8". Also good
for thin pieces of bone, ivory, plastics and
veneer.
Figure 15. Blade selection chart.
-18-
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Standard Scroll
Cutting
Interior Scroll Cutting
The scroll saw can be used to make internal cuts
without having to cut through the perimeter of
the workpiece.
For standard scroll cutting, follow the pattern
line on the workpiece by pushing and turning the
workpiece at the same time, which allows the kerf
of the cut to make way for the turn.
To perform an interior scroll cutting operation,
do these steps:
DO NOT turn the workpiece without pushing it
through the blade at the same time; otherwise,
the blade could twist and break.
1. DISCONNECT MACHINE FROM POWER!
2. Drill a 1⁄4" hole in the workpiece inside the
waste area of the internal cut.
3. Remove the table insert and the blade from
the saw.
Note: The workpiece must be wider than
the table insert hole so that it will not
fall through the table during the cutting
operation. If necessary, use a jig or support
form.
4. Insert the blade through the previously
drilled hole in the workpiece.
Note: If using a plain end blade, remove
one blade adapter to allow the blade to
be inserted through the workpiece, then
re-install the adapter on the blade.
5. Correctly re-install the blade.
6. Properly adjust the hold-down shoe and
guard, connect the saw to power, then
perform the cut.
7. When finished, disconnect the saw from
power, then remove the blade from the saw
and workpiece and re-install it back on the
saw.
-19-
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MAINTENANCE
General
Regular periodic maintenance on your machine will
ensure its optimum performance. Make a habit of
inspecting your machine each time you use it.
Check for the following conditions and repair or
replace when necessary:
•
•
•
•
Loose mounting bolts.
Worn switch.
Worn or damaged cords and plugs.
Any other condition that could hamper the safe
operation of this machine.
MAKE SURE that your machine is
unplugged during all maintenance pro-
cedures! If this warning is ignored, seri-
ous personal injury may occur.
Cleaning
Frequently blow-off sawdust with compressed air. This is
especially important for the internal working parts and
motor. Dust build-up around the motor is a sure way to
decrease its life span. Connect the dust port to a shop
vacuum, remove the table insert, and use compressed air
to force the debris from under the table through the dust
port.
Table
Tables can be kept rust-free with regular applications
of products like SLIPIT®. For long term storage you may
want to consider products like Boeshield T-9™.
-20-
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Lubrication
The motor bearings are lubricated and sealed at the
factory. Merely leave them alone unless they need to be
replaced.
The upper and lower arms have two bushings each that
require lubrication after every 8 hours of machine use.
To lubricate the arm bushings, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove the plastic caps over the bushings to expose
their ends (see Figure 16).
Bushing
Ends
3. Lay the saw on its side as flat as possible, then apply
a generous amount of light machine oil to the two
cups around the bushing ends. Let the oil seep into
the bushings for an hour or two.
4. Wipe off the excess oil, turn the saw over, and
repeat Step 3 to the remaining two bushings.
5. Replace the plastic caps before beginning operation
Figure 16. Plastic caps removed to expose
to keep dust and debris from reaching the bushings.
the arm bushing ends.
Motor Brushes
Over time the motor brushes will wear. Periodically,
remove and examine them. Replace them if they are
damaged, severely blackened with carbon build-up, or less
than 1⁄4" in length.
Tools Needed
Qty
Standard Screwdriver ..........................................1
To inspect/replace the motor brushes, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove the plastic caps securing the motor brushes
(see Figure 17). The top cap is accessible from the
top of the motor, and the bottom cap is accessible
through a hole on the bottom of the base.
Brush Cap
3. Pull the brush assemblies from the holes and inspect
them for damage or wear. Replace them if necessary.
4. After replacing the brush assemblies, secure them
with the plastic caps.
Figure 17. Top motor brush cap.
-21-
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SERVICE
Troubleshooting
This section covers the most common problems and corrections with this type of machine. If you require
additional machine service not included in this section, please contact Woodstock International Technical
adjustments until power is disconnected and moving parts have come to a complete stop!
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
Motor will not start;
circuit breaker trips.
1. Short circuit in line cord or plug;
circuit breaker at fault.
1. Disconnect power, and inspect line cord and circuit
for electrical shorts and repair; replace circuit
breaker.
2. Variable speed/power switch at
fault.
2. Test/replace variable speed/power switch.
3. Motor at fault.
4. Circuit board at fault
5. Low voltage.
3. Test/replace motor.
4. Test/replace circuit board.
5. Have the line voltage checked (110–120V required).
Motor slows or stalls
during operation.
1. Too much pressure applied to the
workpiece.
1. Reduce the feed rate and pressure on the
workpiece.
2
Low voltage.
2. Have the line voltage checked (110–120V required).
3. Inspect/replace motor brushes (refer to Page 21).
3. Motor brushes worn or damaged.
Excessive vibration from
saw.
1. Machine mounting fasteners loose. 1. Inspect/re-tighten/replace.
2. Unsuitable mounting surface.
2. The more solid the mounting surface is, the less
vibration will be felt (solid wood is better than
plywood).
3. Loose motor mounts.
3. Inspect/re-tighten/repair.
Blade will not stay on
layout line.
1. Blade not tensioned correctly.
2. Too much pressure applied to the
workpiece.
1. Properly tension the blade (refer to Page 17).
2. Reduce the feed rate and pressure on the
workpiece.
3. Blade holders not aligned
correctly.
3. Re-adjust the blade holders so that are aligned in a
straight line with the saw.
Excessive blade breakage. 1. Blade not tensioned correctly.
1. Properly tension the blade (refer to Page 17).
2. Not using relief cuts when cutting 2. Use more relief cuts for tight turns; reduce feed
tight curves; twisting blade.
rate; do not twist the blade—allow the blade to do
the work.
3. Wrong blade for the operation.
4. Too much pressure on the blade.
5. Not enough blade teeth per inch.
3. Refer to the Blade Selection Chart on Page 18 and
use the right blade for the operation.
4. Reduce the pressure on the workpiece as it passes
through the blade.
5. The blade should have at least 3 teeth in contact
with the workpiece at all times during operation.
-22-
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PARTS
Main
-23-
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Main Parts List
REF PART #
DESCRIPTION
TABLE
REF PART #
DESCRIPTION
BALL BEARING 625ZZ
BEARING RETAINER
1
2
3
X1713001
X1713002
X1713003
49
50
51
52
53
54
56
57
58
59
60
61
62
63
XP625ZZ
X1713050
TABLE INSERT
TABLE PIVOT BRACKET
XPCAP48M CAP SCREW M6-1 X 35
XPCAP24M CAP SCREW M5-.8 X 16
XPLW01M LOCK WASHER 5MM
XPCAP38M CAP SCREW M5-.8 X 25
XPW02M
X1713056
XPN06M
XPLW01M
X1713059
X1713060
X1713061
X1713062
X1713063
4
5
6
XPW03M
XPS09M
FLAT WASHER 6MM
PHLP HD SCR M5-.8 x 10
LOCK WASHER 5MM
TABLE PEDESTAL
HEX BOLT M8-1.25 X 25
LOCK WASHER 8MM
PHLP HD SCR M4-.7 X 40
SCALE INDICATOR
FLAT WASHER 5MM
SPACER 5 X 6MM
HEX NUT M5-.8
LOCK WASHER 5MM
FUSE 6A
BLADE TENSION SPRING
FLEXIBLE LAMP NECK GUARD
MOTOR CORD
7
8
9
XPLW01M
X1713008
XPB07M
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
XPLW04M
XPS65M
X1713012
X1713013
X1713014
X1713015
X1713016
X1713017
XPS81M
XPLW03M
XPW03M
X1713021
XPS09M
KNOB BOLT M6-1 X 14
GRADUATED SCALE 0-45 DEGREES
AIR HOSE POST
FLEXIBLE LAMP NECK
63-1 X1713063-1 FLEX NECK/HOUSING ASSEMBLY
BLADE GUARD
AIR HOSE
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
94
95
96
97
98
99
102
103
104
109
110
X1713064
X1713065
X1713066
X1713067
XPS07M
X1713069
X1713070
X1713071
X1713072
LAMP SOCKET
LAMP HOOD
LIGHT BULB 120V/10W
CORD CLAMP
PHLP HD SCR M4-.7 X 8
BELLOWS
BELLOWS LOCK
PVC TUBE
FORKED RETAINER
PHLP HD SCR M6-1 X 40
LOCK WASHER 6MM
FLAT WASHER 6MM
HOLDDOWN SHOE
PHLP HD SCR M5-.8 x 10
KNOB BOLT M6-1 X 13
BLADE ADAPTER
X1713023
X1713024
24-1 X1713024-1 BLADE 18TPI
24-2 X1713024-2 BLADE 15TPI
XPCAP17M CAP SCREW M4-.7 X 10
XPS05M
PHLP HD SCR M5-.8 X 8
VARIABLE SPEED SWITCH
THIN PROFILE HEX NUT 10MM
BASE
CARRIAGE BOLT M6-1 X 20
LOCK WASHER 6MM
HEX NUT M6-1
LOCK WASHER 6MM
HEX BOLT M6-1 X 20
STUD BOLT M6-1X 95
HEX NUT M6-1
25
26
27
28
29
30
31
33
34
35
36
37
38
X1713025
X1713026
X1713027
X1713028
XPS02M
UPPER BLADE HOLDER
LOWER BLADE HOLDER
SWITCH BOX HOUSING
CIRCUIT BOARD
PHLP HD SCR M4-.7 X 12
FLAT WASHER 4MM
THIN PROFILE HEX NUT M12-1.75
SWITCH BOX COVER
LIGHT SWITCH
SPEED CONTROL DIAL
TAP SCREW #8 X 3/8
POWER CORD
X1713075
X1713076
X1713077
XPCB13M
XPLW03M
XPN01M
XPLW03M
XPB08M
X1713083
XPN01M
X1713085
X1713086
XPS62M
X1713088
X1713089
X1713090
X1713094
XPLW02M
XPW05M
X1713031
X1713033
X1713034
X1713035
XPHTEK7
X1713037
X1713038
SPACER
STUD BOLT HINGE PIN M6-1 X 18
PHLP HD SCR M6-1 X 30
BLADE GUIDE SPACER
T-HANDLE HEX WRENCH 3MM
BASE COVER
BLADE TENSION ASSEMBLY
38-1 X1713038-1 BLADE TENSION BODY
38-2 X1713038-2 THREADED PLATE
38-3 X1713038-3 NON-THREADED PLATE
39
40
41
42
43
44
45
46
X1713039
X1713040
XPS75M
XPLW01M
X1713043
X1713044
X1713045
X1713046
UPPER ARM
LOWER ARM
SPACER
LOCK WASHER 4MM
PHLP HD SCR M5-.8 X 35
LOCK WASHER 5MM
RIGHT ARM COVER
LEFT ARM COVER
BUSHING 3/8"
XPCAP39M CAP SCREW M4-.7 X 20
X1713097
X1713098
X1713099
X1713102
XPS19M
XPSS26M
XPAW04M
X17131110 BEARING CAPS
CLAMP PLATE
LAMP NECK BASE
STRAIN RELIEF
LAMP NECK BASE HEX NUT
PHLP HD SCR M5-.8 X 6
SET SCREW M5-.8 X 6
HEX WRENCH 4MM
MOTOR 1/8HP 110V 60HZ
46-1 X1713046-1 CARBON BRUSH
46-2 X1713046-2 CARBON BRUSH CAP
47
48
X1713047
X1713048
FLYWHEEL
BEARING HOUSING
-24-
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W1713 Owner's Manual (Mfg. Since 6/03)
Machine Labels
Safety labels warn about machine hazards and how to prevent machine damage or injury. The
owner of this machine MUST maintain the original location and readability of all labels on this
machine. If any label is removed or becomes unreadable, REPLACE that label before allowing
the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or
93
92
105
91
106
107
108
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
91
92
93
105
X1713091
X1713092
X1713093
X1713105
MACHINE ID LABEL
106
107
108
X1713106
CONTROL PANEL LABEL
BLADE TENSION LABEL
UNPLUG POWER CORD LABEL
EYE/LUNG CAUTION LABEL
XLABEL-12 READ MANUAL LABEL
X1713108 DISCONNECT POWER LABEL
-25-
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W1713 Owner's Manual (Mfg. Since 6/03)
Notes
-26-
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W1713 Owner's Manual (Mfg. Since 6/03)
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WARRANTY
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