Woodstock Satellite TV System m1043 User Manual

48"MPOADENL AMN10D43BOX  
BRAKE  
OWNER'S MANUAL  
Phone: (360) 734-3482 • Online Technical Support: [email protected]  
COPYRIGHT © MAY, 2006 BY WOODSTOCK INTERNATIONAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT  
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.  
Printed in China  
#8235TR  
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Contents  
INTRODUCTION..................................................................................................2  
Woodstock Technical Support............................................................................ 2  
Specifications............................................................................................... 2  
Controls and Features..................................................................................... 3  
SAFETY............................................................................................................4  
Standard Safety Instructions ............................................................................. 4  
Safety Instructions for Pan and Box Brakes............................................................ 6  
SET UP ............................................................................................................7  
Unpacking ................................................................................................... 7  
Inventory .................................................................................................... 7  
Lifting........................................................................................................ 8  
Machine Placement ........................................................................................ 8  
Cleaning ..................................................................................................... 9  
Mounting to Bench ........................................................................................10  
Mounting Counterweight.................................................................................10  
Aligning Fingers............................................................................................11  
OPERATIONS ................................................................................................... 12  
General .....................................................................................................12  
Adjusting Setback.........................................................................................12  
Spacing Fingers............................................................................................13  
Adjusting Clamping Pressure............................................................................14  
Adjusting Counterweight.................................................................................15  
Bending Allowance........................................................................................15  
Basic Bending ..............................................................................................16  
MAINTENANCE ................................................................................................. 17  
Lubrication .................................................................................................17  
SERVICE......................................................................................................... 18  
Aligning Bending Wing....................................................................................18  
PARTS ........................................................................................................... 20  
Labels .......................................................................................................21  
WARRANTY..................................................................................................... 22  
Warranty Registration....................................................................................23  
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!  
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M1043 48" Pan and Box Brake  
INTRODUCTION  
Woodstock Technical Support  
We stand behind our machines! In the event that questions arise about your machine, parts are miss-  
ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or  
send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot prob-  
lems and send out parts for warranty claims.  
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.  
If you have comments about this manual, please contact us at:  
Woodstock International, Inc.  
Attn: Technical Documentation Manager  
P.O. Box 2309  
Bellingham, WA 98227  
Specifications  
Height ................................................................................................25''  
Finger Sizes (Quantity) ......................................................... 2"(5), 3"(6), 4"(5)  
Shipping Weight .............................................................................. 335 lbs.  
Footprint...................................................................................... 52'' x 12''  
Crate Size.............................................................6212" L x 1514" W x 2312" H  
Brake Range................................................................................... 0°–135°  
Maximum Width ....................................................................................48''  
Maximum Height of Pan/Box Sides ............................................................... 3"  
Mild Steel .....................................................................................16 gauge  
Aluminum.....................................................................................11 gauge  
Soft Brass .....................................................................................14 gauge  
Annealed Phosphor Bronze.................................................................15 gauge  
Soft Copper...................................................................................14 gauge  
Hard Copper..................................................................................15 gauge  
Fingers .................................................. Precision Ground Steel, Hardened Edge  
Base................................................................................................ Steel  
Bending Leaf ..................................................................................... Steel  
Clamping Leaf.................................................................................... Steel  
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M1043 48" Pan and Box Brake  
Controls and Features  
E
F
G
I
H
H
B
D
A
C
Figure 1. Common Pan and Box Brake components.  
A. Bending Leaf—Swivels up to bend the workpiece.  
B. Clamping Leaf—Holds the fingers. Squeezes the workpiece against the clamping block.  
C. Operating Handle—Used to raise and lower the bending leaf.  
D. Finger Blocks—Adjustable dies that the workpiece is bent against.  
E. Clamping Block—Fixed block (or lower jaw) that the clamping leaf presses against.  
F. Setback Wheels—Adjusts clamping leaf forward and backward.  
G. Clamping Pressure Adjusting Nuts—Adjusts pressure on the workpiece, allowing for different  
gauges.  
H. Clamping Handles—Raise and lower fingers onto clamping block.  
I. Counterweight—Offsets some of the pressure needed to bend the workpiece.  
-3-  
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M1043 48" Pan and Box Brake  
SAFETY  
READ MANUAL BEFORE OPERATING MACHINE.  
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL  
RESULT IN PERSONAL INJURY.  
Indicates an imminently hazardous situation which, if not avoided, WILL  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, COULD  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, MAY  
result in minor or moderate injury.  
This symbol is used to alert the user to useful information about proper  
operation of the equipment, and/or a situation that may cause damage  
to the machinery.  
NOTICE  
Standard Safety Instructions  
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious  
injury hazards to untrained users.  
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-  
glasses only have impact resistant lenses—they are NOT safety glasses.  
3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES  
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.  
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause  
permanent hearing damage.  
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may  
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip  
footwear.  
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.  
Be mentally alert at all times when running machinery.  
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make  
sure operation instructions are safe and clearly understood.  
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work  
area.  
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.  
-4-  
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M1043 48" Pan and Box Brake  
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to  
a complete stop before leaving machine unattended.  
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or  
where any flammable or noxious fumes may exist.  
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.  
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-  
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords  
for 220V machinery.  
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is  
in OFF position before reconnecting.  
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.  
Follow instructions for lubricating and changing accessories.  
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.  
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting  
wrenches before turning machinery ON.  
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of  
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine  
operation. Repair or replace damaged parts.  
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.  
The use of improper accessories may cause risk of injury.  
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.  
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured  
workpiece protects your hands and frees both hands to operate the machine.  
22. DO NOT OVERREACH. Keep proper footing and balance at all times.  
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-  
tions that cause the workpiece to "kickback."  
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.  
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and  
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you  
will be exposed to and always wear a respirator approved for that type of dust.  
-5-  
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M1043 48" Pan and Box Brake  
Safety Instructions for Pan and Box Brakes  
READ and understand this  
USE this and other machinery with caution  
entire instruction manual  
and respect. Always consider safety first,  
before using this machine.  
as it applies to your individual working  
Serious personal injury  
conditions. No list of safety guidelines can  
may occur if safety and  
be complete—every shop environment is  
operational information is  
different. Failure to follow guidelines could  
not understood and fol-  
result in serious personal injury, damage  
lowed. DO NOT risk your  
to equipment or poor work results.  
safety by not reading!  
1. OVERLOADING PAN AND BOX BRAKE. Overloading this brake can cause injury from flying parts.  
Review the Specifications on Page 2 to determine the maximum gauge per material type that can  
be safely used with the Model M1043.  
2. USING TORCHES. Heating metal with a torch while the metal is in the pan and box brake will weaken  
the fingers. DO NOT use torches when a workpiece is in this tool.  
3. METAL EDGES. Always chamfer and de-burr sharp sheet metal edges. Sharp edges on sheet metal  
can cut your fingers to the bone.  
4. SAFETY GEAR. Always approved safety glasses, leather gloves, and leather boots when using this  
brake.  
5. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intend-  
ed operation, STOP using the tool and contact our Technical Support Department, or ask a qualified  
expert how the operation should be performed.  
6. TOOLS IN POOR CONDITION. Inspect the pan and box brake for any cracked linkage, levers, or loose  
fasteners. Correct any problems before use.  
7. CHEATER PIPES. Using cheater pipes on the clamping handles can quickly overload this tool, which  
may lead to serious personal injury. DO NOT use cheater pipes!  
-6-  
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M1043 48" Pan and Box Brake  
SET UP  
Unpacking  
The SHOP FOX® Model M1043 has been carefully pack-  
aged for safe transporting. If you notice shipping dam-  
age, please contact your dealer or the place of purchase  
immediately to resolve any issues with their freight  
company. Woodstock International Technical Support  
can also be reached at (360) 734-3482 or send e-mail to:  
SUFFOCATION HAZARD!  
Immediately discard all plastic bags  
and packing materials to eliminate a  
choking and suffocation hazard for  
children and animals.  
READ and understand this entire instruc-  
tion manual before using this machine.  
Serious personal injury may occur if  
safety and operational information is not  
understood and followed. DO NOT risk  
your safety by not reading!  
Inventory  
The following is a description of the main components  
shipped with the SHOP FOX® Model M1043. Lay the  
components out to inventory them.  
CONTENTS (Figure 2)  
Qty  
A. Pan and Box Brake Main Body ..........................1  
B. Counterweight ............................................1  
C. Hex Wrenches 6 and 8mm ...........................1 ea  
D. Wrench 17 x 19mm........................................1  
A
B
If any parts are missing, examine the packaging for the  
missing parts. For any missing parts, find the part num-  
ber in the back of this manual and contact Woodstock  
International, Inc. at (360) 734-3482 or at tech-  
D
C
Figure 2. Shipping crate inventory  
contents.  
NOTICE  
When ordering replacement parts, refer to the parts  
list and diagram in the back of the manual.  
-7-  
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M1043 48" Pan and Box Brake  
Lifting  
If you are unsure of how to lift this equipment safe-  
ly, consult a qualified professional.  
The Model M1043  
weighs 335 lbs. Serious  
personal injury may  
occur if safe moving  
methods are not fol-  
lowed. To be safe, you  
will need assistance  
and power equipment  
when moving the ship-  
ping crate and remov-  
ing the equipment from  
the crate.  
When lifting the pan and box brake, make sure the  
weight is supported evenly with two or more lifting  
straps.  
Make sure the body of the brake is bearing the load  
(Figure 3).  
Make sure the bending leaf stays in the down posi-  
tion by clamping a 2x4 piece of lumber between the  
clamping leaf and clamping block as in Figure 3.  
Machine Placement  
Workbench Load  
Your Model M1043 weighs nearly 335 lbs and has a foot-  
print of 52" x 12". BEFORE moving the brake onto a work-  
bench, inspect the workbench carefully to determine  
that it will be sufficient to carry the load of the brake,  
the workpiece material, and any downward pressure from  
operation. If you have doubts about the strength of the  
workbench, reinforce it.  
2x4  
Working Clearances  
Consider existing and anticipated needs, size of mate-  
rial to be processed, and space for auxiliary stands, work  
tables or other machinery when establishing a location  
for your Model M1043 Pan and Box Brake.  
Figure 3. Pan and box brake supported  
evenly by two lifting straps.  
Lighting  
Lighting should be bright enough to eliminate shadow and  
prevent eye strain.  
MAKE your shop “child safe.”  
Ensure that your workplace is  
inaccessible to youngsters by  
closing and locking all entrances  
when you are away. NEVER allow  
untrained visitors in your shop  
when assembling, adjusting or  
operating equipment.  
-8-  
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M1043 48" Pan and Box Brake  
Cleaning  
The unpainted surfaces are coated with a waxy oil to  
protect them from corrosion during shipment. Remove  
this protective coating with a solvent cleaner or citrus-  
based degreaser or with liberal amounts of WD-40®.  
Front Guide  
DO NOT use chlorine-based solvents such as brake parts  
cleaner or acetone—if you happen to splash some onto a  
painted surface, you will ruin the finish.  
Remove and thoroughly clean each finger block assem-  
bly. Do this by first raising the clamping leaf to make  
sure there is no pressure on the finger blocks; then,  
for each finger block, remove the cap screw shown in  
Figure 4 and slide the entire finger block assembly off  
of the clamping leaf (Figure 5). This procedure is easiest  
if you begin with a finger block on the end.  
Cap Screw  
Figure 4. Removing finger blocks.  
 
After the finger block assemblies have been cleaned,  
coat them liberally with a metal protectant and rein-  
stall. Make sure to follow the instructions on Page 11 to  
re-align the fingers before operating your brake!  
 
�  
 
ALWAYS work in well-ventilated areas  
far from possible ignition sources when  
using solvents to clean machinery. Many  
solvents are toxic when inhaled or  
ingested. Use care when disposing of  
waste rags and towels to be sure they DO  
NOTcreatefireorenvironmentalhazards.  
Figure 5. Finger block and clamp layout.  
-9-  
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M1043 48" Pan and Box Brake  
Mounting to Bench  
The Model M1043 must be mounted to a bench before it  
can be safely operated.  
To mount the Model M1043 to a bench, do these  
steps:  
1. Place the brake on the workbench.  
2. Use the holes in the base as a guide for drilling and  
attaching the pan and box brake to the workbench  
(see Figure 6).  
We recommend using through bolts (hex bolts that  
go all the way through the workbench and are  
secured from the other side with flat washers and  
hex nuts) if possible.  
Figure 6. Mounting holes.  
If it is not possible to use through bolts because of  
your workbench construction, use lag screws with  
flat washers and fasten the lag screws directly into  
the workbench.  
Some components for  
this equipment are  
heavy and awkward  
to handle. Assembling  
them without prop-  
er equipment may  
increase the likeli-  
hood of injury.  
Mounting Counterweight  
The counterweight provides additional leverage to assist  
the operator when bending heavy gauge material.  
To mount the counterweight, slide the counterweight  
shaft 3" or 4" into the sleeve on the left-hand side of the  
brake, and tighten the cap screws as shown in Figure 7.  
Figure 7. Mounting the counterweight.  
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M1043 48" Pan and Box Brake  
Aligning Fingers  
Finger alignment is critical to quality bending results. If  
the fingers were removed for cleaning, make sure that  
they are aligned before beginning any operations.  
To align the fingers, do these steps:  
1. Loosen the clamping leaf to remove any downward  
Bending Wing  
pressure on the fingers.  
2. Loosen the finger and position it so the front edge is  
aligned with the finger next to it, then tighten the  
mounting cap screw.  
You can use the bending wing as a straightedge  
(Figure 8) when aligning the fingers.  
Figure 8. Bending wing moved  
approximately perpendicular to fingers to  
act as a straightedge.  
-11-  
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M1043 48" Pan and Box Brake  
OPERATIONS  
General  
The Model M1043 will perform many types of operations  
that are beyond the scope of this manual. Many of these  
operations can be dangerous if performed incorrectly.  
The instructions in this section are written with the under-  
standing that the operator has the necessary knowledge  
and skills to operate this equipment. If at any time you  
are experiencing difficulties performing any operation,  
stop using the machine!  
Always wear safety glasses when oper-  
ating the Model M1043 Pan and Box  
Brake. Failure to comply may result in  
serious personal injury.  
If you are an inexperienced operator, we strongly recom-  
mend that you read books, trade articles, or seek train-  
ing from an experienced operator before performing any  
unfamiliar operations. Above all, your safety should  
come first!  
Watch for pinch  
points on this equip-  
ment. This equip-  
ment has many  
moving parts that  
may cause serious  
injury to yourself or  
others around the  
equipment.  
Adjusting Setback  
The setback is the distance from the forward edge of  
the fingers to the edge of the clamp block (Figure 9).  
The setback distance is determined by the gauge of the  
workpiece and the desired radius of the bend. Normally,  
setback is adjusted at least 112—2 times the thickness  
of the workpiece. (Thicker or tempered workpieces will  
need a larger setback. See material gauge capacities on  
Page 2.)  
Setback  
Distance  
To adjust the setback, do these steps:  
1. Make sure all the fingers are aligned with each other  
and that the fingers are not clamped to the clamp  
block.  
Finger  
Bending  
Wing  
Clamp Block  
NOTICE  
Figure 9. Profile view of finger and clamp  
You must include the thickness of folded edges or  
joints when determining the proper setback, or the  
brake may be damaged.  
block showing setback distance.  
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M1043 48" Pan and Box Brake  
2. Loosen the cap screws on the setback wheels.  
Setback wheel  
3. Rotate both setback wheels evenly (Figure 10) to  
move the front edge of the fingers toward or away  
from the edge of the clamp block.  
Note: Make sure the finger edges are parallel with  
the edge of the clamp block or your bend will be  
distorted.  
Cap Screw  
Figure 10. Cap screw and setback wheel.  
Spacing Fingers  
The fingers can be spaced apart for clearance when mak-  
ing pans or boxes. This requires removing one or more of  
the fingers so that you can space the others to match the  
width of your pan or box (Figure 11).  
To space the fingers apart, do these steps:  
1. Remove one of the end fingers by loosening the cap  
screw, shown in Figure 12, and slide it off the front  
guide.  
2. Loosen the top cap screws of the fingers you need to  
move, and slide them across the front guide so that  
you have adequate room for your workpiece on both  
sides.  
Figure 11. Fingers spaced apart to allow  
clearance of pan or box sides.  
Note: You may need to mix and match finger widths  
to equal the size of your workpiece.  
3. Align the fingers and tighten the cap screws. (See  
Page 11 for alignment instructions.)  
Cap Screw  
Figure 12. Top cap screw for loosening  
finger in order to slide it off the front  
guide.  
-13-  
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M1043 48" Pan and Box Brake  
Adjusting Clamping  
Pressure  
The correct clamping pressure depends on the workpiece  
thickness. The ideal pressure will have medium/hard  
resistance while pulling the handle, but will lock into  
position easily at the end of the stroke—much like a pair  
of vice grips. This pressure is adjusted by moving the  
nuts (Figure 13), which are located on both sides of the  
brake.  
Pressure  
Adjusting Nuts  
To adjust the clamping pressure, do these steps:  
1. Tighten both sides of the clamping leaf with a 48"  
wide workpiece (or two smaller workpieces the same  
thickness at both ends) in the brake.  
Figure 13. Clamping pressure adjusting  
nuts and handle stop (right end shown).  
• If the clamping pressure feels correct (snug  
clamping pressure), no further adjustments are  
necessary.  
• If the clamping pressure feels too light or the  
workpiece can move after being clamped, move  
the adjusting nuts up.  
• If the clamping pressure feels hard or it is diffi-  
cult to clamp on the workpiece, move the adjust-  
ing nuts down.  
2. Remove the workpiece from the brake, lock the  
clamping leaf in place, then loosen the upper nut  
pressure.  
3. Unlock the clamping leaf and turn the lower nut a 12  
turn in the needed direction.  
4. Lock the clamping leaf, tighten the upper nut, and  
repeat Step 1.  
-14-  
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M1043 48" Pan and Box Brake  
Adjusting Counterweight  
The counterweight adds leverage to ease the effort  
needed to bend thicker workpieces.  
The gauge of the workpiece determines where on the  
arm the counterweight is placed. For example, the coun-  
terweight would be positioned low on the arm for bend-  
ing 20 gauge steel and high on the arm for bending 16  
gauge steel.  
The counterweight (Figure 15) slides up and down in the  
collar and the cap screws hold it in place.  
After adjusting, make sure the counterweight is securely  
held in the lock collar.  
Figure 15. Securing counterweight.  
Bending Allowance  
To bend metal objects accurately, you need to consider the  
total length of each bend, especially when more than one  
bend is required. This is called bend allowance.  
Subtract bend allowance from the sum of the workpiece  
outside dimensions to obtain the overall length and width  
of the blank needed to make a particular part.  
Exact allowances can only be obtained by trial-and-error  
due to differences in sheet metal hardness, whether the  
bend is with or across the grain, and difficulties in making  
an exact bend radius. Bend allowances accurate enough for  
average use may be found in metalworking handbooks.  
-15-  
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M1043 48" Pan and Box Brake  
Basic Bending  
Bending operations require the fingers to be parallel with  
the edge of the clamping block and require the setback  
and clamping pressure to be correctly adjusted for the  
thickness of the workpiece.  
To perform a basic bending operation, do these steps:  
1. Lift the clamping handle to open the clamping leaf  
all the way.  
2. Insert the workpiece between the fingers and the  
clamping block.  
Figure 14. Making the second bend on a  
tray.  
3. Align the fingers of the clamping leaf to the bend  
mark on the workpiece, and clamp it in place.  
Note: Do not force the clamping handle. If the  
handle is difficult to put in the locked position,  
the pressure may need to be adjusted for the sheet  
metal thickness. The holding pressure of the clamp-  
ing leaf needs to be just tight enough to hold the  
sheet metal from moving when bending.  
4. Lift up on the operating handles until the workpiece  
has reached the desired angle.  
5. Open the clamping leaf and remove the bent  
workpiece.  
Note: If a pan or box bend is desired, choose a fin-  
ger or a selection of fingers that are as close as pos-  
sible to the length of pan or box side lengths.  
-16-  
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M1043 48" Pan and Box Brake  
MAINTENANCE  
Lubrication  
Regular periodic maintenance on your SHOP FOX® Model  
M1043 will ensure its optimum performance. Make a  
habit of inspecting your brake each time you use it.  
Oil Ports  
There are three main areas to maintain on the Model  
M1043:  
Unpainted Cast Iron Surfaces: To prevent rust, all  
unpainted cast iron surfaces on the Model M1043  
should be regularly maintained with a high-qual-  
ity surface protectant like G96® GUN TREATMENT or  
BOESHIELD® T-9.  
Guide Pin  
Slot  
Figure 16. Lubrication points on one end  
of the pan and box brake.  
Hinges: There are four hinges on the M1043—two  
for the clamping leaf and two for the bending leaf.  
These hinges are equipped with oil ports (Figure  
16). Use an oil can with 30W non-detergent machine  
oil, and insert 5–6 drops into each port; repeat this  
as needed or every week, depending on use. Make  
sure to wipe up any excess oil to avoid build up of  
dust and grime.  
Clamping Leaf Guide Pins: Apply a small dab of  
lithium grease to the guide pin slots (see Figure 16)  
once a week. If the brake is used continuously, you  
may need to lubricate this more often.  
-17-  
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M1043 48" Pan and Box Brake  
SERVICE  
Aligning Bending Wing  
In order to achieve accurate bends, the top surface of  
the bending leaf and the attached bending wing must be  
flush with the top surface of the clamp block when the  
bending leaf is in the down position (see Figure 17).  
Clamp  
Block  
Must Be  
Flush Here  
Check for proper alignment by examining how the edges  
of each component meet each other. Only perform the  
instructions below if the top surfaces of these compo-  
nents are NOT flush with each other.  
Bending  
Wing  
There are two adjustments that can be made to align  
the clamp block and bending wings. First, you can adjust  
the ends of the bending leaf to make it even with the  
clamp block; and second, you can straighten the main  
body of the bending leaf or clamp block by tightening  
a large nut on the center of a truss assembly, which is  
mounted to each.  
Figure 17. Callouts showing where clamp  
block and bending wing must be flush.  
-18-  
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M1043 48" Pan and Box Brake  
To align the clamp block and bending wings, do these  
steps:  
1. Loosen the bending wing mounting bolts (Figure 18)  
on each end of the brake.  
2. Align the bending leaf flush with the clamp bar.  
3. Tighten the bending wing mounting bolts.  
• If the entire length of the bending leaf is flush  
with the clamp block, then no further adjust-  
ments are necessary.  
Figure 18. Bending wing mounting bolts.  
• If the bending leaf is flush with the clamp block  
at both ends but is not flush in the center, then  
proceed to Step 4.  
4. Examine the center area where the clamp block and  
bending wing meet.  
• If the bending wing is lower than the clamp  
block, then the truss nut under the bending wing  
needs to be tightened (Figure 19).  
• If the bending wing is higher than the clamp  
block, then the truss nut under the clamp block  
needs to be tightened (Figure 19).  
5. Tighten the appropriate truss nut as determined  
from Step 4 until the bending wing and the clamp  
block are flush with each other in the center.  
Note: Make sure the truss nuts remain tight,  
because they help stiffen the leaf.  
Figure 19. Truss nuts.  
-19-  
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M1043 48" Pan and Box Brake  
PARTS  
 
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REF  
1
2
3
4
5
6
7
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
PART#  
XPRP05M  
XPB68M  
XM1043003 FORMINGFINGER4"  
XM1043004 FORMINGFINGER3"  
XM1043005 FORMINGFINGER2"  
XM1043006 LEFTENDPLATE  
XM1043007 RIGHTENDPLATE  
XM1043009 COUNTERWEIGHT  
DESCRIPTION  
ROLLPIN5X30  
HEXBOLTM12-1.75X30  
REF  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
PART#  
XPSB44M  
DESCRIPTION  
CAPSCREWM10-1.25X28  
XM1043021 FORMINGFINGERSET�  
XM1043022 BENDINGBLADESET  
XM1043023 ECCENTRIC  
XM1043024 SHAFT  
XPW08M  
XPRP49M  
XM1043027 BREAKSUPPORT  
XPSB14M  
XPW08M  
XM1043030  
XM1043031  
XM1043032 SHAFTSLEEVE  
XM1043033 BUSHING  
XM1043034 RIGHTHANDLE  
XM1043035 LEFTHANDLE  
XM1043036 HANDLECOVER  
FLATWASHER16MM  
ROLLPIN5X25  
XPSB64M  
CAPSCREWM10-1.5X25  
CAPSCREWM8-1.25X20  
FLATWASHER16MM  
RIGHTSWIVEL  
LEFTSWIVEL  
XM1043011 SCREWM12X15  
XM1043012 ANGLEBAR  
XM1043013 BUSHING  
XM1043014 SHAFT  
XM1043015 BENDINGLEAF  
XM1043016 STAND  
XM1043017 CLAMP  
XM1043018 KNOBBLOCK  
XPN09M  
HEXNUTM12-1.75  
XPN05M  
HEXNUTM16-1.5  
-20-  
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M1043 48" Pan and Box Brake  
Labels  
Safety labels warn about machine hazards and how to prevent machine damage or injury. The  
owner of this machine MUST maintain the original location and readability of all labels on this  
machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the  
machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www.  
shopfoxtools.com to order new labels.  
 
 
 
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REF  
38  
39  
PART#  
DESCRIPTION  
REF  
41  
42  
PART#  
DESCRIPTION  
XM1043038 HANDCRUSHLABEL  
XM1043039 READMANUALLABEL  
XM1043040 MACHINEIDLABEL  
XM1043041 SAFETYGLASSESLABEL  
XM1043042 SHOPFOXNAMEPLATE  
XM1043043 SFWHITETOUCHUPPAINT  
40  
43  
-21-  
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M1043 48" Pan and Box Brake  
WARRANTY  
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from work-  
manship and materials for a period of two years from the date of original purchase by the original  
owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence  
or accidents, lack of maintenance, or reimbursement of third party expenses incurred.  
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®  
machine or machine part which in normal use has proven to be defective, provided that the original  
owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair  
facility designated by our Bellingham, WA office, with proof of their purchase of the product within  
two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged  
defect through inspection. If it is determined there is no defect, or that the defect resulted from  
causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must  
bear the cost of storing and returning the product.  
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be  
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited  
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies  
with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under  
this warranty exceed the purchase price paid for the product, and any legal actions brought against  
Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall  
in no event be liable for death, injuries to persons or property or for incidental, contingent, special or  
consequential damages arising from the use of our products.  
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durabil-  
ity standards. We reserve the right to change specifications at any time because of our commitment to  
continuously improve the quality of our products.  
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M1043 48" Pan and Box Brake  
Warranty Registration  
Name___________________________________________________________________________________  
Street __________________________________________________________________________________  
City _________________________State___________________________Zip________________________  
Phone #______________________Email __________________________Invoice #___________________  
Model #_________Serial #______________Dealer Name__________________Purchase Date___________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us  
develop better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
_____ Advertisement  
____ Friend  
____ Website  
____ Local Store  
____ Other:  
_____ Mail Order Catalog  
2. How long have you been a woodworker/metalworker?  
_____ 0-2 Years _____ 2-8 Years ____8-20 Years  
_____ 20+ Years  
3. How many of your machines or tools are Shop Fox®?  
_____ 0-2 _____ 3-5 ____6-9  
_____ 10+  
____ No  
____ No  
4. Do you think your machine represents a good value?  
_____ Yes  
5. Would you recommend Shop Fox® products to a friend? _____ Yes  
6. What is your age group?  
_____ 20-29  
_____ 50-59  
____ 30-39  
____ 60-69  
____ 40-49  
____ 70+  
7. What is your annual household income?  
_____ $20,000-$29,000  
_____ $50,000-$59,000  
____ $30,000-$39,000  
____ $60,000-$69,000  
____ $40,000-$49,000  
____ $70,000+  
8. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking  
____ Practical Homeowner  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Today’s Homeowner  
____ Wood  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Model Airplane News  
____ Modeltec  
____ Old House Journal  
____ Woodwork  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Rifle  
____ Shop Notes  
____ Shotgun News  
9. Comments:__________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
WOODSTOCK INTERNATIONAL INC.  
P.O. BOX 2309  
BELLINGHAM, WA 98227-2309  
FOLD ALONG DOTTED LINE  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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