Woodstock Grinder M1104 User Manual

MODELS  
M1104 M1105 M1106  
HEAVY-DUTY BENCH  
GRINDERS  
M1106  
M1105  
M1104  
OWNER'S MANUAL  
Phone: 360-734-3482 • Online Technical Support: [email protected]  
COPYRIGHT © APRIL, 2006 BY WOODSTOCK INTERNATIONAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT  
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.  
Printed in China  
#8120CR  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Contents  
INTRODUCTION..................................................................................................2  
Woodstock Technical Support............................................................................ 2  
Specifications............................................................................................... 2  
SAFETY............................................................................................................3  
Standard Safety Instructions ............................................................................. 3  
Additional Safety Instructions for Grinders............................................................ 5  
ELECTRICAL......................................................................................................6  
110V Operation............................................................................................. 6  
Extension Cords ............................................................................................ 6  
Grounding ................................................................................................... 6  
SET UP ............................................................................................................7  
Unpacking ................................................................................................... 7  
Inventory .................................................................................................... 7  
Shop Preparation........................................................................................... 8  
Mounting..................................................................................................... 8  
Tool Rest and Eye Shield.................................................................................. 9  
Grinding Wheel Installation .............................................................................. 9  
Test Run ....................................................................................................10  
OPERATIONS ................................................................................................... 11  
General .....................................................................................................11  
Grinding Operations ......................................................................................11  
Wheel Selection ...........................................................................................12  
Changing Grinding Wheels...............................................................................13  
MAINTENANCE ................................................................................................. 14  
General .....................................................................................................14  
Lubrication & Cleaning ..................................................................................14  
Troubleshooting ...........................................................................................15  
M1104 Electrical System .................................................................................16  
M1105 Electrical System .................................................................................17  
M1106 Electrical System .................................................................................18  
M1104, M1105, M1106 Parts Diagram..................................................................19  
PARTS ........................................................................................................... 19  
Warranty....................................................................................................22  
Warranty Registration....................................................................................23  
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
INTRODUCTION  
Woodstock Technical Support  
Your new SHOP FOX® Bench Grinder has been specially designed to provide many years of trouble-free  
service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe  
and reliable operation.  
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to  
include the basic information for safety, setup, operation, maintenance, and service of this product.  
We stand behind our machines! In the event that questions arise about your machine, please contact  
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.  
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.  
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.  
If you have comments about this manual, please contact us at:  
Woodstock International, Inc.  
Attn: Technical Documentation Manager  
P.O. Box 2309  
Bellingham, WA 98227  
Specifications  
M1104:  
Motor ...................................................... 12 HP, 110V, Single-Phase, 3450 RPM  
Grinding Wheel Size, and Type .......................................6" X (12" to 34"), Type 1  
Arbor Diameter ...................................................................................12  
"
Weight...........................................................................................35 lbs  
M1105:  
Motor ...................................................... 34 HP, 110V, Single-Phase, 3450 RPM  
Grinding Wheel Size, and Type ................................................... 8" X 1", Type 1  
Arbor Diameter ...................................................................................58  
"
Weight.......................................................................................... 56 lbs  
M1106:  
Motor ..................................................... 112 HP, 110V, Single-Phase, 1725 RPM  
Grinding Wheel Size, and Type ..................................................10" X 1", Type 1  
Arbor Diameter .................................................................................... 1"  
Weight......................................................................................... 100 lbs  
-2-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
SAFETY  
READ MANUAL BEFORE OPERATING MACHINE.  
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL  
RESULT IN PERSONAL INJURY.  
Indicates an imminently hazardous situation which, if not avoided, WILL  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, COULD  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, MAY  
result in minor or moderate injury.  
This symbol is used to alert the user to useful information about proper  
operation of the equipment, and/or a situation that may cause damage  
to the machinery.  
NOTICE  
Standard Safety Instructions  
1. THOROUGHLY READ THE INSTRUCTION MANUAL BEFORE OPERATING YOUR MACHINE. Learn the  
applications, limitations and potential hazards of this machine. Keep the manual in a safe and con-  
venient place for future reference.  
2. KEEP WORK AREA CLEAN AND WELL LIGHTED. Clutter and poor lighting invite potential hazards.  
3. GROUND ALL TOOLS. If a machine is equipped with a three-prong plug, it must be plugged into a  
three-hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in  
accommodating a two-hole receptacle, ground using a screw to a known ground.  
4. WEAR EYE PROTECTION AT ALL TIMES. Use safety glasses with side shields or safety goggles that  
meet the appropriate standards of the American National Standards Institute (ANSI).  
5. AVOID DANGEROUS ENVIRONMENTS. Do not operate this machine in wet or open flame environ-  
ments. Airborne dust particles could cause an explosion and severe fire hazard.  
6. ENSURE ALL GUARDS ARE SECURELY IN PLACE and in working condition.  
7. MAKE SURE SWITCH IS IN THE OFF POSITION before connecting power to machine.  
8. KEEP WORK AREA CLEAN, free of clutter, grease, etc.  
9. KEEP CHILDREN AND VISITORS AWAY. Visitors must be kept at a safe distance while operating  
unit.  
10.CHILDPROOF YOUR WORKSHOP WITH PADLOCKS, master switches or by removing starter keys.  
11.STOP AND DISCONNECT THE MACHINE WHEN CLEANING, ADJUSTING OR SERVICING.  
-3-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
12.DO NOT FORCE TOOL. The machine will do a safer and better job at the rate for which it was  
designed.  
13.USE CORRECT TOOL. Do not force machine or attachment to do a job for which it was not  
designed.  
14.WEAR PROPER APPAREL. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long  
hair away from moving parts.  
15.REMOVE ADJUSTING KEYS, RAGS, AND TOOLS. Before turning the machine on, make it a habit to  
check that all adjusting keys and wrenches have been removed.  
16.AVOID USING AN EXTENSION CORD. But if you must use one, examine the extension cord to ensure  
it is in good condition. Immediately replace a damaged extension cord. Always use an extension  
cord that uses a ground pin and connected ground wire. Use an extension cord that meets the amp  
rating on the motor nameplate. If the motor is dual voltage, be sure to use the amp rating for the  
voltage you will be using. If you use an extension cord with an undersized gauge or one that is too  
long, excessive heat will be generated within the circuit, increasing the chance of a fire or damage  
to the circuit.  
17.KEEP PROPER FOOTING AND BALANCE at all times.  
18.DO NOT LEAVE MACHINE UNATTENDED. Wait until it comes to a complete stop before leaving the  
area.  
19.PERFORM ALL MACHINE MAINTENANCE. Follow lubrication and accessory attachment instructions  
in the manual.  
20.KEEP MACHINE AWAY FROM OPEN FLAME. Operating machines near pilot lights or open flames  
creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause  
an explosion. Do not operate the machine in high-risk areas, including but not limited to, those  
mentioned above.  
21.IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intended operation, stop  
using the machine! Then contact our service department or ask a qualified expert how the opera-  
tion should be performed.  
22. HABITS—GOOD AND BAD—ARE HARD TO BREAK. Develop good habits in your shop and safety will  
become second-nature to you.  
-4-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
Additional Safety Instructions for Grinders  
READ and understand this  
USE this and other machinery with caution  
entire instruction manual  
and respect. Always consider safety first,  
before using this machine.  
as it applies to your individual working  
Serious personal injury  
conditions. No list of safety guidelines can  
may occur if safety and  
be complete—every shop environment is  
operational information is  
different. Failure to follow guidelines could  
not understood and fol-  
result in serious personal injury, damage  
lowed. DO NOT risk your  
to equipment or poor work results.  
safety by not reading!  
1. EYE PROTECTION. Grinding causes small particles to become airborne at a high rate of speed.  
ALWAYS wear safety glasses when using this machine.  
2. MOUNTING TO BENCH/STAND. An unsecured grinder may become dangerously out of control dur-  
ing operation. Make sure grinder is FIRMLY secured to a bench/stand before use.  
3. WHEEL SPEED RATING. Wheels operated at a faster speed than rated for may break or fly apart.  
Before mounting a new wheel, be sure the wheel RPM rating is equal or higher than the speed of  
the grinder.  
4. WHEEL FLANGES. Only use the flanges included with the grinder when mounting wheels. Other  
flanges may not properly secure the wheel and cause an accident.  
5. RING TEST. Perform a “ring test” on grinding wheels before installation to ensure that they are  
safe to use. A wheel that does not pass the ring test may break or fly apart during operation.  
6. STARTING GRINDER. If a wheel IS damaged, it will usually fly apart shortly after start-up. To  
protect yourself, always stand to the side of the grinder when turning it ON, allow it to gain full  
speed and wait for at least 1 minute before standing in front of it.  
7. LUNG PROTECTION. Grinding produces hazardous dust, which may cause long-term respiratory  
problems if breathed. Always wear a NIOSH approved dust mask or respirator when grinding.  
8. SIDE GRINDING. Grinding on the side of wheels can cause them to break and fly apart—unless the  
wheel is rated for side grinding.  
9. TOP GRINDING. Grinding on the top of wheels greatly increases the risk of workpiece kickback.  
Always grind on the downward part of the wheel.  
10. HAND/WHEEL CONTACT. Grinding wheels have the capability of removing a lot of skin fast. Keep  
a firm grip on the workpiece and position your hands a safe distance away when grinding. Avoid  
wearing gloves as they may get caught in the grinding wheel and cause even more serious entan-  
glement injuries.  
11. TOOL REST POSITION. If the tool rest is too far away from the wheel, the workpiece may be  
pulled down, causing loss of control and pulling your hand into the grinding wheel. Keep the tool  
rest within 18" from the wheel when operating.  
-5-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
ELECTRICAL  
110V Operation  
Your bench grinder needs a 110 volt power supply. When  
choosing a power supply outlet for the Model M1104 and  
M1105 bench grinder, use a circuit that is protected with  
a 15 amp circuit breaker or fuse. For the Model M1106,  
use a circuit that is protected with a 20 amp circuit  
breaker or fuse. Keep in mind that a circuit being used  
by other machines or tools at the same time will add to  
the total load being applied to the circuit. Add up the  
load ratings of all machines on the circuit. If this number  
exceeds the rating of the circuit breaker or fuse, use a  
different circuit.  
This equipment must be grounded.  
Verify that any existing electrical out-  
let and circuit you intend to plug into  
is actually grounded. If it is not, it  
will be necessary to run a separate 12  
AWG copper grounding wire from the  
outlet to a known ground. Under no  
circumstances should the grounding  
pin from any three-pronged plug be  
removed or serious injury may occur.  
Extension Cords  
When it is necessary to use an extension cord, use the  
following guidelines:  
Use cords rated for Standard Service.  
Never exceed a length of 50 feet.  
Use cords with 14 ga. wire or bigger.  
Insure cord has a ground wire and pin.  
Do not use cords in need of repair.  
Grounding  
This grinder must be grounded! The electrical cord sup-  
plied comes with a grounding pin. Do not remove it (see  
Figure 2). If your outlet does not accommodate a ground  
pin, have it replaced by a qualified electrician or have  
an appropriate adapter installed.  
Figure 2. Never remove the grounding  
pin!  
Note: When using an adapter, the adapter must be  
grounded.  
-6-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
SET UP  
Unpacking  
NOTICE  
Your SHOP FOX® Bench Grinder has been care-  
fully packaged for safe transporting. If you notice the  
machine has been damaged, please contact your autho-  
rized SHOP FOX® dealer immediately.  
If ordering replacement parts, refer to  
the parts list and diagram in the back of  
the manual.  
E
A
Inventory  
The following is a description of the main components  
shipped with your bench grinder. Lay the components  
out and use the list below and Figures 3 & 4 to inven-  
tory your package.  
K
J
B
C
D
Box Inventory:  
Qty.  
F
I
A. Left Lens Hanger (Eye Shield)...........................1  
Right Lens Hanger (Eye Shield) (Not Shown)..........1  
B. Toothed Flange Scr M6-1.25 x 13mm (Eye Shield)...2  
C. Lock Washer 7mm (Eye Shield) .........................2  
D. Flat Washer 7mm (Eye Shield) ..........................2  
E. Female Knob M6-1.25 (Eye Shield) .....................2  
F. Hex Bolt M6-1.25 x 10mm (Eye Shield) ................4  
G. Flat Washer 7mm (Eye Shield) ..........................4  
H. Left Spark Arrestor (Eye Shield) ........................1  
Right Spark Arrestor (Eye Shield).......................1  
I. Lens (Eye shield) (Not Shown)...........................2  
J. Nut Plate (Eye Shield) ....................................2  
K. Phlp Hd Scr #10-24 x 38" (Eye Shield) .................4  
L. Left Tool Rest .............................................1  
Right Tool Rest (Not Shown).............................1  
M. Flat Washer 8mm (Tool Rest) ...........................4  
N. Hex Bolt 516"-18 x 34" (Tool Rest)......................4  
Heavy-Duty Bench Grinder Unit (Not Shown).........1  
G
H
Figure 3. Left eye shield assembly.  
L
M
N
Figure 4. Left tool rest and hardware.  
If any parts are missing, examine the packaging for the  
missing parts. For any missing parts, find the part num-  
ber in the back of this manual and contact Woodstock  
International, Inc. at (360) 734-3482 or at tech-  
-7-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
Shop Preparation  
Working Clearances: Consider existing and  
anticipated needs, size of material to be processed  
through the machine, and space for other machinery  
when establishing a location for your new machine.  
Lighting: Lighting should be bright enough to  
eliminate shadow and prevent eye strain.  
Electrical: Electrical circuits must be dedicated or  
large enough to handle amperage requirements.  
Outlets must be located near each machine, so  
power or extension cords are clear of high-traffic  
areas. Follow local electrical codes for proper  
installation of new lighting, outlets, or circuits.  
MAKE your shop “child safe.Ensure  
that your workplace is inaccessible to  
youngsters by closing and locking all  
entrances when you are away. NEVER  
allow untrained visitors in your shop  
when assembling, adjusting or operat-  
ing equipment.  
Mounting  
The Heavy-Duty Bench Grinder must be mounted to a  
workbench to avoid accidental tipping. If you intend on  
using the grinder for portable applications, mount it to  
a heavy plywood base (at least 1" thick) that is wide  
enough to prevent tipping or rocking during use, then  
clamp the plywood base to the workbench or table.  
A
To mount the Heavy-Duty Bench Grinder, do these  
steps:  
Holes are 5⁄16"  
Diameter  
M1104: A = 6 516"  
M1105: A = 7 516"  
1. Determine the surface or object to which you will  
mount your grinder, and obtain the needed hard-  
ware for your mounting application.  
M1106: A = 8 34  
"
2. Fasten the grinder to your supporting surface, using  
the dimensions in Figure 5. DO NOT overtighten the  
mounting bolts or you will crack the base.  
Figure 5. Bench grinder mounting bolt  
pattern.  
3. Check the stability of the mounted grinder to make  
sure it is stable enough to be used safely.  
4. Always make sure the grinder is bolted or clamped  
to the workbench, table, or grinder stand before  
use.  
-8-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
Tool Rest and Eye Shield  
The tool rest supports the workpiece during grinding.  
Certain types of grinding may require jigs or accessories  
to assure the proper angle of the workpiece against the  
wheel.  
The eye shield must be installed and positioned between  
the grinding wheel and your face during grinding. The  
eye shield is NOT a substitute for safety glasses or a  
safety face shield. You must wear ANSI approved face  
and eye protection.  
Using the hardware from the Inventory list on Page  
7, assemble the tool rests and eye shields as they are  
shown in Figures 6 & 7.  
Grinding Wheel  
Installation  
Before installing the included grinding wheels, you must  
check them for integrity by performing a “ring test.”  
Hang on a string, then lightly tap the rim of the wheel  
with a piece of wood such as the handle of a hammer.  
The wheel should have a ringing or harmonic type of  
sound. If the wheel responds with a dull thud it may  
indicate that the wheel has cracks. Do not use a wheel  
which is suspected of having cracks, or if there are visu-  
al chips, nicks or dents in the wheel surface. This dam-  
age can lead to wheel failure, causing the wheel to fly  
apart at operating speed.  
Figure 6. Tool rest and eye shield  
assembly.  
NEVER assemble a grinding wheel on  
the arbor without paper or fiber discs  
between the wheel and the mount-  
ing flange. Omitting the discs can put  
undue stress on the wheel, causing it  
to crack and possibly fly apart.  
Always be sure to use a Type 1 wheel that is rated for  
operating at 3450 RPM or greater for Models M1104/  
M1105, and 1725 RPM or greater for the M1106. Install  
the grinding wheel, paper disk, wheel flange, and nut in  
the order shown in Figure 7, and then attach the side  
cover.  
Note: The arbor shaft and nut on the left-hand side of  
the grinder is a left-hand thread, so tightening it will  
require turning it counterclockwise.  
Figure 7. Grinding wheel installation  
order.  
-9-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
Test Run  
Once your machine is mounted and assembled, you should  
perform a test run to make sure it works properly.  
To perform a test run, do these steps:  
1. Make sure all tools are removed from the grinder  
area.  
2. Make sure the switch is in the OFF position.  
3. Plug the grinder into the power source.  
DO NOT investigate problems or adjust  
the Heavy-Duty Bench Grinder while  
it is running. Wait until the machine  
is turned OFF, unplugged and the  
spindle has come to a complete stop  
before proceeding!  
4. Turn the grinder ON. Under normal conditions, the  
grinder will make a humming noise, with only minor  
vibration.  
— If you suspect any problems, immediately turn  
the grinder OFF and refer to Page 15 to trouble-  
shoot and correct any problems before starting the  
grinder again.  
— If the source of an unusual noise or vibration is not  
readily apparent, contact our technical support  
for help at (360) 734-3482 or contact us online at  
-10-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
OPERATIONS  
General  
Your bench grinder will allow you to perform many types  
of grinding and buffing operations. However, the follow-  
ing section is not a complete guide for every possible  
use.  
We strongly recommend that you read books, trade mag-  
azines, or seek formal training before attempting any  
grinding or buffing operations in which you are not con-  
fident with. Above all, your safety should come first.  
This recommended research will pay off with increased  
safety, improved work results, and the knowledge to be  
a better metalworker.  
Operation of this equipment has the  
potential to propel debris into the air  
which can cause eye injury. Always  
wear safety glasses or goggles when  
operating a grinder. Everyday glasses  
or reading glasses are not safety glass-  
es. Be certain the safety glasses you  
wear meet the appropriate standards  
of the American National Standards  
Institute (ANSI).  
Grinding Operations  
NEVER grind non ferrous metals like aluminum,  
brass, copper, bronze, and others, or the grinding  
wheel will load up, overheat, and can explode dur-  
ing operation.  
DO NOT make adjustments while the  
grinder is running. Ensure that the  
switch is OFF, power is disconnected  
and moving parts have stopped before  
making adjustments. Failure to comply  
could result in serious injury or  
electrical shock hazard.  
Once the assembly and the test run have been  
completed, your Heavy-Duty Bench Grinder is ready for  
use.  
When mounting a new wheel, or when there is any  
concern about wheel integrity, stand away from the line  
of rotation of the wheel and then turn the grinder ON.  
Allow the grinder operate for one minute. If there is a  
problem it will generally occur when the grinder is first  
started. If the grinding wheel is OK, rest the workpiece  
on the tool rest and ease the workpiece into the grinding  
wheel. Begin grinding without holding the workpiece in  
one spot or it will cause uneven wear on the stone face.  
-11-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
Wheel Selection  
Aluminum oxide and silicon carbide wheels are  
marked in a somewhat uniform manner by all the  
major manufacturers. Understanding these markings  
will help you understand the capabilities of various  
wheels. Always refer to the manufacturer’s grinding  
recommendations when selecting a wheel for your  
project.  
DO NOT use this grinder with a liquid  
cooling system required for wet grind-  
ing wheel operations. Ignoring this  
warning can lead to electrocution.  
The basic format for wheel numbering is:  
PrefixType AbrasiveType GritType Grade BondType  
36  
A
60  
L
V
The most common abrasive types used are A for  
Aluminum Oxide and C for Silicon Carbide, and  
occasionally SG for seeded gel. The prefix is the  
manufacturer’s designation for a particular type.  
The grit size is a number referring to the size of the  
abrasive grain in the wheel. The lower the number  
the coarser the wheel—10 is a very coarse wheel for  
roughing and 220 is usually the upper range for fine  
finish work.  
Grade is an indication of the hardness of the wheel, with  
A being softest to Z the hardest.  
Bond type refers to the type of bonding material used to  
hold the abrasive material. Most general purpose wheels  
will have a V indicating vitrified clay is used, providing a  
high strength and good porosity. The other most common  
is B for resin where synthetic resins are used. These are  
used to grind cemented carbide and ceramic materials.  
There may be other numbers inserted that have  
meaning for a particular type of wheel. Refer to  
the manufacturer’s technical data for a complete  
explanation.  
-12-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
Changing Grinding  
Wheels  
Before installing any grinding wheel you must check the  
structural integrity by performing a “ring test.” Hang the  
wheel on a string, then lightly tap the rim of the wheel  
with a piece of wood such as the handle of a hammer.  
The wheel should have a ringing or harmonic type of  
sound. If the wheel responds with a dull thud it may  
indicate that the wheel has cracks. Do not use a wheel  
that is suspected of having cracks, or if there are visual  
chips, nicks or dents in the wheel surface. This damage  
can lead to wheel failure, causing the wheel to fly apart  
at operating speed.  
Do not use a wheel that is suspected of having cracks,  
or if there are visual chips, nicks or dents in the wheel  
surface. This damage can lead to wheel failure where  
the wheel flies apart at operating speed. Always be sure  
to use a wheel which is rated for 3450 RPM or greater.  
Figure 8. Grinding wheel access.  
NEVER assemble a grinding wheel on  
the arbor without paper or fiber discs  
between the wheel and the flange.  
Omitting the discs can put uneven  
stress on the wheel causing it to crack  
and possibly fly apart. ALWAYS “ring  
test” a wheel before assembly to make  
certain it has no cracks or flaws.  
To change a grinding wheel, do these steps:  
1. DISCONNECT THE GRINDER FROM POWER!  
2. Disassemble grinder to the level shown in Figure 8.  
3. Hold the wheel from turning, and remove the arbor  
nut which holds the wheel on.  
Note: The arbor shaft and nut on the left hand side  
of the grinder is a left hand thread, so loosening it  
will require turning it clockwise.  
4. Install the new wheel in the order shown in Figure  
8 and tighten the arbor nut snugly, but do not over  
tighten or you will crack the wheel.  
5. Run a new wheel for at least 1 minute while stand-  
ing clear of the line of rotation. If a wheel does  
have defects it will generally fail as soon as it gets  
up to full speed.  
-13-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
MAINTENANCE  
General  
Check for the following conditions and repair or  
replace when necessary:  
Cracked or loose grinding wheel.  
Loose mounting bolts.  
Worn switch.  
Worn or damaged cords and plugs.  
Any other condition that could hamper the safe  
operation of this machine.  
MAKE SURE that your machine is  
unplugged during all maintenance pro-  
cedures! If this warning is ignored, seri-  
ous personal injury may occur.  
Lubrication & Cleaning  
This grinder has sealed bearings that require no user  
lubrication.  
The grinding wheel should be inspected before every  
use. Use the ring test method noted in Changing  
Grinding Wheels on Page 13 to verify the structural  
integrity. Take care in storing grinding wheels to keep  
them free from potential damage by being dropped, or  
having other items drop on them.  
Replace the wheel when the wheel diameter is reduced  
to 4" for the M1104, 5" for the M1105, or 6 12" for the  
M1106. Operating at anything less than this diameter  
does not allow the proper surface speed for grinding  
or spacing of the tool rest and the eye shield, and the  
grinding wheel may fly apart.  
Depending on the type of grinding you do, the grinding  
wheel may require periodic dressing. There are several  
different types of wheel dressing devices available on  
the market. Use a suitable diamond or silicon carbide  
stick type dresser. Sweep it smoothly and evenly several  
times across the face of the wheel. Dressing restores the  
abrasive quality of the wheel surface, plus it will bring  
the wheel edge back to a square form. Refer to the  
instructions that accompany your dressing accessory for  
complete detail on wheel dressing.  
-14-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
Troubleshooting  
This section covers the most common problems and corrections with this type of  
machine. WARNING! DO NOT make any adjustments until power is disconnected and  
moving parts have come to a complete stop!  
PROBLEM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Motor will not start; fuses  
or circuit breakers blow.  
1. Open circuit in motor or loose  
connections.  
1. Inspect/repair all lead connections on motor for loose or open  
connections.  
2. Start capacitor is at fault.  
3. Short circuit in motor or loose  
connections.  
2. Replace start capacitor.  
3. Inspect all connections on motor for loose or shorted terminals or  
worn insulation.  
4. Incorrect fuses or circuit breakers 4. Install correct fuses or circuit breakers.  
in power supply.  
Motor overheats, stalls  
(resulting in blown fuses or  
tripped circuit).  
1. Motor overloaded.  
1. Reduce load on motor.  
2. Short circuit in motor or loose  
connections.  
2. Inspect connections on motor for loose or shorted terminals or  
worn insulation.  
3. Depth of cut too great.  
3. Slow down the rate of movement of the workpiece into wheel.  
Wavy condition on surface  
of workpiece.  
1. Machine vibrating.  
2. Workpiece is not held in place  
firmly.  
1. Make sure machine is securely mounted on a solid surface.  
2. Use a holding device to firmly retain the workpiece.  
3. Wheel face uneven.  
4. Wheel is too hard.  
3. Dress the grinding wheel.  
4. Use softer wheel, or reduce the feed rate.  
Lines on surface of  
workpiece.  
1. Impurity on wheel surface.  
2. Workpiece not being held tightly. 2. Use a holding device to firmly retain the workpiece.  
1. Dress the grinding wheel.  
Burning spots or cracks in  
the workpiece.  
1. Improper type of grinding wheel. 1. Try a wheel that is softer style or a coarser grit.  
2. Improper feed rate.  
2. Slow down the rate of movement of the workpiece into wheel.  
1. Depth of cut too great.  
2. Wheel is too soft.  
1. Slow down the rate of movement of the workpiece into wheel.  
2. Wheel too soft for the material being ground, select harder  
bond.  
Wheel dulls quickly, grit  
falls off.  
3. Wheel diameter too small.  
4. Bad wheel dress.  
5. Defective wheel bonding.  
3. Replace the wheel.  
4. Dress the wheel.  
5. Consult manufacturer of grinding wheel.  
1. Wheel is too hard.  
1. Wheel too hard for the material being ground, select softer  
bond.  
2. Increase the rate of movement of the workpiece into wheel.  
3. Dress the wheel.  
Wheel clogs and workpiece  
shows burn marks.  
2. Feed rate too slow.  
3. Bad wheel dress.  
4. Wrong material is being ground.  
4. Grind ferrious metals only.  
-15-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
M1104 Electrical System  
 
 
 
 
 
 
 
��  
 
��  
 
�  
���  
�  
 
���  
 
�  
�  
�  
�  
 
 
�  
 
�  
�  
�  
 
���  
�  
�  
Figure 9. M1104 Wiring.  
-16-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
M1105 Electrical System  
 
 
 
 
 
 
��  
 
��  
���  
�  
���  
�  
 
 
�  
�  
�  
�  
 
 
�  
 
�  
�  
�  
 
���  
�  
�  
Figure 10. M1105 Wiring.  
-17-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
M1106 Electrical System  
 
 
 
 
 
 
 
��  
 
��  
 
�  
���  
�  
 
���  
 
 
 
�  
�  
�  
�  
 
 
�  
�  
�  
 
 
�  
�  
 
���  
�  
Figure 11. M1106 Wiring.  
-18-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
M1104, M1105, M1106 Parts Diagram  
�  
��  
�  
 
��  
 
 
�  
��  
 
�  
�  
 
��  
�  
�  
�  
��  
�  
�  
��  
�  
�  
��  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
��  
�  
�  
�  
�  
�  
�  
�  
-19-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
REF PART# DESCRIPTION  
REF PART# DESCRIPTION  
1
XM1104001 ROTORANDSHAFT(M1104)  
XM1105001 ROTORANDSHAFT(M1105)  
XM1106001 ROTORANDSHAFT(M1106)  
23 XM1104023 RIGHT1/2"ARBORNUT(M1104)  
XM1105023 RIGHT5/8"ARBORNUT(M1105)  
XM1106023 RIGHT1"ARBORNUT(M1106)  
2
3
XPS06  
PHLPHDSCR10-24X3/8  
24 XM1104024 RIGHTOUTERWHEELGUARD(M1104)  
XM1105024 RIGHTOUTERWHEELGUARD(M1105)  
XM1106024 RIGHTOUTERWHEELGUARD(M1106)  
25 XM1104025 LEFTOUTERWHEELGUARD(M1104)  
XM1105025 LEFTOUTERWHEELGUARD(M1105)  
XM1106025 LEFTOUTERWHEELGUARD(M1106)  
XM1104003 STATOR(M1104)  
XM1105003 STATOR(M1105)  
XM1106003 STATOR(M1106)  
XM1104004 STRAINRELIEF  
XM1104005 MOTORHOUSING(M1104)  
XM1105005 MOTORHOUSING(M1105)  
XM1106005 MOTORHOUSING(M1106)  
XM1104006 BASE(M1104)  
XM1105006 BASE(M1105)  
XM1106006 BASE(M1106)  
XPSS07  
XPW06  
XPN05  
4
5
26 XPS04  
PHLPHDSCR1/4-20X1/2  
27 XM1104027 LEFTTOOLREST(M1104)  
XM1105027 LEFTTOOLREST(M1105)  
XM1106027 LEFTTOOLREST(M1106)  
28 XM1104028 RIGHTTOOLREST(M1104)  
XM1105028 RIGHTTOOLREST(M1105)  
XM1106028 RIGHTTOOLREST(M1106)  
6
7
8
9
SETSCREW1/4-20X1/2  
FLATWASHER1/4  
HEXNUT1/4-20  
29 XPW07  
30 XPB07  
FLATWASHER5/16  
HEXBOLT5/16-18X3/4  
10 XM1104010 FAN��(M1104)  
XM1105010 FAN��(M1105)  
XM1106010 FAN��(M1106)  
31 XM1104031 STRAINRELIEF  
32 XM1104032 WIREPLATE  
11 XP6202  
XP6204  
BALLBEARING6202ZZ(M1104)  
BALLBEARING6204ZZ(M1105)  
BALLBEARING6206ZZ(M1106)  
33 XPS18  
34 XPC100  
XPC200  
PHLPHDSCR10-24X1/4  
CAPACITOR100MFD125V(M1104)  
CAPACITOR200MFD125V(M1105)  
CAPACITOR300MFD125V(M1106)  
XP6206  
12 XM1104012 MOTORCOVER(M1104)  
XPC300S  
XM1105012 MOTORCOVER(M1105)  
XM1106012 MOTORCOVER(M1106)  
35 XM1104035 FIXTURECLIP(M1104/M1105)  
XM1106035 FIXTURECLIP(M1106)  
13 XM1104013 CENTRIFUGALSWITCHASSY.(M1104)  
XM1105013 CENTRIFUGALSWITCHASSY.(M1105)  
XM1106013 CENTRIFUGALSWITCHASSY.(M1106)  
14 XM1104014 CENTRIFUGALSWITCHPLATE(M1104)  
XM1105014 CENTRIFUGALSWITCHPLATE(M1105)  
XM1106014 CENTRIFUGALSWITCHPLATE(M1106)  
36 XM1104036 CAPACITORCAP(M1104/M1105)  
XM1106036 CAPACITORCAP(M1106)  
37 XM1104037 POWERCORD110V  
38 XPS18  
39 XM1104039 COPPERWASHER5MM  
40 XPLW01M LOCKWASHER5MM  
PHLPHDSCR10-24X1/4  
15 XPS22  
PHLPHDSCR10-24X5/8  
41 XM1104041 ROCKERSWITCH(M1104)  
XM1105041 TOGGLESWITCHRF-1001  
(M1105/M1106)  
42 XM1104042 SWITCHPLATE(M1104)  
XM1105042 SWITCHPLATE(M1105/M1106)  
43 XM1104043 BASEPLATE(M1104)  
XM1105043 BASEPLATE(M1105)  
16 XM1104016 LEFTINNERWHEELGUARD(M1104)  
XM1105016 LEFTINNERWHEELGUARD(M1105)  
XM1106016 LEFTINNERWHEELGUARD(M1106)  
17 XM1104017 RIGHTINNERWHEELGUARD(M1104)  
XM1105017 RIGHTINNERWHEELGUARD(M1105)  
XM1106017 RIGHTINNERWHEELGUARD(M1106)  
18 XPS04  
PHLPHDSCR1/4-20X1/2  
XM1106043 BASEPLATE(M1106)  
19 XM1104019 1/2"WHEELFLANGE��(M1104)  
XM1105019 5/8"WHEELFLANGE��(M1105)  
44 XM1104044 RUBBERFOOT(M1104)  
XM1105044 RUBBERFOOT(M1105)  
XM1106019 1"WHEELFLANGE��(M1106)  
XM1106044 RUBBERFOOT(M1106)  
20 XM1104020 1/2"BOREA36GRINDINGWHEEL(M1104)  
XM1105020 5/8"BOREA36GRINDINGWHEEL(M1105)  
XM1106020 1"BOREA36GRINDINGWHEEL(M1106)  
21 XM1104021 1/2"BOREA60GRINDINGWHEEL(M1104)  
XM1105021 5/8"BOREA60GRINDINGWHEEL(M1105)  
XM1106021 1"BOREA60GRINDINGWHEEL(M1106)  
22 XM1104022 LEFT1/2"ARBORNUT(M1104)  
XM1105022 LEFT5/8"ARBORNUT(M1105)  
45 XM1104045 ARROWLABEL�  
46 XM1104046 RIGHTSPARKARRSTR(M1104/M1105)  
XM1106046 RIGHTSPARKARRSTR(M1106)  
47 XM1104047 LEFTSPARKARRSTR(M1104/M1105)  
XM1106047 LEFTSPARKARRSTR(M1106)  
48 XM1104048 RIGHTBRACKET(M1104/M1105)  
XM1106048 RIGHTBRACKET(M1106)  
49 XM1104049 LEFTBRACKET(M1104/M1105)  
XM1106049 LEFTBRACKET(M1106)  
XM1106022 LEFT1"ARBORNUT(M1106)  
-20-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M1104, M1105, M1106 Heavy-Duty Bench Grinder  
REF  
50  
PART# DESCRIPTION  
XM1104050 EYESHIELD(M1104)  
XM1105050 EYESHIELD(M1105)  
XM1106050 EYESHIELD(M1106)  
XM1104051 NUTPLATE  
REF  
55  
56  
57  
59  
PART# DESCRIPTION  
XPS06 PHLPHDSCR10-24X3/8  
XPLW02  
XPS04  
LOCKWASHER1/4  
PHLPHDSCR1/4-20X1/2  
51  
52  
53  
XM1104059 DATA/WARNINGLABEL(M1104)  
XM1105059 DATA/WARNINGLABEL(M1105)  
XM1106059 DATA/WARNINGLABEL(M1106)  
XPB51  
XPS18  
HEXBOLT1/4-20X3/8  
PHLPHDSCR10-24X1/4  
(M1104/M1105)  
60  
XPW02M  
XPW06  
FLATWASHER5MM(M1104/1105)  
FLATWASHER1/4(M1106)  
XPS04  
PHLPHDSCR1/4-20X1/2(M1106)  
54  
XM1104054 FEMALEKNOB1/4-20  
-21-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warranty  
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from work-  
manship and materials for a period of two years from the date of original purchase by the original  
owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence  
or accidents, lack of maintenance, or reimbursement of third party expenses incurred.  
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®  
machine or machine part which in normal use has proven to be defective, provided that the original  
owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair  
facility designated by our Bellingham, WA office, with proof of their purchase of the product within  
two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged  
defect through inspection. If it is determined there is no defect, or that the defect resulted from  
causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must  
bear the cost of storing and returning the product.  
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be  
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited  
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies  
with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under  
this warranty exceed the purchase price paid for the product, and any legal actions brought against  
Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall  
in no event be liable for death, injuries to persons or property or for incidental, contingent, special or  
consequential damages arising from the use of our products.  
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durabil-  
ity standards. We reserve the right to change specifications at any time because of our commitment to  
continuously improve the quality of our products.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warranty Registration  
Name___________________________________________________________________________________  
Street __________________________________________________________________________________  
City _________________________State___________________________Zip________________________  
Phone #______________________Email __________________________Invoice #___________________  
Model #_________Serial #______________Dealer Name__________________Purchase Date___________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us  
develop better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
_____ Advertisement  
____ Friend  
____ Website  
____ Local Store  
____ Other:  
_____ Mail Order Catalog  
2. How long have you been a woodworker/metalworker?  
_____ 0-2 Years _____ 2-8 Years ____8-20 Years  
_____ 20+ Years  
3. How many of your machines or tools are Shop Fox®?  
_____ 0-2 _____ 3-5 ____6-9  
_____ 10+  
____ No  
____ No  
4. Do you think your machine represents a good value?  
_____ Yes  
5. Would you recommend Shop Fox® products to a friend? _____ Yes  
6. What is your age group?  
_____ 20-29  
_____ 50-59  
____ 30-39  
____ 60-69  
____ 40-49  
____ 70+  
7. What is your annual household income?  
_____ $20,000-$29,000  
_____ $50,000-$59,000  
____ $30,000-$39,000  
____ $60,000-$69,000  
____ $40,000-$49,000  
____ $70,000+  
8. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking  
____ Practical Homeowner  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Today’s Homeowner  
____ Wood  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Model Airplane News  
____ Modeltec  
____ Old House Journal  
____ Woodwork  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Rifle  
____ Shop Notes  
____ Shotgun News  
9. Comments:__________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
WOODSTOCK INTERNATIONAL INC.  
P.O. BOX 2309  
BELLINGHAM, WA 98227-2309  
FOLD ALONG DOTTED LINE  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Well Traveled Living Fire Pit 02119 User Manual
Westinghouse Outdoor Ceiling Fan ul es bethany who9 User Manual
Whirlpool Dishwasher DU1020 User Manual
Whirlpool Microwave Oven W10545086A User Manual
Whirlpool Refrigerator 2195385 User Manual
White Rodgers Furnace FG9 User Manual
Yamaha Musical Instrument AW 1600 User Manual
Zanussi Plumbing Product 132642 User Manual
Zanussi Ventilation Hood 641394 User Manual
Zanussi Washer DL4 User Manual