1002899
SUB-FRAME MOUNTING KIT
For Backhoe Model
BH6500
On Cub Cadet® Tractors:
7000, 7192, 7194
7195, 7200, 7205
Or Mahindra® Tractor
2015
With Woods 1006 Loader
Cub Cadet 475 Loader
Or Mahindra ML104 Loader
Includes Hose Kit
1002898
Tested. Proven. Unbeatable.
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
„ This mounting kit is designed to provide secure
mounting and adequate operator clearance when
properly installed. Check clearance dimensions
shown below to be sure you have installed seat
bracket correctly. In some cases it may be neces-
sary to adjust the seat to the lowest position and/or
as far forward as possible in order to achieve the
40-inch clearance.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, con-
cern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
„ This Sub-Frame Mounting Kit is only for the
backhoes and tractors specified in the Sub-Frame
Mount Installation section of this manual. Any
other use or modification of this mounting kit may
result in serious injury or death.
„ Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
„ Air in hydraulic systems can cause erratic oper-
ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
„ After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor's Manual. Do not put into service until control
lever and equipment movements are correct.
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ Protective hose sleeves must cover all hydrau-
lic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
„ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
(Safety Rules continued on next page)
4-Point SFMK (Rev. 7/8/2005)
Safety 3
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
„ The only time the backhoe may be operated
from a position other than the operator seat is dur-
ing backhoe attachment and removal. Operator
must:
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
•
Read Mounting Kit Manual instructions on
attaching and removing backhoe and use
extreme care.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
•
Always stand between rear tire and backhoe
stabilizer arms or along side of tractor to avoid
being trapped should the boom swing control
be accidentally activated.
„ Never leave equipment unattended with engine
running or with bucket in raised position. Always
engage swing and boom transport locks, relieve
system pressure by operating controls, and
remove ignition key before leaving equipment.
„ Remove seat and upper support assembly
before installing or removing backhoe from tractor.
Failure to comply may result in equipment failure
and/or personal injury.
„ Refer to backhoe manual and follow all mainte-
nance safety rules and instructions.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader. Weigh the tractor and equipment. Do not
estimate.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
„ Make sure all safety decals are installed.
Replace if damaged. (See Mounting Kit Parts sec-
tion for location.)
„ Before operating, make sure stabilizer pads are
lowered firmly to the ground. Stabilizer arms pro-
vide support for the backhoe and support for the
backhoe mounting brackets.
™
4 Safety
4-Point SFMK (Rev. 7/8/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
BACKHOE SUB-FRAME INSTALLATION
Tractor Preparation
CD4168C
E
■
Only use 1002899 Sub-Frame Mounting Kit for
mounting Woods BH6500 Backhoes on Cub
Cadet® 7000, 7192, 7194, 7195, 7200, 7205 tractors
and Mahindra 2015 tractors equipped with Woods
1006, Cub Cadet 475, or Mahindra ML104 Loaders.
Any other use or modification of this mounting kit
may result in serious injury or death.
A
D
A
C
For installing this sub-frame, references to right, left,
forward and rearward directions are determined from
the operator’s position in the tractor seat.
B
A
Do not install 1002899 sub-frame on tractor without a
Woods, Cub Cadet, or Mahindra loader mount
attached.
Figure 1. Remove LIft Arm Brackets and Hardware
A.
B.
C.
D.
E.
* M10 x 85mm Cap screw
* Lock washer
Refer to the Woods BH6500/7500 Backhoe Opera-
tor’s Manual for backhoe assembly instructions.
* Tractor lift arm bracket
* Rear axle housing
* M10 x 50mm Cap screw
1. Remove the tractor top link, 3-point lower lift
arms, and anti-sway links. Store these parts for
reinstallation when backhoe and sub-frame are
removed and 3-point hitch is required.
* Tractor Parts
2. Disconnect and remove front end loader from
tractor, using instructions in the loader manual.
Do not remove loader mounting frame.
3. If attached, disconnect and remove mid-mount
mower from tractor, using instructions in mower
manual.
4. If attached, remove mower rear rockshaft lift
mechanism from tractor.
5. Place a jack under the tractor transmission hous-
ing and raise just enough to support the tractor.
Do not raise tractor off the ground. Supporting the
transmission prevents leakage.
6. Remove cap screws (A) and lock washers (B)
from both tractor lift arm brackets (C) on rear axle
housing (D). Save hardware. See Figure 1.
7. Remove two additional axle housing cap screws
(E) above the lift arm brackets as shown.
As a valued customer, Woods appreciates your comments. Once sub-frame and hydrau-
lic hoses have been installed, please take a few minutes to complete the Sub-Frame
Mount Evaluation sheet that was supplied with your sub-frame. Your comments will help
us continue to bring you quality products.
MAN0131 (Rev. 12/23/2005)
Installation 5
Download from Www.Somanuals.com. All Manuals Search And Download.
Install Rear Mounting Bracket
D
Refer to Figure 2.
8
1. Position rear mounting bracket (2) on tractor axle
housings (D).
2. Install cap screws (9) and hardened flat washers
(8) in top two holes of mounting bracket (2) as
shown.
9
3. Install cap screws (A) and lock washers (B) previ-
ously removed in bottom three holes of mounting
bracket (2) as shown.
4. Torque bolts (9 & A) to 30 lbs-ft.
5. Remove jack from under tractor transmission.
CD5017B-1
2
Figure 2. Rear Mounting Bracket Installation
A.
B.
2.
8.
9.
* M10 x 85 mm Cap screw
* Lock washer
55026 Rear mounting bracket
44546 3/8 Hardened flat washer, thick
52540 M10 x 1.25P x 85 mm Cap screw
* Tractor Parts
Install Front Mount
10
Refer to Figure 3 and Figure 4.
Front Mount
Crossmember
11
12
NOTE: Remove mower mount bracket (if equipped)
before installing front mount.
NOTE: When installing front mount, crossmember
must be facing the rear.
Woods and Cub Cadet Loader Mounts.
1. Attach front mount bracket (3) between loader
mounts using cap screws (12), hardened flat
washers (11), and flange lock nuts (10).
FORWARD
3
2. Do not tighten hardware until sub-frame fit-up is
complete.
DP1
Mahindra Loader Mount.
Figure 3. Front Mount Installed,
Woods and Cub Cadet Loader Mounts
1. Attach adapter plate (16) to the outside of loader
mounts using cap screws (18) and hardened flat
washers (19).
2. Attach front mount bracket (3) between loader
mounts using cap screws (20), hardened flat
washers (11), spacer washers (17), and flange
lock nuts (10).
12.
3379 1/2 NC x 1-1/2 Cap screw GR5
16. 1011542 Adapter plate
17.
23883 Spacer, 1/2 ID x 1-1/2 OD washer
33125 M14 x 2.0P x 50 mm Cap screw
46070 9/16 Hardened flat washer
18.
19.
20.
3.
10.
11.
55041 Front mount
11900 1/2 NC Flange lock nut
57816 1/2 Hardened flat washer
639 1/2 NC x 2-1/2 Cap screw GR5
6 Installation
MAN0131 (Rev. 12/23/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
Sub-Frame Fit-Up
Refer to Figure 4.
1. 55038-1 Sub-frame
1. Center sub-frame under tractor.
2.
4.
5.
55026 Rear mounting bracket
62674 3/4 x 17.75 Lock pin
62043 1/4 x 1-3/4 Klik pin
2. Insert cross tube of sub-frame into channel of rear
mount bracket (2).
3. Secure in place with clevis pins (6) and klik pin
6. 1002850 .75 x 2.75 Hitch pin
7. 35124 7/16 x 2 Klik pin
(7).
4. Pivot front end of sub-frame up into front mount.
5. Secure with lock pin (4) and klik pin (5).
6. Check sub-frame fit-up, adjust as necessary.
7. Torque front mount hardware to 85 lbs-ft.
8. Remove sub-frame (1) from tractor.
6
7
10
11
12
3
4
2
16
5
19
18
10
3
1
17
11
For Mahindra
ML104 Loader Mount
CD5017B-2
20
Figure 4. Sub-Frame Fit-Up
Attach Sub-Frame to Backhoe
13
1. Align six holes on the backhoe with holes on
sub-frame.
2. Secure with cap screws (13), lock washers (14),
and hex nuts (15) as shown. Tighten according to
specifications given below.
14
15
3. Torque hardware to 297 lbs-ft.
13.
735 3/4 NC x 2 Cap screw
CD5017B-3
14. 2522 3/4 Lock washer
15. 1450 3/4 Hex nut
Figure 5. Sub-Frame to Backhoe Installation
MAN0131 (Rev. 12/23/2005)
Installation 7
Download from Www.Somanuals.com. All Manuals Search And Download.
HYDRAULIC INSTALLATION
„ Keep hands and body away from pressurized
„ Make sure all hydraulic hoses, fittings, and valves
are in good condition and not leaking before starting
power unit or using equipment. Check and route
hoses carefully to prevent damage. Hoses must not
be twisted, bent sharply, kinked, frayed, pinched, or
come into contact with any moving parts. Operate
moveable components through full operational
range to check clearances. Replace any damaged
hoses immediately.
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
„ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by a
doctor familiar with this form of injury or gangrene,
serious injury, or death will result. CONTACT A PHY-
SICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR
EYES. DO NOT DELAY.
9261 PUMP KIT INSTALLATION
Install Pump Kit
NOTE: For complete information on pump kit installa-
tion, consult the Woods BH6500/7500 backhoe oper-
ators manual.
1. Attach pump mounting bracket (2) to pump
assembly with the offset toward the pump as
shown in Figure 6.
2. Secure with cap screw (5) and lock nut (3) as
shown.
3. Torque hardware to 85 lbs-ft.
NOTE: The pump mounting bracket is designed
to slip over the tractor drawbar and prevent the
pump from rotating. Trim the bracket flush with
the bottom of the tractor drawbar if desired.
Remove
Excess
BD3260
1. 37909 Pump
Figure 6. Pump Bracket Installation
2. 31234 Pump mounting bracket
3.
765 1/2 NC Hex lock nut
4. ——— Tractor drawbar bracket
5. 3379 1/2 NC x 1-1/2 Cap screw
6. ——— Tractor PTO shaft
8 Installation
MAN0131 (Rev. 12/23/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
1002898 HOSE KIT INSTALLATION
Completion of this hose kit requires connection to the tractor hydraulic manifold and
loader control valve.
Shut off engine and lock parking brake before installing hose kit. Check all parts in
hose kit against packing list. Not all parts are required for each application.
100289 Hose kit installation instructions are compatible with the following loaders:
Woods 1006 Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Mahindra ML104 Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Cub Cadet 475 Loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Install Hoses to Backhoe Valve
NOTE: Some hydraulic fittings supplied in this hose
kit may not be required for this application.
1
2
1. Attach male quick coupler (3) to hose (1).
2. Attach opposite end of hose (1) to the IN port of
backhoe valve.
3. Attach female quick coupler (2) to second hose
(1).
1
4. Attach opposite end of hose (1) to the OUT port of
backhoe valve
OUT
1.
2.
3.
38656 Hose, 112" x 3/8 NPTM x 3/4 ORBM
64299 Quick coupler, female
64300 Quick coupler, male
IN
LA1
Figure 7. Backhoe Hose Connection
MAN0131 (Rev. 12/23/2005)
Installation 9
Download from Www.Somanuals.com. All Manuals Search And Download.
WOODS 1006 LOADER
Install Hydraulic Fittings
RETURN
PRESSURE
Use thread sealant on pipe threads. Be careful not to
use excess sealant that could enter hydraulic system.
NOTE: Some fittings in hose kit will not be used for
this installation.
PBY
1. Remove male quick coupler (C) and elbow (B)
from the PBY port (N) on the hydraulic manifold.
See Figure 8.
A
C
B
CD4482-1
2. Attach tee (5) to adapter (A) and point it to the
rear. See Figure 9.
Figure 8. 1006 Loader Hydraulic Fitting
3. Attach adapter (14) and male quick coupler (3) to
the center portion tee (5).
Loader Valve
PBY Hose
4. Attach elbow (B) and male quick coupler (C) to
the end of tee (5). Point elbow and quick coupler
to the front.
P
T
2
5. Attach female quick coupler (2) to the end of the
N
A
loader valve PBY hose.
5
C
Loader Fittings
14
A. 315045 Adapter, 3/8 BSPTM x 3/8 NPTM
B. 313010 Elbow, 3/8 NPTM x 3/8 NPTM
3
C.
------- Quick coupler, male 3/8
Hose KIt Fitting
B
CD5941A-1
5.
3.
66368 Tee, 3/8 NPT
64300 Quick coupler, male 3/8
Figure 9. Hydraulic Fitting INstallation
14. 315030 Adapter, 3/8 NPTM x 3/8 NPTM
Backhoe Hose Connection
T
1. Attach hose (1) with female quick coupler (2) from
the backhoe valve OUT port to the male quick
coupler in the center of tee (5).
P
5
N
2. Attach hose (1) with male quick coupler (3) from
the backhoe valve to female quick coupler (2) on
the end of the loader valve PBY hose.
2
Male
1
2
1.
2.
3.
5.
38656 Hose, 112" x 3/8 NPTM x 3/4 ORBM
64299 Quick coupler, female
64300 Quick coupler, male
3
Loader Valve
PBY Hose
Backhoe Valve
OUT Port
1
66368 Tee, 3/8 NPT
Backhoe Valve
IN Port
CD5941A-2
Figure 10. Backhoe Hose Connection
10 Installation
MAN0131 (Rev. 12/23/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
MAHINDRA ML104 LOADER
Install Hydraulic Fittings
Loader Valve
PBY Hose
RETURN
PRESSURE
Use thread sealant on pipe threads. Be careful not to
use excess sealant that could enter hydraulic system.
NOTE: Some fittings in hose kit will not be used for
this installation.
1. Disconnect loader valve PBY hose from elbow
(A) in the tractor hydraulic manifold and remove
elbow (A). See Figure 11.
PBY
CD4482-3
A
Figure 11. Mahindra ML104 Loader Hydraulic Fitting
2. Attach adapter (6) and tee (5) to the PBY port (N)
on the tractor hydraulic manifold. Position tee to
point to the rear. See Figure 12.
Loader Valve
PBY Hose
3. Attach adapter (14) and male quick coupler (3) to
the center port of tee (5).
P
T
13
4. Attach elbow (4) and male quick coupler (3) to the
end of tee (5). Point elbow and quick coupler 45°
up and to the front.
N
2
6
5
3
5. Attach female quick coupler (2) and adapter (13)
to the end of the loader valve PBY hose.
14
Hose KIt Fitting
3
2.
3.
64299 Quick coupler, female
64300 Quick coupler, male 3/8
66367 Elbow, 3/8 NPTM x 3/8 NPTM 90°
66368 Tee, 3/8 NPT
4
4.
CD5941A-3
5.
Figure 12. Hydraulic Fitting Installation
6.
66369 Adapter, 3/8 BSTPM x 3/8 NPTF
63480 Adapter, 3/8 NPTM x 9/16 JICM
13.
14. 315030 Adapter, 3/8 NPTM x 3/8 NPTM
A. -------- Mahindra part
Backhoe Hose Connection
T
1. Attach hose (1) with female quick coupler (2) from
the backhoe valve OUT port to the male quick
coupler in the center of tee (5).
P
5
N
2. Attach hose (1) with male quick coupler (3) from
the backhoe valve to female quick coupler (2) on
the end of the loader valve PBY hose.
2
Male
1
2
1.
2.
3.
5.
38656 Hose, 112" x 3/8 NPTM x 3/4 ORBM
64299 Quick coupler, female
64300 Quick coupler, male
3
Loader Valve
PBY Hose
Backhoe Valve
OUT Port
1
66368 Tee, 3/8 NPT
Backhoe Valve
IN Port
CD5941A-2
Figure 13. Backhoe Hose Connection
MAN0131 (Rev. 12/23/2005)
Installation 11
Download from Www.Somanuals.com. All Manuals Search And Download.
CUB CADET 475 LOADER
Remove Hydraulic Fittings
RETURN
PRESSURE
C
A
Use thread sealant on pipe threads. Be careful not to
use excess sealant that could enter hydraulic system.
E
NOTE: Some fittings in hose kit will not be used for
this installation.
D
PBY
1. Remove female quick coupler (C), dust plug, and
elbow (B) from the RETURN port (T) on the
hydraulic manifold. Leave adapter (E) in place.
See Figure 14.
B
CD4482-1
Figure 14. 475 Loader Hydraulic Fitting
Loader Fittings
2. Remove hose (A) from elbow in the PRESSURE
port (P) on the hydraulic manifold.
A.
B.
C.
D.
E.
-------- Hose, 28” x 3/8 NPTM x 3/8 NPTM
-------- Elbow, 3/8 NPTM x 3/8 NPTM
------- Quick coupler, male 3/8
-------- Hose, 40” x 3/8 NPTM x 1/2 NPTM
-------- Adapter, 3/8 BSPTM x 3/8 NPTF
3. Disconnect hose (D) from PBY port on the
hydraulic manifold.
Install Hydraulic Fittings
1. Rotate elbow (B) and male quick coupler (C) in
the PBY port (N) to point to the rear. See Figure
15.
4. Attach elbow (4) and female quick coupler (2) to
the center port of tee (5). Point quick coupler
upward.
2. Attach tee (5) to adapter (E) and point center port
5. Rotate elbow (F) in the PRESSURE port (P) to
to the front.
point to the rear.
3. Attach elbow (4) and male quick coupler (3) to the
end of tee (5). Point elbow and quick coupler to
the rear.
6. Attach female quick coupler (2) to hose (8).
Attach hose (8) to elbow (F).
Loader Fittings
B.
C.
E.
F.
-------- Elbow, 3/8 NPTM x 3/8 NPTM
------- Quick coupler, male 3/8
-------- Adapter, 3/8 BSPTM x 3/8 NPTF
-------- Elbow, 3/8 BSPTM x 3/8 NPTM
2
P
T
E
4
N
Hose Kit Fittings
2.
3.
4.
5.
64299 Quick coupler, female
64300 Quick coupler, male 3/8
66367 Elbow, 3/8 NPTM x 3/8 NPTM 90°
66368 Tee, 3/8 NPT
4
F
5
3
B
8. 360001 Hose, 28” x 3/8 NPTM x 3/8 NPTM
C
2
8
CD5941A-4
Figure 15. Hydraulic Fitting Installation
12 Installation
MAN0131 (Rev. 12/23/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
Install PBY Tube Assembly
Remove Slug
1. Remove slug on right side of backhoe console.
2. Remove plug from PBY port on right side of back-
hoe valve.
10
3. Install Power Beyond sleeve (10), straight con-
nector (12), and tube assembly (11) on the side of
the backhoe valve PBY port. See Figure 16.
12
4. Attach female quick coupler (2) to third hose (1).
5. Connected to the PBY tube assembly (11).
11
1.
2.
38656 Hose, 112" x 3/8 NPTM x 3/4 ORBM
64299 Quick coupler, female 3/8 NPT
37409 Power-Beyond sleeve
55046 Tube assembly
DP3
10.
11.
12.
Figure 16. PBY Tube Assembly Installed
61 Straight connector
1
11
12
2
Hoses Previously
Installed
10
Backhoe Valve
PBY Port
Backhoe Valve
OUT Port
CD5030-1
Backhoe Valve
IN Port
Figure 17. Backhoe PBY Hose Installation
MAN0131 (Rev. 12/23/2005)
Installation 13
Download from Www.Somanuals.com. All Manuals Search And Download.
Backhoe and Loader Hose Connections
1. Attach hose (A) from the loader valve OUT port to
Loader Hoses
female quick coupler (2) in the front of tee (5).
A.
B.
C.
-------- Hose, 42” x 3/8 NPTM x 9/16 JICF
-------- Hose, 42” x 3/8 NPTM x 9/16 JICF
-------- Hose, 14” x 3/8 NPTM x 9/16 JICF
2. Connect hose (B) from the loader valve PBY port
to male quick coupler in the PBY port (N) on the
hydraulic manifold.
Hose Kit Fittings and Hoses
3. Connect hose (C) From the loader valve IN port
1.
5.
38656 Hose, 112" x 3/8 NPTM x 3/4 ORBM
66368 Tee, 3/8 NPT
to hose (1) from the backhoe valve PBY tube.
4. Connect (1) from the backhoe valve OUT port to
8. 360001 Hose, 28” x 3/8 NPTM x 3/8 NPTM
the male quick coupler in the end of tee (5).
5. Connect hose (1) from the backhoe IN port to
hose (8) in the hydraulic manifold PRESSURE
port (P).
Loader Valve
Loader Valve
OUT Hose
IN Hose
A
(14" Hose)
C
P
T
N
1
5
Loader Valve
PBY Hose
8
B
1
Backhoe Valve
PBY Port
1
Backhoe Valve
OUT Port
Backhoe Valve
IN Port
CD5941A-5
Figure 18. Backhoe and Loader Hose Connections
14 Installation
MAN0131 (Rev. 12/23/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
Mount Sub-Frame & Backhoe to Tractor
Hydraulic System Check List
Complete check list prior to backhoe operation.
____ Check that backhoe hydraulic pump is
secured to the tractor PTO, if equipped.
____ Check the backhoe hydraulic reservoir to
make sure backhoe PTO driven hydraulic sys-
tem is full (approximately 5 - 7 US gallons). Ser-
vice if necessary.
„ This mounting kit is designed to provide
secure mounting and adequate operator clear-
ance when properly installed. Check clearance
dimensions shown below to be sure you have
installed seat bracket correctly. In some cases it
may be necessary to adjust the seat to the lowest
position and/or as far forward as possible in order
to achieve the 40-inch clearance.
____ Check all hydraulic fittings and lines to be
sure they are tight and free of kinks or twists.
NOTE: See the BH6500/7500 backhoe operator man-
ual for hydraulic oil recommendations. Do not mix
hydraulic fluid types.
Mount Backhoe
1. Remove the backhoe seat assembly.
2. Place sub-frame flat on a hard level surface.
3. Back tractor over the sub-frame and center
between the tractor rear tires. Position tractor so
that the hydraulic system can be connected. Shut
off tractor, set brake, remove key.
4. Connect hydraulics.
5. Start tractor.
„ The only time the backhoe may be operated
from a position other than the operator seat is
during backhoe attachment and removal. Opera-
tor must:
NOTE: You will use the backhoe hydraulics to
maneuver the sub-frame into position. Use care
in this procedure to avoid being trapped between
tractor and backhoe or between backhoe parts.
•
Read Mounting Kit Manual instructions on
attaching and removing backhoe and use
extreme care.
6. Raise rear of sub-frame up by lowering stabilizers
and boom section until even with channels of rear
mount OR hooks are even with 3-point lift arm
pins. Keep front of sub-frame low enough to clear
tractor.
•
Always stand between rear tire and back-
hoe stabilizer arms or along side of tractor to
avoid being trapped should the boom swing
control be accidentally activated.
7. Drive tractor back so that crosstube slides into
channel OR sub-frame hooks attach to 3-point lift
arm pins. Shut off tractor, set brake, remove key.
8. Fasten sub-frame in place by placing clevis pins
into channel holes and secure with safety pins
OR attach lock bars, clevis pins, and klik pins.
„ Remove seat and upper support assembly
before installing or removing backhoe from trac-
tor. Failure to comply may result in equipment
failure and/or personal injury.
9. With the tractor engine off, relieve pressure in the
backhoe boom and stabilizers to raise sub-frame
into front hanger.
10. Install bent pin and klik pin in front hanger mount.
11. Start tractor and put backhoe into transport posi-
tion (see backhoe operator’s manual).
NOTE: Install swing lock before transporting.
MAN0131 (Rev. 12/23/2005)
Installation 15
Download from Www.Somanuals.com. All Manuals Search And Download.
Remove Backhoe With Sub-Frame
8. Keeping the bucket and stabilizers in contact with
the ground, raise the rear of the backhoe to pivot
the front of the sub-frame down.
NOTE: For removal, the front of the sub-frame
must be low enough to clear the lowest point of
the tractor. Maintain clearance throughout this
procedure.
„ The only time the backhoe may be operated
from a position other than the operator seat is
during backhoe attachment and removal. Opera-
tor must:
•
Read Mounting Kit Manual instructions on
9. Move the tractor far enough to release the
sub-frame from the brackets OR from the 3-point
lift pins.
attaching and removing backhoe and use
extreme care.
•
Always stand between rear tire and back-
10. Place blocks under backhoe mainframe and raise
hoe stabilizer arms or along side of tractor to
avoid being trapped should the boom swing
control be accidentally activated.
stabilizers to lower backhoe onto the blocks.
11. Disengage PTO, turn off engine, set brakes, and
remove key before leaving tractor seat.
12. Remove the backhoe hydraulic pump, if
equipped, from the PTO shaft (see Store Hydrau-
lic Pump section), or disengage the tractor
hydraulic circuit and disconnect the hydraulic
quick couplers.
„ Remove seat and upper support assembly
before installing or removing backhoe from trac-
tor. Failure to comply may result in equipment
failure and/or personal injury.
13. If equipped connect PBY hose from loader valve
to PBY port on tractor hydraulic manifold
14. Reinstall seat assembly.
1. On a hard level surface, center the backhoe
15. Make sure backhoe and sub-frame clear the trac-
tor chassis. Start tractor and drive the tractor
away.
boom.
2. Remove the seat assembly.
3. Remove retaining pins from front sub-frame
bracket and clevis pins from rear hanger bracket
OR from sub-frame hooks.
NOTE: For instructions on extended storage, see
backhoe operator’s manual.
4. Start the tractor. Engage PTO pump, if equipped,
at slow idle speed. Curl the bucket all the way
towards the operator.
Store Hydraulic Pump if Equipped
1. Disconnect pump from tractor PTO.
5. Remove transport lock.
2. Store pump on back side of backhoe to prevent
dirt and debris from accumulating in pump
adapter.
6. Extend boom and dipperstick so that dipperstick
is vertical.
7. Rest bucket on the ground and lower stabilizers
to take backhoe weight off tractor. Extend boom
and stabilizers to release sub-frame.
16 Installation
MAN0131 (Rev. 12/23/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
1002899 SUB-FRAME MOUNTING KIT
8
6
10
11
12
9
7
3
2
13
5
4
14
15
1
16
10
3
19
18
CD5017B
17
Serial Number Plate
11
For Mahindra
ML104 Loader Mount
Located inside sub-frame side rail, rear of cross tube
20
MODEL NO.
SERIAL NO.
MASS (KG)
YR OF MFG.
ID NO.
OREGON, IL U.S.A.
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
1
2
55038-1
55026
55041
62674
62043
1002850
35124
44546
52540
11900 *
57816
1
1
1
1
1
2
2
4
4
4
4
Sub-frame
12
13
14
15
3379 *
4
6
6
6
2
4
4
4
4
1/2 NC x 1-1/2 Cap screw GR5
3/4 NC x 2 Cap screw
3/4 Lock washer
Rear mounting bracket
Front mount
735 *
2522 *
1450 *
3
4
3/4 x 17.75 Lock pin
1/4 x 1-3/4 Klik pin
3/4 NC Hex nut
5
16 1011542
Adapter plate (Mahindra loader mount)
Spacer, 1/2 ID x 1-1/2 OD washer
M14 x 2.0P x 50 mm Cap screw
9/16 Hardened flat washer
6
.75 x 2.75 Hitch pin
17
18
19
20
23883
33125
46070
7
7/16 x 2 Klik pin
8
3/8 Hardened flat washer, thick
M10 x 1.25P x 85mm Cap screw
1/2 NC Flange lock nut
1/2 Hardened flat washer
9
639 *
1/2 NC x 2-1/2 Cap screw GR5
10
11
*
Standard hardware, obtain locally
MAN0131 (Rev. 12/23/2005)
Parts 17
Download from Www.Somanuals.com. All Manuals Search And Download.
1002898 HOSE KIT
4
Hose Connection with
Cub Cadet 475 Loader
2
P
T
N
9
11
6
7
12
1
10
5
3
4
4
3
2
8
2
Hose Connection with Woods
1006 Loader or Mahindra
ML104 Loader
1
2
P
T
N
6
5
3
14
3
2
13
1
CD5941A
Mahindra
2
Loader Only
3
1
Backhoe Valve
OUT Port
Backhoe Valve
IN Port
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
1
2
3
4
5
6
7
38656
3
3
3
2
1
1
Hose, 112" x 3/4 SAEM x 3/8 NPTM
Quick coupler, 3/8 Female
Quick coupler, 3/8 Male
8
360001
1
1
1
1
1
1
1
Hose, 28" x 3/8 NPTM x 3/8 NPTM
Hose tie, 7" Long
64299 *
64300 *
66367 *
66368
9
31407
37409
55046
61
10
11
12
13
14
Power-Beyond sleeve
Elbow, 3/8 NPTM x 3/8 NPTM 90°
Tee, 3/8NPT
Hydraulic tube assembly
Straight connector
66369 *
316029 *
Adapter, 3/8 BSTP-M x 3/8 NPTM
Elbow, 3/8 BSPTM x 3/8 NPTF 90°
63480
315030
Adapter, 3/8 NPTM x 9/16 JICM
Adapter, 3/8 NPTM x 3/8 NPTM
*
Some fittings are included in loader
hydraulic hose kit
18 Parts
MAN0131 (Rev.12/23/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
18
37
12
17
19
26
27
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
1383
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
1020
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
COARSE THREAD
FINE THREAD
A
A
MARKING ON HEAD
MARKING ON HEAD
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Metric 8.8
Metric 10.9
N-m lbs-ft
Metric 8.8
Metric 10.9
N-m lbs-ft
Size
N-m
lbs-ft
6
N-m
lbs-ft
6
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
8
11
29
8
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer
Installations
Bolt
Flat Washer
Lock Washer
8/9/00
Bolt Torque & Size Charts (Rev. 10/10/2005)
Appendix 19
Download from Www.Somanuals.com. All Manuals Search And Download.
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
7
3
4
5
6
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG ............................................................ Agriculture
ATF .............................. Automatic Transmission Fluid
BSPP........................... British Standard Pipe Parallel
BSPTM .............. British Standard Pipe Tapered Male
CV...................................................Constant Velocity
CCW.............................................Counter-Clockwise
CW..............................................................Clockwise
F .....................................................................Female
GA ...................................................................Gauge
GR (5, etc.)..........................................Grade (5, etc.)
HHCS ...................................... Hex Head Cap Screw
HT..........................................................Heat-Treated
JIC ...............Joint Industry Council 37° Degree Flare
LH............................................................... Left Hand
LT..........................................................................Left
m....................................................................... Meter
mm.............................................................. Millimeter
M.........................................................................Male
MPa ....................................................... Mega Pascal
N.....................................................................Newton
NC.................................................... National Coarse
NF .........................................................National Fine
NPSM................... National Pipe Straight Mechanical
NPT.........................................National Pipe Tapered
NPT SWF........National Pipe Tapered Swivel Female
ORBM .........................................O-Ring Boss - Male
P......................................................................... Pitch
PBY.....................................................Power-Beyond
psi........................................ Pounds per Square Inch
PTO....................................................Power Take Off
QD.................................................. Quick Disconnect
RH............................................................ Right Hand
ROPS......................... Roll-Over Protective Structure
RPM ...................................... Revolutions Per Minute
RT ......................................................................Right
SAE........................ Society of Automotive Engineers
UNC ................................................... Unified Coarse
UNF.........................................................Unified Fine
UNS.................................................... Unified Special
Bolt Torque & Size Charts (Rev. 10/10/2005)
20 Appendix
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: __________________________
Model Number: __________________________
From (Dealer):________________________________________
Serial Number:________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise
set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF
THE PRODUCT TO THE ORIGINAL PURCHASER.
The warranty periods for certain gearboxes are listed below:
Model No.
Part Warranted
Duration
PHD25, PHD35, PHD65, PHD95, 1260, 2120, 2162, 3180, 3240, BB48, BB60,
BB72, BB84, BB600, BB720, BB840, BB6000, BB7200, BB8400, BW180,
DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200,
PRD8400, 7144RD-2, 9180RD-2, 9204RD-2
Gearbox
components
5 years from the date of delivery to
the original purchaser.
Gearbox
components
3 years from the date of delivery to
the original purchaser.
RDC54, RD60, RD72
1 year from the date of delivery to
the original purchaser if used in
rental or commercial applications.
Gearbox
components
BW180, DS96, DS120, RDC54, RD60, RD72
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs
made with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this
product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this
Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if
WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to
WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been
discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND
EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.
WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED
WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other
legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits,
business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor,
supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation,
WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
F-3079 (Rev. 9/21/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM
TM
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser
with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty
does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or
otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any
way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this
Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and
distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS
SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly
or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,
negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of
crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain
materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including
without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify,
or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
©2001 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods
Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are
the property of their respective companies or mark holders. Specifications subject to change without notice.
F-8494 (Rev. 6/23/2005)
Download from Www.Somanuals.com. All Manuals Search And Download.
|