CHIPPER
TCH4500
Tested. Proven. Unbeatable.
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TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DEALER CHECK LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BOLT SIZE CHART & ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 36
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACK COVER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Introduction 3
MAN0458 (9/23/2005)
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GENERAL INFORMATION
The purpose of this manual is to assist you in oper-
The illustrations and data used in this manual were cur-
rent at the time of printing, but due to possible inline
production changes, your chipper may vary slightly in
detail. We reserve the right to redesign and change the
chipper as may be necessary without notification.
ating and maintaining your chipper. Read it care-
fully. It furnishes information and instructions that
will help you achieve years of dependable perfor-
mance. These instructions have been compiled
from extensive field experience and engineering
data. Some information may be general in nature
due to unknown and varying operating conditions.
However, through experience and these instruc-
tions, you should be able to develop procedures
suitable to your particular situation.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment facing the direction of forward
travel.
SPECIFICATIONS
TCH4500
56-1/2" x 51-1/2" x 36-1/2"
4-1/2 dia.
Overall Size
Maximum Chipper Capacity
Chipper Blade
2 - Reversible
3/8" x 5-3/32" x 4"
Rotor Size
14" dia. x 1
Rotor Weight (with blades)
Rotor Weight (without blades)
Discharge Size
49 lbs
45 lbs
4.5" x 9" (Standard)
4.5" x 4.5" (Optional)
Belt
Drive Type
Belt Size
Weight
2RB47 ARMID Construction
390 lbs
4 Introduction
MAN0458 (9/23/2005)
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, con-
cern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
OPERATION
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
„ Keep bystanders at least 50 feet away from area
of operation.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
TRAINING
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ Do not put chipper into service unless all
shields and guards are in place and in good condi-
tion. Replace if damaged.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
„ Operate only in daylight or good artificial light.
„ If you do not understand any part of this manual
and need assistance, see your dealer.
„ Do not operate chipper on a paved, concrete, or
hard gravel surface which can cause discharged
material to rebound and kick back.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
„ Make sure the cutting chamber is empty before
„
Operators must be instructed in and be capable
starting the machine.
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
„ Never allow children or untrained persons to
operate equipment.
„ Never allow riders on power unit or attachment.
„ Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
PREPARATION
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Shift tractor transmission into park or neutral
and set brakes before engaging PTO and chipper.
„ Operate tractor PTO at 540 RPM. Do not exceed.
„ Do not operate or transport on steep slopes.
„ Wear safety glasses and hearing protection at
all times when operating this machine.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
(Safety Rules continued on next page)
TCH4500 Safety Rules (7/8//2005)
Safety 5
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
TRANSPORTATION
„ Before performing any service or maintenance,
lower equipment to ground or block securely, turn
off engine, remove key, and disconnect driveline
from tractor PTO.
„ Reduce transport speed to avoid bouncing and
brief loss of steering control.
„ Always comply with all state and local lighting
and marking requirements.
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
„ Never allow riders on power unit or attachment.
„ Do not operate PTO during transport.
„ Do not operate or transport on steep slopes.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
• Service work does not require going under-
neath implement.
• Read Operator's Manual for service instruc-
tions or have service performed by a qualified
dealer.
MAINTENANCE
„ Service and maintenance work not covered in
OWNER SERVICE must be done by a qualified
dealership. Special skills, tools, and safety proce-
dures may be required. Failure to follow these
instructions can result in serious injury or death.
„ Always stand clear of discharge area when
operating this machine. Keep face and body away
from feed and discharge openings.
„ Before performing any service or maintenance,
lower equipment to ground or block securely, turn
off engine, remove key, and disconnect driveline
from tractor PTO.
„ Keep hands and feet out of feed and discharge
openings while machine is operating to avoid seri-
ous personal injury. Turn off power and allow
machine to come to a complete stop before clear-
ing obstructions.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Do not climb on machine when operating. Keep
proper balance and footing at all times.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ When feeding material into machine, do not
allow metal, rocks, bottles, cans, or any other for-
eign material to be fed into the machine.
„ Make sure debris does not blow into traffic,
parked cars, or pedestrians.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
„ Do not allow processed material to build up in
the discharge area. This may prevent proper dis-
charge and can result in kickback of material
through the feed opening.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Shut off machine immediately if it becomes
clogged, the cutting mechanism strikes any foreign
object, or the machine starts vibrating or making
an unusual noise. Shut off power source and make
sure all moving parts have come to a complete
stop. After machine stops:
„ Never perform service or maintenance with
engine running.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
• Inspect for damage.
• Replace or repair any damaged parts.
• Check for and tighten any loose parts.
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
TCH4500 Safety Rules (7/8/2005)
6 Safety
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Before inspecting, servicing, storing, or chang-
ing an accessory, shut off power source, make
sure all moving parts have come to a complete
stop, and disconnect PTO driveline.
„ When lubricating telescoping PTO drives, keep
fingers out of shield access slots to prevent injury.
STORAGE
„ Check blade bolts for proper torque after every
8 hours of operation. Check blades and rotate or
resharpen daily as required to keep blades sharp.
Failure to do so may cause poor performance,
damage, or personal injury and will void the
machine warranty.
„ Block equipment securely for storage.
„ Keep children and bystanders away from stor-
age area.
„ Follow manual instructions for storage.
™
TCH4500 Safety Rules (7/8//2005)
Safety 7
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A
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
15 - On Front
of Chute
10
14
9
3
17
13
6 - Under Shield
Three Places
18
11 - On Bottom
Side Of Chute
2 - Under
Chute
7
10
4
12 - On
Back of
Chute
5
16
8
11
1
17
1
6 - Under
Shield
CD6782
8 Safety
MAN0458 (9/23/2005)
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
1 - PN 1003751
5 - PN 1015933
WARNING
CRUSHING AND PINCHING HAZARD
ꢀ Be extremely careful handling various parts of
the machine. They are heavy and hands, fingers,
feet, and other body parts could be crushed or
pinched between tractor and implement.
ꢀ Operate tractor controls from tractor seat only.
ꢀ Do not stand between tractor and implement
when tractor is in gear.
ꢀ Make sure parking brake is engaged before
going between tractor and implement.
ꢀ Stand clear of machine while in operation or
when it is being raised or lowered.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
1003751-A
2 - PN 18869
DANGER
SHIELD MISSING
4 - PN 1015934
DO NOT OPERATE - PUT SHIELD ON
3 - PN 18866
WARNING
540 RPM
18866-D
6 - PN 51361
7 - PN51281
MAN0458 (9/23/2005)
Safety 9
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
8 - PN 1015967
9 - PN 1017429
10 - PN 51312
11 - PN 51373
10 Safety
MAN0458 (9/23/2005)
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
Body tag page 11
12 - PN 1015966
16 - PN 51284
17 - PN 1017433
13 - PN 24611
18 - SERIAL NUMBER PLATE
14 - PN 20106
Red Reflector - Rear
MODEL NO.
SERIAL NO.
15 - PN 20105
Amber Reflector - Front
Woods Equipment Company
Oregon, Illinois, U.S.A.
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure
water can enter through very small scratches or under edges of decals causing
them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate
the United States and Canada call 1-800-319-6637.
MAN0458 (9/23/2005)
Safety 11
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OPERATION
The operator is responsible for the safe operation of
the chipper hopper is sliced into small chips and pro-
pelled out though the discharge cap. The chips can be
diverted into a container or onto the ground.
this chipper. The operator must be properly trained.
Operators should be familiar with the tractor, chipper,
and all safety practices before starting operation. Read
the safety rules and safety decals on page 5 through
page 11.
As with any other piece of power equipment, getting to
know the feel for how your machine operates and get-
ting to know the best techniques for particular jobs are
important to overall good performance.
NOTE: For operation of this chipper, references to
right, left, forward, and rearward directions are deter-
mined from the operator’s position in the tractor seat.
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
ATTACHING CHIPPER TO TRACTOR
„ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
„ Keep bystanders at least 50 feet away from area
of operation.
IMPORTANT
CAUTION
■ Avoid driveline angle greater than 15-degrees
up and down when the chipper is in use.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
1. Attach chipper hitch pins to tractor 3-point lower lift
„
Operators must be instructed in and be capable
arms and secure.
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
2. Attach tractor top link to chipper clevis and secure
with tractor top link pin.
„ Never allow children or untrained persons to
operate equipment.
3. Connect driveline to tractor PTO shaft.
NOTE: The minimum and maximum telescoping
on the PTO shaft is 18.11 inches to 24.49 inches.
The PTO shaft may need to be shortened depend-
ing on the tractor the chipper is mounted on. To
shorten the PTO shaft see Shorten Driveline, page
26.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
4. Slide slip collar back or push slip pin in to make
connection.
„ Do not put chipper into service unless all
shields and guards are in place and in good condi-
tion. Replace if damaged.
5. Make sure connection is secure. Slip collar or slip
pin should snap back into original position.
6. Adjust the tractor 3-point arm anti-sway devices to
prevent chipper from swaying side-to-side during
transport. Adjust top link so chipper is level front to
back.
CHIPPER PRE-OPERATION
The chipping operation takes place on the side of the
machine, where hardened steel chipper blades are
mounted on a rotating rotor assembly. Material fed into
7. Adjust or remove tractor drawbar so that it will not
interfere with chipper or driveline.
12 Operation
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ing the rotor to speed up gradually, increase the throttle
to full throttle position. Engaging the clutch too quickly
with the engine at full or half throttle will bog down the
engine and will shorten the life of the belt.
TRACTOR STABILITY
„ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up result-
ing in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
CD1564-2
Figure 2. Chipper Engagement Handle
STOPPING THE CHIPPER
Figure 1. Tractor Stability
1. Lower the tractor rpm’s.
STARTING THE CHIPPER
2. Move the chipper engagement handle to the
RELEASE (up) position.
3. Disengage the tractor PTO handle and shut off the
engine.
„ Do not put chipper into service unless all
shields and guards are in place and in good condi-
tion. Replace if damaged.
4. Allow chipper to come to a complete stop.
CLEARING PLUGGED DISK
„ Make sure the cutting chamber is empty before
starting the machine.
„ Shift tractor transmission into park or neutral
and set brakes before engaging PTO and chipper.
„ Keep hands and feet out of feed and discharge
openings while machine is operating to avoid seri-
ous personal injury. Turn off power and allow
machine to come to a complete stop before clear-
ing obstructions.
1. Make sure the cutting chamber is empty before
starting and the chipper engagement handle is in
the RELEASE (up) position.
2. Set parking brake, start the tractor, and engage the
tractor PTO.
3. Move the chipper engagemement handle to the
CHIPPING (down) position and increase the
engine speed to the rated PTO rpm position.
1. Remove the discharge cap.
2. Remove debris, taking care to avoid the chipper
blades which can be extremely sharp.
NOTE: Carefully engage the rotor by slowly moving the
engagement handle to the CHIPPING position, allow-
3. Replace discharge cap once debris is removed.
Operation 13
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12. Chipping dead, dry material will create heat and
OPERATING TECHNIQUE
dull the chipping blades quickly.
13. Alternate green material with dry material to
lubricate the chipping blades for longer life and
better performance.
„ Make sure debris does not blow into traffic,
parked cars, or pedestrians.
14. The chipping blades will become dull and will
require periodic sharpening. Refer to Blade
Sharpening, page 18 for sharpening instructions.
STORING CHIPPER
CAUTION
1. On a hard, level surface lower chipper with 3-point
„ When feeding material into machine, do not
allow metal, rocks, bottles, cans, or any other for-
eign material to be fed into the machine.
lift arms to the ground.
2. Disconnect drive shaft, 3-point lift arms, and top
link from tractor.
3. Place drive shaft in storage position up off the
ground.
1. Run chipper at full operating speed before starting
to chop material.
CLEANING
2. Select limbs that are up to 4-1/2 inches in diameter.
Trim side branches that cannot be bent enough to
feed into the chipper hopper. Hold small diameter
branches together in a bundle and feed in together.
After Each Use
●
●
●
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
3. Make sure pieces of metal, rocks, cans, and other
foreign objects are removed before feeding
chipable material into the machine.
Inspect machine and replace worn or damaged
parts.
Replace any safety decals that are missing or not
readable.
4. Feed brush from the side of the chipper hopper to
avoid being hit by the brush moving into the
chipper.
Periodically or Before Extended Storage
5. Do not lean over the chipper hopper to push
objects into the chipper. Use a push stick or brush
paddle.
●
●
●
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Remove the remainder using a low-pressure water
spray.
6. Never use a shovel or fork to feed brush into the
chute. They can be chipped, are expensive to
replace, and cause extensive damage to the
chipper. Metal pieces can be ejected from the
chipper hopper and cause serious injury or death.
Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
●
●
●
●
Be careful when spraying near chipped or
scratched paint as water spray can lift paint.
7. Never feed brush into the chipper hopper with your
feet.
If a pressure washer is used, follow the advice of
the pressure washer manufacturer.
8. Place limb, butt end first, into the chipper hopper
until it contacts the chipper blades. The actual feed
rate of the limb into the chipper will depend on the
type of material fed and sharpness of the cutting
blades.
Inspect machine and replace worn or damaged
parts.
Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).
9. Stop the material feeding and allow the engine to
recover if the engine slows to where it may stall.
10. Remove the branch and rotate it before reinserting
●
Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer).
See Safety Decals section for location drawing.
it into the chute if the chipper jams.
11. Alternately insert and retract the limb or insert
continuously at a rate that will not stall the engine.
14 Operation
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___ Check that equipment is properly and securely
attached to tractor.
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions on safety rules, page 5 through
page 11.
___ Check all lubrication points and grease as
instructed in page 16.
___ Make sure driveline spring-activated locking pin
or collar slides freely and is seated firmly in trac-
tor PTO spline groove and in gearbox spline
groove.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check to make sure all shields and guards are
properly installed and in good condition. Be sure
that either the discharge shield or optional dis-
charge tube is installed.
___ Do not allow riders.
___ Check condition of chipper blades before opera-
tion.
___ Check that all hardware and cotter pins are prop-
erly installed and secured.
™
Operation 15
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SERVICE
The information in this section is written for operators
LUBRICATION
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety informa-
tion in this manual.
1. Do not let excess grease collect on or around
parts, particularly when operating in sandy areas.
2. Use a lithium grease of #2 consistency with a
MOLY (molybdenum disulfide) additive for all
locations unless otherwise noted.
NOTE: Be sure to clean fittings thoroughly before
attaching grease gun. One good pump of most
guns is sufficient when the lubrication schedule is
followed.
„ Before inspecting, servicing, storing, or chang-
ing an accessory, shut off power source, make
sure all moving parts have come to a complete
stop, and disconnect PTO driveline.
Service and Maintenance Schedule
Frequency
Component
Maintenance
Required
Before
Each
Use
Every
Every
Every
50
Hours
8
25
Hours
Hours
Nuts & Bolts
Check
✔
✔
Chipper Blades
Check,
(Sharpen if needed)
Belt Tension Pivot
PTO U-Joints
Grease
Grease
Grease
Grease
Check
Check
Clean
✔
✔
✔
✔
PTO Shaft (Inner)
PTO Shield Bearings
Belt Pulley Alignment
Belt Condition
✔
✔
✔
✔
Entire Machine
Rotor Bearing
Grease
(See Figure 3)
16 Service
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Upper Pillowblock
Bearings 50 Hours
Disk Assembly
Bearings 50 Hours
Idler Weldment
Grease Fitting 50 Hours
Discharge Cap
Lower Pillowblock
Bearing 50 Hours
Figure 3. Lubrication Points
CHIPPER BLADES
Install Disk Lock
Chipper Disk
When working on disk assembly or changing blades,
use a disk lock at all times. Follow steps to lock disk:
1. Remove discharge cap or optional discharge tube.
See Figure 3 for discharge cap location.
2. Rotate the chipper disk until the hole on the
chipper paddle is aligned with the hole on the
chipper housing.
Disk
Lock Hole
3. Install a punch or screwdriver into the holes this will
prevent the disk from turning and lock the disk.
Hole on
Disk Paddle
NOTE: A bolt and nut from the discharge cap can
also be used to lock the disk.
LA1
Figure 4. Disk Lock
Service 17
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Blade Servicing
Blade Sharpening
The chipper blades will eventually become dull, making
chipping difficult and adding strain on the machine.
Poor chipping performance is usually a result of dull
chipper blades. It is recommended that the blades be
sharpened every 5 to 15 hours or if the chipper’s per-
formance has decreased. Check for the following
symptoms and sharpen the blades as needed.
1. Never sharpen or grind the mounting surface of the
blades. This will cause the edge to roll and the
blade will be damaged, resulting in poor chipping
performance.
2. Regrind the angled edge of the chipper blade to
45-degrees. See Figure 6.
3. The blades can be ground on a bench grinder of a
●
Severe vibration when feeding material into the
chipper.
professional.
4. Make sure some type of fixture is used to correctly
●
●
Small diameter branches do not self-feed.
Chips discharge unevenly or have stringy tails,
especially when chipping green branches.
hold the blade at the proper angle.
5. Be careful when grinding so that the blades does
not become overheated and change color. This will
remove the heat-treated properties.
Blade Removal & Cutting Edge Reversal
6. Use short grinding times and cool with water or
1. Remove the discharge cap or optional discharge
some type of liquid coolant.
tube from the chipper housing.
7. Remove an equal amount off each side of the
2. Install disk lock. See Install Disk Lock, page 17.
blade to maintain rotor balance.
The disk is restrained to remove blade.
8. Small imperfections such as nicks and burrs on the
flat side of the blade will not affect the chipping
performance of the machine,
3. Remove blade by removing lock nuts from chipper
disk.
4. Inspect blades for cracks or nicks in cutting edge.
9. For blades that have been repeatedly sharpened,
make sure that the sharpened surface extends
past the chipping slot opening. If it does not extend
past the opening, the blades must be replaced.
5. Turn cutting edge over and use new edge or
sharpen if both edges have been used.
6. Remove disk lock, rotate chipper disk, align holes,
insert disk lock, and remove blade, turn cutting
edge or sharpen second blade.
Sharpen Surface
Sharpen
Surface
7. Install discharge cap or optional discharge tube
.38
when blades have been reworked.
Blade Inspection
45°
Before you sharpen the chipper blades, check for per-
manent damage. Replace if:
Mounting Surface
Do Not Grind
LA3
●
There are cracks, broken corners or nicks greater
than 1/8 inch. See Figure 5.
Figure 6. Double Edge Blade
●
The base of the cutting edge is worn or has been
sharpened so that the edge extends less than 1/16
inch above the rotor chipping slot.
Blade Installation
1. Lock disk assembly. See Install Disk Lock, page
17.
2. Place blade on the disk and secure into position
using two 1/2 x 1-3/4 (ASTM F835) flat head
screws and 1/2 lock nuts. Torque hardware to 120
lbs-ft.
3. Remove disk lock, rotate disk assembly, install disk
lock, and install second blade.
4. Install discharge cap or optional discharge tube.
LA2
Figure 5. Inspect Blades
18 Service
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Blade Clearance
DRIVE BELT
IMPORTANT
Make sure that the clearance between the chip-
ping anvil and ALL chipper blades is set to 1/16".
All chipper blades should be rotated until even with
the chipping anvil and measured.
Drive Belt Adjustment
■
Check the condition of the drive belt(s) annually or after
every 25 hours of operation. Replace cracked, frayed.
worn or stretched belt. Only replace drive belt with orig-
inal banded type belt. Do not use single type belts.
To adjust belt: tighten eyebolt until belt deflection is
7/16" when a 20-lb load is placed against the belt. See
Figure 9.
Disk
Chipper Blade
Front Drive Belt
Front Belt Removal
1. On a hard level surface lower chipper with 3-point
lift arms to the ground.
Anvil
2. Move engagement lever to the RELEASE (up)
position.
LA4
3. Disconnect drive shaft, 3-point lift arms, and top
link from tractor.
4. Place drive shaft in storage position up off the
ground.
1/16"
5. Remove belt shield from the chipper housing and
save hardware.
Figure 7. Anvil Clearance
6. Remove bearing support weldment from the
The chipper blades should clear the chipping anvil by
1/16 inch. Anvil is located directly under the chipper
discharge opening. Follow steps to adjust the blade
clearance:
chipper housing and save hardware.
7. Loosen the eyebolt to release tension on the belt.
8. Remove hardware and idler pulley from idler
1. Remove the discharge cap or optional discharge
bracket.
tube for easier access to the anvil.
9. Remove old belt from around both sheaves.
2. Rotate the disk assembly until a chipper blade is
even with the chipping anvil.
Idler Pulley
Belt
3. Measure the amount of clearance between the
chipper blade and the chipping anvil from inside
the chipper housing. The minimum distance
between the blade and the anvil should be 1/16
inch.
4. Adjust the chipping anvil by loosening the 5/16
bolts holding the anvil to the disk cover and sliding
the anvil inward or outward until the 1/16 inch
clearance is achieved.
NOTE: If the chipping anvil is damaged or worn
unevenly, remove hardware holding anvil to the
disk cover. Rotate anvil to use one of the other
three edges.
Eyebolt
DP2
5. Tighten hardware to 19 lbs-ft.
Figure 8. Front Belt Drive Assembly
6. Install discharge cap or optional discharge tube.
Service 19
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Front Belt Installation
5. Remove rear belt shield from the chipper housing
and save hardware.
1. Place belt around both sheaves.
6. Loosen the eyebolt to release tension on the belt.
2. Attach idler pulley to idler bracket using hardware
previously removed.
7. Remove hardware and idler pulley from idler
weldment. Save hardware.
3. Tighten eyebolt until belt deflection is 7/16" when a
20 lb load is placed against the belt. See Figure 9.
8. Remove hardware securing idler weldment to
chipper housing and move idler weldment out of
the way. Save hardware.
7/16" Deflection
9. Remove old belt from around both sheaves.
Idler Pulley
Idler
Weldment
Force
20 lb
LA4
Figure 9. Belt Tension
Belt
4. Attach bearing support weldment to the chipper
housing using hardware previously removed.
5. Attach belt shield to the chipper housing using
hardware previously removed.
Eyebolt
Figure 10. rear Belt Assembly
DP3
Rear Drive Belt
Rear Belt Removal
Rear Belt Installation
1. Place belt around both sheaves.
1. On a hard, level surface lower chipper with 3-point
lift arms to the ground.
2. Attach idler weldment to chipper housing using
2. Move engagement lever to the RELEASE (up)
hardware previously removed.
position.
3. Attach idler pulley to idler weldment using
3. Disconnect drive shaft, 3-point lift arms, and top
hardware previously removed.
link from tractor.
4. Tighten eyebolt until belt deflection is 7/16" when a
4. Place drive shaft in storage position up off the
20-lb load is placed against the belt. See Figure 9.
ground.
5. Attach rear belt shield to the chipper housing using
hardware previously removed.
20 Service
MAN0458 (9/23/2005)
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Engine or rotor stalls or stops
Obstructed discharge
Use branch or similar object to clear
discharge.
Plugged rotor
Clear rotor. Feed material more
evenly.
Feeding material too large into chipper Reduce size of material being fed into
chipper.
Hard to feed chipper, requires
excessive power to chip
Dull chipper blades
Reverse or sharpen blades.
Obstructed discharge
Improper blade clearance
Use branch or similar object to clear
discharge.
Adjust clearance between chipper
block and chipper blades.
Chipper requires excessive power or Obstructed discharge
stalls
Use branch or similar object to clear
discharge.
Plugged rotor
Clear rotor. Feed material more
evenly.
Wet or green material will not
Alternately feed dry material.
discharge
Engine stalls or belt squeals when
engaging clutch
Engine clutch too fast
Lower the engagement handle more
slowly
Plugged rotor
Clear rotor. Feed material more
evenly.
Belt tension too loose
Replace belt or spring.
Material from chipper wraps around
rotor shaft
Stringy, green material bypasses
chipper blades
Rotate branch of material when
feeding to cut completely.
Dull chipper blades
Reverse or sharpen blades.
Improper blade clearance
Adjust clearance between chipper
block and chipper blades.
Excessive vibration while running.
Drive system vibration
Rotor out of balance
Check drive belts and pulleys for badly
worn areas. Check for dull blade.
Inspect rotor for broken or missing
blades; replace if needed. Check rotor
to see if it wobbles. Check to see if
rotor is assembled correctly.
Chipper blade to chipper block
clearance is incorrect
Set chipper blade/block clearance to
recommended distance (1/16" to 1/8").
Troubleshooting 21
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TROUBLESHOOTING
PROBLEM
Rotor will not turn
POSSIBLE CAUSE
Drive belt too loose or broken
Obstructed discharge
SOLUTION
Replace belt or spring.
Use branch or similar object to
clear discharge.
Plugged rotor
Clear rotor. Feed material more
evenly.
Cannot engage clutch
Excessive belt wear
Improper belt tension; belt not
under belt guide
Install belt properly; install belt
under belt guide.
Improper belt tension
Not using correct belt
Replace belt or spring.
Contact your nearest authorized
dealer to order the correct belt for
your chipper.
Pulley(s) damaged or worn
Pulley(s) not in alignment
Replace pulley(s).
Align pulley(s) using straight
edge.
Belt tension too loose
Replace belt or spring.
22 Troubleshooting
MAN0458 (9/23/2005)
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ASSEMBLY INSTRUCTIONS
NOTE: Make sure the heads of the carriage bolts
are on the inside of the chute.
DEALER SET-UP INSTRUCTIONS
Assembly of this chipper is the responsibility of the
Woods dealer. If should be delivered to the owner
completely assembled, lubricated, and adjusted for
normal chipping conditions.
Assembly will be easier if parts are aligned and loosely
assembled before tightening hardware. Recommended
torque values for hardware are located in the Bolt
Torque Chart, page 35.
Complete check lists on page 27 when you have
completed the assembly.
INSTALL 3-POINT HITCH PINS
1. Attach 3-point hitch pins to the chipper frame using
nuts and washers supplied with each pin.
1
2. Torque pins to 474 lbs-ft.
2
3
DP4
Figure 12. Chute and Hinge Installed
2. Attach rubber flap (8) to the chute flange using flap
retainer strap (9), three carriage bolts (12), flat
washers (13), and lock nuts (14). Attach lanyard
(10) between the chute flange and washer (13)
farthest from the hinge.
14
13
12
9
Figure 11. 3-Point Hitch Pin Installed, Left Pin Shown
10
INSTALL CHIPPER HOPPER
8
NOTE: Once all parts are installed and aligned torque
hardware to specifications listed below.
3/8 NC x 1 . . . . . . . . . . . . . . . 35 lbs-ft (47 N-m)
5/16 NC x 1 . . . . . . . . . . . . . . . 19 lbs-ft (26 N-m)
5/16 NC x 3/4. . . . . . . . . . . . . . 19 lbs-ft (26 N-m)
DP5
1. Attach chipper hopper to the chipper housing using
four carriage bolts (2), flat washers (1), and lock
nuts (3). See Figure 12 and Figure 17.
Figure 13. Rubber Flap and Lanyard Installed
Assembly 23
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3. Attach locking plate (15) to the opposite side of the
chipper hopper using two carriage bolts (2), flat
washers (1), and stop nuts (3).
13
14
16
Hinge
DP7
Figure 15. Lanyard Installed
3
2
6. Attach latch (11) to chute extension using two
carriage bolts (16) and lock nuts (14).
15
1
DP6
16
14
Figure 14. Locking Plate Installed
11
4. Place chute extension (7) on chipper hopper and
attach it to hinge (6) using three carriage bolts (2),
flat washers (1), and stop nuts (3).
5. Attach lanyard (10) to chute extension (7) using
carriage bolt (16), flat washer (13), and lock nut
(14).
DP8
Figure 16. Hinge Latch Installed
16
10
14
11
14
1. 3/8 Flat washer
2. 3/8 NC x 1 Carriage bolt GR5
3. 3/8 NC Elastic stop nut
5. Chipper hopper
13
12
CD6761-1
9
6. Hinge
7. Chipper extension
8. Rubber flap
8
2
7
3
9. Flap retainer strap
10. Lanyard, 20”
1
13
14
11. Latch
1
12. 5/16 NC x 1 Carriage bolt GR5
13. 5/16 Flat washer
14. 5/16 NC Lock nut
15. Locking plate
15
6
3
2
1
5
2
3
1
2
16. 5/16 NC x 3/4 Carriage bolt GR5
Figure 17. Chipper Hopper and Extension Installation
MAN0458 (9/23/2005)
24 Assembly
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INSTALL SMV SIGN
INSTALL DISCHARGE TUBE (OPTIONAL)
1. Attach SMV (Slow Moving Vehicle) socket (93) to
SMV emblem bracket (71) using two carriage bolts
(97) and lock nuts (30). See Figure 18 and Figure
19.
1. Remove discharge cap from chipper. Save all
hardware.
Discharge
Cap
2. Attach SMV sign (98) to SMV bracket (94) using
two cap screws (95) and lock nuts (96).
3. Insert SMV sign into socket.
Studs
DP11
Figure 20. Remove Discharge Cap
2. Remove 5/16 NC nylock nuts and washers from
the studs on the discharge cap.
3. Slide 5/16 studs on discharge tube assembly into
slots on chipper housing.
4. Attach previously removed 5/16 NC nylock nuts
and washers on studs.
Figure 18. SMV Socket Installed
5. Align chip deflector with lower hole of chipper
housing and install 3/8 NC x 5-1/2" cap screw, two
3/8" flat washers, and 3/8" lock nut. Make sure cap
screw goes through tube on the bottom of the chip
deflector. Chipper deflector must be pointing
upward to allow discharge material to flow through
discharge tube.
98
96
95
94
93
97
71
30
CD6758-1
30. 5/16 NC Lock nut
71. SMV Emblem bracket
93. SMV Socket
Chipper
Deflector Tube
94. SMV Bracket
95. 1/4 NC x 3/4 Cap screw
96. 1/4 NC Nylock nut
97. 5/16 NC x 3/4 Carriage bolt
98. SMV Sign
Figure 21. Chipper Deflector, Pointing Upward
6. Install second 3/8 NC x 5-1/2" cap screw, two 3/8"
Figure 19. SMV Sign Installation
flat washers, and 3/8" lock nut in the top hole.
Assembly 25
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7. Cut the shield to the overall dimension. See Figure
SHORTEN DRIVELINE
24.
NOTE: On some smaller tractors the driveline may
need to be shortened to allow connection to the PTO
shaft. The pictures shown in these instructions are to
be used as an example and do not show the chipper.
1. Attach equipment to the tractor 3-point hitch.
2. Raise and lower the equipment to determine the
minimum distance between the tractor PTO shaft
and the gearbox input shaft.
3. Leave the equipment in the minimum position.
4. Separate the driveline into two halves and connect
them to the tractor PTO and equipment gearbox.
5. Place the two halves parallel to one another to
determine how much the driveline must be
shortened. See Figure 22.
Figure 24. Cut Shield
8. Place the cutoff portion of the shield against the
end of the shaft and use it as a guide. Mark and cut
the shaft. See Figure 25.
Figure 22. Drive Halves Placed Parallel
Figure 25. Cut Shaft to Length
9. Repeat step 8 for other half of drive.
6. Measure from the end of the upper shield to the
base of the bell on the lower shield (A). Add 1-
9/16" to dimension (A). See Figure 23.
10. File and clean cut ends of both the drive halves.
A
1-9/16"
DP3a
Figure 23. Determine Shield Length
MAN0458 (9/23/2005)
26 Assembly
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DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
Inspect chipper thoroughly after assembly to make
sure it is set up properly before delivering it to the
customer. The following check list is a reminder of
points to inspect. Check off each item as it is found
satisfactory, corrections are made, or services are
performed.
___ Show customer how to make adjustments.
Describe the options available for this chipper
and explain their purpose.
___ Explain importance of lubrication to customer and
point out lubrication points on cutter.
___ Point out all guards and shielding. Explain their
importance and the safety hazards that exist
when not kept in place and in good condition.
___ Check all bolts to be sure they are properly
torqued.
___ Check that all cotter pins are properly installed
and secured.
___ For mounted units, add wheel weights, ballast in
front tires, and/or front tractor weight to enhance
front end stability. A minimum 20% of tractor and
equipment gross weight must be on front tractor
wheels. When adding weight to attain 20% of
tractor and equipment weight on front tractor
wheels, you must not exceed the ROPS weight
certification. Weigh the tractor and equipment. Do
not estimate!
___ Check that PTO shaft is properly installed.
___ Check and grease all lubrication points as identi-
fied in Service, Lubrication, page 16.
___ Check that blades have been properly installed
with correct clearance.
___ Present Operator's Manual and request that cus-
tomer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings and emphasize the
increased safety hazards that exist when safety
rules are not followed.
___ Explain to customer that when equipment is
transported on a road or highway, safety devices
should be used to give adequate warning to oper-
ators of other vehicles.
™
Dealer Check Lists 27
MAN0458 (9/23/2005)
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TCH4500 BASE ASSEMBLY
92
16
6
30
26
27
91
7
46
58
32
22
52
31
16
50
31
64
44
88
16
14
52
67
49
18
16
31
49
18
51
20
77
63
26
16
31
20
18
32
43
32
45
12
20
16
37
25
87
2
31
31
45
43
77
93
70
85
51
16
31
94
48
CD6757
12
26
30
33
29
26
86
28 Parts
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TCH4500 BASE ASSEMBLY PARTS LIST
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
2
1017428 *
2
2
1
3/8 NC x 1/2 Square head set screw
Sheave, 2B4.8 SDS
48
51275
1
2
4
4
2
2
2
1
1
1
2
1
1
1
3
1
1
2
3
1
1
Driveshaft (540 PTO) (See Page 34)
Eyebolt, 3/8 x 2
6
1015925
1015961
49 1015956
7
1/4 Self-tap grease fitting
50
51
52
51361
51482
51367
Decal, danger
12
14
16
18
20
22
25
26
27
6096 * 17 5/16 NC x 3/4 HHCS GR5
31138 * 3/8 NC x 3-1/2 HHCS GR5
565 * 36 3/8 Flat washer
Bearing, pillow block
Spring, extension 3/4 OD
Belt
1
58 1015920
63 1003751
70069
3
8
1
2
3/8 NC Flange whiz nut
Decal, warning crush/pinch hazard
Bushing
51239 *
21548 *
14562 *
3/8 NC x 1-1/2 Carriage bolt GR5
5/16 NC x 3-1/4 HHCS GR8
5/16 NC x 1 HHCS GR5
64
51636
67 1015954
70 1017407
77 1015953
85 1015952
86 1015951
87 1015950
88 1015945
91 1015949
92 1015948
Spacer, .63 x 2.44
Chipper base housing
Jackshaft, chipper
Shield, forward belt
Shield, rear belt
4378 * 48 5/16 Flat washer
14478 *
2
7
3/8 NC x 4 HHCS GR5
29 1015916 *
5/16 NC x 7/8 Carriage bolt GR5
30
31
78181 * 24 5/16 NC Lock nut
Plate, PTO holder
Spacer, .63 x 1.035
Idler, weldment
71635 30 3/8 NC Elastic stop nut
32 1015930
4
8
2
2
2
2
1
Key, 1/4 sq x 2 plain
Nut, 5/16 x 18 Timmerman U-type
3/8 NC x 7/8 HHCS GR5
Bushing 1
33
37
43
51590
S635X4 *
51283
Spacer, .63 x 2.880
Pin, lift arm 7/8 x 5
Pin, lynch 7/16 x 5/8
Goggles, eye protection
Earplugs, foam
93
94
51279
51276
44 1015919
45 51290
Pulley 3-1/4 Flat idler
Sheave, 2B9.4 SK
Bushing, 1"
N/S 1017423
N/S 1017424
46 1015957
N/S- Not Shown
HHCS - Hex Head Cap Screw
Standard hardware, obtain locally
*
(Rev. 1/29/2010)
MAN0458 (9/23/2005)
Parts 29
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TCH4500 CHIPPER UPPER ASSEMBLY
30 Parts
MAN0458 (9/23/2005)
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TCH4500 CHIPPER UPPER ASSEMBLY PARTS LIST
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
Manual tube
1
4
5
6
8
9
58439
2
1
1
2
1
1
2
1
3/8 NC x 5-1/2 HHCS GR8
Decal, Operating instructions
Decal, Check bolts
55 1003828
56 1015933
57 1015934
58 1015920
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
2
2
2
1
1
3
1017429
1015967
1015925
1015926
1015927
Decal, Chipper engagement
Decal, Rotating shaft
Belt
Sheave, 2B4.8 SDS
Spacer, 0.5 x 1.00
61
62
18866
18869
Decal, Warning 540 PTO
Decal, Danger shield missing small
Decal, Warning crush/pinch hazard
Spacer
Roller, 0.5 x 1.00 x 1.00 nylon
Snap ring, 1-1/4 ext. heavy duty
Bushing, 1-1/4 SDS
10 1015928
11 1015929
63 1003751
65
66
51394
51459
12
13
15
16
17
19
21
23
6096 * 17 5/16 NC x 3/4 HHCS GR5
Blade, 6" & 8" Chipper
Disk cover
839 *
2
2
3/8 NC x 1 HHCS GR5
68 1017404
69 1017431
71 1017432
72 1015923
73 1015935
74 1015963
75 1015936
76 1015937
78 1015938
79 1015939
80 1015940
81 1015941
82 1015942
83 1015943
84 1015944
88 1015945
89 1015946
90 1015947
3379 *
1/2 NC x 1-1/2 HHCS GR5
Belt guide
565 * 36 3/8 Flat washer
765 * 1/2 NC Lock nut
6697 * 10 3/8 NC x 1 Carriage bolt GR5
Bracket SMV emblem
Anvil chipper
4
Chip deflector
3598 *
2
2
1
1/2 SAE Flat washer
Discharge cap
29893 *
1/2 NC x 1-1/2 Carriage bolt
3/8 NC x 5 HHCS GR5
Chipper housing
24 1017402 *
4-1/2 PTO disk
26
27
28
30
31
4378 * 48 5/16 Flat washer
Bearing, support
14478 *
5651 *
2
9
3/8 NC x 4 HHCS GR5
Panel, side
5/16 NC x 5/8 HHCS GR5
Bracket, idler
78181 * 32 5/16 NC Lock nut
Lever, engagement
Shield, front belt
71635 30 3/8 NC Elastic stop nut
32 1015930
4
8
1
2
2
1
4
4
4
Key, 1/4 sq x 2 plain
Shield, jackshaft
33
34
35
51590
4528 *
35155 *
Nut, 5/16 x 18 Timmerman U-type
5/16 NC x 1-3/4 HHCS GR5
5/16 SAE Flat washer
Shield, back belt
Spacer, .63 x 1.035
Spacer,.63 x .515
Spacer, .63 x 1.560
Socket SMV emblem
SMV bracket
36 1017430
3/8 Nylon washer
38
39
13927 *
57816
3/8 NC x 3-3/4 HHCS GR5
1/2 Hardened flat washer
Lock nut, 1/2-13 Security
93
62484
94 1004251
40 1015931
41 1015932
95
96
2457 *
FA254
51248
24611
51280
51276
1/4 NC x 3/4 HHCS GR5
1/4 NC Nylock nut
5/16 x 3/4 Carriage bolt GR5
Sign (SMV) Slow moving vehicle
Pin, top link 3/4 x 4-1/2 lg
Pin, lynch 7/16 x 5/8
1/2 x 1-3/4 Flat head cap screw
(ASTM F835)
97
42
51281
1
2
2
4
Decal, Danger (540 PTO)
Pulley, 3-1/4 flat idler
98
44 1015919
99
47
50
51254
51361
Bearing, 1-1/4 dia x 2 bolt flange
Decal, Danger
100
HHCS - Hex Head Cap Screw
*
Standard hardware, obtain locally
MAN0458 (9/23/2005)
Parts 31
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TCH4500 CHIPPER HOPPER ASSEMBLY
16
10
11
14
14
13
CD6761
2
12
7
9
8
3
1
13
4
14
3
1
15
6
2
5
1
2
3
1
2
3
4
32 Parts
MAN0458 (9/23/2005)
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TCH4500 CHIPPER HOPPER ASSEMBLY PARTS LIST
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
Strip, flap retainer
1
2
3
4
5
6
7
8
565 * 10 3/8 Flat washer
9
1015962
1
1
1
3
3
3
1
5
6697 * 10 3/8 NC x 1 Carriage bolt GR5
71635 10 3/8 NC Elastic stop nut
10 1015922
11 1015924
Lanyard, steel w/pvc 1/8 x 20
Latch right hinge
1017433
1017408
1017434
1017439
1015921
2
1
1
1
1
Decal, Warning rotating blade hazard
Hopper
12
13
14
51243 *
4378 *
5/16 NC x 1 Carriage bolt GR5
5/16 Flat washer
Hinge chute extension
Hopper extension
78181 *
5/16 NC Lock nut
15 1017436
Lock extension plate
Chipper hopper flap
16
51248 *
5/16 NC x 3/4 Carriage bolt GR5
*
Standard hardware, obtain locally
TCH4500 DISCHARGE TUBE KIT (OPTIONAL)
14
2
3
REF PART
QTY
DESCRIPTION
Decal, Reflector rear
Decal, Reflector front
1
6
1
2
20106
20105
1
1
16
3
4378 * 11 5/16 Flat washer
6
4
5651 *
51244
6
1
5
4
1
1
1
1
1
1
1
1
1
5/16 NC x 5/8 HHCS GR5
Knob, Spout
7
8
3
5
9
3
6
78181 *
51248 *
14458 *
1017410
51284
5/16 NC Lock nut
5
6
7
5/16 x 3/4 Carriage bolt GR5
5/16 NC x 1-1/4 Carriage bolt
5/16 Nylon washer
Decal, access cover
Decal, discharge
7
3
4
8
11
9
10
11
12
51312
51373
Decal, danger
13 1017411
14 1017412
15 1017413
16 1017414
Top discharge chute
Cap discharge
Chipper discharge
Hinge discharge cap
15
*
Standard hardware, obtain locally
3
4
12
13
10
CD6762
MAN0458 (9/23/2005)
Parts 33
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TCH4500 & 5000 CHIPPER DRIVELINE ASSEMBLY
REF PART
QTY
DESCRIPTION
A
B
1
2
3
4
1034602
1
1
1
2
2
1
TCH4500 Chipper Driveline, Complete
5000 Chipper Driveline, Complete
Yoke, 2200 x 1-3/8 - 6 Spline QD
U-Joint Cross & Bearing Kit
51275
1030877
51596
40775
10 mm x 65 mm Spring Pin
40759
Outer Shield Half, Complete (Includes Items 6, 7, 8 & 9)
(Must Be Cut to Length)
5
40760
1
Inner Shield Half, Complete (Includes Items 6, 7,& 8)
(Must Be Cut to Length)
6
7
40776
40778
40777
18864
33347
2
2
2
1
1
1
Bearing Ring, SC15
Screw
8
Shield Anti-Rotation Chain
Decal, Danger Rotating Driveline (Included on Item 4)
Decal, Danger Guard Missing
Yoke, 2200 x 3.15 x KD x 1.00
9
10
11 1030878
(Rev. 2/13/2012)
34 Parts
MAN0458 (9/23/2005)
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BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
SAE 5
A
SAE 2
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
18
37
12
17
19
26
27
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
1383
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
1020
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
Coarse Thread
Marking on Head
Metric 8.8 Metric 10.9
Fine Thread
Marking on Head
Metric 8.8 Metric 10.9
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
8
N-m
lbs-ft
6
N-m
lbs-ft
8
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
11
29
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer
Installations
Bolt
Flat Washer
Lock Washer
8/9/00
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 35
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BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
7
3
4
5
6
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
MPa ........................................................ Mega Pascal
N ......................................................................Newton
NC...................................................... National Coarse
NF...........................................................National Fine
NPSM .................... National Pipe Straight Mechanical
NPT...........................................National Pipe Tapered
NPT SWF......... National Pipe Tapered Swivel Female
ORBM...........................................O-Ring Boss - Male
P .......................................................................... Pitch
PBY.......................................................Power-Beyond
psi ......................................... Pounds per Square Inch
PTO......................................................Power Take Off
QD ................................................... Quick Disconnect
RH.............................................................. Right Hand
ROPS........................... Roll-Over Protective Structure
RPM........................................Revolutions Per Minute
RT ........................................................................Right
SAE.......................... Society of Automotive Engineers
UNC..................................................... Unified Coarse
UNF ..........................................................Unified Fine
UNS ..................................................... Unified Special
ASABE ....................American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE....... American Society of Agricultural Engineers
ATF................................Automatic Transmission Fluid
BSPP............................. British Standard Pipe Parallel
BSPTM................ British Standard Pipe Tapered Male
CV ....................................................Constant Velocity
CCW.............................................. Counter-Clockwise
CW .............................................................. Clockwise
F.......................................................................Female
FT.............................................................. Full Thread
GA .....................................................................Gauge
GR (5, etc.)........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT ...........................................................Heat-Treated
JIC.................Joint Industry Council 37° Degree Flare
LH................................................................. Left Hand
LT ...........................................................................Left
m ........................................................................ Meter
mm ............................................................... Millimeter
M ..........................................................................Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
36 Appendix
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WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
TM
Zero-Turn Mowers)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original
purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a
period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This
Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser
in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with
this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through
the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising
directly or indirectly from the product, whether such claim is based upon breach of contract, breach
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to
obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized
to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8494 (Rev. 10/3/2011)
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WARRANTY
All Models Except Mow’n MachineTM Zero-Turn Mowers
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
Model Number: ____________________________
From (Dealer): __________________________________________
Serial Number: __________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth
below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Duration (from date of
delivery to the original
purchaser)
Model Number
Gearbox
Seals
All units listed below
2 years
BW1260, BW1620, BW1800, BW2400
8 years
7 years
BW240HD, BW180HD, BW180HB, BW126HB
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X,
DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240
6 years
Gearbox
components PHD25, PHD35, PHD65, PHD95, DS96, DS120, RCC42, RD990X, PRD6000, PRD7200, PRD8400,
S15CD, S20CD, S22CD, S25CD, S27CD, S30CD BW15LH, TC/R74, TC/R68, TC/R60, TBW144, 5 years
TBW180, TBW204, HC48, HC54, HC60, HC72
3 years (1 year if used in rental or
commercial applications)
RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44
Blade
spindles
RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204
3 years
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB,
BW180HD, BW1260, BW1800, BW240, BW240HD, DS1260, DSO1260, DS1440, TS1680
Rust-through
10 years
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially
modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other
than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a
third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in
its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of
purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY.
THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or
rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding
warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061 USA
800-319-6637 tel
800-399-6637 fax
F-3079 (Rev. 1/3/2012)
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