ROTARY CUTTER
DO80-2
MDO80-2
Tested. Proven. Unbeatable.
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TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY VIDEO ORDER FORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
INDEX TO PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
BOLT SIZE CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BACK COVER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Introduction 3
15916 (Rev. 3/30/2007)
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SPECIFICATIONS
D080-2 (Towed)
MD080-2 (Mounted)
Cutting Width
80"
80"
Cutting Height
2" - 14"
83"
2" (Limited by tractor lift)
Overall Width
83"
Offset to Right of Hitch
Overall Length
63"
63"
127"
2
95"
Cutter Blade Spindles
2
Blade Tip Speed (feet per minute)
V-Belts
14,400
4
14,400
4
Framework Channel
Spindle Shafts
5/16"
1-3/8"
60 HP
5/16"
1-3/8"
60 HP
Gearbox
TRACTOR REQUIREMENTS
DO80-2 (Towed)
MDO80-2 (Mounted)
Tractor PTO RPM
540
N/A
540
3-Point Hitch
Category 1
(Category 2 Optional)
GENERAL INFORMATION
The purpose of this manual is to assist you in operating
and maintaining your rotary cutter. Read it carefully. It
furnishes information and instructions that will help you
achieve years of dependable performance. These
instructions have been compiled from extensive field
experience and engineering data. Some information
may be general in nature due to unknown and varying
operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
detail. We reserve the right to redesign and change the
machines as may be necessary without notification.
WARNING
■
Some illustrations in this manual show the
equipment with safety shields removed to provide
a better view. The equipment should never be oper-
ated with any safety shielding removed.
The illustrations and data used in this manual were cur-
rent at the time of printing, but due to possible inline
production changes, your machine may vary slightly in
4 Introduction
15916 (Rev. 3/30/2007)
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Safety Video Order Form
BE SAFE!
BE ALERT!
BE ALIVE!
BE TRAINED
Before Operating Mowers!
Safety Training
Does Make a Difference.
ASSOCIATION OF
EQUIPMENT
MANUFACTURERS
Free Mower Safety Video
Fill out and return the order form and we will send you a FREE VHS
or DVD video outlining Industrial and Agricultural Mower Safety
Practices. The 22 minute video, developed in cooperation with
AEM (Association of Equipment Manufacturers), reinforces the
proper procedures to follow while operating your mowing
equipment. The video does not replace the information contained in
the Operator’s Manual, so please review this manual thoroughly
before operating your new mowing equipment.
Safety Video Order Form (8/2/2005)
Safety 5
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Also, available from the Association of Equipment Manufacturers:
A large variety of training materials (ideal for groups) are available for a nominal
charge from AEM. Following is a partial list:
● Training Package for Rotary Mowers/Cutters-English
Contains: DVD & VHS (English)
Guidebook for Rotary Mowers/Cutters (English)
AEM Industrial/Agricultural Mower Safety Manual (English)
AEM Agricultural Tractor Safety Manual (English)
● Training Package for Rotary Mowers/Cutters-English/Spanish
Contains: DVD & VHS (English/Spanish)
Guidebook for Rotary Mowers/Cutters (English/Spanish)
AEM Industrial/Agricultural Mower Safety Manual (English/Spanish)
AEM Agricultural Tractor Safety Manual (English/Spanish)
AEM training packages are available through:
AEM at: www.aem.org
or
Hubbard Publishing
800-369-2310 tel
608-846-3398 fax
ꢀ
Free Mower/Cutter Safety Video Order Form
✔ (Select one)
VHS Format - VHS01052 Safety Video
DVD Format - DVD01052 Safety Video
ꢀ
ꢀ
Please send me
Name: ________________________________________ Phone: __________________
Address: _____________________________________
_____________________________________
_____________________________________
Mower/Cutter Model: ______________________ Serial #: ________________________
Send to:
ATTENTION: DEALER SERVICES
WOODS EQUIPMENT COMPANY
PO BOX 1000
Safety Video Order Form
OREGON IL 61061-1000
Safety Video Order Form (Rev. 2/6/2006)
6 Safety
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
ꢁ Never allow children or untrained persons to
operate equipment.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
PREPARATION
ꢁ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
ꢁ Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
ꢁ Make sure attachment is properly secured,
adjusted, and in good operating condition.
ꢁ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
TRAINING
ꢁ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
ꢁ Make sure driveline guard tether chains are
attached to the tractor and equipment as shown in
the pamphlet that accompanies the driveline.
Replace if damaged or broken. Check that driveline
guards rotate freely on driveline before putting
equipment into service.
ꢁ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
ꢁ If you do not understand any part of this manual
and need assistance, see your dealer.
ꢁ Know your controls and how to stop engine and
attachment quickly in an emergency.
ꢁ Remove accumulated debris from this equip-
ment, power unit, and engine to avoid fire hazard.
ꢁ Operators must be instructed in and be capable
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instruc-
tions.
ꢁ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
ꢁ
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
ꢁ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
ꢁ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
ꢁ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
ꢁ Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
(Safety Rules continued on next page)
D80 Safety Rules (Rev. 3/23/2007)
Safety 7
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
ꢁ Watch for hidden hazards on the terrain during
operation.
ꢁ Air in hydraulic systems can cause erratic oper-
ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
ꢁ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
TRANSPORTATION
ꢁ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
OPERATION
ꢁ Keep bystanders away from equipment.
ꢁ Operate only in daylight or good artificial light.
ꢁ The maximum transport speed for towed and
semi-mounted machines is 20 mph (32 km/h).
Regardless of the maximum speed capability of the
towing tractor, do not exceed the implement’s max-
imum transport speed. Doing so could result in:
ꢁ Never direct discharge toward people, animals,
or property.
ꢁ Full chain shielding, designed to reduce the
possibility of thrown objects, must be installed
when operating in populated areas or other areas
where thrown objects could injure people or dam-
age property. If this machine is not equipped with
full chain shielding, operation must be stopped
when anyone comes within 300 feet.
• Loss of control of the implement and tractor
• Reduced or no ability to stop during braking
• Implement tire failure
• Damage to the implement or its components.
ꢁ Always comply with all state and local lighting
and marking requirements.
ꢁ Do not operate or transport equipment while
under the influence of alcohol or drugs.
ꢁ Never allow riders on power unit or attachment.
ꢁ Do not operate PTO during transport.
ꢁ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
ꢁ Do not operate or transport on steep slopes.
ꢁ Always comply with all state and local lighting
and marking requirements.
ꢁ Do not operate or transport equipment while
under the influence of alcohol or drugs.
ꢁ Never allow riders on power unit or attachment.
ꢁ Never tow this implement with a motor vehicle.
ꢁ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
MAINTENANCE
ꢁ Before performing any service or maintenance,
lower equipment to ground or block securely, turn
off engine, remove key, and disconnect driveline
from tractor PTO.
ꢁ Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
ꢁ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
ꢁ Operate tractor PTO at 540 RPM. Do not exceed.
ꢁ Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
ꢁ Look down and to the rear and make sure area
is clear before operating in reverse.
ꢁ Do not operate or transport on steep slopes.
ꢁ Do not stop, start, or change directions sud-
denly on slopes.
ꢁ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
ꢁ Use extreme care and reduce ground speed on
slopes and rough terrain.
D80 Safety Rules (Rev. 3/23/2007)
8 Safety
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
ꢁ Tighten all bolts, nuts and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
ꢁ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
ꢁ Do not handle blades with bare hands. Careless
or improper handling may result in serious injury.
ꢁ Make sure attachment is properly secured,
adjusted, and in good operating condition.
ꢁ Explosive separation of tire and rim parts can
cause serious injury or death. Release all air pres-
sure before loosening bolts.
ꢁ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
ꢁ
Make certain all movement of equipment com-
STORAGE
ponents has stopped before approaching for ser-
vice.
ꢁ Raise cutter and block securely. Block wheels
and raise tongue with jack. Disconnect hydraulic
lines to optional cylinder. Disconnect driveline and
secure up off the ground.
ꢁ Frequently check blades. They should be sharp,
free of nicks and cracks, and securely fastened.
ꢁ Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
ꢁ Keep children and bystanders away from stor-
age area.
ꢁ Store on level, solid ground.
ꢁ Make sure shields and guards are properly
installed and in good condition. Replace if dam-
aged.
ꢁ Follow manual instructions for storage.
(Rev. 5/11/2007)
D80 Safety Rules (Rev. 3/23/2007)
Safety 9
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
9
11
PULL-TYPE
ONLY
PULL-TYPE
ONLY
7
7
11
12
12
PULL-TYPE
ONLY
8
12
10
6
5
9
13
12
6
3
1
11
FRAME FOR
MOUNTED &
PULL-TYPE
4
7
2
CD3841B
MOUNTED
DRIVE
1 - SERIAL NUMBER PLATE
2 - 18865
MODEL NO.
SERIAL NO.
WARNING
Woods Equipment Company
Oregon, Illinois, U.S.A.
4 - 18866
FALLING OFF CAN RESULT IN BEING RUN OVER.
„
Tractor must be equipped with ROPS (or ROPS CAB) and seat
belt. Keep foldable ROPS systems in “locked up” position at all
times.
WARNING
„
„
Buckle Up! Keep seat belt securely fastened.
Allow no riders.
RAISED EQUIPMENT CAN DROP AND CRUSH.
„
Before working underneath, follow all instructions and safety rules in
operator’s manual and securely block up all corners of equipment
with jack stands.
540 RPM
„
Securely blocking prevents equipment dropping from hydraulic leak-
down, hydraulic system failures or mechanical component failures.
18866-D
FALLING OFF OR FAILING TO BLOCK SECURELY CAN
RESULT IN SERIOUS INJURY OR DEATH.
18865--C
15916 (Rev. 3/30/2007)
10 SAFETY
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
7 - 18864
11- 33347
3 - 18877
DANGER
WARNING
TO AVOID SERIOUS
INJURY OR DEATH:
ꢀ
ꢀ
Read Operator's Manual (available
from dealer) and follow all safety
precautions.
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
Keep all shields in place and in good
condition.
KEEP AWAY!
DO NOT OPERATE WITHOUT -
ꢀ Operate mower from tractor seat only.
ꢀ Lower mower, stop engine and remove
key before dismounting tractor.
ꢀ All driveline guards, tractor and
equipment shields in place
ꢀ Allow no children or untrained persons
to operate equipment.
ꢀ Drivelines securely attached at both ends
ꢀ Driveline guards that turn freely on
ꢀ Do not transport towed or
semi-mounted units over 20 mph.
driveline
33347E
18864-C
FAILURE TO OPERATE SAFELY
CAN RESULT IN
INJURY OR DEATH.
6 - 15502
18877-C
WARNING
5 - 18867
ROTATING COMPONENTS
Do not operate without cover in place.
DANGER
Look and listen for rotation. Do not
open cover until all components have
stopped.
SHIELD MISSING
DO NOT OPERATE
PUT SHIELD ON
18867--B
CONTACT WITH ROTATING PARTS
CAN CAUSE SERIOUS INJURY.
15502--B
8 - 15951
WARNING
A RAISED CUTTER CAN DROP AND CRUSH
28-1/4
Cutter must have crank with pin installed to prevent
crank detachment.
PIN
CRANK
Before working underneath, rotate crank to highest
position and block up cutter.
Blocking up prevents cutter dropping from hydraulic
leak down, hydraulic system failures, or mechanical
component failures.
CYLINDER AND CRANK
REQUIREMENTS
FAILURE TO FOLLOW INSTRUCTIONS CAN
RESULT IN SERIOUS INJURY OR DEATH.
15951-B
9 - 19924
12 - RED REAR REFLECTOR 4.5"
WARNING
PN 20106
Check for leaks with cardboard; never use hand.
Before loosening fittings: lower load, release pressure, and
be sure oil is cool.
Consult physician immediately if skin penetration occurs.
19924-B
15916 (Rev. 3/30/2007)
SAFETY 11
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
10 - 15503
13 - 18869
DANGER
SHIELD MISSING
DANGER
DO NOT OPERATE - PUT SHIELD ON
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
ROTATING BLADES AND
Avoid spraying too close to decals when using a
THROWN OBJECTS
pressure washer; high-pressure water can enter
through very small scratches or under edges of
decals causing them to peel or come off.
ꢀDo not put hands or feet under or into mower when
engine is running.
ꢀBefore mowing, clear area of objects that may be
thrown by blade.
Replacement safety decals can be ordered free
from your Woods dealer. To locate your nearest
sEquipment.com, or in the United States and
Canada call 1-800-319-6637.
ꢀKeep bystanders away.
ꢀKeep guards in place and in good condition.
BLADE CONTACT OR THROWN OBJECTS CAN
CAUSE SERIOUS INJURY OR DEATH.
15503-C
PN 1006348
(Rev. 5/11/2007)
15916 (Rev. 3/30/2007)
12 SAFETY
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OPERATION
The designed and tested safety of this machine
depends on it being operated within the limitations as
explained in this manual. Be familiar with and follow all
safety rules in the manual, on the cutter and on the
tractor.
CAUTION
ꢁ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
The safe operation of this cutter is the responsibility of
the operator, who must be properly trained. The opera-
tor should be familiar with the equipment and all safety
practices before starting operation. Read the Safety
Rules on page 7 through page 12.
ꢁ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Information specific to attaching or operating the
mounted or towed unit will be identified in the text.
Information applicable to either unit will not be segre-
gated.
ꢁ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
This cutter is designed for shredding heavy brush, such
as prunings in orchards, groves and vineyards. Other
applications include topping onion sets and potatoes
before harvesting. It may also be used to shred green
manure crops, straw and stubble, asparagus residue
etc. prior to plowing. Recommended tractor ground
speed for most mowing conditions is from 1 to 5 mph.
Always operate tractor PTO at 540 rpm.
TRACTOR STABILITY
WARNING
ꢁ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
DANGER
ꢁ Full chain shielding, designed to reduce the
possibility of thrown objects, must be installed
when operating in populated areas or other areas
where thrown objects could injure people or dam-
age property. If this machine is not equipped with
full chain shielding, operation must be stopped
when anyone comes within 300 feet.
ATTACHING CUTTER TO TRACTOR
(3-POINT MODELS)
WARNING
WARNING
ꢁ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
ꢁ Never allow children or untrained persons to
operate equipment.
ꢁ Keep bystanders away from equipment.
MD80 Mounting
ꢁ Before performing any service or maintenance,
lower equipment to ground or block securely, turn
off engine, remove key, and disconnect driveline
from tractor PTO.
Standard Category 1 mounting pins are used when
attaching cutter to tractor. Also available for mounting
are optional Category 2 pins and a bushing kit.
Check to be sure mounting pins are properly torqued -
Category 1: 300 lbs-ft.; Category 2: 450 lbs-ft.
ꢁ On pull-type units, a pin is installed to prevent
the height adjustment crank from detaching. Do
not operate or service unit unless pin is installed.
Install tractor lower lift arms over the cutter mounting
pins. Attach tractor top link in top hole of cutter A-
frame. Use bushing over top link clevis pin when
mounting on a Category 2 tractor.
ꢁ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Operation 13
15916 (Rev. 3/30/2007)
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Driveline Attachment
Attach the cutter to the tractor 3-point hitch (or quick
hitch if available). Do not attach driveline. Raise and
lower cutter to determine maximum and minimum dis-
tance between the tractor PTO shaft and the gearbox
input shaft. If the distance is too large, the driveline will
be too short for proper engagement. If distance is too
small, the driveline may bottom out in operation and
damage the cutter or tractor.
A
1-9/16"
Driveline length must be sufficient to provide at least
1/3 driveline length of engagement during operation.
There must be at least 4 inches of engagement at the
cutters lowest possible point of operation. The drive-
line must not bottom out when raised to the maximum
height possible.
Figure 2. Determine Shield Length
5. Cut the shield to the overall dimension.
If driveline is too short please call your Woods dealer
for a longer driveline.
If driveline is too long please follow the instructions for
shortening the driveline.
Shorten Driveline
1. Move cutter up and down to get the shortest
possible distance between tractor PTO shaft and
gearbox input shaft.
2. Separate driveline into two halves and connect
them to the tractor PTO and gearbox.
3. Place driveline halves parallel to one another to
determine how much to shorten the driveline.
Figure 3. Cut Shield
6. Place the cutoff portion of the shield against the
end of the shaft and use as a guide. Mark and cut
the shaft.
Figure 1. Drive Halves Placed Parallel
4. Measure from end of the upper shield to the base
of the bell on the lower shield (A). Add 1-9/16" to
dimension (A). See Figure 2.
Figure 4. Cut Shaft to Length
14 Operation
15916 (Rev. 3/30/2007)
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7. Repeat step 6 for the other half of the drive.
8. File and clean cut ends of both drive halves.
2
3
4
Do not use tractor if proper driveline engagement can-
not be obtained through these methods.
1
Connect driveline to tractor PTO shaft, making sure the
spring-activated locking collar slides freely and locks
driveline to PTO shaft.
M3838
1. Check chains
2. Top link
3. Lift channel
4. Tailwheel adj.
NOTICE
Figure 5. Cutting Height Adjustment - MD80
(Mounted Model)
■
If attaching with quick hitch the distance
When using optional check chains, install them in key-
hole brackets. Count the links between the cutter and
brackets to be sure you have the same number of links
on each side. You may twist check chain for fine adjust-
ment side to side.
between the tractor PTO and gearbox input shaft
will increase. Please follow the steps as you would
for a 3-point hitch to insure proper engagement.
Cutting Height Adjustment for MD80
Mounted Cutter (Figure 5)
Cutting Height Adjustment Without
Tailwheel or Check Chains
Place tractor and cutter on a level surface.
The blade is approximately 9-1/4" below the top of the
cutter deck.
The adjustments given here are to provide you with a
starting point. Adjustments are approximate and may
vary due to slight differences in blade shimming and
machine wear. You may desire to fine tune them for
your situation.
Select a cutting height, EXAMPLE 3".
Use tractor 3-point lift to set front blade 3" above level
surface (measure 12-1/4" from top of deck to ground).
At the rear, measure from top of deck to ground; adjust
top link until this distance is from 12-3/4" to 13". Adjust
lower stop of the tractor 3-point lift control. When
adjustment is set, this will enable you to return to the
preset cutting height.
WARNING
Maintain distance from blade tip to level surface from
1/2" to 3/4" higher at rear for best cutting results and
lowest power consumption.
ꢁ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
When using cutter for shredding, it is better to set blade
tip lower at the rear. How much lower depends on the
material to be shredded. You will need to experiment to
determine the best setting for your situation.
■
Avoid very low cutting heights. Striking the
ground with blades produces one of the most dam-
aging shock loads a cutter can encounter. Allowing
blades to contact ground repeatedly, will cause
damage to cutter and drive.
Cutting Height Adjustment With Tailwheel
or Check Chains
The blade is approximately 9-1/4" below the top of the
cutter deck.
Cutting height may be controlled by several methods.
Without the optional check chains and tailwheel it is
controlled with the tractor 3-point lift and top link adjust-
ment.
Select a cutting height, EXAMPLE 3".
Use check chains and tractor 3-point lift and raise top
front of cutter deck 12-1/4" above the level surface. At
the rear, measure from top of deck to ground; adjust
tailwheel until this distance is from 12-3/4" to 13".
Measure from front edge of cutter frame (on each side)
to ground to be sure cutter is level. Use adjustment on
3-point arms, if necessary, for fine adjustment side to
side.
Shorten the check chains to raise front of cutter. Move
tailwheel adjustment to the rear to raise rear of cutter.
Operation 15
15916 (Rev. 3/30/2007)
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ATTACHING CUTTER TO TRACTOR
(PULL-TYPE MODELS)
The cutter is shipped with a 1-3/8" PTO spline. The
horizontal distance between the end of the tractor PTO
shaft and the drawbar hitch point should be 14". This
distance must not vary more than plus or minus one
inch ( 1") or the drive may be damaged when turning.
Adjust tractor drawbar to obtain the desired drawbar to
hitch point distance. On some tractors, a drawbar kit
must be used to obtain the required dimension. Check
with your tractor dealer if you encounter problems.
M3866
1. Compression member
2. Carrier bearing
3. Adjustment crank
Figure 6. Cutting Height Adjustment - D80
(Pull-Type Model)
PRE-OPERATION CHECK LIST
Raise cutter tongue to tractor drawbar height with jack
provided and attach with a 3/4" or larger high-strength
drawbar pin. Retain pin to keep it in place.
(Owner’s Responsibility)
___ Check that cutter is properly and securely
attached to tractor.
Connect cutter driveline to tractor PTO shaft, making
sure the spring-activated locking pin slides freely and is
seated firmly in tractor PTO spline groove.
___ Make sure driveline spring-activated locking pin
slides freely and is seated firmly in tractor PTO
spline groove.
Adjust H-frame bearing height to ensure front driveline
is parallel to ground.
___ On pull-type cutter, make sure the pin to prevent
crank detachment is installed.
Remove parking jack from tongue. Attach to frame rail
storage with top forward. Always attach jack to tongue
to hold it up when disconnecting it from tractor.
___ Set tractor PTO at 540 rpm.
___ Make sure gearbox is full to fill plug with SAE
90W gear lube.
Adjust drive shaft carrier bearing (2), Figure 6, verti-
cally in H-frame until driveline is as straight as possible
between tractor PTO and cutter gearbox.
___ Lubricate all grease fitting locations.
___ Check that all hardware is properly installed and
secured.
Cutting Height Adjustment for D80
Pull-Type Cutter (Figure 6)
___ Check to ensure blades are sharp and secure
and cutting edge is positioned to lead in a
counter-clockwise rotation.
Place tractor and cutter on a level surface.
Cutting height is raised and lowered with height adjust-
ment crank (3) or optional hydraulic cylinder. Front to
rear attitude is set with the compression link (1). The
blade is approximately 9-1/4" below cutter deck. Select
a cutting height, EXAMPLE 3".
___ Check that all shields and guards are properly
installed and in good condition.
___ Check cutting height and attitude adjustment.
___ Place tractor PTO and transmission in neutral
before attempting to start engine.
Raise front end of deck with a jack to take the compres-
sion member (1) out of compression and remove the
bolt connecting it to the tongue.
___ Inspect area to be cut and remove stones,
branches or other hard objects that might be
thrown, causing injury or damage.
Raise front end of deck until both sides are 12-1/4"
above the ground and block underneath to maintain
this distance.
___ Inspect chain shielding and replace any damaged
or missing links.
Raise rear end of deck until it is from 13-3/4" to 14"
above the ground.
STARTING AND STOPPING CUTTER
Cutter operating power is supplied from tractor PTO.
Refer to your tractor manual for PTO engagement and
disengagement instructions. Always operate PTO at
540 rpm. Know how to stop tractor and cutter quickly in
case of an emergency.
Connect compression member (1) to tongue. It may be
necessary to raise or lower rear of deck to align hole.
Remove the blocks from under the deck and position
each side skid 1/2" above the ground.
This complete procedure must be followed to properly
set a new cutting height. Raising rear of deck with
crank without changing the compression link position
will result in an incorrect front-to-rear attitude setting.
When engaging PTO, the engine rpm should always be
low. Once engaged and ready to start cutting, raise
PTO speed to 540 rpm and maintain throughout cutting
operation.
16 Operation
15916 (Rev. 3/30/2007)
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Pass diagonally through sharp dips and avoid sharp
drops to prevent hanging up tractor and cutter.
OPERATING TECHNIQUE
Proper ground speed will depend upon the height, type
and density of material to be cut.
Practice will improve your skills in maneuvering rough
terrain.
Normally, ground speed will range from 2 to 5 mph. Tall
dense material should be cut at a low speed, while thin
medium-height material can be cut at a higher ground
speed. Always operate PTO at 540 rpm; this is neces-
sary to maintain proper blade speed and produce a
clean cut.
CLEANING
After Each Use
●
●
●
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Under certain conditions, tractor tires may roll some
material down and prevent it from being cut at the
same height as the surrounding area. When this
occurs, reduce tractor ground speed but maintain 540
rpm PTO speed. The lower speed will permit material
to at least partially rebound.
Inspect machine and replace worn or damaged
parts.
Replace any safety decals that are missing or not
readable.
Periodically or Before Extended Storage
Under some conditions, material will not rebound
enough to be cut evenly, resulting in an uneven
appearance. In general, lower cutting heights give a
more even cut with less tendency to leave tire tracks.
●
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
●
Remove the remainder using a low-pressure water
spray.
The cutter is equipped with general purpose suction
blades as standard equipment. These blades are
intended for most conditions. Optional flat blades for
light brush cutting and optional high fin blades for stalk
shredding are available from your dealer.
1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
2. Be careful when spraying near chipped or
scratched paint as water spray can lift paint.
Tips
3. If a pressure washer is used, follow the advice
Extremely tall material should be cut twice. Cut mate-
rial higher the first pass. Then cut at desired height, at
90° to first pass. Remember, sharp blades produce
cleaner cuts and require less power.
of the pressure washer manufacturer.
●
●
Inspect machine and replace worn or damaged
parts.
Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).
Analyze area to be cut to determine best procedure.
Consider height and type of material and terrain type:
hilly, level or rough. Plan your pattern to travel straight
forward whenever possible.
●
Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer).
See Safety Decals section for location drawing.
WARNING
STORAGE
ꢁ Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
Follow these steps when storing your cutter:
1. Store on level, solid ground.
2. Disconnect driveline and secure up off the ground.
Uneven Terrain
3. On pull-type model, attach parking jack and raise
tongue weight off tractor drawbar.
WARNING
4. Securely block all four corners of deck with jack
stands.
ꢁ Do not operate or transport on steep slopes.
5. Remove hydraulic hoses after tractor is turned off
and all system pressure is released by operating
valve levers several times.
ꢁ Do not stop, start, or change directions sud-
denly on slopes.
ꢁ Use extreme care and reduce ground speed on
slopes and rough terrain.
6. Remove retainer pin and high strength drawbar
pin.
ꢁ Watch for hidden hazards on the terrain during
operation.
7. Keep children and bystanders away from storage
area.
Operation 17
15916 (Rev. 3/30/2007)
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OWNERS SERVICE
sure to clean fittings thoroughly before attaching
grease gun. When applied according to the lubrication
chart, one good pump of most guns is sufficient. Do not
overgrease.
WARNING
ꢁ On pull-type units, a pin is installed to prevent
the height adjustment crank from detaching. Do
not operate or service unit unless pin is installed.
Daily lubrication of the PTO slip joint is necessary. Fail-
ure to maintain proper lubrication can result in damage
to U-joints, gearbox, tractor PTO and/or cutter drive-
line.
ꢁ Before performing any service or maintenance,
lower equipment to ground or block securely, turn
off engine, remove key, and disconnect driveline
from tractor PTO.
Ref
No Description
Frequency
10 hrs
ꢁ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
1
2
3
4
Tailwheel Hub (Towed Model)
Tailwheel Pivot Arm
8 hrs
Tailwheel (Mounted Model)
8 hrs
Blade Spindle - Access through
hole in end of belt shield (right);
Remove left belt shield (left)
CAUTION
10 hrs
50 hrs
ꢁ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
5
6
Belt Idler - Access through hole
in top of belt shield (right);
Remove left belt shield (left)
Gearbox: Fill with EP90 gear
lube
Check Daily
8 hrs
The information in this section is written for operators
who possess basic mechanical skills. Should you need
help, your dealer has trained service technicians avail-
able. For your protection, read and follow all safety
information in this manual.
7
8
Rear U-Joint
Slip Joint (Mounted Model) -
Apply grease to all four sides
of shaft
8 hrs
8 hrs
10 hrs
LUBRICATION INFORMATION (FIGURE 7)
9
Front U-Joint
The accompanying chart gives the frequency of lubri-
cation in operating hours, based on normal conditions.
Severe or unusual conditions may require more fre-
quent lubrication.
10 Center U-Joint (Towed Model)
11 Driveline Carrier Bearing
(Towed Model)
10 hrs
12 Slip Joint (Towed Model) -
Apply grease to all four sides
of shaft
Do not let excess grease collect on or around parts,
particularly when operating in sandy areas.
10 hrs
Use an SAE 90W gear lube in gearbox.
13 Height Adjustment Pivot Block
14 Height Adjustment Crank
Occasionally
Occasionally
Use a lithium grease of No. 2 consistency with a MOLY
(molybdenum disulfide) additive for all locations. Be
18 Owner Service
15916 (Rev. 3/30/2007)
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1
PULL-TYPE
7
1
13
PULL-TYPE
11
12
14
2
4
9
10
5
6
3
7
8
9
CD3847
MOUNTED
Figure 7. Lubrication Points
BLADE SERVICING (FIGURE 8)
Blade Removal (Figure 8)
Rotate crossbar until blade pin assembly is directly
below access hole in rear of cutter frame. Remove bolt
(1) and blade pin lock clip (2). Slide keyhole plate (3)
out of blade pin groove and remove. Remove spacers
and drive pin out of crossbar.
WARNING
ꢁ On pull-type units, a pin is installed to prevent
the height adjustment crank from detaching. Do
not operate or service unit unless pin is installed.
NOTICE
■
If blade pin is seized in crossbar and extreme
force will be required to remove it, support cross-
bar from below to prevent damage to spindle.
Blocking the cutter before working underneath provides
additional safety. If a mechanical or hydraulic failure
occurs, the blocks will support the cutter and prevent
anyone under it from being crushed.
CAUTION
Inspect blades, each time before operating cutter, for
condition and proper installation. Check to be sure
blades are snug but still swivel on blade pin (see Blade
Installation, page 20). Replace any blade that is bent,
excessively nicked, worn or has any other damage.
Small nicks can be ground out when sharpening.
ꢁ Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
Owner Service 19
15916 (Rev. 3/30/2007)
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and wear. Be sure they turn freely and with only slight
wobble. If grooves require cleaning, moisten a cloth
with a non-flammable, non-toxic degreasing agent or
commercial detergent and water.
1
2
3
4
5
6
8
7
Figure 9. Belt Routing
Avoid excessive force during installation. Do not use
tools to pry belt into pulley groove. Do not roll belt over
pulleys to install. This can cause hidden damage and
premature belt failure. Always loosen idlers when
installing belts.
9
CD3818
The drive on this cutter uses three belts. They are a
matched set and must be replaced as such.
Figure 8. Blade Removal & Installation
Blade Installation
Remove belt shields.
Always replace both blades at the same time to main-
tain balance.
Loosen nut on idler adjustment rod (located on right
side of gearbox stand) as loose as possible.
Liberally coat blade pin and crossbar hole with Never-
Seez® or equivalent. Make sure blade is offset away
from deck and cutting edge is positioned for counter-
clockwise rotation.
Remove old belts and install new ones. Tighten nut on
idler adjustment rod. Belts should be very tight.
NOTICE
Install blade pin (9) up through blade (8) then through
hole in crossbar and push firmly against crossbar (7).
Install as many spacers (4, 5 or 6) as possible and still
be able to slide keyhole plate (3), with ears up as
shown, into blade pin groove. Place blade pin clip (2)
over keyhole plate and into blade pin groove. Secure
with bolt (1). Repeat for opposite blade.
■
Check tension on new belts every half hour the
first four hours of operation and then every eight
hours.
CHAIN SHIELDING
Blade should be snug but swivel on pin without exces-
sive force. Retain any spacers not used in installation
for use when blade wears or on future installations.
DANGER
ꢁ Full chain shielding, designed to reduce the
possibility of thrown objects, must be installed
when operating in populated areas or other areas
where thrown objects could injure people or dam-
age property. If this machine is not equipped with
full chain shielding, operation must be stopped
when anyone comes within 300 feet.
Blade Sharpening
Always sharpen both blades at the same time to main-
tain balance. Follow original sharpening pattern. Do not
sharpen blade to a razor edge. Leave from a 1/16" to
1/8" blunt edge. Do not sharpen back side of blade.
Belt Installation (Figure 9)
One of the major causes of belt failure is improper
installation.
WARNING
Before new belts are installed, check pulley shafts and
bearings for wear. Check pulley grooves for cleanliness
ꢁ Inspect chain, rubber, or steel band shielding
before each use. Replace if damaged.
20 Owner Service
15916 (Rev. 3/30/2007)
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Never remove split rim assembly hardware (A) with the
tire inflated.
SERVICING TIRES SAFELY
Used Aircraft Tires (Figure 10)
WARNING
ꢁ Explosive separa-
tion of tire and rim
parts can cause seri-
ous injury or death.
Release all air pressure
before loosening bolts.
Do not attempt to mount a tire unless you have the
proper equipment and experience to perform the job.
A
Always maintain the correct tire pressure. Do not inflate
tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
increase in air pressure and result in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and an exten-
sion hose long enough to allow you to stand to the side
— not in front of or over the tire assembly. Use a safety
cage if available.
DECAL PN 1006348
Figure 10. Split Rim Tire Servicing
Check wheels for low pressure, cuts, bubbles, dam-
aged rims, or missing lug bolts and nuts.
(Rev. 5/11/2007)
Owner Service 21
15916 (Rev. 3/30/2007)
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DEALER SERVICE
Check for leaks at vertical and horizontal seals and
gaskets.
WARNING
Take necessary corrective action and clean area where
leakage was evident. Place cutter in service and check
to ensure leakage has stopped.
ꢁ On pull-type units, a pin is installed to prevent
the height adjustment crank from detaching. Do
not operate or service unit unless pin is installed.
Leakage Repair
ꢁ Before performing any service or maintenance,
lower equipment to ground or block securely, turn
off engine, remove key, and disconnect driveline
from tractor PTO.
Permatex Aviation 3D Form-A-Gasket® or equivalent
is the recommended sealant for gearbox repair.
Leakage at the horizontal seal or gasket can be cor-
rected without removing gearbox from cutter.
ꢁ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Remove fill plug and siphon gear lube from gearbox.
Remove and replace leaking seal or gasket. Refer to
Seal Installation section, page 23.
CAUTION
Removing Gearbox from Cutter
Remove nut from belt tension idler adjustment rod.
Remove belt shields. Remove belts.
ꢁ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
The front gear stand bolts are tack welded in place.
Loosen the nuts to protect bolt threads and break tack
welds by rapping them with a hammer. Remove nuts
and bolts.
The information in this section is written for dealer ser-
vice personnel. The repair described herein requires
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in
this type of repair, you may be time and money ahead
to replace complete assemblies.
Remove nuts from the rear gear stand bolts. Tip rear of
gear stand up over bolts and slide the stand rearward.
Cut the safety wire and remove bolt from drive pulley
under gearbox.
Disassemble split taper bushing (located on bottom of
drive pulley) by removing the three bolts and inserting
two of them into the threaded holes. Tighten alternately
to press bushing off.
GEARBOX MAINTENANCE
Before beginning any gearbox repair, please read this
entire section. Many steps are dependent on each
other.
Remove the four gearbox attaching bolts from the gear
stand and remove gearbox from stand.
Always make sure proper vent plug is installed in top of
gearbox. Proper gear lube level for gearbox is half full.
Never operate cutter unless gearbox is half full of SAE
90W gear lube.
Gearbox Disassembly
(Refer to illustration on page 45.)
Remove the horizontal and vertical gear shaft housings
from gearbox housing. Remove seals. Remove tack
weld, holding sleeve to shaft, by grinding. Press gear
and shaft from housing. Remove cups from housing.
Troubleshooting is an important part of gearbox main-
tenance. Check for leakage and bad bearings.
Bearing Check
Bearing maladjustment or failure is indicated by exces-
sive noise and noticeable side or end play in gear
shafts.
Damage Inspection
Inspect gears for excessive wear. Some wear is nor-
mal. Gears will show more wear on loaded side. They
are forged and surfaces will appear rough, even when
new. The wear pattern should be smooth.
Possible Leakage Causes
Leakage may be caused by an improperly operating
vent plug. The plug has a check valve in it; remove and
apply very low pressure air to the bottom to check for
proper venting.
Do not replace gears unless deep gouges, chips, deep
pitting or deep wear grooves are present.
Inspect gear shafts and sleeves. Pay specific attention
to areas where seals seat. Check for cracks, grooves,
Check housing for visible signs of leakage.
22 Dealer Service
15916 (Rev. 5/11/2007)
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nicks or bumps. If damage cannot be repaired by resur-
facing with emery cloth, replace damaged part.
small ends of the teeth on both gears should be flush
with each other and there should be some backlash.
Inspect housings for damage, paying specific attention
where seals seat. Replace housing if damaged area
cannot be resurfaced with emery cloth.
If the gear teeth are not aligned, add gaskets under
one of the gear housings until they do.
Use a feeler gauge to check for .020 backlash between
the teeth. Adjust by adding or subtracting even num-
bers of gaskets of the same thickness from each hous-
ing and the gearbox.
Gearbox Assembly
(Refer to illustration on page 45.)
Bearing cups, cones and sleeves are a press fit. Press
new bearing cups into vertical and horizontal housings.
Press bearing cones onto vertical and horizontal shafts
until they seat against machined surface next to gears.
When all of the bolts are tightened, check the backlash
again to ensure it did not change. If it is changed, add
or subtract gaskets as necessary to obtain .020 back-
lash between the teeth.
Insert shafts into their respective housings and press
bearing cones onto shaft until all free play is removed
(similar to adjusting front wheel bearings on an auto-
mobile).
BLADE SPINDLE REPAIR (FIGURE 11)
Remove blades from crossbar and belts from pulley.
Remove split taper bushing from pulley and remove
pulley from spindle. Remove spindle from cutter.
Remove set screw and flanged nut (1) from spindle.
Block under washer (9) and housing and press blade
carrier and spindle shaft out of housing.
Check adjustment by spinning housing. It should turn
freely. If bearings are too tight, hold housing and rap
gear shaft with lead or brass hammer. Readjust bear-
ings. Proper bearing adjustment is essential to good
bearing life. Do not leave bearings adjusted too tight.
Bearings should turn freely without any noticeable end
play.
Assembly
Press new cups (6) into spindle housing, seating them
against housing bore shoulder. Place bottom end of
spindle housing (18) up. Set bearing cone and sleeve
(5) on cup.
Place O-ring seal over shaft and seat against bearing.
Press sleeve on shaft and down against bearing, but
do not move bearing. Check bearing adjustment again
by spinning housing. Readjust if necessary.
Coat area of spindle housing where seal seats with
Permatex. Press seal (4) (with spring-loaded lip toward
the center) into housing, using care to prevent seal
cage distortion.
Protect surfaces where seal seats and tack weld
sleeve to shaft.
Place washer (9) on spindle crossbar and shaft.
Remove bearing cones from housing. Lubricate bottom
seal, turn housing right side up and press down onto
spindle shaft. Fill housing cavity with a lithium grease of
#2 consistency with a MOLY (molybdenum disulfide)
additive.
Seal Installation
An improperly installed seal will leak and could result in
gearbox failure. Clean area in housing where outer
diameter of seal seats and apply a thin coat of Perma-
tex.
Place washer (7) over shaft and seat. Seat bearing
cone and sleeve (5) on bearing cup. Adjust bearings by
pressing on shaft until all free play is removed (similar
to adjusting front wheel bearings on an automobile).
Lubricate seal lip, position spring toward housing, and
carefully guide over sleeve and shaft, using a blunt tool
such as a letter opener. Use care to prevent seal lip
from rolling under. Do not use a knife blade as it will
nick and ruin seal.
Check adjustment by spinning housing; it should turn
freely. If bearings are too tight, hold housing and rap
spindle shaft with a lead hammer. Readjust bearings.
Proper bearing adjustment is essential to good bearing
life. Do not leave bearing adjusted too tightly. Bearings
should turn freely without any noticeable end play.
Select a piece of pipe or tubing with an OD that will set
on outside edge of seal cage but will clear housing. A
driver that is too small will bow cage and ruin seal.
Carefully press seal into housing, preventing distortion
to metal seal cage. Seat seal firmly against housing.
When the bearings are adjusted, coat area of spindle
housing where seal seats with Permatex and press
seal (4) (with spring-loaded lip up) into housing using
care to prevent seal cage distortion.
Gearbox Adjustment
Place a 1/32" thick gasket between the vertical and
horizontal housing and gearbox housing. Horizontal
housing must be positioned so breather hole is at top
when gearbox is on cutter. Snug bolts and check gear
mesh by shining a flashlight into the oil fill hole. The
When the bearings are adjusted, tighten nut against
sleeve and bearing (5). Insert brass plug (2) into hole in
nut then tighten set screw (3) against brass plug (2).
Dealer Service 23
15916 (Rev. 5/11/2007)
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Grease spindle through grease fitting (8) until a small
amount of grease escapes seal. Install spindle on unit.
Remove shield bearings (1) by lifting up and pulling
them out of the driveline groove.
When installing them, smear grease in the driveline
groove and install all four bearings into the groove
clockwise as shown, Figure 12.
2
3
1
4
UNIVERSAL JOINT REPAIR
5
3
1
6
7
2
3
2
8
18
4
17
16
1
2
3
6
2
5
4
9
15
14
13
3
CD1645A
1. Yoke
4. Cross
5. Yoke
2. Snap ring
3. Cup and bearings
CD3829
12
10
Figure 13. U-Joint Exploded View
U-Joint Disassembly
1. Remove snap rings from inside of yokes in four
11
locations as shown in Figure 14.
1. Flanged nut
2. Brass plug
3. Set screw
4. Oil seal
5. Bearing cone and
sleeve
10. Crossbar
11. Blade pin
12. 18 Gauge shim
13. 20 Gauge shim
14. Spacer
15. Keyhole plate
16. Blade pin clip
17. Bolt
6. Bearing cup
7. Washer
8. Grease fitting
9. Washer
18. Spindle housing
Figure 11. Blade Spindle Assembly
SHIELD BEARING SERVICE
2
3
CD3939
CD1384
Figure 14
1. Shield bearing
2. Tether chain
1
3. Plastic shield
4. Tubular drive shaft
4
Figure 12. Shield Bearing Service
24 Dealer Service
15916 (Rev. 5/11/2007)
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2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yoke to drive cup up
out of yoke. See Figure 15.
3. Clamp cup in vise as shown in Figure 16 and tap
on yoke to completely remove cup from yoke.
Repeat steps two and three for opposite cup.
4. Place universal cross in vise as shown in Figure 17
and tap on yoke to remove cup. Repeat step three
for final removal. Drive remaining cup out with a
drift and hammer.
CD1386
U-Joint Assembly
Figure 15
1. Place seals securely on bearing cups. Insert cup
into yoke from outside and press in with hand
pressure as far as possible. Insert journal cross
into bearing cup with grease fitting away from
shaft. Be careful not to disturb needle bearings.
Insert another bearing cup directly across from first
cup and press in as far as possible with hand
pressure.
Trap cups in vise and apply pressure. Be sure jour-
nal cross is started into bearings and continue
pressure with vise, squeezing in as far as possible.
Tap yoke to aid in process.
2. Seat cups by placing a drift or socket (slightly
smaller than the cup) on cup and rapping with a
hammer. See Figure 18. Install snap ring and
repeat on opposite cup.
CD1387
3. Repeat steps one and two to install remaining cups
in remaining yoke.
Move both yokes in all directions to check for free
movement. Should movement be restricted, rap on
yokes sharply with a hammer to relieve any ten-
sion. Repeat until both yokes move in all directions
without restriction.
Figure 16
CD1388
CD1389
Figure 17
Figure 18
Dealer Service 25
15916 (Rev. 5/11/2007)
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Never remove split rim assembly hardware (A) with the
tire inflated.
SERVICING TIRES SAFELY
Used Aircraft Tires (Figure 19)
WARNING
ꢁ Explosive separa-
tion of tire and rim
parts can cause seri-
ous injury or death.
Release all air pressure
before loosening bolts.
Do not attempt to mount a tire unless you have the
proper equipment and experience to perform the job.
A
Always maintain the correct tire pressure. Do not inflate
tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
increase in air pressure and result in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and an exten-
sion hose long enough to allow you to stand to the side
— not in front of or over the tire assembly. Use a safety
cage if available.
DECAL PN 1006348
Figure 19. Split Rim Tire Servicing
Check wheels for low pressure, cuts, bubbles, dam-
aged rims, or missing lug bolts and nuts.
26 Dealer Service
15916 (Rev. 5/11/2007)
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TROUBLE SHOOTING
PROBLEM
POSSIBLE CAUSE
Dull blades
SOLUTION
Sharpen blades.
Does not cut
Worn or broken blades
Replace blades. (Replace in pairs
only.)
Ground speed too fast
Reduce ground speed.
Drive not functioning (blades do
not turn when PTO is running
Check drive shaft connection.
Check belts. Check gearbox.
Belt off pulleys
Replace belts. Belts are supplied
in matched sets only.
Broken belt; belts not in groove
Belts will not stay in groove
Replace belts. Check belts for
uneven stretch.*
Check belt tension. Check belt
alignment. Ensure idler bearings
and spindle bearings are in good
condition and turn freely. Make
sure spindles are tight and sitting
straight and secure.
Shock loading could cause a worn
belt to jump off grooves. Eliminate
shock loading my raising cutting
height.
Belt tension too loose
Tighten idlers. Belts must be very
tight.
Gearbox malfunction
Broken or worn blades
Ground speed too fast
Excessive cutting height
Repair gearbox.
Streaks or gives ragged cut
Replace or sharpen blades.
Reduce ground speed.
Lower cutting height. (Note: Set
height so unit does not freqently hit
ground.)
Excessive lush and tall vegetation
No shielding
Recut at 90-degree to first pass.
Use chain shielding.
Thrown objects
Excessive side skid wear
Running with skids continuously
on ground
Use check chains and tail wheels.
Set skids above ground.
* Check belt for damage by laying it flat on floor. If belt does not lie flat (has humps or twists) this indicates broken or
stretched cords. Replace belt.
Dealer Service 27
15916 (Rev. 5/11/2007)
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ASSEMBLY
Blade should be snug but swivel on pin without exces-
sive force. Retain any spacers not used in installation
for use when blade wears or on future installations.
DEALER SET-UP INSTRUCTIONS
These instructions are for the assembly of the MD80
and D80. Many of the procedures apply to both units.
When an instruction applies to a specific unit, the sec-
tion heading will indicate which unit.
1
2
3
1. Bolt
2. Blade pin clip
3. Keyhole plate
4. Spacer
Assembly of this cutter is the responsibility of the
WOODS dealer. It should be delivered to the owner
completely assembled, lubricated and adjusted for nor-
mal cutting conditions. Complete check lists when
assembly is complete.
5. 18 GA Spacer
6. 20 GA Spacer
7. Crossbar
8. Blade
4
5
6
The cutter is shipped partially assembled. Assembly
will be easier if components are aligned and loosely
assembled before tightening hardware. Recommended
torque values for hardware are located on page 58.
8
9. Blade pin
7
Select a suitable working area. Open parts boxes and
lay out parts and hardware to make location easy.
Refer to illustrations, accompanying text, parts lists and
exploded view drawings.
9
CD3818
WARNING
Figure 20. Blade Installation
ꢁ Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Distribution Baffle Installation (Figure 21)
A distribution baffle is supplied. It is recommended
when mowing grass and weeds. It should not be used
when operating cutter in heavy brush. Remove the two
rear carriage bolts from the left side skid. Place baffle
(1) under cutter frame and attach as shown.
CAUTION
1. Distribution baffle
2. 1/2 x 1" Bolt
ꢁ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
3. 1/2" Flanged hex lock nut
4. 5/8 x 2" Carriage bolt
5. 3/4" Flat washer
6. 5/8" Flat washer
7. 5/8" Nut
Blade Installation (Figure 20)
Either place cutter on stands or hang to permit access
to both top and bottom. Make sure cutter is secured to
prevent it from falling.
Liberally coat blade pin and crossbar hole with Never-
Seez® or equivalent. Make sure blade is offset away
from deck and cutting edge is positioned for counter-
clockwise rotation as viewed from top of deck.
Install blade pin (9) up through blade (8) then through
hole in crossbar and push firmly against crossbar (7).
Install as many spacers (4, 5 or 6) as possible and still
be able to slide keyhole plate (3), with ears up as
shown, into blade pin groove. Place blade pin clip (2)
over keyhole plate and into blade pin groove. Secure
with bolt (1). Repeat for opposite blade.
Figure 21. Distribution Baffle Installation
28 Assembly
15916 (Rev. 3/30/2007)
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1. Chain shield assembly
2. 3/8 x 19-3/4" Threaded rod
3. 3/8" Hex lock nut
4. 1/2 x 1" Bolt
5. 1/2" Flanged lock nut
Figure 22. Chain Shielding Assembly
tom of 16 chain links, then secure with another lock nut
Gearbox Lubrication
(3). Two rods (2) are used on each chain shield assem-
bly (1).
NOTICE
Wheel Yoke Installation for DO80-2 Pull-
Type Cutter (Figure 23)
■
The gearbox was not filled at the factory. It
must be serviced before operating cutter. Failure to
service will result in damage to the gearbox.
The wheel yoke for use with pneumatic tires is illus-
trated. The spring-loaded wheel yoke installs the same.
Chain Shielding Installation (Figure 22)
Attach wheel yoke (6) to rear of cutter frame with clevis
pins (15) and cotter pins (3) at two points.
DANGER
Insert crank (5) through pivot block (10). Slide sleeve
(7) onto crank, align hole in sleeve and hole in crank,
and drive the spirol pin (8) into the assembly to attach.
ꢁ Full chain shielding, designed to reduce the
possibility of thrown objects, must be installed
when operating in populated areas or other areas
where thrown objects could injure people or dam-
age property. If this machine is not equipped with
full chain shielding, operation must be stopped
when anyone comes within 300 feet.
Thread pivot nut (2) onto crank (5) until it will install into
pivot lug (1), then attach with cotter pin (3). Install spirol
pin (4) into crank (5) to prevent crank detachment.
Attach axle with rim (12) and tire (not supplied) to
wheel yoke using lock washer (13) and nut (14).
All four chain assemblies (1) are interchangeable.
Place each assembly on the cutter and attach by
inserting bolt (4) up through the cutter and chain shield
assembly, then install flange lock nut (5) on each bolt.
NOTICE
■
You must use the pneumatic tire with this
The drag rods (2) are sold separately. To install, place a
lock nut (3) on one end and thread rod (2) through bot-
wheel yoke. The solid tire may be used with the
spring-loaded wheel yoke.
Assembly 29
15916 (Rev. 3/30/2007)
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1. Pivot lug
2. Pivot nut
3. 1/4 x 1-1/2" Cotter pin
4. 1/4 x 1" Spirol pin
5. Crank
6. Wheel yoke
7. Sleeve
8. 5/16 x 1-3/4" Spirol pin
9. Thrust bearing
10. Pivot block
12. Rim (tire not supplied)
13. 1" Standard lock washer
14. 1" Nut
15. 1 x 2-1/2" Clevis pin
Figure 23. Wheel Yoke Installation
1. Tongue
2. Tongue lug
3. Tongue adj. bracket
4. Compression member
5. H-Drame
23. 1/2 x 5-1/2" Bolt
24. 1/2" Schedule 40 x 3-9/16" pipe
25. 1/2 x 2" Clevis pin
26. 1/2 x 1-1/4" Bolt
27. Parking jack
6. Mast plate
15. 5/8" Lock washer
16. 5/8" Hex nut
7. Compression bracket
8. Rear U-Joint shield
9. Carrier bearing housing
10. Drive shaft shield
11. Clamp bolt
12. 5/8 x 2-1/4" Bolt
13. 5/8" Flat washer
14. 5/8 x 7/8 x 11/16" Bushing
17. 3/16 x 1" Cotter pin
18. 5/8 x 6-3/4" Clevis pin
19. 1/2 x 1-3/4" Bolt
28. 3/8 x 1" Bolt
29. 3/8" Lock washer
30. 1/4 x 3" Cotter pin
31. 3/8" Flanged lock nut
32. Tether chain
20. 1/2" Heavy lock washer
21. 1/2" Heavy hex nut
22. 1/2 x 5-1/2" Clevis pin
33. 3/8" Flat washer
Figure 24. Tongue and H-Frame Assembly
30 Assembly
15916 (Rev. 3/30/2007)
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Align driveline in H-frame and insert clevis pin (22)
through H-frame and carrier bearing (9). Attach by
inserting two cotter pins (17) in clevis pin (22). Snap
middle tether chain (32) around H-frame to prevent
driveline shield rotation.
Tongue Installation for DO80-2 Pull-Type
Cutter (Figure 24)
Attach compression bracket (7) to front of gearbox
stand with lock washers (20) and nuts (21).
Align holes in tongue (1) to bottom hole of mast plate
(6) and insert bushing (14) through the holes, then
place washer (13) on bolt (12) and insert through mast
plate, bushing and tongue. Install lock washer (15) over
bolt and attach with nut (16).
Attach rear universal joint shield (8) to gear stand as
shown with bolts (28), washers (33) and nuts (31).
Place forward driveline shield, (10) over H-Frame and
attach with lock washer (29) and bolt (28)
Support tongue by attaching jack (27).
Attach pipe (24) to H-frame using bolt (28), lock washer
(20) and nut (21). Attach front tether chain (32)
securely to tractor.
Attach compression member (4) to compression
bracket (7) with clevis pin (25) and cotter pin (17), then
attach front end to tongue with bolt (19), lock washer
(20) and nut (21). The compression member setting
must be adjusted when the cutting height is set.
Optional Hydraulic Installation for DO80-2
Pull-Type Cutter (Figure 25)
Remove the crank (7) from pivot link holder (6), insert
pivot link (5) into pivot link holder (6), then install the
crank and cotter pin (8).
Align H-frame (5) to tongue (1) and attach with clevis
pin (18) and two cotter pins (17).
Place key in gearbox input shaft, loosen clamp bolt (11)
on rear of driveline, and slide driveline onto gearbox
input shaft. Tighten clamp bolt and install cotter pin (30)
through driveline and input shaft. Snap rear tether
chain (32) around the compression link to prevent driv-
eline shield rotation.
Remove bolt (2) from H-frame, install hydraulic hose
holder (3), and install bolt.
Install hydraulic cylinder (9) using clevis pins (11), then
route hose through hose holder (3).
1. Pivot link kit
2. 1/2 x 5-1/2" Bolt
3. Hose holder
4. 1/2" Hex nut
5. Pivot link
8. 1/4 x 1-1/2"
Cotter pin
9. Cylinder
10. H-Frame
11. Clevis pin
12. Pivot nut
6. Pivot link holder
7. Crank
Figure 25. Optional Hydraulic Lift Assembly
Assembly 31
15916 (Rev. 3/30/2007)
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1. Hitch pin
2. Mast plate
3. A-frame half
4. 7/8 x 1-1/8 x 19/32" Sleeve
5. Support brace
6. 3/4" Flat washer
7. 13/16 x 1-9/16 x 10 GA Washer
8. 3/4" Slotted hex nut
9. 5/8 x 1-1/2" Bolt
10. 5/8" Hex lock nut
11. 3/4 x 4-1/2" Bolt
12. Lift channel
13. Spacer bushing
14. 3/4" Hex lock nut
15. Top link pin
30. 3/8" Flange hex nut
31. 3/16 x 1-1/2" Cotter pin
32. 3/8 x 3/8 x 2" Key
33. 3/4 x 6-7/8" Clevis pin
34. Tailwheen bracket
35. Rear drive half
20. Tailwheel
21. 5/8" Elastic stop nut
22. 5/8 x 2" Bolt
23. 5/8 x 1-3/4" Bolt
24. 5/8" Flat washer
25. 3/4 x 8" Clevis pin
26. Tailwheel mounting bracket
27. Rebound pad support
28. Rebound pad
36. Clamp bolt
37. 1/2" Lock washer
38. 1/2" Hex nut
16. 5/8 x 3-3/4" Clevis pin
17. Hitch stop
39. 1/4 x 3" Cotter pin
40. Tether chain
18. 5/8 x 4-1/2" Bolt
19. Tailwheel arm bracket
29. 3/8 x 1" Bolt
Figure 26. Assembly of MD80 (Mounted Model)
bolt. Snap tether chain (40) to gear stand to prevent
driveline shield rotation.
MD80 Assembly (Figure 26)
Driveline Installation
Tailwheel Installation
Loosen clamp bolt (36) on rear half of drive. Install key
(32) in gearbox keyway and slide drive onto gearbox
input shaft. Install cotter key (39) and tighten clamp
Attach tailwheel bracket (34) to cutter frame with bolts
(23) and lock nuts (10). Attach tailwheel arm brackets
(19) to brackets on rear of cutter frame with bolts (22)
32 Assembly
15916 (Rev. 3/30/2007)
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and elastic stop nuts (21). Attach tailwheel assembly
(20) to tailwheel bracket (34) with clevis pin (33) and
secure with two cotter pins (31).
bolt (11) and lock nut (14). Attach lift channel to hitch
stop (17) with clevis pin (16) and cotter pin (31).
OPTIONAL LEAF MULCHER
INSTALLATION (FIGURE 27)
Attach tailwheel arm brackets (19) to tailwheel assem-
bly (20) with bolt (18) and elastic stop nut (21).
Loosely assemble the leaf mulcher to the cutter before
tightening any hardware.
A-Frame and Lift Installation
The mulcher uses the chain shielding attachment
holes. It is your option to remove or leave the chain
shielding in place.
Place washers (24) on bolts (23), insert through
bracket (26) and tighten bolts into nuts welded to gear
stand.
Place adapter (4) underneath the front edge of cutter
and attach with bolts (6) and flange lock nuts (7).
Bolt rebound pad (28) to rebound pad support (27).
Insert bolt (9) through gear stand and bracket (26),
then place rebound pad assembly on top and secure
with lock nuts (10). Use clevis pin (25) to attach hitch
stop (17) to bracket (26), and secure with cotter pins
(31).
Bolt front shield (3) to adapter using bolts (6) and
flange lock nuts (7).
Place rear mulcher section (1) underneath the rear
edge of cutter and attach with bolts (6) and flange lock
nuts (7).
Attach one end of each support brace (5) to the gear
stand with bolts (9) and lock nuts (10). Insert hitch pins
(1) through mast plates (2). Place A-frame arms (3)
over hitch pins, then install sleeve (4) and brace (5)
over pin and secure with slotted hex nut (8).
Attach right and left side frames (2 & 5) to the front and
rear mulcher sections with bolts (6) and flange lock
nuts (7). The slots are to the front and the U-section
points outward as shown.
Place spacer (13) between brackets on lift channel (12)
and mount between lower holes of A-frame halves with
When all hardware is installed, you may tighten it.
1. Rear mulcher section
2. Left side frame
3. Front shield
4. Adapter
5. Right side frame
6. 1/2 x 1" Bolt
7. 1/2" Lock nut
Figure 27. Optional Leaf Mulcher Installation
Assembly 33
15916 (Rev. 3/30/2007)
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OPTIONAL CHECK CHAIN INSTALLATION
(FIGURE 28)
Attach chain (9) to cutter mast plate (2) with bolt (1),
washer (3) and nut (4) as shown. Repeat for opposite
mast plate.
2
1
Attach one check chain bracket (7) to each side of the
tractor top link bracket (2) with bolt (5) and nut (8) as
shown.
The check chains may be adjusted to set the front cut-
ting height of the cutter.
9
3
8
4
7
6
CD3826
5
1. 5/8 x 2-1/4" Bolt
2. Cutter mast plate
3. 5/8" Flat washer
4. 5/8" Hex lock nut
5. 3/4 x 6" Bolt
6. Tractor top link bracket
7. Check chain bracket
8. 3/4" Hex lock nut
9. 3/8" Chain, 32-link
Figure 28. Optional Check Chain Installation
34 Assembly
15916 (Rev. 3/30/2007)
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DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
(DEALER’S RESPONSIBILITY)
Inspect cutter thoroughly after assembly to be certain it
is set up properly before delivering it to customer. The
following check list is a reminder of points to inspect.
Check off each item as it is found satisfactory, correc-
tions made or services performed.
___ Show customer how to make adjustments.
___ Explain importance of lubrication to customer and
point out lubrication points on cutter.
___ Point out safety features and options.
___ Check all bolts to be sure they are tight.
___ For mounted units, add wheel weights, ballast in
front tires, and/or front tractor weight to enhance
front end stability. A minimum 20% of tractor and
equipment gross weight must be on front tractor
wheels. When adding weight to attain 20% of
tractor and equipment weight on front tractor
wheels, you must not exceed the ROPS weight
certification. Weigh the tractor and equipment. Do
not estimate!
___ Check that all cotter pins are properly installed
and secured.
___ On pull-type cutter, make sure pin to prevent
crank detachment is installed.
___ Check that PTO shaft is properly installed.
NOTICE
■
Gearbox was not filled at factory. It must be
___ Give Operator's Manual to customer and recom-
mend that customer become familiar with all sec-
tions, especially the safety information.
serviced before operating cutter. (See page 18.)
Failure to service will result in damage to gearbox.
___ Check that gearbox is properly serviced and
seals are not leaking.
___ Explain to customer that when transporting cutter
on road or highway, day or night, safety devices
should be used to provide adequate warning to
operators of other vehicle.
___ Lubricate cutter.
___ Check that blades have been properly installed.
Dealer Check Lists 35
15916 (Rev. 3/30/2007)
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NOTES
36 Dealer Check Lists
15916 (Rev. 3/30/2007)
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INDEX TO PARTS LIST
DO80-2 (Pull-Type)
Main Frame Assembly (Pull-Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 38
Main Frame Assembly - Common Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 40
Front 2/3 of 3-Joint Drive (Square Shaft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 42
Front 2/3 of 3-Joint Drive (Two Lobe Shaft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 43
Rear Section of Universal Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 44
Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 45
Blade Spindle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 46
Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 46
Chain Shielding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 47
Idler Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 48
Parking Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 48
Height Adjustment Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 49
Spring-Loaded Wheel Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 49
Laminated Tire with Hub & Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 50
Rim & Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 50
Aircraft Tire & Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 47
Pivot Link Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 53
Hydraulic Hose Kit & Fittings (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 53
3-1/2 x 8" Hydraulic Cylinder #10475 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . .page 54
Leaf Mulcher Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 55
MDO80-2 (Mounted)
Main Frame Assembly (Mounted Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 39
Main Frame Assembly - Common Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 41
Front 1/2 of Universal Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 44
Rear Section of Universal Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 44
Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 45
Blade Spindle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 46
Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 46
Chain Shielding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 47
Idler Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 48
Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 52
Leaf Mulcher Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 55
Check Chain Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 55
Category 2 Hitch Pin Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 56
Category 2 Bushing Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 56
Parts 37
15916 (Rev. 3/30/2007)
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DO80-2 MAIN FRAME ASSEMBLY (PULL-TYPE)
24
25
23
40
8
10
7
6
9
12
5
28
23
39
22
29
22
30
31
32
31
3
4
13
2
26
CD3844B
32
37
36
1
38
32
33
34
35
22
31
27
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
6100
24576
12305
409
*
1/2 NC x 1-1/4 HHCS GR5
1/2 NC x 1-3/4 HHCS GR5
1/2 NC x 5-1/2 HHCS GR5
1/2 x 2 Clevis pin
1
2
7023
406
1
1
1
1
1
1
1
1
1
1
2
1
Tongue
Compression member
H-Frame
*
3
7030
-----
4
Parking jack
404
1/2 x 5-3/4 Clevis pin HT
1/2 Extra-heavy lock washer
1/2 NC Heavy hex nut
5/8 NC x 2-1/4 HHCS GR5
5/8 x 6-3/4 Clevis pin
5/8 Standard flat washer
5/8 Heavy lock washer
5/8 NC Hex nut
5
7035
-----
1/2 Schedule 40 x 3-9/16 pipe
Front 2/3 of 3-joint drive
Rear section of universal drive
Drive shaft shield
855
*
*
6
1093
12274
405
7
-----
8
19012
9191
-----
9
Wheel yoke
692
*
*
*
10
11
12
Manual height adjustment crank
15" Wheel
1286
230
-----
7033
Compression member bracket
HARDWARE
11081
445
5/8 x 7/8 x 11/16 Bushing HT
1 x 2-1/2 Clevis pin
22
23
24
25
1256
1285
839
*
*
*
*
3/16 x 1 Cotter pin
565
3/8 Flat washer
1/4 x 1-1/2 Cotter pin
3/8 NC x 1 HHCS GR5
3/8 Standard lock washer
*
Obtain Locally - Standard Hardware
838
38 Parts
15916 (Rev. 3/30/2007)
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MDO80-2 MAIN FRAME ASSEMBLY (MOUNTED MODEL)
33
5
26
6
23
35
27
22
36
39
31
28
4
6
3
12
24
13
22
32
7
11
8
40
25
38
22
36
30
22
34
9
37
41
2
30
46
36
35
43
9
1
42
29
10
44
45
22
REF PART QTY
DESCRIPTION
CD3845
1
2
31581
27938
28236
29071
-----
2
2
1
1
1
2
1
1
1
2
1
1
1
Inside hitch brace
A-Frame half
3
Lift arm channel assembly
Hitch stop assembly
Tailwheel
4
REF PART QTY
DESCRIPTION
5
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
7832
902
*
5/8 NC x 1-1/2 HHCS GR5
5/8 NC x 2 HHCS GR5
5/8 x 3-3/4 Clevis pin HT
5/8 NC x 4-1/2 HHCS HT
5/8 Standard flat washer
5/8 NC Electric stop nut
5/8 NC Heck lock nut
3/4 x 1-1/4 x 2-1/4 Sleeve
3/4 x 4-27/32 Clevis pin
3/4 x 6-7/8 Clevis pin
3/4 x 8 Clevis pin
6
29080
29070
28241
28238
7049
Tailwheel adjustment bracket
Rebound bumper pad
7
8099
3097
692
8
Rebound bumper support
Tailwheel attachment plate
Cat. 1 mounting, 5-3/4L
Front 1/2 universal drive
Rear section universal drive
Tailwheel mounting bracket
HARDWARE
9
*
*
10
11
12
13
12006
6239
12587
8325
7104
29075
12558
2864
2371
5849
31392
29281
-----
-----
15814
22
23
24
25
26
27
28
29
1266
1426
839
*
*
*
3/16 x 1-1/2 Cotter pin
1/4 x 3 Cotter pin
3/4 NC x 4-1/2 HHCS GR5
3/4 SAE Flat washer
3/8 NC x 1 HHCS GR5
3/8 NC Flanged hex lock nut
1/2 NC x 3-1/2 HHCS GR5
1/2 Extra-heavy lock washer
1/2 NC Heavy hex nut
*
*
14350
1637
855
3/4 NC Hex lock nut
*
*
*
*
3/4 NF Slotted hex nut
13/16 x 1-9/16 x 10 GA Flat washer
7/8 x 1-1/8 x 19/32 Sleeve HT
1093
4548
5/8 NC x 1-3/4 HHCS GR5
*
Obtain Locally - Standard Hardware
Parts 39
15916 (Rev. 3/30/2007)
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DO80-2 & MDO80-2 MAIN FRAME ASSEMBLY - COMMON PARTS
4
11
3
48
42
6
41
7
10
8
2
50
9
30
12
47
49
48
55
56
63
43
64
60
57
29
44
53
65
13
5
44
DETAIL
A
DETAIL
A
1
40
19
43
20
61
62
15
48
26
27
17
16
CD3874A
52
21
46
25
59
27 - Complete English Decal Set
28 - French Safety Decal Set
29 - English Safety Decal Set
54
58
22
54
55
23
24
45
14
51
40 Parts
15916 (Rev. 3/30/2007)
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DO80-2 & MDO80-2 MAIN FRAME ASSEMBLY - COMMON PARTS
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
31
32
55827
15827
1
1
French safety decal set
English safety decal set
HARDWARE
1
-----
19016
15904
-----
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
4
2
2
1
1
1
1
1
1
1
1
2
2
1
Deck (not sold separately)
Rear drive shield
2
3
Right v-belt shield
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
7142
1426*
27610
14562*
1287*
12169
855*
1/4 x 1/4 x 2 Key
4
Gearbox
1/4 x 3 Cotter pin
5
3444
28225
28203
1942
419
Access hole cover
5/16 NC x 3/4 Sheet metal screw
5/16 NC x 1 HHCS GR5
3/8 NC Wing nut
6
Gearbox stand
7
Tower access cover
Gearbox angle bracket
Extension spring, 4-1/8 L
3/8 x 3/8 x 2-3/8 Key
3/8 x 3/8 x 2 Key
8
3/8 NC x 1-1/4 HHCS GR5
1/2 Extra-heavy lock washer
1/2 Standard flat washer
1/2 NC Flaged hex lock nut
1/2 NC Elastic stop nut
1/2 NC x 1-1/4 HHCS GR5
1/2 NC x 1-1/4 HHCS ,drilled head
1/2 NF x 1-1/2 HHCS GR5
1/2 NC x 1-3/4 HHCS GR5
5/8 Standard flat washer
5/8 NC Hex nut
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
607
854*
608*
11900*
6241
15950
31547
15779
15817
-----
Left belt shield
Idler take-up rod assembly
Skid shoe 56.2
6100*
1262
Left rear baffle
3452
Spindle
24576
692*
-----
Blades
7111
4TB 68 Sheave
230*
1482
10717
10550
10799
10715
606
P1 1-1/4 Straight bore bushing
Idler arm assembly
4TB 17.0 Sheave
1286*
2323
5/8 Heavy lock washer
5/8 Special sheared washer
5/8 NC x 2 Carriage bolt
3/4 SAE Flat washer
2855*
2864*
2241
P1 1-1/2 Straight bore bushing
1-1/2 Schedule 40 x 9/16 Pipe
1/4 x 1-1/2 x 2 Lug
41/64 x 1-3/16 x 5/16 Washer
3/8 Standard lock washer
3/8 NC Hex nut, plated
3/8 NC x 1 HHCS GR5
3/8 Flat washer
838*
4927
2389
2390
29038
29280
15828
W114 Set of 4 V-belts
Outer slide and guide assembly
Inner slide and guide assembly
Spindle support plate
3/8 x 1-3/4 x 9-1/4 Support plate
Complete english decal set
835*
839*
565*
14350
3/8 NC Flanged hex lock nut
Obtain Locally - Standard Hardware
*
Parts 41
15916 (Rev. 3/30/2007)
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DO80-2 FRONT 2/3 OF 3-JOINT DRIVE (SQUARE SHAFT)
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
13
14
15
16
17
18
1311
1
1
1
1
1
1
1/2 NF x 1 HHCS, drilled head
1/2 x 1-1/2 x 1/8 Flat washer
1-5/16 Bore universal joint yoke 35N
Yoke
1
2
3
4
5
6
19054
1
1
2
1
1
1
Front 2/3 of 3-joint drive 35N
Front 2 joints shielded 35N
U-Joint repair kit 35N
----- *
105
44919
110
19043
117
Lock pin and spring
4674
3/8 x 2 Spirol pin
115
1-3/8 Quick disconnect yoke 35N
19045
Shield, decaled 2-joint 21.94
(includes items 20 & 21)
1251
Bearing holder with bearing
(includes 7, 8 & 9)
19
20
21
22
4663
15740
15739
19609
1
2
3
1
Square shaft & yoke 35N
World shield bearing
7
8
9
12128
3502
1
1
-
.062 x 72mm ID Snap ring
1.37 ID x 2.83 OD Ball bearing
World shield tether chain 27.5
2985 *
1/4 - 28 Threaded 90-degree grease
fitting
Plastic shield kit (includes items 11 &
23)
10
11
19036
15952
1
1
Decaled tube, sleeve & stub, 24.38
23
19038
1
*
Shield, decaled
Plastic shield 2.75 x 17.69 (includes
items 12 & 21)
12
15141
4
Bearing for tubular shaft
Obtain Locally - Standard Hardware
42 Parts
15916 (Rev. 3/30/2007)
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DO80-2 FRONT 2/3 OF 3-JOINT DRIVE (TWO-LOBE SHAFT)
NOTE: Two styles of driveshafts have
been used on the D80 series cutters.
Check your driveshaft for square or
two--lobe shaft and order repair parts
from the correct parts list.
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
7
40590
1
Guard, outer half (includes items 9,
10 & 11) (cut to length)
1
2
44919
40574
1
1
Front 2 joints shielded 1340
Yoke, 1-3/8 -6SP (complete with lock
collar)
8
40591
1
Guard, inner half (includes items 9,
10, & 11) (cut to length)
3
4
5
110
40576
40764
2
2
2
Cross & bearing kit
Inboard yoke
9
40766
40778
40777
40589
105
2
2
2
1
1
Bearing ring (package of 2)
Screw (package of 10)
Anti-rotation chain
10
11
12
13
Spring pin 10 mm x 80 mm
(packet of 10)
Lock collar repair kit (without yoke)
Yoke, 1.31 Bore
6
40588
1
Outer profile (cut to length)
Parts 43
15916 (Rev. 3/30/2007)
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MDO80-2 FRONT 1/2 OF UNIVERSAL DRIVE
Ref Part
No
Used
1
No
No
Description
1
19064
1
Front half of 2-joint drive,
complete
2
115
1
1-3/8, 6-Tooth spline, quick
disconnect U-joint yoke
4
1-3/8 SPLINE
6
3
4
110
7406
- o r -
1
1
Universal joint repair kit 35N
Yoke and tubular shaft 35N
- o r -
3
4
5
7360
1
1
Yoke and tubular shaft 27.5
long
5
15907
Plastic shield 2.75 x 22.8
(includes 6 & 8)
7
- o r -
- o r -
8
5
15890
1
Plastic shield 2.75 x 29.0
(includes 6 & 8)
CD3872
6
7
8
15740
117
1
1
1
World shield outer bearing
2
Lock pin and spring
15739
World shield tether chain,
27.5
DO80-2 & MDO80-2 REAR SECTION OF UNIVERAL DRIVE
8
1
5
4
6
3
CD3871A
2
7
Ref Part
No
Used
Ref Part
No
Used
No
No
Description
Universal joint repair kit 35N
Clamp yoke
No
No
Description
Universal joint yoke & square shaft
23-7/8 L with shield
4
110
1
1
1
1
1
1
19039
1
1
1
5
6216
15740
15739
19604
6
Shield bearing
2
3
19038
7368
Decaled shield 3 x 22 long (includes
6 & 7)
7
Shield tether chain 27-1/2”
Shield kit (contains 15890 & 19038)
Square shaft & yoke, 35N
8
44 Parts
15916 (Rev. 3/30/2007)
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DO80-2 & MDO80-2 GEARBOX ASSEMBLY
20 -- Gearbox Repair Kit
DD974
* Obtain Locally
Parts 45
15916 (Rev. 3/30/2007)
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DO80-2 & MDO80-2 BLADE SPINDLE ASSEMBLY
REF PART QTY
DESCRIPTION
Spindle assembly
3
1
2
15805
7143
1
1
5
6
4
7
Spindle housing with bearing cups
and grease fitting
3
7269
7127
7115
1
1
1
2
2
2
1
1
1
1
2
2
2
2
2
2
2
1
3/8 NF x 3/8 Set screw
5/16 x 5/32 Dowel plug
1-3/8 Flanged spindle nut
Seal for 1-3/4 shaft
Bearing cone and sleeve
Bearing cup
4
8
5
10
6
5298
7068
7069
7129
195
9
7
2
8
9
1-3/8 x 2-1/8 x 18 GA Shim
Grease fitting
19
10
11
12
13
14
15
16
17
18
19
20
8
1
18
7138
15785
15803
10520
13946
5523
32603
32604
6100*
7571
1-3/8 x 2-3/4 x 1/4 Flat washer
Crossbar
7
17
1-1/2 Blade pin x 3.32 L
18 GA Shim
6
16
15
20 GA Shim
11
Spacer
Keyhole plate - special
Blade lock clip - special
1/2 NC x 1-1/4 HHCS
7/64 Wall x 1-5/8 x 11 Tube (Optional)
12
14
CD3831
13
20
DO80-2 & MDO80-2 BLADES
REF PART QTY
DESCRIPTION
1
2
3
15789KT
15790KT
15791KT
4
4
4
General purpose CCW blade
Flat CCW blade
1
3
High fin CCW formed blade
2
CD3833B
46 Parts
15916 (Rev. 3/30/2007)
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DO80-2 & MDO80-2 CHAIN SHIELDING ASSEMBLY
1
20
19
CD3849A
18
3
6
18
4
6
5
17
2
1
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
6
12136
8
3/8 & 19-3/4 Threaded rod, 16-chain
HARDWARE
1
29085
2
Chain shielding complete (does not
include items 6 & 17)
2
29086
4
Chain plate assembly (does not
include items 6 & 17)
17
18
19
20
6698
3994
*
3/8 NC Hex lock nut
5/16 Chain, 5-link
3
4
5
29087
1007850
8731
4
4
2
Chain shield plate
25475
11900
1/2 x 1 Cap screwGR5
1/2 NC Flanged hex lock nut
Obtain locally, standard hardware
Pin, 31 to 33 chains
*
*
Drag-rod kit - Optional (includes items
6 & 17)
Parts 47
15916 (Rev. 3/30/2007)
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DO80-2 & MDO80-2 IDLER PULLEY ASSEMBLY
REF PART QTY
DESCRIPTION
1
2
1745
1886
990
692
843
844
845
195
232
377
691
6239
231
1
1
1
2
1
2
2
1
2
1
1
1
1
4-Belt idler assembly
Idler with bearings and grease fittings
5/8 NC x 5-1/2 HHCS
5/8 Standard flat washer
1/2 x 2 x 2 Lug
3
4
5
6
1 x 1-1/4 x 13 GA Flat washer
Felt seal
7
8
Grease fitting
9
Needle bearing
10
11
12
13
Needle bearing sleeve
1/4 x 2 x 2 Lug
5/8 NC Hex lock nut
Idler repair kit (contains items 5, 6, 7,
10 & 11)
DO80-2 PARKING JACK
Ref Part
No
Used
No
No
Description
Swivel parking jack
1
23790
25857
25858
25859
25860
25861
25862
1
1
1
2
2
1
1
2
Jack hitch pin assembly
Jack gearbox cover
15-Tooth bevel gear
5/32 x 1-1/4 Drive pin
Jack crank handle
Thrust bearing
3
4
5
6
7
48 Parts
15916 (Rev. 3/30/2007)
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DO80-2 HEIGHT ADJUSTMENT CRANK
REF PART QTY
DESCRIPTION
1
2
3
4
5
6
7
8
15804
11880
10417
1893
1
1
1
1
2
1
1
1
Height adjustment crank
5/16 x 1-3/4 Spirol pin
Height adjustment pivot block
Thrust bearing
1863
1" SAE Flat washer
5895
Height adjustment pivot nut
Straight 1/8 pipe thread grease fitting
1/4 x 1 Spirol pin
195*
15134
* Obtain Locally - Standard Hardware
DO80-2 SPRING-LOADED WHEEL YOKE
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
10
11
12
12
13
14
15
16
2377
2
2
1
1
4
4
2
1
3/4 NC x 6 HHCS GR5
3/4 NC x 8.00 HHCS GR5
Right spring yoke inner arm asy -or-
Left inner arm asy
1
2
3
4
5
6
7
8
8
9
9310
1
2
2
1
2
2
2
1
1
2
Spring-loaded wheel yoke complete
1 x 2-1/2 Clevis pin
39160
20086
20087
445
1285 *
13906
2371 *
39097
13316
16302
16303
5560
1/4 x 1-1/2 Cotter pin
Spring wheel yoke pipe assembly
3/4 NC Hex lock nut
986 *
5/8 NC x 2-3/4 HHCS GR5
5/8 NC Hex lock nut
6239 *
10083
.781 x .38 x 4.12 Square washer
1/2 x 6 Compression spring
Right outer arm assembly -or-
Left outer arm assembly
3/4 x 1-1/8 x 5/8 HT Bushing
3/4 NC Hex lock nut
2371 *
*
Standard hardware, obtain locally
3/4 x 1-1/8 x 31/32 HT Sleeve
Parts 49
15916 (Rev. 3/30/2007)
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DO80-2 LAMINATED TIRE WITH HUB & AXLE
REF PART
QTY
DESCRIPTION
3/4 NF Slotted hex nut
REF PART
QTY
DESCRIPTION
12
13
14
15
16
17
18
19
21
22
23
5849
1
1
1
1
2
4
4
4
4
4
1
*
1
2
9373
1
1
1
1
1
1
2
2
1
1
2
6.00 x 9 Laminated tire w/hub & axle
Heavy hub with long axle
1 - 14 UNS Hex nut
1256 *
531
3/16 x 1 Cotter pin
4984
3626
3689 *
6271
314
hub cap, heavy-duty
3
7431
Wheel rim w/hardware, 6.00 x 9
Rim half for 6.00 x 9 tire
3/8 NC Hex nut, plated
3/8 Standard lock washer
3/8 NC x 1 HHCS GR8
1/2 Extra-heavy lock washer
1/2 NF x 1 HHCS GR5
4
1" Standard lock washer
Long axle assembly for heavy hub
Seal for 1-1/2 shaft
7430
5
835 *
838 *
19887 *
855 *
4119
6
7
310
Bearing cone
8
309
Bearing cup
9
530
Heavy wheel hub with bearing cups
1/4 - 28 Tapered thread grease fitting
3/4 Standard flat washer
10
11
1972 *
1257 *
7428
6.00 x 9 Solid tire and rim
Standard hardware, obtain locally
DO80-2 RIM & AXLE ASSEMBLY
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
9
2307
1
1
1
1
1
1
4
1
*
Cast hub with cups
1
2
3
4
5
6
7
8
2315
1
1
1
1
1
1
1
1
15" Wheel rim, cast hub & axle
Standard wheel hub & axle
1 - 14 UNS Hex nut
1" Standard lock washer
Axle for standard hub
Seal for 1-1/2 shaft
Bearing cone
10
11
12
13
14
15
16
1972 *
5849
1/4 - 28 Tapered thread grease fitting
3/4 NF Slotted hex nut
3/16 x 1 Cotter pin
2302
3626
3689 *
2301
6273
2303
2305
1256 *
6248
Hub cap, standard
529
15" 4-Hole rim
1258
1/2 NF x 1-1/8 Wheel bolt
3/4 SAE Flat washer
2864 *
Bearing cup
Standard hardware, obtain locally
50 Parts
15916 (Rev. 3/30/2007)
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DO80-2 AIRCRAFT TIRE & HUB
27
9
RIM FOR
PNEUMATIC
TIRE
10
20
25
24
10
26
21
6
10
3
AIRCRAFT
TIRE & RIM
16
4
1
5
7
2
15
9
8
18
17
22
23
20
21
SOLID TIRE
& R IM
CD4574
10
19
HARDWARE
DESCRIPTION
REF PART QTY
DESCRIPTION
REF PART
1
2
12080
2307
12081
6273
2303
2305
2306
2304
6248
529
1
1
1
1
1
1
1
1
1
1
1
Standard hub with long axle
Hub with cups
Wing axle assembly
Seal for 1-1/2 shaft
Bearing cone
17
18
19
20
21
838 *† 3/8 Standard lock washer
835 *† 3/8 NC Hex nut, plated
3
19887
†
3/8 NC x 1 HHCS GR8
4
855 *‡ 1/2 Extra-heavy lockwasher
5
4358
1258
‡
1/2 NF x 1-1/4 HHCS GR5 (solid tire
only)
6
Bearing cup
22
1/2 NF x 1-1/8 Wheel bolt (pneumatic
rim only)
7
Bearing cup
8
Bearing cone
23
24
25
26
5849
3689
3626
-----
3/4 NF Slotted hex nut
1" Standard lock washer
1-14 UNS Hex nut
9
Hub cap
10
10
15" 4-Hole rim for pneumatic tire -or-
7428
6.00 x 9 Solid tire, rim & hardware
-or-
*
*
9/16 NC x 1-1/4 HHCS (for aircraft
wheel)
10 1003695
10A 1015834
11 1003694
12 1003693
1
1
1
1
Wheel assembly 22 x 6.6 x 10.0
Inner tube for #1003695 wheel
Rim half, aircraft wheel
27
-----
9/16 NC Hex lock nut (for aircraft
wheel)
*
Obtain Locally - Standard Hardware
Used on Solid Wheel Only
Rim half with valve hole, aircraft
wheel
†
‡
Used on Solid and Aircraft Wheels
only
15
16
1256
1972
*
*
3/16 x 1 Cotter pin
1/4 - 28 Tapered thread grease fitting
Parts 51
15916 (Rev. 3/30/2007)
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MDO80-2 TAILWHEEL ASSEMBLY
REF PART
QTY
DESCRIPTION
1
2
15810
1
1
1
1
2
1
2
2
2
1
1
2
-
Tailwheel arm asy (Includes 5 & 13)
Tailwheel clevis
15270
15591
4676
3
Wheel hub w/cups (includes 9 & 13)
4.00 x 8 Rim and laminated tire
1.5 x 1.00 x 1.5 Bronze bushing
1.25 x 1.50 x .63 Sleeve
Seal for 1-1/2 shaft
4
5
11011
15279
314
6
7
8
310
Bearing cone
9
309
Bearing cup
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
15281
15280
4679
1.0 x 1.25 x 4.53 Sleeve
1.25 x 1.50 x .821 Sleeve
Rim half
1972 *
4674
838 *
835 *
839 *
855 *
4119
1/4 - 28 Tapered thread grease fitting
3/8 x 2 Spirol pin
-
-
3/8 Standard lock washer
3/8 Hex nut, plated
-
-
3/8 NC x 1 HHCS GR5
1/2 Heavy lock washer
1/2 NF x 1 HHCS GR5
1" NC Hex jam nut
-
-
1386
34279
15278
2370
-
-
1" NC Hex lock nut
-
1" NC x 7-1/2 HHCS GR5
.18 x 1.62 ID x 3 OD Washer
-
15277
1
Wheel hub assembly (includes items
7, 8, 9 & 13)
*
Standard hardware, obtain locally
52 Parts
15916 (Rev. 3/30/2007)
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DO80-2 PIVOT LINK KIT (OPTIONAL)
REF PART
QTY
DESCRIPTION
1
2
3
4
5
6
7
8751
1
1
1
1
1
1
1
Pivot link kit
12305 *
3443
1093
15792
-----
1/2 x 5-1/2 HHCS GR5
Hydraulic hose holder
1/2 NC Hex nut
Pivot link
Cylinder
-----
Crank
* Standard hardware, obtain locally
DO80-2 HYDRAULIC HOSE KIT & FITTINGS (OPTIONAL)
REF PART QTY
DESCRIPTION
1
2
3
17601
17628
10290
1
1
1
1/4 x 108 Hydraulic hose kit and fittings
1/4 NPT x 108 Hydraulic hose assembly
1/4 x 1/4 x 90-degree Elbox with 1/16
restrictor
4
11893*
1
*
1/4 x 1/2 Pipe reducer bushing
Obtain Locally - Standard Hardware
Parts 53
15916 (Rev. 3/30/2007)
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DO80-2 3-1/2 X 8" HYDRAULIC CYLINDER #10475 (OPTIONAL)
DC1105
REF PART QTY
DESCRIPTION
1/2 NPT Vent plug -or-
REF PART QTY
DESCRIPTION
Not available
11
11
12
13
14
15
16
17
18
11975
23547
NS
1
1
1
-
1
2
-----
23540
†
-
1/4 NPT Vent plug
Cylinder barrel
1
1
1
2
2
1
2
1
1
1
1
4
1
1
4
2
Seal kit (includes 2A thru 2G)
1-1/4 ID Wiper seal
Rod back-up ring
2A
2B
2C
2D
2E
2F
2G
3
-----
Not required
†
-----
-
Not required
†
1-1/4 ID O-ring
4391
25661
6698*
23550*
8
1
1
1
1/2 NF Hex jam nut
Cylinder rod clevis
3/8 NC Hex lock nut
†
3/16 x 3-1/2 OD O-ring
3/32 x 3/4 OD O-ring
3-1/2 OD Back-up washer
Piston seal o-ring
Rod end housing
†
†
3/8 NC x 1-1/2 Socket head cap
screw
†
NS
19
20
26343
10475
1
1
Cylinder rod
4
25497
25496
NS
Piston
Hydraulic cylinder complete (single-
acting)
5
1-14 UNS Jam nut
Tie rod
6
21
4510*
1
*
1/2 Pipe plug
7
11893*
NS
1/2 x 1/4 Pipe reducer bushing
Cylinder butt end
Obtain Locally - Standard Hardware
8
NS Not Serviced
Included in Seal Kit
9
923*
1631
1/4 x 1-3/4 Cotter pin
1 x 3-5/8 Clevis pin
†
10
54 Parts
15916 (Rev. 3/30/2007)
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DO80-2 & MDO80-2 LEAF MULCHER ASSEMBLY (OPTIONAL)
REF PART
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
8757
1
1
1
1
1
1
-
Leaf mulcher complete
Leaf mulcher adapter
Front shield
29089
1298
15798
15797
15799
25475
11900 *
Right angle leaf mulcher
Rear leaf mulcher
Left side angle leaf mulcher
1/2 x 1" HHCS GR5
-
1/2 NC Flanged hex lock nut
Standard hardware, obtain locally
*
MDO80-2 CHECK CHAIN ASSEMBLY (OPTIONAL)
REF PART QTY
DESCRIPTION
-
10521
12274
-----
-
-
Check chain kit complete
1
2
3
4
5
6
7
8
9
5/8 x 2-1/4 Bolt
2
1
-
Cutter mast plate
5/8 Flat washer
3632
6239
2377
-----
-
-
5/8 Hex lock nut
9
-
3/4 x 6 Bolt
3
-
Tractor top link bracket
Check chain bracket
3/4 Hex lock nut
8
7906
2371
18048
2
-
4
7
6
2
*
3/8 Chain, 32-link
Obtain Locally - Standard Hardware
CD3826
5
Parts 55
15916 (Rev. 3/30/2007)
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MDO80-2 CATEGORY 2 HITCH PIN OPTIONS
REF PART
QTY
DESCRIPTION
1
2
3
4
5
6
13010
1
2
2
2
2
1
Cat 2 hitch pin mounting kit
Cat 2 mounting pin, 6"
3/16 x 1-1/2 Cotter pin
7/8 x 2-3/8 x 3/16 Flat washer
7/8 NF Castle hex nut
25/32 x 1 x 2 Sleeve
12275
1266 *
13011
13012
7372
*
Standard hardware, obtain locally
MDO80-2 CATEGORY 2 BUSHING KIT
REF PART
QTY
DESCRIPTION
1
2
3
4
5
7112
1
2
1
1
2
Cat 2 hitch bushing adapter kit
7/8 x 1-1/8 x 1-3/4 Sleeve
25/32 x 1 x 2 Sleeve
3253
7372
1591
3/4 x 4-3/8 Clevis pin
1266 *
3/16 x 1-1/2 Cotter pin
*
Standard hardware, obtain locally
56 Parts
15916 (Rev. 3/30/2007)
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NOTES
Parts 57
15916 (Rev. 3/30/2007)
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BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
18
37
12
17
19
26
27
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
1383
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
1020
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
COARSE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
FINE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
6
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
8
11
29
8
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer
Installations
Bolt
Flat Washer
Lock Washer
8/9/00
Bolt Torque & Size Charts (Rev. 3/28/2007)
58 Appendix
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BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
7
3
4
5
6
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
MPa.........................................................Mega Pascal
N.......................................................................Newton
NC......................................................National Coarse
NF ...........................................................National Fine
NPSM.....................National Pipe Straight Mechanical
NPT.......................................... National Pipe Tapered
NPT SWF .........National Pipe Tapered Swivel Female
ORBM .......................................... O-Ring Boss - Male
P...........................................................................Pitch
PBY...................................................... Power-Beyond
psi..........................................Pounds per Square Inch
PTO..................................................... Power Take Off
QD....................................................Quick Disconnect
RH..............................................................Right Hand
ROPS........................... Roll-Over Protective Structure
RPM ........................................Revolutions Per Minute
RT ....................................................................... Right
SAE..........................Society of Automotive Engineers
UNC .....................................................Unified Coarse
UNF...........................................................Unified Fine
UNS......................................................Unified Special
ASABE.................... American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE ....... American Society of Agricultural Engineers
ATF ............................... Automatic Transmission Fluid
BSPP .............................British Standard Pipe Parallel
BSPTM ................British Standard Pipe Tapered Male
CV.....................................................Constant Velocity
CCW .............................................. Counter-Clockwise
CW............................................................... Clockwise
F ...................................................................... Female
FT .............................................................. Full Thread
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT........................................................... Heat-Treated
JIC .................Joint Industry Council 37° Degree Flare
LH.................................................................Left Hand
LT........................................................................... Left
m......................................................................... Meter
mm................................................................Millimeter
M.......................................................................... Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 59
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INDEX
ASSEMBLY 28
Dealer Set-Up Instructions 28
Bolt Torque Chart 58
Introduction 2
Obtaining Replacement Manuals 2
Warranty
Blade Installation 28
Chain Shielding Installation 29
Distribution Baffle Installation 28
Gearbox Lubrication 29
Product 61
Replacement Parts 62
MD80 Assembly 32
OPERATION 13
Optional Hydraulic Installation
for D80-2 Pull-Type Cutter 31
Tongue Installation
for D80-2 Pull-Type Cutter 31
Wheel Yoke Installation
Attaching Mounted Cutter to Tractor
Cutting Height Adjustment
For MD80 Mounted Cutter 15
With Tailwheel or Check Chains 15
Without Tail-wheel or Check Chains 15
MD80 Mounting 13
Attaching Pull-Type Cutter to Tractor 16
Cutting Height Adjustment
For D80 Pull-Type Cutter 16
Operating technique 17
for D80-2 Pull-Type Cutter 29
Optional Check Chain Installation 34
Optional Leaf Mulcher Installation 33
DEALER CHECK LISTS 35
Delivery 35
Pre-Delivery 35
Tips 17
Uneven Terrain 17
Pre-Operation Check List 16
Starting and stopping Cutter 16
Storage 17
DEALER SERVICE 22
Blade Spindle Repair 23
Assembly 23
Gearbox Maintenance 22
Bearing Check 22
Tractor Stability 13
OWNER SERVICE
Damage Inspection 22
Gearbox Adjustment 23
Gearbox Assembly 23
Gearbox Disassembly 22
Leakage Repair 22
Possible Leakage Causes 22
Removing Gearbox from Cutter 22
Seal Installation 23
Blade Servicing 19
Blade Installation 20
Blade Removal 19
Blade Sharpening 20
Chain Shielding 20
Lubrication Information 18
SAFETY
Shield Bearing Service 24
Troubleshooting 27
Check Lists
Universal Joint Repair 24
U-Joint Assembly 25
Delivery 35
Pre-Delivery 35
U-Joint Disassembly 24
Pre-Operation 16
Free Mower Safety Video Order Form 5, 6
Safety & Instructional Decals 10
Safety Rules 7
GENERAL
Abbreviations 59
Bolt Size Chart 59
Safety Symbols Explained 2
15916 (Rev. 5/11/2007)
60 Index
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WARRANTY
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
Model Number: ____________________________
From (Dealer): ___________________________________________
Serial Number: ___________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set
forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Duration (from date of delivery
Model Number
to the original purchaser)
PHD25, PHD35, PHD65, PHD95, 1260, 2162, 3240, BB48, BB60, BB72, BB84,
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW180-2, BW1800, DS96,
DS120, DS1260, DSO1260, DS1440, TS1680, RCC42, RM550-2, RM660-2,
RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2,
S15CD, S20CD, S22CD, S25CD, S27CD
Gearbox
components
5 years
Gearbox
components
3 years (1 year if used in rental or
commercial applications)
RDC54, RD60, RD72
RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2,
9180RD-2, 9204RD-2
Blade spindles 3 years
Rust-through 10 years
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126, BW180, BW1260,
BW1800, 1260, 2162, 3240
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made
with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to
a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS,
in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof
of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS
WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery
or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
F-3079 (Rev. 1/16/2007)
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WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM
TM
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser
with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty
does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or
otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any
way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this
Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and
distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS
SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly
or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,
negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of
crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain
materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including
without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify,
or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
©1996 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods
Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are
the property of their respective companies or mark holders. Specifications subject to change without notice.
F-8494 (Rev. 6/23/2005)
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