Windsor Carpet Cleaner 10070090 User Manual

CARPET EXTRACTOR  
Operating Instructions (ENG)  
MODEL:  
D100  
10070090  
Read these instructions before operating the machine  
86038260 – AA 07/09/08  
PRV NO. 98636  
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TABLE OF CONTENTS  
Machine Data Log.........................................2  
Table of Contents..........................................3  
HOW TO USE THIS MANUAL  
How to use this Manual.................................1-1  
SAFETY  
Important Safety Instructions ........................2-1  
Hazard Intensity Level. .................................2-2  
Grounding Instructions..................................2-3  
OPERATIONS  
Technical Specifications. ..............................3-1  
Carpet Inspection..........................................3-2  
Accessories...................................................3-2  
General Information ......................................3-2  
Equipment Set-Up.........................................3-2  
MAINTENANCE  
Daily Maintenance ........................................4-1  
Periodic Maintenance ...................................4-1  
Vacuum Motor Replacement ........................4-2  
Pump Replacement ......................................4-3  
Machine Troubleshooting..............................4-4  
Wiring Diagram .............................................4-5  
Service Schedule..........................................4-6  
GROUP PARTS LIST  
Recovery Tank Assembly .............................5-1  
Solution Tank Assembly ...............................5-3  
Suggested Spare Parts.................................5-5  
Warranty .......................................................5-6  
3
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HOW TO USE THIS MANUAL  
The SAFETY section contains important information  
regarding hazard or unsafe practices of the  
machine. Levels of hazards is identified that could  
result in product or personal injury, or severe injury  
resulting in death.  
This manual contains the following sections:  
-
-
-
HOW TO USE THIS MANUAL  
SAFETY  
OPERATIONS  
-
-
MAINTENANCE  
PARTS LIST  
The OPERATIONS section is to familiarize the  
operator with the operation and function of the  
machine.  
The HOW TO USE THIS MANUAL section will tell  
you how to find important information for ordering  
correct repair parts.  
The MAINTENANCE section contains preventive  
maintenance to keep the machine and its  
components in good working condition. They are  
listed in this general order:  
Parts may be ordered from authorized Windsor  
dealers. When placing an order for parts, the  
machine model and machine serial number are  
important. Refer to the MACHINE DATA box which  
is filled out during the installation of your machine.  
The MACHINE DATA box is located on the inside of  
the front cover of this manual.  
-
-
-
-
-
-
Daily Maintenance  
Periodic Maintenance  
Vacuum Motor Replacement  
Pump Replacement  
Machine Troubleshooting  
Service Schedule  
MODEL _____________________________________  
DATE OF PURCHASE ________________________  
SERIAL NUMBER ____________________________  
SALES REPRESENTATIVE # ___________________  
DEALER NAME ______________________________  
OPERATIONS GUIDE NUMBER __________________  
The PARTS LIST section contains assembled parts  
illustrations and corresponding parts list. The parts  
lists include a number of columns of information:  
-
-
REF – column refers to the reference  
number on the parts illustration.  
PART NO. – column lists the part  
number for the part.  
PUBLISHED ________________________________  
-
-
PRV NO. – reference number.  
QTY – column lists the quantity of the  
part used in that area of the machine.  
DESCRIPTION – column is a brief  
description of the part.  
SERIAL NO. FROM – column indicates  
the first machine the part number is  
applicable to. When the machine design  
has changed, this column will indicate  
serial number of applicable machine.  
The main illustration shows the most  
current design of the machine. The  
boxed illustrations show older designs. If  
column has an asterisk (*), call  
The model and serial number of your machine is on  
the bottom back-end of the machine.  
-
-
manufacturer for serial number.  
NOTES – column for information not  
noted by the other columns.  
-
NOTE: If a service or option kit is installed on your  
machine, be sure to keep the KIT INSTRUCTIONS  
which came with the kit. It contains replacement  
parts numbers needed for ordering future parts.  
NOTE: The number on the lower left corner of the  
front cover is the part number for this manual.  
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SAFETY INSTRUCTIONS  
IMPORTANT SAFETY INSTRUCTIONS  
When using an electrical appliance, basic precaution  
must always be followed, including the following:  
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.  
This machine is for commercial use.  
To reduce the risk of fire, electric shock, or injury:  
Connect to a properly grounded outlet. See Grounding Instructions.  
Do not leave the machine unattended. Unplug machine from outlet when not in use and before  
maintenance or service.  
Use only indoors. Do not use outdoors or expose to rain.  
Do not allow machine to be used as a toy. Close attention is necessary when used by or near  
children.  
Use only as described in this manual. Use only manufacturer’s recommended components and  
attachments.  
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding  
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or  
dropped into water, return it to an authorized service center.  
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord  
around sharp edges or corners.  
Do not run machine over cord. Keep cord away from heated surfaces.  
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.  
Do not handle the electrical plug or machine with wet hands.  
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce  
airflow.  
This machine is intended for cleaning carpet only.  
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.  
This machine is not suitable for picking up health endangering dust.  
Turn off all controls before unplugging.  
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this  
machine near flammable fluids, dust or vapors.  
This machine is suitable for commercial use, for example in hotels, schools, hospitals,  
factories, shops and offices for more than normal housekeeping purposes.  
Maintenance and repairs must be done by qualified personnel.  
If foam or liquid comes out of machine, switch off immediately.  
SAVE THESE INSTRUCTIONS  
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HAZARD INTENSITY LEVEL  
The following symbols are used throughout this guide as indicated in their descriptions:  
HAZARD INTENSITY LEVEL  
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR  
SAFETY. The level of hazard intensity is determined by the following definitions:  
! WARNING  
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.  
! CAUTION  
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property  
damage.  
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.  
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper  
operating condition. Following is information that signals some potentially dangerous conditions to the  
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate  
all safety devices on the machine. Please take the necessary steps to train the machine operating  
personnel.  
FOR SAFETY:  
DO NOT OPERATE MACHINE:  
Unless Trained and Authorized.  
Unless Operation Guide is Read and understood.  
In Flammable or Explosive areas.  
In areas with possible falling objects.  
WHEN SERVICING MACHINE:  
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the  
machine. Use Windsor approved replacement parts.  
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GROUNDING INSTRUCTIONS  
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.  
ELECTRICAL:  
PROPER GROUNDING  
Grounding Pin  
Metal Screw  
In the USA this machine operates on a standard  
15 amp 115V, 60 hz, A.C. power circuit . The  
amp, hertz, and voltage are listed on the data  
label found on each machine. Using voltages  
above or below those indicated on the data label  
will cause serious damage to the motors.  
Grounded  
Outlet  
Adaptor  
Grounded Outlet Box  
Fig. B  
Fig. A  
Tab For Grounding Screw  
Adaptor  
Fig. C  
GROUNDING INSTRUCTIONS:  
NOTE: In Canada, the use of a temporary adaptor is not  
permitted by the Canadian Electrical Code  
This appliance must be grounded. If it should  
malfunction or break down, grounding provides a  
path of least resistance for electric current to  
reduce the risk of electric shock. This appliance  
is equipped with a cord having an equipment-  
grounding conductor and grounding plug. The  
plug must be inserted into an appropriate outlet  
that is properly installed and grounded in  
accordance with all local codes and ordinances.  
This appliance is for use on a nominal 115-volt  
circuit, and has a grounded plug that  
looks like the plug in “Fig. A”. A temporary  
adaptor that looks like the adaptor in “Fig . C”  
may be used to connect this plug to a 2-pole  
receptacle as shown in “Fig. B”, if a properly  
grounded outlet is not available. The temporary  
adaptor should be used only until a properly  
grounded outlet (Fig. A) can be installed by a  
qualified electrician. The green colored rigid ear,  
lug, or the like extending from the adaptor must  
be connected to a permanent ground such as a  
properly grounded outlet box cover. Whenever  
the adaptor is used, it must be held in place by a  
metal screw.  
CHEMICALS  
Suitable Chemicals Non-Compatible  
Alkalis  
Aldehydes  
Detergents  
Hydroxides  
Soaps  
Aromatics Hydrocarbons  
SP Butyls  
Carbon Tetrachloride  
Clorox*  
Vinegar  
Chlorinated Bleaches  
Chlorinated Hydrocarbons  
Lysol*  
Methyl Ethel Ketone (MEK)  
Perchorethylene (perc)  
Phenolics  
Trichlorethylene  
D-Limonene  
Using the incompatible chemicals listed above  
will damage the machine. Damages of this  
type are not covered under the warranty.  
Carefully read ingredients on manufacturer's  
label before using any product in this machine.  
Improper connection of the equipment-grounding  
conductor can result in a risk of electric shock.  
Check with a qualified electrician or service  
person if you are in doubt as to whether the  
outlet is properly grounded. Do not modify the  
plug provided with the appliance - if it will not fit  
the outlet, have a proper outlet installed by a  
qualified electrician.  
2-3  
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TECHNICAL SPECIFICATIONS  
ITEM  
Electrical  
Electric Vacuum Motor  
Waterlift  
DIMENSION/CAPACITY  
115V, 60Hz, 15A  
2HP, 3 Stage  
137” (348 cm)  
Solution Pump  
Solution Capacity  
Recovery Capacity  
Dimensions - Weight  
Dimensions – Length  
Dimensions - Height  
Dimensions - Width  
Power Cable  
100 psi  
17 gallons (64.3 l)  
15 gallons (56.75 l)  
69 lbs. (31.4 kg)  
20” (50.80 cm)  
36” (91.44 cm)  
16” (40.64 cm)  
2-25’ (6.35m)  
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OPERATIONS  
For infrequent use or long periods of  
CARPET INSPECTION:  
storage, flush the system with a neutralizing  
solution of 1 quart white vinegar mixed with 2  
gallons hot water. Flush the system with clean  
hot water after neutralizing.  
Determine precisely what areas you are going  
to clean. Note problem areas in the carpet or  
tack strip. Look for loose carpet, heavily  
damaged areas, discolored stains, or grease  
spots that will require prespotting. Note the  
carpet type. Check the availability of hot water,  
drains, and suitable electrical outlets. If the  
carpet is loose or worn, have it repaired before  
attempting to clean it.  
For hose fitting lubrication, use a light  
silicone lubricant which will not damage o-rings.  
PROTECT THIS MACHINE FROM  
FREEZING.  
Plan the cleaning route, work from the most  
remote area towards the exit. Try not to travel  
over the cleaned areas when getting fresh  
water or dumping old. Furniture should be  
moved out away from the walls before cleaning.  
If furniture is moved back in place before carpet  
is completely dry, place plastic or foil protectors  
under the legs to prevent possible carpet  
staining. When possible use a Windblower  
(AM3) and open all windows and doors to  
speed carpet drying.  
EQUIPMENT SET-UP:  
1.) Plug power cable from machine into  
properly grounded wall outlet.  
2.) Turn vacuum motor switch on and off to  
make sure there is electrical power at machine.  
3.) Connect vac hose to machine. Slide the  
swivel cuff over the outlet on the tank.  
4.) Connect the hose set to your machine and  
wand. Pull back the knurled collar on the quick  
disconnect coupler and push onto the  
connection on the chassis. To avoid leaks,  
check to be sure a positive connection was  
made.  
ACCESSORIES:  
The D100 can be used with the following  
Windsor equipment: Deluxe Hand Tool  
(86000020 – PRV NO. HT), Pile Jogger  
(86041760 – PRVNO. PJ2A), Standard Floor  
Wands(SFW, 86000610 – PRV NO. 89227,  
86000600 PRV NO. 89226, & Wind Blower  
carpet dryer(AM3). Contact an authorized  
Windsor dealer for assistance in choosing the  
right equipment .  
5.) Using a clean container, fill the solution  
tank with clean, hot water. Mix in a non-  
foaming cleaning concentrate for use in hot  
water extraction machines following the  
manufacturer's instructions, as printed on the  
container. When using a powder cleaner,  
premix with hot water in a clean container  
before adding to the solution tank.  
GENERAL INFORMATION:  
On heavily soiled carpets, or on areas of  
high foot traffic, it may be necessary to use a  
prespray or traffic lane cleaner applied with a  
Pro-Spray. Do not add presprays to the  
machine's solution tank. If a spotter is used,  
follow the manufacturer's instructions exactly as  
printed on the label. Remove the spotter with  
the floor tool when done, spotter left in the  
carpet may bleach or brown it permanently.  
6.) Turn pump and vacuum switch to the on  
position.  
7.) Start cleaning.  
As the carpet is being cleaned, check to see  
if there is foam building up in the recovery  
bucket. Add a little defoaming compound to  
the recovery tank but never to the solution tank.  
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MAINTENANCE  
DAILY MAINTENANCE:  
PERIODIC MAINTENANCE  
(At the end of each working day) :  
1) Flush the entire system, including floor tool,  
hand tool, etc., with 1 to 3 gallons of clean,  
hot water.  
2) Vacuum out the solution tank .  
3) Rinse tank with fresh water. Periodically  
inspect the recovery tank and  
1) Twice a month, flush a white vinegar  
solution (One quart vinegar to two gallons of  
water) or anti-browning solution (mixed as  
directed) through the extractor, turning  
pump switch on/off several times, flush with  
clean water. This will prevent build-up of  
alkaline residue in the system.  
decontaminate if necessary, using a  
Hospital Grade Virucide or a 1-10 bleach to  
water solution. Waste water should be  
disposed of properly.  
2) Check hoses for wear, blockages, or  
damage. Frayed or cracked hoses should  
be repaired or replaced to eliminate vacuum  
or solution pressure loss.  
4) Remove lint build-up from the float shut-off  
screen in the recovery tank . (Occasionally  
check filter screen at the bottom of the  
solution tank and rinse clean with hot water  
if necessary).  
5) Inspect hoses for wear. Frayed or cracked  
hoses should be replaced to avoid vacuum  
or solution pressure loss.  
3) Check all handles, switches, knobs,  
electrical cables and connections on your  
machine for damage. If the cable insulation  
is broken or frayed, repair or replace it  
immediately. Don’t take chances with  
electrical fire or shock.  
4) Clean out solution tank and remove and  
clean solution screen.  
6) Inspect power cord for wear or damage.  
This cable will lay on wet carpet. To  
prevent electrical shock replace cords that  
are frayed or have cracked insulation  
immediately.  
7) Ensure automatic shut-off ball is working  
properly.  
8) Clean all dirt and obstructions from drain  
valve and gaskets to prevent possible  
leakage and premature wear.  
5) Clean outside of all tanks and check for  
damage.  
Monthly Maintenance  
1) Check all bearings for noise and wear.  
2) Check all gaskets for wear and leakage.  
3) Check pump pressure; observe spray  
pattern and check with gauge if necessary.  
4) Check overall performance of machine.  
9) Run clean water through solution pump  
when work is complete.  
SEMI-ANNUALLY  
1) Check vacuum motor brushes.  
10) Empty both tanks and rinse, run vacuum(s)  
for at least one minute to dry motor(s).  
11) Store with access covers removed to allow  
tanks to dry.  
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MAINTENANCE  
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM  
THE FOLLOWING REPAIRS.  
!
WARNING  
Vacuum Motor Carbon Brushes Replacement (Ametek)  
VACUUM MOTOR REPLACEMENT  
1. Turn off all switches and unplug machine.  
2. Remove recovery tank.  
End Cap  
WARNING: The green  
ground wire must be  
attached for safe operation.  
See wiring diagram.  
Carbon  
Brushes  
3. Locate the vacuum motor wires and  
disconnect at the connector.  
4. Remove the vacuum motor.  
5. Reverse process to install vacuum motor.  
Note: When replacing carbon brushes loosen wire terminal  
BEFORE removing screws on bracket.  
Vacuum Motor Carbon Brushes Replacement (Windsor)  
End Cap  
Wire  
Terminal  
WARNING: The green  
Carbon  
ground wire must be  
Brushes  
attached for safe operation.  
See wiring diagram.  
Note:  
Place  
stop in  
groove.  
If armature commutator is grooved, extremely pitted or not  
concentric, the motor will need to be replaced or sent to a  
qualified service center.  
If armature commutator is grooved, extremely pitted or not  
concentric, the motor will need to be replaced or sent to a  
qualified service center.  
Wire Terminal  
Important:  
These brushes wear quicker as the length shortens due to  
increased heat. Spring inside brush housing will damage  
motor if brushes are allowed to wear away completely.  
Important:  
These brushes wear quicker as the length shortens due to  
increased heat. Spring inside brush housing will damage  
motor if brushes are allowed to wear away completely.  
3
[9.5mm]  
8
Periodically check the length of the carbon brushes. Replace  
both carbon brushes when either is less than 3/8" (9.5mm)  
long.  
3/8 (9.5mm)  
Periodically check the length of the carbon brushes. Replace  
both carbon brushes when either is less than 3/8" (9.5mm)  
long.  
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MAINTENANCE  
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO  
PERFORM THE FOLLOWING REPAIRS.  
! WARNING:  
PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI (86201430 - PRV NO. 250-64A)  
Diaphragm  
PumpHead Replacement
ValveAsm  
86235100  
86251040  
86258830  
PRV NO. 29206  
PRV NO. 65187  
PRV NO. 84161  
PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI (86251110 – PRV NO. 65219)  
Diaphragm  
86235120  
PRV NO. 29219  
86258860  
PRV NO. 84166  
VALVE ASM  
86247360  
PRV NO. 53245  
MOTOR  
86251090  
PRV NO. 65204  
PUMP HEAD  
SOLUTION PUMP REPLACEMENT  
1. Turn off all switches and unplug the machine.  
2. Remove recovery tank.  
3. Remove solution hoses from fittings in pump.  
4. Remove the (2) screws that fasten the pump to the frame.  
5. Reverse process to install pump.  
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TROUBLESHOOTING  
PROBLEM.  
CAUSE  
SOLUTION  
No power to machine.  
Faulty power cord.  
Replace.  
Dead electrical circuit.  
Check building circuit breaker or fuse box.  
Electrical shock.  
Equipment not grounding.  
Receptacle not grounded.  
Follow grounding instructions exactly.  
Contact an electrician to check building’s wiring.  
Have a trained service technician check machine’s  
wiring.  
Internal wiring problem.  
Worn motor brushes.  
Vac motor speed varies  
or doesn’t run.  
Replace.  
Motor worn out.  
Faulty switch.  
Replace.  
Replace.  
Loss of vacuum.  
Loose vacuum dome.  
Crack in dome or poor  
joint.  
Lint or dirt clogging  
vacuum screen.  
Loose cuffs on vacuum  
hose.  
Vac motor seals leaking.  
Floor tool vac chamber  
clogged.  
Center and seal dome over tank.  
Replace or repair using acrylic plastic cement only.  
With power off, clean screen.  
Tighten cuffs turning counterclockwise.  
Replace.  
Wash out with hose. Pick lint out with a wire.  
Vac motor, hose or gasket. Replace.  
Clean with steel wool. Soak in acetic acid (white  
vinegar). Lubricate lightly with silicone base  
lubricant.  
Solution hose fitting  
hard to connect.  
Corrosion on fittings.  
Carpet not getting  
clean.  
Make several passes at right angles to each other.  
Use a prespray.  
Adjust solution pressure to lower settings. Make  
several passes with spray.  
Severe soil conditions.  
Over saturation.  
Carpet too wet.  
Carpet browning.  
Leaving carpet too wet.  
Too much chemical in.  
Light carpet with no brown  
prevention.  
Check for loss of vac pressure.  
Check label for correct solution concentration.  
Go over carpet with browning prevent only.  
Check for positive connection.  
Solution not flowing  
properly.  
Solution hose connection.  
Faulty pump.  
Faulty floor tool valve.  
Faulty pump switch.  
Repair or replace.  
Repair or replace.  
Repair.  
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WIRING DIAGRAM  
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MAINTENANCE  
SERVICE SCHEDULE  
MAINTENANCE  
Check machine for cord damage  
DAILY  
*
WEEKLY  
QUARTERLY  
Check recovery dome and gasket for  
damage and cleanliness  
Check hoses for wear, blockages, or  
damage  
*
*
Check handles, switches, and knobs  
for damage  
Check vac motor intake filter and clean  
*
*
Run one gallon of water through  
system  
*
*
*
*
*
*
Clean out recovery tank and check  
float valve to make sure it moves freely  
Clean out solution tank and remove  
and clean vacuum intake screen  
Clean outside of all tanks and check for  
damage  
Run vac motor for at least one minute  
to allow motor to dry  
Store with dome off tank to allow the  
tank to dry  
Check all gaskets for wear and leakage  
*
*
Check vacuum intake screen for  
damage; replace if necessary  
Check pump pressure; observe spray  
pattern and check with gauge if  
necessary  
Check and clean solution screen  
Check cables for fraying  
*
*
*
*
Check overall performance of machine  
Check vac motor carbon brushes  
*
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RECOVERY TANK ASSEMBLY  
1
6
2
5
3
4
12  
24  
23  
17  
16  
22  
14  
7
15  
14  
8
13  
12  
9
23  
11  
10  
21  
18  
19  
20  
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RECOVERY TANK ASSEMBLY  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
86033260  
86242230  
86002620  
86275800  
86199840  
86033330  
86202160  
05151  
500009  
260-64A  
70546  
090-12A  
78475  
1
1
1
6
1
1
1
1
1
1
1
2
1
4
2
1
2
1
1
1
1
1
2
1
TUBE ASM, RECOVERY TANK  
LABEL, WARNING EXPLOSION HAZ’D  
ACCESS COVER CLEAR 6” W/RIM  
SCR, 8 X 3/4 PFHT/S BLK ZINC  
FLOAT CAGE ASSY COMPLETE SLIP  
VAC STACK ASM, 17 GAL PORTABLES  
VELCRO STRAPS  
DUMP VALVE 1 1/2”  
ELBOW, 2” 45D PVC SCH40  
HOSE, 1.5 BLK VAC X 14”  
CLAMP, 1.75” WORM GEAR X .312  
HOSEBARB, 1.5MPT X 1.5  
TANK, RECOVERY DOM 100  
WASHER, 1/4 ID X 5/8 OD SS  
SCR, 1/4-20 X 3/4 HHCS SS DL  
TANK BRACE ASM, D/B  
SCR, 1/4-20 X 1/2 HHCS SS NP  
HOSE ASM, 3/8 LP SLTN 16.5 FT  
VAC HOSE 16-1/2’ W/CUFFS 1-1/2  
KIT, HOSE ASM 16.5’ LP/1.5”-VAC  
HOSE BAG 24” X 36”  
320-05  
86161460 15-808123  
86161470 11-800444  
86239890  
86002390  
86200290  
86033540  
86010630  
86273780  
86091150  
86273830  
86200310  
86201990  
86241920  
86001750  
86004000  
86237770  
86090320  
39276  
20063  
260-33  
75358  
87013  
70015  
065-25  
70020  
39573  
150-44A  
47357  
14182  
35255  
35256  
87257  
GASKET, TANK LID  
GASKET, DUMP VALVE  
WASHER, HOSEBARB  
D100 86038260 05/21/07  
5-2  
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SOLUTION TANK ASSEMBLY  
7
6
22  
8
9
5
4
3
10  
2
11  
12  
1
42  
9
59  
50  
46  
13  
14  
51  
22  
23  
24  
49  
48  
34  
35  
15  
16  
25  
57  
46  
47  
17  
18  
26  
27  
19  
21  
20  
45  
41  
52  
28  
44  
31  
53A  
53B  
30  
17  
56  
29  
33  
31  
39  
43  
42  
55  
9
40  
30  
38  
32  
54  
37  
30  
9
42  
31  
36  
D100 86038260 07/09/08  
5-3  
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SOLUTION TANK ASSEMBLY  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY DESCRIPTION  
1
2
-
-
3
4
5
6
86002390  
86031640  
86135320  
86135300  
86282120  
86002380  
86267480  
86010640  
86274980  
86256490  
86010630  
86201950  
86003760  
86090980  
86199650  
86090890  
86199660  
86276290  
86273810  
86256960  
86199540  
86200570  
86256180  
86005710  
86276700  
86200590  
86005670  
86091260  
86199640  
86090710  
86280830  
86233150  
86001550  
86010710  
86200230  
86005590  
86197350  
86271380  
86202250  
86090700  
86006700  
86198460  
86201590  
86273830  
86199430  
86033450  
86200680  
86201290  
86202240  
86276270  
86232790  
86201500  
86005580  
86240430  
20063  
85049  
140687  
140676  
39582  
20046  
880292  
87016  
70335  
70814  
87013  
065-24E  
35166  
360-24A  
070-08  
62898  
070-08A  
70626  
70018  
72142  
060-04A  
170-41  
73195  
57105  
70716  
500344  
57040  
87217  
030-16  
010-02  
39036  
20042  
40043  
87080  
151-48B  
56014  
22014  
57196  
040-06  
010-01  
70232  
20008  
290-08  
70020  
040-03  
75337  
500378  
280-02  
390-24  
70619  
27912  
260-71  
56012  
40083  
250-64A  
65219  
57187  
70127  
41393  
48100  
57037  
-
1
1
-
CLAMP, 1.75” WORM GEAR X .312  
VAC MTR ASM, D/B SLTN 115V 3ST  
BRUSH SET, 120V VAC WINDSOR  
BRUSH SET, 120V 3ST VAC AMETEK  
HOSE, VAC EXHAUST X 9”  
CLAMP, 2.25” WORM GEAR  
WIRE, 4” GRN/14 76010 X 76014  
WASHER, #10 LOCK EXT STAR SS  
SCR, 10-32 X 1/2 PHTR GRN/GRND  
STUD, 1/4-20 X 4.5 SS  
WASHER, 1/4 ID X 5/8 OD SS  
VAC SPACER 3 1/8 III STAGE  
GASKET, VAC MTR  
PLATE ASM, VAC 90 DEG  
FAN 105 CFM AXIAL  
PANEL, DOM SGL-V  
FAN FINGER GUARD  
SCR, #10 X 3/4 PPHST HI-LO BLK  
SCR, 1/4-20 X 1 HHCS SS  
SWITCH, SPST 15A EURO ROCKER  
CORD ASM, 14/3 SJT X 25’ BLK  
LABEL CIRCUIT INTERUPTER  
STRAIN RELIEF, 1/2 NPT (.48 ID)  
NUT, 1/4-20 HEX W/ STAR WASHER  
SCR, 1/4-20 X 1/2 PTHMS PLTD  
LABEL, DOM 2 SWITCH NO HEAT  
NUT, 1/2 NPT CONDUIT  
*
SERVICE ONLY  
SERVICE ONLY  
-
1
1
1
1
1
3
14  
3
1
1
1
1
1
4
3
2
1
1
1
6
2
1
1
1
1
1
1
3
3
2
1
1
1
2
2
1
4
1
1
17  
2
1
1
2
2
1
1
1
1
1
1
1
4
4
1
1
1
1
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
WASHER, 9/16 ID BENT  
ELBOW, 1/4 NPT STREET LONG 90D  
AXLE ASM, RIGHT  
HOSE, 3/8 NYLOBRAID X 12”  
CLAMP, 3/8 HOSE (D-SLOT)  
HOSEBARB, 3/8MPT X 3/8 90D  
WASHER, .5 X 1.25 FLAT GR8 PLT  
HOSE, 52.5 GRY 3/8 1/4 MPTXCUT  
NIPPLE, 1/4 CLOSE  
COUPLER, 1/4F HEX  
NUT, 1/2 PUSH-ON DOME CAP  
WHEEL 8” BLK OFF-SET HUB  
AXLE ASM, LEFT  
SCR, 10-32 X 3/8 FHMS SS  
CLAMP, 5/8 NYLON UL/USA  
STRAINER, 1/4 NPT 50 MESH  
SCR, 1/4-20 X 1/2 HHCS SS NP  
CASTER SWIVEL 4” 250#  
TANK, SOLUTION DOM 100 DK BLU  
LABEL, DOMINATOR  
RIVET AL. 3/16 X 1/2 CLOSED  
WASHER, SEAL 1/4 X 1OD SS  
SCR, 1/4-20 X 2.0 HHMS SS F/T  
CHAIN ASM, #10SS BD X 10”  
SOLUTION COVER D/B  
NIPPLE, 1/4 FPT QD  
HOSEBARB, 3/8 NPT X 3/8 H  
SHURFLO 100PSI PUMP DEMAND  
PUMP, 115V 100PSI BYPASS W/SW (FLOJET)  
NUT, 6-32 ACORN, ZINC  
SCR, 6-32 X 1/4 PPHMS SS  
HINGE, ACCESS PANEL  
KNOB, HEX PRESS LOC WING  
NUT, 1/4-20 WING SS  
PLATE, SAFETY  
53A 86201430  
53B 86251110  
54  
55  
56  
57  
58  
59  
86271350  
86006620  
86200020  
86242130  
86270900  
86311330  
NOT SHOWN  
D100 86038260 07/09/08  
5-4  
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SUGGESTED SPARE PARTS  
SERIAL NO.  
PART NO.  
86135320  
86135300  
PRV NO.  
140687  
140676  
DESCRIPTION  
NOTES  
FROM  
BRUSH SET, 120V VAC WINDSOR  
BRUSH SET, 120V 3ST VAC  
AMETEK  
*
86031640  
86031590  
86256960  
86202250  
86271380  
86199430  
86199620  
86002620  
86201590  
86251040  
86258830  
86235100  
85049  
65215  
72142  
040-06  
57196  
040-03  
370-08  
260-64A  
290-08  
65187  
84161  
29206  
VAC MOTOR ASM, 115 3ST D/B  
PUMP ASM, 100 PSI  
SWITCH, SPST 15A EURO ROCKER  
WHEEL, 8” BLK OFF-SET HUB  
NUT, 1/2 PUSH-ON DOME CAP  
CASTER SWIVEL 4” 250#  
SEAL, DUMP VALVE 1-1/2”  
ACCESS COVER CLEAR 6” W/RIM  
STRAINER, 1/4 NPT 50 MESH  
PUMP HEAD KIT, 100 PSI SHURFLO  
VALVE KIT, 100 PSI SHURFLO  
DIAPHRAGM KIT, 100 PSI SHURFLO  
D100 86038260 07/09/08  
5-5  
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