Whirlpool Refrigerator 5622 285L 2G UL 110V QCS User Manual

No Frost Refrigerator  
PARTS &  
SERVICE  
Manual  
Models  
5622 285L 2G UL 110V QCS - WHITE  
5624 285L 2G UL 110V QCS - S.GREY  
6670 220L 2G 110V/60 HZ,NARSO-GREY UL Kitting  
This document is only intended for qualified technicians who are aware of the respective safety regulations.  
Revised on 25/03/2003  
Subject to modification  
Document No. WOI/GNF/2003/003  
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Safety precautions and warnings:  
Read all instructions before using this appliance in order to  
avoid risk of accident or possible damage.  
Warning / Caution  
Description of symbols  
This symbol is intended  
to alert the user to the  
possible death or injury.  
Indicates prohibition  
Do not disassemble  
Do not contact  
Warning  
Adhere the instruction strictly  
This symbol is intended  
to alert the user to the  
possible injury or damage.  
Unplug from the electrical outlet  
Caution  
Earth the appliance to avoid the risk  
of an electric shock.  
Warning  
Do not disassemble  
repair or alter.  
Do not plug multiple  
electric appliances  
into the same outlet.  
Do not bend the power cord  
with excessive force or do  
not have the power cord  
pressure by heavy article.  
This may cause abnormal  
heating or fire hazard.  
It may cause fire or abnormal  
operation which leads to injury.  
This may cause fire.  
Do not  
disassemble  
Prohibition  
Be sure to earth.  
Pull the power plug out for  
exchanging the interior  
lam of the refrigerator.  
Check the operating  
environment  
Do not install the  
refrigerator in a humid  
(with condensation)  
location or an  
If earthling is not done, it will  
cause break down and electric  
shock.  
It may cause electric shock  
unstable surface.  
Earth  
Unplug  
Page 2  
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Revised on 25/03/2003  
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Caution  
Do not store bottled food Do not store food in  
Do not store anything  
other than food in the  
refrigerator.  
or drinks in the freezing  
compartment.  
unstable manner.  
Bottles may explode  
causing personal injury.  
Opening the door may  
trigger loose items to slip  
& cause injury.  
Medical supplies, which  
need to be under strict  
temperature control, should  
not be stored in the  
refrigerator.  
Prohibition  
Prohibition  
Prohibition  
Do not put on top of the  
refrigerator.  
When replacing electric  
components, be sure to  
use rated components.  
When servicing the  
refrigerator completely  
remove dust or foreign  
substances from the housing,  
electric connections etc.  
Check the model, rated  
voltage, rated current,  
operating temperature etc.  
This can protect against the  
risk of fire hazard caused by  
tracking and short circuit.  
Opening or closing the  
door may trigger the loose  
items to slip & cause injury. of the component.  
Prohibition  
Please wipe out foreign  
materials of the metal  
option of power plug  
cleanly.  
After servicing the refrigerator Check electrical ports for  
be sure to check the the trace of moisture  
components are reassembled penetration.  
in a correct manner.  
The service unit should be  
resembled & return to its  
original assembly state.  
When the trace of moisture  
penetration is detected,  
insulation tapping.  
Use of it as it is may cause  
fire.  
Unplug  
Page 3  
This document is only intended for qualified technicians who are aware of the respective safety regulations.  
Revised on 25/03/2003  
Subject to modification  
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Technical Specifications for 220L DLX Model  
Dimensions  
Cooling agent  
Height 1408mm  
Width 550mm  
Type -R134a  
Quantity – 96Grams  
Depth 625mm  
Capacity 220L  
Refrigerator compartment-150L  
Freezer compartment-70L  
Thermostat Cooling  
Total – 220L  
Switching values  
Cut in Temperature  
COLD:-3.9 to -7.3 Deg.Cen,  
MID: -2.4 to -0.9 Deg.Cen,  
WARM: 0.5 to 3.9 Deg.Cen  
Electrical Connection  
Switch off Temperature  
Frequency- For every 8 hours.  
Power consumption  
Voltage  
Max. Voltage- 130V  
Min. Voltage- 100V  
.
In 24 hours -1.36kwh  
*With Control knobs in Mid Position  
Compressor  
A2111580000  
COMPRESSOR  
ASSY  
Compressor (for service)  
Type OIL FILLED  
This document is only intended for qualified technicians who are aware of the respective safety regulations.  
Revised on 25/03/2003  
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Technical Specifications for 285L Elite Model  
Dimensions  
Cooling agent  
Height: 1725mm  
Width: 550mm  
Depth: 625mm  
Type  
R134a  
Quantity  
96Grams  
Capacity-285L  
Thermostat Cooling  
Refrigerator Compartment: 215L  
Cut in temperature  
Freezer Compartment:  
Total  
70L  
285L  
COLD:-1.7 to 1.7 Deg.Cen  
MID : 2.0 to3.6 Deg.Cen  
WARM:2.8 to 6.2 Deg.Cen  
:
Electrical Connection  
Voltage  
Switch off Frequency: For every 8 hours.  
Maximum: 130V  
Minimum: 100V  
Power consumption  
In 24 hours  
- 1.4392 Kwh.  
*With control knobs in “Mid Position”  
Compressor  
A2111580000 COMPRESSOR ASSY  
Compressor (for service)  
Type OIL FILLED  
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Revised on 25/03/2003  
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110-130 V  
Page 4  
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Revised on 25/03/2003  
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6.0 Sealed System Schematic Layout :  
Evaporator  
Condenser  
(Foamed in three sides.)  
Heat Loop  
(Foamed)  
Drier  
Compressor  
Precooler  
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Page 8  
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7.0 Trouble shooting method  
The refrigerator does not operate  
Is the interior  
light on when the door switch  
is pushed?  
Make sure that the  
refrigerator is plugged  
in at the wall outlet.  
Make sure that the  
thermostat is  
electrically connected  
Does the  
compressor operate?  
Replace the defective  
part  
If the fan operates  
when you push the  
door switch,it is  
normal(Replace if it is  
defective)  
The compressor  
is operated for more  
than  
30 Min. andthere is no  
cooling  
Check the  
defrost timer  
Check the  
PTC relay  
Replace the defective  
part  
The compressor is  
defective. The freezing  
cycle has a problem.  
Check the  
over load  
protector  
Check the  
electrical connection  
Check the  
Condensor  
Check for  
abnormalities  
The compressor  
is defective  
Page 6  
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Revised on 25/03/2003  
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7.0. Trouble check for the cooling cycle :  
Cause  
Suggestions  
Symptom  
!
!
!
The EVAP cools down and warms  
again.  
The condenser warms in  
proportion as the EVAP cools.  
The process continues to repeat.  
Replace the refrigerant.  
Moisture in the refrigerant  
cause the malfunction.  
!
The condenser is cold.  
The EVAP is not cold.  
The temperature of the compressor  
is high.  
Locate the disturbed  
section and  
make repairs.  
!
!
Foreign substances  
hamper the cooling cycle.  
!
No difference in temperatures  
between suction pipe and  
discharge pipe.  
Replace  
the compressor.  
The compressor  
is defective.  
!
!
The temperature of the compressor  
is maintained at room temperature.  
The EVAP does not cool down.  
!
Frost on the suction pipe.  
The condenser is overheated.  
The refrigeration in the EVAP is  
not efficient.  
!
!
To much refrigerant.  
Replace the refrigerant.  
!
The condenser is cold.  
The compressor surface  
temperature is high.  
The refrigerator is not easily get  
cooled.  
Refrigerant licks  
(Slight refrigerant  
leakage causes partial  
cooling with  
!
After welding the  
licked parts,  
replace the refrigerant.  
!
frost on the EVAP)  
Page 7  
This document is only intended for qualified technicians who are aware of the respective safety regulations.  
Revised on 25/03/2003  
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7.1 Defrosting mechanism does not work :  
No  
Check that the defrost timer  
operates properly  
Replace the defrost timer  
Yes  
No  
Replace the temperature fuse  
Check the temperature fuse  
Yes  
No  
No  
Replace the bimetal thermometer  
Check the bimetal thermometer  
Yes  
Replace the defrost heater  
Check the defrost heater  
7.2 Defrosting mechanism does not work :  
No  
No  
No  
No  
No  
!
!
Check the cooling fan motor  
Check the door switch  
Does not cooling fan operate?  
!
!
Defrost timer  
Temperature fuse / Bimetal  
thermometer  
Defrost heater  
Is the freezer defrosted normally?  
!
Yes  
!
Check the door gasket is  
properly sealed, check for  
the damage gasket.  
Is the door close properly?  
Yes  
!
Correct or readjust the door  
stopper hinge.  
Is the door stopper hinge normal?  
Yes  
!
!
!
Tightly cover stored ice cubes.  
Tightly cover stored frozen food.  
Distribute food evenly in  
the compartment.  
Is too much food stored in  
the freezer compartment?  
Page 8  
This document is only intended for qualified technicians who are aware of the respective safety regulations.  
Revised on 25/03/2003  
Subject to modification  
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Page 9  
This
Revised on 25/03/2003  
Subject to modification  
Document No. WOI/GNF/2003/003  
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8.11 CABINET ASSEMBLY PARTS  
Loc No  
Part Code  
A2010870000  
A201416000J  
A201107200B  
21499540000  
A2080630700  
A2080632000  
A2080452000  
A2080152000  
A2080462000  
A2080150700  
A208046070B  
A2081330000  
Description  
5622 5624 6670  
1
1
5
6
7
7
8
9
9
9
9
9
SLEEVE- HINGE  
2
1
1
1
2
1
2
1
HINGE ASSY TOP - GNF, 2G, 3G  
FILLER- WRAPPER CORNER- WHITE  
SWITCH 2 TERM ROCKER ARM  
DOOR ASSEMBLY FC (FIP) - GREY SLICK  
DOOR ASSEMBLY FC (FIP) 2G - WHITE  
END CAP FC-TOP, WHITE  
1
1
1
1
1
1
1
1
HANDLE- DOOR, FC- WHITE  
END CAP - FC BOTTOM, WHITE  
HANDLE- DOOR, FC- GREY  
1
1
1
1
END CAP - FC BOTTOM, GREY SLICK  
RETAINER - FC HANDLE, 2G  
1
1
11 A2080090000  
11 A208045070B  
12 A2035270000  
14 A201156200D  
14 A2011560700  
16 A201198000A  
18 9400140000  
18 A2016462000  
18 A2011070700  
18 A201646070A  
20 A2080600700  
20 A2099630700  
20 A2099632000  
21 A2080472000  
21 DA20413003E  
21 A208047070B  
22 A2035260000  
22 A2035770000  
25 A2080482000  
25 A208048070B  
26 A2017410000  
26 A2113670000  
29 2150304000  
41 11153730000  
QUICK CHILL LOGO, 2G  
1
1
1
1
1
1
END CAP FC-TOP, GREY  
GASKET- FC, DOOR - SERVICE  
STOP - DOOR ,FC- RH SWING- WHITE  
STOP - DOOR, FC- RH SWING- GREY  
SUPPORT- DOOR  
1
1
1
1
1
1
1
1
1
1
1
HOLE PLUG  
HOLE PLUG, PRESSFIT- WHITE  
FILLER- WRAPPER CORNER, GREY  
HOLE PLUG, PRESSFIT- GREY  
DOOR ASSEMBLY RC (FIP) 220L-GREY SLICK  
DOOR ASSY RC 285, 2G-VCM W/O LOCK-S Grey  
DOOR ASSY RC 285, 2G-HPP W/O LOCK-WHITE  
END CAP - RC TOP, WHITE  
1
1
1
1
1
1
1
1
1
HANDLE M.GREY-190/215L ELITE  
END CAP - RC TOP, GREY SLICK  
GASKET- RC, DOOR 285L- SERVICE  
GASKET- RC, DOOR 220L- SERVICE  
END CAP - RC BOTTOM, WHITE  
END CAP - RC BOTTOM, GREY SLICK  
HINGE SUB ASSY, BOTTOM - 2G  
STOP- DOOR, RC- NYLON6(MoS)  
ROLLER BACK  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SWITCH 3 TERM ROCKER ARM  
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Revised on 25/03/2003  
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Page 11  
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Revised on 25/03/2003  
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8.21 SHELVES PARTS  
Loc No  
Part Code  
Description  
5622 5624 6670  
42 A201012000A  
42 A201224000E  
44 A208172000A  
44 A2083020000  
45 A201013000G  
46 A203793000B  
47 A2037950000  
48 A203794000A  
49 A201036000K  
49 A201207000H  
50 A201206000H  
51 A201178000B  
52/57 A201391000C  
54 A201034000E  
57 A201021000F  
59 A201008000G  
61 A201001000G  
PAN CHILLER 285L  
1
1
PAN CHILLER- 220/250L  
HALF SHELF - QUICK FREEZE  
WIRE SHELF ASSY, DOOR COOLING -INTELCOOL  
DOOR- CHILLER  
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
SHELF- RC (SAN)  
1
1
1
SHELF BACK- TRIPLE (SAN)  
SHELF FRONT- TRIPLE (SAN)  
COVER -CRISPER  
COVER -CRISPER  
1
1
1
2
1
CRISPER PAN  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SLIDE, HUMIDITY CONTROL BLUE  
SHELF FLIP UP 65L  
TRIVET, FC  
DOOR BIN  
TRIVET- RC- DEEP  
1
1
TRIVET- RC, SHALLOW  
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Revised on 25/03/2003  
Document No. WOI/GNF/2003/003  
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Page 12  
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Page 13  
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Revised on 25/03/2003  
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8.31 FREEZER COMP. ASSY. PARTS LIST  
Loc No  
Part Code  
Description  
GROMMET SOUND DEADENING- BACK  
GROMMET SOUND DEADENING- FRONT  
WEDGE ,EVAP MOUNTING- LH  
WEDGE ,EVAP MOUNTING- RH  
FOIL- EVAPORATOR WEDGE  
SOUND DEADENING- EVAPORATOR  
EVAPORATOR-SPIROTECH  
5622 5624 6670  
65 A2016380000  
66 A201637000A  
67 A201476000A  
68 A201475000D  
68 A2035710000  
69 A2013780000  
69 A2112900000  
70 A2036310000  
72 A201492000B  
73 A203627000A  
75 A201493000H  
75 A2036600000  
76 A201494000C  
76 A201495000C  
76 A201566000A  
78 5319330000  
81 A201179000C  
83 A2036380000  
87 A201164000A  
88 A2011630000  
89 A201068000J  
89 A2012550000  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DEFROST HEATER, 110V/60HZ- TAIWAN  
COVER EVAP, BACK  
FAN MOTOR- EXPORT, 110V/60HZ  
COVER EVAP, FRONT  
COVER EVAP, FRONT- EXPORT  
DAMPER -FREEZER CONTROL  
KNOB -FREEZER CONTROL  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DAMPER, FREEZER CONTROL- 220/250L  
GROMMET FAN MTG  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
BLADE -FAN, EVAPORATOR  
WIRING ASSY- FC 110V/60HZ  
GASKET- EVAP COVER ,SIDE  
GASKET -EVAP COVER ,TOP  
FREEZER FLOOR-INTEGERATED, HIPS  
GASKET- EVAPORATOR COVER,BOTTOM  
This document is only intended for qualified technicians who are aware of the respective safety regulations.  
Revised on 25/03/2003  
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Page 15  
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Revised on 25/03/2003  
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8.41 CONTROL BOX ASSY. PARTS LIST  
Loc No  
Part Code  
Description  
THERMOSTAT GE- 220L  
5622 5624 6670  
90 A201617000B  
90 A2016300000  
90 A2016940000  
91 A2113830000  
92 A2111090000  
93 A2013960000  
94 A2014490000  
95 A201593000G  
95 A2036980000  
96 A201135000D  
96 A2036590000  
97 A201037000A  
97 A201616000B  
99 A2017080000  
99 A208217000A  
1
1
THERMOSTAT WT ASSY -220L  
THERMOSTAT WT ASSY -285L, SIEBE  
WIRING ASSY.CONT BOX- PUERTORICO NON BAT  
DEFROST TIMER, PARAGON - 115V-60HZ  
BULB- E14, 110V SUNSHINE KOREA  
SOCKET ASSY- LIGHT  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CONTROL BOX -285L NEW GRAPHICS  
CONTROL BOX, 220L, HK- RETAIL  
KNOB - THERMOSTAT  
1
1
1
KNOB, CONTROL- RC, EXPORT  
LIGHT LENS  
1
1
1
1
1
1
1
1
1
1
1
SHIELD, ELECTRICAL LIGHT  
EXTN- BODY AIR DIFFUSER FRONT- 285L (L.C  
BODY AIR DIFFUSER, REAR - DOOR COOLING  
1
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Page 17  
This d
Revised on 25/03/2003  
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8.51 COMPRESSOR ASSY. PARTS LIST  
Loc No  
Part Code  
Description  
COVER - AIR DIFFUSER  
5622 5624 6670  
100 A201039000F  
100 A201709000B  
100 A208216000A  
100 A2082830000  
101 A201042000B  
113 A2111580000  
1
1
1
1
1
1
1
EXTN. COVER AIR DIFFUSER- 285L (L.C)  
BODY AIR DIFFUSER, FRONT - DOOR COOLING  
BODY -AIR DIFFUSER, FRONT - INTELCOOL  
DRAIN CUP  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
COMPRESSOR ASSY- DA51C72RBU6 W/O OIL  
114 GNF43870190000 SERVICE DRIER  
115 A201365000B  
115 A2019930000  
115 A2113860000  
116 A201105000A  
116 A201435000A  
116 A201441000A  
122 A2072080000  
PLATE -COMPRESSOR MOUNTING  
ASSY, PLATE - LEVELER - 2G  
WIRE ASSY UNIT INT.- UL 115V/60Hz  
GROMMET- COMPRESSOR  
CLIP-COMPRESSOR MOUNTING  
SHIM-MOUNTING CLIP COMPRESSOR  
TRAY- EVAPORATING- QB51  
8.6 Packing and Accessories/spares  
Part Code  
2153908000  
Description  
GROMMET-HEAT EXCH  
5622 5624 6670  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
97918330000  
A201030000E  
A201139000A  
A2011660000  
A201197000C  
A201437000A  
A201458000F  
A201461000E  
A201466000B  
A201471000A  
A2075240000  
A2080820000  
A208084000A  
A208086000D  
A208089000A  
A2080990000  
A208100000A  
A208106000A  
A2111160000  
A2112620000  
A2113550000  
A211405000A  
D111404100C  
BI-METAL CLIP  
COVER - UNIT- MTG  
TRAY - EGG  
FOIL- EVAP COVER  
POST-CORNER, BACK  
PUSHNUT  
1
POLYBAG, 285L - DOMESTIC  
POLYBAG, 220L - DOMESTIC  
GROMMET - DRAIN SEAL  
FOIL- CONTROL BOX  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
WASHER HINGE BEARING  
WEDGE- HANDLE, FC  
CORNER POST FRONT, RH  
BASE PACKAGING - 2G  
BOTTOM CAP FLAT - 2G  
SUPPORT DOOR, FC - EPS  
CORNER POST FRONT, LH  
EPS TOP - 250, 285L - 2G  
EDGE BOARD, BASE PACKAGING  
PHILIPS HEAD SCREW M5.5X1.8, DASH BOARD  
TUBE RESTRICTOR, OD 1.93  
CLIP-DEFROST HEATER (SPIROTECH EVAP)  
TIE CLAMP ALL MODELS  
1
1
1
1
1
1
1
1
1
1
1
1
1
This document is only intended for qualified technicians who are aware of the respective safety regulations.  
Revised on 25/03/2003  
Subject to modification  
Document No. WOI/GNF/2003/003  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Part Code  
A201671000B  
A2036320000  
A204131070A  
A2041312000  
A208053070D  
A208053200D  
A208054070D  
A208054200D  
A208142000E  
A2081650000  
A208168000A  
A208170000A  
A208171000A  
A2081860000  
A208203000A  
A2082050000  
A208211000B  
A208213000A  
A208214000A  
A208222000A  
A2082230000  
A2082240000  
A2082250000  
A2082300000  
A208245000A  
A2084290000  
A2084300000  
A2110910000  
A2110920000  
A2110930000  
A2110940000  
A2110950000  
A2114310000  
Description  
RETAINER- BOTTLE, 285L BLUE  
USE & CARE GUIDE-Eng/Fren/Arabic  
Handle cover-grey 310L  
5622 5624 6670  
1
1
1
1
1
1
1
HANDLE COVER- WHITE  
1
1
DASH BOARD - BOTTOM, GREY SLICK  
DASH BOARD - BOTTOM, WHITE  
DASH BOARD, TOP - GREY SLICK  
DASH BOARD, TOP - WHITE  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
SLEEVE 4 FLAP, 285L 2G EXPORT,5 PLY  
SUB ASSY, EPS BOTTOM - GNF 2G  
BRACKET, ICE TWISTER  
1
1
1
1
1
1
1
1
1
1
ICE TRAY  
ICE COLLECTOR  
SUPPORT BUSH, ICE TWISTER  
CUSHION SHELF PIPE - DOOR COOLING  
AIR DIRECTOR, ICE TWISTER  
HOUSING CUSHION - DOOR COOLING  
SHELF DUCT RH - DOOR COOLING  
SHELF DUCT LH - DOOR COOLING  
SHELF DUCT PIPE - DOOR COOLING  
PLUG SHELF PIPE - DOOR COOLING  
VALVE - DOOR COOLING  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
KNOB, FLOW CONTROL - DOOR COOLING  
SUB ASSY, AIR SEPARATOR - DOOR COOLING  
AIR DEFLECTOR, DOOR COOLING  
ICE TWISTER SUB ASSY  
ICE BRAKET SUB ASSY  
BASE PACKAGING, GNF EXPORTS  
PAD TOP, GNF EXPORTS  
CORNER POST-FRONT, GNF EXPORTS  
CORNER POST-BACK, GNF EXPORTS  
SLEEVE 220L, GNF EXPORTS (Optimised)  
ANGLE BOARD - NEW  
1
1
This document is only intended for qualified technicians who are aware of the respective safety regulations.  
Revised on 25/03/2003  
Subject to modification  
Document No. WOI/GNF/2003/003  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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