Whirlpool Range 8523781 User Manual

If rang  
e does not oper  
ate:  
Moving the r  
ange:  
Check that the circuit breaker is not tripped  
When moving range, slide range onto cardboard  
or hardboard to prevent damaging the floor  
covering.  
If removing the range is necessary for cleaning  
or maintenance:  
or the house fuse blown.  
WARNING  
Check that the power supply cord is plugged  
into the wall receptacle.  
Check that gas line is turned on.  
See Use and Care Guide for troubleshooting list.  
1. Shut off the gas supply to the range.  
2. Slide range forward away from the wall, just  
far enough to disconnect the gas and electric  
supply lines.  
3. Slide range forward to complete cleaning or  
maintenance.  
If you need assistance:  
Tip Over Hazard  
If you have questions about operating, cleaning  
or maintaining your range:  
A child or adult can tip the range and be  
killed.  
Refer to Use and Care Guide.  
Connect anti-tip bracket to rear range foot.  
Call the Consumer Assistance Center. Check  
your Use and Care Guide for a toll-free  
number to call or call the dealer from whom  
you purchased this range. The dealer is  
listed in the Yellow Pages of your phone  
directory under “Appliances — Household —  
Major — Service and Repair.”  
Reconnect the anti-tip bracket, if the range  
is moved.  
Failure to follow these instructions can  
result in death or serious burns to children  
and adults.  
anti-tip  
bracket  
range foot  
If you need service:  
4. Making sure the anti-tip bracket is installed:  
• Look for the anti-tip bracket securely attached  
to floor.  
• Slide range back so rear range foot is under  
anti-tip bracket.  
5. Check that range is level.  
6. Reconnect gas line to range and check for  
leaks.  
7. Plug power supply cord into outlet.  
Maintain the quality built into your range by  
calling an authorized service company.  
To obtain the name and number of an  
authorized service company:  
Contact the dealer from whom you  
purchased your range; or  
Look in the Yellow Pages of your telephone  
directory under “Appliances — Household —  
Major — Service and Repair;” or  
Call the Consumer Assistance Center.  
The toll-free number is listed in your Use  
and Care Guide.  
When you call, you will need:  
The range model number.  
The range serial number.  
Both numbers are listed on the model/serial  
rating plate located on the frame behind the  
broiler drawer.  
Part No. 8523781  
© 2002 Whirlpool Corporation  
Benton Harbor, Michigan 49022  
Printed in U.S.A.  
Installation Instructions  
Quick Reference  
30" Freestanding  
Sealed Burner  
Table of Contents:  
Pages  
CK  
CLO  
8.8:88  
TIMER  
Before you start  
Product dimensions  
2
ER  
TIM  
2
Gas Range  
Cabinet dimensions/requirements  
Electrical requirements  
Gas supply requirements  
Installation steps  
2
3
with standard clean oven  
3
4 - 7  
Gas conversions  
7 - 8  
Back cover  
If range does not operate  
If you need assistance/service  
Moving the range  
Back cover  
Back cover  
If you need assistance:  
Check your Use and Care Guide for a toll-free number to call or call  
the dealer from whom you purchased this range. The dealer is listed  
in the Yellow Pages of your phone directory under “Appliances —  
Household — Major — Service and Repair.”  
Call when you:  
Have questions about range installation or operation.  
Need to obtain the name and number of an authorized  
service company.  
When you call, you will need:  
The range model number.  
The range serial number.  
WARNING  
Both numbers are listed on the model/serial rating plate located on  
the frame behind the broiler drawer.  
Tip Over Hazard  
IMPORTANT:  
A child or adult can tip the range and be  
killed.  
Read and save these instructions.  
Connect anti-tip bracket to rear range foot.  
IMPORTANT:  
Reconnect the anti-tip bracket, if the range  
is moved.  
Installer: Leave Installation Instructions with the homeowner.  
Homeowner: Keep Installation Instructions for future reference.  
Save Installation Instructions for local electrical inspector's use.  
Failure to follow these instructions can  
result in death or serious burns to children  
and adults.  
Part No. 8523781  
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Tools needed:  
Electrical requirements  
Recommended  
WARNING  
ground method  
3/8" drive  
ratchet  
For your personal safety, this range must be  
grounded. This range is manufactured with a  
power supply cord having a 3-prong ground  
plug. To minimize possible shock hazard, the  
cord must be plugged into a mating, 3-prong,  
ground-type outlet, grounded in accordance with  
National Electrical Code, ANSI/NFPA 70 — latest  
edition* and all local codes and ordinances.  
wood floor:  
1/8" drill bit  
Phillips  
screwdriver  
Electrical Shock Hazard  
Plug into a grounded 3-prong outlet.  
Do not remove ground prong.  
Do not use an adapter.  
concrete/ceramic floors:  
3/16" carbide-tipped masonry  
drill bit (Hammer may be  
needed for anchors.)  
If a mating outlet is not available, it is the  
responsibility and obligation of the customer to  
have a properly grounded, 3-prong outlet  
installed by a qualified electrician.  
tape measure  
or ruler  
Failure to follow these instructions can  
result in death, fire, or electrical shock.  
channel lock  
pliers  
Copies of the standards listed may be obtained from:  
If codes permit and a separate ground wire is  
used, it is recommended that a qualified  
electrician determine that the ground path is  
adequate.  
15/16" and 1/2"  
combination  
wrenches  
* National Fire Protection Association  
Batterymarch Park  
Quincy, Massachusetts 02269  
Do Not ground to a gas pipe.  
Check with a qualified electrician if you are not  
sure range is properly grounded.  
3-prong ground-  
type outlet  
putty knife  
gloves  
A 120-volt, 60-Hz, AC-only, 10-ampere, fused  
electrical supply is required. A time-delay fuse or  
circuit breaker is recommended. It is  
3-prong ground  
plug  
safety glasses  
recommended that a separate circuit serving  
only this appliance be provided.  
pipe  
wrench  
Electronic ignition systems operate within wide  
voltage limits, but proper grounding and polarity  
are necessary. In addition to checking that the  
outlet is correctly grounded, the outlet must be  
checked by a qualified electrician to see if it is  
wired with correct polarity.  
hand or  
ground  
prong  
electric drill  
Materials required:  
• gas line shutoff valve  
power supply  
cord  
• 1/2" male pipe thread nipple for connection to pressure  
regulator  
A wiring diagram is included on the back of  
the range.  
• L.P. gas-resistant pipe-joint compound  
• A.G.A. design-certified flexible metal appliance connector  
(4-5 feet) or rigid gas supply line as needed  
See “Cabinet dimensions/requirements,” Page 2,  
for recommended location of electrical outlet.  
• Insulated pad or 1/4" plywood if range is installed  
over carpeting  
Gas supply requirements  
Gas supply line: Provide a gas supply line of 3/4"  
manual shutoff valve  
“open” position  
rigid pipe to the range location. With L.P. gas,  
piping or tubing size can be 1/2" minimum. A  
smaller size pipe on longer runs may result in  
insufficient gas supply. Usually, L.P. gas  
suppliers determine the size and materials used  
in the system.  
WARNING  
to range  
gas supply  
Pipe-joint compounds made for use with L.P. gas  
Shutoff valve: The supply line must be equipped  
with a manual shutoff valve. This valve should  
be located in the same room as the range and  
should be in a location that allows ease of  
opening and closing. The valve is for turning on  
or shutting off gas to the range. Do Not block  
access to shutoff valve.  
Pressure regulator: The gas pressure regulator  
supplied with this range must be used. The inlet  
pressure to the regulator should be as follows  
for proper operation:  
NATURAL GAS:  
Minimum pressure: 5 inches WCP  
Maximum pressure: 14 inches WCP  
L.P. GAS:  
Minimum pressure: 11 inches WCP  
Maximum pressure: 14 inches WCP  
Explosion Hazard  
must be used on pipe threads only.  
Use a new AGA or CGA approved gas  
supply line.  
Install a shut-off valve.  
Securely tighten all gas connections.  
Flexible metal appliance connector: If local codes  
permit, a new A.G.A. design-certified,  
1/2" or 3/4" I.D., flexible metal appliance  
connector is recommended for connecting range  
to the gas supply line. A 1/2" male pipe thread  
nipple is needed for connection to pressure  
regulator female pipe threads. Do Not kink or  
damage the flexible metal tubing when moving  
the range.  
If connected to LP, have a qualified person  
make sure gas pressure does not exceed  
14" water column. Examples of a qualified  
person include licensed heating personnel,  
authorized gas company personnel, and  
authorized service personnel.  
Failure to do so can result in death,  
explosion, or fire.  
Observe all governing codes and ordinances.  
This installation must conform with all local  
codes and ordinances. In the absence of local  
codes, installation must conform with American  
National Standard, National Fuel Gas Code ANSI  
Z223.1 — latest edition**.  
Contact your local gas supplier if you are not  
sure about the inlet pressure.  
Line pressure testing above 1/2 psi gauge  
(14" WCP) — The range and its individual  
manual shutoff valve must be disconnected  
from the gas supply piping system during any  
pressure testing of that system at test pressures  
greater than 1/2 psig (3.5 kPa).  
Rigid pipe connection: Requires a  
combination of pipe fittings to obtain  
an in-line connection to the range. All  
strains must be removed from the  
supply and fuel lines so range will  
be level and in line.  
Input ratings shown on the model/serial rating  
plate are for elevations up to 2,000 feet. For  
assistance when installing the range at higher  
elevations, contact your local service company.  
Line pressure testing at 1/2 psi gauge  
(14" WCP) or lower — The range must be  
isolated from the gas supply piping system by  
closing its individual manual shutoff valve  
during any pressure testing of that system at test  
pressures equal to or less than 1/2 psig (3.5 kPa).  
Type of gas: This range is design-certified by the  
American Gas Association (A.G.A.) for use with  
Natural gas or, after proper conversion, for use  
with L. P. gas. This range is factory set for use  
with Natural gas. Gas conversion instructions  
are provided on pages 7-8. The model/serial  
rating plate located on the frame behind the  
storage drawer or broiler drawer has information  
on the type of gas that can be used. If the type  
of gas listed does not agree with the type of gas  
available, check with the local gas supplier.  
Conversion must be done by a qualified service  
technician.  
Copies of the standards listed may be obtained from:  
**American Gas Association  
1515 Wilson Boulevard  
Arlington, Virginia 22209  
Page 3  
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CLOCK  
TIMER  
8.8:88  
TIMER  
Check cooktop  
burners for  
proper flame  
E
Plug power  
supply cord  
into grounded  
outlet  
D
Make proper  
gas  
connection  
Remove shipping  
material.  
D
A
Remove oven  
racks and parts  
package.  
Install anti-  
tip bracket  
B
Secure range  
with anti-tip  
bracket  
C
Level range  
C
Check burner  
operation  
E
Replace or close  
broiler drawer.  
D
(Roll-out broiler drawer  
shown is available on  
some models.)  
Installation steps  
Preparation  
A
1.Put on safety glasses and gloves. Do Not  
use oven door handle to lift or move the range.  
WARNING  
Excessive Weight Hazard  
Use two or more people to move and  
install range.  
Failure to follow this instruction can  
result in back or other injury.  
cardboard  
shipping base  
2.  
Remove oven racks and parts package  
from inside oven. Remove shipping materials,  
tape and protective film from range.  
3.  
Keep cardboard shipping base under  
range to prevent damage to floor covering.  
B
Anti-tip bracket installation  
Contact a qualified floor covering installer for  
the best procedure for drilling mounting  
holes through your type floor covering.  
WARNING  
4.Use the anti-tip bracket  
template/instruction sheet to install the  
anti-tip bracket.  
Anti-tip bracket must be  
anchored securely to the sub  
floor.  
Tip Over Hazard  
A child or adult can tip the range and be  
killed.  
Depending on the  
thickness of your  
flooring, longer  
screws may be  
needed to anchor  
the bracket  
to the sub floor.  
Longer screws are  
available from your  
local hardware store.  
Connect anti-tip bracket to rear range  
foot.  
Reconnect the anti-tip bracket, if the  
range is moved.  
Failure to follow these instructions can  
result in death or serious burns to  
children and adults.  
Page 4  
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Before moving range across floor, check that  
range is still on cardboard shipping base to  
protect floor covering.  
Operating position  
C
front leveling leg  
6.Making sure the  
anti-tip bracket is  
installed:  
anti-tip  
• Look for the  
bracket  
anti-tip bracket  
range foot  
securely attached to  
8 .Place rack in oven. Place level on  
rack, first side to side; then front to back.  
If range is not level, pull range forward until  
rear leveling leg is free of the anti-tip bracket.  
Use 3/8" drive ratchet and channel lock pliers  
to adjust leveling legs up or down until range  
is level. Push range back into position. Check  
that rear leveling leg is engaged in anti-tip  
bracket.  
floor.  
• Slide range back so rear range foot is under  
anti-tip bracket.  
rear leveling leg  
7.If installing the range in a mobile  
5.Remove cardboard shipping base from  
under range. Open broiler drawer. Use a 3/8"  
drive ratchet to lower rear leveling legs one-  
half turn. Use channel lock pliers to lower front  
leveling legs one-half turn.  
home, you MUST secure the range to the floor.  
Any method of securing the range is adequate as  
long as it conforms to “Manufactured Home  
Construction and Safety Standard,” Page 2.  
Note: Oven must be level for satisfactory  
baking conditions.  
Gas and electrical connections  
D
All connections must be wrench-tightened.  
12.Use a brush and liquid detergent  
to test all gas connections. Bubbles around  
connections will indicate a leak. If a leak  
appears, shut off gas valve controls and  
tighten connections. Then check connections  
again. Clean all detergent from range.  
Replace broiler drawer.  
Typical rigid pipe connection  
pressure  
regulator  
90˚elbow  
90˚elbow  
black iron  
pipe  
nipple  
union  
10.Use 15/16" combination wrench and  
channel lock pliers to attach the flexible  
connector to the adapters. Check that connector  
is not kinked.  
13.Center the burner cap on burner  
base. Burner cap should be level when  
properly positioned. Place burner grates  
over burner.  
union  
nipple  
manual  
gas  
shutoff  
valve  
14.Plug power supply cord into  
grounded electrical outlet.  
1/2" to 3/4"  
gas pipe  
Typical flexible connection  
pressure  
regulator  
regulator shutoff valve in  
“on” position  
use pipe-joint  
compound  
manual shutoff valve  
“open” position  
flexible  
connector  
90˚elbow  
adapter  
to range  
use pipe-joint  
compound  
gas supply  
adapter  
manual  
gas  
shutoff  
valve  
11.Check that range regulator shutoff  
valve is in the “on” position. Open the manual  
shutoff valve in the gas supply line.  
1/2" to 3/4"  
gas pipe  
A 1/2" male pipe thread is needed for connection to  
pressure regulator female pipe threads.  
9.Apply pipe-joint compound made for  
use with L.P. gas to the smaller thread ends of  
the flexible connector adapters. Attach one  
adapter to the pressure regulator elbow and  
the other adapter to the gas shutoff valve.  
Tighten both adapters.  
Page 5  
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Check operation  
E
Electronic ignition system  
Cooktop and oven burners use electronic  
ignitors in place of standing pilots. When a  
cooktop control knob is turned to the  
“LIGHT” position, the system creates a  
spark to light the burner. This sparking  
continues until the control knob is turned to  
the desired setting.  
Check operation of oven burner  
Check operation of broil burner  
16.Open broiler drawer to observe  
19.Broil burner and oven burner are the  
oven burner operation.  
same burner.  
PUSH TO  
TURN  
OFF  
PUSH TO  
TURN  
OFF  
BROIL  
BROIL  
When the oven control is turned to the  
desired setting, a hot surface ignitor heats to  
a bright orange and ignites the gas. No  
sparking occurs and the glow bar remains  
on while the burner operates.  
200  
200  
550  
250  
550  
250  
500  
300  
500  
450  
350  
400  
300  
Check operation of cooktop  
450  
350  
400  
Push in and turn the oven selector control knob  
to “BROIL.” The broil burner should light in 50-  
60 seconds; this delay is normal. The oven  
valve requires a certain time before it will open  
and allow gas to flow.  
O
F
F
Push in and turn the oven selector control  
knob to “350˚F.” The oven burner should light  
in 50-60 seconds; this delay is normal. The  
oven valve requires a certain time before it will  
open and allow gas to flow.  
L
I
G
H
T
H
G
I
H
To avoid damaging the hot surface ignitor,  
do Not insert any object into the openings of  
the protective shield that surrounds the  
ignitor or clean that area.  
20.Check that the broil burner is  
operating.  
15.Push in and turn each surface unit  
control knob to “LIGHT” position. The flame  
should light within 4 seconds. Turn control  
knob to “HIGH” position after burner lights.  
Check each cooktop burner for proper flame.  
The small inner cone should have  
a very distinct blue flame 1/4" to  
1/2" long. The outer cone is not as  
distinct as the inner cone.  
21.  
Close the broiler drawer. Turn the  
17.Check the oven burner for  
proper flame. The flame should be  
1/2" long, with inner cone of bluish-  
green, and outer mantle of dark blue,  
and should be clean and soft in character. No  
yellow tips, blowing or lifting of flame should  
occur. If burner does not light, check that the  
regulator shutoff valve is in the “on” position  
(see Step 11).  
oven control knob to “OFF”.  
You have just finished installing  
your new range. To get the most  
efficient use from your range, read your  
Use & Care Guide. Keep Installation  
Instructions and Guide close to range  
for easy reference. The instructions will  
make installing the range in another  
home as easy  
as the first installation.  
regulator  
shutoff valve  
air shutter  
and screw  
If oven flame needs adjusting:  
Locate the air shutter next to the pressure  
regulator. Loosen screw and adjust the air  
shutter until the proper flame appears. Tighten  
screw.  
18.Turn the control knob to “OFF”.  
Page 6  
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Gas conversions (from Natural gas to L.P. gas; or  
from L.P. gas to Natural gas) must be done by a  
qualified installer.  
reinstall  
one of the  
screws  
3.Surface  
Burners:  
orifice  
spud  
Remove burner  
caps. Use a  
spark electrode  
orifice  
WARNING  
spud  
Phillips or  
Quadrex  
holder  
screwdriver to  
orifice hood  
pin  
remove the two  
hood  
screws holding  
range cooktop  
the burner head down. Lift the  
L.P. gas  
burner head off the cooktop to uncover the  
orifice spud holder. The orifice spud is recessed  
in the holder.  
decrease gas  
decrease  
Fire Hazard  
Shut off gas supply line valve.  
Make all conversions before turning gas  
supply valve back on.  
flame size  
Natural gas  
increase gas  
Note: Reinstall one of the screws through the  
range cooktop to hold orifice spud holder in place  
while removing and replacing orifice spuds.  
increase flame  
size pre-set at factory  
for Natural gas  
Failure to follow these instructions could  
result in explosion, fire or other injury.  
Locate the L.P. gas orifice spuds  
on spud card on back of range.  
Orifice spuds are stamped with  
a number and marked with two  
4.Oven burner: Use 1/2" combination  
wrench to turn the orifice hood down snug onto  
pin (approximately 2 to 2-1/2 turns). DO NOT  
OVERTIGHTEN. The burner flame cannot be  
properly adjusted if this conversion is not made.  
L.P. gas conversion  
groove  
color dots and a groove.  
L.P. gas  
orifice spud  
5/16"  
nut driver  
1.Complete installation sections A-C (Pages  
4-5) before converting cooktop to L.P. gas. Check  
that main gas supply line has been shut off and  
the power supply cord is disconnected.  
orifice spud.  
5.Complete installation sections D through  
E, Pages 5-7. Checking for proper cooktop burner  
and oven flame is very important.  
Replace orifice  
spud with the  
number listed  
in chart.  
The small inner cone should have a very distinct  
blue flame 1/4" to 1/2" long. The outer cone is not  
as distinct as the inner cone. L.P. gas flames may  
have a slightly yellow tip.  
orifice  
number  
burner  
assembly  
pressure  
regulator  
L.P. Gas  
Propane Orifice Color  
Surface  
burner  
Rate (BTU/hr) Number Marking  
Left rear  
8,000  
8,000  
8,000  
5,000  
L80  
L80  
L80  
L65  
Green/Lt.Blue  
Green/Lt.Blue  
Green/Lt.Blue  
Green/Brown  
Left front  
Right front  
Right rear  
Natural  
anti-tip  
bracket  
range foot  
6.Making sure the anti-tip bracket is  
installed:  
plastic  
A brass orifice spud is located in the center of  
each burner throat about 2" below the cooktop.  
Apply masking tape to the end of a 5/16" nut  
driver to fit snugly over the orifice spud. Press  
driver down onto the spud of the left front burner  
and remove by turning spud counter-clockwise  
and lifting it out. Replace the Natural gas spud  
with the appropriate L.P. gas spud shown in the  
table.  
pressure  
cover  
regulator  
• Look for the anti-tip bracket securely  
attached to floor.  
L.P.  
• Slide range back so rear range foot is under  
anti-tip bracket.  
plastic  
cover  
Continue to replace the remaining orifice spuds,  
one at a time. Place the Natural gas spuds on the  
spud card on the back of the range for future use.  
Replace burners, screws and caps.  
cap  
washer  
Nat. gas  
L.P. gas  
DO NOT REMOVE THE PRESSURE REGULATOR.  
2.Open broiler drawer to locate pressure  
regulator.  
Pressure regulator: Remove plastic cover. Turn  
cap marked “N” on front of pressure regulator  
counterclockwise with a wrench to remove. Do  
Not disturb or remove the spring beneath the  
cap. Turn the cap over and reinstall cap on  
regulator so that the letters “L.P.” are visible.  
Replace plastic cover over cap.  
Page 7  
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Natural gas conversion  
reinstall  
one of the  
screws  
3.Surface  
Burners:  
orifice  
spud  
Remove burner  
caps. Use a  
spark electrode  
1.Check that main gas supply line has been  
shut off and the power supply cord is  
disconnected.  
orifice  
spud  
Phillips or  
Quadrex  
holder  
screwdriver to  
orifice hood  
pin  
remove the two  
hood  
screws holding  
range cooktop  
the burner head down. Lift the  
L.P. gas  
burner head off the cooktop to uncover the  
orifice spud holder. The orifice spud is recessed  
in the holder.  
decrease gas  
decrease  
pressure  
regulator  
flame size  
Natural gas  
increase gas  
Note: Reinstall one of the screws through the  
range cooktop to hold orifice spud holder in place  
while removing and replacing orifice spuds.  
increase flame size  
pre-set at factory  
for Natural gas  
Locate the Natural gas orifice spuds on  
the spud card on the back of the range.  
Orifice spuds are stamped with a  
4.Oven burner: Use 1/2" combination  
wrench to loosen the orifice hood away from pin  
(approximately 2 to 2-1/2 turns). The burner  
flame cannot be properly adjusted if this  
conversion is not made.  
number and marked with two color dots.  
L.P.  
5/16"  
nut driver  
Natural gas  
orifice spud  
orifice spud.  
plastic  
cover  
5.Check operation of range in section E,  
Page 6. Checking for proper cooktop burner and  
oven flame is very important.  
Replace orifice  
spud with the  
number listed  
in chart.  
pressure  
regulator  
orifice  
number  
burner  
assembly  
Natural gas flames do not have yellow tips.  
Natural  
Natural Gas  
plastic  
cover  
Surface  
burner  
Rate  
Orifice  
Color  
(BTU/hr)  
Number Marking  
Left rear  
8,000  
9,500  
9,500  
5,000  
N139  
N150  
N150  
N110  
Blue/Black  
Blue/Brass  
Blue/Brass  
Blue/White  
cap  
anti-tip  
bracket  
Left front  
Right front  
Right rear  
washer  
range foot  
6.Making sure the anti-tip bracket is  
installed:  
Nat. gas  
L.P. gas  
A brass orifice spud is located in the center of  
each burner throat about 2" below the cooktop.  
Apply masking tape to the end of a 5/16" nut  
driver to fit snugly over the orifice spud. Press  
driver down onto the spud of the left front burner  
and remove by turning spud counter-clockwise  
and lifting it out. Replace the L.P. gas spud with  
the appropriate Natural gas spud shown in the  
table.  
DO NOT REMOVE THE PRESSURE REGULATOR.  
• Look for the anti-tip bracket securely  
attached to floor.  
• Slide range back so rear range foot is under  
anti-tip bracket.  
2.Open broiler drawer to locate pressure  
regulator.  
Pressure regulator: Remove plastic cover. Turn  
cap marked “L.P.” on front of pressure regulator  
counterclockwise with a wrench to remove. Do  
Not disturb or remove the spring beneath the  
cap. Turn the cap over and reinstall cap on  
regulator so that the letter “N” is visible. Replace  
plastic cover over cap.  
Continue to replace the remaining orifice spuds,  
one at a time. Place the L.P. gas spuds on the  
spud card on the back of the range for future use.  
Replace burners, screws and caps.  
Page 8  
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