Weslo Home Gym 831285400 User Manual

Model No. 831.28540.0  
Serial No.  
ELLIPTICAL EXERCISER  
User’s Manual  
Serial Number  
Decal  
• Assembly  
• Operation  
• Maintenance  
• Part List and Drawing  
CAUTION  
Patent Pending  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Keep this manu-  
al for future reference.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179  
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BEFORE YOU BEGIN  
®
Congratulations for selecting the new WESLO  
tions after reading this manual, call 1-800-4-MY-  
®
MOMENTUM 730 elliptical exerciser. The MOMEN-  
TUM 730 elliptical exerciser is an incredibly smooth  
exerciser that moves your feet in a natural elliptical  
path, minimizing the impact on your knees and  
ankles. And the unique MOMENTUM 730 features  
adjustable resistance and a simple-to-use console to  
help you get the most from your exercise.  
HOME (1-800-469-4663). To help us assist you,  
please note the product model number and serial  
number before calling. The model number is  
831.28540.0. The serial number can be found on a  
decal attached to the elliptical exerciser (see the front  
cover of this manual for the location of the decal).  
Before reading further, please familiarize yourself with  
the parts that are labeled in the drawing below.  
For your benefit, read this manual carefully before  
you use the elliptical exerciser. If you have ques-  
Handlebar  
Water Bottle Holder*  
Console  
Resistance Knob  
FRONT  
Pedal Arm  
Pedal  
BACK  
Pedal Disk  
*No water bottle is included  
3
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ASSEMBLY  
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the  
packing materials. Do not dispose of the packing materials until assembly is completed. In addition to the  
included allen wrenches, assembly requires a Phillips screwdriver  
, an adjustable  
wrench  
, and a rubber mallet  
.
As you assemble the elliptical exerciser, use the drawings below to identify small parts. The number in parentheses  
below each drawing is the key number of the part, from the PART LIST on page 14. The second number is the  
quantity needed for assembly. Note: Some small parts may have been pre-assembled. If a part is not in the  
parts bag, check to see if it has been pre-assembled. If a part is missing, call toll-free 1-866-699-3756.  
Wave Washer  
(64)–2  
M10  
M6 Nylon  
M10 Nylon  
M10 Split  
Washer (35)–2  
Locknut (27)–4  
Locknut (33)–6  
Washer (59)–2  
M4 x 16mm  
M6 x 48mm Flat Head  
Screw (36)–4  
M10 x 25mm  
Screw (42)–5  
Patch Screw (22)–2  
Pedal Arm Bolt Set (40)–2  
M6 x 38mm Button Bolt (50)–4  
M10 x 66mm Button Bolt (48)–2  
M10 x 72mm Carriage Bolt (34)–4  
1. Identify the Front Stabilizer (10), which is narrower than  
the Rear Stabilizer (not shown). While another person  
lifts the front of the Frame (1), attach the Front  
1
34  
Stabilizer to the Frame with two M10 x 72mm Carriage  
Bolts (34) and two M10 Nylon Locknuts (33).  
10  
1
33  
4
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2. While another person lifts the back of the Frame (1),  
attach the Rear Stabilizer (28) to the Frame with two  
M10 x 72mm Carriage Bolts (34) and two M10 Nylon  
Locknuts (33).  
2
28  
33  
33  
1
34  
Batteries  
3. The Console (23) requires three “AA” batteries (not  
included); alkaline batteries are recommended. Insert  
three batteries into the battery compartment. Make  
sure that the batteries are oriented as shown by  
the diagram inside the battery compartment.  
3
23  
4. While another person holds the Console (23) near the  
Upright (2), connect the console wire to the Upper  
Wire (44). Next, attach the ground wire to the Upright  
with an M4 x 16mm Screw (42). Insert the console  
wire and the Upper Wire into the Upright, and insert  
the ground wire into the Console.  
4
23  
Console Wire  
44  
42  
Next, attach the Console (23) to the Upright (2) with  
four M4 x 16mm Screws (42). Be careful to avoid  
pinching the console wire, the ground wire, or the  
Upper Wire (44).  
Ground Wire  
2
63  
42  
Turn the Resistance Knob (63) counterclockwise to  
the lowest setting before going to the next step.  
5. While another person holds the Upright (2) near the  
Frame (1), connect the Upper Wire (44) to the Reed  
Switch Wire (53). Next, connect the Resistance Cable  
(63) to the Lower Cable (55) in the following way:  
5
2
59  
33  
Make sure that  
the wires and  
cables do not  
get pinched  
and damaged  
during this  
step.  
48  
• See drawing A. Pull up on the metal bracket on the  
Lower Cable (55), and insert the tip of the  
Resistance Cable (63) into the wire clip inside of the  
metal bracket.  
63  
55  
44  
53  
1
• See drawing B. Firmly pull the Resistance Cable  
(63) and slide it into the metal bracket on the Lower  
Cable (55) as shown.  
• See drawing C. Using pliers, squeeze together the  
prongs on the upper end of the metal bracket.  
A
B
C
63  
Metal  
Bracket  
Push the excess cable and wire down into the Frame  
(1). Next, slide the Upright (2) onto the Frame. Be  
careful not to pinch the wires or cables. Attach the  
Upright with two M10 x 66mm Button Bolts (48), two  
M10 Split Washers (59), and two M10 Nylon Locknuts  
(33). Do not tighten the Button Bolts yet.  
63  
63  
55  
55  
55  
5
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6. Identify the Left Handlebar (6), which is marked with a  
sticker. Insert the Left Handlebar into one of the  
Handlebar Arms (5); make sure that the Handlebar  
Arm is turned so the hexagonal holes are on the  
indicated side. Attach the Left Handlebar to the  
Handlebar Arm with two M6 x 38mm Button Bolts (50)  
and two M6 Nylon Locknuts (27). Make sure that the  
Nylon Locknuts are inside of the hexagonal holes.  
Do not fully tighten the Button Bolts yet.  
6
8
2
Apply a small amount of the included grease to the left  
axle on the Upright (2).  
6
Grease  
Make sure that there are two Small Handlebar  
Bushings (49) in the Left Handlebar (6). Slide a  
Handlebar Spacer (47) and the Left Handlebar onto the  
left axle on the Upright (2) as shown. Make sure that the  
Handlebar Spacer is turned so the curved side is fac-  
ing the Upright. Tap an Axle Cap (14) onto the axle.  
49  
5
47  
27  
14  
Repeat this step to assemble the Right Handlebar (8)  
and the other Handlebar Arm (5).  
50  
Hexagonal  
Holes  
5
7. Identify the Left Pedal Arm (11). Attach a Pedal (13) to  
the Left Pedal Arm with two M6 x 48mm Flat Head  
Screws (36).  
7
36  
13  
Attach the other Pedal to the Right Pedal Arm (not  
shown) in the same way.  
11  
6
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8. Apply a small amount of grease to the axle on the left  
Disc Crossbar (16). Slide the Left Pedal Arm (11) onto  
the axle, and place a Wave Washer (64) on the end of  
the axle. Next, slide an M10 Washer (35) onto an M10 x  
25mm Patch Screw (22), and tighten the Patch Screw  
into the axle.  
8
Hold the lower end of the left Handlebar Arm (5) inside  
of the bracket on the Left Pedal Arm (11). Next, apply  
grease to a Pedal Arm Bolt Set (40). Attach the Left  
Pedal Arm to the left Handlebar Arm with the Bolt Set.  
Do not overtighten the Bolt Set; the Handlebar Arm  
must pivot freely.  
5
Grease  
16  
Grease  
Attach the Right Pedal Arm (not shown) to the right  
side of the elliptical exerciser in the same way.  
40  
See step 5. Tighten the M10 x 66mm Button Bolts (48).  
11  
40  
See step 6. Tighten the M6 x 38mm Button Bolts (50)  
in the Handlebar Arms (5).  
64  
35  
22  
9. Make sure that all parts of the elliptical exerciser are properly tightened. Note: Some hardware may be  
left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the ellip-  
tical exerciser.  
7
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HOW TO USE THE ELLIPTICAL EXERCISER  
HOW TO EXERCISE ON THE ELLIPTICAL  
EXERCISER  
To dismount the elliptical exerciser, wait until the ped-  
als come to a complete stop. Note: The elliptical  
exerciser does not have a free wheel; the pedals  
will continue to move until the flywheel stops.  
When the pedals are stationary, step off the highest  
pedal first. Then, step off the lowest pedal.  
To mount the elliptical exerciser, hold the handlebars  
and step onto the pedal that is in the lowest position.  
Then, step onto the other pedal. Push the pedals until  
they begin to move with a continuous motion. Note:  
The pedal disks can turn in either direction. It is  
recommended that you move the pedal disks in  
the direction shown by the arrow; however, for  
variety, you may turn the pedal disks in the oppo-  
site direction.  
HOW TO ADJUST THE PEDALING RESISTANCE  
As you exercise,  
you can adjust the  
resistance of the  
pedals with the  
resistance knob on  
the upright. To  
Resistance  
increase the resis-  
Knob  
tance, turn the  
knob clockwise; to  
decrease the resis-  
tance, turn the  
knob counterclock-  
wise.  
Handlebars  
Pedal  
Pedal Disk  
8
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FEATURES OF THE CONSOLE  
HOW TO OPERATE THE CONSOLE  
The console features a selection of modes that pro-  
vide instant exercise feedback during your workouts.  
The modes are described below.  
Make sure there are batteries in the console (see  
BATTERY REPLACEMENT on page 11). If there is a  
sheet of clear plastic on the console, remove it.  
Follow the steps below to operate the console.  
1. To turn on the console, press the ON/RESET but-  
ton or begin pedaling. The entire display will briefly  
appear; the console will then be ready for use.  
2. Select one of the modes:  
Scan mode—  
Mode Indicators  
When the power  
is turned on, the  
scan mode will be  
selected automati-  
cally. One mode  
indicator will  
appear below the  
word SCAN to  
show that the  
scan mode is  
selected, and a second mode indicator will show  
which mode is currently displayed. Note: If you  
have selected a different mode, press the MODE  
button repeatedly to reselect the scan mode.  
• Speed—This mode displays your pedaling speed, in  
miles per hour or kilometers per hour.  
Speed, time, dis-  
• Time—This mode displays the elapsed time. Note:  
If you stop pedaling for a few seconds, the time  
mode will pause.  
tance, calories,  
or fat calories  
modeTo select  
one of these  
• Distance—This mode displays the distance you  
have pedaled, in miles or kilometers.  
modes for contin-  
uous display,  
press the MODE  
• Calories—This mode displays the approximate  
number of calories you have burned.  
button repeatedly.  
The mode indicators will show which mode is  
selected. Make sure there is not a mode indicator  
below the word SCAN.  
• Fat Calories—This mode displays the approximate  
number of fat calories you have burned (see FAT  
BURNING on page 13).  
To reset the display, press the ON/RESET button.  
Note: The console can display speed and dis-  
tance in either miles or kilometers. To change  
the unit of measurement, press the ON/RESET  
button for about five seconds. The letters mph or  
km/h will appear in the display to show which unit of  
measurement is selected. When the batteries are  
replaced, it may be necessary to reselect the  
desired unit of measurement.  
• Pulse—This mode displays your heart rate when  
you use the pulse sensor.  
• Scan—This mode displays the speed, time, dis-  
tance, calories, fat calories, and pulse modes, for a  
few seconds each, in a repeating cycle. Note: The  
pulse mode will be displayed only when the pulse  
sensor is being used.  
• Pace—The pace bar shows your pedaling pace, in  
revolutions per minute (RPM). Note: The pace mode  
will always be displayed while you are pedaling.  
9
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3. Measure your heart rate, if desired.  
Make sure you are applying the proper amount of  
pressure to the pulse sensor. Try the pulse sensor  
several times until you become familiar with it.  
Remember to sit still while measuring your heart  
rate.  
To measure your  
heart rate, stop  
pedaling and  
place your thumb  
on the pulse sen-  
sor as shown. Do  
not press too  
WARNING:  
The pulse sensor  
is not a medical device. Various factors  
may affect the accuracy of heart rate read-  
ings. The pulse sensor is intended only as  
an exercise aid in determining heart rate  
trends in general.  
hard, or the cir-  
culation in your  
thumb will be  
restricted and  
your pulse will  
not be detected.  
After a few sec-  
onds, the heart-  
shaped indicator  
in the display will  
flash steadily,  
Pulse Sensor  
4. To turn off the console, simply wait for a few min-  
utes. The console has an “auto-off” feature. If  
the pedals are not moved and the console but-  
tons are not pressed for a few minutes, the  
power will turn off automatically to save the  
batteries.  
two dashes will  
appear, and then  
your heart rate  
will be shown. Hold your thumb on the pulse sensor  
for about 15 seconds for the most accurate reading.  
If the displayed heart rate appears to be too high or  
too low, or if your heart rate is not displayed, lift  
your thumb off the pulse sensor for a few seconds.  
Then, place your thumb on the pulse sensor as  
described above.  
10  
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MAINTENANCE AND TROUBLESHOOTING  
Inspect and tighten all parts of the elliptical exerciser  
regularly. Replace any worn parts immediately.  
See the drawing below and locate the Reed Switch  
(53). Loosen, but do not remove, the indicated M4 x  
16mm Screw (42). Slide the Reed Switch slightly  
toward or away from the Magnet (58) on the flywheel.  
Then, retighten the Screw. Turn the left Pedal Disc (15)  
for a moment. Repeat until the console displays correct  
feedback. When the Reed Switch is correctly adjusted,  
reattach the Left Side Shield (3) and the Left Pedal  
Arm (11).  
To clean the elliptical exerciser, use a damp cloth and  
a small amount of mild soap. Important: Keep liq-  
uids away from the console, place only a sealed  
water bottle in the water bottle holder, and keep  
the console out of direct sunlight. During storage,  
remove the batteries from the console.  
BATTERY REPLACEMENT  
If the console display becomes dim, the batteries  
should be replaced; most console problems are the  
result of low batteries. To replace the batteries, see  
step 4 on page 5 and remove the console from the  
upright. Next, see step 3 on page 5 and insert three  
batteries into the console. Reattach the console to the  
upright, being careful not to pinch the wires.  
58  
53  
15  
42  
HOW TO ADJUST THE REED SWITCH  
HOW TO ADJUST THE DRIVE BELT  
If the console does not display correct feedback, the  
reed switch should be adjusted. To adjust the reed  
switch, you must remove the Left Pedal Arm (11) and  
the Left Side Shield (3).  
If the pedals slip while you are pedaling, even when  
the resistance is adjusted to the highest setting, the  
Drive Belt (19) may need to be adjusted. To adjust the  
Drive Belt, you must first remove the left side shield.  
See HOW TO ADJUST THE REED SWITCH at the  
left and remove the left side shield.  
56  
3
42  
Next, loosen the  
M8 x 22mm Flat  
Head Screw  
(41) and turn  
the Idler  
40  
11  
64  
19  
Adjustment Bolt  
(62) until the  
41  
22  
42  
35  
Drive Belt (19)  
is tight. When  
the Drive Belt is  
tight, tighten the  
Flat Head  
62  
42  
Screw. Reattach  
the left side shield.  
Remove the Pedal Arm Bolt Set (40), the M10 x  
25mm Patch Screw (22), the M10 Washer (35), and  
the Wave Washer (64) from the Left Pedal Arm (11).  
Remove the Left Pedal Arm. Next, remove the two M4  
x 25mm Screws (56) and the four M4 x 16mm Screws  
(42) from the Left Side Shield (3).  
11  
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HOW TO ADJUST THE RESISTANCE STRAP  
If the resistance knob is turned to the highest setting  
and there is not enough pedaling resistance, the  
resistance strap can be adjusted. To adjust the resis-  
tance strap, first remove the left side shield (see HOW  
TO ADJUST THE REED SWITCH on page 11).  
26  
Next, turn the resistance knob to the lowest setting.  
Open the Strap Clamp (26) and pull the end of the  
Resistance Strap (18) downward slightly. Close the  
Strap Clamp and turn the Flywheel (17) to make sure  
that there is not too much resistance.  
18  
17  
When the resistance strap is properly adjusted, re-  
attach the left side shield and the left pedal arm.  
12  
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CONDITIONING GUIDELINES  
The following guidelines will help you to plan your  
exercise program. Remember that proper nutrition  
and adequate rest are essential for successful results.  
During the first few minutes of exercise, your body  
uses easily accessible carbohydrate calories for ener-  
gy. Only after the first few minutes of exercise does  
your body begin to use stored fat calories for energy.  
If your goal is to burn fat, adjust the intensity of your  
exercise until your heart rate is near the lowest num-  
ber in your training zone as you exercise. For maxi-  
mum fat burning, adjust the intensity of your exercise  
until your heart rate is near the middle number in your  
training zone as you exercise.  
WARNING:  
Before beginning  
this or any exercise program, consult your  
physician. This is especially important for  
persons over the age of 35 or persons with  
pre-existing health problems.  
Aerobic Exercise  
The pulse sensor is not a medical device.  
Various factors may affect the accuracy of  
heart rate readings. The pulse sensor is  
intended only as an exercise aid in determin-  
ing heart rate trends in general.  
If your goal is to strengthen your cardiovascular sys-  
tem, your exercise must be “aerobic.” Aerobic exer-  
cise is activity that requires large amounts of oxygen  
for prolonged periods of time. This increases the  
demand on the heart to pump blood to the muscles,  
and on the lungs to oxygenate the blood. For aerobic  
exercise, adjust the intensity of your exercise until  
your heart rate is near the highest number in your  
training zone.  
EXERCISE INTENSITY  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, the key to achieving the  
desired results is to exercise with the proper intensity.  
The proper intensity level can be found by using your  
heart rate as a guide. The chart below shows recom-  
mended heart rates for fat burning, maximum fat  
burning, and cardiovascular (aerobic) exercise.  
WORKOUT GUIDELINES  
Each workout should include the following three parts:  
A warm-up, consisting of 5 to 10 minutes of stretching  
and light exercise. A proper warm-up increases your  
body temperature, heart rate, and circulation in prepa-  
ration for exercise.  
Training zone exercise, consisting of 20 to 30 min-  
utes of exercising with your heart rate in your training  
zone. (During the first few weeks of your exercise pro-  
gram, do not keep your heart rate in your training  
zone for longer than 20 minutes.)  
A cool-down, with 5 to 10 minutes of stretching. This  
will increase the flexibility of your muscles and will  
help to prevent post-exercise problems.  
To find the proper heart rate for you, first find your age  
at the bottom of the chart (ages are rounded off to the  
nearest ten years). Next, find the three numbers above  
your age. The three numbers are your “training zone.”  
The lowest number is the recommended heart rate for  
fat burning; the middle number is the recommended  
heart rate for maximum fat burning; the highest num-  
ber is the recommended heart rate for aerobic exer-  
cise.  
EXERCISE FREQUENCY  
To maintain or improve your condition, plan three work-  
outs each week, with at least one day of rest between  
workouts. After a few months of regular exercise, you  
may complete up to five workouts each week, if  
desired. Remember, the key to success is make exer-  
cise a regular and enjoyable part of your everyday life.  
Fat Burning  
To burn fat effectively, you must exercise at a relative-  
ly low intensity level for a sustained period of time.  
13  
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PART LIST—Model No. 831.28540.0  
R0305A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
4
2
1
2
1
1
4
1
2
2
2
1
7
4
Frame  
35  
36  
37  
38  
39  
40  
41  
42  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
#
2
4
2
1
2
2
1
15  
1
1
2
2
2
4
4
8
1
1
1
1
2
1
1
2
4
2
1
1
2
2
1
1
1
M10 Washer  
2
Upright  
M6 x 48mm Flat Head Screw  
Pedal Arm Bushing  
M8 Nylon Locknut  
M10 Small Washer  
Pedal Arm Bolt Set  
M8 x 22mm Flat Head Screw  
M4 x 16mm Screw  
Upper Wire  
3
Left Side Shield  
Right Side Shield  
Handlebar Arm  
Left Handlebar  
Idler Assembly  
Right Handlebar  
Hook  
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
Front Stabilizer  
Left Pedal Arm  
Right Pedal Arm  
Pedal  
Resistance Control/Cable  
Handlebar Cap  
Handlebar Spacer  
M10 x 66mm Button Bolt  
Small Handlebar Bushing  
M6 x 38mm Button Bolt  
M6 x 35mm Button Screw  
M4 x 16mm Flat Head Screw  
Reed Switch/Wire  
Cable Clamp  
Axle Cap  
Pedal Disc  
Disc Crossbar  
Flywheel  
Resistance Strap  
Drive Belt  
Cable Clamp  
Endcap  
Lower Cable  
M4 x 25mm Screw  
M10 Flat Head Bolt  
Magnet  
M10 x 25mm Patch Screw  
Console  
Handgrip  
M10 Split Washer  
M5 x 16mm Bolt  
Strap Clamp  
M6 Nylon Locknut  
Rear Stabilizer  
Flywheel Bearing  
Large Snap Ring  
Large Bearing  
Pedal Axle  
Large Handlebar Bushing  
5/16” x 25.4mm Hex Bolt  
Idler Adjustment Bolt  
Resistance Knob/Cable  
Wave Washer  
Inner Pedal Arm Bushing  
Allen Wrench  
#
Grease  
M10 Nylon Locknut  
M10 x 72mm Carriage Bolt  
#
User’s Manual  
Note: # indicates a non-illustrated part. Specifications are subject to change without notice. If a part is missing,  
call toll-free 1-866-699-3756.  
14  
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EXPLODED DRAWING—Model No. 831.28540.0  
R0305A  
42  
42  
42  
24  
4
25  
46  
56  
24  
42  
46  
23  
42  
3
8
42  
42  
47  
49  
14  
49  
42  
40  
6
36  
42  
49  
63  
45  
50  
27  
49  
42  
27  
13  
47  
40  
2
50  
12  
22  
5
14  
35  
64  
59  
33  
60  
48  
5
37  
51  
59  
44  
65  
18  
60  
20  
33  
21  
39  
17  
60  
60  
39  
55  
34  
29  
9
29  
57  
16  
10  
21  
52  
58  
26  
33  
36  
51  
30  
61  
40  
31  
13  
15  
65  
33  
42  
41  
21  
54  
53  
61  
11  
31  
1
37  
33  
64  
35  
32  
7
40  
30  
51  
22  
16  
33  
38  
28  
34  
19  
21  
15  
51  
62  
51  
15  
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FULL 90 DAY WARRANTY  
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this  
Sears Elliptical Exerciser, contact the nearest Sears Service Center throughout the United States and  
Sears will repair or replace the Elliptical Exerciser, free of charge.  
This warranty does not apply when the Elliptical Exerciser is used commercially or for rental purposes.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state  
to state.  
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179  
Part No. 223060 R0305A  
Printed in China © 2005 Sears, Roebuck and Co.  
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