Weil McLain Water Heater Electric Water Heater User Manual

L IN E  
Indirect-Fired Water Heaters  
P LU S  
Instruction Manual Supplement  
PLUS &  
PLUS water heaters with  
Gas-fired Water Boilers  
with  
This manual must only be used by a qualified heating installer/service technician.  
Read all instructions, including the Boiler Manual and other supplements, before  
installing. Install PLUS or Ultra PLUS indirect-fired water heater as explained in  
the PLUS Line Manual.Install Ultra boiler as explained in the Ultra Boiler Manual.  
Perform steps in the order given.Failure to comply could result in severe personal  
injury, death or substantial property damage.  
Part No.IWHA016A/1103  
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P LU S Lin e In s t r u c t io n M a n u a l S u p p le m e n t  
PLUS &  
PLUS WATER HEATERS WITH  
GAS-FIRED WATER BOILERS  
1
In s t a ll s ys t e m w a t e r p ip in g (s p a c e h e a t in g )  
System water piping methods  
Figure 1 Expansion tank piping  
All piping methods shown in this manual  
use primary/secondary connection to the  
boiler loop. These designs ensure proper  
flow through the Ultra boiler, for the most  
efficient and reliable operation of the boiler  
and the heating system. For other piping  
methods,consult your local Weil-McLain  
representative or refer to separate Ultra  
boiler piping guides.  
Wall-mounted boilers — Piping can exit  
bottom of boiler enclosure. See separate  
wall-mounting instructions for details.  
Expansion tank and make-up water  
1. Ensure expansion tank size will handle boiler and  
system water volume and temperature. Allow 3  
gallons for boiler and its piping.  
Undersized expansion tanks cause system  
water to be lost from relief valve and  
make-up water to be added through fill  
valve. Eventual boiler failure can result  
due to excessive make-up water addition.  
2. Tank must be located as shown in this supplement,  
or following recognized design methods. See tank  
manufacturers instructions for details.  
3. Connect the expansion tank to the air separator  
only if the separator is on the suction side of the  
system circulator. Always install the system fill  
connection at the same point as the expansion tank  
connection to the system.  
4. The piping drawings in this supplement show  
diaphragm expansion tanks. See Figure 1 for piping  
from air separator to expansion tank and make-up  
water line using a closed-type expansion tank.  
Boiler circulator  
The boiler circulator is shipped loose. It must be located  
in either the return or supply piping, as shown in the  
appropriate piping diagram in this supplement or the  
Boiler Manual.  
5. Refer to Ultra Boiler Manual for other system  
piping examples.  
Diaphragm (or bladder) expansion tank  
1. Always install an automatic air vent on top of the  
air separator to remove residual air from the system.  
DO NOT use the boiler circulator in any  
location other than those shown. The  
boiler circulator is selected to ensure  
adequate flow through the Ultra boiler.  
Failure to comply could result in  
unreliable performance and nuisance  
shutdowns from insufficient flow.  
Closed-type expansion tank  
1. See Figure 1 for piping connections when using a  
closed-type expansion tank.  
2. Pitch any horizontal piping up towards tank 1 inch  
per 5 feet of piping. Connect to tank with at least  
¾" piping to allow room for air to rise.  
Sizing space heat system piping  
DO NOT install automatic air vents on  
closed-type expansion tank systems. Air  
must remain in the system and return to  
the tank to provide its air cushion. An  
automatic air vent would cause air to  
leave system, resulting in water-logging  
the expansion tank.  
1. See Figures 2 and 3, pages 4 and 5, or the Ultra Boiler  
Manual for recommended piping. In all diagrams,  
the space heating system is isolated from the boiler  
loop by the primary/secondary connection.  
2. Size the piping and components in the space  
heating system using recognized design methods.  
3
Part number IWHA016A/1103  
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P LU S Lin e In s t r u c t io n M a n u a l S u p p le m e n t  
PLUS &  
PLUS WATER HEATERS WITH  
GAS-FIRED WATER BOILERS  
1
In s t a ll s ys t e m w a t e r p ip in g (s p a c e h e a t in g ) (continued)  
Zoning with zone valves  
Figure 2  
Zone valve zoning plus optional  
water heater piping  
1. Connect boiler to system as shown in Figure 2  
when zone valve zoning. The primary/secondary  
piping shown ensures the boiler loop will have  
sufficient flow. It also avoids applying the high head  
of the boiler circulator to the zone valves.  
2. When using a closed-type expansion tank, connect  
the expansion tank and make-up water piping as  
shown in Figure 1, page 3.  
3. Connect water heater (domestic hot water) piping  
to indirect storage water heater as shown.  
The  
PhD Control Module turns off  
space heating during water heater heating.  
The boiler circulator will turn off,  
preventing hot water from circulating to  
the system. The flow/check valve shown  
on the boiler outlet piping prevents  
gravity circulation in the boiler loop  
during water heater heating.  
4. Controlling the system circulator  
a. To cycle the system circulator from the Ultra PhD  
control module, add a circulator relay wired to the  
boiler circulator terminals as shown on page 8.  
NOTE 1: To ensure adequate flow rate through the  
boiler,use the following pipe size on all boiler  
loop piping (connecting boiler to and from  
the primary/secondary connection, item 21):  
Ultra-80 or Ultra-105 – 1" or larger.  
Ultra-155 or Ultra-230 – 1¼" or larger.  
Ultra-310 – 1½" or larger.  
Use at least the minimum piping size above  
and pipe the boiler using only primary/  
secondary piping as shown. Failure to  
follow these guidelines could result in  
system problems.  
Legend  
Figure 2  
1
2
3
4
5
6
7
8
Ultra boiler  
10 Flow/check valves (with weighted seats to prevent gravity  
circulation)  
Indirect water heater (water heater), if used  
Boiler relief valve (see boiler manual for piping details)  
Relief valve discharge piping (see boiler manual for details)  
Water heater circulator (see page 7 for suggested sizing)  
Isolation valves  
11 Purge/drain valves  
12 Boiler circulator  
13 Zone valves, typical  
20 Make-up water supply  
21 Primary/secondary connection  
System circulator  
Diaphragm (or bladder) type expansion tank (see page 3  
for piping of closed-type expansion tank, if used)  
9
Air separator [with automatic air vent only on systems using  
diaphragm (or bladder) type expansion tank]  
4
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P LU S Lin e In s t r u c t io n M a n u a l S u p p le m e n t  
PLUS &  
PLUS WATER HEATERS WITH  
GAS-FIRED WATER BOILERS  
1
In s t a ll s ys t e m w a t e r p ip in g (s p a c e h e a t in g ) (continued)  
Zoning with circulators  
Figure 3  
Circulator zoning plus optional  
water heater piping  
1. Connect boiler to system as shown in Figure 3  
when circulator zoning. The boiler circulator  
cannot be used for a zone. It must supply only the  
boiler loop.  
2. Install a separate circulator for each zone.  
3. When using a closed-type expansion tank, connect  
the expansion tank and make-up water piping as  
shown in Figure 1, page 3.  
4. Connect water heater (domestic hot water) piping  
to indirect storage water heater as shown.  
The  
PhD Control Module turns off  
space heating during water heater heating.  
The boiler circulator will turn off,  
preventing hot water from circulating to  
the system. The flow/check valve shown  
on the boiler outlet piping prevents  
gravity circulation in the boiler loop  
during water heater heating.  
NOTE 1: To ensure adequate flow rate through the  
boiler,use the following pipe size on all boiler  
loop piping (connecting boiler to and from  
the primary/secondary connection, item 21):  
Ultra-80 or Ultra-105 – 1" or larger.  
Ultra-155 or Ultra-230 – 1¼" or larger.  
Ultra-310 – 1½" or larger.  
Use at least the minimum piping size above  
and pipe the boiler using only primary/  
secondary piping as shown. Failure to  
follow these guidelines could result in  
system problems.  
Legend  
Figure 3  
1
2
3
4
5
6
7
8
Ultra boiler  
10 Flow/check valves (with weighted seats to prevent gravity  
circulation)  
Indirect water heater (water heater), if used  
Boiler relief valve (see boiler manual for piping details)  
Relief valve discharge piping (see boiler manual for details)  
Water heater circulator (see page 7 for suggested sizing)  
Isolation valves  
11 Purge/drain valves  
12 Boiler circulator  
14 Zone circulators, typical  
20 Make-up water supply  
21 Primary/secondary connection  
System circulator  
Diaphragm (or bladder) type expansion tank (see page 3  
for piping of closed-type expansion tank, if used)  
9
Air separator [with automatic air vent only on systems  
using diaphragm (or bladder) type expansion tank]  
5
Part number IWHA016A/1103  
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PLUS &  
PLUS WATER HEATERS WITH  
GAS-FIRED WATER BOILERS  
2
In s t a ll b o ile r-t o -w a t e r h e a t e r p ip in g  
Combined space heating/water  
heating applications  
Dedicated water-heating only  
applications  
1. Figure 4 shows recommended piping between Ultra 1. Figure 5 shows recommended piping between Ultra  
Boiler and PLUS water heater. All show direct  
connection of the water heater piping to the boiler  
because the boiler circulator shuts down during  
water heater operation.  
Plus Boiler and PLUS water heater for dedicated  
water-heating only applications.  
2. Pipe sizing:  
Table 2, page 7, provides the recommended  
minimum pipe size for boiler-to-water heater piping.  
3. Circulator:  
Use the circulator recommended in Table 2, page 7.  
Install the circulator as shown in Figure 5.  
4. Procedure:  
2. Table 1, page 7, uses the recommended flow rates  
for the Ultra PLUS water heater and minimum flow  
rates for the Ultra boiler to provide recommended  
water heater piping and circulator sizing. If using  
another circulator, verify it is at least equal to the  
Taco selection given in Table 1. For general  
information on head loss through boiler and boiler-  
to-water heater piping, refer to the Ultra Boiler  
Manual.  
Step 1: Select Ultra Boiler model and PLUS water  
heater model in Table 1,page 7.  
Step 2: Read flow rate expected using the circulator  
3. Procedure:  
specified inthe last column.  
Step 1: Select Ultra Boiler model and PLUS water  
heater model in Table 1.  
Step 3: Size connecting piping as listed under  
“Boiler piping” in the table.  
Step 2: Read recommended minimum flow rate, GPM,  
in table.  
Step 3: Read across to find recommended minimum  
pipe size for boiler-to-water heater piping.  
Step 4: Read across to find recommended Taco  
circulator model. Use a circulator with a pump  
curve at least equal to the Taco circulator shown.  
See Figure 6, page 7 for pump curves of typical  
Taco circulators.  
Figure 4 Boiler-to-water heater piping:  
Combined space heating/water  
heating application  
Figure 5 Boiler-to-water heater piping:  
Dedicated water-heating only  
application  
3
4
5
Boiler relief valve (see Boiler Manual for piping details)  
Relief valve discharge piping (see Boiler Manual for details)  
Water heater circulator — must be at least equal in capacity to  
circulator recommended in Table 1, page 7  
3
4
5
8
6
Boiler relief valve (see Boiler Manual for piping details)  
Relief valve discharge piping (see Boiler Manual for details)  
Water heater circulator — (see Table 2, page 7)  
Expansion tank (diaphragm or bladder type)  
Isolation valves  
6
Isolation valves  
10 Flow/check valve (with weighted seat to prevent gravity circulation)  
11 Purge/drain valves  
10 Flow/check valve (with weighted seat)  
11 Purge/drain valve  
20 Fill line to fill valve (item 23)  
6
Part number IWHA016A/1103  
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PLUS &  
PLUS WATER HEATERS WITH  
GAS-FIRED WATER BOILERS  
2
In s t a ll b o ile r-t o -w a t e r h e a t e r p ip in g  
(continued)  
Table 1  
Combined space heating/water heating applications (see Notes)  
Table 2  
Dedicated water-heating only systems (using circulator supplied with boiler) (see Notes)  
Notes  
Tables 1 and 2  
Figure 6  
Pump curves for Taco circulators  
1. First hour ratings in Tables 1 and 2 are based on:  
115°F or 140°F domestic outlet water supply  
temperature from water heater.  
50°F domestic water inlet temperature.  
190°F boiler water temperature leaving Ultra boiler.  
Circulator and pipe sizes as given in the Tables.  
2. If the net Btu/hr rating of the boiler is close to the  
space heating load (for combined systems) — or if  
there is an unusually large demand for domestic  
water — increased boiler capacity may be required.  
7
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PLUS &  
PLUS WATER HEATERS WITH  
GAS-FIRED WATER BOILERS  
3
Fie ld w irin g  
ELECTRICAL SHOCK HAZARD —  
Line voltage connections  
For your safety, turn off electrical power  
supply at service entrance panel before  
making any electrical connections to  
avoid possible electric shock hazard.  
Failure to do so can cause severe personal  
injury or death.  
1. Connect 120 VAC power wiring to line voltage  
terminal strip in left compartment of electrical  
entrance, as shown in Figure 7, item 1.  
2. Provide and install a fused disconnect or service  
switch (15 amp. recommended) as required by the  
code. (See Figure 7, item 2)  
Wiring must be N.E.C. Class 1.  
If original wiring as supplied with boiler  
must be replaced, use only type 105 °C  
wire or equivalent.  
Wiring boiler circulator  
1. The Taco 0011 circulator supplied with the boiler  
is wired one of two locations, depending on  
whether system is combined space heating/water  
heating or dedicated water-heating only. Boiler  
circulator is shipped loose. Wire Boiler circulator  
to terminals (refer to Figure 7):  
Boiler must be electrically grounded as  
required by National Electrical Code  
ANSI/NFPA 70 – latest edition.  
a. Combined system: terminals 5, 6, and 7 (installed as  
Figure 7, item 3).  
b. Dedicated system: terminals 3, 4, and ground wire nut  
(installed as Figure 7, item 5).  
Installation must comply with:  
1. National Electrical Code and any other national,  
state, provincial or local codes or regulations.  
2. In Canada, CSA C22.1 Canadian Electrical Code  
Part 1, and any local codes.  
Wiring PLUS circulator  
1. For combined systems, connect water heater  
circulator to line voltage terminal strip terminals 3,  
4 and ground wire nut. See Figure 7.  
Figure 7 Line voltage field wiring connections (service switch provided by installer)  
8
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PLUS &  
PLUS WATER HEATERS WITH  
GAS-FIRED WATER BOILERS  
3
Fie ld w irin g  
(continued)  
Wiring a system circulator  
switch is closed, boiler will attempt to maintain  
constant temperature.)  
5. Route sensor wires through the grommeted hole  
at right of the electrical entrance (see Figure 8).  
1. For combined systems, to activate a system  
circulator when the Boiler circulator operates, wire  
as shown at bottom of Figure 7, page 8.  
2. You must install a relay as shown. DO NOT wire in  
parallel with the Boiler circulator. See CAUTION  
in Figure 7.  
PLUS water heater thermostat  
1. Connect PLUS water heater aquastat terminalsC”  
and “1” to Ultra Boiler low voltage terminal strip  
between terminals 3 and 4 (Figure 9, item 3).  
Routing line voltage wiring  
1. Route line voltage connections to the jacket  
openings shown in Figure 8.  
Additional limits  
1. Connect additional limit controls and interlocks  
between the terminals shown in Figure 9.  
Low voltage connections (Fig. 9)  
2. Controls connected between terminals 6 and 7 (see  
Figure 9, item 4) will cause a soft lockout  
(automatic reset). When limit(s) closes, boiler will  
resume normal operation.  
3. Controls connected between terminals 6 and 8 (see  
Figure 9, item 5.) will cause a hard lockout (manual  
reset). The boiler will only restart after the Ultra  
display panel RESET switch is pressed.  
1. Connect low voltage wiring to low voltage terminal  
strip (Figure 9, item 1) as shown in Figure 9 and  
the boiler wiring diagram.  
2. Route all low voltage wires through grommeted  
jacket opening to right of low voltage terminal strip,  
as shown in Figure 8.  
Room thermostat (space heating)  
1. For combined space heating/water heating systems,  
connect Figure 9, item 2, room thermostat or end  
switch (isolated contact only) between terminals 5  
Figure 8 Routing field wiring  
and 6.  
2. Install thermostat on inside wall away from  
influences of drafts, hot or cold water pipes, lighting  
fixtures, television, sunrays, or fireplaces.  
3. Thermostat anticipator (if applicable):  
a. If connected directly to boiler, set for 0.1 amps.  
b. If connected to relays or other devices, set to match  
total electrical power requirements of connected  
devices. See device manufacturers’ specifications and  
thermostat instructions for details.  
Outdoor temperature sensor  
1. Outdoor reset operation applies only to combined  
space heating/water heating systems.  
2. Connect outdoor temperature sensor (Figure 9,  
item 6) between terminals 1 and 2 to enable  
outdoor reset operation of the Ultra boiler. If fixed-  
temperature operation is required, do not install  
outdoor sensor.  
3. Mount sensor on exterior wall, shielded from direct  
sunlight or flow of heat or cooling from other  
sources.  
4. Install a summer/winter switch (Figure 9, item 7)  
across terminals 1 and 2 to force fixed-temperature  
operation during summer months. (When the  
9
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PLUS &  
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GAS-FIRED WATER BOILERS  
3
Fie ld w irin g  
(continued)  
Figure 9 Low voltage field wiring connections  
Summer/winter switch (item 7) — Install a summer/winter switch, if desired, to disable the boiler  
(space heating) circulator during non-heating months. Connect switch across the outdoor sensor  
terminals. When switch closes, the boiler circulator is disabled and the boiler operates only on call for  
DHW heating.  
10  
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PLUS &  
PLUS WATER HEATERS WITH  
GAS-FIRED WATER BOILERS  
4
S t a rt-u p  
Follow Boiler Manual procedures  
Check PLUS operation setup  
1. Follow all procedures in the boiler manual to start 1. Go to step 2 if the control is in Parameter mode  
up and verify operation of the boiler.  
already. Press the “Mode” button until the display  
shows “Para” (parameter mode).  
2. Press the “Step” button until the display first digit  
shows “2.”  
Set space heating operation  
Verify space heating mode  
1. Press the “Mode” button until the display shows  
“Para.This is the parameter mode.  
2. Press the “Step” button until the display first digit  
shows “3.”  
3. The last digit must show “1.If any other number  
displays, press the “+” button until “1” shows in  
the right-hand digit.Press the“Storebutton to save  
this setting.  
3. The last digit must show “1.If any other number  
displays, press the “+” button until “1” shows in  
the right-hand digit. Press the“Storebutton to save  
this setting.  
4. The Ultra PhD control module turns on the PLUS  
circulator when the indirect water heater operating  
control closes. The control module shuts off the  
boiler circulator (stops space heating) during calls  
for DHW heating.  
Set space heating target temperature  
Verify operation — space heating  
1. Press the Ultra control panel“Stepbutton until the  
display first digit shows4.The right 3 digits show  
the outlet water temperature setting.  
2. Press the “+” or “-” button to change the setting to  
the desired outlet water temperature. (The factory  
default setting is 190 °F.)  
NOTE: “[ _ _ _ _ ]” in the following indicates the  
characters that should show on the Ultra display panel.  
“180” in the right 3 places means the display shows the  
measured boiler water temperature. The number shown  
will not necessarily be 180.  
a. Outdoor sensor installed — Setting is the target  
temperature for outdoor temperature at or below  
32 °F. At higher outside temperatures, the Ultra PhD  
control module calculates the target temperature. (See  
Ultra Control Supplement for detailed discussion of  
outdoor reset.)  
1. Turn down aquastat on PLUS tank. If necessary, turn  
off power and remove one of the PLUS aquastat  
wires to ensure boiler will not receive a DHW heat  
call.  
2. Turn off power to boiler at service switch.  
When asummer/winter switch isused, closingtheswitch  
will disable the boiler (space heating) circulator during  
summer operation.  
3. Wait a few seconds, then turn on power to boiler.  
[A180] (self-check on power-up, for a few seconds)  
[0180] (no call for heat)  
b. Outdoor sensor not installed — Setting is the target  
temperature at all times.  
4. Raise room thermostat to call for heat.  
[5180] (blower/circulator on) The blower and boiler  
circulator energize and the control checks for air flow.  
[1180] (prepurge) After a few seconds delay (control self-  
check), blower speed will increase to ignition speed.  
The blower will run in prepurge for 10 seconds.  
3. Press the “Store” button to save the setting.  
PLUS water heater operation  
1. The PLUS water heater thermostat must be  
connected to low voltage terminal strip terminals 3  
and 4 as shown on page 10.  
2. When the water heater thermostat calls for heat, the  
module shuts down the boiler circulator, activates  
the water heater circulator and immediately sets  
target outlet water temperature to 190°F. This  
provides automatic priority heat allocation to the  
indirect water heater for maximum response and  
recovery.  
[2180] (ignition) After prepurge, the control module  
opens the gas valve and starts ignition spark.  
a. If burner flame proves within 4.5 seconds, burner  
continues to fire. Burner will fire at start-up rate  
— 50% of maximum input — for about 10  
seconds to allow flame to stabilize.  
b. If burner flame does not prove within 4.5 seconds,  
control module attempts ignition sequence again.  
Flame must prove within 5 attempts or control  
will lockout (display will show [E 02]).  
3. The water heater circulator continues for 30  
seconds after the heating cycle to deliver the most  
possible heat.  
c. Verify flame failure operation by closing boiler  
manual gas cock to prevent gas flow.Open manual  
gas valve after testing.  
11  
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P LU S Lin e In s t r u c t io n M a n u a l S u p p le m e n t  
PLUS &  
PLUS WATER HEATERS WITH  
GAS-FIRED WATER BOILERS  
4
S t a rt-u p  
(continued)  
[3180] (burner on, space heating) Once flame is proven  
and stable, the burner turns down to low fire for  
approximately 2 minutes.  
c. Verify flame failure operation by closing boiler  
manual gas valve to prevent gas flow. Open gas  
cock after testing.  
After this low fire period, the burner is allowed to  
modulate. Firing rate depends on actual outlet water  
temperature versus target temperature.  
[4180] (burner on, PLUS) Once flame is proven and stable,  
the burner is allowed to modulate. Firing rate depends  
on actual outlet water temperature versus target  
temperature.  
5. Allow boiler to bring water temperature to target  
temperature.  
5. Allow boiler to bring water temperature to target  
temperature.  
[6180] (target temperature reached) The burner will shut  
down. The blower will run in postpurge (see below),  
then turn off. The boiler circulator continues to run as  
long as there is a call for heat.  
[6180] (target temperature reached) The burner will shut  
down. The blower will run in postpurge (see below),  
then turn off. The PLUS circulator continues to run as  
long as there is a call for PLUS heating.  
6. Lower room thermostat to stop call for heat.  
[1180] (postpurge) When the room thermostat is satisfied  
(call for heat ended), the burner turns off. The blower  
will continue for a 15-second postpurge, then turn off.  
(If another call for heat occurs, the boiler will remain  
off for one minute before starting again, and the display  
will show [6180].)  
6. Lower PLUS aquastat to stop call for heat.  
[1180] (postpurge) When the room thermostat is satisfied  
(call for heat ended), the burner turns off. The blower  
will continue for a 15-second postpurge, then turn off.  
(If another PLUS call for heat occurs, the boiler will  
begin the heating cycle immediately.)  
[0180] (no call for heat) Boiler is now in standby mode  
(waiting for heat call).  
[8180] (PLUS circulator run-on) The PLUS circulator  
continues to run for 30 seconds.  
7. Repeat above steps several times to verify  
operation.  
[0180] (no call for heat) Boiler is now in standby mode  
(waiting for heat call).  
8. Return the room thermostat to normal setting.  
7. Repeat above steps several times to verify  
operation.  
8. Return the PLUS aquastat to normal setting.  
Verify operation — PLUS water  
heater  
Operating information  
1. Reconnect PLUS aquastat wiring to boiler if  
necessary.  
2. Turn off power to boiler at service switch.  
3. Wait a few seconds, then turn on power to boiler.  
[A180] (self-check on power-up, for a few seconds)  
[0180] (no call for heat)  
4. Raise PLUS aquastat above tank temperature,to call  
for heat.  
1. To check operating conditions (actual and target  
temperatures, for example), see page 40 in Ultra  
Boiler Manual for an explanation of the Ultra  
control module Information mode.  
2. During normal operation (no shutdown or  
lockout), the right 3 display digits show actual boiler  
outlet water temperature.  
[5180] (blower/circulator on) The blower and PLUS  
circulator energize and the control checks for air flow.  
[1180] (prepurge) Blower speed will increase to ignition  
speed. The blower will run in prepurge for 10 seconds.  
[2180] (ignition) After prepurge, the control module  
opens the gas valve and starts ignition spark.  
Replace boiler jacket front door  
Replace boiler jacket front door after  
installation or servicing. The boiler front  
door must be securely fastened to the  
boiler to prevent boiler from drawing air  
from inside the boiler room. This is  
particularly important if the boiler is  
located in the same room as other  
appliances. Failure to keep the door  
securely fastened could result in severe  
personal injury or death.  
a. If burner flame proves within 4.5 seconds, burner  
continues to fire. Burner will fire at start-up rate  
— 50% of maximum input — for about 10  
seconds to allow flame to stabilize.  
b. If burner flame does not prove within 4.5 seconds,  
control module attempts ignition sequence again.  
Flame must prove within 5 attempts or control  
will lockout (display will show [E 02]).  
12  
Part number IWHA016A/1103  
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