Weider Home Gym WESY74090 User Manual

®
Model No. WESY74090  
Serial No.  
USER’S  
MANUAL  
The serial number is found in the  
location shown below. Write the  
serial number in the space above.  
Serial  
Number  
Decal  
QUESTIONS?  
We are committed to providing  
complete customer satisfaction.  
If you have questions, or if there  
are missing or damaged parts,  
we will guarantee complete satis-  
faction through direct assistance  
from our factory.  
TO AVOID UNNECESSARY  
DELAYS, PLEASE CALL DIRECT  
TO OUR TOLL-FREE CUSTOMER  
HOT LINE. The trained techni-  
cians on our customer hot line  
will provide immediate assis-  
tance, free of charge to you.  
CUSTOMER HOT LINE:  
1-888-936-4266  
Mon.–Fri., 8 a.m.–6:30 p.m. EST  
(excluding holidays)  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manu-  
al for future reference.  
PATENT PENDING  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Important Precautions  
To reduce the risk of serious injury, read the following important  
precautions before using the weight system.  
WARNING:  
1. It is the responsibility of the owner to ensure  
that all users of the weight system are ade-  
quately informed of all precautions.  
7. Keep children under the age of 12 and pets  
away from the weight system at all times.  
8. Keep hands and feet away from moving parts.  
2. Read all instructions in this manual and in  
the accompanying literature before using the  
weight system.  
9. The weight system is designed to be used by  
only one person at a time.  
3. If you feel pain or dizziness at any time while  
exercising, stop immediately and begin cool-  
ing down.  
10. Always wear athletic shoes for foot protec-  
tion when exercising.  
11. Never release the press arms/butterfly arms,  
leg lever or lat bar while weights are raised.  
The weights will fall with great force.  
4. Use the weight system only on a level sur-  
face. Cover the floor or carpet beneath the  
weight system for protection.  
12. Always disconnect the lat bar from the  
weight system when performing an exercise  
that does not use the lat bar.  
5. Inspect and tighten all parts often. Replace  
any worn parts immediately.  
6. Make sure the cables remain on the pulleys  
at all times. If the cables bind while you are  
exercising, stop immediately and make sure  
the cables are on all of the pulleys.  
13. The weight system is intended for home use  
only. Do not use the weight system in a com-  
mercial, rental or institutional setting.  
WARNING: Before beginning this or any exercise program, consult your physician. This is especially  
important for persons over the age of 35 or persons with pre-existing health problems. Read all  
instructions before using. ICON assumes no responsibility for personal injury or property damage  
sustained by or through the use of this product.  
Warning Decal Placement  
The decal shown at the left has  
been attached to the weight  
system in the location shown. If  
the decal is missing or illegible,  
please call our customer hot  
line at the number on the front  
cover to order a replacement  
decal. Apply the new decal in  
the appropriate location.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
Before You Begin  
Thank you for selecting the versatile WEIDER® 740  
Weight System. The 740 offers a selection of weight  
stations designed to develop every major muscle  
group of the body. Whether your goal is to tone your  
body, build dramatic muscle size and strength or  
improve your cardiovascular system, the 740 will help  
you to achieve the results you want.  
Department toll-free at 1-888-936-4266, Mon.–Fri., 8  
a.m.–6:30 p.m. EST (excluding holidays). To help us  
assist you, please note the product model number and  
serial number before calling. The model number is  
WESY74090. The serial number can be found on a  
decal attached to the WEIDER® 740 Weight System  
(see the front cover of this manual).  
For your benefit, read this manual carefully before  
Please use the drawing below to familiarize your-  
using the WEIDER® 740 Weight System. If you have self with the major parts and how they fit together.  
additional questions, please call our Customer Service  
Pulley Station  
Upright  
Lat Bar  
Butterfly/Press  
Arm  
Backrest  
Foam Roller  
Seat  
Weight  
Stack  
Leg Lever  
ASSEMBLED  
DIMENSIONS:  
Height: 75 in.  
Width: 31 in.  
Length: 44 in.  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
Assembly  
Note: This introduction will save you more  
time than it takes to read it!  
Identifying Parts  
To help you identify the small parts used in assem-  
bly, we have included a PART IDENTIFICATION  
CHART in the centre of this manual. Place the chart  
on the floor or work table and use it to quickly identi-  
fy different parts as you open the packages for each  
step.  
Note: Some small parts may have been pre-attached  
for shipping. If a part is not in the parts bag, check to  
see if it has been pre-attached.  
Making Things Easier for Yourself  
Everything in this manual is designed to ensure  
that the assembly of our products can be complet-  
ed successfully by anyone. However, it is impor-  
tant to recognize that your new equipment is a  
sophisticated product with many small parts. The  
assembly process will take time—possibly several  
hours. Most people find that by setting aside plen-  
ty of time, and by deciding to make the task  
enjoyable, assembly will go smoothly. You may  
want to complete the process over a couple of  
evenings.  
Orienting Parts  
As you assemble this product, be sure that all parts  
are oriented as shown in the drawings.  
Tightening of Parts  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
Giving Yourself a Good Start  
Before you begin the assembly process, take the  
time to complete the steps outlined here.  
Lining Up the Tools  
Assembly requires the following tools (not included):  
Clearing the Workspace  
Clear a workspace that is large enough to hold all  
parts and allow you to walk all the way around the  
assembled equipment.  
• Two (2) adjustable wrenches  
• One (1) standard screwdriver  
• One (1) phillips screwdriver  
• One (1) rubber mallet  
Unpacking the Box  
To make the assembly process as smooth as possi-  
ble, we have broken it into separate stages. All parts  
used in each stage are found in individual packages  
in the shipping box. Place all parts in a cleared area  
and remove the packing materials. Do not dispose of  
the packing materials until assembly is completed.  
• Lubricant, such as grease or petroleum jelly,  
and soapy water  
Assembly will be more convenient if you have a  
socket set, a set of open-end or closed-end wrenches  
or a set of ratchet wrenches.  
Important: Wait until you begin each assembly  
stage to open the parts bag labeled for that  
assembly stage.  
The Three Stages of the Assembly Process  
Frame Assembly  
Cable/Seat Assembly  
You will begin by assembling the base and the  
upright frames that serve as the skeleton of the  
equipment. The seat and all moving parts will be  
attached to the frame.  
Completes the cables and pulleys that connect the  
moving arms with each other and with the weights.  
This ties the different parts together and makes the  
equipment function as a unit. Also installs the seat  
and backrest that support your body while you are  
exercising.  
Arm Assembly  
Completes the press/butterfly arms that you oper-  
ate while you are exercising.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
1
Frame Assembly  
5
1. Before beginning assembly, make sure you have  
read and understood the information on page 5.  
14  
3
Locate and open the parts bag labeled “FRAME  
ASSEMBLY.”  
62  
Press a 1 1/2” Square Outer Cap (27) onto each end  
of the Stabilizer (5) and place it on the floor as  
shown.  
4
3
Press a 1 1/2” Square Outer Cap (27) onto each end  
of the Base (4) and place it on the floor as shown.  
Place the bracket on the Weight Guide (62) over the  
Stabilizer (5). Note: It will be helpful to have a sec-  
ond person hold the Weight Guide while perform-  
ing this step. Line up the holes in the bracket with  
the holes in the Stabilizer and insert two 5/16” x  
2 1/2” Bolts (14).  
5
14  
27  
3
27  
27  
3
See the inset drawing. Slide the bracket on the  
Base (4) onto the 5/16” x 2 1/2” Bolts (14) and secure  
the Bolts with two 5/16” Nylon Locknuts (3). Do not  
tighten the Nylon Locknuts yet.  
4
27  
2. Place the bracket on the Upright (42) over the Base  
(4). CAUTION: Make sure the Upright is oriented  
as shown. Note: It will be helpful to have a sec-  
ond person hold the Upright while performing  
this step.  
2
Make sure  
bracket is on  
this side  
Line up the holes in the bracket on the Upright (42)  
with the indicated holes in the Base (4). Slide a 5/16”  
x 2 1/4” Bolt (1) through the indicated hole and  
mount a 5/16” Nylon Locknut (3) onto the Bolt. Do  
not tighten the Nylon Locknut yet.  
42  
23  
33  
4
8
3
Locate the Long Cable (23). It is approximately 233“  
long and it has a closed loop on both ends.  
45  
See the inset drawing. Slide a 5/16” x 3 1/4” Bolt  
(33) through the closed loop on one end of the Long  
Cable (23). Slide the Bolt through indicated hole in  
the bracket on the Upright (42) and the Base (4).  
23  
Slide a 1/2” x 3/4” Spacer (45) and a 5/16” Flat  
Washer (8) onto the 5/16” x 3 1/4” Bolt (33). Hand  
tighten a 5/16” Nylon Locknut (3) onto the Bolt. Note:  
Leave the Nylon Locknut hand tight when you are  
asked to tighten the other Locknuts in step 6.  
33  
45  
8
1
4
3
3
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
3. Attach the two Weight Bumpers (19) to the Stabilizer  
(5) with two #8 x 1” Screws (18).  
3
Slide the six Weights (25) onto the two tubes on the  
Weight Guide (62).  
62  
Note: Make sure all of the Weights are turned so  
the pin grooves are on the same side and that the  
grooves are oriented as shown in the drawing.  
Pin  
Grooves  
25  
18  
18  
19  
19  
5
4. Press the Weight Tube Bumper (64) into the end of  
the Weight Tube (63).  
4
67  
Insert the Weight Tube (63) into the stack of Weights  
(25).  
Slot  
Lubricate the insides of the holes in the Top Weight  
(67).  
63  
64  
With the slot facing down, slide the Top Weight (67)  
onto the two tubes on the Weight Guide (62) and set  
it on the stack of Weights (25).  
25  
5. Slide a 5/16” Flat Washer (8) onto a 5/16” x 2 1/4”  
Bolt (1).  
5
1
1
Place the Top Frame (55) onto the brackets on the  
Upright (42). Insert the 5/16” x 2 1/4” Bolt (1) with  
Washer through the Top Frame and the bracket on  
the support frame on the Upright.  
1
40  
8
55  
Place the Large Pulley Bracket (40) on the Top  
Frame (55) and insert two 5/16” x 2 1/4” Bolts (1)  
through the Pulley Bracket, the Top Frame and the  
bracket on the Upright (42). Secure all three Bolts  
used in this step with 5/16” Nylon Locknuts  
(3).Tighten all Nylon Locknuts used in steps 1  
through 5.  
3
Support  
Frame  
3
42  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
6. Attach the two tubes on the Weight Guide (62) to the  
Top Frame (55) in the following manner:  
6
61  
Slide a 5/16” x 6” Bolt (7) through one of the tubes on  
the Weight Guide (62) until the tip is barely visible on  
the other side. Position a 1/2” x 1” Spacer (51) and  
slide the Bolt through it. Then slide the Bolt through  
one sidewall of the Top Frame (55).  
51  
3
51  
55  
Position a 1/2” x 1 3/8” Spacer (61) inside the Top  
Frame (55) and slide the 5/16” x 6” Bolt (7) through it.  
Then slide the Bolt through the other sidewall of the  
Top Frame.  
7
62  
Position a 1/2” x 1” Spacer (51) and slide the 5/16” x  
6” Bolt (7) through it. Then slide the Bolt through the  
other tube on the Weight Guide.  
Schematic view from the back  
Top Frame  
(55)  
Secure the 5/16” x 6” Bolt (7) with a 5/16” Nylon  
Locknut (3) do not tighten at this time.  
3
7
51  
51  
61  
Weight Guide Tube  
Weight Guide Tube  
16 Lubricate  
Arm Assembly  
7. Locate and open the parts bag labeled “ARM  
7
ASSEMBLY.”  
Press a 1 1/2” Square Inner Cap (32) into the open  
tubes on the Press Frame (17).  
55  
32  
21  
Align the welded spacers on the Press Frame (17)  
with the indicated holes in the Top Frame (55).  
Lubricate the 3/8” x 6” Bolt (16). Attach the Press  
Frame to the Top Frame with the Bolt and a 3/8”  
Nylon Locknut (21).  
Welded  
Spacers  
32  
17  
Welded Tab  
Make sure the welded tab on the Press Frame (17)  
is oriented as shown.  
8. Press a 1 3/4” Square inner Cap (77) into each end  
of the Right Arm (48).  
8
48  
10  
52  
77  
Wet the lower end of the Right Arm (48) with soapy  
water and slide a Foam Roller (71) onto the Arm.  
2
48  
46  
Press a 1” Round Inner Cap (49) into each end of a  
Press Handle (46). Attach the Press Handle to the  
Right Arm (48) with a 1/4” x 1 3/4” Screw (52), a 1/4”  
Flat Washer (10) and a 1/4” Nylon Locknut (2).  
77  
49  
71  
Repeat this procedure for the Left Arm (47).  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
9. Identify the Right Arm (48) and the Left Arm (47) by  
imagining yourself sitting on the seat. Note the posi-  
tion of the welded bracket (A) on each Arm. Arm  
identification is very important for this step.  
9
77  
17  
Lubricate  
47  
Lubricate both axles on the Press Frame (17). Slide  
the Right Arm (48) onto the right axle. Note: Be care-  
ful not to confuse the Right and Left Arm. Make  
sure the upper end of the Right Arm is behind the  
indicated bracket (B) on the Press Frame.  
B
77  
69  
70  
A
Lubricate  
Place two 1” Retainer Rings (69) on top of a 1”  
Round Cover Cap (70) and tap all three parts onto  
the Right Axle with a hammer. Make sure the teeth  
on the Retainer Rings bend towards the Cover  
Cap, as shown in the inset drawing.  
69  
70  
48  
Attach the Left Arm (47) in the same manner.  
Press a 1 3/4” Square Inner Cap (77) into each end  
of the crossbar on the Press Frame (17).  
Axle  
69  
70  
10. Attach the Seat Frame (36) to the Upright (42) with  
two 5/16” x 2 1/2” Bolts (14), the Support Bracket (6)  
and two 5/16” Nylon Locknuts (3).  
10  
42  
3
14  
36  
6
14  
65  
11. Press a 1 1/2” Square Inner Cap (32) into the upper  
and lower ends of the Leg Lever (29).  
11  
22  
36  
32  
Press a 1” Square Inner Cap (65) into the top of the  
support bracket on the Leg Lever (29).  
Thread a 3/8” Plain Nut (56) partway onto the 3/8”  
Eyebolt (35). Insert the Eyebolt through the indicated  
hole in the Leg lever (29) and secure it with a 3/8”  
Flat Washer (9) and a 3/8” Nylon Jamnut (22).  
29  
9
12 Lubricate  
35  
56  
22  
Lubricate a 3/8” x 2” Bolt (12). Attach the Leg Lever  
(29) to the bracket on the Seat Frame (36) with the  
Bolt and a 3/8” Nylon Jamnut (22).  
32  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
12  
Cable/Seat Assembly  
44  
15  
12. Locate the parts bag labeled “CABLE ASSEMBLY  
AND PULLEYS.” For cable identification and rout-  
ing during steps 12 through 27, refer to the Cable  
Diagram and Cable ID Chart on pages 15 and 16.  
12  
44  
58  
9
22  
Slide a 3/8” Flat Washer (9) and a 1/2” x 1/4” Spacer  
(44) onto a 3/8” x 2” Bolt (12). Next, hold a 3 1/2”  
Pulley (15) inside the slot in the Top Frame (55), and  
insert the Bolt through the Top Frame and the Pulley.  
Slide another 1/2” x 1/4” Spacer (44) and another 3/8”  
Flat Washer (9) onto the Bolt and tighten a 3/8” Nylon  
Jamnut (22) onto the Bolt.  
9
78  
32  
3
55  
Locate the Short Cable (58). It is about 130” long  
and it has a ball on one end and a loop on the  
other end. Wrap the end with the ball around the  
3 1/2” Pulley (15) in the direction shown.  
61  
Attach a 5/16” x 2” Bolt (78), a 1/2” x 1 3/8” Spacer  
(61), and a 5/16” Nylon Locknut (3) to the Top Frame  
(55) in the indicated location. Make sure that the  
Short Cable (58) is between the Pulley (15) and  
the Spacer. Next, press a 1 1/2” Square Inner Cap  
(32) into the indicated end of the Top Frame.  
13. Remove the pre-attached Pulley (15) from the Large  
Pulley bracket (40).  
13  
68  
40  
Route the Short Cable (58) through the Large Pulley  
Bracket (40) as shown.  
Hole  
15  
55  
Attach a 3 1/2” Pulley (15) inside the Large Pulley  
Bracket (40) with a 3/8” x 1 3/4” Bolt (68) and a 3/8”  
Nylon Jamnut (22). Make sure the Cable runs over  
the top of the Pulley.  
22  
Route the Short Cable (58) down through the hole in  
the Top Frame (55).  
58  
14. Remove the pre-attached Pulleys (15) from the “I”-  
Plates (20).  
14  
Wrap the Short Cable (58) around a 3 1/2” Pulley (15)  
in the direction shown. Attach the Pulley and a Cable  
Trap (66) to the top hole in the “I”-Plates with a 3/8” x  
2” Bolt (12) and a 3/8” Nylon Locknut (21). Note:  
Make sure the “I”-Plates are oriented so the end  
with two holes is pointed upward. Make sure the  
Cable Trap is oriented as shown.  
58  
66  
Two  
Holes  
21  
15  
12  
20  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
15. Refer to drawing 15a. Remove the 5/16” x 6” Bolt (7),  
the two 1/2” x 1” Spacers (51), the 1/2” x 1 3/8”  
Spacer (61), and the 5/16” Nylon Locknut (3) from the  
Weight Guides (62) and the Top Frame (55).  
15a  
15b  
44  
22  
61  
15  
44  
3
51  
Refer to drawing 15b. Route the Short Cable (58) up  
through the indicated slot in the Top Frame (55). Wrap  
the Short Cable around a 3 1/2” Pulley (15) in the  
direction shown and slide the Pulley into the slot in  
the Top Frame from the back. Attach the Pulley inside  
the slot with a 3/8” x 2” Bolt (12), two 1/2” x 1/4”  
Spacers (44), two 3/8” Flat Washers (9), and a 3/8”  
Nylon Jamnut (22).  
7
9
55  
32  
55  
58  
9
62  
12  
Refer to drawing 15a. Re-attach the 5/16” x 6” Bolt  
(7), the two 1/2” x 1” Spacers (51), the 1/2” x 1 3/8”  
Spacer (61), and the 5/16” Nylon Locknut (3). Make  
sure that the Short Cable is between the Pulley  
and the Spacer.  
16  
58  
3
Refer to drawing 15b. Press a 1 1/2” Square Inner  
Cap (32) into the indicated end of the Top Frame (55).  
63  
16. Attach the loop at the end of the Short Cable (58) to  
the Weight Tube (63) with a 5/16” x 1 1/2” Bolt (11)  
and a 5/16” Nylon Locknut (3).  
11  
17. Locate the Butterfly Cable (76). It is approximately  
87 1/2“ long and it has a closed loop on both  
ends.  
17  
59  
Welded Bracket  
76  
Attach one end of the Butterfly Cable (76) to the  
welded bracket on the back of the Right Arm (48) with  
a 3/8” x 1” Bolt (59), a 3/8” Plain Nut (56) and a 3/8”  
Nylon Jamnut (22). Note: Make sure the Plain Nut  
and the Jamnut are mounted in the order shown  
here. Do not overtighten the Nylon Locknut; it  
must be possible to pivot the Cable.  
56  
48  
22  
18. Wrap the Butterfly Cable (76) around a Large Pulley  
(39) in the direction shown.  
18  
Welded Bracket  
50  
21  
Attach the Large Pulley (39) and a Long Cable Trap  
(50) to the welded bracket on the right side of the  
Upright (42) with a 3/8” x 2 1/2” Bolt (60) and a 3/8”  
Nylon Locknut (21). Note: Make sure the Cable Trap  
is oriented as shown.  
39  
60  
42  
76  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
19. Remove the pre-attached Pulleys (15) from the Pulley  
Bracket (57).  
19  
76  
Wrap the Butterfly Cable (76) around a 3 1/2” Pulley  
(15) in the direction shown. Attach the Pulley to the  
upper part of the Pulley Bracket (57) with a 3/8” x  
1 3/4” Bolt (68) and a 3/8” Nylon Jamnut (22).  
15  
22  
68  
57  
20. Wrap the Butterfly Cable (76) around a Large Pulley  
(39) in the direction shown.  
20  
View from behind the unit  
Welded Bracket  
42  
Attach the Large Pulley (39) and a Long Cable Trap  
(50) to the welded bracket on the left side of the  
Upright (42) with a 3/8” x 2 1/2” Bolt (60) and a 3/8”  
Nylon Locknut (21), as described in step 18. Note:  
Make sure the Cable Trap is oriented as shown.  
Make sure the Butterfly Cable (76) is routed as  
shown in the drawing.  
47  
50  
60  
48  
76  
39  
39  
Attach the free end of the Butterfly Cable (76) to the  
welded bracket on the Left Arm (47) in the same way  
as described in step 17.  
To Pulley  
Bracket  
From Pulley  
Bracket  
21. Start with the end of the Long Cable (23) that is  
already attached to the Upright (42). Wrap the Long  
Cable around a 3 1/2” Pulley (15) in the direction  
shown.  
21  
60  
42  
57  
22  
Attach the 3 1/2” Pulley (15) to the indicated side of  
the Pulley Bracket (57) by inserting a 3/8” x 2 1/2”  
Bolt (60) through the Pulley and the Pulley Bracket.  
Thread a 3/8” Nylon Jamnut (22) a couple of turns  
onto the Bolt to prevent the Pulley from falling off dur-  
ing the following steps. Note: Make sure the Pulley  
Bracket is oriented exactly as shown and that the  
Pulley is attached on the indicated side.  
15  
23  
22. Wrap the Long Cable (23) around a 3 1/2” Pulley (15)  
in the direction shown.  
22  
Attach the 3 1/2” Pulley (15) and a Cable Trap (66) to  
the welded bracket on the Base (4) with a 3/8” x 2”  
Bolt (12) and a 3/8” Nylon Locknut (21). Note: Make  
sure the Pulley is mounted on the correct side of  
the welded bracket, as shown here. Make sure the  
Cable Trap is oriented as shown.  
12  
23  
66  
15  
21  
4
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
23. Wrap the Long Cable (23) around a 3 1/2” Pulley (15)  
in the direction shown.  
23  
24  
25  
26  
20  
15  
Attach the 3 1/2” Pulley (15) and a Cable Trap (66) to  
the to the lower hole in the “I”-Plates (20) with a 3/8”  
x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Note:  
Make sure the Cable Trap is oriented as shown.  
21  
66  
12  
23  
24. Wrap the Long Cable (23) around a 3 1/2” Pulley (15)  
in the direction shown.  
Attach the 3 1/2” Pulley (15) and a Cable Trap (66) to  
the indicated hole in the welded bracket on the Base  
(4) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut  
(21). Note: Make sure the Cable Trap is oriented  
as shown.  
21  
4
15  
66  
12  
23  
25. Wrap the Long Cable (23) around a 3 1/2” Pulley (15)  
in the direction shown.  
57  
23  
60  
Attach the 3 1/2” Pulley (15) to the indicated side of  
the Pulley Bracket (57) by using the 3/8” x 2 1/2” Bolt  
(60) and the 3/8” Nylon Jamnut (22) attached in step  
21. Note: Make sure the Pulley Bracket is oriented  
exactly as shown and that the Pulley is attached  
on the indicated side.  
15  
22  
26. Wrap the Long Cable (23) around a 3 1/2” Pulley (15)  
in the direction shown.  
42  
Attach the 3 1/2” Pulley (15) to the indicated side of  
the Upright (42) with a 3/8” x 3” Bolt (72), a 3/8” Flat  
Washer (9) and a 3/8” Nylon Jamnut (22). Note:  
Make sure the Long Cable is between the Pulley  
and the Spacer on the Upright/Base.  
22  
23  
15  
9
Spacer  
72  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
27. Hook the closed loop on the end of the Long Cable  
(23) onto the 3/8” Eyebolt (35) that is mounted on the  
Leg Lever (29).  
27  
Tighten the 5/16” Nylon Locknut (3) that is securing  
the other end of the Long Cable (23) to the  
Upright/Base.  
23  
29  
35  
3
28. Attach the Backrest (41) to the Upright (42) with two  
1/4” x 2” Screws (24) and two 1/4” Flat Washers (10).  
28  
41  
42  
24  
10  
24  
29. Insert the 1/4” x 2 1/4” Carriage Bolt (38) into the cen-  
tre hole in the Seat Plate (37). Attach the Seat Plate  
to the Seat (13) with two 1/4” x 3/4” Screws (43).  
29  
13  
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into the indi-  
cated hole in the Seat Frame (36). Tighten a 1/4”  
Nylon Locknut (2) with a 1/4” Flat Washer (10) onto  
the Carriage Bolt.  
38  
36  
37  
43  
Attach the other end of the Seat (13) to the Seat  
Frame (36) with a 1/4” Flat Washer (10) and a 1/4” x  
2” Screw (24).  
10  
24  
10  
2
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
30. Press a 3/4” Round Inner Cap (34) into each end of  
the Pad Tube (28).  
30  
29  
Insert the Pad Tube (28) through the indicated hole in  
the Leg Lever (29). Slide a Foam Pad (30) onto each  
end of the Pad Tube.  
34  
30  
28  
30  
34  
31. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in  
ADJUSTMENT, beginning on page 17 of this manual.  
Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly  
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If  
the cables are not properly installed, they may be damaged when heavy weight is used. If there is  
any slack in the cables, you will need to remove the slack by tightening the cables. See TROUBLE-  
SHOOTING AND MAINTENANCE on page 18.  
Cable Diagram (1)  
The Cable Diagrams below and on the next page shows the proper routing of the Short Cable (58), the Butterfly  
Cable (76) and the Long Cable (23). The numbers show the correct route for each Cable. Make sure the  
Cables are routed correctly, that the Pulleys move smoothly and that the Cable Traps do not touch or  
bind the Cables. Incorrect cable routing can damage the weight system.  
Short Cable (58)  
2
Butterfly Cable (76)  
4
1
4
2
5
3
1
3
5
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Cable Diagram (2)  
4
2
Long Cable (23)  
6
3
1
8
5
7
Cable ID Chart  
76, 87 1/2”  
58, 130”  
23, 233”  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Adjustment  
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise  
poster accompanying this manual to see how the weight system should be set up for each exercise. IMPOR-  
TANT: When attaching the lat bar, make sure it is in the correct starting position for the exercise to be  
performed. If there is any slack in the cables as an exercise is performed, the effectiveness of the exer-  
cise will be reduced.  
Changing the Weight Setting  
To change the setting of the weight stack, insert a Weight  
Pin (26) under the desired Weight (25). Be sure to insert  
the Weight Pin until the bent end of the Weight Pin is  
touching the Weights. Then turn the bent end downward.  
The setting of the weight stack can be changed from 6.5  
26  
pounds to 81.5 pounds, in increments of 12.5 pounds.  
Note: Due to the cables and pulleys, the amount of  
resistance at each exercise station may vary from the  
weight setting. Use the WEIGHT RESISTANCE CHART  
on page 19 to find the approximate amount of resis-  
tance at each weight station.  
25  
Attaching the Lat Bar to the Pulley Station  
Attach the Lat Bar (54) to the Short Cable (58) with a  
Cable Clip (53).  
58  
CAUTION: Always disconnect the lat bar from the  
weight system when performing an exercise that  
does not use the lat bar.  
53  
54  
Adjusting the Arms for Butterfly or Press  
Exercises  
Press Frame  
The Left Arm (47) and Right Arm (48) can be adjusted for  
either butterfly or press exercises by turning the Locking  
Pin (75).  
Slot  
For butterfly exercises, position the Locking Pin (75) as  
shown in the drawing, so the tip locks into the indicated  
slot. The Arms will now pivot towards the centre without  
Hole  
moving forward.  
For press exercises, turn the Locking Pin (75), so the tip  
does not lock into the slot. The Arms will move forward  
without pivoting.  
75  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Trouble-shooting and Maintenance  
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts  
immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive  
detergent. Do not use solvents.  
Tightening the Cables  
1
Woven cable, the type of cable used on the home gym  
system, can stretch slightly when it is first used. If there is  
slack in the Cables before resistance is felt, the Cables  
should be tightened.  
To tighten the Cables, insert the Weight Pin (26, not  
shown) between the third and the fourth Weight, counting  
from the top. See “Changing the Weight Setting” on page  
17 for instructions on moving the Weight Pin.  
29  
35  
Tighten the 3/8” Plain Nut (56) a few turns further onto the  
3/8” Eyebolt (35) and then tighten the 3/8” Nylon Jamnut  
(22) securing the Eyebolt to the Leg Lever (29). Repeat  
this procedure until the Cables feel tighter.  
22  
56  
Additional slack can be removed by moving the upper 3  
1/2” Pulley (15) attached to the “I”-Plates (20) to the lower  
hole. To do this, remove the 3/8” x 2” Bolt (12), Cable  
Trap (66) and 3/8” Nylon Locknut (21). Move the Pulley  
and re-attach it with the Bolt, Cable Trap and Locknut.  
Make sure the Cable Trap is oriented as shown.  
1
66  
Note: If a Cable tends to slip off the Pulleys often, the  
Cable may have become twisted. Remove the Cable  
and re-install it.  
21  
15  
20  
If the Cables need to be replaced, see ORDERING  
REPLACEMENT PARTS on the back cover of this manual.  
12  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Weight Resistance Chart  
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lbs. top  
weight. The other numbers refer to the 12.5 lbs. weight plates. Note: The actual resistance at each  
weight station may vary due to differences in individual weight plates, as well as friction between  
the cables, pulleys, and weight guides.  
Press  
Arm  
(lbs.)  
Butterfly  
Arm  
Pulley  
Station  
(lbs.)  
Leg  
Lever  
(lbs.)  
Weight  
Plates  
(lbs.)  
Top  
1
1320  
3
14  
9
0
44  
28  
34  
47  
60  
72  
86  
23  
2
46  
66  
44  
3
65  
84  
60  
4
84  
96  
72  
5
101  
121  
120  
138  
90  
6
103  
PLACE  
STAMP  
HERE  
ICON of Canada Inc.  
900 de l’Industrie  
St-Jérôme, Québec  
Canada, J7Y 4B8  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Ordering Replacement Parts  
To order replacement parts, simply call our Customer Service Department toll-free at 1-888-936-4266, Monday  
through Friday, 8 a.m. until 6:30 p.m. EST (excluding holidays). To help us assist you, please be prepared to  
give the following information:  
1. The MODEL NUMBER of the product (WESY74090).  
2. The NAME of the product (WEIDER® 740 Weight System).  
3. The SERIAL NUMBER of the product (see the front cover of this manual).  
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING  
attached at the centre of this manual).  
®
o f / d u C a n a d a I n c .  
PRODUCT WARRANTY REGISTRATION  
IMPORTANT: MAIL WITHIN 14 DAYS OF PURCHASE  
NAME:  
ADDRESS:  
COUNTY:  
PHONE:  
POSTCODE:  
MODEL NO.  
RETAILER NAME:  
SERIAL NO.  
PURCHASE DATE:  
RETAILER ADDRESS:  
1) Primary user(s) of product:  
8) Did you consider purchasing fitness equipment from another  
manufacturer?  
Male  
Female  
Family  
55–64  
No  
Yes  
2) Age of primary user:  
0–24  
What other Manufacturer?  
35–44  
45–54  
25–34  
65 and over  
9) Based on your impression of what you have purchased,  
would you buy another ICON product?  
3) Annual household income:  
Yes  
No  
No Opinion  
0–9,999  
15,000–19,999  
If not, what other brand name equipment would you purchase?  
10,000–14,999  
20,000+  
4) How many times a week do you exercise?  
10) What other type of exercise equipment do you own?  
Less than 3 times 3 times or more  
Bicycle  
Exercise Cycle Treadmill  
Weight Bench Stepper  
Other  
Home Gym  
Cardio Glide  
5) Have you ever purchased an ICON product before?  
Yes No  
11) Which type of magazines do you read regularly?  
6) Where did you first see or hear about ICON products?  
Sports  
Fitness  
Motoring  
Magazine  
Newspaper Ad  
Other  
Friend/relative  
Business  
Computer  
General  
Store  
12) Do you wish to be sent further bulletins about ICON products?  
Yes No  
7) What was the primary reason for purchasing this ICON product?  
Store Employee Television Ads Colour  
Electronic Features Magazine Ads Price  
THANK YOU FOR YOUR TIME  
© 2000 ICON of Canada, Inc. Printed in Canada  
Product Design  
Other Features  
Product Innovation  
Part No. 155088 J00885-C R0700A  
Printed in Canada © 2000 ICON Health & Fitness, Inc.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REMOVE THIS PART IDENTIFICATION  
CHART FROM THE MANUAL  
This chart is provided to help you identify the small parts used in assembly. The number in  
parenthesis below each part refers to the key number of the part. Important: Some parts may  
have been pre-assembled for shipping purposes. If you cannot find a part in the parts  
bags, check to see if it has been pre-assembled.  
Note: Assembly is divided into four stages: 1) frame assembly; 2) arm assembly; 3)  
cable, pulley and seat assembly. The hardware for each assembly stage is packaged  
separately. Wait until you begin each stage to open that parts bag.  
WESY74090 R0700A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
R0700A  
Part Identification Chart—WESY74090  
1/4" Nylon Locknut (2)  
1/4" x 2 1/4" Carriage Bolt (38)  
5/16" Nylon Locknut (3)  
3/8" Nylon Jamnut (22)  
1/4" x 1 3/4" Screw (52)  
1/4" x 2" Screw (24)  
3/8" Nylon Locknut (21)  
3/8" Plain Nut (56)  
5/16" x 1 1/2" Bolt (11)  
5/16" x 2" Bolt (78)  
1/4" Flat Washer (10)  
5/16" Flat Washer (8)  
5/16" x 2 1/4" Bolt (1)  
5/16" x 2 1/2" Bolt (14)  
5/16" x 3 1/4" Bolt (33)  
3/8" Flat Washer (9)  
5/16" x 6" Bolt (7)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
#8 x 1” Screw (18)  
1/4" x 3/4" Screw (43)  
3/8" x 1" Bolt (59)  
1/2" x 1/4" Spacer (44)  
1/2" x 3/4" Spacer (45)  
1/2" x 1" Spacer (51)  
Cable Clip (53)  
3/8" x 1 3/4" Bolt (68)  
3/8" x 2" Bolt (12)  
1/2" x 1 3/8" Spacer (61)  
3/8" x 2 1/2" Bolt (60)  
1" Retaining Ring (69)  
3/8" x 2 3/4" Bolt (71)  
3/8" x 3" Bolt (72)  
3/8" x 6" Bolt (16)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1" Round Inner Cap (49)  
1" Round Cover Cap (70)  
3/4" Round Inner Cap (34)  
3/8" Eyebolt (35)  
1 1/2" Square Inner Cap (32)  
1" Square Inner Cap (65)  
1 3/4" Square Inner Cap (77)  
1 1/2" Square Outer Cap (27)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REMOVE THIS PART LIST/EXPLODED  
DRAWING FROM THE MANUAL  
1
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
R0700A  
Part List—Model No. WESY74090  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
312  
4
5
6
7
8
9
4
5/16” x 2 1/4” Bolt  
42  
432  
44  
45  
46  
47  
48  
49  
50  
51  
52  
531  
54  
55  
56  
57  
58  
59  
60  
61  
62  
631  
64  
65  
66  
67  
68  
69  
70  
71  
72  
732  
74  
75  
76  
77  
78  
#
1
1/4”  
4
1
2
1
1
4
Upright  
x /4”  
1/2” x 1/4” Spacer  
1/2” x 3/4” Spacer  
Press Handle  
Left Arm  
31/4”  
5/16”  
1
1
1
1
2
6
6
1
7
Seat  
4
11  
1
1
2
2
2
Nylon  
Nylon  
Locknut  
Locknut  
3
Screw  
Base  
Stabilizer  
Support Bracket  
5/16” x 6” Bolt  
5/16” Flat Washer  
3/8” Flat Washer  
1/4” Flat Washer  
5/16” x 1 1/2” Bolt  
3/8” x 2” Bolt  
Right Arm  
1” Round Inner Cap  
Long Cable Trap  
1/2” x 1” Spacer  
1/4” x 1 3/4” Screw  
Clip  
Lat Bar  
Top Frame  
3/8” Plain Nut  
Pulley Bracket  
Short Cable  
2
2
2
10  
11  
12  
131  
14  
15  
16  
17  
18  
19  
20  
21  
22  
231  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
Cable  
1
1
2
1
1
2
5/16” x 2 1/2” Bolt  
3 1/2” Pulley  
3/8” x 6” Bolt  
Press Frame  
#8 x 1” Screw  
Weight Bumper  
“I” Plate  
3/8” Nylon Locknut  
3/8” Nylon Jamnut  
Cable  
3/8” x 1” Bolt  
/8” 33  
x
2
1/2”  
Bolt  
2
1
1/2” x 1 3/8” Spacer  
Weight Guide Support  
Tube  
Weight Tube Bumper  
1” Square Inner Cap  
Cable Trap  
7
10  
Long  
31/4”  
6
1
4
1
1
2
2
6
1
2
1
1
1
1
2
Weight  
1
1
4
1
2
4
2
2
x
2”  
Screw  
Weight  
Weight Pin  
1 1/2” Square Outer Cap  
Pad Tube  
Leg Lever  
Foam Pad  
Hand Grip  
1 1/2” Square Inner Cap  
5/16” x 3 1/4” Bolt  
3/4” Round Inner Cap  
3/8” Eyebolt  
Seat Frame  
Seat Plate  
1/4” x 2 1/4” Carriage Bolt  
Large Pulley  
Large Pulley Bracket  
Backrest  
Top Weight  
3/8” x 1 3/4” Bolt  
1” Retaining Ring  
1” Round Cover Cap  
7” Foam Roller  
3/8” x 3” Bolt  
1
Inner  
2
1
1
6
1
1
1
Cap  
1 1/8” x 2 1/2” Plastic Bushing  
Locking Pin  
Butterfly Cable  
1 3/4” Square Inner Cap  
5/16” x 2” Bolt  
User’s Manual  
#
Exercise Poster  
1
1
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Westinghouse Model Vehicle DWM32H1Y1 User Manual
Whirlpool Cooktop 98 User Manual
Whirlpool Trash Compactor TF 4500 Senes User Manual
Whistler Radar Detector XTR 420 User Manual
White Rodgers Marine Heating System 96 TBF Series User Manual
Xerox Copier Phaser 6100 User Manual
X Micro Tech Headphones P3 Player FM RADIO EARPHONE User Manual
Zanussi Cooktop ZCV550 User Manual
Zanussi Oven 237004 User Manual
Zanussi Ventilation Hood 640040 User Manual