Weider Home Gym 831159380 User Manual

TM  
PATENT PENDING  
USER'S MANUAL  
Model No. 831.159380  
Serial No.  
The serial number can be found in the  
location shown below. Write the serial  
number in the space above.  
Serial Number Decal  
CAUTION  
Read all precautions and instruc-  
tions in this manual before  
using this equipment. Save this  
manual for future reference.  
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179  
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BEFORE YOU BEGIN  
Thank you for selecting the versatile WEIDER® PRO  
9645 Home Gym System. The PRO 9645 offers a  
selection of weight stations designed to develop every  
major muscle group of the body. Whether your goal is  
to tone your body, build dramatic muscle size and  
strength, or improve your cardiovascular system, the  
PRO 9645 will help you to achieve the specific results  
you want.  
free HELPLINE at 1-800-736-6879, Monday through  
Saturday, 7 a.m. until 7 p.m. Central Time (excluding  
holidays). To help us assist you, please note the prod-  
uct model number and serial number before calling.  
The model number is 831.159380. The serial number  
can be found on a decal attached to the WEIDER®  
PRO 9645 (see the front cover of this manual).  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
For your benefit, read this manual carefully before  
using the WEIDER® PRO 9645 Home Gym System.  
If you have additional questions, please call our toll-  
Lat Bar  
ASSEMBLED  
DIMENSIONS:  
Height: 78 in.  
Width: 86 in.  
Length: 66 in.  
High Pulley Station  
Butterfly Arms  
Pull-up Handles  
Dip Handles  
Military Press Arm  
Backrests  
Leg Press  
Plate  
Assist Arm  
Press Arm  
Leg Lever  
Weight Stacks  
Weight Pin  
Low Pulley  
Station  
Foot Plate  
3
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ASSEMBLY  
Before beginning assembly, carefully read the  
following information and instructions:  
As you assemble the PRO 9645 be sure that all  
parts are oriented as shown in the drawings.  
Place all parts of the PRO 9645 in a cleared area  
and remove the packing materials; do not dispose  
of the packing materials until assembly is com-  
pleted.  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
THE FOLLOWING TOOLS (NOT INCLUDED) ARE  
REQUIRED FOR ASSEMBLY:  
• The assembly is broken into four stages: 1) frame  
assembly, 2) arm assembly, 3) cable and pulley  
assembly, and 4) seat and backrest assembly.  
The hardware for each stage is packaged sepa-  
rately.  
• Two (2) adjustable wrenches  
• One (1) standard screwdriver  
• One (1) phillips screwdriver  
• One (1) rubber mallet  
• Wait until you begin each assembly stage to open  
the parts bag labeled for that assembly stage.  
• Lubricant, such as grease or petroleum jelly,  
and soapy water will also be needed.  
For help identifying the small parts used in  
assembly, use the PART IDENTIFICATION  
CHART located in the center of this manual.  
Note: Some small parts may have been pre-  
attached for shipping. If a part is not in the parts  
bag, check to see if it has been pre-attached.  
Assembly will be more convenient if you have the  
following tools: A socket set, a set of open-end or  
closed-end wrenches, or a set of ratchet wrenches.  
1. Before beginning assembly, be sure that  
you have read and understand the infor-  
mation in the box above.  
1
Locate and open the parts bag labeled  
“FRAME ASSEMBLY.”  
Press two 2” Square Outer Caps (51) onto  
the Stabilizer (5). Press a 2” Square Inner  
Cap (27) into the Base (4).  
11  
51  
Insert six 5/16” x 2 1/2” Carriage Bolts (1) up  
through the Stabilizer (5). Insert two 5/16” x  
2 1/2” Carriage Bolts up through the Base  
(4).  
8
5
1
Attach the Base (4) to the Stabilizer (5) with  
two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat  
Washers (8), and two 5/16” Nylon Locknuts  
(3). Do not tighten the Nylon Locknuts  
yet.  
51  
1
3
4
1
27  
4
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2. Slide the Assist Upright (74) and the Leg  
Press Upright (56) onto the indicated 5/16” x  
2 1/2” Carriage Bolts (1) in the Stabilizer (5).  
The high side of the brackets on the Assist  
Upright and Leg Press Upright should be  
on the side shown. Hand-tighten four 5/16”  
Nylon Locknuts (3) onto the Carriage Bolts.  
Do not tighten the Nylon Locknuts yet.  
2
27  
27  
87  
91  
High Sides  
of Brackets  
74  
Press two 2” Square Inner Caps (27) into the  
Leg Press Upright (56). Press a 2” Square  
Inner Cap into the Assist Upright (74).  
56  
27  
Attach the Rubber Bumper (91) to the Leg  
Press Upright (56) with the #8 x 1/2” Self-tap-  
ping Screw (87).  
3
5
1
1
3. Slide the Front Upright (42) onto the 5/16” x  
2 1/2” Carriage Bolts (1) in the Base (4).  
Hand-tighten a 5/16” Nylon Locknut (3) onto  
each Carriage Bolt. Do not tighten the Nylon  
Locknuts yet.  
3
Press a 1” Square Inner Cap (6) into the Front  
Upright (42).  
42  
6
3
4
1
5
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4. Press a 2” Square Inner Cap (27) into the end  
of the Top Frame (55). Press a 1 3/4” Square  
Inner Cap (44) into each end of the crossbar  
on the Top Frame. Press two 1” Round Inner  
Caps (49) into the top of the crossbar.  
11  
4
49  
55  
44  
8
27  
3
Attach the Top Frame (55) to the Assist  
Upright (74) and the Leg Press Upright (56)  
with two 5/16” x 2 3/4” Bolts (11) and two  
5/16” Nylon Locknuts (3).  
Crossbar  
44  
3
Attach the Top Frame (55) to the Front Upright  
(42) with two 5/16” x 2 3/4” Bolts (11), two  
5/16” Flat Washers (8), and two 5/16” Nylon  
Locknuts (3).  
11  
56  
42  
74  
5. Slide the Rear Seat Frame (100) onto the  
indicated 5/16” x 2 1/2” Carriage Bolts (1) in  
the Stabilizer (5). Hand-tighten two 5/16”  
Nylon Locknuts (3) onto the Carriage Bolts.  
Do not tighten the Nylon Locknuts yet.  
5
1
100  
3
Attach the other end of the Rear Seat Frame  
(100) to the Leg Press Upright (56) with two  
5/16” x 2 3/4” Bolts (11), two 5/16” Flat  
11  
56  
Washers (8), and two 5/16” Nylon Locknuts (3).  
8
Attach the Handle (82) to the Rear Seat  
Frame (100) with two 5/16” x 2 1/2” Carriage  
Bolts (1) and two 5/16” Nylon Locknuts (3).  
3
3
82  
Tighten all Nylon Locknuts used in steps  
1–5.  
5
1
6. Set two Weight Bumpers (19) on the bracket  
on the Base (4) as shown. Set two Weight  
Bumpers (19) on the bracket on the Stabilizer  
(5).  
6
Pin  
Grooves  
Stack ten Weights (25) onto the bracket on  
the Stabilizer (5). Stack eight Weights onto the  
bracket on the Base (4). Be sure that the pin  
grooves are all on the same side of each  
stack of Weights.  
25  
25  
19  
5—Bracket  
Pin  
Be careful not to tip either stack of  
Weights (25) until step 8 is complete.  
Grooves  
19  
4—Bracket  
6
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7. Press a Weight Tube Bumper (64) into the  
end of the Short Weight Tube (108). Insert the  
Weight Tube into the front stack of Weights  
(25). Be sure that the pin on the Weight  
Tube is sitting in the pin grooves in the top  
Weight.  
7
Holes  
62  
Lubricate the inside of the holes in a Top  
Weight (65). Set the Top Weight onto the front  
stack of Weights (25). Insert both Long Weight  
Guides (62) into the stack of Weights. Be  
sure that the holes in the Weight Guides  
are at the top, as shown.  
65  
Lubricate  
Pin  
108  
64  
Pin Grooves  
25  
8. Press a Weight Tube Bumper (64) into the  
end of the Long Weight Tube (63). Insert the  
Weight Tube into the rear stack of Weights  
(25). Be sure that the pin on the Weight  
Tube is sitting in the pin grooves in the top  
Weight.  
8
Holes  
73  
Lubricate the inside of the holes in the other  
Top Weight (65). Set the Top Weight onto the  
rear stack of Weights (25). Insert both Short  
Weight Guides (73) into the stack of Weights.  
Be sure that the holes in the Weight  
Guides are at the top, as shown.  
Lubricate  
65  
Pin  
63  
64  
Pin Grooves  
25  
7
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9. Attach the upper ends of the Short Weight  
Guides (73) to the Top Frame (55) with a 5/16”  
x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and  
a 5/16” Nylon Locknut (3).  
9
61  
61  
3
3
55  
60  
Attach the upper ends of the Long Weight  
Guides (62) to the Top Frame (55) in the same  
manner.  
73  
60  
62  
10. Locate and open the parts bag labeled  
“ARM ASSEMBLY.”  
10  
27  
95  
Welded  
Tube  
Be sure there is a Bushing (98) in each side of  
the Stabilizer (5). Press a 2” Square Inner Cap  
(27) into each end of the Leg Press Arm (96).  
97  
96  
5
Lubricate a 3/8” x 3 1/4” Bolt (67). Attach the  
Leg Press Arm (96) to the Stabilizer (5) with the  
Bolt and a 3/8” Nylon Locknut (21). Do not over-  
tighten the Nylon Locknut. The Leg Press  
Arm must be able to pivot freely.  
21  
27  
67—Lubricate  
27  
Align the welded tubes on the Leg Press Plate  
(95) with one set of holes in the Leg Press Arm  
(96). Attach the Leg Press Plate to the Leg  
Press Arm with the Press Pin (97).  
98  
11  
17  
Pulleys  
must be on  
this side  
11. Press a 1” x 7/8” Plastic Bushing (90) onto  
each welded spacer on the Press Frame (17).  
Slide the Press Frame into place onto the Base  
(4). Note:This will be a tight fit. The Plastic  
Bushings should fit on each end of the indi-  
cated tube in the Base. Make sure that the  
pulleys are on the side shown.  
59—Lubricate  
21  
Welded Spacers  
90  
Lubricate the 3/8” x 8” Bolt (59). Attach the  
Press Frame (17) to the Base (4) with the Bolt  
and a 3/8” Nylon Locknut (21).  
4
Tube  
8
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12. Press a 1” Round Inner Cap (49) into one of  
the Press Arms (46). Press a 1 3/4” Square  
Inner Cap (44) into the Press Arm.  
12  
44  
49  
Attach the Press Arm (46) to one side of the  
Press Frame (17) with two 5/16” x 2 1/2” Bolts  
(22) and two 5/16” Nylon Locknuts (3).  
46  
22  
Assemble the other Press Arm (46) in the  
same manner.  
46  
3
17  
13. Identify the Right Arm (48) and the Left Arm  
(47). Note the position of the welded bracket  
on each Arm. Arm identification is very  
important for step 14.  
31  
50  
86  
13  
31  
50  
47  
Welded  
Brackets  
Attach a “V”-Pulley (50) and a Long Cable  
Trap (31) to the Right Arm (48) with a 3/8” x  
2 1/2” Bolt (86) and a 3/8” Nylon Locknut (21).  
Do not tighten the Nylon Locknut yet.  
21  
Attach a “V”-Pulley (50) and a Long Cable  
Trap (31) to the Left Arm (47) in the same  
manner.  
48  
14. Lubricate both axles on the Top Frame (55).  
14  
Bracket  
55  
Slide the Right Arm (48) onto the right axle.  
Note: Be careful not to confuse the Right  
Arm with the Left Arm (47); refer to step 13  
to identify the Right Arm. Be sure that the  
upper end of the Right Arm is behind the  
indicated bracket on the Top Frame (55).  
47  
Lubricate  
Axle  
Tap two 1” Retainers (69) and a 1” Round  
Cover Cap (70) onto the axle. Be sure that  
the teeth on the Retainers bend toward the  
Round Cover Cap, as shown in the inset  
drawing.  
48  
69  
45  
70  
Attach the Left Arm (47) in the same manner.  
44  
Press 1 3/4” Square Inner Caps (44) into the  
lower ends of the Right and Left Arms (47,  
48). Wet the lower end of each Arm with  
soapy water. Slide a 10” Pad (45) onto the  
lower end of each Arm.  
44  
45  
Axle  
69  
70  
9
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15. See the inset drawing. Attach the Military  
Press Arm (84) to the Pivot Arm (101) with  
two 5/16” x 2 1/4” Bolts (33) and two 5/16”  
Nylon Locknuts (3).  
15  
32  
49  
32  
Press two 1 1/2” Square Inner Caps (32) into  
the Military Press Arm (84). Press two 1”  
Round Inner Caps (49) into the Military Press  
Arm. Slide two 5” Plastic Handgrips (83) onto  
the Military Press Arm.  
21  
74  
84  
83  
101  
67  
Attach the Pivot Arm (101) to the Assist  
Upright (74) with a 3/8” x 3 1/4” Bolt (67) and  
a 3/8” Nylon Locknut (21).  
56  
33  
101  
84  
3
16. Press two 1” x 2” Inner Caps (107) into the  
Assist Arm (105).  
16  
Bracket  
105  
Attach the Assist Arm (105) to the Leg Press  
Upright (56) with a 3/8” x 6” Bolt (106), two  
3/8” Flat Washers (9), and a 3/8” Nylon  
Locknut (21). See the inset drawing. The  
Assist Arm must be attached to the lowest  
hole in the Leg Press Upright (56). The  
Assist Arm must also be below the welded  
bracket on the Assist Upright (74).  
56  
74  
56  
106  
107  
74  
9
9
105  
21  
10  
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17. Attach the Left Pull-up Arm (75) and the Right  
Pull-up Arm (77) to the Assist Upright (74)  
with two 5/16” x 2 3/4” Bolts (11) and two  
5/16” Nylon Locknuts (3).  
17  
74  
75  
113  
Attach the Left Dip Arm (78) and the Right  
Dip Arm (79) to the Assist Upright (74) with  
two 5/16” x 2 3/4” Bolts (11) and two 5/16”  
Nylon Locknuts (3).  
3
11  
109  
77  
109  
Wet the ends of the Left and Right Pull-up  
Arms (75, 77) with soapy water. Slide a Long  
Foam Handgrip (113) onto each Pull-up Arm.  
Press two 1 1/4” Round Inner Caps (109) into  
each Pull-up Arm.  
3
11  
113  
78  
109  
3
80  
Wet the ends of the Left and Right Dip Arms  
(78, 79) with soapy water. Slide a Short  
Handgrip (80) onto each Dip Arm. Press a  
1 1/4” Round Inner Cap (109) into each Dip  
Arm.  
80  
109  
79  
109  
18. Locate and open the parts bags labeled  
“CABLE ASSEMBLY” and “PULLEYS.”  
18  
23—79”  
During steps 19 through 39, refer to the  
CABLE DIAGRAMS on pages 26–27 of this  
manual to verify proper cable routing. Before  
beginning this section, fully unwind the four  
Cables. Identify the four Cables by comparing  
the lengths and ends of the Cables. The  
approximate length of each Cable is listed (in  
inches) after the key number in the drawing.  
58—150”  
72—192”  
99—64”  
IMPORTANT: While assembling the cables,  
do not overtighten the bolts and nuts  
attaching the pulleys. The pulleys must be  
able to turn freely.  
19  
21  
58  
55  
19. Locate the High Cable (58). Wrap the High  
Cable around a 3 1/2” Pulley (15). Attach the  
Pulley to the Top Frame (55) with a 3/8” x  
3 3/4” Bolt (88) and a 3/8” Nylon Locknut (21).  
Be sure that the end of the Cable with the  
ball is on the indicated side of the Pulley  
and that the Cable is between the Pulley  
and the hook.  
88  
15  
Ball  
Hook  
11  
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20. Wrap the High Cable (58) around a “V”-Pulley  
(50). Attach the “V”-Pulley and a Long Cable  
Trap (31) to the indicated bracket on the Front  
Upright (42) with a 3/8” x 2 1/2” Bolt (86) and  
a 3/8” Nylon Locknut (21). Be sure that the  
Long Cable Trap is positioned to hold the  
Cable in place.  
20  
86  
31  
50  
58  
Bracket  
42  
21  
21. Route the High Cable (58) around the “V”-  
Pulley (50) on the Left Arm (47). Be sure that  
the Cable is in the groove of the Pulley  
and that the Long Cable Trap (31) is posi-  
tioned to hold the Cable in place. Tighten  
the 3/8” x 2 1/2” Bolt (86) and the 3/8” Nylon  
Locknut (not shown).  
21  
31  
86  
50  
58  
47  
86  
22. Route the High Cable (58) around the “V”-  
Pulley (50) on the Right Arm (48). Be sure  
that the Cable is in the groove of the “V”-  
Pulley and that the Long Cable Trap (31) is  
turned to hold the Cable in place. Tighten  
the 3/8” x 2 1/2” Bolt (86) and the 3/8” Nylon  
Locknut (not shown).  
22  
50  
31  
58  
48  
23. Attach the Pulley Bracket (20) to the Top  
Frame (55) with the 5/16” x 5” Bolt (68) and a  
5/16” Nylon Locknut (3). Do not overtighten  
the Nylon Locknut; the Pulley Bracket  
must be able to move freely.  
23  
20  
68  
55  
See the inset drawing. Route the High Cable  
(58) around the 3 1/2” Pulley (15) attached to  
the Pulley Bracket (20). Tighten the 3/8” x 2”  
Bolt (12) and a 3/8” Nylon Locknut (not  
shown). Be sure that the Cable is in the  
groove of the Pulley and that the Cable  
Trap (66) is turned to hold the Cable in  
place.  
66  
12  
15  
3
58  
12  
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24. See the inset drawing. Attach a 3 1/2” Pulley  
(15) and a Cable Trap (66) to the upper hole in  
a Long “U”-Bracket (57) with a 3/8” x 2” Bolt  
(12) and a 3/8” Nylon Locknut (21). Be sure  
that the Cable Trap is inside the Long “U”-  
Bracket. Note:This may come pre-assem-  
bled.  
24  
58  
66  
15  
15  
21  
57  
Route the High Cable (58) through the Long  
“U”-Bracket (57) and the 3 1/2” Pulley (15)  
shown in the inset drawing. Be sure that the  
Cable is in the groove of the Pulley and that  
the Cable and Pulley move smoothly.  
58  
12  
12  
57  
25. Wrap the High Cable (58) around a 3 1/2”  
Pulley (15). Attach the Pulley to the bracket on  
the Top Frame (55) with a 3/8” x 2” Bolt (12)  
and a 3/8” Nylon Locknut (21). Be sure that  
the Cable is in the groove of the Pulley and  
that the Cable and Pulley move smoothly.  
25  
Bracket  
58  
55  
15  
21  
26. Note:This assembly step shows how to  
complete the assembly of several pre-  
attached parts.  
26  
The 5/8” x 9/16” Spacer (7) has been pre-  
attached on the outside of the 3 1/2” Low  
Pulley (102) for shipping purposes. Remove  
the 3/8” Nylon Locknut (21), the Spacer, and  
the Pulley from the 3/8” x 3 3/4” Bolt (88). Do  
not remove the Bolt. The Bolt has been  
shown removed for part identification.  
Reattach the 3 1/2” Low Pulley (102), with the  
5/8” x 9/16” Spacer (7) between the Pulley and  
the Press Frame (17). Do not tighten the 3/8”  
Nylon Locknut (21) yet. Be sure that the  
3/8” x 3 3/4” Bolt (88), the 3/8” Flat Washer  
(9), the 5/8” x 9/16” Spacer (7), the 3 1/2”  
Low Pulley (102), and the 3/8” Nylon  
9
88  
Locknut (21) are oriented as shown.  
7
17  
102  
21  
13  
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27. Locate the Low Cable (23). Route the Low  
Cable under the 3 1/2” Low Pulley (102). Be  
sure that the end of the Cable with the ball  
is on the indicated side of the Press Frame  
(17) and that the Cable is between the  
Pulley and the crossbar on the Press  
Frame. Tighten the 3/8” Nylon Locknut (21)  
and the 3/8” x 3 3/4” Bolt (not shown).  
27  
21  
102  
23  
Ball  
17  
Crossbar  
28. Route the Low Cable (23) around the 3 1/2”  
Pulley (15) attached to the lower hole in the  
Front Upright (42). See the inset drawing. Be  
sure that the Cable Trap (66) is turned to  
hold the Cable in place and that the Cable  
is routed around the Pulley as shown.  
Tighten the 3/8” Nylon Locknut (21) and the  
3/8” x 3 3/4” Bolt (88).  
23  
88  
42  
28  
15  
42  
15  
66  
Inset shows view  
from other side  
21  
23  
29. Route the Low Cable (23) around the 3 1/2”  
Pulley (15) attached to the upper hole in the  
Press Frame (17). Be sure that the Cable  
Trap (66) is turned to hold the Cable in  
place and that the Cable is routed around  
the Pulley as shown. Tighten the 3/8” Nylon  
Locknut (21) and the 3/8” x 3 1/2” Bolt (not  
shown).  
29  
23  
15  
21  
66  
17  
30. Route the Low Cable (23) around the 3 1/2”  
Pulley (15) attached to the upper hole in the  
Front Upright (42). See the inset drawing. Be  
sure that the Cable Trap (66) is turned to  
hold the Cable in place and that the Cable  
is routed around the Pulley as shown.  
Tighten the 3/8” Nylon Locknut (21) and the  
3/8” x 3 3/4” Bolt (88).  
15  
30  
23  
88  
42  
23  
15  
42  
21  
66  
Inset shows view  
from other side  
14  
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31. Attach the end of the Low Cable (23) to the  
Long “U”-Bracket (57) with a 1/4” Nylon  
Locknut (2) and a 1/4” Flat Washer (10). Do  
not completely tighten the Nylon Locknut.  
It should be threaded onto the end of the  
Cable so only a couple of threads are  
showing above the Nylon Locknut, as  
shown in the inset drawing.  
31  
57  
2
2
10  
23  
10  
57  
23  
32  
32. Attach the High Cable (58) to a Small “U”-  
Bracket (71) with a 1/4” Nylon Locknut (2) and  
a 1/4” Flat Washer (10). Do not completely  
tighten the Nylon Locknut. It should be  
threaded onto the end of the Cable only a  
couple of turns, as shown in the inset  
drawing.  
58  
Attach the Small “U”-Bracket (71) to the Short  
Weight Tube (108) with a 5/16” x 1 3/4” Bolt  
(24) and a 5/16” Nylon Locknut (3).  
3
71  
108  
24  
10  
2
58  
10  
71  
33  
2
33. Locate the Military Press Cable (72). Attach  
the Military Press Cable to the other Small  
“U”-Bracket (71) with a 1/4” Nylon Locknut (2)  
and a 1/4” Flat Washer (10). Do not com-  
pletely tighten the Nylon Locknut. It should  
be threaded onto the end of the Cable only  
a couple of turns, as shown in the inset  
drawing.  
72  
71  
3
24  
63  
72  
10  
10  
2
Attach the Small “U”-Bracket (71) to the Long  
Weight Tube (63) with a 5/16” x 1 3/4” Bolt  
(24) and a 5/16” Nylon Locknut (3).  
71  
2
15  
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34. Wrap the Military Press Cable (72) around a  
“V”-Pulley (50). Attach the “V”-Pulley to the  
Top Frame (55) with a 3/8” x 2 1/2” Bolt (86)  
and a 3/8” Nylon Locknut (21).  
34  
55  
50  
21  
Wrap the Military Press Cable (72) around a 3  
1/2” Pulley (15). Attach the Pulley to the indi-  
cated bracket on the Assist Arm (105) with a  
3/8” x 1 3/4” Bolt (76) and a 3/8” Nylon  
Locknut (21). Be sure that the Cable is  
between the Pulley and the Assist Arm  
and that the Cable and Pulley move  
smoothly.  
86  
72  
21  
76  
15  
Bracket  
105  
35  
35. Wrap the Military Press Cable (72) around a  
“V”-Pulley (50). Attach the “V”-Pulley and a  
Long Cable Trap (31) to the Assist Upright  
(74) with a 3/8” x 4 1/2” Bolt (112), a 3/8” Flat  
Washer (9), and a 3/8” Nylon Locknut (21). Be  
sure that the Long Cable Trap is turned to  
hold the Cable in place and that the Cable  
is routed around the Pulley as shown.  
74  
21  
31  
Wrap the Military Press Cable (72) around a  
3 1/2” Pulley (15). Attach the Pulley to the  
other bracket on the Assist Arm (105) with a  
3/8” x 1 3/4” Bolt (76) and a 3/8” Nylon  
Locknut (21). Be sure that the Cable is  
between the Pulley and the Assist Arm  
and that the Cable and Pulley move  
smoothly.  
50  
21  
9
72  
11  
105  
76  
Bracket  
15  
16  
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36. Slide a 5/16” Flat Washer (8) onto a 5/16” x  
2 3/4” Bolt (11). Insert the Bolt through the indi-  
cated hole in the Pivot Arm (101). The Bolt  
must be inserted from the side shown.  
Fully tighten a 5/16” Nylon Jam Nut (93) onto  
the Bolt.  
36  
21  
93  
Wrap the Military Press Cable (72) around a  
3 1/2” Pulley (15). Attach the Pulley and a  
Cable Trap (66) to the Pivot Arm (101) with  
the 3/8” x 3 3/4” Bolt (88), a 3/8” Flat Washer  
(9), and a 3/8” Nylon Locknut (21). Be sure  
that the Pulley is on the side shown and  
that the Cable Trap is positioned to hold  
the Cable in place.  
9
8
101  
72  
11  
88  
15  
66  
37. See inset drawing A. Attach a 3 1/2” Pulley  
(15) and a Cable Trap (66) to the upper hole  
in a Long “U”-Bracket (57) with a 3/8” x 2” Bolt  
(12) and a 3/8” Nylon Locknut (21). Be sure  
that the Cable Trap is inside the Long “U”-  
Bracket. (Note:This may come pre-assem-  
bled.)  
37  
15  
A
66  
21  
57  
12  
Route the Military Press Cable (72) through  
the Long “U”-Bracket (57) and the 3 1/2”  
Pulley (15). Be sure that the Cable is in the  
groove of the Pulley and that the Cable  
and Pulley move smoothly.  
B
93  
72  
See inset drawing B. Slide the end of the  
Military Press Cable (72) onto the end of the  
5/16” x 2 3/4 Bolt (11). Thread another 5/16”  
Nylon Jam Nut (93) onto the Bolt. Do not  
fully tighten the second Jam Nut. There  
must be room between the two Jam Nuts  
for the end of the Cable to pivot.  
1
57  
15  
72  
17  
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38. Locate the Leg Press Cable (99). Attach the  
end of the Leg Press Cable to the Long “U”-  
Bracket (57) with a 1/4” Nylon Locknut (2) and  
a 1/4” Flat Washer (10). Do not completely  
tighten the Nylon Locknut. It should be  
threaded onto the end of the Cable only a  
couple of turns, as shown in the inset  
drawing.  
38  
2
57  
56  
10  
Wrap the Leg Press Cable (99) around a  
3 1/2” Pulley (15). Attach the Pulley to the Leg  
Press Upright (56) with the 3/8” x 3 3/4” Bolt  
(88), a 3/8” Flat Washer (9), and a 3/8” Nylon  
Locknut (21). The ball on the Cable must be  
on the indicated side of the Pulley. Be sure  
that the Cable and Pulley move smoothly  
and that the Cable is between the Pulley  
and the welded rod.  
99  
Ball  
88  
15  
9
21  
Welded  
Rod  
2
10  
57  
99  
39  
39. Attach the Press Bracket (94) to the Leg  
Press Arm (96) with a 5/16” x 3” Bolt (111)  
and a 5/16” Nylon Locknut (3).  
Wrap the Leg Press Cable (99) around a 3 1/2”  
Pulley (15). Attach the Pulley to the Press  
Bracket (94) with the 3/8” x 2” Bolt (12) and a  
3/8” Nylon Locknut (21).  
96  
12  
3
Slide a 5/16” Flat Washer (8) onto a 5/16” x  
2 3/4” Bolt (11). Insert the Bolt through the  
lowest hole in the Rear Seat Frame (100)  
from the indicated side. (Note: The three holes  
are for cable adjustment.) Tighten a 5/16”  
Nylon Jam Nut (93) onto the Bolt. Slide the  
end of the Leg Press Cable (99) onto the end  
of the Bolt. Thread another 5/16” Nylon Jam  
Nut onto the Bolt. Do not fully tighten the  
second Jam Nut. There must be room  
between the two Jam Nuts for the end of  
the Cable to pivot.  
11  
8
94  
99  
111  
15  
21  
100  
93  
18  
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40. Locate and open the parts bag labeled  
“SEAT ASSEMBLY.”  
40  
Insert a 1/4” x 2 1/2” Carriage Bolt (92)  
through the center hole in a Seat Plate (37).  
Attach the Seat Plate to the Rear Backrest  
(85) with two 1/4” x 1/2” Screws (18).  
85  
56  
Insert the 1/4” x 2 1/2” Carriage Bolt (92)  
through the indicated hole in the Leg Press  
Upright (56). Tighten a 1/4” Nylon Locknut (2)  
with a 1/4” Flat Washer (10) onto the Carriage  
Bolt. Attach the top of the Rear Backrest (85)  
to the Leg Press Upright with a 1/4” x 2 1/2”  
Screw (43) and a 1/4” Flat Washer (10).  
92  
37  
18  
43  
2
10  
41. Attach one end of a Seat (13) to the Rear  
Seat Frame (100) with two 1/4” x 1/2” Screws  
(18). Attach the other end of the Seat to the  
Rear Seat Frame with a 1/4” Flat Washer (10)  
and a 1/4” x 2 1/2” Screw (43).  
41  
13  
100  
18  
18  
10  
43  
42. Attach the Assist Seat (104) and the Angle  
Bracket (110) to the Assist Arm (105) with  
four 1/4” Flat Washers (10) and four 1/4” x 2  
1/2” Screws (43).  
42  
104  
110  
105  
10  
10  
43  
19  
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43. Attach the Front Backrest (41) to the Front  
Upright (42) with two 1/4” x 2 1/2” Screws (43)  
and two 1/4” Flat Washers (10). The Backrest  
must be oriented as shown.  
43  
42  
41  
10  
43  
Thick  
End  
44. Press a 1 1/2” Square Inner Cap (32) into the  
Front Seat Frame (36).  
44  
Insert a 1/4” x 2” Carriage Bolt (38) through  
the center hole in the Seat Plate (37). Attach  
the Seat Plate to the Seat (13) with two 1/4” x  
1/2” Screws (18).  
13  
38  
Insert the 1/4” x 2” Carriage Bolt (38) through  
the indicated hole in the Front Seat Frame  
(36). Tighten a 1/4” Nylon Locknut (2) with a  
1/4” Flat Washer (10) onto the Carriage Bolt.  
37  
32  
18  
Attach the other end of the Seat (13) to the  
Front Seat Frame (36) with a 1/4” Flat Washer  
(10) and a 1/4” x 2” Machine Screw (81).  
36  
10  
81  
2
45. Press a 1 1/2” Square Inner Cap (32) into the  
Leg Lever (29).  
45  
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach  
the Leg Lever (29) to the Front Seat Frame  
(36) with the Bolt and a 5/16” Nylon Locknut  
(3).  
36  
3
Lubricate—33  
35  
Insert the 5/16” x 2” Eyebolt (35) into the Leg  
Lever (29) from the direction shown. Tighten a  
5/16” Nylon Locknut (3) with a 5/16” Flat  
Washer (8) onto the Eyebolt.  
29  
8
3
32  
42  
46. Rest the Front Seat Frame (36) on the indicat-  
ed pin in the Front Upright (42). Attach the  
Front Seat Frame to the Front Upright with a  
5/16” x 2 3/4” Carriage Bolt (14) and the Seat  
Knob (40).  
46  
40  
36  
14  
Pin  
20  
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47. Press two 3/4” Round Inner Caps (34) into  
each Pad Tube (28).  
47  
36  
Insert a Pad Tube (28) into the Front Seat  
Frame (36). Slide a Foam Pad (30) onto each  
end of the Pad Tube.  
30  
34  
28  
Insert the other Pad Tube (28) into the Leg  
Lever (29). Slide a Foam Foam Pad (30) onto  
each end of the Pad Tube.  
34  
30  
29  
48. Remove the backing from the PRO 9645  
decal and apply it to the home gym system as  
shown.  
48  
Make sure that all parts have been properly  
tightened. The use of the remaining parts will  
be explained in HOW TO USE THE HOME  
GYM SYSTEM, beginning on page 22 of this  
manual.  
PRO 9645  
Before using the home gym system, pull each  
cable a few times to be sure that the cables  
move smoothly over the pulleys. If one of the  
cables does not move smoothly, find and cor-  
rect the problem. IMPORTANT: If the cables  
are not properly installed, they may be  
damaged when heavy weight is used. See  
the CABLE DIAGRAMS on pages 26 and 27  
of this manual for proper cable routing. If  
there is any slack in the cables, you will  
need to remove it by tightening the cables.  
See TROUBLE-SHOOTING AND MAINTE-  
NANCE on page 25.  
21  
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HOW TO USE THE HOME GYM SYSTEM  
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise  
poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPOR-  
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start-  
ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is  
performed, the effectiveness of the exercise will be reduced.  
CHANGING THE WEIGHT SETTING  
The PRO 9645 features two weight stacks. The front  
weight stack is connected to the upper and lower pul-  
leys, the press arm, and the butterfly arms. The rear  
weight stack is connected to the military press arm,  
assist arm, and leg press.  
26  
25  
To change the weight setting of either weight stack,  
insert a Weight Pin (26) under the desired Weight  
(25). Insert the Weight Pin until the bent end of the  
Weight Pin is touching the Weights, and turn the bent  
end downward. The weight setting of either weight  
stack can be changed from 6.5 pounds to 106.5  
pounds, in increments of 12.5 pounds. Note: Due to  
the cables and pulleys, the amount of resistance  
at each exercise station may vary from the weight  
setting. Use the WEIGHT RESISTANCE CHART on  
page 24 to find the approximate amount of resis-  
tance at each weight station.  
25  
26  
52  
ATTACHING THE LAT BAR OR NYLON STRAP TO  
THE HIGH PULLEY STATION  
53  
Attach the Lat Bar (54) to the High Cable (58) with a  
Cable Clip (53). For some exercises, the Chain (52)  
should be attached between the Lat Bar and the High  
Cable with two Cable Clips. Adjust the length of the  
Chain between the Lat Bar and the High Cable so  
the Lat Bar is in the correct starting position for  
the exercise to be performed.  
58  
53  
54  
The Nylon Strap (39) can be attached in the same  
manner.  
39  
ATTACHING THE LAT BAR OR NYLON STRAP TO  
THE LOW PULLEY STATION  
23  
53  
52  
Attach the Lat Bar (54) to the Low Cable (23) with a  
Cable Clip (53). For some exercises, the Chain (52)  
should be attached between the Lat Bar and the Low  
Cable with two Cable Clips. Adjust the length of the  
Chain between the Lat Bar and the Low Cable so  
the Lat Bar is in the correct starting position for  
the exercise to be performed.  
53  
39  
The Nylon Strap (39) can be attached in the same  
manner.  
54  
22  
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ATTACHING AND REMOVING THE SEAT  
40  
36  
13  
To attach the Seat (13), set the bracket on the Front  
Seat Frame (36) onto the indicated pins on the Front  
Upright (42). Attach the Front Seat Frame to the Front  
Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and  
the Seat Knob (40).  
42  
For some exercises, the Seat (13) must be removed.  
First, be sure that the chain is not attached to the leg  
lever. Next, remove the Seat Knob (40) and the 5/16”  
x 2 3/4” Carriage Bolt (14) from the Seat Frame (36).  
Lift the Front Seat Frame off the Front Upright (42).  
14  
ATTACHING THE LEG LEVER TO THE LOW  
PULLEY STATION  
To use the Leg Lever (29), the seat must be attached  
to the front upright (see ATTACHING AND REMOV-  
ING THE SEAT above).  
53  
29  
35  
52  
Attach one end of the Chain (52) to the Short Cable  
(23) with a Cable Clip (53). Attach the other end of  
the Chain to the Eyebolt (35) with a Cable Clip.  
53  
23  
ADJUSTING THE LEG PRESS PLATE  
Remove the Press Pin (97) from the Leg Press Plate  
(95) and the Leg Press Arm (96).  
95  
Welded  
Tube  
Align the welded tubes on the Leg Press Plate (95)  
with the desired set of holes in the Leg Press Arm  
(96). Re-insert the Press Pin (97) through the welded  
tubes on Leg Press Plate and the holes in the Leg  
Press Arm.  
97  
96  
23  
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WEIGHT RESISTANCE CHART  
This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight.  
The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for  
each butterfly arm.  
WEIGHT  
PLATES  
PRESS  
ARM  
(lbs.)  
BUTTERFLY  
ARM  
LEG  
LEVER  
(lbs.)  
HIGH  
PULLEY  
(lbs.)  
LOW  
PULLEY  
(lbs.)  
MILITARY  
PRESS ARM  
(lbs.)  
LEG  
PRESS  
(lbs.)  
ASSIST  
ARM  
(lbs.)  
(lbs.)  
Top  
1
31  
59  
17  
35  
25  
50  
23  
36  
54  
70  
88  
98  
120  
135  
144  
36  
67  
30  
51  
36  
11  
38  
78  
2
81  
40  
71  
95  
74  
123  
171  
219  
265  
299  
333  
387  
440  
455  
66  
3
104  
132  
154  
196  
206  
227  
70  
97  
123  
155  
191  
220  
252  
273  
97  
95  
4
80  
111  
131  
156  
172  
184  
115  
135  
164  
183  
194  
218  
246  
117  
142  
186  
213  
232  
256  
293  
5
110  
115  
130  
140  
6
7
8
9
10  
The actual resistance at each weight station may vary due to differences in individual weight plates, as  
well as friction between the cables, pulleys, and weight guides.  
24  
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TROUBLE-SHOOTING AND MAINTENANCE  
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The  
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.  
TIGHTENING THE CABLES  
Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there  
is slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the  
front weight stack, both the High Cable (58) and the Low Cable (23) will need to be tightened. If any slack is felt  
when using the rear weight stack, both the Military Press Cable (72) and the Leg Press Cable (99) will need to  
be tightened.  
To tighten the cables, insert the weight pin into the middle of  
the weight stack. Slack can be removed from these cables  
1
15  
several ways:  
66  
See drawing 1. Tighten the 1/4” Nylon Locknut (2) that  
connects the end of the Low Cable (23) to the Long “U”-  
Bracket (57).  
21  
57  
12  
The Leg Press Cable (99) can be tightened in the same  
manner.  
2
23 or 99  
See drawing 1. Move the 3 1/2” Pulley (15) to the other  
hole in one of the Long “U”-Brackets (57). Remove the  
3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (12) from  
the Cable Trap (66), Pulley, and Long “U”-Bracket. Re-  
attach the Pulley and Cable Trap. Be sure that the Cable  
Trap is in the proper position and that the Cable and  
Pulley move smoothly.  
2
72  
2
58  
71  
71  
The other Long “U”-Bracket (57) can be adjusted in the  
same manner.  
2
See drawing 2. Tighten the 1/4” Nylon Locknut (2) that  
connects the end of the High Cable (58) to the Small “U”-  
Bracket (71).  
3
The Military Press Cable (72) can be tightened in the  
same manner.  
96  
100  
11  
See Drawing 3. If additional slack is felt while using the  
Leg Press Arm (96), then the end of the Leg Press Cable  
(99) must be moved to the next hole in the Rear Seat  
Frame (100). Remove the 5/16” x 2 3/4” Bolt (11), the  
5/16” Washer (8), the end of the Cable, and both 5/16”  
Nylon Jam Nuts (93) from the Rear Seat Frame. Re-  
attach the Bolt, the Washer, the end of the Cable, and  
both Nylon Jam Nuts to the next hole in the Rear Seat  
Frame.  
8
99  
93  
93  
Do not overtighten the cables; the top weight will be lifted off the weight stack.  
If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install it.  
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.  
25  
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CABLE DIAGRAMS  
The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the  
Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and  
the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym sys-  
tem will not function properly and damage may occur. The insets show the proper positioning of the cable traps.  
The cable traps should be positioned so that the cables will not come off the pulleys. Be sure that the cable  
traps do not touch or bind the cables.  
High Cable (58) and Low Cable (23)  
2
3
1—High Pulley  
7
5
4
6
High Cable (58)  
5—Long “U”-Bracket  
Low Cable (23)  
Front Weight Stack—  
8
4
3
1
—Low Pulley  
2
26  
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Military Press Cable (72) and Leg Press Cable (99)  
2
Military Press Cable (72)  
8Pivot Arm  
6
7
1Long “U”-Bracket  
3
2
4
Rear Weight Stack—1  
4Rear Seat Frame  
3
Leg Press Cable (99)  
5
27  
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5/16" x 2" Eyebolt (35)—1  
1/2" x 3/4" Spacer (61)–4  
5/8" x 9/16" Spacer (7)–1  
3/4" Round Inner Cap (34)–4  
1" Round Inner Cap (49)–6  
1" Round Cover Cap (70)–2  
1 1/2" Square Inner Cap (32)–4  
1" Square Inner Cap (6)–1  
1" x 2" Inner Cap (107)–2  
1 3/4" Square Inner Cap (44)–6  
2" Square Inner Cap (27)–8  
2" Square Outer Cap (51)–2  
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1/4" Nylon Locknut(2)–6  
1/4" x 2" Machine Screw (81)–1  
5/16"Nylon Locknut(3)–36  
1/4" x 2 1/2" Carriage Bolt (92)–1  
5/16" x 2 1/2" Bolt (22)–4  
5/16"Nylon Jam Nut(93)–4  
3/8" Nylon Locknut (21)–23  
1/4" Flat Washer (10)–15  
3/8" x 2" Bolt (12)–5  
5/16" x 2 1/4" Bolt (33)–3  
1/4" x 2 1/2" Screw (43)–8  
5/16" Flat Washer (8)–9  
3/8" Flat Washer (9)–9  
5/16" x 2 1/2" Carriage Bolt (1)–10  
3/8" x 2 1/2" Bolt (86)–4  
5/16" x 2 3/4" Bolt (1)–14  
5/16" x 2 3/4" Carriage Bolt (14)–1  
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5/16" x 3" Bolt (111)–1  
1/4" x 1/2" Screw (18)–6  
3/8" x 3 1/4" Bolt (67)–2  
3/8" x 3 1/2" Bolt (16)–1  
3/8" x 3 3/4" Bolt (88)–6  
5/16" x 5" Bolt (68)–1  
Cable Clip (53)–3  
1" Retainer (69)–4  
1 1/8" x 2 1/2" Plastic Bushing (89)–2  
1" x 7/8" Plastic Bushing (90)–2  
3 1/2" Pulley (15)–13  
(Not shown to scale)  
"V"-Pulley (50)–5  
(Not shown to scale)  
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PART LIST—Model No. 831.159380  
R1096A  
Key  
No.  
Part  
No.  
Key  
No.  
Part  
No.  
Qty.  
Description  
Qty.  
Description  
59 128292  
60 128293  
61 131516  
62 130361  
63 133376  
64 122691  
65 126866  
66 133381  
67 120354  
68 128297  
69 108778  
70 120808  
71 133371  
72 133397  
73 131911  
74 133377  
75 133383  
76 013399  
77 133382  
78 133384  
79 133385  
80 133369  
81 128276  
82 133378  
83 119702  
84 133386  
85 133372  
86 013581  
87 102308  
88 118471  
89 126891  
90 126808  
91 122950  
92 121422  
93 100427  
94 133387  
95 133388  
96 133389  
97 131522  
98 131910  
99 133398  
100 133354  
101 133353  
102 124590  
103 133390  
104 133391  
105 133392  
106 118522  
107 127231  
108 133394  
109 124819  
110 133231  
111 126145  
112 013485  
113 134434  
1
2
4
2
1
2
2
7
2
1
4
2
2
1
2
1
1
2
1
1
1
2
1
1
8
1
1
4
1
6
2
2
1
1
4
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
6
1
1
1
2
1
1
3/8” x 8” Bolt  
5/16” x 6” Bolt  
1/2” x 3/4” Spacer  
Long Weight Guide  
Long Weight Tube  
Weight Tube Bumper  
Top Weight  
Cable Trap  
3/8” x 3 1/4” Bolt  
5/16” x 5” Bolt  
1
2
3
4
5
6
7
8
9
100291  
012139  
012056  
133351  
133352  
120696  
121845  
014073  
014132  
10  
6
36  
1
1
1
1
9
9
15  
14  
5
2
1
13  
1
1
6
4
1
23  
4
1
2
18  
2
8
2
1
4
4
4
3
4
1
1
2
1
1
1
1
1
8
6
2
2
1
1
6
5
2
1
3
5/16” x 2 1/2” Carriage Bolt  
1/4” Nylon Locknut  
5/16” Nylon Locknut  
Base  
Stabilizer  
1” Square Inner Cap  
5/8” x 9/16” Spacer  
5/16” Flat Washer  
3/8” Flat Washer  
1/4” Flat Washer  
5/16” x 2 3/4” Bolt  
3/8” x 2” Bolt  
10 014063  
11 119377  
12 013601  
13 133379  
14 123385  
15 134031  
16 120003  
17 133360  
18 123148  
19 115644  
20 133359  
21 012149  
22 127948  
23 133395  
24 102073  
25 120294  
26 122693  
27 108874  
28 133373  
29 133358  
30 103805  
31 133361  
32 103833  
33 121421  
34 119170  
35 129051  
36 133380  
37 133362  
38 128281  
39 115177  
40 119192  
41 133357  
42 133356  
43 128283  
44 113666  
45 120596  
46 133355  
47 133364  
48 133366  
49 120733  
50 115164  
51 120822  
52 116868  
53 103087  
54 133367  
55 133368  
56 133370  
57 133375  
58 133396  
1” Retainer  
1” Round Cover Cap  
Small “U”-Bracket  
Military Press Cable  
Short Weight Guide  
Assist Upright  
Left Pull-up Arm  
3/8” x 1 3/4” Bolt  
Right Pull-up Arm  
Left Dip Arm  
Right Dip Arm  
Short Handgrip  
1/4” x 2” Machine Screw  
Handle  
5” Plastic Handgrip  
Military Press Arm  
Rear Backrest  
3/8” x 2 1/2” Bolt  
#8 x 1/2” Self-tapping Screw  
3/8” x 3 3/4” Bolt  
1 1/8” x 2 1/2” Plastic Bushing  
1” x 7/8” Plastic Bushing  
Rubber Bumper  
1/4” x 2 1/2” Carriage Bolt  
5/16” Nylon Jam Nut  
Press Bracket  
Seat  
5/16” x 2 3/4” Carriage Bolt  
3 1/2” Pulley  
3/8” x 3 1/2” Bolt  
Press Frame  
1/4” x 1/2” Screw  
Weight Bumper  
Pulley Bracket  
3/8” Nylon Locknut  
5/16” x 2 1/2” Bolt  
Low Cable  
5/16” x 1 3/4” Bolt  
Weight  
Weight Pin  
2” Square Inner Cap  
Pad Tube  
Leg Lever  
Foam Pad  
Long Cable Trap  
1 1/2” Square Inner Cap  
5/16” x 2 1/4” Bolt  
3/4” Round Inner Cap  
5/16” x 2” Eyebolt  
Front Seat Frame  
Seat Plate  
1/4” x 2” Carriage Bolt  
Nylon Strap  
Seat Knob  
Front Backrest  
Front Upright  
1/4” x 2 1/2” Screw  
1 3/4” Square Inner Cap  
10” Pad  
Press Arm  
Left Arm  
Right Arm  
1” Round Inner Cap  
“V”-Pulley  
2” Square Outer Cap  
Chain  
Cable Clip  
Lat Bar  
Top Frame  
Leg Press Upright  
Long “U”-Bracket  
High Cable  
Leg Press Plate  
Leg Press Arm  
Press Pin  
Bushing  
Leg Press Cable  
Rear Seat Frame  
Pivot Arm  
3 1/2” Low Pulley  
Handle Cap  
Assist Seat  
Assist Arm  
3/8” x 6” Bolt  
1” x 2” Inner Cap  
Short Weight Tube  
1 1/4” Round Inner Cap  
Angle Bracket  
5/16” x 3” Bolt  
3/8” x 4 1/2” Bolt  
Long Handgrip  
User’s Manual  
1
1
1
2
#
#
133393  
125056  
Exercise Poster  
1
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.  
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EXPLODED DRAWING—Model No. 831.159380  
R1096A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The model number and serial number of your WEIDER® PRO 9645  
are listed on a decal attached to the frame. See the front cover of  
this manual to find the location of the decal.  
Model No. 831.159380  
All replacement parts are available for immediate purchase or  
special order when you visit your nearest SEARS Service Center.  
To request service or to order parts by telephone, call the toll-free  
numbers listed at the left.  
QUESTIONS?  
If you find that:  
• you need help assembling or  
operating the WEIDER® PRO 9645  
When requesting help or service, or ordering parts, please be pre-  
pared to provide the following information:  
• a part is missing  
• The MODEL NUMBER of the product (831.159380).  
• or you need to schedule repair  
service  
• The NAME of the product (WEIDER® PRO 9645 Home Gym  
System).  
call our toll-free HELPLINE  
1-800-736-6879  
Monday–Saturday, 7 am–7 pm  
Central Time (excluding holidays)  
• The PART NUMBER of the PART (see the PART LIST and the  
EXPLODED DRAWING at the center of this manual).  
• The DESCRIPTION of the PART (see the PART LIST and the  
EXPLODED DRAWING at the center of this manual).  
REPLACEMENT PARTS  
If parts become worn and need to  
be replaced, call the following toll-  
free number  
1-800-FON-PART  
(1-800-366-7278)  
FULL 90 DAY WARRANTY  
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this  
SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughout the  
United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.  
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for  
rental purposes.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state  
to state.  
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179  
Part No. 133393 R1096A  
Printed in Canada © 1996 Sears, Roebuck and Co.  
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