Weider Home Gym 831159360 User Manual

TM  
PATENT PENDING  
USER'S MANUAL  
Model No. 831.159360  
Serial No.  
The serial number can be found in the  
location shown below. Write the serial  
number in the space above.  
Serial Number Decal  
CAUTION  
Read all precautions and instruc-  
tions in this manual before  
using this equipment. Save this  
manual for future reference.  
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179  
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BEFORE YOU BEGIN  
Thank you for selecting the WEIDER® PRO 9625  
Home Gym System. The versatile PRO 9625 is  
designed to develop every major muscle group of the  
body. Whether your goal is a shapely figure, dramatic  
free HELPLINE at 1-800-736-6879, Monday through  
Saturday, 7 a.m. until 7 p.m. Central Time (excluding  
holidays). To help us assist you, please note the prod-  
uct model number and serial number before calling.  
muscle size and strength, or a healthier cardiovascular The model number is 831.159360. The serial number  
system, the PRO 9625 will help you to achieve the  
specific results you want.  
can be found on a decal attached to the WEIDER®  
PRO 9625 (see the front cover of this manual).  
For your benefit, read this manual carefully before  
using the WEIDER® PRO 9625 Home Gym System.  
If you have additional questions, please call our toll-  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
ASSEMBLED  
DIMENSIONS:  
Height: 76 in.  
Width: 38 in.  
Length: 59 in.  
High Pulley Station  
Lat Bar  
Butterfly Arms  
Squat Arm  
Backrests  
Press Arm  
Seats  
Leg Lever  
Weight Stack  
Low Pulley Station  
Foot Plate  
3
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ASSEMBLY  
Before beginning assembly, carefully read the  
following information and instructions:  
As you assemble the home gym system, be sure  
that all parts are oriented as shown in the  
drawings.  
Place all parts of the home gym system in a  
cleared area and remove the packing materials;  
do not dispose of the packing materials until  
assembly is completed.  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
THE FOLLOWING TOOLS (NOT INCLUDED) ARE  
REQUIRED FOR ASSEMBLY:  
• The assembly is divided into four stages: 1) frame  
assembly, 2) press, squat, and butterfly arm  
assembly, 3) cable and pulley assembly, and 4)  
seat and backrest assembly. The hardware for  
each stage is packaged separately.  
• Two (2) adjustable wrenches  
• One (1) standard screwdriver  
• One (1) phillips screwdriver  
• One (1) rubber mallet  
• Wait until you begin each assembly stage to open  
that parts bag.  
For help identifying the small parts used in  
assembly, use the PART IDENTIFICATION  
CHART located in the center of this manual.  
Note: Some small parts may have been pre-  
attached for shipping. If a part is not in the parts  
bag, check to see if it has been pre-attached.  
• Lubricant, such as grease or petroleum jelly,  
and soapy water will also be needed.  
Assembly will be more convenient if you have the  
following tools: A socket set, a set of open-end or  
closed-end wrenches, or a set of ratchet wrenches.  
1. Before beginning assembly, be sure that  
you have read and understand the infor-  
mation in the box above.  
1
27  
51  
78  
11  
Press a 2” Square Inner Cap (27) into the  
end of the Rear Base (51). Press a 2” Square  
Cover Cap (78) onto each end of the  
Stabilizer (5).  
11  
78  
1
Insert two 5/16” x 2 1/2” Carriage Bolts (1)  
up through the Rear Base (51). Insert two  
5/16” x 2 3/4” Bolts (11) through the Rear  
Base and Stabilizer (5) as shown.  
5
2. Press a 2” Square Inner Cap (27) into the  
end of the Front Base (4).  
2
51  
Insert two 5/16” x 2 1/2” Carriage Bolts (1)  
up through the Front Base (4). Slide the  
Front Base onto the two 5/16” x 2 3/4” Bolts  
(11) in the Rear Base (51) and Stabilizer (5).  
Hand-tighten two 5/16” Nylon Locknuts (3)  
onto the Carriage Bolts. Do not tighten the  
Nylon Locknuts yet.  
3
5
4
11  
1
27  
4
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3. Press a 2” Square Inner Cap (27) into the  
Rear Upright (56).  
3
High Side of  
Bracket  
Attach a Rubber Bumper (90) to the Rear  
Upright (56) with a #8 x 1/2” Tap Screw (89).  
Slide the Rear Upright (56) onto the 5/16” x  
2 1/2” Carriage Bolts (1) in the Rear Base  
(51). Hand tighten a 5/16” Nylon Locknut (3)  
onto each Carriage Bolt. The high side of  
the bracket on the Rear Upright must be  
on the side shown. Do not tighten the  
Nylon Locknuts yet.  
89  
90  
27  
56  
3
51  
1
4. Press a 1” Square Inner Cap (65) into the  
Front Upright (42).  
4
Slide the Front Upright (42) onto the 5/16” x  
2 1/2” Carriage Bolts (1) in the Front Base  
(4). Hand tighten a 5/16” Nylon Locknut (3)  
onto each Carriage Bolt. Do not tighten the  
Nylon Locknuts yet.  
42  
65  
3
4
1
5
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5. Set two Weight Bumpers (19) onto the bracket  
on the Stabilizer (5). Insert both Weight Guides  
through the Weight Bumpers and the bracket  
on the Stabilizer. Be sure that the drilled  
holes in the Weight Guides are at the top,  
as shown. Press a 1” Round Cover Cap (70)  
onto the bottom of each Weight Guide (62).  
5
Drilled holes must  
be at the top  
62  
Slide eight Weights (25) on the Weight Guides  
(62). Be sure that all of the Weights are  
turned so the pin grooves are on the same  
side.  
Pin Grooves must  
be on this side  
25  
19  
70  
5
70  
6. Press the Weight Tube Bumper (64) into the  
end of the Weight Tube (63). Insert the Weight  
Tube into the stack of Weights (25). Be sure  
that the pins on the Weight Tube are resting in  
the pin grooves in the upper Weight.  
6
76  
62  
Lubricate  
Pins  
63  
Lubricate the insides of the holes in the Top  
Weight (76). Slide the Top Weight onto the  
Weight Guides (62) and set it on the stack of  
Weights (25).  
64  
25  
7. Press a 2” Square Inner Cap (27) into each  
end of the Top Frame (55). Press a 1 3/4”  
Square Inner Cap (44) into each end of the  
crossbar on the Top Frame. Press two 1”  
Round Inner Caps (49) into the top of the  
crossbar.  
11  
27  
7
11  
27  
8
8
44  
49  
27  
Attach the Top Frame (55) to the Front Upright  
(42) and the Rear Upright (56) with four 5/16”  
x 2 3/4” Bolts (11), four 5/16” Flat Washers  
(8), and four 5/16” Nylon Locknuts (3).  
55  
Crossbar  
44  
3
56  
42  
3
6
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8. Attach the upper ends of the Weight Guides  
(62) to the Top Frame (55) with the 5/16” x 6”  
Bolt (60), two 1/2” x 3/4” Spacers (61), and a  
5/16” Nylon Locknut (3).  
8
61  
3
62  
55  
60  
Tighten all Nylon Locknuts used in steps 2  
through 8.  
9. Press a 1” x 7/8” Plastic Bushing (75) onto  
each welded spacer on the Press Frame (17).  
Slide the Press Frame into place on the Front  
Base (4). Note: This will be a tight fit. The  
Plastic Bushings should fit onto each end  
of the indicated tube in the Base. Be sure  
that the indicated pulleys are on the side  
shown.  
9
Pulleys  
Lubricate  
59  
17  
Welded  
Spacers  
Lubricate the 3/8” x 8” Bolt (59). Attach the  
Press Frame (17) to the Front Base (4) with  
the 3/8” x 8” Bolt and a 3/8” Nylon Locknut  
(21).  
21  
75  
4
Tube  
10. Press a 1 3/4” Square Inner Cap (44) into the  
top of a Press Arm (46). Press a 1” Round  
Inner Cap (49) into the side of the Press Arm.  
Attach the Press Arm to one side of the Press  
Frame (17) with two 5/16” x 2 1/2” Bolts (22)  
and two 5/16” Nylon Locknuts (3).  
10  
44  
49  
44  
49  
46  
46  
Assemble the other Press Arm (46) in the  
same manner.  
22  
3
17  
11. Identify the Right Arm (48) and the Left Arm  
(47). Note the position of the welded bracket  
on each Arm. Arm identification is very  
important for step 12.  
11  
7
6
50  
50  
47  
Welded  
Note: The “V”-Pulleys (6), Long Cable Traps  
(50), 3/8” x 2 1/2” Bolts (7), and 3/8” Nylon  
Locknuts (21) are pre-attached. These have  
been shown disassembled for easy part iden-  
tification.  
Brackets  
21  
48  
7
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12. Lubricate both axles on the Top Frame (55).  
12  
Slide the Right Arm (48) onto the right axle.  
Note: Be careful not to confuse the Right  
Arm with the Left Arm (47); refer to step 11  
to identify the Right Arm. Be sure that the  
upper end of the Right Arm is behind the  
indicated bracket on the Top Frame (55).  
47  
Bracket  
Lubricate  
Axle  
55  
69  
70  
45  
Tap two 1” Retainers (69) and a 1” Round  
Cover Cap (70) onto the right axle. Be sure  
that the teeth on the Retainers bend  
toward the Cover Cap, as shown in the  
inset drawing.  
48  
Attach the Left Arm (47) in the same manner.  
Press 1 3/4” Square Inner Caps (44) into the  
lower ends of the Right and Left Arms (47,  
48). Wet the lower end of each Arm with  
soapy water. Slide a 10” Pad (45) onto the  
lower end of each Arm.  
44  
Axle  
45  
69  
70  
13. Press two 1” x 2” Inner Caps (83) into the  
indicated end of the Squat Arm (79).  
13  
22  
Attach the Squat Arm (79) to the Front  
Upright (42) with a 3/8” x 3 1/4” Bolt (85) and  
a 3/8” Nylon Locknut (21).  
8
92  
83  
22  
94  
83  
92  
Attach a Handle (92) to one side of the Squat  
Arm (79) with a 5/16” x 2 1/2” Bolt (22), two  
5/16” Flat Washers (8), a 1/2” x 17/32” Spacer  
(94), and a 5/16” Nylon Locknut (3).  
8
8
3
21  
8
94  
79  
Attach the other Handle (92) to the other side  
of the Squat Arm (79) in the same manner.  
3
42  
85  
8
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14. During steps 15 through 36, refer to the  
CABLE DIAGRAM on page 23 of this manual  
to verify proper cable routing. Before begin-  
ning this section, identify the Long Cable (86),  
the Medium Cable (23), and the Short Cable  
(58) by comparing the lengths and ends of the  
cables.  
14  
86 (174”)  
23 (159”)  
58 (47”)  
IMPORTANT: While assembling the cables,  
do not overtighten the bolts and nuts  
securing the pulleys. The pulleys must be  
able to turn freely.  
15. Locate the Medium Cable (23). Wrap the  
Medium Cable around a 3 1/2” Pulley (15).  
Attach the Pulley to the Top Frame (55) with a  
3/8” x 3 3/4” Bolt (71) and a 3/8” Nylon  
Locknut (21). Be sure that the end of the  
Cable with the ball is on the indicated side  
of the Pulley and that the Cable is between  
the Pulley and the hook.  
15  
23  
55  
21  
15  
Ball  
Hook  
71  
16. Wrap the Medium Cable (23) around a “V”-  
Pulley (6). Attach the “V”-Pulley and a Long  
Cable Trap (50) to the indicated bracket on the  
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)  
and a 3/8” Nylon Locknut (21). Be sure that  
the Long Cable Trap is positioned to hold  
the Cable in place.  
16  
7
50  
23  
6
42  
21  
17. Route the Medium Cable (23) around the “V”-  
Pulley (6) on the Left Arm (47). Be sure that  
the Cable is in the groove of the Pulley and  
that the Long Cable Trap (50) is positioned  
to hold the Cable in place. Tighten the 3/8” x  
2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not  
shown).  
17  
50  
7
6
47  
23  
9
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18. Route the Medium Cable (23) around the “V”-  
Pulley (6) on the Right Arm (48). Be sure  
that the Cable is in the groove of the “V”-  
Pulley and that the Long Cable Trap (50) is  
turned to hold the Cable in place. Tighten  
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon  
Locknut (not shown).  
18  
7
23  
6
50  
48  
19. Route the Medium Cable (23) around the  
3 1/2” Pulley (15) attached to the Pulley  
Bracket (20). Be sure that the Cable is in  
the groove of the Pulley and that the Cable  
Trap (66) is turned to hold the Cable in  
place. Tighten the 3/8” x 2” Bolt (12) and the  
3/8” Nylon Locknut (not shown).  
19  
68  
20  
66  
12  
Be sure that the 5/16” x 5” Bolt (68) is proper-  
ly tightened and that the Pulley Bracket (20)  
can move freely.  
15  
23  
20. Route the Medium Cable (23) around one of  
the 3 1/2” Pulleys (15) attached to the “I”  
Plates (81). Be sure that the Cable is in the  
groove of the Pulley and that the Cable  
and Pulley move smoothly.  
20  
23  
15  
81  
10  
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21. Wrap the Medium Cable (23) around a 3 1/2”  
Pulley (15). Attach the Pulley to the Top  
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a  
3/8” Nylon Locknut (21).  
21  
87  
55  
23  
21  
15  
22. Wrap the Medium Cable (23) around a 3 1/2”  
Pulley (15). Attach the Pulley to the Top  
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a  
3/8” Nylon Locknut (21).  
22  
55  
21  
15  
87  
23  
23. Attach the Medium Cable (23) to the Small  
“U”-Bracket (67) with a 1/4” Nylon Locknut (2)  
and a 1/4” Flat Washer (10). Do not com-  
pletely tighten the Nylon Locknut. It  
should be threaded onto the end of the  
Cable only a couple of turns, as shown in  
the inset drawing.  
23  
23  
67  
23  
10  
10  
2
2
67  
24. Locate the Short Cable (58). Attach the  
Short Cable to the Rear Upright (56) with a  
5/16” x 3” Bolt (93), a 5/16” Flat Washer (8),  
and two 5/16” Nylon Jam Nuts (84). The end  
of the Cable must be between the two  
Nylon Jam Nuts and there must be  
24  
21  
9
79  
93  
58  
15  
enough room between the Nylon Jam Nuts  
for the end of the Cable to pivot.  
8
66  
Wrap the Short Cable (58) around a 3 1/2”  
Pulley (15). Attach the Pulley and a Cable  
Trap (66) to the Squat Arm (79) with a 3/8” x  
3 3/4” Bolt (71), a 3/8” Flat Washer (9), and a  
3/8” Nylon Lock Nut (21). The Cable Trap  
must be turned to hold the Cable in place.  
56  
71  
84  
11  
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25. Attach the end of the Short Cable (58) to the  
Long “U”-Bracket (57) with a 1/4” Nylon Lock-  
nut (2) and a 1/4” Flat Washer (10). Do not  
completely tighten the Nylon Locknut. It  
should be threaded onto the end of the  
Cable so only a couple of threads are  
showing above the nut, as shown in the  
inset drawing.  
25  
58  
57  
10  
58  
10  
2
2
57  
26. Attach the 3 1/2” Low Pulley (88) and the 5/8”  
x 9/16” Spacer (73) to the indicated hole in  
the Press Frame (17) with a 3/8” x 3 3/4” Bolt  
(71), a 3/8” Flat Washer (9), and a 3/8” Nylon  
Locknut (21). Do not tighten the 3/8” Nylon  
Locknut (21) yet. Be sure that the 3/8” x  
3 3/4” Bolt (71), the 3/8” Flat Washer (9),  
the 5/8” x 9/16” Spacer (73), the 3 1/2” Low  
Pulley (88), and the 3/8” Nylon Locknut  
(21) are oriented as shown.  
26  
71  
9
17  
21  
73  
88  
12  
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27. Locate the Long Cable (86). Route the Long  
Cable under the 3 1/2” Low Pulley (88). Be  
sure that the end of the Cable with the ball  
is on the indicated side of the Press Frame  
(17) and that the Cable is between the  
Pulley and the crossbar on the Press  
Frame. Tighten the 3/8” Nylon Locknut (21)  
and the 3/8” x 3 3/4” Bolt (not shown).  
27  
21  
88  
Ball  
Crossbar  
17  
86  
28. Wrap the Long Cable (86) around a 3 1/2”  
Pulley (15). Attach the Pulley and a Cable  
Trap (66) to the lower hole in the Front  
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a  
3/8” Flat Washer (9), and a 3/8” Nylon  
Locknut (21). Be sure that the Cable Trap is  
turned to hold the Cable in place and that  
the Cable is routed around the Pulley as  
shown.  
28  
21  
66  
86  
15  
9
42  
71  
29. Wrap the Long Cable (86) around a 3 1/2”  
Pulley (15). Attach the Pulley and a Cable  
Trap (66) to the Press Frame (17) with a 3/8”  
x 3 1/2” Bolt (16), a 3/8” Flat Washer (9) and  
a 3/8” Nylon Locknut (21). Be sure that the  
Cable Trap is turned to hold the Cable in  
place and that the Cable is routed around  
the Pulley as shown.  
29  
86  
16  
9
15  
66  
21  
17  
30. Wrap the Long Cable (86) around a “V”-Pulley  
(6). Attach the “V”-Pulley to the indicated hole  
in the Front Upright (42) with a 3/8” x 3 1/4”  
Bolt (85), a 3/8” Flat Washer (9), and a 3/8”  
Nylon Locknut (21). Be sure that the Cable  
is in the groove of the “V”-Pulley and that  
the Cable is routed around the “V”-Pulley  
as shown.  
30  
85  
9
6
42  
21  
86  
13  
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31. Wrap the Long Cable (86) around a 3 1/2”  
Pulley (15). Attach the Pulley and a Cable  
Trap (66) to the Press Frame (17) with a 3/8”  
x 3 1/2” Bolt (16), a 3/8” Flat Washer (9), and  
a 3/8” Nylon Locknut (21). Be sure that the  
Cable Trap is turned to hold the Cable in  
place and that the Cable is routed around  
the Pulley as shown.  
31  
21  
66  
15  
86  
16  
9
17  
32. Wrap the Long Cable (86) around a 3 1/2”  
Pulley (15). Attach the Pulley and a Cable  
Trap (66) to the indicated hole in the Front  
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a  
3/8” Flat Washer (9), and a 3/8” Nylon  
Locknut (21). Be sure that the Cable Trap is  
turned to hold the Cable in place and that  
the Cable is routed around the Pulley as  
shown.  
32  
42  
21  
9
86  
15  
66  
71  
81  
33. Route the Long Cable (86) over the lower  
1/2” Pulley (15) attached to the “I”-Plates (81).  
The Cable must be routed from the direction  
shown.  
3
33  
15  
86  
34. Wrap the Long Cable (86) around a 3 1/2”  
Pulley (15). Attach the Pulley and a Cable  
Trap (66) to the bracket on the Front Base (4)  
with a 3/8” x 2” Bolt (12) and a 3/8” Nylon  
Locknut (21). Be sure that the Cable Trap is  
turned to hold the Cable in place and that  
the Cable is routed around the Pulley as  
shown.  
34  
86  
4
21  
15  
12  
66  
14  
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35. Route the Long Cable (86) around the indicat-  
ed 3 1/2” Pulley (15) and through the Long  
“U”-Bracket (57). The Cable must be  
35  
57  
66  
12  
between the Cable Trap (66) and the Pulley.  
Tighten 3/8” x 2” Bolt (12) and the 3/8” Nylon  
Locknut (not shown). Be sure that the Cable  
is in the groove of the Pulley and that the  
Cable and Pulley move smoothly.  
15  
Attach the end of the Long Cable (86) to the  
Front Base (4) with a 5/16” x 2 3/4” Bolt (11),  
a 5/16” Flat Washer (8), and a 5/16” Nylon  
Locknut (3).  
86  
4
8
11  
3
36. Attach the Small “U”-Bracket (67) to the  
Weight Tube (63) with the 5/16” x 1 3/4” Bolt  
(72) and a 5/16” Nylon Locknut (3).  
36  
3
67  
63  
72  
37. Attach the Small Backrest (80) to the Rear  
Upright (56) with two 1/4” x 2 1/2” Screws (43)  
and two 1/4” Flat Washers (10).  
37  
80  
10  
43  
56  
15  
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38. Press a 1 3/4” Square Inner Cap (44) into the  
Rear Seat Frame (77).  
38  
13  
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into  
the center hole in a Seat Plate (37). Attach  
the Seat Plate to a Seat (13) with two 1/4” x  
1/2” Screws (18).  
91  
37  
44  
18  
10  
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into  
the indicated hole in the Rear Seat Frame  
(77). Tighten a 1/4” Nylon Locknut (2) with a  
1/4” Flat Washer (10) onto the Carriage Bolt.  
77  
2
82  
Attach the other end of the Seat (13) to the  
Rear Seat Frame (77) with a 1/4” Flat Washer  
(10) and the 1/4” x 2 1/4” Screw (82).  
39  
39. Align the holes in the Rear Seat Frame (77)  
with one set of holes in the Rear Upright (56).  
Attach the Rear Seat Frame to the Rear  
Upright with a 5/16” x 2 3/4” Carriage Bolt  
(14) and a Seat Knob (40).  
40  
77  
14  
56  
40. Attach the Large Backrest (41) to the Front  
Upright (42) with two 1/4” x 2 1/2” Screws (43)  
and two 1/4” Flat Washers (10). The Backrest  
must be oriented as shown.  
40  
41  
10  
43  
42  
Thick End  
16  
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41. Press a 1 1/2” Square Inner Cap (32) into the  
Front Seat Frame (36).  
41  
13  
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into  
the center hole in a Seat Plate (37). Attach  
the Seat Plate to the Seat (13) with two 1/4” x  
1/2” Screws (18).  
38  
37  
32  
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into  
the indicated hole in the Front Seat Frame  
(36). Tighten a 1/4” Nylon Locknut (2) with a  
1/4” Flat Washer (10) onto the Carriage Bolt.  
18  
2
10  
36  
24  
Attach the other end of the Seat (13) to the  
Front Seat Frame (36) with a 1/4” Flat Washer  
(10) and the 1/4” x 2” Screw (24).  
42  
42. Press a 1 1/2” Square Inner Cap (32) into the  
Leg Lever (29).  
36  
29  
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach  
the Leg Lever (29) to the Seat Frame (36)  
with the 5/16” x 2 1/4” Bolt and a 5/16” Nylon  
Locknut (3). Do not overtighten the Nylon  
Locknut. The Leg Lever must be able to  
pivot freely.  
3
Lubricate—33  
8
35  
3
Insert the 5/16” x 2” Eyebolt (35) into the Leg  
Lever (29) from the direction shown. Tighten a  
5/16” Nylon Locknut (3) with a 5/16” Flat  
Washer (8) onto the Eyebolt.  
32  
43  
43. Rest the Front Seat Frame (36) on the indicat-  
ed pin in the Front Upright (42). Attach the  
Front Seat Frame to the Front Upright with a  
5/16” x 2 3/4” Carriage Bolt (14) and the Seat  
Knob (40).  
40  
36  
42  
14  
17  
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44. Press 3/4” Round Inner Caps (34) into the  
ends of both Pad Tubes (28).  
44  
Insert one Pad Tube (28) into the Front Seat  
Frame (36). Slide a Foam Pad (30) onto each  
end of the Pad Tube.  
30  
36  
34  
28  
34  
Insert the other Pad Tube (28) into the Leg  
Lever (29). Slide a Foam Pad (30) onto each  
end of the Pad Tube.  
29  
30  
45. Remove the backing from the PRO 9625  
decal and apply it to the home gym system as  
shown.  
45  
Make sure that all parts have been properly  
tightened. The use of the remaining parts will  
be explained in ADJUSTMENT, beginning on  
page 19 of this manual.  
Before using the home gym system, pull each  
cable a few times to be sure that the cables  
move smoothly over the pulleys. If one of the  
cables does not move smoothly, find and cor-  
rect the problem. IMPORTANT: If the cables  
are not properly installed, they may be  
damaged when heavy weight is used. See  
the CABLE DIAGRAM on page 23 of this  
manual for proper cable routing. If there is  
any slack in the cables, you will need to  
remove it by tightening the cables. See  
TROUBLE-SHOOTING AND MAINTE-  
NANCE on page 22.  
PRO 9625  
18  
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ADJUSTMENT  
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise  
poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPOR-  
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start-  
ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is  
performed, the effectiveness of the exercise will be reduced.  
CHANGING THE WEIGHT SETTING  
To change the weight setting of the weight stack,  
insert a Weight Pin (26) under the desired Weight  
(25). Be sure to insert the Weight Pin until the bent  
end of the Weight Pin is touching the Weights, and  
turn the bent end downward. The weight setting of the  
weight stack can be changed from 6.5 pounds to  
106.5 pounds, in increments of 12.5 pounds. Note:  
Due to the cables and pulleys, the amount of  
resistance at each exercise station may vary from  
the weight setting. Use the WEIGHT RESISTANCE  
CHART on page 21 to find the approximate  
amount of resistance at each weight station.  
25  
26  
ATTACHING THE LAT BAR OR NYLON STRAP TO  
THE HIGH PULLEY STATION  
39  
Attach the Lat Bar (54) to the Medium Cable (23) with  
a Cable Clip (53). For some exercises, the Chain (52)  
should be attached between the Lat Bar and the  
Medium Cable with two Cable Clips. Adjust the  
length of the Chain between the Lat Bar and the  
Medium Cable so the Lat Bar is in the correct  
starting position for the exercise to be performed.  
53  
23  
52  
54  
The Nylon Strap (39) can be attached in the same  
manner.  
ATTACHING THE LAT BAR OR NYLON STRAP TO  
THE LOW PULLEY STATION  
Attach the Lat Bar (54) to the Long Cable (86) with a  
Cable Clip (53). For some exercises, the Chain (52)  
should be attached between the Lat Bar and the Long  
Cable with two Cable Clips. Adjust the length of the  
Chain between the Lat Bar and the Long Cable so  
the Lat Bar is in the correct starting position for  
the exercise to be performed.  
39  
52  
86  
53  
The Nylon Strap (39) can be attached in the same  
manner.  
54  
19  
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ATTACHING THE LEG LEVER TO THE LOW PUL-  
LEY STATION  
53  
To use the Leg Lever (29), the seat must be attached  
to the front upright (see ATTACHING AND REMOV-  
ING THE SEATS below).  
Attach one end of the Chain (52) to the Long Cable  
(86) with a Cable Clip (53). Attach the other end of  
the Chain to the Eyebolt (35) with a Cable Clip.  
Always remove the Chain (52) from the Eyebolt  
(35) before removing the seat.  
52  
35  
29  
86  
ATTACHING AND REMOVING THE SEATS  
A
See drawing A. Set the bracket on the Front Seat  
Frame (36) onto the indicated pins on the Front  
Upright (42). Attach the Front Seat Frame to the Front  
Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and  
the Seat Knob (40).  
40  
42  
36  
For some exercises, the Front Seat Frame (36) must  
be removed. First, be sure that the chain is not  
attached to the leg lever. Next, remove the Seat Knob  
(40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the  
Front Seat Frame. Lift the Front Seat Frame off the  
Front Upright (42).  
14  
See drawing B. Align the holes in the Rear Seat  
Frame (77) with one set of holes in the Rear Upright  
(56). Attach the Rear Seat Frame to the Rear Upright  
with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat  
Knob (40).  
B
For some exercises, the Rear Seat Frame (77) must  
be removed. Remove the Seat Knob (40) and the  
5/16” x 2 3/4” Carriage Bolt (14) from the Rear Seat  
Frame. Lift the Seat Frame off the Rear Upright (56).  
40  
77  
14  
56  
20  
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WEIGHT RESISTANCE CHART  
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The  
other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each  
butterfly arm.  
PRESS  
ARM  
(lbs.)  
BUTTERFLY  
ARM  
LEG  
LEVER  
(lbs.)  
HIGH  
PULLEY  
(lbs.)  
LOW  
PULLEY  
(lbs.)  
SQUAT  
ARM  
(lbs.)  
WEIGHT  
PLATES  
(lbs.)  
Top  
1
24  
45  
14  
21  
21  
41  
15  
30  
19  
34  
31  
58  
2
69  
42  
60  
43  
52  
77  
3
98  
51  
76  
58  
68  
102  
143  
169  
196  
204  
215  
4
117  
142  
162  
191  
210  
65  
87  
74  
82  
5
86  
101  
116  
140  
169  
92  
98  
6
94  
106  
121  
134  
117  
128  
147  
7
118  
126  
8
21  
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TROUBLE-SHOOTING AND MAINTENANCE  
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The  
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.  
TIGHTENING THE CABLES  
1
Woven cable, the type of cable used on the home  
gym system, can stretch slightly when it is first used.  
If there is slack in the cables before resistance is felt,  
the cables should be tightened. Insert the Weight Pin  
(26) under one of the indicated Weights (25). Slack  
can be removed from the cables by tightening the 1/4”  
Nylon Locknuts (2) at the end of the Medium Cable  
(23) (see drawing 1) and at the end of the Short  
Cable (58) (see drawing 2). To do this you may need  
to remove the Small “U”-Bracket (67) from the Weight  
Tube (not shown) or remove the 3 1/2” Pulley (15)  
from the Long “U”-Bracket (57). Make sure that the  
cables are not too tight or the Top Weight (76) will be  
lifted off the weight stack.  
23  
67  
76  
2
25  
26  
Additional slack can be removed by moving the 3 1/2”  
Pulley (15) to the other hole in the Long “U”-Bracket  
(57). Remove the 3/8” Nylon Locknut (21) and the  
3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley,  
and “U”-Bracket. Re-attach the Pulley and Cable Trap.  
Be sure that the Cable trap is in the proper position  
and that the Cable and Pulley move smoothly.  
2
58  
57  
21  
12  
66  
Note: If a cable tends to slip off the pulleys often,  
the cable may have become twisted. Remove the  
cable and re-install it.  
2
15  
86  
If the cables need to be replaced, see ORDERING  
REPLACEMENT PARTS on the back cover of this  
manual.  
22  
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CABLE DIAGRAM  
The cable diagram below shows the proper routing of the Short Cable (58), the Medium Cable (23), and the  
Long Cable (86). Use the diagram to be sure that the three cables and the cable traps have been assembled  
correctly. If the cables have not been correctly routed, the home gym system will not function properly and dam-  
age may occur. The numbers show the correct route for each cable. The starting and ending points of each cable  
are labeled. Be sure that the cable traps do not touch or bind the cables.  
2
1—High Pulley  
7
Medium Cable (23)  
8
3
5
4
6
2
Short Cable (58)  
7
Rear Upright—1  
9—Weight Stack  
Long “U”-Bracket—3  
Long Cable (86)  
9
6
4
3
Base—10  
8
1—Low Pulley  
2
5
23  
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3/4" Round Inner Cap (34)–4  
1" Round Inner Cap (49)–6  
1" Round Cover Cap (70)–4  
5/16" x 2" Eyebolt (35)—1  
1" Square Inner Cap (65)—1  
2" Square Cover Cap (78)–2  
1 3/4" Square Inner Cap (44)–7  
1 1/2" Square Inner Cap (32)—2  
2" Square Inner Cap (27)–6  
1" x 2" Endcap (83)–2  
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1/4" Nylon Locknut (2)–4  
1/4" x 2" Screw (24)–1  
5/16"Nylon Jam Nut(84)–2  
1/4" x 2 1/4" Carriage Bolt (38)–1  
1/4" x 2 1/2" Screw (43)–4  
5/16"Nylon Locknut(3)–22  
3/8" Nylon Locknut (21)–20  
1/4" Flat Washer (10)–10  
1/4" x 2 1/2" Carriage Bolt (91)–1  
1/4" x 2 1/4" Screw (82)–1  
5/16" x 2 3/4" Bolt (11)–7  
5/16" Flat Washer (8)–11  
3/8" Flat Washer (9)–7  
5/16" x 2 1/2" Carriage Bolt (1)–4  
1/4" x 1/2" Screw (18)–4  
5/16" x 2 3/4" Carriage Bolt (14)–2  
#8 x 1/2" SelfTapping Screw (89)–1  
5/16" x 5" Bolt (68)–1  
5/16" x 6" Bolt (60)–1  
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1/2" x 3/4" Spacer (61)–2  
1 1/8" x 2 1/2" Plastic Bushing (74)–2  
5/16" x 1 3/4" Bolt (72)–1  
3/8" x 1 3/4" Bolt (87)–4  
5/8" x 9/16" Spacer (73)–1  
1/2" x 17/32 (94)–2  
3/8" x 2" Bolt (12)–3  
1" x 7/8" Plastic Bushing (75)–2  
3/8" x 2 1/2" Bolt (7)–3  
5/16" x 2 1/4" Bolt (33)–1  
5/16" x 3" Bolt (93)–1  
5/16" x 2 1/2" Bolt (22)–6  
3/8" x 3 1/4" Bolt (85)–2  
1" Retainer (69)–4  
Cable Clip (53)–2  
3/8" x 3 1/2" Bolt (16)–2  
3/8" x 3 3/4" Bolt (71)–5  
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PART LIST—Model No. 831.159360  
R0896A  
Key  
No.  
Part  
No.  
Key  
No.  
Part  
No.  
Qty.  
Description  
Qty.  
Description  
1
2
3
4
5
6
7
8
9
100291  
012139  
012056 22  
132796  
132797  
115164  
013581  
014073 11  
014132  
4
4
5/16” x 2 1/2” Carriage Bolt  
1/4” Nylon Locknut  
5/16” Nylon Locknut  
Front Base  
Stabilizer  
“V”-Pulley  
3/8” x 2 1/2” Bolt  
5/16” Flat Washer  
3/8” Flat Washer  
1/4” Flat Washer  
5/16” x 2 3/4” Bolt  
3/8” x 2” Bolt  
49 120733  
50 132812  
51 132816  
52 116868  
53 103087  
54 127061  
55 132817  
56 132822  
57 132883  
58 132821  
59 128292  
60 128293  
61 131516  
62 132887  
63 132818  
64 122691  
65 120696  
66 132819  
67 132820  
68 128297  
69 108778  
70 120808  
71 118471  
72 102073  
73 121845  
74 126891  
75 126808  
76 126866  
77 132885  
78 120822  
79 132884  
80 132886  
81 132815  
82 130688  
83 127231  
84 126892  
85 120354  
86 132814  
87 013399  
88 124590  
89 013141  
90 122950  
91 121567  
92 132813  
93 126145  
94 127234  
6
3
1
1
2
1
1
1
1
1
1
1
2
2
1
1
1
8
1
1
4
4
5
1
1
2
2
1
1
2
1
1
2
1
2
2
2
1
4
1
1
1
1
2
1
2
1
1
1” Round Inner Cap  
Long Cable Trap  
Rear Base  
Chain  
Cable Clip  
Lat Bar  
Top Frame  
Rear Upright  
Long “U”-Bracket  
Short Cable  
1
1
4
3
7
10 014063 10  
11 119377  
12 013601  
13 132798  
14 123385  
7
3
2
2
3/8” x 8” Bolt  
5/16” x 6” Bolt  
1/2” x 3/4” Spacer  
Weight Guide  
Weight Tube  
Weight Tube Bumper  
1” Square Inner Cap  
Cable Trap  
Small “U”-Bracket  
5/16” x 5” Bolt  
1” Retainer  
1” Round Cover Cap  
3/8” x 3 3/4” Bolt  
5/16” x 1 3/4” Bolt  
5/8” x 9/16” Spacer  
1 1/8” x 2 1/2” Plastic Bushing  
1” x 7/8” Plastic Bushing  
Top Weight  
Rear Seat Frame  
2” Square Cover Cap  
Squat Arm  
Seat  
5/16” x 2 3/4” Carriage Bolt  
3 1/2” Pulley  
3/8” x 3 1/2” Bolt  
Press Frame  
1/4” x 1/2” Screw  
Weight Bumper  
Pulley Bracket  
3/8” Nylon Locknut  
5/16” x 2 1/2” Bolt  
Medium Cable  
1/4” x 2” Screw  
Weight  
Weight Pin  
2” Square Inner Cap  
Pad Tube  
Leg Lever  
Foam Pad  
15 115370 13  
16 120003  
17 132799  
18 123148  
19 115644  
20 132800  
2
1
4
2
1
21 012149 20  
22 127948  
23 132801  
24 128276  
25 120294  
26 122693  
27 108874  
28 127065  
29 132802  
30 103805  
31 119702  
32 103833  
33 121421  
34 119170  
35 129051  
36 132803  
37 132804  
38 121567  
39 115177  
40 119192  
41 132805  
42 132806  
43 128283  
44 113666  
45 120596  
46 132807  
47 132809  
48 132811  
6
1
1
8
1
6
2
1
4
6
2
1
4
1
1
2
1
1
2
1
1
4
7
2
2
1
1
Hand Grip  
1 1/2” Square Inner Cap  
5/16” x 2 1/4” Bolt  
3/4” Round Inner Cap  
5/16” x 2” Eyebolt  
Front Seat Frame  
Seat Plate  
1/4” x 2 1/4” Carriage Bolt  
Nylon Strap  
Seat Knob  
Large Backrest  
Front Upright  
1/4” x 2 1/2” Screw  
1 3/4” Square Inner Cap  
10” Pad  
Small Backrest  
“I” Plate  
1/4” x 2 1/4” Screw  
1” x 2” Inner Cap  
5/16” Nylon Jam Nut  
3/8” x 3 1/4” Bolt  
Long Cable  
3/8” x 1 3/4” Bolt  
3 1/2” Low Pulley  
#8 x 1/2” Tap Screw  
Rubber Bumper  
1/4” x 2 1/2” Carriage Bolt  
Handle  
5/16” x 3” Bolt  
1/2” x 17/32” Spacer  
User’s Manual  
Press Arm  
Left Arm  
Right Arm  
#
#
132823  
125056  
Exercise Poster  
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.  
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The model number and serial number of your WEIDER® PRO 9625  
are listed on a decal attached to the frame. See the front cover of  
this manual to find the location of the decal.  
Model No. 831.159360  
All replacement parts are available for immediate purchase or  
special order when you visit your nearest SEARS Service Center.  
To request service or to order parts by telephone, call the toll-free  
numbers listed at the left.  
QUESTIONS?  
If you find that:  
• you need help assembling or  
operating the WEIDER® PRO 9625  
When requesting help or service, or ordering parts, please be pre-  
pared to provide the following information:  
• a part is missing  
• The MODEL NUMBER of the product (831.159360).  
• or you need to schedule repair  
service  
• The NAME of the product (WEIDER® PRO 9625 Home Gym  
System).  
call our toll-free HELPLINE  
1-800-736-6879  
Monday–Saturday, 7 am–7 pm  
Central Time (excluding holidays)  
• The PART NUMBER of the PART (see the PART LIST and the  
EXPLODED DRAWING at the center of this manual).  
• The DESCRIPTION of the PART (see the PART LIST and the  
EXPLODED DRAWING at the center of this manual).  
REPLACEMENT PARTS  
If parts become worn and need to  
be replaced, call the following toll-  
free number  
1-800-FON-PART  
(1-800-366-7278)  
FULL 90 DAY WARRANTY  
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this  
SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughout the  
United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.  
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for  
rental purposes.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state  
to state.  
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179  
Part No. 132823 R0896A  
Printed in Canada © 1996 Sears, Roebuck and Co.  
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