Weider Home Gym 831153922 User Manual

Model No. 831.15392.2  
Serial No.  
Write the serial number in the  
space above for reference.  
Serial Number Decal (under seat)  
• Assembly  
WEIGHT SYSTEM EXERCISER  
User’s Manual  
• Adjustments  
• Part List and Drawing  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manu-  
al for future reference.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of serious injury, read the following important precautions  
before using the resistance system.  
1. Read all instructions in this manual before  
using the resistance system. Use the resist-  
ance system only as described in this manual.  
12. Pull on the low pulley cable only while sitting  
on the bench or standing on the base plate.  
Pull on the high pulley cables only while sit-  
ting on the bench, with the seat in one of the  
three positions closest to the upright base,  
or while standing on the base plate.  
2. It is the responsibility of the owner to ensure  
that all users of the resistance system are  
adequately informed of all precautions.  
13. The resistance system is designed to be  
used with the included resistance, and the  
resistance included with a MAX by WEIDER  
MAX PACK. Do not use the resistance sys-  
tem with any other type of resistance.  
3. The resistance system is intended for home  
use only. Do not use the resistance system in  
any commercial, rental, or institutional setting.  
4. Use the resistance system only on a level  
surface. Cover the floor beneath the resist-  
ance system to protect the floor.  
14. When adding resistance, both ends of the  
resistance bars must rest under the two “U”-  
channels. Add and remove resistance bars  
from the “U”-channels one resistance bar at  
a time.  
5. Make sure that all parts are properly tight-  
ened each time the resistance system is  
used. Replace any worn parts immediately.  
15. Keep clear of the area around the “U”-chan-  
nels while the resistance system is in use.  
Do not add or remove resistance bars from  
the “U”-channels while the end of the long  
cable is pulled out.  
6. Keep children under 12 and pets away from  
the resistance system at all times.  
7. Keep hands and feet away from moving parts.  
16. Make sure that the cables remain on the pul-  
leys at all times. If the cables bind as you are  
exercising, stop immediately and make sure  
that the cables are on the pulleys. Replace all  
cables at least every two years.  
8. Always wear athletic shoes for foot protec-  
tion while exercising.  
9. The top frame is not designed to be used for  
pull-up exercises. Do not hang on the top  
frame.  
17. Keep the resistance system indoors, away  
from moisture and dust. Do not put the  
resistance system in a garage or covered  
patio, or near water.  
10. Always disconnect the lat bar from the short  
cables when performing an exercise that  
does not require it.  
18. If you feel pain or dizziness while exercising,  
stop immediately and begin cooling down.  
11. The resistance system is designed to sup-  
port a maximum user weight of 300 pounds.  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. Sears assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
3
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BEFORE YOU BEGIN  
Thank you for selecting the innovative MAX by WEI-  
after reading this manual, call 1-800-4-MY-HOME®  
DERXP400 resistance system. The resistance system (1-800-469-4663). To help us assist you, please note  
offers a selection of stations designed to develop every  
the product model number and serial number before  
major muscle group of the body. Whether your goal is to calling. The model number is 831.15392.2. The serial  
tone your body, build dramatic muscle size and  
strength, or improve your cardiovascular system, the  
resistance system will help you to achieve the specific  
results you want.  
number can be found on a decal attached to the  
resistance system (see the front cover of this manual  
for the location of the decal).  
Before reading further, please review the drawing below  
and familiarize yourself with the parts that are labeled.  
For your benefit, read this manual carefully before  
using the resistance system. If you have questions  
ASSEMBLED  
DIMENSIONS:  
Height: 82 in.  
Width: 64 in.  
Depth: 80 in.  
Top Frame  
Lat Tower  
High Pulley  
Resistance  
Bars  
Upright  
“U”-Channel  
Storage Knob  
Foot Plate  
Backrest  
Seat  
Low Pulley  
Base Plate  
Leg Lever  
Seat Knob  
Lat Bar  
4
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ASSEMBLY  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
Make Things Easier for Yourself  
This manual is designed to ensure that the resist-  
ance system can be assembled successfully by  
most people. However, it is important to realize  
that the versatile resistance system has many  
parts and that the assembly process will take  
time. Most people find that by setting aside plenty  
of time, assembly will go smoothly.  
As you assemble the resistance system, make  
sure all parts are oriented as shown in the draw-  
ings.  
The included Allen wrenches  
and the follow-  
ing tools (not included) are required for assem-  
bly:  
• Two adjustable wrenches  
• One rubber mallet  
Before beginning assembly, carefully read the  
following information and instructions:  
• One standard screwdriver  
Assembly requires two persons.  
• One Phillips screwdriver  
Place all parts in a cleared area and remove the  
packing materials. Do not dispose of the packing  
materials until assembly is completed.  
• Lubricant, such as grease or petroleum jelly,  
and soapy water.  
For help identifying small parts, use the PART  
IDENTIFICATION CHART. Note: Some small  
parts may have been pre-attached for shipping. If  
a part is not in the parts bag, check to see if it  
has been pre-attached.  
Assembly will be more convenient if you have a  
socket set, a set of open-end or closed-end  
wrenches, or a set of ratchet wrenches.  
1.  
1
Before beginning assembly, make sure that  
you have read and understand the informa-  
tion in the box above.  
Attach two Plastic Feet (53) and two Large Plastic  
Feet (9) to the Base (1) with four M4 x 16mm  
Screws (62).  
3
Attach the Upright (3) to the Base (1) with two  
M10 x 66mm Carriage Bolts (83), two M10 x  
72mm Bolts (64), and four M10 Nylon Locknuts  
(76) as shown. Note: This step will be easier if  
the Upright and Base are tipped on their  
sides.  
64  
76  
76  
76  
1
9
62  
9
62  
53  
62  
83  
53  
5
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2. Attach a Wheel (31) to the outside of the Base (1)  
with an M10 x 78mm Bolt (81), three M10  
Washers (75), and an M10 Nylon Locknut (76).  
Do not overtighten the Locknut; the Wheel  
must be able to turn easily.  
2
76  
75  
Attach the other Wheel (not shown) in the  
same manner.  
75  
81  
31  
1
3. Orient the Cross Tube (11) as shown, with the  
welded tubes at the bottom. Attach the Cross  
Tube and the Foot Plate (23) to the Upright (3)  
with two M10 x 140mm Carriage Bolts (73), two  
M10 Washers (75), and two M10 Nuts (47). Do  
not insert a bolt into the upper hole in the  
Foot Plate yet.  
3
23  
47  
3
75  
11  
73  
Welded  
Tube  
4. Press the Front Leg Foot (27) onto the bottom of  
the Front Leg (6). Note that the front of the  
Front Leg Foot is taller than the back.  
4
5
Attach the Bench Rail (5), with the hook on the  
bottom, to the Front Leg (6) with two M10 x  
53mm Carriage Bolts (61) and two M10 Nylon  
Locknuts (76).  
76  
Hook  
76  
61  
6
Front  
27  
5. Lubricate the M10 x 103mm Bolt (66) with  
grease. Attach the Bench Rail (5) to the Upright  
(3) with the Bolt and an M10 Nylon Locknut (76).  
Do not overtighten the Locknut; the Bench  
Rail must be able to pivot easily.  
5
3
30  
Insert the bolt  
through this hole  
76  
Tighten the Storage Knob (30) into the Upright (3)  
and the Bench Rail (5).  
66  
5
Lubricate  
6
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6. Attach the Lat Tower (4) to the Upright (3) with  
four M10 x 25mm Button Head Screws (87), and  
four M10 Lock Washers (68).  
6
Attach the Name Plate (89) to the Lat Tower (4)  
with two M4 x 16mm Screws (62).  
4
68  
87  
87  
62  
89  
62  
68  
3
7. Attach two Eyebolts (34) to the Top Frame (10)  
with two M8 Washers (59) and two M8 Nylon  
Locknuts (65). Do not overtighten the Locknuts;  
the Eyebolts must be able to rotate freely.  
7
70  
65  
59  
75  
93  
Attach the Top Frame (10) to the Lat Tower (4)  
with two M10 x 65mm Button Head Screws (70),  
two M10 Washers (75), and the Top Frame Cover  
(93). Make sure that the Eyebolts (34) are ori-  
ented as shown in the inset drawing. If they  
are not, turn the Top Frame around and reat-  
tach it.  
10  
65  
59  
34  
4
34  
Side View  
10  
4
34  
8. Attach the Leg Lever Bumper (55) to the Front  
Leg (6) with an M4 x 19mm Screw (77).  
8
Lubricate  
56  
Lubricate an M10 x 68mm Bolt (56) with grease.  
Orient the Leg Lever (7) with the slot on the side  
shown. Attach the Leg Lever to the Front Leg (6)  
with the Bolt and an M10 Nylon Locknut (76). Do  
not overtighten the Locknut; the Leg Lever  
must be able to pivot easily.  
6
Slot  
55  
7
76  
77  
7
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9. Attach two 8mm Metal Spacers (91), a 60mm  
Metal Spacer (39), and two Bearing Wheels (46)  
to one end of the Seat Carriage (12) with an M8 x  
104mm Button Head Bolt (60) and an M8 Nylon  
Locknut (65) as shown. Make sure that the parts  
are oriented as shown in the inset drawing; the  
Seat Knob (not shown) will not engage the  
Bench Rail (not shown) if they are incorrectly  
oriented. Do not overtighten the Locknut; the  
Bearing Wheels must be able to roll easily.  
9
12  
60  
91  
Attach second  
set of wheels  
here  
65  
46  
Attach two Bearing Wheels (not shown) to the  
other end of the Seat Carriage (12) in the  
same manner.  
39  
91  
46  
46  
39  
46  
91  
91  
Wide  
Side  
10. Attach the Seat Knob (45) to the Seat Carriage  
(12) with two M6 x 13mm Bolts (92) and two M6  
Nylon Locknuts (69). Make sure that the slot in  
the Knob is aligned with the slot in the Seat  
Carriage, as shown.  
10  
13  
Orient the Seat (13) and the Seat Carriage (12)  
as shown. Attach the Seat to the Seat Carriage  
with four 1/4” x 16mm Screws (82).  
Slots  
92  
45  
12  
69  
92  
82  
82  
11. Pull out the Seat Knob (45) as far as it will go, and  
set the Seat Carriage (12) on the Bench Rail (5).  
11  
19  
12  
13  
Loosely attach two 8mm Metal Spacers (91), a  
60mm Metal Spacer (39), and two Bearing  
Wheels (46) to the center holes in the Seat  
Carriage (12) with two M8 Flange Nuts (19) and  
the M8 x 114mm Axle (57). Make sure that the  
serrated edge of the Flange Nuts are against  
the Seat Carriage.  
5
57  
19  
45  
39  
91  
While a second person presses down on the Seat  
(13), hold the wheel assembly firmly against the  
bottom of the Bench Rail (5) and properly tighten  
the M8 Flange Nuts (19). Make sure that three  
threads are extending past the Nut, and that  
the wide sides of all six Wheels (46) are  
pressed against the Bench Rail.  
Adjustment Hole  
91  
46  
46  
39  
46  
91  
91  
Engage the Seat Knob (45) into an adjustment  
hole in the Bench Rail (5).  
Wide  
Side  
8
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12. Attach a Plastic Foot (53) to the Backrest Frame  
(15) with an M4 x 16mm Screw (62).  
12  
15  
Attach the two Guard Plates (17) to the inside of  
the Backrest Frame (15) with four M4 x 16mm  
Screws (62).  
53  
62  
62  
17  
62  
17  
13. Orient the Backrest (14) as shown. Attach the  
Backrest to the Backrest Frame (15) with four  
1/4” x 45mm Screws (58).  
13  
14  
Insert the rod on the Backrest Frame (15) into the  
slot in the Seat Carriage (12). Hold the Backrest  
Frame vertically over the Seat Carriage and  
slide the rod into the slot, as shown in the  
inset drawing.  
15  
Rod  
Slot  
15  
14  
58  
12  
14. Attach the two 10-pound Short Resistance Bar  
Caps (20) to the 10-pound Center Resistance Bar  
(44) with two M4 x 12mm Flat Head Screws (85).  
96  
95  
Using twelve M4 x 12mm Flat Head Screws (85),  
attach the two 10-pound Resistance Bar Caps  
(18) to the 10-pound Resistance Bar (67), the two  
20-pound Resistance Bar Caps (88) to the 20-  
pound Resistance Bar (36), the four 80-pound  
Resistance Bar Caps (37) to the two 80-pound  
Resistance Bar (95), and the two 40-pound  
Resistance Bar Caps (79) to the 40-pound  
Resistance Bar (96).  
79  
36  
85  
67  
85  
44  
37  
85  
18  
88  
85  
20  
85  
9
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15. Locate the fulcrum on the Lat Tower (4) (see the  
inset drawing). Slide the Tray (35) onto the rods  
on the fulcrum. Make sure the Tray is oriented  
as shown in the drawing.  
15  
86  
72  
Edges  
Up  
Set the Resistance Bars into the Tray (35) in the  
following order: the 10-pound Resistance Bar (67),  
the 20-pound Resistance Bar (36), an 80-pound  
Resistance Bar (95), the 10-pound Center  
96  
Resistance Bar (44), an 80-pound Resistance Bar  
(95), and the 40-pound Resistance Bar (96).  
44  
4
35  
95  
95  
36  
Orient the Cover Plate (72), with the edges up.  
Attach the Cover Plate to the Tray (35) with two  
M8 x 19mm Button Head Screws (86).  
Rods  
67  
Fulcrum  
16. Locate the Long Cable (80). Insert one end of  
the Cable through the welded tube on the indicat-  
ed end of the Cross Tube (11) and then through a  
Swivel Arm (22). If necessary, use the tip of a  
screwdriver to pull the end of the Cable out of the  
Swivel Arm. Make sure the Cable is on the indi-  
cated side of the welded rod in the Swivel Arm.  
16  
80  
11  
71  
8
22  
Rod  
Insert the Swivel Arm (22) into the welded tube  
on the Cross Tube (11). Secure the Swivel Arm  
with an M4 x 5mm Screw (8).  
28  
76  
Wrap the Long Cable (80) around a 90mm Pulley  
(28). Attach the Pulley inside of the Swivel Arm  
(22) with an M10 x 42mm Button Head Bolt (71)  
and an M10 Nylon Locknut (76).  
17  
17. Wrap the Long Cable (80) around a 90mm Pulley  
(28). Attach the Pulley and a Cable Trap (29) to  
the indicated M10 x 140mm Carriage Bolt (73)  
with an M10 Nylon Locknut (76). Make sure the  
Cable Trap is oriented to hold the Cable in the  
groove of the Pulley.  
80  
76  
29  
28  
73  
18. Attach a Pulley Housing (94) to the indicated “U”-  
channel on the 10-pound Center Resistance Bar  
(44) with an M10 x 102mm Button Head Bolt (24),  
two Pivot Bushings (74), and an M10 Nylon  
Locknut (76).  
18  
44  
76  
Wrap the Long Cable (80) around a 90mm Pulley  
(28). Attach the Pulley inside of the Pulley  
Housing (94) with an M10 x 42mm Button Head  
Bolt (71) and an M10 Nylon Locknut (76).  
“U”-Channel  
76  
74  
71  
94  
28  
74  
24  
80  
10  
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19. Wrap the Long Cable (80) under a 90mm Pulley  
(28) as shown. Attach the Pulley and a Cable  
Trap (29) to the Upright (3) with an M10 x 120mm  
Button Head Bolt (40) and an M10 Nylon Locknut  
(76). Make sure the Cable Trap is oriented to  
hold the Cable in the groove of the Pulley.  
19  
3
28  
29  
76  
40  
80  
20. Attach a Pulley Housing (94) to the indicated “U”-  
channel on the 10-pound Center Resistance Bar  
(44) with an M10 x 102mm Button Head Bolt (24),  
two Pivot Bushings (74), and an M10 Nylon  
Locknut (76).  
20  
44  
74  
74  
Wrap the Long Cable (80) around a 90mm Pulley  
(28). Attach the Pulley inside of the Pulley  
Housing (94) with an M10 x 42mm Button Head  
Bolt (71) and an M10 Nylon Locknut (76).  
76  
94  
71  
24  
76  
28  
80  
21. Wrap the Long Cable (80) around a 90mm Pulley  
(28). Attach the Pulley and a Cable Trap (29) to  
the indicated M10 x 140mm Carriage Bolt (73)  
with an M10 Nylon Locknut (76). Make sure the  
Cable Trap is oriented to hold the Cable in the  
groove of the Pulley.  
21  
28  
80  
76  
29  
22. Make sure there are no Resistance Bar (not  
shown) under the “U”-channels on the 10-pound  
Center Resistance Bar (not shown). Have a sec-  
ond person pull on the Long Cable (80) to create  
slack in the Cable.  
73  
22  
Insert the end of the Long Cable (80) through the  
welded tube on the indicated end of the Cross  
Tube (11) and then through the remaining Swivel  
Arm (22). Be sure the Cable is on the indicated  
side of the welded rod in the Swivel Arm.  
71  
8
22  
Rod  
28  
80  
Insert the Swivel Arm (22) into the welded tube  
on the Cross Tube (11). Secure the Swivel Arm  
with an M4 x 5mm Screw (8).  
11  
76  
Wrap the Long Cable (80) around a 90mm Pulley  
(28). Attach the Pulley inside of the Swivel Arm  
(22) with an M10 x 42mm Button Head Bolt (71)  
and an M10 Nylon Locknut (76).  
11  
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23. Locate the Leg Lever Cable (32), which has two  
ends that are the same length and a third end  
that is longer.  
23  
Route the longest end of the Leg Lever Cable  
(32) through the hole in the Front Leg (6), and  
attach it inside of the hole in the Leg Lever (7)  
with an M10 x 50mm Bolt (63) and an M10 Nylon  
Locknut (76).  
6
63  
32  
76  
7
24. Attach a 90mm Pulley (28) inside of the hole in  
the Front Leg (6) with an M10 x 91mm Bolt (90),  
two 26mm Spacers (52), two M10 Washers (75),  
and an M10 Nylon Locknut (76). Make sure that  
the Pulley is above the Leg Lever Cable (32).  
24  
5
6
90  
75  
Slide the two free ends of the Leg Lever Cable  
(32) onto the hook welded to the bottom of the  
Bench Rail (5).  
32  
Hook  
52  
28  
75  
52  
76  
25. Locate the two Short Cables (33). Wrap one of  
the Cables around a 90mm Pulley (28). Attach  
the Pulley to a High Pulley Housing (21) with an  
M10 x 42mm Button Head Bolt (71) and an M10  
Nylon Locknut (76).  
25  
76  
21  
71  
Repeat this step with the other Short Cable  
(33).  
28  
33  
26. Slide the four Foam Pads (26) onto the tubes on  
the Front Leg (6) and the Leg Lever (7). Press  
four 19mm Round Inner Caps (78) into the ends  
of the tubes.  
26  
26  
6
78  
26  
78  
26  
7
26  
27. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in  
ADJUSTMENTS, beginning on the following page.  
Before using the resistance system, pull the long cable a few times to Make sure that it moves smoothly  
over the pulleys. If the cable does not move smoothly, find and correct the problem. IMPORTANT: If the  
cables are not properly installed, they may be damaged when heavy resistance is used. See the  
CABLE DIAGRAM on page 16 for proper cable routing.  
12  
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ADJUSTMENTS  
This section explains how to adjust the resistance system. See the EXERCISE GUIDELINES on page 17 for  
important information about how to get the most benefit from your exercise program. Also, see the accompany-  
ing exercise guide to see the correct form for each exercise.  
Make sure all parts are properly tightened each time the resistance system is used. Replace worn parts immedi-  
ately. The resistance system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use  
solvents. The resistance bars can be cleaned with a vinyl and rubber protectant, available at an automotive or  
department store.  
ATTACHING THE HIGH PULLEYS AND LEG LEVER  
34  
To use a high pulley, slide the hook on the High  
Pulley Housing (21) onto the Eyebolt (34). Attach the  
end of the Short Cable (33) without the ball to the end  
of the Long Cable (80) with a Cable Clip (51). Attach  
the other high pulley in the same manner.  
21  
Ball  
33  
To use the Leg Lever (not shown), attach the two  
ends of the Leg Lever Cable (32) to the ends of the  
Long Cable (80) with two Cable Clips (51).  
Remove the high pulleys, and detach the Leg Lever  
Cable (32), when not in use. Store the ends of the  
Leg Lever Cable on the hook under the Bench Rail  
(not shown).  
80  
51  
32  
51  
Hook  
ADJUSTING THE SEAT  
14  
The Seat (13) can be secured in any of four positions  
on the Bench Rail (5). To move the Seat, pull the  
Seat Knob (45) out as far as it will go, and slide the  
Seat to the desired position. Engage the Seat Knob  
into an adjustment hole in the Bench Rail. Note: It  
may be necessary to lift up on the Seat in order to  
engage the Seat Knob.  
13  
45  
“L”-Slot  
To perform row exercises, the leg press strap must be  
attached to the long cable (see ATTACHING THE  
ACCESSORIES, on page 14), and the Seat Carriage  
(12) must be able to roll along the Bench Rail (5).  
First, remove the Backrest (14) from the Seat  
12  
5
12  
45  
Carriage (see ADJUSTING THE BACKREST on page  
15). Then, pull the Seat Knob (45) out as far as it will  
go, and turn the Knob so that the pin rests at the end  
of the “L”-shaped slot (see the inset drawing).  
Pin  
13  
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ATTACHING THE ACCESSORIES  
33  
51  
To attach a Handle (49) to a high pulley, first attach the  
high pulley to the resistance system (see ATTACHING  
THE HIGH PULLEYS AND LEG LEVER on page 13).  
Then, attach the Handle to the Short Cable (33) with a  
Cable Clip (51).  
49  
The Ankle Strap (not shown) can be attached to the  
Long Cable (80) with Cable Clips (51). Attach the Leg  
Press Strap (not shown) to both ends of the Long  
Cable, or the Lat Bar (not shown) to the Short Cables  
(33), with two Cable Clips.  
80  
ADJUSTING THE RESISTANCE  
To add resistance, hold a “U”-channel on the 10-  
pound Center Resistance Bar (44) firmly and push  
the end of a resistance bar under it. Repeat with the  
other end of the resistance bar. If more resistance is  
needed, add one resistance bar at a time.  
“U”-Channel  
Resistance  
Bars  
Note: When adding resistance, always start with the  
heaviest resistance bar to be used, and finish with the  
lightest resistance bar. When removing resistance bar  
from the “U”-channels, start with the lightest resist-  
ance bar and finish with the heaviest.  
35  
44  
WARNING:  
When adding resist-  
“U”-Channel  
80  
ance, make sure that both ends of the resist-  
ance bar rest under the two “U”-channels. Do  
not add or remove resistance bars from the  
“U”-channels while an end of the Long Cable  
(80) is pulled out.  
Note: The resistance system uses progressive resist-  
ance. As the resistance bar begin to bend, the  
amount of resistance will increase gradually. As the  
resistance bar bend further, the resistance will  
increase rapidly.  
Additional resistance can be added to the resistance  
system. To purchase more resistance, call toll-free  
1-877-992-5999 and ask for model number  
WEMC0642 (100-Pound MAX PACK) or WEMC0942  
(200-Pound MAX PACK).  
14  
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ADJUSTING THE BACKREST  
Rod  
The Backrest (14) can be used in a level position or  
one of three inclined positions. To use the Backrest in  
a level position, secure the Seat Carriage (12) to the  
adjustment hole in the Bench Rail (5) next to the Front  
Leg (6) (see ADJUSTING THE SEAT on page 13).  
3
15  
Slot  
12  
14  
13  
To use the Backrest (14) in an inclined position,  
secure the Seat Carriage (12) to one of the other  
three adjustment holes in the Bench Rail (5). Rest the  
Backrest against the Upright (3).  
For row exercises, remove the Backrest (14). Hold  
the Backrest vertically over the Seat (13) and lift the  
rod out of the slot in the Seat Carriage (12) (see the  
inset drawing).  
5
6
12  
STORING THE RESISTANCE SYSTEM  
To store the resistance system, slide the ends of the  
Leg Lever Cable (32) onto the hook on the bottom of  
the Bench Rail (5). Make sure that the Seat (13) is in  
the position closest to the Front Leg (6) (see ADJUST-  
ING THE SEAT on page 13). Next, remove the  
Storage Knob (30) from the Upright (3). Lift the Front  
Leg toward the Top Frame (10), and tighten the  
Storage Knob into the side of the Upright and the  
Bench Rail. Remove all of the resistance bars from  
the “U”-channels on the 10-pound Center Resistance  
Bar (44) (see ADJUSTING THE RESISTANCE on  
page 14).  
Resistance  
Bars  
10  
“U”-Channel  
“U”-Channel  
44  
Hold in  
this area  
3
80  
To move the resistance system, place the toe of your  
shoe on the end of the Base (1) and hold the resist-  
ance system in the indicated area. Tilt the resistance  
system back onto the Wheels (31) and roll it to the  
new location. Be careful not to let the Front Leg (6)  
or the Leg Lever (7) pinch your hands when you  
tilt the system back.  
13  
30  
6
31  
1
7
32  
WARNING:  
Make sure that all of  
the resistance bars are removed from the “U”-  
channels before moving the resistance bar  
assembly to the stored position.  
Make sure that the Storage Knob (30) is in  
place and fully tightened each time the resist-  
ance system is used.  
15  
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CABLE DIAGRAM  
The cable diagram shows the proper routing of the  
Long Cable (80). Use the diagram to make sure that  
the Cable has been assembled correctly. If the Cable  
has not been correctly routed, the resistance system  
will not function properly and damage may occur. The  
numbers show the correct route for the Cable.  
Long Cable (80)  
5
7
4
3
6
2
1
16  
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EXERCISE GUIDELINES  
THE FOUR BASIC TYPES OF WORKOUTS  
PERSONALIZING YOUR EXERCISE PROGRAM  
Muscle Building  
To increase the size and strength of your muscles,  
Determining the exact length of time for each workout,  
as well as the number of repetitions or sets completed,  
push them close to their maximum capacity. Your mus- is an individual matter. It is important to avoid overdo-  
cles will continually adapt and grow as you progres-  
sively increase the intensity of your exercise. You can  
adjust the intensity level of an individual exercise in  
two ways:  
• by changing the amount of resistance used  
• by changing the number of repetitions or sets per-  
formed. (A “repetition” is one complete cycle of an  
exercise, such as one sit-up. A “set” is a series of  
repetitions.)  
ing it during the first few months of your exercise pro-  
gram. You should progress at your own pace and be  
sensitive to your body’s signals. If you experience pain  
or dizziness at any time while exercising, stop immedi-  
ately and begin cooling down. Find out what is wrong  
before continuing. Remember that adequate rest and a  
proper diet are important factors in any exercise pro-  
gram.  
WARMING UP  
The proper amount of resistance for each exercise  
depends upon the individual user. You must gauge  
your limits and select the amount of resistance that is  
Begin each workout with 5 to 10 minutes of stretching  
and light exercise to warm up. Warming up prepares  
right for you. Begin with 3 sets of 8 repetitions for each your body for more strenuous exercise by increasing  
exercise you perform. Rest for 3 minutes after each  
set. When you can complete 3 sets of 12 repetitions  
without difficulty, increase the amount of resistance.  
circulation, raising your body temperature and deliver-  
ing more oxygen to your muscles.  
WORKING OUT  
Toning  
You can tone your muscles by pushing them to a mod- Each workout should include 6 to 10 different exercis-  
erate percentage of their capacity. Select a moderate  
amount of resistance and increase the number of rep-  
etitions in each set. Complete as many sets of 15 to  
20 repetitions as possible without discomfort. Rest for  
1 minute after each set. Work your muscles by com-  
es. Select exercises for every major muscle group,  
emphasizing areas that you want to develop most. To  
give balance and variety to your workouts, vary the  
exercises from session to session.  
pleting more sets rather than by using high amounts of Schedule your workouts for the time of day when your  
resistance.  
energy level is the highest. Each workout should be  
followed by at least one day of rest. Once you find the  
schedule that is right for you, stick with it.  
Weight Loss  
To lose weight, use a low amount of resistance and  
increase the number of repetitions in each set.  
Exercise for 20 to 30 minutes, resting for a maximum  
of 30 seconds between sets.  
EXERCISE FORM  
Maintaining proper form is an essential part of an  
effective exercise program. This requires moving  
through the full range of motion for each exercise, and  
Cross Training  
Cross training is an efficient way to get a complete and moving only the appropriate parts of the body.  
well-balanced fitness program. An example of a bal-  
anced program is:  
• Plan strength training workouts on Monday,  
Wednesday, and Friday.  
• Plan 20 to 30 minutes of aerobic exercise, such as  
running on a treadmill or riding on an elliptical or  
exercise bike, on Tuesday and Thursday.  
Exercising in an uncontrolled manner will leave you  
feeling exhausted. On the exercise guide accompany-  
ing this manual you will find photographs showing the  
correct form for several exercises, and a list of the  
muscles affected. See the muscle chart on page 18 to  
find the names of the muscles.  
• Rest from both strength training and aerobic exercise The repetitions in each set should be performed  
for at least one full day each week to give your body  
time to regenerate.  
smoothly and without pausing. The exertion stage of  
each repetition should last about half as long as the  
return stage. Proper breathing is important. Exhale  
The combination of strength training and aerobic exer- during the exertion stage of each repetition and inhale  
cise will reshape and strengthen your body, plus devel- during the return stroke. Never hold your breath.  
op your heart and lungs.  
17  
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Rest for a short period of time after each set. The  
ideal resting periods are:  
• Rest for three minutes after each set for a muscle  
building workout.  
slowly as you stretch and do not bounce. Ease into  
each stretch gradually and go only as far as you can  
without strain. Stretching at the end of each workout  
is an effective way to increase flexibility.  
• Rest for one minute after each set for a toning work-  
out.  
STAYING MOTIVATED  
• Rest for 30 seconds after each set for a weight loss  
workout.  
Plan to spend the first couple of weeks familiarizing  
yourself with the equipment and learning the proper  
form for each exercise.  
For motivation, keep a record of each workout. The  
chart on page 19 of this manual can be photocopied  
and used to schedule and record your workouts. List  
the date, the exercises performed, the resistance  
used, and the numbers of sets and repetitions com-  
pleted. Record your weight and key body measure-  
ments at the end of every month. Remember, the key  
to achieving the greatest results is to make exercise a  
regular and enjoyable part of your everyday life.  
COOLING DOWN  
End each workout with 5 to 10 minutes of stretching.  
Include stretches for both your arms and legs. Move  
MUSCLE CHART  
N
O
P
A. Sternomastoid (neck)  
B. Pectoralis Major (chest)  
C. Biceps (front of arm)  
D. Obliques (waist)  
A
B
E. Brachioradials (forearm)  
F. Hip Flexors (upper thigh)  
G. Abductor (outer thigh)  
H. Quadriceps (front of thigh)  
I. Sartorius (front of thigh)  
J. Tibialis Anterior (front of calf)  
K. Soleus (front of calf)  
C
D
E
Q
R
S
F
L
T
L. Rectus Abdominus (stomach)  
M. Adductor (inner thigh)  
G
M
N. Trapezius (upper back)  
O. Rhomboideus (upper back)  
P. Deltoid (shoulder)  
H
I
U
V
Q. Triceps (back of arm)  
J
K
W
R. Latissimus Dorsi (mid back)  
S. Spinae Erectors (lower back)  
T. Gluteus Medius (hip)  
U. Gluteus Maximus (buttocks)  
V. Hamstring (back of leg)  
W. Gastrocnemius (back of calf)  
18  
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EXERCISE  
RESISTANCE  
RESISTANCE  
RESISTANCE  
SETS  
SETS  
SETS  
REPS  
REPS  
REPS  
MONDAY  
Date:  
/
/
AEROBIC EXERCISE  
EXERCISE  
TUESDAY  
Date:  
/
/
WEDNESDAY  
Date:  
/
/
AEROBIC EXERCISE  
EXERCISE  
THURSDAY  
Date:  
/
/
FRIDAY  
Date:  
/
/
Make photocopies of this page for scheduling and recording your workouts.  
19  
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PART IDENTIFICATION CHART  
See the drawings below to identify small parts used in assembly. The number in parentheses below each draw-  
ing is the key number of the part, from the PART LIST on the reverse side of this page. Note: Some small  
parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.  
If a part is missing, call toll-free 1-877-992-5999.  
M6 Nylon Locknut (69)  
M8 Nylon Locknut (65)  
M10 x 50mm Bolt (63)  
M10 x 53mm Carriage Bolt (61)  
1/4” x 45mm Screw (58)  
M8 Flange Nut (19)  
M10 Nut (47)  
M10 x 42mm Button Head Bolt (71)  
M10 x 25mm Button  
Head Screw (87)  
M10 Nylon Locknut (76)  
M4 x 19mm Screw (77)  
M10 Washer (75)  
M8 Washer (59)  
M8 x 19mm Button  
Head Screw (86)  
1/4” x 16mm Screw (82)  
M4 x 16mm Screw (62)  
M6 x 13mm Bolt (92)  
M10 Lock Washer (68)  
M4 x 5mm Screw (8)  
M4 x 12mm Flat  
Head Screw (85)  
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M10 x 65mm Button Head Screw (70)  
M10 x 68mm Bolt (56)  
M10 x 66mm Carriage Bolt (83)  
M10 x 72mm Bolt (64)  
M10 x 78mm Bolt (81)  
M10 x 91mm Bolt (90)  
M10 x 103mm Bolt (66)  
M8 x 104mm Button Head Bolt (60)  
M10 x 102mm Button Head Bolt (24)  
M8 x 114mm Axle (57)  
M10 x 120mm Button Head Bolt (40)  
M10 x 140mm Carriage Bolt (73)  
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PART LIST—Model No. 831.15392.2  
R1005A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2
2
2
Base  
Base Plate  
Upright  
Lat Tower  
Bench Rail  
Front Leg  
Leg Lever  
M4 x 5mm Screw  
Large Plastic Foot  
Top Frame  
Cross Tube  
Seat Carriage  
Seat  
Backrest  
Backrest Frame  
Backrest Cap  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
#
2
3
2
1
1
1
4
2
2
2
15  
1
2
4
1
1
4
2
2
6
1
2
4
12  
23  
1
4
2
1
2
4
2
1
12  
2
4
2
1
1
6
2
1
2
2
1
1
2
1
1
1
1
1
26mm Spacer  
Plastic Foot  
25mm Square Inner Cap  
Leg Lever Bumper  
M10 x 68mm Bolt  
M8 x 114mm Axle  
1/4” x 45mm Screw  
M8 Washer  
M8 x 104mm Button Head Bolt  
M10 x 53mm Carriage Bolt  
M4 x 16mm Screw  
M10 x 50mm Bolt  
M10 x 72mm Bolt  
M8 Nylon Locknut  
M10 x 103mm Bolt  
10-pound Resistance Bar  
M10 Lock Washer  
Guard Plate  
10-pound Resistance Bar Cap  
M8 Flange Nut  
10-pound Short Resistance Bar  
Cap  
High Pulley Housing  
Swivel Arm  
Foot Plate  
M10 x 102mm Button Head Bolt  
Arm Bushing  
Foam Pad  
Front Leg Foot  
90mm Pulley  
Cable Trap  
Storage Knob  
Wheel  
M6 Nylon Locknut  
M10 x 65mm Button Head Screw  
M10 x 42mm Button Head Bolt  
Cover Plate  
M10 x 140mm Carriage Bolt  
Pivot Bushing  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
2
2
1
2
4
4
1
10  
3
1
2
1
2
2
1
1
4
2
3
1
4
2
2
1
1
6
2
1
2
1
4
M10 Washer  
M10 Nylon Locknut  
M4 x 19mm Screw  
19mm Round Inner Cap  
40-pound Resistance Bar Cap  
Long Cable  
M10 x 78mm Bolt  
1/4” x 16mm Screw  
M10 x 66mm Carriage Bolt  
Fulcrum Endcap  
M4 x 12mm Flat Head Screw  
M8 x 19mm Button Head Screw  
M10 x 25mm Button Head Screw  
20-pound Resistance Bar Cap  
Name Plate  
M10 x 91mm Bolt  
8mm Metal Spacer  
M6 x 13mm Bolt  
Top Frame Cover  
Pulley Housing  
80-pound Resistance Bar  
40-pound Resistance Bar  
Lat Bar  
Handgrip  
User’s Manual  
Exercise Guide  
Exercise Decal  
Large Allen Wrench  
Small Allen Wrench  
Leg Lever Cable  
Short Cable  
Eyebolt  
Tray  
20-pound Resistance Bar  
80-pound Resistance Bar Cap  
38mm Round Inner Cap  
60mm Metal Spacer  
M10 x 120mm Button Head Bolt  
38mm x 50mm Inner Cap  
38mm Square Inner Cap  
38mm x 76mm Inner Cap  
10-pound Center Resistance Bar  
Seat Knob  
Bearing Wheel  
M10 Nut  
Leg Press Strap  
Handle  
Ankle Strap  
Cable Clip  
#
#
#
#
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover  
of the user’s manual for information about ordering replacement parts. If a part is missing, call toll-free 1-877-  
992-5999.  
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EXPLODED DRAWING—Model No. 831.15392.2  
R1005A  
65  
75  
59  
70  
76  
21  
85  
85  
38  
93  
71  
37  
59  
34  
10  
79  
37  
65  
38  
28  
95  
33  
96  
88  
85  
79  
34  
21  
14  
36  
18  
71  
37  
16  
20  
76  
28  
67  
85  
33  
85  
4
86  
53  
85  
15  
84  
87  
62  
62  
58  
88  
68  
72  
35  
18  
58  
44  
62  
20  
89  
54  
62  
58  
87  
62  
68  
28  
17  
57  
85  
3
62  
17  
76  
28  
23  
13  
24  
94  
74  
71  
91  
29  
74  
76  
76  
46  
60  
19  
76  
39  
65  
29  
46  
76  
76  
74  
28  
71  
94  
40  
82  
60  
74  
29  
82  
91  
92  
80  
71  
8
73  
19  
22  
28  
76  
24  
12  
91  
25  
11  
28  
75  
76  
30  
25  
28  
76  
65  
45  
69  
46  
5
47  
75  
92  
39  
43  
41  
71  
64  
91  
66  
46  
25  
39  
46  
8
91  
22  
2
76  
76  
41  
75  
41  
32  
81  
31  
28  
43  
75  
76  
78  
76  
76  
56  
1
41  
75  
80  
75  
75  
6
9
42  
50  
78  
98  
97  
62  
90  
61  
53  
62  
52  
63  
76  
28  
76  
31  
78  
9
81  
48  
75  
77  
62  
51  
76  
62  
53  
52  
27  
26  
7
49  
55  
83  
62  
62 83  
78  
42  
98  
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FULL ONE-YEAR WARRANTY  
For one year from the date of purchase, if failure occurs due to defect in material or workmanship in  
this RESISTANCE SYSTEM EXERCISER, contact the nearest Sears Service Center throughout the  
United States and Sears will repair or replace the RESISTANCE SYSTEM EXERCISER, free of charge.  
Parts will be replaced for five years. The resistance bar will be replaced for the lifetime of the product.  
This warranty does not apply when the RESISTANCE SYSTEM EXERCISER is used commercially or  
for rental purposes; or if damage is caused by freight damage, abuse, misuse, improper or abnormal  
usage or unauthorized repairs.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state  
to state.  
Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179  
Part No. 218522 R1005A  
Printed in China © 2004 Sears, Roebuck and Co.  
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