Model No. 831.15392.2
Serial No.
Write the serial number in the
space above for reference.
Serial Number Decal (under seat)
• Assembly
WEIGHT SYSTEM EXERCISER
User’s Manual
• Adjustments
• Part List and Drawing
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manu-
al for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
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IMPORTANT PRECAUTIONS
WARNING:
To reduce the risk of serious injury, read the following important precautions
before using the resistance system.
1. Read all instructions in this manual before
using the resistance system. Use the resist-
ance system only as described in this manual.
12. Pull on the low pulley cable only while sitting
on the bench or standing on the base plate.
Pull on the high pulley cables only while sit-
ting on the bench, with the seat in one of the
three positions closest to the upright base,
or while standing on the base plate.
2. It is the responsibility of the owner to ensure
that all users of the resistance system are
adequately informed of all precautions.
13. The resistance system is designed to be
used with the included resistance, and the
resistance included with a MAX by WEIDER
MAX PACK. Do not use the resistance sys-
tem with any other type of resistance.
3. The resistance system is intended for home
use only. Do not use the resistance system in
any commercial, rental, or institutional setting.
4. Use the resistance system only on a level
surface. Cover the floor beneath the resist-
ance system to protect the floor.
14. When adding resistance, both ends of the
resistance bars must rest under the two “U”-
channels. Add and remove resistance bars
from the “U”-channels one resistance bar at
a time.
5. Make sure that all parts are properly tight-
ened each time the resistance system is
used. Replace any worn parts immediately.
15. Keep clear of the area around the “U”-chan-
nels while the resistance system is in use.
Do not add or remove resistance bars from
the “U”-channels while the end of the long
cable is pulled out.
6. Keep children under 12 and pets away from
the resistance system at all times.
7. Keep hands and feet away from moving parts.
16. Make sure that the cables remain on the pul-
leys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on the pulleys. Replace all
cables at least every two years.
8. Always wear athletic shoes for foot protec-
tion while exercising.
9. The top frame is not designed to be used for
pull-up exercises. Do not hang on the top
frame.
17. Keep the resistance system indoors, away
from moisture and dust. Do not put the
resistance system in a garage or covered
patio, or near water.
10. Always disconnect the lat bar from the short
cables when performing an exercise that
does not require it.
18. If you feel pain or dizziness while exercising,
stop immediately and begin cooling down.
11. The resistance system is designed to sup-
port a maximum user weight of 300 pounds.
WARNING:
Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. Sears assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
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BEFORE YOU BEGIN
Thank you for selecting the innovative MAX by WEI-
after reading this manual, call 1-800-4-MY-HOME®
DER™ XP400 resistance system. The resistance system (1-800-469-4663). To help us assist you, please note
offers a selection of stations designed to develop every
the product model number and serial number before
major muscle group of the body. Whether your goal is to calling. The model number is 831.15392.2. The serial
tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
resistance system will help you to achieve the specific
results you want.
number can be found on a decal attached to the
resistance system (see the front cover of this manual
for the location of the decal).
Before reading further, please review the drawing below
and familiarize yourself with the parts that are labeled.
For your benefit, read this manual carefully before
using the resistance system. If you have questions
ASSEMBLED
DIMENSIONS:
Height: 82 in.
Width: 64 in.
Depth: 80 in.
Top Frame
Lat Tower
High Pulley
Resistance
Bars
Upright
“U”-Channel
Storage Knob
Foot Plate
Backrest
Seat
Low Pulley
Base Plate
Leg Lever
Seat Knob
Lat Bar
4
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ASSEMBLY
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
Make Things Easier for Yourself
This manual is designed to ensure that the resist-
ance system can be assembled successfully by
most people. However, it is important to realize
that the versatile resistance system has many
parts and that the assembly process will take
time. Most people find that by setting aside plenty
of time, assembly will go smoothly.
• As you assemble the resistance system, make
sure all parts are oriented as shown in the draw-
ings.
The included Allen wrenches
and the follow-
ing tools (not included) are required for assem-
bly:
• Two adjustable wrenches
• One rubber mallet
Before beginning assembly, carefully read the
following information and instructions:
• One standard screwdriver
• Assembly requires two persons.
• One Phillips screwdriver
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
• Lubricant, such as grease or petroleum jelly,
and soapy water.
• For help identifying small parts, use the PART
IDENTIFICATION CHART. Note: Some small
parts may have been pre-attached for shipping. If
a part is not in the parts bag, check to see if it
has been pre-attached.
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
1.
1
Before beginning assembly, make sure that
you have read and understand the informa-
tion in the box above.
Attach two Plastic Feet (53) and two Large Plastic
Feet (9) to the Base (1) with four M4 x 16mm
Screws (62).
3
Attach the Upright (3) to the Base (1) with two
M10 x 66mm Carriage Bolts (83), two M10 x
72mm Bolts (64), and four M10 Nylon Locknuts
(76) as shown. Note: This step will be easier if
the Upright and Base are tipped on their
sides.
64
76
76
76
1
9
62
9
62
53
62
83
53
5
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2. Attach a Wheel (31) to the outside of the Base (1)
with an M10 x 78mm Bolt (81), three M10
Washers (75), and an M10 Nylon Locknut (76).
Do not overtighten the Locknut; the Wheel
must be able to turn easily.
2
76
75
Attach the other Wheel (not shown) in the
same manner.
75
81
31
1
3. Orient the Cross Tube (11) as shown, with the
welded tubes at the bottom. Attach the Cross
Tube and the Foot Plate (23) to the Upright (3)
with two M10 x 140mm Carriage Bolts (73), two
M10 Washers (75), and two M10 Nuts (47). Do
not insert a bolt into the upper hole in the
Foot Plate yet.
3
23
47
3
75
11
73
Welded
Tube
4. Press the Front Leg Foot (27) onto the bottom of
the Front Leg (6). Note that the front of the
Front Leg Foot is taller than the back.
4
5
Attach the Bench Rail (5), with the hook on the
bottom, to the Front Leg (6) with two M10 x
53mm Carriage Bolts (61) and two M10 Nylon
Locknuts (76).
76
Hook
76
61
6
Front
27
5. Lubricate the M10 x 103mm Bolt (66) with
grease. Attach the Bench Rail (5) to the Upright
(3) with the Bolt and an M10 Nylon Locknut (76).
Do not overtighten the Locknut; the Bench
Rail must be able to pivot easily.
5
3
30
Insert the bolt
through this hole
76
Tighten the Storage Knob (30) into the Upright (3)
and the Bench Rail (5).
66
5
Lubricate
6
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6. Attach the Lat Tower (4) to the Upright (3) with
four M10 x 25mm Button Head Screws (87), and
four M10 Lock Washers (68).
6
Attach the Name Plate (89) to the Lat Tower (4)
with two M4 x 16mm Screws (62).
4
68
87
87
62
89
62
68
3
7. Attach two Eyebolts (34) to the Top Frame (10)
with two M8 Washers (59) and two M8 Nylon
Locknuts (65). Do not overtighten the Locknuts;
the Eyebolts must be able to rotate freely.
7
70
65
59
75
93
Attach the Top Frame (10) to the Lat Tower (4)
with two M10 x 65mm Button Head Screws (70),
two M10 Washers (75), and the Top Frame Cover
(93). Make sure that the Eyebolts (34) are ori-
ented as shown in the inset drawing. If they
are not, turn the Top Frame around and reat-
tach it.
10
65
59
34
4
34
Side View
10
4
34
8. Attach the Leg Lever Bumper (55) to the Front
Leg (6) with an M4 x 19mm Screw (77).
8
Lubricate
56
Lubricate an M10 x 68mm Bolt (56) with grease.
Orient the Leg Lever (7) with the slot on the side
shown. Attach the Leg Lever to the Front Leg (6)
with the Bolt and an M10 Nylon Locknut (76). Do
not overtighten the Locknut; the Leg Lever
must be able to pivot easily.
6
Slot
55
7
76
77
7
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9. Attach two 8mm Metal Spacers (91), a 60mm
Metal Spacer (39), and two Bearing Wheels (46)
to one end of the Seat Carriage (12) with an M8 x
104mm Button Head Bolt (60) and an M8 Nylon
Locknut (65) as shown. Make sure that the parts
are oriented as shown in the inset drawing; the
Seat Knob (not shown) will not engage the
Bench Rail (not shown) if they are incorrectly
oriented. Do not overtighten the Locknut; the
Bearing Wheels must be able to roll easily.
9
12
60
91
Attach second
set of wheels
here
65
46
Attach two Bearing Wheels (not shown) to the
other end of the Seat Carriage (12) in the
same manner.
39
91
46
46
39
46
91
91
Wide
Side
10. Attach the Seat Knob (45) to the Seat Carriage
(12) with two M6 x 13mm Bolts (92) and two M6
Nylon Locknuts (69). Make sure that the slot in
the Knob is aligned with the slot in the Seat
Carriage, as shown.
10
13
Orient the Seat (13) and the Seat Carriage (12)
as shown. Attach the Seat to the Seat Carriage
with four 1/4” x 16mm Screws (82).
Slots
92
45
12
69
92
82
82
11. Pull out the Seat Knob (45) as far as it will go, and
set the Seat Carriage (12) on the Bench Rail (5).
11
19
12
13
Loosely attach two 8mm Metal Spacers (91), a
60mm Metal Spacer (39), and two Bearing
Wheels (46) to the center holes in the Seat
Carriage (12) with two M8 Flange Nuts (19) and
the M8 x 114mm Axle (57). Make sure that the
serrated edge of the Flange Nuts are against
the Seat Carriage.
5
57
19
45
39
91
While a second person presses down on the Seat
(13), hold the wheel assembly firmly against the
bottom of the Bench Rail (5) and properly tighten
the M8 Flange Nuts (19). Make sure that three
threads are extending past the Nut, and that
the wide sides of all six Wheels (46) are
pressed against the Bench Rail.
Adjustment Hole
91
46
46
39
46
91
91
Engage the Seat Knob (45) into an adjustment
hole in the Bench Rail (5).
Wide
Side
8
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12. Attach a Plastic Foot (53) to the Backrest Frame
(15) with an M4 x 16mm Screw (62).
12
15
Attach the two Guard Plates (17) to the inside of
the Backrest Frame (15) with four M4 x 16mm
Screws (62).
53
62
62
17
62
17
13. Orient the Backrest (14) as shown. Attach the
Backrest to the Backrest Frame (15) with four
1/4” x 45mm Screws (58).
13
14
Insert the rod on the Backrest Frame (15) into the
slot in the Seat Carriage (12). Hold the Backrest
Frame vertically over the Seat Carriage and
slide the rod into the slot, as shown in the
inset drawing.
15
Rod
Slot
15
14
58
12
14. Attach the two 10-pound Short Resistance Bar
Caps (20) to the 10-pound Center Resistance Bar
(44) with two M4 x 12mm Flat Head Screws (85).
96
95
Using twelve M4 x 12mm Flat Head Screws (85),
attach the two 10-pound Resistance Bar Caps
(18) to the 10-pound Resistance Bar (67), the two
20-pound Resistance Bar Caps (88) to the 20-
pound Resistance Bar (36), the four 80-pound
Resistance Bar Caps (37) to the two 80-pound
Resistance Bar (95), and the two 40-pound
Resistance Bar Caps (79) to the 40-pound
Resistance Bar (96).
79
36
85
67
85
44
37
85
18
88
85
20
85
9
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15. Locate the fulcrum on the Lat Tower (4) (see the
inset drawing). Slide the Tray (35) onto the rods
on the fulcrum. Make sure the Tray is oriented
as shown in the drawing.
15
86
72
Edges
Up
Set the Resistance Bars into the Tray (35) in the
following order: the 10-pound Resistance Bar (67),
the 20-pound Resistance Bar (36), an 80-pound
Resistance Bar (95), the 10-pound Center
96
Resistance Bar (44), an 80-pound Resistance Bar
(95), and the 40-pound Resistance Bar (96).
44
4
35
95
95
36
Orient the Cover Plate (72), with the edges up.
Attach the Cover Plate to the Tray (35) with two
M8 x 19mm Button Head Screws (86).
Rods
67
Fulcrum
16. Locate the Long Cable (80). Insert one end of
the Cable through the welded tube on the indicat-
ed end of the Cross Tube (11) and then through a
Swivel Arm (22). If necessary, use the tip of a
screwdriver to pull the end of the Cable out of the
Swivel Arm. Make sure the Cable is on the indi-
cated side of the welded rod in the Swivel Arm.
16
80
11
71
8
22
Rod
Insert the Swivel Arm (22) into the welded tube
on the Cross Tube (11). Secure the Swivel Arm
with an M4 x 5mm Screw (8).
28
76
Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley inside of the Swivel Arm
(22) with an M10 x 42mm Button Head Bolt (71)
and an M10 Nylon Locknut (76).
17
17. Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley and a Cable Trap (29) to
the indicated M10 x 140mm Carriage Bolt (73)
with an M10 Nylon Locknut (76). Make sure the
Cable Trap is oriented to hold the Cable in the
groove of the Pulley.
80
76
29
28
73
18. Attach a Pulley Housing (94) to the indicated “U”-
channel on the 10-pound Center Resistance Bar
(44) with an M10 x 102mm Button Head Bolt (24),
two Pivot Bushings (74), and an M10 Nylon
Locknut (76).
18
44
76
Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley inside of the Pulley
Housing (94) with an M10 x 42mm Button Head
Bolt (71) and an M10 Nylon Locknut (76).
“U”-Channel
76
74
71
94
28
74
24
80
10
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19. Wrap the Long Cable (80) under a 90mm Pulley
(28) as shown. Attach the Pulley and a Cable
Trap (29) to the Upright (3) with an M10 x 120mm
Button Head Bolt (40) and an M10 Nylon Locknut
(76). Make sure the Cable Trap is oriented to
hold the Cable in the groove of the Pulley.
19
3
28
29
76
40
80
20. Attach a Pulley Housing (94) to the indicated “U”-
channel on the 10-pound Center Resistance Bar
(44) with an M10 x 102mm Button Head Bolt (24),
two Pivot Bushings (74), and an M10 Nylon
Locknut (76).
20
44
74
74
Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley inside of the Pulley
Housing (94) with an M10 x 42mm Button Head
Bolt (71) and an M10 Nylon Locknut (76).
76
94
71
24
76
28
80
21. Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley and a Cable Trap (29) to
the indicated M10 x 140mm Carriage Bolt (73)
with an M10 Nylon Locknut (76). Make sure the
Cable Trap is oriented to hold the Cable in the
groove of the Pulley.
21
28
80
76
29
22. Make sure there are no Resistance Bar (not
shown) under the “U”-channels on the 10-pound
Center Resistance Bar (not shown). Have a sec-
ond person pull on the Long Cable (80) to create
slack in the Cable.
73
22
Insert the end of the Long Cable (80) through the
welded tube on the indicated end of the Cross
Tube (11) and then through the remaining Swivel
Arm (22). Be sure the Cable is on the indicated
side of the welded rod in the Swivel Arm.
71
8
22
Rod
28
80
Insert the Swivel Arm (22) into the welded tube
on the Cross Tube (11). Secure the Swivel Arm
with an M4 x 5mm Screw (8).
11
76
Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley inside of the Swivel Arm
(22) with an M10 x 42mm Button Head Bolt (71)
and an M10 Nylon Locknut (76).
11
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23. Locate the Leg Lever Cable (32), which has two
ends that are the same length and a third end
that is longer.
23
Route the longest end of the Leg Lever Cable
(32) through the hole in the Front Leg (6), and
attach it inside of the hole in the Leg Lever (7)
with an M10 x 50mm Bolt (63) and an M10 Nylon
Locknut (76).
6
63
32
76
7
24. Attach a 90mm Pulley (28) inside of the hole in
the Front Leg (6) with an M10 x 91mm Bolt (90),
two 26mm Spacers (52), two M10 Washers (75),
and an M10 Nylon Locknut (76). Make sure that
the Pulley is above the Leg Lever Cable (32).
24
5
6
90
75
Slide the two free ends of the Leg Lever Cable
(32) onto the hook welded to the bottom of the
Bench Rail (5).
32
Hook
52
28
75
52
76
25. Locate the two Short Cables (33). Wrap one of
the Cables around a 90mm Pulley (28). Attach
the Pulley to a High Pulley Housing (21) with an
M10 x 42mm Button Head Bolt (71) and an M10
Nylon Locknut (76).
25
76
21
71
Repeat this step with the other Short Cable
(33).
28
33
26. Slide the four Foam Pads (26) onto the tubes on
the Front Leg (6) and the Leg Lever (7). Press
four 19mm Round Inner Caps (78) into the ends
of the tubes.
26
26
6
78
26
78
26
7
26
27. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on the following page.
Before using the resistance system, pull the long cable a few times to Make sure that it moves smoothly
over the pulleys. If the cable does not move smoothly, find and correct the problem. IMPORTANT: If the
cables are not properly installed, they may be damaged when heavy resistance is used. See the
CABLE DIAGRAM on page 16 for proper cable routing.
12
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ADJUSTMENTS
This section explains how to adjust the resistance system. See the EXERCISE GUIDELINES on page 17 for
important information about how to get the most benefit from your exercise program. Also, see the accompany-
ing exercise guide to see the correct form for each exercise.
Make sure all parts are properly tightened each time the resistance system is used. Replace worn parts immedi-
ately. The resistance system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use
solvents. The resistance bars can be cleaned with a vinyl and rubber protectant, available at an automotive or
department store.
ATTACHING THE HIGH PULLEYS AND LEG LEVER
34
To use a high pulley, slide the hook on the High
Pulley Housing (21) onto the Eyebolt (34). Attach the
end of the Short Cable (33) without the ball to the end
of the Long Cable (80) with a Cable Clip (51). Attach
the other high pulley in the same manner.
21
Ball
33
To use the Leg Lever (not shown), attach the two
ends of the Leg Lever Cable (32) to the ends of the
Long Cable (80) with two Cable Clips (51).
Remove the high pulleys, and detach the Leg Lever
Cable (32), when not in use. Store the ends of the
Leg Lever Cable on the hook under the Bench Rail
(not shown).
80
51
32
51
Hook
ADJUSTING THE SEAT
14
The Seat (13) can be secured in any of four positions
on the Bench Rail (5). To move the Seat, pull the
Seat Knob (45) out as far as it will go, and slide the
Seat to the desired position. Engage the Seat Knob
into an adjustment hole in the Bench Rail. Note: It
may be necessary to lift up on the Seat in order to
engage the Seat Knob.
13
45
“L”-Slot
To perform row exercises, the leg press strap must be
attached to the long cable (see ATTACHING THE
ACCESSORIES, on page 14), and the Seat Carriage
(12) must be able to roll along the Bench Rail (5).
First, remove the Backrest (14) from the Seat
12
5
12
45
Carriage (see ADJUSTING THE BACKREST on page
15). Then, pull the Seat Knob (45) out as far as it will
go, and turn the Knob so that the pin rests at the end
of the “L”-shaped slot (see the inset drawing).
Pin
13
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ATTACHING THE ACCESSORIES
33
51
To attach a Handle (49) to a high pulley, first attach the
high pulley to the resistance system (see ATTACHING
THE HIGH PULLEYS AND LEG LEVER on page 13).
Then, attach the Handle to the Short Cable (33) with a
Cable Clip (51).
49
The Ankle Strap (not shown) can be attached to the
Long Cable (80) with Cable Clips (51). Attach the Leg
Press Strap (not shown) to both ends of the Long
Cable, or the Lat Bar (not shown) to the Short Cables
(33), with two Cable Clips.
80
ADJUSTING THE RESISTANCE
To add resistance, hold a “U”-channel on the 10-
pound Center Resistance Bar (44) firmly and push
the end of a resistance bar under it. Repeat with the
other end of the resistance bar. If more resistance is
needed, add one resistance bar at a time.
“U”-Channel
Resistance
Bars
Note: When adding resistance, always start with the
heaviest resistance bar to be used, and finish with the
lightest resistance bar. When removing resistance bar
from the “U”-channels, start with the lightest resist-
ance bar and finish with the heaviest.
35
44
WARNING:
When adding resist-
“U”-Channel
80
ance, make sure that both ends of the resist-
ance bar rest under the two “U”-channels. Do
not add or remove resistance bars from the
“U”-channels while an end of the Long Cable
(80) is pulled out.
Note: The resistance system uses progressive resist-
ance. As the resistance bar begin to bend, the
amount of resistance will increase gradually. As the
resistance bar bend further, the resistance will
increase rapidly.
Additional resistance can be added to the resistance
system. To purchase more resistance, call toll-free
1-877-992-5999 and ask for model number
WEMC0642 (100-Pound MAX PACK) or WEMC0942
(200-Pound MAX PACK).
14
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ADJUSTING THE BACKREST
Rod
The Backrest (14) can be used in a level position or
one of three inclined positions. To use the Backrest in
a level position, secure the Seat Carriage (12) to the
adjustment hole in the Bench Rail (5) next to the Front
Leg (6) (see ADJUSTING THE SEAT on page 13).
3
15
Slot
12
14
13
To use the Backrest (14) in an inclined position,
secure the Seat Carriage (12) to one of the other
three adjustment holes in the Bench Rail (5). Rest the
Backrest against the Upright (3).
For row exercises, remove the Backrest (14). Hold
the Backrest vertically over the Seat (13) and lift the
rod out of the slot in the Seat Carriage (12) (see the
inset drawing).
5
6
12
STORING THE RESISTANCE SYSTEM
To store the resistance system, slide the ends of the
Leg Lever Cable (32) onto the hook on the bottom of
the Bench Rail (5). Make sure that the Seat (13) is in
the position closest to the Front Leg (6) (see ADJUST-
ING THE SEAT on page 13). Next, remove the
Storage Knob (30) from the Upright (3). Lift the Front
Leg toward the Top Frame (10), and tighten the
Storage Knob into the side of the Upright and the
Bench Rail. Remove all of the resistance bars from
the “U”-channels on the 10-pound Center Resistance
Bar (44) (see ADJUSTING THE RESISTANCE on
page 14).
Resistance
Bars
10
“U”-Channel
“U”-Channel
44
Hold in
this area
3
80
To move the resistance system, place the toe of your
shoe on the end of the Base (1) and hold the resist-
ance system in the indicated area. Tilt the resistance
system back onto the Wheels (31) and roll it to the
new location. Be careful not to let the Front Leg (6)
or the Leg Lever (7) pinch your hands when you
tilt the system back.
13
30
6
31
1
7
32
WARNING:
Make sure that all of
the resistance bars are removed from the “U”-
channels before moving the resistance bar
assembly to the stored position.
Make sure that the Storage Knob (30) is in
place and fully tightened each time the resist-
ance system is used.
15
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CABLE DIAGRAM
The cable diagram shows the proper routing of the
Long Cable (80). Use the diagram to make sure that
the Cable has been assembled correctly. If the Cable
has not been correctly routed, the resistance system
will not function properly and damage may occur. The
numbers show the correct route for the Cable.
Long Cable (80)
5
7
4
3
6
2
1
16
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EXERCISE GUIDELINES
THE FOUR BASIC TYPES OF WORKOUTS
PERSONALIZING YOUR EXERCISE PROGRAM
Muscle Building
To increase the size and strength of your muscles,
Determining the exact length of time for each workout,
as well as the number of repetitions or sets completed,
push them close to their maximum capacity. Your mus- is an individual matter. It is important to avoid overdo-
cles will continually adapt and grow as you progres-
sively increase the intensity of your exercise. You can
adjust the intensity level of an individual exercise in
two ways:
• by changing the amount of resistance used
• by changing the number of repetitions or sets per-
formed. (A “repetition” is one complete cycle of an
exercise, such as one sit-up. A “set” is a series of
repetitions.)
ing it during the first few months of your exercise pro-
gram. You should progress at your own pace and be
sensitive to your body’s signals. If you experience pain
or dizziness at any time while exercising, stop immedi-
ately and begin cooling down. Find out what is wrong
before continuing. Remember that adequate rest and a
proper diet are important factors in any exercise pro-
gram.
WARMING UP
The proper amount of resistance for each exercise
depends upon the individual user. You must gauge
your limits and select the amount of resistance that is
Begin each workout with 5 to 10 minutes of stretching
and light exercise to warm up. Warming up prepares
right for you. Begin with 3 sets of 8 repetitions for each your body for more strenuous exercise by increasing
exercise you perform. Rest for 3 minutes after each
set. When you can complete 3 sets of 12 repetitions
without difficulty, increase the amount of resistance.
circulation, raising your body temperature and deliver-
ing more oxygen to your muscles.
WORKING OUT
Toning
You can tone your muscles by pushing them to a mod- Each workout should include 6 to 10 different exercis-
erate percentage of their capacity. Select a moderate
amount of resistance and increase the number of rep-
etitions in each set. Complete as many sets of 15 to
20 repetitions as possible without discomfort. Rest for
1 minute after each set. Work your muscles by com-
es. Select exercises for every major muscle group,
emphasizing areas that you want to develop most. To
give balance and variety to your workouts, vary the
exercises from session to session.
pleting more sets rather than by using high amounts of Schedule your workouts for the time of day when your
resistance.
energy level is the highest. Each workout should be
followed by at least one day of rest. Once you find the
schedule that is right for you, stick with it.
Weight Loss
To lose weight, use a low amount of resistance and
increase the number of repetitions in each set.
Exercise for 20 to 30 minutes, resting for a maximum
of 30 seconds between sets.
EXERCISE FORM
Maintaining proper form is an essential part of an
effective exercise program. This requires moving
through the full range of motion for each exercise, and
Cross Training
Cross training is an efficient way to get a complete and moving only the appropriate parts of the body.
well-balanced fitness program. An example of a bal-
anced program is:
• Plan strength training workouts on Monday,
Wednesday, and Friday.
• Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding on an elliptical or
exercise bike, on Tuesday and Thursday.
Exercising in an uncontrolled manner will leave you
feeling exhausted. On the exercise guide accompany-
ing this manual you will find photographs showing the
correct form for several exercises, and a list of the
muscles affected. See the muscle chart on page 18 to
find the names of the muscles.
• Rest from both strength training and aerobic exercise The repetitions in each set should be performed
for at least one full day each week to give your body
time to regenerate.
smoothly and without pausing. The exertion stage of
each repetition should last about half as long as the
return stage. Proper breathing is important. Exhale
The combination of strength training and aerobic exer- during the exertion stage of each repetition and inhale
cise will reshape and strengthen your body, plus devel- during the return stroke. Never hold your breath.
op your heart and lungs.
17
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Rest for a short period of time after each set. The
ideal resting periods are:
• Rest for three minutes after each set for a muscle
building workout.
slowly as you stretch and do not bounce. Ease into
each stretch gradually and go only as far as you can
without strain. Stretching at the end of each workout
is an effective way to increase flexibility.
• Rest for one minute after each set for a toning work-
out.
STAYING MOTIVATED
• Rest for 30 seconds after each set for a weight loss
workout.
Plan to spend the first couple of weeks familiarizing
yourself with the equipment and learning the proper
form for each exercise.
For motivation, keep a record of each workout. The
chart on page 19 of this manual can be photocopied
and used to schedule and record your workouts. List
the date, the exercises performed, the resistance
used, and the numbers of sets and repetitions com-
pleted. Record your weight and key body measure-
ments at the end of every month. Remember, the key
to achieving the greatest results is to make exercise a
regular and enjoyable part of your everyday life.
COOLING DOWN
End each workout with 5 to 10 minutes of stretching.
Include stretches for both your arms and legs. Move
MUSCLE CHART
N
O
P
A. Sternomastoid (neck)
B. Pectoralis Major (chest)
C. Biceps (front of arm)
D. Obliques (waist)
A
B
E. Brachioradials (forearm)
F. Hip Flexors (upper thigh)
G. Abductor (outer thigh)
H. Quadriceps (front of thigh)
I. Sartorius (front of thigh)
J. Tibialis Anterior (front of calf)
K. Soleus (front of calf)
C
D
E
Q
R
S
F
L
T
L. Rectus Abdominus (stomach)
M. Adductor (inner thigh)
G
M
N. Trapezius (upper back)
O. Rhomboideus (upper back)
P. Deltoid (shoulder)
H
I
U
V
Q. Triceps (back of arm)
J
K
W
R. Latissimus Dorsi (mid back)
S. Spinae Erectors (lower back)
T. Gluteus Medius (hip)
U. Gluteus Maximus (buttocks)
V. Hamstring (back of leg)
W. Gastrocnemius (back of calf)
18
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EXERCISE
RESISTANCE
RESISTANCE
RESISTANCE
SETS
SETS
SETS
REPS
REPS
REPS
MONDAY
Date:
/
/
AEROBIC EXERCISE
EXERCISE
TUESDAY
Date:
/
/
WEDNESDAY
Date:
/
/
AEROBIC EXERCISE
EXERCISE
THURSDAY
Date:
/
/
FRIDAY
Date:
/
/
Make photocopies of this page for scheduling and recording your workouts.
19
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PART IDENTIFICATION CHART
See the drawings below to identify small parts used in assembly. The number in parentheses below each draw-
ing is the key number of the part, from the PART LIST on the reverse side of this page. Note: Some small
parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
If a part is missing, call toll-free 1-877-992-5999.
M6 Nylon Locknut (69)
M8 Nylon Locknut (65)
M10 x 50mm Bolt (63)
M10 x 53mm Carriage Bolt (61)
1/4” x 45mm Screw (58)
M8 Flange Nut (19)
M10 Nut (47)
M10 x 42mm Button Head Bolt (71)
M10 x 25mm Button
Head Screw (87)
M10 Nylon Locknut (76)
M4 x 19mm Screw (77)
M10 Washer (75)
M8 Washer (59)
M8 x 19mm Button
Head Screw (86)
1/4” x 16mm Screw (82)
M4 x 16mm Screw (62)
M6 x 13mm Bolt (92)
M10 Lock Washer (68)
M4 x 5mm Screw (8)
M4 x 12mm Flat
Head Screw (85)
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M10 x 65mm Button Head Screw (70)
M10 x 68mm Bolt (56)
M10 x 66mm Carriage Bolt (83)
M10 x 72mm Bolt (64)
M10 x 78mm Bolt (81)
M10 x 91mm Bolt (90)
M10 x 103mm Bolt (66)
M8 x 104mm Button Head Bolt (60)
M10 x 102mm Button Head Bolt (24)
M8 x 114mm Axle (57)
M10 x 120mm Button Head Bolt (40)
M10 x 140mm Carriage Bolt (73)
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PART LIST—Model No. 831.15392.2
R1005A
Key No. Qty.
Description
Key No. Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2
2
2
Base
Base Plate
Upright
Lat Tower
Bench Rail
Front Leg
Leg Lever
M4 x 5mm Screw
Large Plastic Foot
Top Frame
Cross Tube
Seat Carriage
Seat
Backrest
Backrest Frame
Backrest Cap
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
#
2
3
2
1
1
1
4
2
2
2
15
1
2
4
1
1
4
2
2
6
1
2
4
12
23
1
4
2
1
2
4
2
1
12
2
4
2
1
1
6
2
1
2
2
1
1
2
1
1
1
1
1
26mm Spacer
Plastic Foot
25mm Square Inner Cap
Leg Lever Bumper
M10 x 68mm Bolt
M8 x 114mm Axle
1/4” x 45mm Screw
M8 Washer
M8 x 104mm Button Head Bolt
M10 x 53mm Carriage Bolt
M4 x 16mm Screw
M10 x 50mm Bolt
M10 x 72mm Bolt
M8 Nylon Locknut
M10 x 103mm Bolt
10-pound Resistance Bar
M10 Lock Washer
Guard Plate
10-pound Resistance Bar Cap
M8 Flange Nut
10-pound Short Resistance Bar
Cap
High Pulley Housing
Swivel Arm
Foot Plate
M10 x 102mm Button Head Bolt
Arm Bushing
Foam Pad
Front Leg Foot
90mm Pulley
Cable Trap
Storage Knob
Wheel
M6 Nylon Locknut
M10 x 65mm Button Head Screw
M10 x 42mm Button Head Bolt
Cover Plate
M10 x 140mm Carriage Bolt
Pivot Bushing
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
2
2
1
2
4
4
1
10
3
1
2
1
2
2
1
1
4
2
3
1
4
2
2
1
1
6
2
1
2
1
4
M10 Washer
M10 Nylon Locknut
M4 x 19mm Screw
19mm Round Inner Cap
40-pound Resistance Bar Cap
Long Cable
M10 x 78mm Bolt
1/4” x 16mm Screw
M10 x 66mm Carriage Bolt
Fulcrum Endcap
M4 x 12mm Flat Head Screw
M8 x 19mm Button Head Screw
M10 x 25mm Button Head Screw
20-pound Resistance Bar Cap
Name Plate
M10 x 91mm Bolt
8mm Metal Spacer
M6 x 13mm Bolt
Top Frame Cover
Pulley Housing
80-pound Resistance Bar
40-pound Resistance Bar
Lat Bar
Handgrip
User’s Manual
Exercise Guide
Exercise Decal
Large Allen Wrench
Small Allen Wrench
Leg Lever Cable
Short Cable
Eyebolt
Tray
20-pound Resistance Bar
80-pound Resistance Bar Cap
38mm Round Inner Cap
60mm Metal Spacer
M10 x 120mm Button Head Bolt
38mm x 50mm Inner Cap
38mm Square Inner Cap
38mm x 76mm Inner Cap
10-pound Center Resistance Bar
Seat Knob
Bearing Wheel
M10 Nut
Leg Press Strap
Handle
Ankle Strap
Cable Clip
#
#
#
#
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of the user’s manual for information about ordering replacement parts. If a part is missing, call toll-free 1-877-
992-5999.
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EXPLODED DRAWING—Model No. 831.15392.2
R1005A
65
75
59
70
76
21
85
85
38
93
71
37
59
34
10
79
37
65
38
28
95
33
96
88
85
79
34
21
14
36
18
71
37
16
20
76
28
67
85
33
85
4
86
53
85
15
84
87
62
62
58
88
68
72
35
18
58
44
62
20
89
54
62
58
87
62
68
28
17
57
85
3
62
17
76
28
23
13
24
94
74
71
91
29
74
76
76
46
60
19
76
39
65
29
46
76
76
74
28
71
94
40
82
60
74
29
82
91
92
80
71
8
73
19
22
28
76
24
12
91
25
11
28
75
76
30
25
28
76
65
45
69
46
5
47
75
92
39
43
41
71
64
91
66
46
25
39
46
8
91
22
2
76
76
41
75
41
32
81
31
28
43
75
76
78
76
76
56
1
41
75
80
75
75
6
9
42
50
78
98
97
62
90
61
53
62
52
63
76
28
76
31
78
9
81
48
75
77
62
51
76
62
53
52
27
26
7
49
55
83
62
62 83
78
42
98
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FULL ONE-YEAR WARRANTY
For one year from the date of purchase, if failure occurs due to defect in material or workmanship in
this RESISTANCE SYSTEM EXERCISER, contact the nearest Sears Service Center throughout the
United States and Sears will repair or replace the RESISTANCE SYSTEM EXERCISER, free of charge.
Parts will be replaced for five years. The resistance bar will be replaced for the lifetime of the product.
This warranty does not apply when the RESISTANCE SYSTEM EXERCISER is used commercially or
for rental purposes; or if damage is caused by freight damage, abuse, misuse, improper or abnormal
usage or unauthorized repairs.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179
Part No. 218522 R1005A
Printed in China © 2004 Sears, Roebuck and Co.
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