Weber Gas Grill 42372 User Manual

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SUMMIT®  
42372  
PLATINUM D4 & D6  
BUILT-IN LP GAS GRILL OWNER'S GUIDE  
YOU MUST READ THIS OWNERS GUIDE  
ƽ WARNING: Follow all leak-check  
procedures carefully in this manual prior  
to barbecue operation. Do this even if the  
barbecue was dealer-assembled.  
BEFORE OPERATING YOUR GAS GRILL  
ƽ DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid.  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or  
death, or damage to property.  
NOTICE TO INSTALLER: These instructions  
must be left with the owner and the owner  
should keep them for future use.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
ƽWARNING: Do not try to light this  
appliance without reading the “Lighting  
Instructions” section of this manual.  
ƽ WARNING  
1. Do not store or use gasoline or other  
flammable liquids or vapors in the vicinity  
of this or any other appliance .  
2. An LP cylinder not connected for use  
shall not be stored in the vicinity of this  
or any other appliance.  
42372 US 10/03/05  
LP  
US English  
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3
WARRANTY  
Weber® is not liable for any special, indirect or consequential damages. Some  
regions do not allow the exclusion or limitation of incidental or consequential  
damages, so this limitation or exclusion may not apply to you.  
Weber® does not authorize any person or company to assume for it any other  
obligation or liability in connection with the sale, installation, use, removal,  
return, or replacement of its equipment; and no such representations are  
binding on Weber®.  
WARRANTY  
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL  
PURCHASER of this Weber® gas grill that it will be free of defects in material  
and workmanship from the date of purchase as follows:  
Aluminum Castings, lifetime, 1 year paint  
Stainless Steel Hood Section, 25 years  
Porcelain Hood Section, 25 years  
Burners, 10 years  
This Warranty applies only to products sold at retail.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
1890 Roselle Road, Suite 308  
Schaumburg, IL 60195  
USA  
Igniter, 3 years  
Porcelain Enameled  
Cooking Grates, 3 years no rust  
through  
Porcelain Enameled Cast Iron  
Cooking Grates, 5 years no rust  
through  
Stainless Steel Cooking Grates, 7 years no rust  
through  
Porcelain Enameled  
Flavorizer® Bars, 1 year no rust  
through  
STORAGE AND/OR NONUSE  
• The gas must be turned off at the liquid propane cylinder when the Weber®  
gas barbecue is not in use.  
Stainless Steel  
• LP cylinder must be stored outdoors in a well-ventilated area out of reach of  
children. Disconnected LP cylinder must not be stored in a building, garage  
or any other enclosed area.  
• Check that the areas under the control panel and the slide out bottom tray  
are free from debris that might obstruct the flow of combustion or ventilation  
air.  
Flavorizer® Bars, 5 year no rust  
through  
Thermoplastic/Thermoset Parts, 10 years Excluding  
fading  
Rotisserie and all related  
components, 1 year  
• The Spider/Insect Screens should also be checked for any obstructions.  
(See Section: “Annual Maintenance.”)  
All Remaining Parts, 5 years  
when assembled and operated in accordance with the printed instructions  
accompanying it.  
Weber may require reasonable proof of your date of purchase. THEREFORE,  
YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.  
OPERATING  
ƽ WARNING: Only use this barbecue outdoors in a  
well-ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
ƽ WARNING: Your Summit® Built-In gas barbecue shall  
not be used under an unprotected combustible roof or  
overhang.  
This Limited Warranty shall be limited to the repair or replacement of parts  
that prove defective under normal use and service and which on examination  
shall indicate, to Weber’s satisfaction, they are defective. Before returning any  
parts, contact the Customer service representative in your region using the  
contact information sheet provided with your manual. If Weber® confirms the  
defect and approves the claim, Weber® will elect to replace such parts without  
charge. If you are required to return defective parts, transportation charges  
must be prepaid. Weber® will return parts to the purchaser, freight or postage  
prepaid.  
This Limited Warranty does not cover any failures or operating difficulties due  
to accident, abuse, misuse, alteration, misapplication, vandalism, improper  
installation or improper maintenance or service, or failure to perform normal  
and routine maintenance, including but not limited to damage caused by  
insects within the burner tubes, as set out in this owner’s manual.  
Deterioration or damage due to severe weather conditions such as hail,  
hurricanes, earthquakes or tornadoes, discoloration due to exposure to  
chemicals either directly or in the atmosphere, is not covered by this Limited  
Warranty.  
ƽ WARNING: Your Summit® Built-In gas barbecue is not  
intended to be installed in or on recreational vehicles and/  
or boats.  
ƽ WARNING: Do not use the barbecue within 24 inches  
(600 mm) of combustible materials, top, bottom, back or  
sides of the grill.  
ƽ WARNING: The entire cooking box gets hot when in  
use. Do not leave unattended.  
ƽ WARNING: Keep any electrical supply cord and the fuel  
supply hose away from any heated surface.  
ƽ WARNING: Keep the cooking area clear of flammable  
vapors and liquids such as gasoline, alcohol, etc., and  
combustible materials.  
There are no other express warrants except as set forth herein and any  
applicable implied warranties of merchantability and fitness are limited in  
duration to the period of coverage of this express written Limited Warranty.  
Some regions do not allow limitation on how long an implied warranty lasts, so  
this limitation may not apply to you.  
ƽ WARNING: Never store an extra (spare) LP cylinder  
under or near the Weber® gas barbecue.  
ƽ WARNING: Keep the ventilation openings of the  
cylinder enclosure free and clear of debris.  
ƽ WARNING: Turn off the gas at the LP gas supply  
cylinder when the outdoor cooking gas appliance is not in  
use.  
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4
GENERAL INSTRUCTIONS  
ƽ WARNING: Never store an outdoor cooking gas  
appliance indoors unless the LP cylinder is disconnected  
and removed from the outdoor cooking gas appliance.  
ƽ WARNING: LP cylinders must be stored outdoors out of  
the reach of children and must not be stored in a building,  
garage, or any other enclosed area.  
CLEANING  
ƽ WARNING: Turn your Weber® gas barbecue OFF and  
wait for it to cool before cleaning.  
ƽ CAUTION: Do not clean your Flavorizer® bars or  
cooking grates in a self-cleaning oven.  
For availability of replacement cooking grates and Flavorizer® bars  
contact the Customer Service Representative in your area using the  
GRILLING METHODS  
Outside surfaces - Use a warm soapy water solution to clean, then rinse with  
water.  
NOTE: If grill looses heat while cooking refer to the troubleshooting  
section of this manual.  
ƽ WARNING: Do not move the Weber® gas barbecue  
ƽ CAUTION: Do not use oven cleaner, abrasive cleansers  
(kitchen cleansers) cleaners that contain citrus  
products, or abrasive cleaning pads on barbecue or  
cart surfaces.  
when operating or while barbecue is hot.  
You can adjust the Left and Right burners in each burner set as desired. The  
control settings are High (H), Medium (M), Low (L), or Off (O).  
Note: The temperature inside your cooking box for the first few uses, while  
surfaces are still very reflective, may be hotter than those shown in your  
cookbook. Cooking conditions. Such as wind and weather, may require the  
adjustment of the burner controls to obtain the correct cooking temperatures.  
Slide out Bottom tray - Remove excess grease, then wash with warm soapy  
water, then rinse  
Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle  
brush. As needed, remove from grill and wash with warm soapy water, then  
rinse with water.  
If burners go out during cooking, open lid, turn off all burners and wait  
five minutes before relighting.  
Preheating - Your Weber® gas barbecue is an energy-efficient appliance. It  
operates at an economical low BTU rate. To preheat: after lighting, close lid  
and turn all burners to high (HH). Preheating to between 500° and 550° F  
(260° and 290° C) will take 10 to 15 minutes depending on conditions such as  
air temperature and wind.  
Catch pan - Disposable foil trays are available, or you can line the catch pan  
with aluminum foil. To clean the catch pan, wash with warm soapy water, then  
rinse.  
Drippings and grease - The Flavorizer® bars are designed to “smoke” the  
correct amount of drippings for flavorful cooking. Excess drippings and grease  
will accumulate in the catch pan under the slide out bottom tray. Disposable  
foil drip pans are available that fit the catch pan.  
Thermometer - Wipe with warm soapy water; clean with plastic scrub ball.  
Inside cooking module - Brush any debris off of burner tubes. DO NOT  
ENLARGE BURNER PORTS (OPENINGS). Wash inside of cooking box with  
warm soapy water and a water rinse.  
ƽ WARNING: Check the bottom tray for grease build-up  
before each use. Remove excess grease to avoid a  
grease fire in the slide out bottom tray.  
Inside Lid - While lid is warm, wipe inside with paper towel to prevent grease  
build-up. Flaking built-up grease resembles paint flakes.  
Stainless steel surfaces - Wash with a soft cloth and a soap and water  
solution. Be careful to scrub with the grain direction of the stainless steel.  
Thermoset surfaces - Wash with a soft cloth and a soap and water solution.  
Do not use cleaners that contain acid, mineral spirits or xylene. Rinse  
well after cleaning.  
ƽ ATTENTION: This product has been safety tested and  
is only certified for use in a specific country. Refer to  
country designation located on outer carton.  
Thermoset work surfaces are not to be used as cutting boards.  
These parts may be gas carrying or gas burning components. Please  
contact Weber-Stephen Products Co., Customer Service Department for  
genuine Weber-Stephen Products Co. replacement part(s) information.  
Preserve Your Stainless Steel  
Your grill or its cabinet, lid, control panel and shelves may be made from  
stainless steel. To keep the stainless steel looking its best is a simple matter.  
Clean it with soap and water, rinse with clear water and wipe dry. For stubborn  
particles, the use of anon-metallic brush can be used.  
ƽ WARNING: Do not attempt to make any repair to  
gas carrying or gas burning components without  
contacting Weber-Stephen Products Co., Customer  
Service Department. Your actions, if you fail to follow  
this product Warning, may cause a fire or an explosion  
resulting in serious personal injury or death and  
damage to property.  
ƽ IMPORTANT: Do not use a wire brush or abrasive  
cleaners on the stainless steel surfaces of your grill as  
this will cause scratches.  
ƽ IMPORTANT: When cleaning surfaces be sure to rub/  
wipe in the direction of the grain to preserve the look of  
your stainless steel.  
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5
GAS INSTRUCTIONS  
FILL LIQUID PROPANE CYLINDER  
LEAK CHECK PREPARATION  
Note - The liquid propane cylinder manufacturer is responsible for the  
materials, workmanship and performance of the cylinder. If the cylinder has  
a defect, malfunctions, or you have a question regarding the cylinder, call the  
cylinder manufacturer’s customer service center. The phone number is on the  
warning decal, which is permanently attached to the cylinder. If the cylinder  
manufacturer has not resolved the issue to your satisfaction, then contact the  
Customer Service Representative in your region using the contact information  
sheet provided with your manual.  
CHECK THAT ALL BURNER VALVES ARE OFF  
Valves are shipped in the OFF position, but you should check to be sure that  
they are turned OFF. Check by pushing down and turning clockwise. If they  
do not turn, they are off. Proceed to the next step. If they do turn continue  
turning them clockwise until they stop, then they are off. Proceed to the next  
step.  
To ll, take the liquid propane cylinder and filler adapter to an RV center or  
look up gas-propane in the phone book for other sources of liquid propane  
gas.  
CONNECTING THE LIQUID PROPANE CYLINDER  
ƽ WARNING: Make sure that the LP cylinder valve is  
closed. Close by turning valve clockwise.  
ƽ WARNING: We recommend that your liquid propane  
cylinder be filled at an authorized liquid propane gas  
dealer by a qualified attendant, who fills the tank by  
weight.  
IMPROPER FILLING IS DANGEROUS.  
ƽ DANGER  
Tell your liquid propane dealer that this is a new liquid propane cylinder. The  
air must be removed from a new liquid propane cylinder before the initial  
filling. Your liquid propane cylinder dealer is equipped to do this.  
The liquid propane cylinder must be installed, transported and stored in an  
upright position, and should not be dropped or handled roughly.  
Never store or transport the liquid propane cylinder where temperatures can  
reach 125° Fahrenheit (too hot to hold by hand – for example: do not leave the  
liquid propane cylinder in a car on a hot day).  
Do not use an open flame to check for gas leaks. Be  
sure there are no sparks or open flames in the area  
while you check for leaks. Sparks or flames will result  
in a fire or explosion which can cause serious bodily  
injury or death, and damage to property.  
For full instructions on safe handling of liquid propane cylinders, see Section  
“Operating”.  
IMPORTANT LP CYLINDER INFORMATION  
Failure to follow these DANGER statements exactly may  
result in a fire causing death or serious injury.  
ƽDANGER  
ƽNEVER store a spare LP Cylinder under or near this  
barbecue.  
ƽNEVER fill the tank beyond 80% full.  
Your Weber® gas grill is equipped for a cylinder supply  
system designed for vapor withdrawal.  
ƽWARNING: Only use this grill outdoors in a well-  
ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
The proper filling methods for the filling of your cylinder are by weight or  
volume, as described in NFPA 58. Please make sure your filling station fills  
your LP cylinder by weight or volume. Ask your filling station to read purging  
and filling instructions on the LP cylinder before attempting to fill.  
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6
GAS INSTRUCTIONS  
Note: This is a new type of connection. It tightens clockwise and will not allow  
gas to flow unless the connection is tight. The connection requires tightening  
by hand only.  
ƽ WARNING: Do not use a wrench to tighten the connection. Using  
a wrench could damage the regulator coupling and could cause a  
leak.  
Some LP tanks have differing top collar assembles. (The top collar is the  
metal protective ring around the valve.) One series of tanks mount with the  
valve facing front. The other tanks mount with the valve facing away from the  
fuel scale. These types of tanks are illustrated below.  
You will need: LP cylinder, a soap and water solution and a rag or brush to  
apply it.  
5) Mix soap and water.  
6) Turn on the cylinder valve.  
1) Turn the LP cylinder so the opening of the valve is either to the front, side  
or rear of the Weber® gas barbecue. Lift and hook the cylinder onto the  
fuel gauge.  
7) Check for leaks by wetting the fitting with the soap and water solution  
and watching for bubbles. If bubbles form, or if a bubble grows, there is a  
leak.  
If there is a leak, turn off the gas and tighten the fitting. Turn the gas back on  
and recheck with the soap and water solution.  
2) Loosen the cylinder lock wing nut. Swing the cylinder lock down. Tighten  
the wing nut.  
If leak does not stop, Contact the Customer Service Representative in your  
region using the contact information sheet provided with your manual. Do not  
use the barbecue.  
8) When leak checking is complete, turn gas supply OFF at the source and  
rinse connections with water.  
To Connect the hose to the cylinder:  
3) Remove the plastic dust cover from the valve.  
4) Screw the regulator coupling onto the tank valve, clockwise, or to the  
right. Hand-tighten only.  
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7
GAS INSTRUCTIONS  
Put your fingers under the front edge of the control panel and lift off.  
ƽWARNING: The gas connections of your Summit®  
gas grill have been factory tested. We do however  
recommend that you leak check all gas connections  
before operating your Summit® gas grill.  
Completely remove the control panel (4) from the cooking box assembly  
exposing the valves, burners, igniter, and manifold.  
REMOVE CONTROL PANEL  
D4  
Part required: Phillips Screwdriver.  
Remove the burner control knobs (1). The screws (2) need to be removed  
from the control panel (3) before the control panel is removed from the grill.  
D4  
(1)  
(2)  
(3)  
(2)  
(4)  
D6  
D6  
(1)  
(2)  
(3)  
(2)  
(4)  
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8
GAS INSTRUCTIONS  
Remove the Front Panel by sliding the panel up and out of the slots.  
CHECK FOR GAS LEAKS  
ƽ DANGER  
D4  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for leaks.  
Sparks or open flames will result in a fire or  
explosion, which can cause serious bodily  
injury or death and damage to property.  
ƽ WARNING: You should check for gas leaks every time  
you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been thoroughly checked for gas  
leaks. The burners have been flame-tested. As a safety precaution however,  
you should recheck all fittings for leaks before using your Weber Gas  
Barbecue. Shipping and handling may loosen or damage a gas fitting.  
ƽ WARNING: Perform these leak checks even if your  
barbecue was dealer or store assembled.  
You will need: a soap and water solution, and a rag or brush to apply it.  
Note - Since some leak test solutions, including soap and water, may be  
slightly corrosive, all connections should be rinsed with water after checking  
for leaks.  
Make sure side burner is OFF.  
To perform leak checks: open cylinder valve by turning the cylinder valve  
D6  
hand-wheel counterclockwise.  
ƽ WARNING: Do not ignite burners when leak checking.  
Check for leaks by wetting the connections with the soap and water solution  
and watching for bubbles. If bubbles form or if a bubble grows, there is a leak.  
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9
GAS INSTRUCTIONS  
Check:  
1) Gas line-to-manifold connections.  
ƽ WARNING: If there is a leak at connection (1), retighten the fitting with a wrench and recheck for leaks with soap and  
water solution.  
If a leak persists after re-tightening the fitting, turn OFF the gas. DO NOT OPERATE THE GRILL. Contact the Customer  
2) Regulator to cylinder connection.  
3) Hose to regulator connection.  
4) Valves to manifold connections.  
ƽ WARNING: If there is a leak at connections (2, 3, or 4), turn OFF the gas. DO NOT OPERATE THE GRILL. Contact the  
com®.  
When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.  
D4  
D6  
(1)  
(1)  
(2)  
(2)  
(3)  
(3)  
(4)  
(4)  
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10  
GAS INSTRUCTIONS  
REINSTALL CONTROL PANEL  
Parts required: control panel, screws, and burner control knobs.  
Place the control panel back onto the control panel brackets on either side of the front of the  
cooking box.  
Line up screws with screw holes on both the control panel and control panel brackets. Tighten  
screws.  
Reinstall burner control knobs & igniter wires (if necessary).  
Place corresponding control knobs down onto the valve stems. From the underside of the  
(1)  
(2)  
control panel, replace the two wires (1, 2) of each igniter.  
D4  
D6  
-
+
-
-
+
+
-
+
1
3
4
2
3
4
6
1
2
5
1 = Solid Blue Wire  
1 = Grounding Wire  
2 = Solid Red Wire  
3 = Green Tab with Black Wire  
4 = White Tab with Black Wire  
5 = Yellow Tab with Black Wire  
6 = Blue Tab with Black Wire  
2 = White Tab with Black Wire  
3 = Yellow Tab with Black Wire  
4 = Blue Tab with Black Wire  
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11  
GAS INSTRUCTIONS  
LIQUID PROPANE CYLINDER  
CHECKING THE FUEL LEVEL IN YOUR TANK  
Check the fuel level by viewing the color indicator level line on the side of the  
The liquid propane cylinder manufacturer is responsible for the materials,  
workmanship and performance of the tank. If the tank has a defect malfunc-  
tions, or you have a question regarding the tank, call the tank manufacturer’s  
customer service center. The phone number is on the warning decal, which is  
permanently attached to the tank. If the tank manufacturer has not resolved  
the issue to your satisfaction, then contact the Customer Service Represen-  
tative in your region using the contact information sheet provided with your  
tank scale.  
1) Empty  
2) Medium  
3) Full  
(2)  
(1)  
(3)  
manual.  
REFILLING THE LIQUID PROPANE CYLINDER  
We recommend that you refill the LP cylinder before it is completely empty.  
Removal of the LP cylinder  
1) Close cylinder valve (turn clockwise).  
2) Unscrew regulator coupling by turning counterclockwise, by hand only.  
3) Loosen cylinder lock wing nut and turn cylinder lock up out of the way.  
4) Lift cylinder off.  
To refill, take LP cylinder to a “Gas Propane” dealer.  
ƽ WARNING: We recommend that your LP cylinder be  
filled at an authorized LP gas dealer, by a qualified  
attendant, who fills the cylinder by weight. IMPROPER  
FILLING IS DANGEROUS.  
ƽ CAUTION: When transporting the LP cylinder make  
sure the plastic dust cover is in place over the valve.  
This will keep dust and dirt from the threaded portion  
of the valve.  
SAFE HANDLING TIPS FOR LIQUID PROPANE GAS CYLINDERS  
Liquid Propane (LP) gas is a petroleum product as are gasoline and  
natural gas. LP gas is a gas at regular temperatures and pressures. Under  
moderate pressure, inside a cylinder, LP gas is a liquid. As the pressure is  
released, the liquid readily vaporizes and becomes gas.  
LP gas has an odor similar to natural gas. You should be aware of this  
odor.  
LP gas is heavier than air. Leaking LP gas may collect in low areas and  
prevent dispersion.  
To ll, take the LP cylinder to an RV center, or look up “gas-propane” in the  
phone book for other sources of LP gas.  
ƽ WARNING: We recommend that your LP cylinder be  
filled at an authorized LP gas dealer, by a qualified  
attendant, who fills the tank by weight. IMPROPER  
FILLING IS DANGEROUS.  
(1)  
Air must be removed from a new LP cylinder before the initial filling. Your  
LP dealer is equipped to do this.  
The LP cylinder must be installed, transported and stored in an upright  
position. LP cylinders should not be dropped or handled roughly.  
Never store or transport the LP cylinder where temperatures can reach  
125° F (too hot to hold by hand - for example: do not leave the LP cylinder  
in a car on a hot day).  
(3)  
(2)  
Note - A refill will last about 20 hours of cooking time at normal use. The fuel  
scale will indicate the propane supply so you can refill before running out. You  
do not have to run out before you refill.  
Treat “empty” LP cylinders with the same care as when full. Even when  
the LP tank is empty of liquid there still may be gas pressure in the  
cylinder. Always close the cylinder valve before disconnecting.  
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12  
GAS INSTRUCTIONS  
Check to be sure cylinders have a D.O.T. certification (1), and date tested  
ƽ CAUTION: Place dust cap on cylinder valve outlet  
whenever the cylinder is not in use. Only install the  
type of dust cap on the cylinder valve outlet that is  
provided with the cylinder valve. Other types of caps  
or plugs may result in leakage of propane.  
(2) is within five years. Your LP gas supplier can do this for you.  
All LP tank supply systems must include a collar to protect the cylinder  
valve.  
The LP cylinder must be a 20-lb. size approximately (18 1/4 inches high,  
12 1/4 inches in diameter).  
The cylinder should be constructed and marked in accordance with  
the Specifications for LP - Gas Cylinders of the U.S. Department of  
Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-  
B339, Cylinders, Spheres and Tubes or Transportation of Dangerous  
Goods; and Commission, as applicable.  
(1)  
In Canada  
Liquid Propane Cylinder requirements  
Note: Your retailer can help you match a replacement tank to your barbecue  
DOT 4BA240  
The LP cylinder must be constructed and marked in accordance with the  
specifications for LP gas cylinders, T.C.  
00/02  
(2)  
Do not use a damaged LP cylinder. Dented or rusty LP cylinders or  
LP cylinders with a damaged valve may be hazardous and should be  
replaced with a new one immediately.  
Liquid Propane (LP) Cylinder(s)  
The joint where the hose connects to the LP cylinder must be leak tested  
each time the LP cylinder is reconnected. For example, test each time the  
LP cylinder is refilled.  
Be sure the regulator is mounted with the small vent hole pointed  
downward so that it will not collect water. This vent should be free of dirt,  
grease, bugs etc.  
The gas connections supplied with your Weber® gas barbecue have been  
designed and tested to meet 100% CSA and ANSI requirements.  
ƽ WARNING: Replacement LP tanks must match the  
regulator connection supplied with this barbecue.  
Liquid Propane Cylinder requirements  
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13  
OPERATING INSTRUCTIONS  
GRILLING METHODS  
DIRECT COOKING  
The Direct Method, similar to broiling, means the food is cooked directly  
over the heat source. For even cooking, food should be turned once halfway  
through the grilling time.  
Use the Direct method for foods that take less than 25 minutes to cook:  
steaks, chops, kabobs, sausages, vegetables, and more.  
NOTE: If grill looses heat while cooking refer to the troubleshooting  
section of this manual.  
You can adjust the Left and Right burners in each burner set as desired. The  
control settings are High (H), Medium (M), Low (L), or Off (O).  
If burners go out during cooking, turn off all burners and wait 5 minutes  
before relighting.  
Direct cooking is also necessary to sear meats. Searing creates that  
wonderful crisp, caramelized texture where the food hits the grate. It also adds  
great color and flavor to the entire surface. Steaks, chops, chicken breasts,  
and larger cuts of meat all benefit from searing.  
To sear meats, place them over Direct High heat for 2 to 5 minutes per side.  
Smaller pieces require less searing time. Usually after searing you finish  
cooking the food at a lower temperature. You can finish cooking fast-cooking  
foods by the Direct method; use the Indirect method for longer-cooking foods.  
To set up your gas grill for Direct cooking, preheat the grill with all burners  
on High. Place food on the cooking grate, and then adjust all burners to the  
temperature noted in the recipe. Close the lid of the grill and lift it only to turn  
food or to test for doneness at the end of the recommended cooking time.  
ƽWARNING: Check the bottom tray and catch pan for  
grease build-up before each use. Remove excess grease  
to avoid a grease fire in the bottom tray.  
Preheating  
Preheating the grill before grilling is important. Light your Summit® gas grill  
according to the instructions in this Owner’s Manual. Turn both burners in  
each burner set to High (HH), close the lid, and preheat grill with the  
lid down until grill thermometer reaches 550ºF (260˚-288˚C).This is the  
recommended broiling temperature. This will take approximately 10 to 15  
minutes, depending on outside temperatures.  
Covered cooking  
All grilling is done with the lid down to provide uniform, evenly circulated heat.  
With the lid closed, the Summit® gas grill cooks much like a convection oven.  
The thermometer in the lid indicates the cooking temperature inside the grill.  
All preheating and grilling is done with the lid down. No peeking — heat is lost  
every time you lift the lid.  
Flavorizer® system  
When meat juices drip from the food onto the specially angled Flavorizer®  
bars, they create smoke that gives foods an irresistible barbecued flavor.  
Thanks to the unique design of the burners, Flavorizer® bars and the flexible  
temperature controls, uncontrolled flare-ups are virtually eliminated, because  
YOU control the flames. Because of the special design of the Flavorizer® bars  
and burners, excess fats are directed through the funnel-shaped bottom tray  
into the grease catch pan.  
The most important thing to know about grilling is which cooking method to  
use for a specific food, Direct or Indirect. The difference is simple: place the  
food directly over the fire, or arrange the fire on either side of it. Using the  
right method is the shortest route to great results—and the best way to ensure  
doneness safety.  
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14  
OPERATING INSTRUCTIONS  
INDIRECT COOKING  
GRILLING TIPS & HELPFUL HINTS  
The Indirect Method is similar to roasting, but with the added benefits of that  
grilled texture, flavor, and appearance you can’t get from an oven. To set  
up for Indirect cooking, gas burners are lit on either side of the food but not  
directly beneath it. Heat rises, reflects off the lid and inside surfaces of the  
grill, and circulates to slowly cook the food evenly on all sides, much like a  
convection oven, so there’s no need to turn the food.  
• Always preheat the grill before cooking. Set all burners on HIGH heat and  
close lid; heat for 10 minutes, or until thermometer registers 500˚-550˚F  
(260˚-288˚C).  
• Sear meats and cook with the lid down for perfectly grilled food every time.  
• Grilling times in recipes are based on 70˚F (20˚C) weather and little or no  
wind. Allow more cooking time on cold or windy days, or at higher altitudes.  
Allow less cooking time in extremely hot weather.  
Use the Indirect method for foods that require 25 minutes or more of grilling  
time or that are so delicate that direct exposure to the flame would dry them  
out or scorch them. Examples include roasts, ribs, whole chickens, turkeys,  
and other large cuts of meat, as well as delicate fish fillets.  
To set up your gas grill for Indirect cooking, preheat the grill with all burners  
on High. Then adjust the burners on each side of the food to the temperature  
noted in the recipe and turn off the burner(s) directly below the food. For best  
results, place roasts, poultry, or large cuts of meat on a roasting rack set  
inside a disposable heavy-gauge foil pan. For longer cooking times, add water  
to the foil pan to keep drippings from burning. The drippings can be used to  
make gravies or sauces.  
• Grilling times in charts and recipes are approximate. Times can vary  
because of the weather, or the amount, size and shape of the food being  
grilled.  
• The temperature of your Summit® gas grill may run hotter than normal for  
the first few uses.  
• Grilling conditions may require the adjustment of the burner controls to  
attain the correct cooking temperatures.  
• In general, large pieces of meat will require more cooking time per pound  
than small pieces of meat. Foods on a crowded cooking grate will require  
more cooking time than just a few foods. Foods grilled in containers, such  
as baked beans, will require more time if grilled in a deep casserole rather  
than a shallow baking pan.  
• Trim excess fat from steaks, chops and roasts, leaving no more than a  
scant 1⁄4 inch(6.4mm) of fat. Less fat makes cleanup easier, and is a virtual  
guarantee against unwanted flare-ups.  
• Foods placed on the cooking grate directly above burners may require  
turning or moving to a less hot area.  
• Use tongs rather than a fork for turning and handling meats to avoid losing  
natural juices. Use two spatulas for handling large whole fish.  
• If an unwanted flare-up should occur, turn all burners to OFF and  
move food to another area of the cooking grate. Any flames will quickly  
subside. After flames subside, relight the grill. NEVER USE WATER TO  
EXTINGUISH FLAMES ON A GAS GRILL.  
• Some foods, such as a casserole or thin fish fillets, will require a container  
for grilling. Disposable foil pans are very convenient, but any metal pan with  
ovenproof handles can also be used.  
• Always be sure the bottom tray and grease catch pan are clean and free  
from debris.  
• Do not line the funnel-shaped bottom tray with foil. This could prevent the  
grease from flowing into the grease catch pan.  
• Using a timer will help to alert you when “well-done” is about to become  
“over-done.”  
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15  
OPERATING INSTRUCTIONS  
D6  
1
LIGHTING  
Summary lighting instructions are on the control panel.  
4,5,8  
ƽ DANGER  
Failure to open the lid while igniting the barbecue’s  
burners, or not waiting 5 minutes to allow the gas to  
clear if the barbecue does not light, may result in an  
explosive flame-up which can cause serious bodily  
injury or death.  
7
Crossover® Ignition System  
2
Note - The Crossover® ignition system ignites the set of left burners with a  
spark from the igniter electrode inside the Gas Catcher™ ignition chamber.  
You generate the energy for the spark by pushing the electronic ignition  
button.  
6
3
2
ƽ WARNING: Check hose before each use of barbecue for  
nicks, cracking, abrasions or cuts. If the hose is found  
to be damaged in any way, do not use the barbecue.  
Replace using only Weber® authorized replacement  
hose. Contact the Customer Service Representative in  
your area using the contact information on our web site.  
*The grill illustrated may have slight differences than the model purchased.  
ƽ WARNING: The burner control knobs must be in the  
OFF position before turning on the liquid propane  
cylinder tank valve. If they are not in the OFF position,  
when you turn on the LP cylinder valve, the “excess  
gas flow control” feature will activate, limiting the flow  
of gas from the LP cylinder. If this should occur, turn  
OFF the LP cylinder valve and burner control knobs.  
Then start over.  
1) Open the lid.  
2) Make sure all burner control knobs are turned OFF. (Push control knob  
down and turn clockwise to ensure that it is in the OFF position.)  
D4  
1
ƽ DANGER  
When the “excess gas flow control” feature is  
activated, a small amount of gas is still flowing to the  
burners. After turning OFF the cylinder knobs, wait at  
least 5 minutes for the gas to clear before attempting  
to light the barbecue. Failure to do so may result in an  
explosive flame-up, which can cause serious bodily  
injury or death.  
4 ,5 ,8  
7
3) Turn the cylinder on by turning the cylinder valve counterclockwise.  
2
ƽ WARNING: Do not lean over the open barbecue.  
4) Select the burner set you want to operate.  
5) Push LEFT burner control knob down and turn to START/HI in selected  
burner set.  
3
6
6) Push igniter button and hold until burner ignites. You will hear the igniter  
sparking.  
7) Check that the burner is lit by looking through the cooking grates. You  
should see a flame.  
2
*The grill illustrated may have slight differences than the model purchased.  
ƽ WARNING: If the burner does not light, turn the LEFT  
burner control knob to OFF and wait 5 minutes to let  
the gas clear before you try again or try to light with a  
TO EXTINGUISH  
Push down and turn each burner control knob clockwise to the OFF position.  
Turn gas supply OFF at the source.  
match.  
8) After the LEFT burner is lit you can turn on the RIGHT burner adjacent to  
it. The RIGHT burner lights from the LEFT burner.  
TO EXTINGUISH  
Push down and turn each burner control knob clockwise to OFF position. Turn  
gas supply OFF at the source.  
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16  
OPERATING INSTRUCTIONS  
D6  
MANUAL LIGHTING  
1
ƽ DANGER  
Failure to open the lid while igniting the barbecue’s  
burners, or not waiting 5 minutes to allow the gas to  
clear if the barbecue does not light, may result in an  
explosive flame-up which can cause serious bodily  
injury or death.  
4,5,7  
6
1) Open the lid.  
2) Make sure all burner control knobs are turned OFF. (Push each knob  
down and turn clockwise to ensure they are in the off position.)  
ƽ WARNING: The burner control knobs must be in the  
OFF position before turning on the liquid propane  
cylinder valve. If they are not in the OFF position, when  
you turn on the LP cylinder valve, the “excess gas flow  
control” feature will activate, limiting the flow of gas  
from the LP cylinder. If this should occur, turn OFF the  
LP tank valve and burner control knobs. Then start  
over.  
2
3
2
*The grill illustrated may have slight differences than the model purchased.  
ƽ DANGER  
When the “excess gas flow control” feature is activated,  
a small amount of gas is still flowing to the burners.  
After turning OFF the cylinder and burner control  
knobs, wait at least 5 minutes for the gas to clear  
before attempting to light the barbecue. Failure to do so  
may result in an explosive flame-up, which can cause  
serious bodily injury or death.  
3) Turn the cylinder on by turning the cylinder valve counterclockwise.  
4) Put match in the match holder and strike match.  
ƽ WARNING: Do not lean over open barbecue.  
5) Push LEFT burner control knob down and turn to START/HI.  
6) Insert match holder and lit match down through cooking grates and  
Flavorizor® bars to ignite LEFT burner in each selected burner set.  
ƽ WARNING: If the burner does not light, turn the LEFT  
burner control knob to OFF and wait 5 minutes to let  
the gas clear before you try again.  
D4  
7) After LEFT burner is lit you can turn on the RIGHT burner adjacent to it.  
The RIGHT burner lights from the LEFT burner.  
1
TO EXTINGUISH  
4,5,7  
Push down and turn each burner control knob clockwise to OFF position.Turn  
gas supply OFF at the source.  
6
2
3
2
*The grill illustrated may have slight differences than the model purchased.  
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17  
OPERATING INSTRUCTIONS  
USING THE SMOKER  
ƽDANGER  
Do not use any flammable fluid in the smoker to  
ignite the wood. This will cause serious bodily  
injury.  
The smoker uses presoaked wood chips. For best results with faster cooking  
foods like steaks, burgers and chops, etc., we recommend using finer wood  
chips because they ignite and create smoke faster. For longer cooking foods  
such as roasts, chicken and turkeys, etc., we recommend using larger wood  
chunks because they ignite slowly and provide smoke for a longer period  
of time. As you gain experience in using your smoker, we encourage you to  
experiment with different combinations of wood chips and chunks to find the  
smoke flavor that best suits your taste.  
Cleaning the smoker  
Before each use, empty the smoker of ash to allow proper air flow.  
To use the smoker  
As a starting point, soak wood chips in water for at least 30 minutes before  
using. (Wet wood will produce more smoke flavor.) Place a handful of wood  
chips or a few larger chunks in the bottom of the smoker body(1). As you gain  
experience in smoking, increase or decrease the amount of wood to suit your  
taste.  
Note - Smoking will leave a “smoke” residue on the surface of the smoker.  
This residue cannot be removed and will not affect the function of the smoker.  
To a lesser degree a “smoke” residue will accumulate on the inside of your  
gas grill. This residue need not be removed and will not adversely affect the  
function of your gas grill.  
Note - Always grill with the lid closed to allow the smoke to fully penetrate the  
food.  
Light the smoker burner by following the instructions for Lighting The Smoker  
Burner After wood starts to smolder turn control knob to low.  
Smoke will start in approximately 10 minutes and last as long as 45 minutes.  
If you require more smoke flavor, refill the smoker with wood chips and /or  
chunks. Keep the lid of the grill closed while cooking.  
Note - After refilling smoker, smoke will take about 10 to 15 minutes to start  
again.  
The smoker may be used to enhance any of the meat, poultry and fish recipes  
in the gas grill cookbook. Cook with the lid down according to the times  
indicated in charts or recipes.  
(1)  
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18  
OPERATING INSTRUCTIONS  
LIGHTING THE SMOKER BURNER  
D6  
1
ƽ WARNING: Check hose before each use of grill for  
nicks, cracking, abrasions or cuts. If the hose is found  
to be damaged in any way, do not use the grill. Replace  
using only Weber® authorized replacement hose.  
Contact the Customer Service Representative in your  
area using the contact information on our web site. Log  
2,3,9  
8
6
1) Open the grill lid.  
ƽDANGER:  
Failure to open the lid while igniting the grill, or not  
waiting 5 minutes to allow the gas to clear if the grill  
does not light, may result in an explosive flare-up which  
can cause serious bodily injury or death.  
4
7
5
4
2) Open smoker box lid  
3) Fill smoker with water soaked wood chunks or chips.  
4) Make sure all burner control knobs are turned OFF. (Push control knob  
down and turn clockwise to ensure that it is in the OFF position.)  
*The grill illustrated may have slight differences than the model purchased.  
ƽWARNING: The burner control knobs must be in  
the OFF position before turning on the liquid propane  
cylinder tank valve. If they are not in the OFF position,  
when you turn on the LP cylinder valve, the "excess gas  
flow control" feature will activate, limiting the flow of gas  
from the LP cylinder. If this should occur, turn OFF the LP  
cylinder valve and burner control knobs. Then start over.  
5) Turn the cylinder on by turning the cylinder valve counterclockwise.  
ƽWARNING: Do not lean over the open grill while lighting.  
6) Push smoker burner control knob down and turn to START/HI.  
7) Push and hold down the Igniter button until burner ignites. You will hear  
the igniter sparking.  
8) Check that the burner is lit by looking through the cooking grate.  
ƽDANGER:  
ƽDANGER:  
When the "excess gas flow control" feature is activated,  
a small amount of gas is still flowing to the burners.  
After turning OFF the cylinder and burner control  
knobs, wait at least 5 minutes for the gas to clear  
before attempting to light the grill. Failure to do so may  
result in an explosive flare-up, which can cause serious  
bodily injury or death.  
If the smoker burner does not light, turn the burner  
control knob to OFF and wait 5 minutes to let the gas  
clear before you try again or try to light with a match.  
9) Close smoker cover after wood starts to smolder and turn control knob to  
LOW.  
TO EXTINGUISH  
Push down and turn each burner control knob clockwise to OFF position. Turn  
gas supply OFF at the source.  
D4  
1
2,3,9  
8
6
4
7
5
4
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19  
OPERATING INSTRUCTIONS  
MANUALLY LIGHTING THE SMOKER BURNER  
D6  
1
ƽWARNING: Check hose before each use of grill for  
nicks, cracking, abrasions or cuts. If the hose is found  
to be damaged in any way, do not use the grill. Replace  
using only Weber® authorized replacement hose. Contact  
the Customer Service Representative in your area using  
the contact information on our web site. Log onto www.  
weber.com®.  
6,7  
9
2,3,10  
8
1) Open the lid.  
ƽDANGER  
4
Failure to open the lid while igniting the grill, or not  
waiting 5 minutes to allow the gas to clear if the grill  
does not light, may result in an explosive flare-up which  
can cause serious bodily injury or death.  
5
4
2) Open smoker box lid  
3) Fill smoker with water soaked wood chunks or chips.  
4) Make sure all burner control knobs are turned OFF. (Push control knob  
down and turn clockwise to ensure that it is in the OFF position.)  
*The grill illustrated may have slight differences than the model purchased.  
5) Turn the cylinder on by turning the cylinder valve counterclockwise.  
6) Put a match in the match holder and strike the match.  
7) Insert match holder and lit match down through cooking grates and  
Flavorizer® bars to ignite smoker burner.  
ƽWARNING: The burner control knobs must be in  
the OFF position before turning on the liquid propane  
cylinder tank valve. If they are not in the OFF position,  
when you turn on the LP cylinder valve, the "excess gas  
flow control" feature will activate, limiting the flow of gas  
from the LP cylinder. If this should occur, turn OFF the LP  
cylinder valve and burner control knobs. Then start over.  
ƽWARNING: Do not lean over the open grill while  
lighting.  
8) Push smoker burner control knob down and turn to START / HI.  
9) Check that the burner is lit by looking down through the cooking grate.  
ƽDANGER:  
ƽDANGER:  
If the smoker burner does not light, turn the burner  
control knob to OFF and wait 5 minutes to let the gas  
clear before you try again.  
When the "excess gas flow control" feature is activated,  
a small amount of gas is still flowing to the burners.  
After turning OFF the cylinder and burner control  
knobs, wait at least 5 minutes for the gas to clear  
before attempting to light the grill. Failure to do so may  
result in an explosive flare-up, which can cause serious  
bodily injury or death.  
10) Close smoker cover after wood starts to smolder and turn control knob to  
low.  
TO EXTINGUISH  
D4  
Push down and turn each burner control knob clockwise to OFF  
position. Turn gas supply OFF at the source.  
1
6,7  
2,3,10  
9
8
4
5
4
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20  
OPERATING INSTRUCTIONS  
3) Put the spit forks on the rotisserie shaft.  
ROTISSERIE ASSEMBLY  
Slide a spit fork from each side onto the shaft so that the tines are  
facing each other. Reverse forks to each other so that one fork screw is  
on top(1) and one is on the bottom(2), as shown in illustration. Screw in  
the split fork screws to hold the forks in place.  
Parts required: rotisserie motor bracket(1), rotisserie motor(1), rotisserie  
shaft(1), spit forks(4) and fork screws (4).  
1) Install the motor bracket  
Attach the stainless steel motor bracket to the left side of the cooking  
box, using the 1/4-20 fasteners and the 1/4-20 Keps nuts.  
(1)  
(2)  
4) Insert the rotisserie shaft in the motor.  
Insert the pointed end of the rotisserie shaft into the motor.  
2) Attach the motor.  
5) Set the rotisserie shaft onto rotisserie support block.  
Slide the motor onto the motor bracket.  
Place the handle (3) end of rotisserie onto the support notch.  
(3)  
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21  
OPERATING INSTRUCTIONS  
ƽWARNING: Setup up the rotisserie with food before  
lighting rotisserie burner.  
USING THE ROTISSERIE  
Note - Before using your rotisserie, measure your food at the widest point. If  
it exceeds 9 1/2” (241.8mm), it is too large to fit the rotisserie. If it is too large,  
OPERATING  
food can be prepared using a roast holder and the Indirect Cooking Method.  
1) Remove rotisserie shaft from grill. Remove one spit fork.  
2) Push the rotisserie shaft through the center of the food.  
3) Slide the spit fork onto the shaft. Insert the tines of both spit forks into  
the food. The food should be centered on the shaft. Tighten the spit fork  
screws  
IMPORTANT SAFEGUARDS  
ƽWARNINGS  
4) Place the motor in the bracket, slide to lock.  
Read all instructions before using your rotisserie.  
This rotisserie is for outdoor use only.  
Remove motor and store in a dry place when not in  
use.  
5) Insert the pointed end of the rotisserie shaft into the motor. Place the  
handle end of the rotisserie onto the support rollers.  
6) The rotisserie shaft should rotate so that the heavy side of the meat or  
poultry rotates down to the bottom. Large cuts may require the removal  
of the cooking grates and warming rack to allow full rotation of the shaft.  
Remount the food if necessary for better balance.  
Do not touch hot surfaces. Use barbecue mitts.  
This rotisserie is not for use by children.  
To protect against electrical hazards do not immerse  
cord, plugs, or motor in water or other liquids.  
Unplug the motor from outlet when not in use or  
before cleaning.  
7) Turn the motor on.  
COOKING  
Meats (except poultry and ground meat) should be brought to room  
temperature before cooking. (20 to 30 minutes should be adequate for  
most foods. If frozen defrost completely before cooking.)  
Tie meat or poultry with a string, if necessary, to make the shape as  
uniform as possible before putting it on the spit.  
Do not use rotisserie for other than intended use.  
Make sure motor is off before placing it on the motor  
bracket.  
Remove cooking grates and warming rack to allow food to turn freely.  
Follow lighting instructions for rotisserie burner on next page.  
Set rotisserie burner on Med-High based on outside air temperatures.  
Place food within area of burner.  
Do not operate the rotisserie motor with a damaged  
cord or plug.  
Do not operate the rotisserie motor if it should  
malfunction.  
The rotisserie motor is equipped with a three prong  
(grounding) power cord for your protection against  
shock hazard.  
If you wish to save drippings for gravy, place a drip pan directly under the  
food on top of the Flavorizer® bars.  
Food preparation steps are the same for rotisserie cooking as for regular  
cooking. Indicated timing in the cookbook will be the same.  
All cooking is done with the lid closed.  
If foods are too heavy or are irregular shapes, they may not rotate well  
and should be cooked by the Indirect Method without using the rotisserie.  
Smoker can be used in conjunction with rotisserie for more smoke flavor.  
The power cord should be plugged directly into a  
properly grounded three prong receptacle. If use  
of an extension cord is required, be sure that it is a  
minimum 16 AWG, 3 wire well insulated cord, marked  
for OUTDOOR USE ONLY and properly grounded.  
When using an extension cord, make sure it is not in  
contact with a hot or sharp surface.  
Outdoor extension cords should be marked with the  
letters “W-A” and a tag stating “Suitable for use with  
outdoor appliances”.  
Note - When using the rotisserie burner, grill thermometer will not reflect the  
temperature inside the cooking box.  
Do not cut or remove the grounding prong from the  
rotisserie motor power cord.  
Do not let cord hang over any sharp edge or hot  
surface.  
Do not expose to rain.  
To reduce the risk of electric shock, keep extension  
cord connection dry and off the ground.  
A short power cord is supplied to reduce the risk of  
tripping over the cord. Extension cords may be used,  
but caution must be taken to prevent tripping over the  
cord.  
In absence of local codes the rotisserie motor must  
be grounded electrically in accordance with the  
National Electrical Code, ANSI / NFPA 70, or Canadian  
Electrical Code, CSA C22.1.  
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22  
OPERATING INSTRUCTIONS  
LIGHTING THE ROTISSERIE BURNER  
D4  
1
ƽATTENTION: READ BEFORE  
LIGHTING ROTISSERIE BURNER  
After a period of non-use, before lighting the Rotisserie  
Burner, a few seconds must pass for the gas supply  
line to fill.  
When holding the ignition button you will see a flash of  
flames moving from right to left across the Rotisserie  
Burner surface, the Rotisserie Burner is not lit until the  
entire ceramic surface is aflame.  
8
At this point, start a count of 20 seconds before  
releasing the Rotisserie Burner control knob.  
The Rotisserie Burner surface will glow red once the  
burner is fully ignited.  
3
4
6
3
5,7  
ƽCAUTION: The Rotisserie Burner flame may be difficult  
to see on a bright sunny day.  
ƽWARNING: Check hose before each use of grill for  
nicks, cracking, abrasions or cuts. If the hose is found  
to be damaged in any way, do not use the grill. Replace  
using only a Weber® authorized replacement hose.  
Contact the Customer Service Representative in your  
area using the contact information on our web site. Log  
D6  
1
1) Open the lid.  
2) Remove the warming rack and the cooking grates from the cookbox.  
8
ƽDANGER:  
Failure to open the lid while igniting the grill, or not  
waiting 5 minutes to allow the gas to clear if the grill  
does not light, may result in an explosive flare-up which  
can cause serious bodily injury or death.  
3
4
6
3) Make sure all burner control knobs are turned OFF. (Push control knob  
down and turn clockwise to ensure that it is in the OFF position.)  
ƽWARNING: The burner control knobs must be in the  
OFF position before turning on the liquid propane  
cylinder tank valve. If they are not in the OFF position,  
when you turn on the LP cylinder valve, the "excess gas  
flow control" feature will activate, limiting the flow of  
gas from the LP cylinder. If this should occur, turn OFF  
the LP cylinder valve and burner control knobs. Then  
start over.  
3
5,7  
*The grill illustrated may have slight differences than the model purchased.  
ƽDANGER:  
When the "excess gas flow control" feature is activated,  
a small amount of gas is still flowing to the burners.  
After turning OFF the cylinder and burner control  
knobs, wait at least 5 minutes for the gas to clear  
before attempting to light the grill. Failure to do so may  
result in an explosive flare-up, which can cause serious  
bodily injury or death.  
4) Turn the cylinder on by turning the cylinder valve counterclockwise.  
ƽWARNING: Do not lean over the open grill.  
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23  
OPERATING INSTRUCTIONS  
5) Push rotisserie burner control knob down and turn to START/HI.  
MANUALLY LIGHTING THE ROTISSERIE BURNER  
Continue to hold the control knob down. Continue to the next lighting  
step.  
6) Push and hold down the Igniter button until burner ignites. You will hear  
the igniter sparking.  
ƽATTENTION: READ BEFORE  
LIGHTING ROTISSERIE BURNER  
7) Continue to hold the control knob down until twenty (20) seconds  
after the burner has ignited.  
8) Check that the burner is lit by looking for the rotisserie burner to glow  
After a period of non-use, before lighting the Rotisserie  
Burner, a few seconds must pass for the gas supply  
line to fill.  
red.  
When holding a match to the Rotisserie Burner you will  
see a flash of flames moving from right to left across  
the Rotisserie Burner surface, the Rotisserie Burner is  
not lit until the entire ceramic surface is aflame.  
At this point, start a count of 20 seconds before  
releasing the Rotisserie Burner control knob.  
The Rotisserie Burner surface will glow red once the  
burner is fully ignited.  
ƽWARNING: If the rotisserie burner does not light, turn  
the burner control knob to OFF and wait 5 minutes to let  
the gas clear before you try again or try to light with a  
match.  
Note- when using the rotisserie with the lid closed, only light two of the main  
burners on each side of the food(see Grilling methods-Indirect Cooking).  
Check your food periodically to prevent over cooking on the outside. Turn off  
the Rotisserie Burner once the food has browned to the desired color.Finish  
cooking on indirect heat.  
TO EXTINGUISH  
ƽCAUTION: The Rotisserie Burner flame may be difficult  
Push down and turn the rotisserie burner control knob clockwise to OFF  
position. Turn gas supply OFF at the source.  
to see on a bright sunny day.  
D4  
1
D4  
1
5,6  
9
8
3
3
4
6
6
4
3
3
5,7  
7,8  
D6  
*The grill illustrated may have slight differences than the model purchased.  
1
8
3
4
6
3
5,7  
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24  
OPERATING INSTRUCTIONS  
3) Make sure all burner control knobs are turned OFF. (Push control knob  
D6  
down and turn clockwise to ensure that it is in the OFF position.)  
ƽWARNING: The burner control knobs must be in the  
OFF position before turning on the liquid propane  
cylinder tank valve. If they are not in the OFF position,  
when you turn on the LP cylinder valve, the "excess gas  
flow control" feature will activate, limiting the flow of  
gas from the LP cylinder. If this should occur, turn OFF  
the LP cylinder valve and burner control knobs. Then  
start over.  
1
5,6  
9
ƽDANGER:  
When the "excess gas flow control" feature is activated,  
a small amount of gas is still flowing to the burners.  
After turning OFF the cylinder and burner control  
knobs, wait at least 5 minutes for the gas to clear  
before attempting to light the grill. Failure to do so may  
result in an explosive flare-up, which can cause serious  
bodily injury or death.  
3
6
4
3
7,8  
4) Turn the cylinder on by turning the cylinder valve counterclockwise.  
5) Put a match in the match holder and strike the match.  
6) Hold match holder and lit match by right side of rotisserie burner.  
*The grill illustrated may have slight differences than the model purchased.  
ƽWARNING: Do not lean over the open grill.  
7) Push rotisserie burner control knob down and turn to HI/START. Continue  
to hold the control knob down. Continue to the next lighting step.  
8) Continue to hold the control knob down until twenty (20) seconds  
after the burner has ignited.  
ƽWARNING: Check hose before each use of grill for  
nicks, cracking, abrasions or cuts. If the hose is found  
to be damaged in any way, do not use the grill. Replace  
using only a Weber® authorized replacement hose.  
Contact the Customer Service Representative in your  
area using the contact information on our web site. Log  
9) Check that the burner is lit by looking for the rotisserie burner to glow  
red.  
ƽWARNING: If the rotisserie burner does not light, turn  
the burner control knob to OFF and wait 5 minutes to let  
the gas clear before you try again.  
1) Open the lid.  
2) Remove the warming rack and the cooking grates from the cookbox.  
Note- when using the rotisserie with the lid closed, only light two of the  
main burners under the food(see Grilling methods-Indirect Cooking). Check  
your food periodically to prevent over cooking on the outside. Turn off the  
Rotisserie Burner once the food has browned to the desired color. Finish  
cooking on indirect heat.  
ƽDANGER:  
Failure to open the lid while igniting the grill, or not  
waiting 5 minutes to allow the gas to clear if the grill  
does not light, may result in an explosive flare-up which  
can cause serious bodily injury or death.  
TO EXTINGUISH  
Push down and turn the rotisserie burner control knob clockwise to OFF  
position. Turn gas supply OFF at the source.  
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25  
MAIN & SMOKER BURNER TROUBLESHOOTING  
PROBLEM  
CHECK  
CURE  
Burners burn with a yellow or orange  
flame, in conjunction with the smell of gas. obstructions. (Blockage of holes.)  
Inspect Spider / Insect Screens for possible  
Clean Spider / Insect Screens. (See Section  
“Annual Maintenance”)  
Burners do not light. -or- Burners have a  
small flickering flame in the HIGH position.  
-or-  
Barbecue temperature only reaches 250˚ to  
300˚ in the HIGH position.  
The excess flow safety device, which is part of To reset the excess flow safety device turn all  
burner control knobs and the cylinder valve OFF.  
Disconnect the regulator from the cylinder. Turn  
burner control knobs to HIGH. Wait at least 1  
minute. Turn burner control knobs OFF. Reconnect  
the regulator to the cylinder. Turn cylinder valve on  
slowly. Refer to “Lighting Instructions”.  
the barbecue to cylinder connection, may have  
activated.  
Burner does not light, or flame is low in  
HIGH position.  
Is LP fuel low or empty?  
Refill LP cylinder.  
Is fuel hose bent or kinked?  
Straighten fuel hose.  
Does the Left burner light with a match?  
If you can light the Left burner with a match, then  
check the Crossover® ignition system.  
Experiencing flare-ups:  
Are you preheating barbecue in the prescribed All burners on high for 10 to 15 minutes for  
manner?  
preheating.  
Are the cooking grates and Flavorizer® bars  
heavily coated with burned-on grease?  
Clean thoroughly. (See Section “Cleaning”)  
ƽ CAUTION: Do not line the bottom tray  
with aluminum foil.  
Is the bottom tray “dirty” and not allowing  
grease to flow into catch pan?  
Clean bottom tray  
Burner flame pattern is erratic. Flame is  
low when burner is on HIGH. Flames do not  
run the whole length of the burner tube.  
Are burners clean?  
Clean burners. (See Section “Maintenance”.)  
Inside of lid appears to be “peeling.”  
(Resembles paint peeling.)  
The lid is stainless steel, not paint. It cannot  
“peel”. What you are seeing is baked on  
grease that has turned to carbon and is flaking  
off. THIS IS NOT A DEFECT.  
Clean thoroughly. (See Section “Cleaning”.)  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the  
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26  
ROTISSERIE TROUBLESHOOTING  
PROBLEM  
CHECK  
CURE  
Did you hold the burner control knob  
down and hold down for 20 seconds  
until after burner ignited?  
Try to relight burner by holding burner control knob down and continue  
holding down until 20 seconds after burner has ignited.  
Burner does not light.  
Did you wait to see the entire ceramic When relighting burner by holding burner control knob down, wait to see  
surface become alight before counting the entire ceramic surface become alight before counting 20 seconds?  
20 seconds?  
Is the igniter sparking?  
Replace battery in igniter button module. Reseat burner ring.  
Burners do not light. -or- Burners The excess flow safety device, which  
To reset the excess flow safety device turn all burner control knobs  
and the cylinder valve OFF. Disconnect the regulator from the cylinder.  
Turn burner control knobs to HIGH. Wait at least 1 minute. Turn burner  
control knobs OFF. Reconnect the regulator to the cylinder. Turn  
cylinder valve on slowly. Refer to “Lighting Instructions”.  
have a small flickering flame in  
the HIGH position. -or-  
Barbecue temperature only  
reaches 250˚ to 300˚ in the HIGH  
position.  
is part of the barbecue to cylinder  
connection, may have activated.  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact  
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27  
MAINTENANCE  
WEBER® SPIDER /INSECT SCREENS  
ƽ CAUTION: Do not clean the spider/insect screens with  
hard or sharp tools. Do not dislodge the spider/insect  
screens or enlarge the screen openings.  
Your Weber® gas barbecue, as well as any outdoor gas appliance, is a target  
for spiders and other insects. They can nest in the venturi section(1) of the  
burner tubes. This blocks the normal gas flow, and can cause the gas to  
flow back out of the combustion air opening. This could result in a fire in and  
around the combustion air openings, under the control panel, causing serious  
damage to your barbecue.  
Lightly tap the burner to get debris and dirt out of the burner tube. Once the  
spider/insect screens and burners are clean replace the burners.  
If the spider/insect screen becomes damaged or cannot be cleaned, please  
contact the Customer Service Representative in your area using the contact  
The burner tube combustion air opening is fitted with a stainless steel  
screen(2) to prevent spiders and other insects access to the burner tubes  
through the combustion air openings.  
(1)  
MAIN BURNER FLAME PATTERN  
The Weber® gas barbecue burners have been factory set for the correct air  
and gas mixture. The correct flame pattern is shown.  
(1)  
(2)  
(3)  
(4)  
We recommend that you inspect the Spider/Insect screens at least once  
a year. (See Section “Annual Maintenance”.) Also inspect and clean the  
the Spider/Insect screens if any of the following symptoms should ever  
occur:  
(2)  
1) Burner tube  
2) Tips occasionally flicker yellow  
3) Light blue  
4) Dark blue  
If the flames do not appear to be uniform throughout the burner tube, follow  
the burner cleaning procedures.  
1) The smell of gas in conjunction with the burner flames appearing yellow  
and lazy.  
2) Barbecue does not reach temperature.  
3) Barbecue heats unevenly.  
4) One or more of the burners do not ignite.  
MAIN BURNER CLEANING PROCEDURE  
Turn off the gas supply. Remove the manifold.  
Look inside each burner with a flashlight.  
ƽDANGER  
Failure to correct the above mentioned symptoms may  
result in a fire, which can cause serious bodily injury or  
death, and cause damage to property.  
Clean the inside of the burners with a wire (a straightened-out coat hanger  
will work). Check and clean the air shutter opening at the ends of the burners.  
Check and clean the valve orifices at the base of the valves. Use a Steel  
bristle brush to clean outside of burners. This is to make sure all the burner  
ports are fully open.  
ƽCAUTION: Do not enlarge the burner ports when cleaning.  
ANNUAL MAINTENANCE  
Inspection and cleaning of the Spider/Insect screens  
To inspect the spider/insect screens, remove the control panel. If there is dust  
or dirt on the screens, remove the burners for cleaning the screens.  
Brush the spider/inspect screens, lightly, with a soft bristle brush (i.e. an old  
toothbrush).  
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28  
MAINTENANCE  
REPLACE MAIN BURNERS  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
Your Summit® gas grill must be OFF and cool.  
Turn gas OFF at source.  
Disconnect regulator.  
Remove cooking grates.  
Remove Smoker box.  
Remove Flavorizer® bars.  
To remove control panel refer to “Remove the control panel” under “Check for Gas Leaks.”  
Disconnect all ignition wires from the Ignition Module.  
D4  
D6  
-
+
-
+
+
-
+
-
1
3
4
2
3
4
6
1
2
5
1 = Solid Blue Wire  
1 = Grounding Wire  
2 = Solid Red Wire  
3 = Green Tab with Black Wire  
4 = White Tab with Black Wire  
5 = Yellow Tab with Black Wire  
6 = Blue Tab with Black Wire  
2 = White Tab with Black Wire  
3 = Yellow Tab with Black Wire  
4 = Blue Tab with Black Wire  
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29  
MAINTENANCE  
9.  
Disconnect the Thermocouple from the IR Burner valve.  
10.  
Remove screws from the manifold assembly: (a) Locate the screws on  
both sides of the manifold frame.  
(b) Remove the screws from manifold frame.  
D4  
D4  
(a)  
(a)  
(b)  
(b)  
D6  
D6  
(a)  
(a)  
(b)  
(b)  
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30  
MAINTENANCE  
11.  
Pull manifold assembly out from the manifold frame.  
12.  
Lift and twist the burner assembly slightly, to separate the Crossover®  
tube (a) from the burners (b).  
D4  
ꢀB  
ꢀB  
ꢀA  
D6  
13.  
14.  
Remove the Crossover® tube.  
Pull the selected burner(s) tube(s) from manifold frame and replace  
with a new burner tube.  
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31  
MAINTENANCE  
®
15.  
To reinstall the manifold assembly, reverse steps 7 through 14.  
CROSSOVER IGNITION SYSTEM OPERATIONS  
If the Crossover ignition system fails to ignite the LEFT burner in a burner set,  
light the LEFT burner with a match. If the LEFT burner lights with a match,  
then check the Crossover® ignition system.  
ƽCAUTION: The burner openings (1) must be positioned  
properly over the valve orifices (2).  
Check proper assembly before fastening manifold in place.  
Check that both ignition wires(1,2) are attached properly.  
Check that the Crossover® ignition button is activating.  
You should hear the igniter sparking.  
(2)  
If the Crossover® ignition system still fails to light, contact the Customer  
Service Representative in your region using the contact information sheet  
provided with your manual.  
(1)  
(1)  
(2)  
REPLACE IGNITER BATTERIES  
Parts required: 1 AA alkaline battery per igniter.  
Unscrew igniter button from top of control panel. Remove igniter button and  
contact spring. Remove old battery and replace with a new AA alkaline battery.  
Positive end(1) of battery faces up as shown in illustration. Replace spring  
contact(2) and screw igniter button(3) back down.  
ƽWARNING: After reinstalling the gas lines, they should  
be leak checked with a soap and water solution before  
using the grill. (See, “Check for gas leaks.”)  
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WEBER-STEPHEN PRODUCTS CO.  
©2005- The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067  
®
®
®
U.S.A. Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact  
®
®
Grill Configuration, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe,  
®
®
France; Kettle Silhouette , Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy;  
Smokey Joe, Weber, Japan; Smokey Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; We-  
®
®
ber, South Africa: Smokey Joe, Weber, Kettle Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe,  
®
Weber, United Kingdom; Smokey Joe, Weber, Weber One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere,  
U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Flavorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill  
®
Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame, Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette . Printed in USA.  
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