SUMMIT®
#
42376
BUILT-IN LP SIDE BURNER INSTALLATION/OWNER'S GUIDE
Summit® Built-In LP Side Burner
THESE ACCESSORIES MAY BE PURCHASED SEPARATELY.
YOU MUST READ THIS OWNERS GUIDE
BEFORE OPERATING YOUR GAS GRILL
ƽ WARNING: Follow all leak-check procedures
carefully in this manual prior to barbecue
operation. Do this even if the barbecue was
dealer-assembled.
ƽ DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
ƽ WARNING: Do not try to light this appliance
without reading the “Lighting Instructions”
section of this manual.
ƽ WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance .
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
42376 US 01/18/06
LP
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3
WARRANTY
OPERATING
WARRANTY
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL
PURCHASER of this Weber® gas grill that it will be free of defects in
material and workmanship from the date of purchase as follows:
ƽ WARNING: Only use this barbecue outdoors in a
well-ventilated area. Do not use in a garage, building,
breezeway or any other enclosed area.
ƽ WARNING: Your Summit® Built-In gas barbecue shall
not be used under an unprotected combustible roof or
overhang.
Stainless Steel Lid,
All Remaining Parts,
10 years
5 years
ƽ WARNING: Your Summit® Built-In gas barbecue is not
intended to be installed in or on recreational vehicles
and/or boats.
ƽ WARNING: Do not use the barbecue within 24 inches
(600 mm) of combustible materials, top, bottom, back
or sides of the grill.
when assembled and operated in accordance with the printed instructions
accompanying it.
Weber may require reasonable proof of your date of purchase.
THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.
This Limited Warranty shall be limited to the repair or replacement of
parts that prove defective under normal use and service and which on
examination shall indicate, to Weber’s satisfaction, they are defective.
Before returning any parts, contact the Customer service representative in
your region using the contact information sheet provided with your manual.
If Weber® confirms the defect and approves the claim, Weber® will elect to
replace such parts without charge. If you are required to return defective
parts, transportation charges must be prepaid. Weber® will return parts to
the purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties
due to accident, abuse, misuse, alteration, misapplication, vandalism,
improper installation or improper maintenance or service, or failure to
perform normal and routine maintenance, including but not limited to
damage caused by insects within the burner tubes, as set out in this owner’s
manual.
ƽ WARNING: The entire cooking box gets hot when in
use. Do not leave unattended.
ƽ WARNING: Keep any electrical supply cord and the fuel
supply hose away from any heated surface.
ƽ WARNING: Keep the cooking area clear of flammable
vapors and liquids such as gasoline, alcohol, etc., and
combustible materials.
ƽ WARNING: Never store an extra (spare) LP cylinder
under or near the Weber® gas barbecue.
ƽ WARNING: Keep the ventilation openings of the
cylinder enclosure free and clear of debris.
ƽ WARNING: Turn off the gas at the LP gas supply
cylinder when the outdoor cooking gas appliance is not
in use.
ƽ WARNING: Never store an outdoor cooking
gas appliance indoors unless the LP cylinder is
disconnected and removed from the outdoor cooking
gas appliance.
ƽ WARNING: LP cylinders must be stored outdoors out
of the reach of children and must not be stored in a
building, garage, or any other enclosed area.
Deterioration or damage due to severe weather conditions such as hail,
hurricanes, earthquakes or tornadoes, discoloration due to exposure to
chemicals either directly or in the atmosphere, is not covered by this Limited
Warranty.
There are no other express warrants except as set forth herein and any
applicable implied warranties of merchantability and fitness are limited in
duration to the period of coverage of this express written Limited Warranty.
Some regions do not allow limitation on how long an implied warranty lasts,
so this limitation may not apply to you.
Weber® is not liable for any special, indirect or consequential damages.
Some regions do not allow the exclusion or limitation of incidental or
consequential damages, so this limitation or exclusion may not apply to you.
Weber® does not authorize any person or company to assume for it
any other obligation or liability in connection with the sale, installation,
use, removal, return, or replacement of its equipment; and no such
representations are binding on Weber®.
This Warranty applies only to products sold at retail.
STORAGE AND/OR NONUSE
• The gas must be turned off at the liquid propane cylinder when the Weber®
gas barbecue is not in use.
WEBER-STEPHEN PRODUCTS CO.
Customer Service Center
1890 Roselle Road, Suite 308
Schaumburg, IL 60195
USA
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4
GAS INSTRUCTIONS
LOCATING YOUR BUILT-IN SIDE BURNER
When determining a suitable location for your Built-In Side Burner installation,
give attention to concerns such as exposure to wind, proximity to traffic paths,
and keeping any gas supply lines as short as possible. Never locate the Sum-
mit® Built-In Side Burner in a garage, breezeway, shed, under an unprotected
overhang, or other enclosed area. Locate the Side Burner and structure so
there is enough room to safely evacuate the area in case of a fire.
24 inches Any Surface
CLEARANCE FROM COMBUSTIBLE SURFACES OR
STRUCTURES
ƽ WARNING: Clearance from the outside walls of the
sides and back of the LP Tank Cabinet must be a minimum
of 24 inches any surface. Refer to “Typical Gas Supply
Installation” before starting installation.
Side
Burner
ƽ WARNING: The structure, “island” counter tops and
adjacent work areas for the LP Tank Cabinet installation
must be built from noncombustible materials only.
24 inches min.
for lid clearance
Note: For a countertop
treatment: Recommended
3/4 inch overhang. Notch
front edge for frame to
fully slide in.
NOTE: If you have questions on what materials are considered
noncombustible, contact you local building supplier or fire department.
BUILT-IN SRUCTURE CUTOUT DIMENSIONS
ƽWARNING: All counter top finished surfaces must be
constructed of a noncombustible material.
All dimensions are to finished surfaces.
Side Burner
Cut out Dimensions Tolerances
1
A
B
C
10 1 "
+
+
+
/
/
/
4" - 1
4" - 1
4" - 1
/
/
/
"
"
"
2
4
4
4
1
1
3 3
/
"
4
16 1
/
"
4
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5
GAS INSTRUCTIONS
BUILT-IN GAS LINE LOCATIONS
TEST CONNECTIONS
All connections and joints must be thoroughly tested for leaks in
GENERAL CONSTRUCTION DETAILS
Summit® Built-In side burner unit should be on site before construction
accordance with local codes and all listed procedures in the latest
edition of ANSI Z223.1/NFPA 54.
•
begins.
1
•
All dimensions have a tolerance of plus or minus +/-
/
” inch.
4
ƽ DANGER
Do not use an open flame to check for gas leaks. Be
sure there are no sparks or open flames in the area
Provide access for a corrugated gas line depending on the location of the
side burner in relation to your main gas supply and regulator position.
while you check for gas leaks. This will result in a fire
or explosion which can cause serious bodily injury or
death, and damage to property.
Area should be kept clear of sharp, jagged, or extremely abrasive surfaces
to avoid possible damage to gas supply lines. Exercise caution when pulling
gas lines through built-in structure.
A 3/8 “ inch stainless steel corrugated gas line should be used to connect
the side burner to the regulator accessory coupling.
ƽWARNING: Do not use a rubber gas hose.
Be sure to secure the side burner unit with non corrosive screws
anchored into the finished surface of the “island structure”.
Replace the plastic plug on the front mounting hole to conceal the screw
once side burner is secure.
ꢀꢁꢂꢃ 3!% STAINLESS
CORRUGATED GAS LINE
4YPICAL TANK
CABINET LOCATION
MOUNTING THE SIDE BURNER
Connect the corrugated gas line to the side burner valve located on
the back right hand side of side burner.
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6
GAS INSTRUCTIONS
TYPICAL BULK PROPANE GAS SUPPLY INSTALLATION
We recommend that this installation be done by a LICENSED
professional.
GAS LINE PIPING
•
•
Refer to the piping chart at the bottom of previous page.
The corrugated gas line from the manifold is 58 inches long. Do not
extend the gas line.
General Specifications for Piping
Note - Contact your local municipality for building codes regulating
outdoor gas grill installations. In absence of Local Codes, you must
conform to the latest edition of the National Fuel Gas Code ANSI Z223.1/
•
•
We have provided the means to make an SAE 45° flare connection.
Do not use pipe sealant on this connection.
If the length of line required does not exceed 50 feet, use a 5/8”
O.D. tube. One size larger should be used for lengths greater than
50 feet. Refer to piping chart.
NFPA 54.
•
•
Gas piping may be copper tubing, type K or L; polyethylene plastic
tube, with a minimum wall thickness of .062 inch; or standard weight
(schedule 40) steel or wrought iron pipe.
Copper tubing must be tin-lined if the gas contains more than 0.3
grams of hydrogen sulfide per 100 cubic feet of gas.
Plastic tubing is suitable only for outdoor, underground use.
Gas piping in contact with earth, or any other material which may
corrode the piping, must be protected against corrosion in an
approved manner.
•
This grill is designed to operate at 10.5 inches of water column
pressure. An LP in line regulator may be necessary for this pressure.
ƽ CAUTION: If young children are in the area, a
locking valve should be considered.
•
•
•
•
Pipe compound should be used which is resistant to the action of
liquid propane gas when gas connections are made.
The gas connections must be firmly attached to rigid, permanent
construction.
•
Underground piping must have a minimum of 18” cover.
Note: The information provided in this manual is general for typical
installations. We cannot cover all possible installation ideas. We
recommend, prior to installation, that you contact your municipality
for local building codes and your local fire department for installation
verification.
If you have any questions, contact Customer Service at 1-800-446-1071.
Table
10-1
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch
Water Column. (Based on a 0.60 Specific Gravity Gas)
Nominal
Internal
Length of Pipe (Feet)
Iron Pipe Diameter
Size
(Inches)
(Inches)
10
20
30
40
50
60
70
80
90
100
125
150
175
200
1/4
3/8
1/2
3/4
1
.364
.493
32
72
22
49
18
40
15
34
14
30
12
27
11
25
11
23
10
22
9
8
8
7
6
21
18
17
15
14
.622
132
92
73
63
56
50
46
43
40
38
34
31
28
26
.824
278
190
152
285
590
890
1650
2700
4700
9700
130
245
500
760
1450
2300
4100
8300
115
215
440
670
1270
2000
3600
7400
105
195
400
610
1150
1850
3250
6800
96
90
84
79
72
64
59
55
1.049
1.380
1.160
2.067
2.469
3.068
4.026
520
350
180
370
560
1050
1700
3000
6200
170
350
530
990
1600
2800
5800
160
320
490
930
1500
2600
5400
150
305
460
870
1400
2500
5100
130
275
410
780
1250
2200
4500
120
250
380
710
1130
2000
4100
110
225
350
650
1050
1850
3800
100
210
320
610
980
1700
3500
1 1/4
1 1/2
2
1050
1600
3050
4800
8500
17500
730
1100
2100
3300
5900
12000
2 1/2
3
4
©1997 National Fire Protection Association, Inc., and International Approval Services - U.S., Inc. All Rights Reserved.
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7
GAS INSTRUCTIONS
1). There should be at least two ventilation openings, (a hole or group
TEST CONNECTIONS
All connections and joints must be thoroughly tested for leaks in accordance
with local codes and all listed procedures in the latest edition of the National
Fuel Gas Code ANSI Z223.1/NFPA 54.
of holes, for the purpose of ventilation) in the sidewalls of the island
structure. The openings should be located within 5 inches (127mm) of
the top of the enclosure. The ventilation openings should be equally
sized and spaced at a minimum of 90 degrees, and be unobstructed.
The openings shall have a total free open area of not less than 20
square inches. (This relates to 1 square inch of ventilation area, per
pound of stored fuel capacity).
2). Ventilation openings (a hole or group of holes, for the purpose of
ventilation) should be provided at floor level. The ventilation openings
should have a total free area of not less than 10 square inches. (This
relates to 1/2 square inch of ventilation area, per pound of stored
fuel capacity). There should be at least two ventilation openings
if the ventilation openings at floor level are in the sidewall. The
ventilation openings should be within 5 inches (127mm) of the floor.
The ventilation openings should be of equal size and be spaced at a
minimum of 90 degrees, and should be unobstructed.
ƽ DANGER
Do not use an open flame to check for gas leaks. Be
sure there are no sparks or open flames in the area
while you check for gas leaks. This will result in a fire
or explosion which can cause serious bodily injury or
death, and damage to property.
3). The minimum size of the ventilation hole (s) should not be less than 1/4
inch.
4). The ventilation openings in the sidewalls should not allow venting into
the empty or “hollow” area of the “island”. If a gas leak should occur
or the LP cylinder should vent in the LP cylinder enclosure, the gas
should not be allowed to vent or migrate into the empty or “hollow” area
of the “island”. Ventilation openings in the sidewalls of the enclosure
should only communicate with the outside of the “island” structure, so
that the gas can dissipate outside of the “island” structure.
c). If the remote LP cylinder enclosure has four sides, a top and a bottom,
and is intended for installation in a built-in “island” enclosure;
1). At least one ventilation opening (a hole or group of holes, for the
purpose of ventilation) needs to be on one side of the enclosure
that communicates with the outside of the “island” structure. If a gas
leak should occur or the LP cylinder should vent in the LP cylinder
enclosure, the gas should not be allowed to vent or migrate into the
empty or “hollow” area of the “island”. Ventilation openings should only
communicate with the outside of the “island” structure, so that the gas
can dissipate outside of the “island” structure. The ventilation opening
should be located within 5 inches (127mm) of the top of the enclosure,
and should have a total free area of 20 square inches. (This relates to
1 square inch of ventilation area, per pound of stored fuel).
TYPICAL 20 LP PROPANE GAS SUPPLY INSTALLATION
We strongly recommend that you use the Summit® Built-In
Tank Cabinet (#21280) for installations using a 20 lb LP cylinder, mounted
remotely in an “island” structure.
The Summit® Built-In Tank Cabinet is a CSA listed accessory for installing
a remote mounted 20 lb LP cylinder, in an “island” structure. Summit® Built-
In Tank Cabinet has a hose and regulator assembly and gas connections,
for connecting a remote mounted LP cylinder to the Summit® Built-In gas
grill. The hose and regulator is listed as a required part of the CSA listed
Summit® Built-In gas grill.
The Summit® Built-In Tank Cabinet also meets the requirements for venting,
tank retention and separation of the LP cylinder from a heat source as
outlined in the ANSI Standard for Outdoor Cooking Gas Appliances, Z21.58/
CSA 1.6 for LP enclosures.
The Summit® Built-In Tank Cabinet has its own installation guide.
If you do not use the Summit® Built-In Tank Cabinet, you need to hire
a licensed contractor or licensed plumber and they need to follow the
requirements described in the ANSI Standard for Outdoor Cooking Gas
Appliances, Z21.58/CSA 1.6 for LP enclosures.
2). At least one ventilation opening (a hole or group of holes, for the
purpose of ventilation) needs to be on one side of the enclosure that
communicates with the outside of the “island” structure, at the bottom.
If a gas leak should occur or the LP cylinder should vent in the LP
cylinder enclosure, the gas should not be allowed to vent or migrate
into the empty or “hollow” area of the “island”. Ventilation openings
should only communicate with the outside of the “island” structure,
so that the gas can dissipate outside of the “island” structure. The
ventilation opening should be located within 5 inches (127mm) of the
bottom of the enclosure, and should have a total free area of 10 square
inches. (This relates to 1/4 square inch of ventilation area, per pound
of stored fuel).
The requirements described in the Standard for Outdoor Cooking Gas
Appliances, Z21.58/CSA 1.6. are as follows;
A remote enclosure for an LP gas cylinder shall be ventilated by openings at
both the upper and lower levels of the cylinder. This shall be accomplished
by one of the following:
a). One side of the remote LP cylinder enclosure shall be completely
open; or
b). If the remote LP cylinder enclosure is designed to have four sides,
a top and a bottom, ventilation is required for the remote LP cylinder
enclosure;
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8
GAS INSTRUCTIONS
3). The minimum size of the ventilation hole (s) should not be less than 1/4
inch.
If you do not follow the DANGER statements exactly, the Warranty on the
Summit® Built-In gas grill will be voided.
d). The remote LP cylinder enclosure should be constructed with non-
combustible materials. The remote LP cylinder enclosure should isolate
the LP cylinder from the burner compartment, so that it provides shielding
from radiation, be a flame barrier and provide protection from foreign
material such as hot drippings.
CONNECT GAS SUPPLY
1) Uncap the flare fitting from the optional side burner connection located
inside the Summit® Built-InTank Cabinet (#21280).
Note: We strongly recommend that you use the Summit® Built-In Tank
Cabinet (#21280) for installations using a 20 lb LP cylinder, mounted
remotely in an “island” structure.
e). There should be a minimum of 2 inches (50.8mm) between the ground
and the floor of the remote LP cylinder enclosure.
If your, licensed contractor or licensed plumber, builds an LP cylinder
enclosure following the guidelines in the ANSI Standard for Outdoor
Cooking Gas Appliances,
f). The LP cylinder valve should be readily accessible for hand operation.
A door on the remote LP cylinder enclosure to gain access to the LP
cylinder valve is acceptable, provided it is non-locking and can be opened
without the use of tools.
Z21.58 CSA 1.6, you need to order kit number (#21287).
If your licensed contractor or licensed plumber builds an LP cylinder enclosure
following the guidelines in the ANSI Standard for Outdoor Cooking Gas
Appliances,
2) Connect the corrugated gas line to the side burner Connection.
Z21.58 CSA 1.6, you need to order kit number (#21287), which will contain the
hose and regulator assembly, mounting bracket for the regulator, connection
fittings and LP tank bracket for retaining the LP cylinder that must be used with
the Summit® Built-In gas grill. The hose and regulator in the kit (#21287) is
listed as part of the CSA listed Summit® Built-In gas grill.
top of
box
90º
fitting
ƽ DANGER
Plug unused hole
with supplied plug.
Use of any other hose and regulator assembly could be
dangerous, and may not provide adequate gas supply to
the Summit® Built-In gas grill, and could result in a fire
or an explosion causing serious bodily injury or death,
and damage to property.
back of
box
Connection to
LP Tank
Cap
(Optional
Side Burner)
ƽ DANGER
Side View
Failure to use the Summit® Built-In Tank Cabinet for a
20 lb cylinder or failure to build a LP cylinder enclosure
for a 20 lb cylinder following the requirements for
ventilation, cylinder retention and separation of the LP
cylinder from a heat source, listed in the ANSI Standard
for Outdoor Cooking Gas Appliances, ANSI Z21.58 CSA
1.6, could be dangerous, and could result in a fire or an
explosion causing serious bodily injury or death and
damage to property.
top of
box
90º
fitting
Plug unused hole
with supplied plug.
back of
box
Connection to
LP Tank
to side burner
Side View
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9
GAS INSTRUCTIONS
TEST CONNECTIONS
CONNECTING THE LIQUID PROPANE CYLINDER
ƽ WARNING: Make sure that the LP cylinder valve is
closed. Close by turning valve clockwise.
All connections and joints must be thoroughly tested for leaks in accordance
with local codes and all listed procedures in the latest edition of AS5601/
AG601.
ƽ DANGER
Do not use an open flame to check for gas
leaks. Be sure there are no sparks or open
flames in the area while you check for leaks.
Sparks or flames will result in a fire or
explosion which can cause serious bodily
injury or death, and damage to property.
ƽ DANGER
Do not use an open flame to check for gas leaks. Be
sure there are no sparks or open flames in the area
while you check for gas leaks. This will result in a fire
or explosion which can cause serious bodily injury or
death, and damage to property.
We utilize various LP tank manufacturers. Some of the tanks have differing
top collar assembles. (The top collar is the metal protective ring around the
valve.) One series of tanks mount with the valve facing front. The other tanks
mount with the valve facing away from the fuel scale. These types of tanks
are illustrated below.
You will need: LP cylinder, a soap and water solution and a rag or brush to
apply it.
1) Turn the LP cylinder so the opening of the valve is either to the front, side
or rear of the Weber® gas barbecue. Lift and hook the cylinder onto the
fuel gauge.
FILL LIQUID PROPANE CYLINDER
To fill, take the liquid propane cylinder and filler adapter to an RV center or
look up gas-propane in the phone book for other sources of liquid propane
gas.
ƽWARNING: We recommend that your liquid propane
cylinder be filled at an authorized liquid propane gas
dealer by a qualified attendant, who fills the tank by
weight.
IMPROPER FILLING IS DANGEROUS.
The liquid propane cylinder must be installed, transported and stored in an
upright position, and should not be dropped or handled roughly.
Never store or transport the liquid propane cylinder where temperatures can
reach 125°F / 51°C (too hot to hold by hand – for example: do not leave the
liquid propane cylinder in a car on a hot day).
For full instructions on safe handling of liquid propane cylinders, see Section
“Operating”.
2) Loosen the cylinder lock wing nut. Swing the cylinder lock down. Tighten
the wing nut.
IMPORTANT LP CYLINDER INFORMATION
Failure to follow these DANGER statements exactly may result in a fire
causing death or serious injury.
ƽDANGER
ƽ NEVER store a spare LP cylinder under or near this
barbecue.
ƽ NEVER fill the tank beyond 80% full.
ƽ WARNING: Only use this grill outdoors in a
well-ventilated area. Do not use in a garage, building,
breezeway or any other enclosed area.
CHECK THAT ALL BURNER VALVES ARE OFF
Valves are shipped in the OFF position, but you should check to be sure that
they are turned OFF. Check by pushing down and turning clockwise. If they
do not turn, they are off. Proceed to the next step. If they do turn,
continue turning them clockwise until they stop, then they are off. Proceed to
the next step.
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10
GAS INSTRUCTIONS
To Connect the hose to the cylinder:
CHECK FOR GAS LEAKS
3) Remove the plastic dust cover from the valve.
4) Screw the regulator coupling onto the tank valve, clockwise, or to the
right. Hand-tighten only.
After a period of nonuse, we recommend that you perform the following
maintenance procedures for your safety.
ƽ WARNING: Check the hose before each use of the
grill for nicks, cracking, abrasions or cuts. If the hose
is found to be damaged in any way, do not use the grill.
Replace using only Summit® authorized replacement
hose. Contact the Summit® Built-In Customer Service at
1-800-446-1071.
•
Inspect the burner for correct flame pattern. Clean if necessary,
following the procedures outlined in the “General Maintenance” section
of this manual.
•
Check all gas fittings for leaks.
ƽ DANGER
Note: This connection tightens clockwise and will not allow gas to flow unless
the connection is tight. The connection requires tightening by hand only.
ƽ WARNING: Do not use a wrench to tighten the
connection. Using a wrench could damage the
Do not use an open flame to check for gas
leaks. Be sure there are no sparks or open
flames in the area while you check for leaks.
Sparks or open flames will result in a fire or
explosion, which can cause serious bodily
injury or death and damage to property.
regulator coupling and could cause a leak.
5) Mix soap and water.
6) Turn on the cylinder valve.
ƽ WARNING: You should check for gas leaks every time
you disconnect and reconnect a gas fitting.
Note - All factory-made connections have been thoroughly checked for gas
leaks. The burners have been flame-tested. As a safety precaution however,
you should recheck all fittings for leaks before using your Weber Gas Barbe-
cue. Shipping and handling may loosen or damage a gas fitting.
ƽ WARNING: Perform these leak checks even if your
barbecue was dealer or store assembled.
You will need: a soap and water solution, and a rag or brush to apply it.
Note - Since some leak test solutions, including soap and water, may be
slightly corrosive, all connections should be rinsed with water after checking
for leaks.
Make sure side burner is OFF.
To perform leak checks: open cylinder valve by turning the cylinder valve
hand-wheel counterclockwise.
7) Check for leaks by wetting the fitting with the soap and water solution
and watching for bubbles. If bubbles form, or if a bubble grows, there is a
leak.
If there is a leak, turn off the gas and tighten the fitting. Turn the gas back
on and recheck with the soap and water solution.
If leak does not stop, contact the Summit® Built-In Customer Service at
1-800-446-1071. Do not use the barbecue.
ƽ WARNING: Do not ignite burners when leak checking.
Check for leaks by wetting the connections with the soap and water solution
and watching for bubbles. If bubbles form or if a bubble grows, there is a
leak.
8) When leak checking is complete, turn gas supply OFF at the source and
rinse connections with water.
Check:
1) Corregated gas line-to-Accessory “T” Connection
2) Regulator-to-Cylinder connection.
ƽ WARNING: If there is a leak at connection (1),
retighten the fitting with a wrench and recheck for
leaks with soap and water solution.
If a leak persists after re-tightening the fitting, turn
OFF the gas. DO NOT OPERATE THE GRILL. Contact
Customer Service 1-800-446-1071.
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11
OPERATING
Check:
SAFE HANDLING TIPS FOR LIQUID PROPANE GAS CYLINDERS
3) “T” Connection-to-Hose connections.
4) The hose-to-Regulator connection.
•
Liquid Propane (LP) gas is a petroleum product as are gasoline and
natural gas. LP gas is a gas at regular temperatures and pressures. Under
moderate pressure, inside a cylinder, LP gas is a liquid. As the pressure is
released, the liquid readily vaporizes and becomes gas.
LP gas has an odor similar to natural gas. You should be aware of this
odor.
ƽ WARNING: If there is a leak at connections (2,3, or
4), turn OFF the gas. DO NOT OPERATE THE GRILL.
•
•
•
Contact Customer Service 1-800-446-1071.
When leak checks are complete, turn gas supply OFF at the source and
rinse connections with water.
LP gas is heavier than air. Leaking LP gas may collect in low areas and
prevent dispersion.
To fill, take the LP cylinder to an RV center, or look up “gas-propane” in the
phone book for other sources of LP gas.
(1)
ƽ WARNING: We recommend that your LP cylinder be
filled at an authorized LP gas dealer, by a qualified
attendant, who fills the tank by weight. IMPROPER
FILLING IS DANGEROUS.
ƽ WARNING: If you exchange your LP cylinder, make
sure you get a similar tank in return. Your LP cylinder is
equipped with a quick closing coupling or type 1 valve
and an OPD (Overfilling Prevention Device). Other LP
cylinders may not be compatible with your barbecue
connection.
Side View
(2)
•
•
•
Air must be removed from a new LP cylinder before the initial filling. Your
LP dealer is equipped to do this.
The LP cylinder must be installed, transported and stored in an upright
position. LP cylinders should not be dropped or handled roughly.
Never store or transport the LP cylinder where temperatures can reach
125° F (51.7° C) (too hot to hold by hand - for example: do not leave the
LP cylinder in a car on a hot day).
Note - A refill will last about 20 hours of cooking time at normal use. The fuel
scale will indicate the propane supply so you can refill before running out. You
do not have to run out before you refill.
•
Treat “empty” LP cylinders with the same care as when full. Even when the
LP tank is empty of liquid there still may be gas pressure in the cylinder.
Always close the cylinder valve before disconnecting.
ƽ CAUTION: When transporting the LP cylinder make
sure the plastic dust cover is in place over the valve.
This will keep dust and dirt from the threaded portion
of the valve.
Side View
(3)
•
Do not use a damaged LP cylinder. Dented or rusty LP cylinders or LP
cylinders with a damaged valve may be hazardous and should be replaced
with a new one immediately.
(4)
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12
OPERATING
LIGHTING THE SIDE BURNER.
LIQUID PROPANE (LP) CYLINDER(S)
1) Open the side burner lid.
•
•
•
The joint where the hose connects to the LP cylinder must be leak tested
each time the LP cylinder is reconnected. For example, test each time the
LP cylinder is refilled.
2) Check that the side burner valve is turned OFF. (Push knob in and turn
clockwise to ensure that it in the off position.)
Be sure the regulator is mounted with the small vent hole pointed
downward so that it will not collect water. This vent should be free of dirt,
grease, bugs etc.
ƽ WARNING: The burner control knob must be in the
OFF position before turning on the liquid propane
cylinder valve. If it is not in the OFF position, when
you turn on the LP cylinder valve, the “excess gas
flow control” feature will activate, limiting the flow
of gas from the LP cylinder. If this should occur, turn
OFF the LP tank valve and burner control knobs. Then
start over.
The LP cylinder and connections supplied with your Weber® gas barbecue
have been designed and tested to meet government, American Gas
Association, and Underwriters Laboratories requirements.
(1)
DOT 4BA240
3) Turn the LP tank valve on (turn counter-clockwise).
4) Push in and turn the side burner control valve to START/HI.
5) Push igniter button and hold until burner ignites. You will hear the
igniter sparking.
00/02
ƽ CAUTION: Side burner flame may be difficult to see
on a bright sunny day.
ƽ WARNING: If the side burner does not light:
(2)
If you have questions about spare LP cylinders contact
Customer Service at 1-800-446-1071.
ꢇ
•
•
•
All LP tank supply systems must include a collar to protect the cylinder
valve.
The LP cylinder must be a 20-lb. size (18 1/4 inches high, 12 1/4 inches in
diameter).
The cylinder should be constructed and marked in accordance with
the Specifications for LP - Gas Cylinders of the U.S. Department of
Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes or Transportation of
Dangerous Goods; and Commission, as applicable.
ꢄꢅ ꢆ
ꢈ
SIDE BURNER LIGHTING INSTRUCTIONS
1) Turn OFF the side burner control valve.
2) Wait 5 minutes to let the gas clear before you try
again or try to light with a match.
ƽ DANGER
Failure to open the lid while igniting the side
burner, or not waiting 5 minutes to allow the gas
to clear if the side burner does not light, may
result in an explosive flame-up which can cause
serious bodily injury or death.
TO EXTINGUISH
Push down and turn each burner control knob clockwise to the OFF
position. Turn gas supply OFF at the source.
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13
MAINTENANCE
MANUALLY LIGHTING THE SIDE BURNER
CROSSOVER® IGNITION SYSTEM OPERATIONS
If the Crossover® ignition system fails to ignite the LEFT burner in a
burner set, light the LEFT burner with a match. If the LEFT burner lights
with a match, then check the Crossover® ignition system.
ƽ DANGER
•
•
•
Check that both ignition wires(1,2) are attached properly.
Check that the Crossover® ignition button is activating.
You should hear the igniter sparking.
Failure to open the lid while igniting the side
burner, or not waiting 5 minutes to allow the
gas to clear if the side burner does not light,
may result in an explosive flame-up which can
cause serious bodily injury or death.
If the Crossover® ignition system still fails to light, contact the Customer
Service Representative in your area using the contact information on our
REPLACE IGNITER BATTERIES
1) Open the side burner lid.
2) Check that the side burner valve is turned OFF. (Push the knob down
and turn clockwise to ensure that it is in the off position.)
Parts required: 1 AA alkaline battery per igniter.
Unscrew igniter button from front of control panel. Remove igniter button and
contact spring. Remove old battery and replace with a new AA
alkaline battery. Positive end (1) of battery faces inward as shown in illustra-
tion. Replace spring contact (2) and screw igniter button (3) back onto battery
compartment.
ƽ WARNING: The burner control knob must be in the
OFF position before turning on the liquid propane
cylinder valve. If it is not in the OFF position, when
you turn on the LP cylinder valve, the “excess gas
flow control” feature will activate, limiting the flow
of gas from the LP cylinder. If this should occur, turn
OFF the LP tank valve and burner control knobs.
Then start over.
3) Turn the LP tank valve on (turn counter-clockwise).
4) Put match in a match holder and strike match.
5) Push down and turn the side burner control valve to START/HI.
6) Hold match holder and lit match by right side of side burner.
ꢇ
(2)
ꢄꢅꢈ
(1)
(3)
ꢊ
ꢉ
7) Push igniter button and hold until burner ignites. You will hear the
igniter sparking.
ƽ CAUTION: Side burner flame may be difficult to see
on a bright sunny day.
ƽ WARNING: If the side burner does not light:
1) Turn OFF the side burner control valve.
2) Wait 5 minutes to let the gas clear before you try
again or try to light with a match.
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14
SIDE BURNER TROUBLESHOOTING
PROBLEM
CHECK
CURE
Side Burner does not light.
Is gas supply off?
Turn supply on.
The excess flow safety device, which
is part of the barbecue to cylinder
connection, may have activated.
To reset the excess flow safety device turn all burner control knobs and
the cylinder valve OFF. Disconnect the regulator from the cylinder. Turn
burner control knobs to HIGH. Wait at least 1 minute. Turn burner control
knobs OFF. Reconnect the regulator to the cylinder. Turn cylinder valve
on slowly. Refer to “Lighting Instructions”.
Flame is low in HIGH position
Is the fuel hose bent or kinked?
Does burner light with a match?
Straighten hose.
Push button ignition does not
work.
If match lights burner, check igniter (see below).
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact
SIDE BURNER MAINTENANCE
1) Igniter Wire
2) Burner
ƽWARNING: All gas controls and supply valves should be
in the OFF position.
ꢀꢂ
(3)
ꢀꢁ
Make sure wire is connected between the igniter and electrode. Spark should
be a white/blue color, not yellow.
Side Burner Grate
Side Burner Cap
Side Burner Ring & Head
Igniter Electrode
Control Knob
Igniter
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15
ƽ ATTENTION: This product has been safety tested and is only certified for use in a specific country. Refer to
country designation located on outer carton.
These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for
genuine Weber-Stephen Products Co. replacement part(s) information.
ƽ WARNING: Do not attempt to make any repair to gas carrying or gas burning components without contacting
Weber-Stephen Products Co., Customer Service Department. Your actions, if you fail to follow this product
Warning, may cause a fire or an explosion resulting in serious personal injury or death and damage to property.
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WEBER-STEPHEN PRODUCTS CO.
©2003 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.
®
®
®
Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configura-
®
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tion, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette ,
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Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey
Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle
®
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Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber
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One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Fla-
vorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame,
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Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette .
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