Wayne Dalton Garage Door Opener 341785 User Manual

9800 Series - 4 Section  
Low Head Room Front Mount  
Torsion Spring  
Installation Instructions and Owner’s Manual  
IMPORTANT NOTICE!  
Wayne-Dalton Corp.  
P.O. Box 67  
Mt. Hope, OH 44660  
Read these instructions carefully before  
attempting installation. If in question about  
any of the procedures, do not perform the  
work. Instead, have a qualified door agency  
do the installation or repairs.  
Copyright 2009 Wayne-Dalton Corp.  
Part No. 341785  
REV1 08-03-2009  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NOTE: DEPENDING ON ThE DOOR MODEl, sOME PaRTs  
lIsTED WIll NOT bE suPPlIED IF NOT NECEssaRy. REaR  
suPPORTs May OR May NOT bE INCluDED WITh yOuR DOOR.  
Package Contents  
DOOR sECTIONs (as REquIRED)  
(1) TORsION TubE  
(2) hORIzONTal TRaCk Rh/lh  
(2) Fully aDjusTablE Rh/lh  
(2) quICk INsTall Rh/lh  
FlaGaNGlE (as REquIRED)  
FlaGaNGlE (as REquIRED)  
RIGhT & lEFT DRuMs  
TORsION sPRINGs  
(as REquIRED)  
(2) bOTTOM bRaCkETs  
(1) OPERaTOR bRaCkET  
(2) TOP bRaCkET  
(2) VERTICal  
TRaCk Rh/lh  
q.I. jaMb bRaCkETs  
Fully aDjusTablE jaMb  
bRaCkETs (as REquIRED)  
DOOR sTOP & NaIls  
WEaThER sEal & NaIls  
RIGhT aND lEFT  
COuTNERbalaNCE CablE  
(as REquIRED)  
(IF INCluDED)  
(IF INCluDED)  
9800 Series  
-
3
Section  
Low Head Room Front Mount  
orsion Spring  
Installation Instructions and Owner’s Manual  
T
IMPORTANT NOTICE!  
Read these instructions carefully before  
attempting installation. If in question about  
any of the procedures, do not perform the  
work. Instead, have qualified door agency  
a
do the installation or repairs.  
©
Copyright 2006 Wayne-Dalton Corp.  
Part No. 325536  
NEW 02/28/2006  
MaNual  
(1) CENTER bRaCkET  
RIGhT & lEFT  
END bEaRING bRaCkET  
ROllERs  
(as REquIRED)  
(1) CENTER bRaCkET  
Pull ROPE  
(IF INCluDED)  
bushING  
(2) 3/8” FlaT  
WashERs  
(2) 5/16” FlaT  
WashERs  
3/8”- 16 hEx NuTs  
(as REquIRED)  
1/4”- 20 FlaNGED hEx  
NuTs (as REquIRED)  
(4) 1/4”-20 x 9/16” laRGE  
hEaD RIbbED TRaCk bOlTs  
1/4” - 20 x 9/16” TRaCk  
bOlTs (as REquIRED)  
(2) ClEVIs PINs 1/4”-14 x 5/8” sElF TaPPING  
1/4”-20 x 7/8” sElF DRIllING  
(2) 1/4”-20 x 5/8” TaMPER  
REsIsTaNT sCREWs (as REquIRED)  
1/4”-20 x 5/8” sElF DRIllING  
sCREWs (as REquIRED)  
sCREWs (as REquIRED)  
sCREWs (as REquIRED)  
5/16” x 1 5/8” hEx hEaD laG  
sCREWs (as REquIRED)  
5/16” x 2” TaMPER PROOF laG  
3/8” -16 x 1-1/2” hEx hEaD  
(2) COTTER PINs  
sCREWs (as REquIRED)  
bOlTs (as REquIRED)  
3
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Door Section Identification  
Tools Needed:  
NOTE: This provides an alternative method  
for identifying your door sections/stacking  
position.  
TOP sECTION  
hinges are always pre-attached at the top  
of each section (except top section) and  
the hinges are stamped for identification,  
#1, #2, #3, and #4 (#4 only on five  
section doors). see view below. The  
stamp identifies the stacking sequence  
of the section. The sequence is always  
determined by #1 being the bottom  
section to #3 or #4 being the highest  
intermediate section. see views to the  
right. If the stamp on the end hinge is  
illegible, refer to the section side view  
illustration to the right.  
#3  
#2  
WaRNING labEl  
(MaybE ON RIGhT  
OR lEFT haND sIDE)  
INTERMEDIaTE sECTION  
The section side view illustration shows  
the end hinge profile of all the sections,  
and can also be used in conjunction with  
identifying each sections.  
lOCk sECTION  
#1  
bOTTOM bRaCkET  
WaRNING labEls  
The BOTTOM SECTION can be identified  
by #1 end hinges, the factory attached  
bottom astragal and by the bottom  
bracket warning labels on each end stile.  
bOTTOM sECTION  
The LOCk SECTION can be identified by a  
#2 end hinge.  
asTRaGal  
The INTERMEDIATE SECTION can be  
identified by #3 end hinges. The section  
will have a warning label attached to  
either the right or left hand end stile.  
NOTE: #4 End hinges are used on the  
fourth section of five section doors.  
SECTION SIdE vIEw  
1 3/8”  
1 1/8”  
7/8”  
u-baR  
The TOP SECTION can be identified by the  
pre-attached u-bar and no pre-installed  
end or center hinges on the section.  
#3 END  
hINGE  
#1 END  
hINGE  
#2 END  
hINGE  
TOP  
lOCk  
bOT.  
INT.  
bOTTOM  
bRaCkET  
TYPICAL hINGE STAMPING LOCATION  
asTRaGal  
4
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Tools Required  
PENCIl  
POWER DRIll  
RaTChET WRENCh  
TaPE MEasuRE  
1/8”, 3/16” DRIll bITs  
lEVEl  
aPPROVED WINDING  
baRs  
PhIllIPs hEaD sCREWDRIVER  
FlaT TIP sCREWDRIVER  
GlOVEs  
1/4” TORx bIT  
7/16”, 1/2”, 3/8”, 9/16”  
7/16”, 1/2”, 9/16”  
7/16” sOCkET DRIVER  
saFETy GlassEs  
WRENChEs  
sOCkETs  
saW hORsEs (PaIR)  
sTEP laDDER  
haMMER  
VICE GRIPs  
VICE ClaMPs  
Removing An Old Door  
WARNING  
IF yOuR COuNTERbalaNCE sysTEM Is OThER ThaN ThOsE MENTIONED IN sECTIONs P1, P2 aND P3, DO NOT  
aTTEMPT TO WORk ON IT, buT haVE a qualIFIED DOOR aGENCy PERFORM ThE WORk. OThERWIsE, sEVERE OR  
FaTal INjuRy COulD REsulT.  
WARNING  
DIsCONNECT aND REMOVE aNy ElECTRIC OPENER PRIOR TO REMOVal OF COuNTERbalaNCE sysTEMs TO  
PREVENT uNINTENDED DOOR OPERaTION. OThERWIsE, sEVERE OR FaTal INjuRy COulD REsulT.  
WARNING  
COuNTERbalaNCE sPRING TENsION MusT bE RElIEVED bEFORE REMOVING aNy haRDWaRE. a POWERFul  
sPRING RElEasING IT’s ENERGy suDDENly CaN CausE sEVERE OR FaTal INjuRy.  
WARNING  
IF yOu haVE baCk PROblEMs DO NOT aTTEMPT ThIs, OR sEVERE INjuRy COulD REsulT  
WARNING  
REMOVING aN ExIsTING DOOR CaN bE DaNGEROus. FOllOW INsTRuCTIONs ON PaGEs 6-10 “REMOVING aN OlD  
DOOR/PREPaRING ThE OPENING” CaREFully, OThERWIsE, sEVERE OR FaTal INjuRy COulD REsulT.  
If you have an existing door, follow the instructions to identify which counterbalance removal is necessary. The process of removing  
an existing door begins by identifying it’s counterbalance system. If you are not removing an existing door, proceed to PREPaRING ThE  
OPENING on page 10. Generally, you will find three (3) types of counterbalance systems: Torsion spring counterbalance systems, Wayne-  
Dalton® exclusive TorqueMaster® and Extension spring counterbalance systems.  
For more technical information regarding the opening preparation, installation and use of your garage door and opener, you can go to  
5
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Torsion Spring Removal  
P1  
approved  
Winding bars  
for Standard Lift  
Tools Needed:  
WARNING  
TORsION sPRING assEMbly  
FaIluRE TO usE aPPROVED  
WINDING baRs CaN CausE sPRING  
ENERGy TO bE RElEasED  
suDDENly, REsulTING IN sEVERE  
OR FaTal INjuRy.  
3/8” Wrench  
(2) Vice Clamps  
WARNING  
Recommended COuNTERbalaNCE sPRING  
tools from  
page 5  
TENsION MusT bE RElIEVED  
bEFORE REMOVING aNy  
WINDING CONE  
haRDWaRE. a POWERFul sPRING  
RElEasING IT’s ENERGy suDDENly  
CaN CausE sEVERE OR FaTal  
INjuRy.  
Do not release the torsion spring tension  
unless you are a qualified and experienced  
door technician. Instead have a professional  
door agency release the tension.  
aPPROVED WINDING baR  
Step 1: Close the door and place vice  
clamps on the back legs of both vertical  
tracks, above the third roller to prevent the  
door from lifting as you unwind the springs.  
use only approved winding bars available  
from your dealer. Do not use undersized  
steel rods, screw drivers or anything else  
to unwind the springs. Position the ladder  
just off to the side of the winding cone.  
The winding cone should be easy to reach  
without putting your body directly in front  
of it.  
Step 2: Insert a winding bar into one of the  
holes in the winding cone. Exert upward  
pressure. using caution, loosen the two  
(2) set screws in the winding cone. be  
prepared to support the full torsional force  
of the spring when the set screws are  
loosened.  
sET sCREWs  
Step 3: Once set screws are loose, slowly  
and carefully lower the winding rod until it  
rests against the door. Insert other winding  
bar into the upper hole. Push up and  
remove lower bar. Carefully lower upper  
winding bar, 1/4 turns at a time until it rests  
against the door. Repeat process until all  
tension is relieved. If your door is equipped  
with two (2) torsion springs, follow the  
same procedure to relieve tension on the  
second spring.  
Step 4: Remove vice clamps from tracks,  
unbolt torsion shaft assembly and remove  
from work area.  
FIRMly hOlD WINDING baRs aND  
CauTIOusly lOOsEN sET sCREWs  
NOTE: Continue with “P4” on page 9 after  
completing this step.  
6
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
lOOsEN lOCk  
COuNTER  
GEaR/ COVER  
TorqueMaster® Spring Removal  
NuT  
P2  
Recommended  
tools from  
page 5  
a TorqueMaster® spring system can be  
identified by the end brackets. For single  
spring applications, the right hand end  
bracket will always have a drive gear,  
counter gear, counter cover, and a winding  
bolt head. The left hand end bracket will  
have no gears, counter cover, or winding  
bolt head. The hole for the winding bolt  
head will be plugged.  
Tools Needed:  
RIGhT haND  
END bRaCkET  
For double springs, both the right hand  
and left hand end brackets will always  
have a drive gear, counter gear, counter  
cover and a winding bolt head.  
PlaCE MaRk ON END bRaCkET  
aND DRIVE GEaR TOOTh  
bEFORE uNWINDING sPRINGs  
fig. 1  
IMPORTANT: RIGhT aND lEFT haND Is  
alWays DETERMINED FROM INsIDE ThE  
buIlDING lOOkING OuT.  
END bRaCkET  
RIGhT haND  
Step 1: If you have a black counter cover:  
Place a mark on the drive gear tooth and an  
adjacent mark on the right hand end bracket  
(Fig. 1). loosen the lock nut using a 7/16”  
wrench and continue with step 2.  
If you have a gray counter cover: loosen  
the lock nut using a 7/16” wrench and  
continue with step 2.  
WINDING bOlT hEaD  
ElECTRIC DRIll  
WITh 7/16” hEx  
DRIVER (DO NOT  
usE IMPaCT  
GuN)  
Step 2: using an electric drill (high  
torque / gear reduced to 1300 rpm  
preferred) with a 7/16” hex head driver,  
unwind the right hand winding bolt head  
counterclockwise (Fig. 2) and count the  
number of turns the mark on the drive  
gear passes the adjacent mark on the end  
bracket. Referencing the chart below, by  
door height, stop unwinding the spring  
once the counted turns have reached the  
listed number of turns.  
fig. 2  
RIGhT haND  
CablE DRuM  
TORquEMasTER®  
sPRING TubE  
6’-0” Door height = 14 turns  
6’-3” Door height = 14 1/2 turns  
6’-5” Door height = 15 turns  
6’-6” Door height = 15 turns  
6’-8” Door height = 15 1/2 turns  
6’-9” Door height = 15 1/2 turns  
7’-0” Door height = 16 turns  
7’-3” Door height = 16 1/2 turns  
7’-6” Door height = 17 turns  
7’-9” Door height = 17 1/2 turns  
8’-0” Door height = 18 turns  
ChECk CablE  
TENsION  
CAUTION: DO NOT usE IMPaCT GuN TO  
uNWIND sPRINGs.  
fig. 3  
COuNTER  
GEaR  
IMPORTANT: DO NOT REFERENCE ThE  
COuNTER COVER WhEN COuNTING ThE  
NuMbER OF TuRNs bEING uNWOuND  
ON ThE sPRING, buT FOllOW ThE  
INsTRuCTIONs abOVE.  
COuNTER  
COVER  
Step 3: Verify that spring tension has been  
released by pulling the counterbalance  
cable on the right hand cable drum away  
from the header (Fig. 3). If spring tension  
has been released, the cable will be loose.  
In addition, the TorqueMaster® spring  
Tube should be free to rotate in either  
direction.  
PRy COuNTER GEaR  
aND COuNTER COVER  
FROM END bRaCkET  
usING FlaT TIP  
sCREWDRIVER  
fig. 4  
7
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TorqueMaster® Spring  
Removal continued...  
(spring Tube should be free to rotate in  
either direction.) If the counterbalance  
cable is still taut and the TorqueMaster®  
spring Tube is difficult to rotate, that is an  
indication that spring tension still exists  
on the left hand spring. Repeat steps 1  
and 2 for releasing spring tension on the  
left hand side.  
Tools Needed:  
Recommended  
tools from  
page 5  
REMOVE TOP  
laG sCREW  
Step 4: using a flat tip screwdriver, pry  
the counter gear and counter cover  
from the right hand end bracket (Fig. 4  
on previous page). Discard the counter  
gear and counter cover. On double spring  
applications, repeat for left hand side.  
fig. 5  
fig. 6  
fig. 7  
usE lOCkING PlIERs  
TO hOlD END bRaCkET  
Step 5: Remove the upper 5/16” x  
1-5/8” lag screw from the right hand end  
bracket (Fig. 5). attach locking pliers to  
the upper portion of the end bracket and  
hold the housing steady while removing  
the lower 5/16” x 1-5/8” lag screw and  
#10 x 1/2” phillips head screw from the  
end bracket (Fig. 6).  
REMOVE #10  
PhIllIPs hEaD  
sCREW  
Step 6: holding the right hand end  
bracket steady with locking pliers,  
carefully pry the end bracket and drive  
gear off the winding shaft using a flat tip  
screwdriver (Fig. 7).  
REMOVE  
bOTTOM laG  
sCREW  
CAUTION: ThE WINDING shaFT May  
ROTaTE WhEN REMOVING ThE END  
bRaCkET aND DRIVE GEaR.  
hOlD ThE  
END bRaCkET  
sTEaDy WITh  
lOCkING PlIERs  
Step 7: Repeat step 4 for the left hand  
side. holding the left hand end bracket  
steady with locking pliers, carefully pry  
the end bracket off the winding shaft  
using a flat tip screwdriver (Fig. 7).  
Step 8: Remove the two (2) lag bolts  
attaching the center bracket assembly to  
the header board (Fig. 8).  
PRy END bRaCkET FROM WINDING  
shaFT usING a FlaT TIP sCREW  
DRIVER aND lOCkING PlIERs  
Step 9: lift the right hand side of the  
TorqueMaster® spring Tube and slide the  
cable drum off. Realign the groove in the  
winding shaft with the radial notch in the  
flagangle and drape the counterbalance  
cable with drum over the flagangle. lift  
the left hand side of the TorqueMaster®  
spring Tube and slide the cable drum  
and winding shaft off (Fig. 9). Drape the  
counterbalance cable with drum over the  
flagangle. lift the TorqueMaster® spring  
assembly off the flagangles and out of  
the doorway. unhook the counterbalance  
cables from the bottom brackets and  
remove all parts from the work area.  
CENTER  
bRaCkET  
assEMbly  
REMOVE CablE DRuM aND  
WINDING shaFT  
NOTE: The cable drums may be difficult to  
remove. If so, twist the cable drum to aid  
in removal.  
lIFT  
DRaPE CablE  
aCROss  
TORquEMasTER®  
sPRING TubE  
(2) 5/16” x 1-5/8”  
NOTE: Continue with “P4” on page 9 after  
completing this step.  
hEx hEaD laG  
TOP OF  
sCREWs  
FlaGaNGlE  
OFF FlaGaNGlE  
fig. 8  
fig. 9  
8
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REMOVE laG sCREW  
FROM saFETy CablE (IF  
INsTallED). REPEaT FOR  
OPPOsITE sIDE.  
Extension Spring Removal  
P3  
Step 1: Raise the door to the fully open  
position and place vice clamps to the back  
legs of both vertical tracks, below the  
bottom rollers to prevent the door from  
falling. by opening the door you release  
most of the spring tension. Carefully  
unfasten the s-hook from the horizontal  
angle. Remove cable, sheave and extension  
spring. Repeat for the other side. If safety  
cables are running through the extension  
springs, remove them also. Remove parts  
from work area.  
Tools Needed:  
Recommended  
tools from  
page 5  
bOTTOM sECTION  
(DOOR OPEN)  
Step 2: holding door in the open position,  
remove the vice clamps, be prepared  
to support the entire weight of the door.  
Garage doors can weigh 200-400 pounds.  
CaREFully REMOVE “s”  
hOOk aND COuNTREbalaNCE  
CablE (REPEaT FOR ThE  
OPPOsITE sIDE)  
With assistance, carefully lower the door, by  
grasping the door firmly by it’s lift handles.  
Do not place fingers or hands near joints,  
between sections, or between bottom of  
door and floor. Otherwise, severe injury  
could result.  
hORIzONTal aNGlE  
NOTE: Continue with “P4” on page 9 after  
completing this step.  
Removing the Old Door  
P4  
Recommended  
tools from  
page 5  
Tools Needed:  
having removed the counterbalance  
system, the door can now be  
disassembled.  
hORIzONTal TRaCk  
TOP bRaCkET  
start by first removing the top row of  
hinges.  
With assistance, hold the top section to  
keep it from falling and remove the  
top brackets. With assistance, lift the top  
section out of the opening and remove  
it from the work area. Repeat for all  
remaining sections.  
hINGEs  
after door is disassembled, unbolt both  
track assemblies from the jambs and  
remove all material from the work area.  
you can neatly dispose of the old door by  
placing it in the carton of your new door.  
Clean up area and complete “Preparing  
the Opening” “P5” on page 10 before  
installing the new door.  
9
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
suITablE MOuNTING  
suRFaCE 2” x 6”  
luMbER MINIMuM  
hEaDER bOaRD  
2” x 6” luMbER  
PREFERRED  
Preparing the Opening  
P5  
FaIluRE TO sECuREly  
aTTaCh a suITablE  
Recommended MOuNTING PaD TO sTRuCTuRally sOuND FRaMING  
Tools Needed:  
WARNING  
DOOR hEIGhT  
COulD CausE sPRINGs TO VIOlENTly Pull MOuNTING  
PaD FROM Wall, REsulTING IN sEVERE OR FaTal INjuRy.  
If you just removed your existing door or you are installing  
a new door, complete all steps in PREPaRING ThE  
OPENING.  
tools from  
page 5  
lEVEl hEaDER  
PluMb jaMbs  
To ensure secure mounting of track brackets, side and  
center bearing brackets, or steel angles to new or retro-fit  
construction, it is recommended to follow the procedures  
outlined in DasMa Technical Data sheets #156, #161 and  
DOOR  
WIDTh  
The inside perimeter of your garage door opening  
should be framed with wood jamb and header material.  
The jambs and header must be securely fastened to  
sound framing members. It is recommended that 2” x  
6” lumber be used. The jambs must be plumb and the  
header level. The jambs should extend a minimum of  
14” (356 mm) above the top of the opening for Torsion  
spring applications. For low headroom applications, the  
jambs should extend to the ceiling height. Minimum side  
clearance required, from the opening to the wall, is 3-1/2”  
(89 mm).  
hEaDROOM  
hEaDER  
baCkROOM  
IMPORTANT: ClOsEly INsPECT ExIsTING jaMbs,  
hEaDER aND MOuNTING suRFaCE. aNy WOOD FOuND  
NOT TO bE sOuND, MusT bE REPlaCED.  
jaMb  
For Torsion spring applications, a suitable mounting  
surface must be firmly attached to the wall, above the  
header at the center of the opening. The mounting surface  
must be 2” x 6” lumber minimum (select southern yellow  
pine lumber. Do not use lumber marked as spruce-pine-  
fur or sPF). The mounting surface must be securely  
attached to the wall with four (4) 3/8” anchors for  
masonry constructions or four (4) 5/16” x 4” lag screws  
for wood construction.  
WEaThER sEal  
jaMb  
NOTE: Drill a 3/16” pilot hole in the mounting surface to  
avoid splitting the lumber. Do not attach the mounting  
surface with nails.  
Weather seal (may not be included) / Door stop:  
Cut the weather seal or door stop (if necessary) to fit  
header and jambs.  
WEaThER  
sEal  
WEaThER  
sEal  
for quick install track: align the header seal with the  
inside edge of the header and temporarily secure it to the  
header with equally spaced nails. Next, fit the jamb seals  
up tight against the header seal and flush with the inside  
edge of the jamb. Temporarily secure the jamb seals with  
equally spaced nails approximately 12” to 18” apart.  
This will keep the bottom section from falling out of the  
opening during installation.  
jaMb  
1/8” TO 1/4”  
jaMb  
Fully aDjusTablE TRaCk  
quICk INsTall TRaCk  
DOOR  
sTOP  
DOOR  
sTOP  
for fully adjustable track: align the header seal 1/8” to  
1/4” inside the header and temporarily secure it to the  
header with equally spaced nails. Next, fit the jamb seals  
up tight against the header seal and 1/8” to 1/4” inside  
the jamb. Temporarily secure the jamb seals with equally  
spaced nails approximately 12” to 18” apart. This will  
keep the bottom section from falling out of the opening  
during installation.  
DOOR  
DOOR  
sECTION  
sECTION  
jaMb  
1/8” TO 1/4”  
jaMb  
hEADROOM REqUIREMENT  
TRACk TYPE  
TorqueMaster®  
NOTE: Do not permanently attach weather seal or door  
stop to the jamb at this time.  
6” lhR  
6” (152.4 mm)  
hEADROOM REqUIREMENT: headroom is defined as  
the space needed above the top of the door for tracks,  
springs, etc. to allow the door to open properly. If the door  
is to be motor operated, 2-1/2” (64 mm) of additional  
headroom is required.  
BACkROOM REqUIREMENT: backroom is defined as the  
distance needed from the opening back into the garage to  
allow the door to open fully.  
BACkROOM REqUIREMENT  
MANUAL  
MOTOR  
OPERATED  
137”  
DOOR hEIGhT  
8’0”  
TRACk  
LIfT  
110”  
15” Radius  
(2794 mm) (3480 mm)  
10  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
IMPORTANT: REaD INsTRuCTIONs TITlED “P4” “REMOVING ThE OlD DOOR” ON PaGE 9 aND “P5” “PREPaRING ThE OPENING” ON  
PaGE 10 bEFORE aTTEMPTING DOOR INsTallaTION.  
IMPORTANT: sTaINlEss sTEEl OR PT 2000 COaTED laG sCREWs MusT bE usED WhEN INsTallING CENTER bEaRING bRaCkETs,  
END bRaCkETs, jaMb bRaCkETs, OPERaTOR MOuNTING/suPPORT bRaCkETs aND DIsCONNECT bRaCkETs ON TREaTED luMbER  
(PREsERVaTIVE-TREaTED). sTaINlEss sTEEl laG sCREWs aRE NOT NECEssaRy WhEN INsTallING PRODuCTs ON uN-TREaTED  
luMbER.  
NOTE: It is recommended that 5/16” x 1-5/8” lag screws be pilot drilled using a 3/16” drill bit, and 1/4” x 2” lag screws and  
1/4” x 1-1/2” lag screws be pilot drilled using a 1/8” drill bit, prior to fastening.  
quICk INsTall Tab uNlOCkED  
quICk INsTall Tab lOCkED  
Attaching quick Install  
flagangle to Vertical Track  
1
Tools Needed:  
None  
NOTE: If you have fully adjustable  
flagangle, skip this step and complete  
step 2.  
Place the lower quick install tab of the  
flagangle in the quick install feature of  
the vertical track. Give the flagangle 1/4  
turn to lock in place. Repeat for other  
side.  
FlaGaNGlE  
FlaGaNGlE  
NOTE: after completing this step,  
continue with step 3.  
VERTICal  
TRaCk  
VERTICal  
TRaCk  
lEFT haND TRaCk aND FlaGaNGlE  
RIGhT haND TRaCk aND FlaGaNGlE  
11  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Fully aDjusTablE FlaGaNGlE  
Attaching fully Adjustable  
flagangle to Vertical Track  
2
Tools Needed:  
None  
NOTE: If quick install flagangle was  
installed in step 1, skip this step and  
continue with step 3. If not, complete  
this step.  
1/4”- 20  
FlaNGE hEx  
NuTs  
hand tighten the flagangle to the vertical  
track using (2) 1/4” - 20 x 9/16” large  
head ribbed track bolts (or stud plate if  
included) and (2) 1/4” - 20 flange hex  
nuts. Repeat for other side.  
sTuD PlaTE  
(IF INCluDED)  
secure the flange nuts after flagangle  
spacing is complete (step 10).  
1/4” - 20 x 9/16”  
laRGE hEaD RIbbED  
TRaCk bOlTs  
VERTICal TRaCk  
Installing quick Install  
Jamb Brackets  
3
Tools Needed:  
None  
NOTE: If you have fully adjustable jamb  
brackets, skip this step and complete  
step 4.  
Measure the length of the vertical tracks.  
using the jamb bracket schedule,  
determine the placement of the jamb  
brackets for your door height and track  
type. To install the jamb brackets,  
align the twistlock tab on the quick  
install jamb bracket with the quick  
install feature in the track and turn the  
bracket perpendicular to the track so the  
mounting flange is toward the back (flat)  
leg of the track.  
lEFT sIDE shOWN  
RIGhT sIDE shOWN  
TWIsTlOCk Tab  
3RD sET hOlEs  
TOP  
hOlE  
2ND sET hOlEs  
MIDDlE  
hOlE  
NOTE: after completing this step,  
continue with step 5.  
qI jaMb bRaCkET  
bOTTOM  
hOlE  
1sT sET hOlEs  
JAMB BRACkET SChEDULE  
1ST SET  
2ND SET  
3RD SET  
DOOR  
hEIGhT  
JAMB BkT  
qIjb - 3  
POSITION  
JAMB BkT  
qIjb - 7  
POSITION  
JAMB BkT  
POSITION  
8’0”  
bOTTOM  
TOP  
qIjb - 8  
TOP  
96” TRACk  
quICk INsTall FEaTuRE  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
12  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Fully aDjusTablE jaMb bRaCkETs  
Installing fully Adjustable  
Jamb Brackets  
4
Tools Needed:  
None  
NOTE: If quick install flagangles were  
installed in step 3, skip this step and  
continue with step 5. If not, complete  
this step.  
sT-0  
sT-1  
The bottom jamb bracket is always the  
shortest bracket included with your  
door. If three jamb brackets are included  
with the door, the middle bracket on the  
track is the middle bracket in height.  
The top jamb bracket is the tallest  
bracket included.  
hOlE/slOT  
PaTTERN  
jaMb  
bRaCkET  
(1) 1/4”-20 x 9/16”  
TRaCk bOlT  
(1) 1/4”-20  
FlaNGE  
To attach the bottom jamb bracket,  
locate the lower hole/slot pattern of  
the vertical track. align the slot in the  
jamb bracket with the lower hole of the  
hole/slot pattern in the vertical track.  
loosely hand fasten the bracket onto  
the track with (1) 1/4”-20 x 9/16” track  
bolt and (1) 1/4”- 20 flange hex nut.  
VERTICal  
TRaCk  
hEx NuT  
jaMb bRaCkET  
Place the center jamb bracket over  
the hole/slot pattern that is centered  
between the bottom jamb bracket and  
flagangle. align the slot in the jamb  
bracket with the lower hole of the  
hole/slot pattern. loosely hand fasten  
the bracket onto the track with  
VERTICal  
TRaCk  
(1) 1/4”-20 x 9/16” track bolt and  
(1) 1/4”- 20 flange hex nut.  
Repeat if a third jamb bracket is  
provided, equally spacing the distance  
between the two center jamb brackets  
and the bottom jamb bracket and  
flagangle.  
3RD sET  
NOTE: While the bottom jamb bracket  
is the shortest in length that is included  
with your door. It does not necessarily  
mean it is the “short” (sT-0) jamb  
bracket.  
2ND sET  
1sT sET  
13  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
bOTTOM  
sECTION  
(4) 1/4”-20 x 11/16” sElF  
Bottom Bracket  
DRIllING sCREWs  
5
ClEVIs  
PIN  
IMPORTANT: Right and left hand is  
always determined from inside the  
garage looking out.  
Tools Needed:  
Power Drill  
TEaRDROP OF  
COuNTERbalaNCE  
CablE  
7/16” socket  
NOTE: For door section identification see  
page 4.  
Driver  
locate the left hand bottom bracket.  
align the bracket horizontally with the  
top edge of the pre-installed bottom  
bracket. also align the bracket vertically  
with the left edge of the bottom section.  
attach the bracket using  
bOTTOM  
bRaCkET  
bOTTOM  
bRaCkET  
COTTER  
PIN  
3/8” FlaT  
WashER  
(1) 1/4”- 20 x 5/8”  
TaMPER PROOF sCREW  
(4) 1/4”- 20 x 11/16” self drilling screws  
and (1) 1/4” - 20 x 5/8” tamper proof  
screw as shown.  
COuNTERbalaNCE  
CablE  
uncoil the counterbalance cables. Place  
clevis pin into the inside tab of the  
bracket and slide the teardrop of the  
counterbalance cable onto pin. Continue  
sliding clevis pin thru the outside tab  
of the bracket. Place a washer onto  
mildford pin and secure in place using a  
cotter pin as shown.  
bOTTOM  
bRaCkET  
Insert a roller into the pre-attached  
bottom bracket of the bottom section  
and insert another roller at #1 end hinge  
at the top of the bottom section.  
COuNTERbalaNCE  
assEMbly  
bOTTOM bRaCkET assEMbly  
Repeat for other side.  
bOTTOM  
sECTION  
NOTE: Verify astragal (bottom seal)  
is aligned with door section. If there  
is more than 1/2” excess astragal on  
either side, trim astragal even with door  
section.  
ROllER  
PRE-aTTaChED  
bOTTOM bRaCkET  
bOTTOM  
sECTION  
asTRaGEl  
14  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Bottom Section  
6
DOOR OPENING  
Tools Needed:  
before installing the bottom section,  
the weather seal (may not be included)  
must be installed (see PREPaRING ThE  
OPENING on page 10)  
level  
Center the bottom section in the door  
opening. level section using wooden  
shims (if necessary) under the bottom  
astragal.  
WEaThER sEal  
lEVEl  
bOTTOM  
sECTION  
WOODEN shIMs  
(IF NECEssaRy)  
VERITCal TRaCk  
bOTTOM sECTION  
Vertical Track  
FlaGaNGlE  
7
Tools Needed:  
IMPORTANT: ThE TOPs OF ThE  
VERTICal TRaCks MusT bE lEVEl  
FROM sIDE TO sIDE. IF ThE bOTTOM  
sECTION Was shIMMED TO lEVEl IT.  
ThE VERTICal TRaCk ON ThE shIMMED  
sIDE, MusT bE RaIsED ThE hEIGhT OF  
ThE shIM.  
5/16” x 1-5/8”  
laG sCREWs  
3/16” Drill bit  
5/8”  
Power Drill  
ROllER  
7/16” socket  
VERTICal  
TRaCk  
Driver  
Position the left hand vertical track  
assembly over the rollers of the bottom  
section. Make sure the counterbalance  
cable is located between the rollers and  
the door jamb. Drill 3/16” pilot holes  
for the lag screws. loosely fasten  
jamb brackets and flagangles to the  
jamb using 5/16” x 1-5/8” lag screws.  
Tighten lag screw securing bottom  
jamb bracket to jamb, to maintain 5/8”  
spacing. Repeat for the right side.  
assEMbly  
laG  
sCREW  
lOCaTIONs  
Tape Measure  
level  
quICk INsTall aND Fully aDjusTablE  
FlaGaNGlE laG lOCaTIONs  
quICk INsTall  
jaMb bRaCkET  
jaMb  
bRaCkET  
bOTTOM  
sECTION  
laG  
sCREW  
15  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Stacking Sections  
8
NOTE: For door section identification see  
Tools Needed:  
Power Drill  
page 4.  
lOCk sECTION  
7/16” socket  
NOTE: Make sure hinge leafs are flipped  
down, when stacking another section  
on top.  
Driver  
Place rollers in hinge tubes of the  
second section (lock section). With  
assistance, lift second section and guide  
rollers into the vertical tracks.  
align vertical marks in the upper  
alignment sticker, with the lower  
alignment sticker on right hand side  
on the back of door. keep sections  
aligned and fasten hinges to connect  
the sections using 1/4” - 14 x 5/8”  
self-tapping screws. Repeat for other  
section(s) except top section.  
(2) 1/4” - 14 x 5/8”  
sElF-TaPPING sCREWs sElF-TaPPING sCREWs  
(2) 1/4” - 14 x 5/8”  
IMPORTANT: WhEN sECuRING ThE END  
hINGEs TO ThE sECTIONs WITh 1/4”  
- 14 x 5/8” sElF-TaPPING sCREWs,  
ENsuRE ThEy aRE aTTaChED as  
alIGNMENT  
sTICkERs  
shOWN IN ThE IllusTRaTIONs abOVE.  
lEFT END hINGE  
RIGhT END hINGE  
IMPORTANT: Push & hOlD ThE hINGE  
lEaFs aGaINsT sECTION WhIlE  
sECuRING WITh 1/4” - 14 x 5/8” sElF-  
TaPPING sCREWs. END hINGEs haVE  
(2) sCREWs aND INTERMEDIaTE hINGEs  
haVE (3) sCREWs.  
(3) 1/4” - 14 x 5/8” sElF-TaPPING sCREWs  
INTERMEDIaTE hINGE  
NOTE: Install lock at this time (sold  
separately) see instructions in OPTIONal  
sIDElOCk INsTallaTION on page 29.  
(2) 1/4” - 14 x 5/8”  
sElF-TaPPING sCREWs  
END hINGEs (lEFT haND shOWN, RIGhT hINGE syMMETRICally OPPOsITE)  
(3) 1/4” - 14 x 5/8”  
sElF-TaPPING  
sCREWs  
INTERMEDIaTE hINGEs  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
16  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
u-baR  
Operator Bracket  
9
NOTE: If installing a trolley type  
operator, complete this step. If not, skip  
this step and continue with step 10.  
Tools Needed:  
Power Drill  
sIDE VIEW OF u-baR  
7/16” socket  
Driver  
IMPORTANT: WhEN INsTallING a  
TROllEy TyPE OPERaTOR ON 9800  
DOOR, a WayNE-DalTON TROllEy  
bRaCkET MusT bE sECuREly  
1/4”-20 x 7/8” sElF  
DRIllING sCREWs  
aTTaChED TO ThE TOP sECTION. IT  
Is ThEN uNNECEssaRy TO FuRThER  
REINFORCE ThE TOP sECTION OF  
ThE MODEl 9800 WayNE-DalTON  
DOOR, WhEN aTTaChING a TROllEy  
TyPE OPERaTOR, as lONG as ThE  
INsTallaTION OF ThE OPERaTOR  
Is aCCORDING TO INsTallaTION  
INsTRuCTIONs aND OWNER’s MaNual  
aND FORCE sETTINGs aRE aDjusTED  
PROPERly.  
OPERaTOR  
bRaCkET  
u-baR  
Remove, but retain (4-6) 1/4”-20 x 7/8”  
self drilling screws from the center of  
the u-bar, allowing the operator bracket  
to slide between the section and the  
u-bar.  
NOTE: For retro fit applications, the  
operator bracket must be aligned with  
an existing operator  
TOP OF sECTION  
TOP EDGE OF  
OPERaTOR  
bRaCkET  
locate the center of the top section and  
slide operator bracket under u-bar till  
the operator bracket is seated against  
the u-bar flange.  
u-baR  
NOTE: Prior to fastening operator  
bracket to top section, ensure the top  
edge of operator bracket is aligned with  
the top edge of the section as shown on  
far right.  
u-baR  
OPERaTOR  
bRaCkET  
OPERaTOR  
bRaCkET  
attach the operator bracket using (6)  
1/4” – 20 x 5/8” self drilling screws (as  
shown). Finish re-attaching the u-bar  
using the self tapping screws removed  
previously.  
sIDE VIEW OF u-baR WITh  
OPERaTOR bRaCkET INsTallED  
( 6) 1/4”-20 x 5/8”  
sElF DRIllING  
sCREWs  
OPERaTOR bRaCkET IN  
PlaCE uNDER u-baR  
17  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Top Section  
DOOR WIDTh  
+3-3/8” TO 3-1/2”  
10  
Tools Needed:  
Place the top section in the opening  
and vertically align with lower sections.  
hammer  
align vertical marks in the upper  
alignment sticker, with the lower  
alignment sticker on right hand side on  
the back of door.  
7/16” socket  
7/16” Wrench  
Ratchet Wrench  
Temporarily secure the top section by  
driving a nail in the header near the  
center of the door and bending it over  
the top section.  
7/16” socket  
Driver  
Power Drill  
Now flip up hinge leafs, hold tight  
against section, and fasten center  
hinges first, and end hinges last. (Refer  
to step 8).  
Position flagangle between 1-11/16”  
(43 mm) to 1-3/4” (44 mm) from the  
edge of the door. Tighten the bottom lag  
screw. Flagangles must be parallel to  
the door sections. Repeat for opposite  
side.  
alIGNMENT sTICkERs  
VERTICal TRaCk  
IMPORTANT: ThE DIMENsION  
bETWEEN ThE FlaGaNGlEs MusT bE  
DOORWIDTh Plus 3-3/8” (86MM) TO  
3-1/2” (89 MM) FOR sMOOTh, saFE  
DOOR OPERaTION.  
NaIl  
ROllER  
TOP  
sECTION  
for quick install track:  
Complete the vertical track installation  
by securing the center jamb bracket(s)  
and tightening the other lag screws.  
Repeat for opposite side.  
TOP sECTION  
ROllER aGaINsT  
VERTICal TRaCk  
for fully adjustable track:  
Complete the vertical track installation  
by securing the center jamb bracket(s)  
and tightening the other lag screws.  
Push the vertical track against the  
rollers so that the rollers are touching  
the deepest part of the curved side  
of the track (see illustration). Tighten  
all track bolts and nuts. Repeat for  
opposite side.  
Fully aDjusTablE TRaCk  
CORRECT  
1-11/16” TO 1-3/4”  
TOP  
sECTION  
TOP  
sECTION  
FlaGaNGlE  
INCORRECT  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
18  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FlaGaNGlE  
Attaching horizontal Track to  
hORIzONTal  
TRaCk  
quick Install flagangle  
11  
Tools Needed:  
NOTE: If you have fully adjustable  
flagangle, skip this step and complete  
step 12.  
kEy slOT  
7/16” socket  
Ratchet Wrench  
7/16” Wrench  
level  
quICk  
INsTall  
Tab  
To install horizontal track, align key slot  
of the horizontal track with the quick  
install tab of the flagangle. Push curved  
portion of horizontal track down to lock  
in place.  
VERTICal  
TRaCk  
level horizontal track and bolt the top  
curve of the low headroom horizontal  
track slot in the flagangle using (1)  
5/16” washer, (1) 1/4”- 20 x 9/16”  
track bolt and (1) 1/4”- 20 flange hex  
nut. Repeat for other side.  
hORIzONTal  
TRaCk  
NOTE: If an idrive® opener will be  
installed, position horizontal tracks  
slightly above level.  
FlaGaNGlE  
quICk  
INsTall  
Tab  
NOTE: after completing this step,  
continue with step 13.  
kEy slOT  
VERTICal  
TRaCk  
(1) 1/4”- 20 x 9/16”  
TRaCk bOlT  
FlaGaNGlE  
(1) 5/16” WashER  
(1) 1/4”- 20  
FlaNGE hEx  
NuT  
TOP CuRVE OF  
lOW hEaDROOM  
hORIzONTal TRaCk  
19  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Attaching horizontal Track to  
Adjustable flagangle  
12  
Tools Needed:  
FlaGaNGlE  
NOTE: If quick install flagangle was  
installed in step 11, skip this step and  
continue with step 13. If not, complete  
this step.  
7/16” socket  
Ratchet Wrench  
7/16” Wrench  
level  
sTuD  
PlaTE  
To install horizontal track, place the  
curved end over the top roller. align  
the bottom of the horizontal track with  
the vertical track. hand tighten the  
horizontal track to the flagangle with  
(1) stud plate and (2) 1/4” - 20 flange  
hex nuts.  
Flat Tip  
screwdriver  
level horizontal track and bolt the top  
curve of the low headroom horizontal  
track slot in the flagangle using (1)  
5/16” washer, (1) 1/4”- 20 track bolt  
and (1) 1/4”- 20 flange hex nut. Repeat  
for other side.  
1/4”-20 FlaNGE  
hEx NuTs  
NOTE: If an idrive® opener will be  
installed, position horizontal tracks  
slightly above level.  
(1) 1/4”- 20 x 9/16”  
FlaGaNGlE  
TRaCk bOlT  
(1) 5/16” WashER  
(1) 1/4”- 20  
FlaNGE  
hEx NuT  
TOP CuRVE OF  
lOW hEaDROOM  
hORIzONTal TRaCk  
20  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TOP bRaCkET  
assEMbly  
Top Brackets  
13  
Tools Needed:  
Power Drill  
Remove, but retain (2-4) 1/4”- 14 x 7/8”  
self drilling screws from the right side of  
the u-bar, allowing enough room to slide  
the top bracket between the section  
and the u-bar.  
7/16” socket  
Driver  
Insert a roller into the low headroom  
top bracket. slide the low headroom top  
bracket assembly between the u-bar  
and section, as shown.  
hammer  
(3) 1/4”-20 x 7/8” sElF  
DRIllING sCREWs  
TOP sECTION  
Twist the roller into the upper track.  
align the edge of the top bracket  
assembly parallel to the section edge.  
secure the top bracket and u-bar to  
the section with (3) 1/4”- 20 x 7/8” self  
drilling screws through the upper and  
lower slots of the bracket, as shown.  
TOP bRaCkET  
assEMbly  
Finish re-attaching the u-bar using the  
1/4”- 20 x 7/8” self drilling screws  
removed previously. Repeat for left hand  
side.  
Remove the nail that was temporarily  
holding the top section in place.  
IMPORTANT: FaIluRE TO REMOVE NaIl  
bEFORE aTTEMPTING TO RaIsE DOOR  
COulD CausE PERMaNENT DaMaGE TO  
TOP sECTION.  
WARNING  
TOP sECTION  
DO NOT RaIsE DOOR uNTIl  
hORIzONTal TRaCks aRE  
sECuRED aT REaR, as OuTlINED  
IN sTEP 21, OR DOOR COulD  
Fall FROM OVERhEaD POsITION  
CausING sEVERE OR FaTal  
INjuRy.  
sECTION EDGE  
hEaDER  
TOP bRaCkET  
assEMbly  
TOP sECTION  
21  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
lEFT haND END  
End Brackets  
bRaCkET  
14  
Tools Needed:  
Power Drill  
NOTE: Right and left hand is always  
determined from inside the garage  
looking out.  
TOP sECTION  
7/16” socket  
End bearing brackets are right and left.  
align bottom edge of left end bracket  
with the top edge of the flagangle.  
Maintaining this alignment, also align  
the right edge of the end bracket with  
the right edge of the flagangle.  
Driver  
(3) 5/16” x 1-5/8”  
laG sCREWs  
secure end bracket to the jamb using  
(3) 5/16” x 1-5/8” lag screws as shown.  
Repeat for the other side.  
lEFT haND END  
bRaCkET  
TOP sECTION  
MOuNTING suRFaCE  
Center Bearing Bracket  
15  
Measure to locate the center of the door  
and mark a vertical pencil line on the  
mounting surface above the door, to  
Equal DIsTaNCE  
Tools Needed:  
Power Drill  
CENTER bEaRING  
CENTER OF  
bRaCkET  
indicate the center line of the door. Then,  
measure from the center of the bearing, in  
one of the end bearing brackets, DOWN to  
the top of the door. using that dimension,  
measure uP from the top of the door  
and mark a horizontal pencil line on the  
mounting surface, intersecting the vertical  
pencil line. Now align the edge of the center  
bearing bracket along the vertical pencil  
line on the mounting surface. Center the  
bearing bracket on the horizontal line. This  
will ensure the torsion tube is level between  
the center and end bearing brackets. attach  
the center bearing bracket, in this location,  
to the mounting surface, using (2) 5/16”  
x 1-5/8” lag screws and (1) 5/16” x 2”  
tamper-resistant lag screw.  
END bEaRING  
bRaCkET  
7/16” socket  
VERTICal lINE  
Driver  
hORIzONTal lINE  
level  
Tape Measure  
Pencil  
CENTER  
bEaRING  
bRaCkET  
(1) 5/16” x 1-5/8” laG sCREW  
MOuNTING  
suRFaCE  
1/4” Torx bit  
hORIzONTal lINE  
IMPORTANT: usE ThE 5/16” x 2” TaMPER-  
REsIsTaNT laG sCREW ONly IF MOuNTING  
suRFaCE MOuNTED OVER MasONRy.  
TaMPER-REsIsTaNT laG sCREW MusT bE  
aTTaChED ThROuGh ThE bOTTOM hOlE  
OF ThE CENTER bEaRING bRaCkET.  
(1) 5/16” x 1-5/8” laG sCREW  
(1) 5/16” x 2”  
TaMPER-REsIsTaNT laG  
sCREW  
VERTICal  
lINE  
22  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
RIGhT haND  
CablE DRuM  
blaCk  
Torsion Spring Assembly  
16  
NOTE: Right and left hand is always  
determined from inside the garage  
looking out.  
Tools Needed:  
none  
Facing the inside of the door, lay the  
torsion tube on the floor. lay the spring  
with the black color coded winding  
cone and the red color coded cable  
drum, at the left hand end of the tube.  
lay the spring with the red color coded  
winding cone and the black color coded  
cable drum, at the right hand end of the  
tube.  
lEFT haND  
CablE DRuM  
RED  
TORsION  
TubE  
NylON CENTER  
bRaCkET bushING  
NOTE: Identify the springs provided as  
either right hand wound (red winding  
cone), which goes on the RIGhT haND  
sIDE or left hand wound (black winding  
cone), which goes on the lEFT haND  
sIDE.  
NylON CENTER  
bRaCkET bushING  
lEFT haND WOuND  
blaCk WINDING CONE  
lEFT haND sIDE  
RIGhT haND WOuND  
RED WINDING CONE  
RIGhT haND sIDE  
NOTE: The set screws used on all  
torsion counterbalance winding cones  
and cable drums, are now colored red.  
DO NOT identify right and left hand by  
the set screw color.  
TORsION  
TubE  
slide the nylon center bushing onto the  
torsion tube followed by the springs.  
The nylon center bushing and springs  
must be positioned as shown.  
CENTER  
bRaCkET  
With assistance, pick up the torsion  
assembly and slide one end of the tube  
through one end bearing bracket. lay  
the torsion tube into the center bearing  
bracket and slide the other end of the  
tube into the opposite end bearing  
bracket.  
TORsION  
assEMbly  
Position the torsion tube so that equal  
amounts of the tube extend from each  
end bearing bracket.  
END  
bEaRING  
bRaCkET  
TORsION  
assEMbly  
slide the red cable drum onto the left  
end of the torsion tube. slide the black  
cable drum onto the right end of the  
torsion tube.  
23  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Nylon Center Bushing  
17  
CENTER bEaRING  
bRaCkET  
TORsION sPRING  
sTaTIONaRy  
sPRING CONE  
Tools Needed:  
1/2” Wrench  
slide the nylon center bushing into the  
stationary spring cone at the end of the  
spring and align the stationary spring  
cones with the holes in the center  
bearing bracket. secure the springs to  
the center bearing bracket with  
(2) 3/8”-16 x 1-1/2” hex head bolts  
and (2) 3/8”-16 nuts.  
sTaTIONaRy  
sPRING CONE  
IMPORTANT: sPRINGs uNDER TENsION  
CaN bE DaNGEROus.  
TORsION  
sPRING  
IMPORTANT: ThE sPRING WaRNING  
TaG(s) suPPlIED MusT bE sECuREly  
aTTaChED TO ThE sTaTIONaRy sPRING  
CONE IN PlaIN VIEW. shOulD a  
REPlaCEMENT sPRING WaRNING TaG  
bE REquIRED, CONTaCT  
NylON CENTER  
bushING  
sPRING  
WaRNING TaG  
WayNE-DalTON CORP. FOR FREE  
REPlaCEMENTs.  
CENTER bEaRING  
bRaCkET  
(1) 3/8”-16 NuT  
TORsION sPRING  
(1) 3/8”-16 x 1-1/2”  
hEx hEaD bOlT  
(1) 3/8”-16 NuT  
TORsION sPRING  
(1) 3/8”-16 x 1-1/2”  
hEx hEaD bOlT  
24  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
lEFT CablE DRuM  
Counterbalance Cables  
18  
Tools Needed:  
Vice Grips  
Release the vice grips from the ends of  
the cables and thread the  
counterbalance cables around the back  
side of the left cable drum and verify  
that there is no cable obstructions. hook  
the cables into the drums. slide the left  
hand cable drum against the left hand  
end bearing bracket and tighten the set  
screws in the drum to 14-15 ft. lbs. of  
torque (Once set screws contact the  
tube, tighten screws one full turn).  
Rotate the left hand drum and torsion  
tube until cable is taut. attach vice grips  
to torsion tube and brace vice grips  
against jamb to keep cable taut. slide  
the right hand cable drum against the  
right hand end bearing bracket and  
rotate drum until cable is taunt. Tighten  
set screws in right hand cable drum.  
3/8” Wrench  
CablE  
hOOkED IN  
CablE DRuM  
CablE  
TORsION  
jaMb  
lEFT END bEaRING bRaCkET  
TubE  
VICE GRIPs  
sET  
sCREWs  
lEFT CablE  
DRuM  
CablE IN  
POsITION  
IMPORTANT: ChECk EaCh CablE,  
MakING suRE bOTh aRE sEaTED  
PROPERly ON ThE CablE DRuMs aND  
haVE Equal CablE TENsION.  
Securing Door  
for Spring Winding  
19  
Tools Needed:  
Vice Clamp  
Place vice clamps onto both vertical  
tracks just above the third Roller. This  
is to prevent the garage door from  
raising while winding torsion spring(s).  
WARNING  
FaIluRE TO PlaCE VICE ClaMPs  
ONTO VERTICal TRaCk CaN  
allOW DOOR TO RaIsE aND  
CausE sEVERE OR FaTal  
INjuRy.  
PlaCE VICE ClaMPs  
abOVE 3RD ROllER ON  
bOTh VERTICal TRaCks  
VICE ClaMPs  
aTTaChED TO  
INNER RaIl  
OF TRaCk  
TRaCk  
25  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Winding Torsion Spring(s)  
20  
Position a ladder slightly to the side of  
spring so that the winding cone is  
easily accessible, yet your body is not  
in direct line with the winding bars.  
Check the label attached to the spring  
warning tag for the required number of  
complete turns to balance your door.  
Tools Needed:  
Power Drill  
3/16” Drill bit  
7/16”  
socket Driver  
8’0” Door height = approx 8-3/4 Turns  
Phillips head  
screwdriver  
WARNING  
PRIOR TO WINDING OR MakING  
aDjusTMENTs TO ThE sPRINGs,  
ENsuRE yOu’RE WINDING IN ThE  
PROPER DIRECTION as sTaTED IN ThE  
INsTallaTION INsTRuCTIONs.  
OThERWIsE ThE sPRING FITTINGs May  
RElEasE FROM sPRING IF NOT WOuND  
IN ThE PROPER DIRECTION aND COulD  
REsulT IN sEVERE OR FaTal INjuRy.  
alternately inserting the winding bars  
into the holes of the spring’s winding  
cone, rotate the winding cone upward  
toward ceiling, 1/4 turn at a time, until  
the required number of complete turns  
for your door height is achieved. as the  
last 1/4 turn is achieved, securely hold  
winding bar while tightening both set  
screws in winding cone to 14-15 ft. lbs.  
of torque (Once set screws contact the  
tube, tighten screws one full turn).  
Carefully remove winding bar from  
winding cone.  
sPRING  
WINDING  
CONE  
TORsION  
TubE  
aPPROVED  
WINDING baRs  
Repeat for the opposite spring.  
While holding the door down, to prevent  
it from rising unexpectedly, in the event  
the spring(s) were overwound, carefully  
remove the locking clamps from the  
torsion tube and the vertical tracks.  
sET  
sCREWs  
IMPORTANT: CauTIOusly REMOVE  
lOCkING PlIERs FROM ThE TORsION  
TubE aND lOCkING ClaMPs FROM  
ThE VERTICal TRaCks.  
sPRING  
adjustments to the required from the  
number of turns stated may be  
necessary. If door raises off floor under  
spring tension alone, Reduce spring  
tension until door rests on the floor. If  
the door is hard to raise or drifts down  
on its own, add spring tension. an  
unbalanced door such as this can  
cause garage door opener operation  
problems.  
WINDING  
CONE  
aPPROVED  
WINDING baRs  
TORsION  
TubE  
26  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rear Support  
21  
DOOR IN PaRTIally  
OPEN POsITION  
Tools Needed:  
WARNING  
Ratchet Wrench  
kEEP hORIzONTal TRaCk  
PaRallEl aND WIThIN 3/4”  
MaxIMuM OF DOOR EDGE,  
OThERWIsE DOOR COulD Fall,  
REsulTING IN sEVERE INjuRy OR  
DEaTh.  
1/2” socket  
1/2” Wrench  
(2) Vice Clamps  
level  
Raise the door until the top section  
and half of the next section are in a  
horizontal position. Do not raise door  
any further since the horizontal track  
are not yet supported at the rear.  
hammer  
Tape Measure  
WARNING  
VICE  
ClaMPs  
RaIsING DOOR FuRThER CaN  
REsulT IN DOOR FallING aND  
CausE sEVERE INjuRy OR  
DEaTh.  
Clamp a pair of vice clamps on the  
vertical tracks just above the second  
roller on one side, just below the second  
roller on the other side. This will prevent  
the door from raising or lowering while  
installing the rear support.  
VERTICal  
TRaCk  
using perforated angle,  
5/16” x 1-5/8”hex head lag screws  
and 5/16” bolts with nuts (may not  
be supplied), fabricate rear support  
for horizontal tracks. attach horizontal  
tracks to the rear supports with  
5/16”-18 x 1-1/4” hex bolts and nuts  
(may not be supplied). horizontal tracks  
must be level and parallel with door.  
3/4”  
DOOR EDGE  
NOTE: If rear supports are to be  
installed over drywall, use 5/16” x 2”  
hex head lag screws.  
adjust weather seal or door stop (if  
necessary). Now permanently attach  
the weather seal or door stop to both  
door jambs and header. (They were  
temporarily attached in PREPaRING ThE  
OPENING on page 10.) avoid pushing  
weather seal or door stop too tightly  
against face of door.  
hORIzONTal  
TRaCk  
WARNING  
PRIOR TO WINDING OR MakING  
27  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rear Support  
sOuND FRaMING MEMbERs  
Tools Needed:  
aDjusTMENTs TO ThE sPRINGs,  
ENsuRE yOu’RE WINDING IN ThE  
PROPER DIRECTION as sTaTED IN ThE  
INsTallaTION INsTRuCTIONs.  
OThERWIsE ThE sPRING FITTINGs May  
RElEasE FROM sPRING IF NOT WOuND  
IN ThE PROPER DIRECTION aND COulD  
REsulT IN sEVERE OR FaTal INjuRy.  
PERFORaTED aNGlE  
bOlTED usING (2) 5/16”  
x 1-5/8” hEx hEaD laG  
sCREWs TO CEIlING  
MEMbER aND PaRallEl  
TO DOOR  
aNGlE bRaCE  
Now, lift door and check it’s balance.  
adjust, if door lifts by itself (hard to pull  
down) or if door is difficult to lift (easy  
to pull down). loosen set screws before  
adjusting the number of turns of spring  
tension. To adjust spring(s), only add  
or remove 1/4 turn on the springs at a  
time. adjust both sides equally. Tighten  
set screws once adjustments have been  
completed.  
hORIzONTal TRaCk  
bOlT MusT ExTEND INTO  
ThE TRaCk TO sERVE as  
a ROllER sTOP  
sOuND FRaMING MEMbERs  
aNGlE bRaCE  
PERFORaTED aNGlE  
bOlTED usING (2) 5/16”  
x 1-5/8” hEx hEaD laG  
sCREWs TO CEIlING  
MEMbER aND PaRallEl  
TO DOOR  
IMPORTANT: DO NOT aDD OR REMOVE  
MORE ThaN 1 sPRING TuRN FROM  
sPECIFIED aMOuNT. IF ThE DOOR sTIll  
DOEs NOT OPERaTE EasIly, lOWER  
ThE DOOR TO ThE ClOsED POsITION,  
uNWIND sPRING(s) TO zERO, aND  
REChECk ThE FOllOWING ITEMs:  
hORIzONTal TRaCk  
bOlT MusT ExTEND INTO  
ThE TRaCk TO sERVE as  
a ROllER sTOP  
1.) Check the door for level.  
PERFORaTED aNGlE  
2.) Check the torsion spring tube and  
flagangles for level and plumb.  
3.) Check the distance between the  
flagangles - must be door width  
plus 3-3/8” to 3-1/2”.  
WEaThER  
sEal  
4.) Check the counterbalance cables  
for equal tension - adjust if  
necessary.  
jaMb  
(3) 5/16”  
bOlTs & NuTs  
PERMaNENTly aTTaChED  
5.) Rewind the spring(s).  
WEaThER sEal  
6.) Make sure door isn’t rubbing on  
jambs.  
28  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Side Lock  
Tools Needed:  
Power Drill  
Install the side lock on the second  
section of the door. secure the lock to  
the section with (4) 1/4”- 20 x 11/16”  
self drilling screws. square the lock  
assembly with the door section and  
align with the square hole in the vertical  
track. The side lock should be spaced  
in approximately 1/8” from the section  
edge.  
7/16” socket  
Driver  
Tape Measure  
IMPORTANT: sIDE lOCks MusT bE  
REMOVED OR MaDE INOPERaTIVE IN  
ThE uNlOCkED POsITION, IF aN  
OPERaTOR Is INsTallED ON ThE  
DOOR.  
(4) 1/4”- 20 x 11/16”  
sElF DRIllING sCREWs  
1/8”  
NOTE: after completing this step,  
continue with step 9 on page 17.  
NO. 6 sCEW EyE  
Pull Rope  
Tools Needed:  
Power Drill  
WARNING  
DO NOT INsTall Pull ROPEs  
ON DOORs WITh ElECTRIC  
OPERaTORs. ChIlDREN May  
bECOME ENTaNGlED IN ThE  
ROPE CausING sEVERE OR  
FaTal INjuRy.  
1/8” Drill bit  
Pull ROPE  
Measure and mark the jamb  
approximately 48” to 50” (1220 to 1270  
mm) from floor on the right or left side  
of jamb. Drill 1/8” pilot hole for No. 6  
screw eye. Tie the pull rope to the No.  
6 screw eye and to the bottom bracket  
as shown.  
bOTTOM bRaCkET  
Pull ROPE  
29  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Trolley Operator  
OPERaTOR RaIl  
suITablE  
MOuNTING  
Tools Needed:  
WARNING  
suRFaCE 2 x 6  
luMbER MINIMuM  
OPERaTOR MusT bE TEsTED  
aT TIME OF INsTallaTION aND  
MONThly ThEREaFTER TO  
ENsuRE ThaT DOOR REVERsEs  
ON CONTaCT WITh 2 x 4 bOaRD  
laID FlaT uNDER ThE DOOR.  
FaIluRE TO aDjusT OPERaTOR,  
IF NECEssaRy, CaN REsulT IN  
sEVERE OR FaTal INjuRy. IF yOuR  
OPERaTOR Is EquIPPED WITh a  
PhOTOElECTRIC EyE sysTEM,  
ThEN ThIs MusT bE TEsTED  
aT ThE saME TIME TO ENsuRE  
ThaT DOOR DOEs NOT ClOsE  
aND a ClOsING DOOR OPENs IF  
PhOTOElECTRIC EyE sysTEM Is  
ObsTRuCTED. FaIluRE TO MakE  
aDjusTMENTs, IF NECEssaRy,  
CaN REsulT IN sEVERE OR FaTal  
INjuRy.  
hEaDER  
DOOR aRM TO OPERaTOR bRaCkET  
PERFERaTED  
OPERaTOR  
aNGlE  
RaIl  
1. Install operator rail 1/2” to 1”  
(13 - 38 mm) above high arc of top  
section of the door.  
2. Mount operator to ceiling so that  
1” to 1-1/2” (25 - 38 mm)  
clearance is maintained between  
trolley rail and top section when  
door is fully open (trolley rail will  
slope down towards rear).  
OPERaTOR  
3. attach door arm to operator bracket  
installed in step 9.  
FRaMING MEMbERs  
4. attach operator rail to suitable  
mounting surface 2 x 6 lumber  
minimum.  
5. attach operator to ceiling using  
perforated angle.  
IMPORTANT: aNGlEs MusT bE  
sECuREly aTTaChED TO sOuND  
FRaMING MEMbER(s).  
PERFERaTED aNGlE  
30  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Cleaning Your Steel And fiberglass Garage Door  
IMPORTANT: DO NOT usE a PREssuRE WashER ON GaRaGE DOOR!  
While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. some discoloration of the  
finish may occur when a door has been exposed to dirt-laden atmosphere for a period of time. slight chalking may also occur as a result  
of direct exposure to sunlight.  
Cleaning the door will generally restore the appearance of the finish. To maintain an aesthetically pleasing finish of the garage door, a  
periodic washing of the garage door is recommended.  
The following cleaning solution is recommended:  
a mild detergent solution consisting of one cup detergent (with less than 0.5% phosphate) dissolved into five gallons of warm water will  
aid in the removal of most dirt.  
NOTES: The use of detergents containing greater than 0.5% phosphate is not recommended for use in general cleaning of garage doors.  
NOTES: be sure to clean behind weather stripping on both sides and top of door.  
CauTION: NEVER MIx ClEaNsERs OR DETERGENTs WITh blEaCh.  
GLASS CLEANING INSTRUCTIONS  
Clean with a mild detergent solution (same as above) and a soft cloth. after cleaning, rinse thoroughly.  
ACRYLIC CLEANING INSTRUCTIONS  
Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. use your bare hands to feel and dislodge any caked on  
particles. a soft, grit-free cloth, sponge or chamois may be used to wipe the surface. Do not use hard or rough cloths that will scratch  
the acrylic glazing. Dry glazing with a clean damp chamois.  
NOTE: DO NOT usE any window cleaning fluids, scouring compounds, gritty cloths or solvent-based cleaners of any kind.  
31  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Steel Preparation for Painting  
STEEL (SURfACE PREPARATION fOR PAINTING)  
Wax on the surface must be removed or paint peeling/flaking will result. To remove this wax, it will be necessary to lightly scuff the  
surface with a fine steel wool pad, saturated with soapy water. a final wipe and rinse should be done with clean water only, to remove  
any loose particles and any soapy film residue.  
surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000 steel wool or No. 400  
sand paper to create a smoother surface. Care must be taken to not expose the substrate under the paint. Once the substrate is  
exposed, the likelihood for rusting is greatly increased.  
If substrate is exposed, it must be treated to prevent rust from forming. sand the exposed area lightly and paint with a high quality  
metal primer, specifically intended for galvanized surfaces, to protect the area from corrosion. allow for drying time on primer can label  
before applying topcoat.  
The surface of the factory-applied finish, that is being painted, must not be too smooth, or the paint will not adhere to it. It is  
advisable to test in an inconspicuous area, to evaluate adhesion. If poor adhesion is observed, surface preparation for painting the  
factory-applied finish must be repeated until desired results are achieved. again, care must be taken to not expose the substrate under  
the paint.  
STEEL (PAINTING)  
after surface has been properly prepared, it must be allowed to dry thoroughly, and then coated immediately with premium quality  
latex house paint. Follow paint label directions explicitly. Oil base or solvent base paints are not recommended. Please note that if  
substrate is exposed and not properly primed, painting with latex paint may cause accelerated rusting of the steel in the exposed area.  
NOTES:  
1. This limited Warranty will be voided if the original finish is painted over, unless Manufacturer’s preparation and painting instructions are followed  
explicitly.  
2. Consult a professional coatings contractor if in doubt about any of the above directions.  
3. Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers. Pay  
particular attention to acceptable weather and temperature conditions in which to paint.  
fiberglass Refinishing And Or finishing  
Refinishing  
The top coat on factory finished door may require a re-coat after 1-3 years if the surface appears chalky or faded. Reapply a top coat  
as follows: (always test on a small area prior to top coating the entire door)  
1. Clean surfaces with soap and water, mineral spirits or naptha.  
NOTE: light scuffing of surface may be required using scotch-brite™ pads.  
2. apply a commercial brand of exterior grade top coat following the manufacturer instructions.  
finishing  
It is recommended that the door be purchased pre-finished due to the size of the door, the required spray equipment and the quality  
problems that could result. Wayne-Dalton assumes no liability for non-factory finished doors. If finishing is performed, use exterior  
commercial grade finishing kits approved for use on fiberglass or commercially available exterior grade water based or oil based paint.  
The customer assumes all liability for the finishing.  
32  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Lifetime Limited Warranty  
Model 9800  
subject to the terms and conditions contained in this lifetime limited Warranty, Wayne-Dalton Corp. (“Manufacturer”) warrants the sections of the door for as long as you  
own the door with the exception of the items that follow which is described at the top of this page. These exceptions will be warranted for a period of ThREE (3) YEARS  
from the date of installation against:  
(i)  
Delamination of the fiberglass skin or peeling of the original factory-applied coating on the door as a result of a defect in the original fiberglass  
skin where the door sections and the original fiberglass skin and factory-applied coating: (a) have not been subjected to adverse atmospheric  
conditions or contaminates (such as salt water or other marine environment, or to toxic or abrasive substances, including those in the air);  
(b) have been maintained in compliance with Manufacturer’s recommendations; and (c) have not been subject to physical abrasion, impacted  
by a hard objects, or have been punctured.  
(ii)  
The door becoming inoperable due to rust-through of the steel skin backer from the core of the door section, caused by cracking, splitting, or  
other deterioration of the steel skin, or due to structural failure caused by separation or degradation of the foam insulation.  
(iii)  
Peeling, cracking, chalking or fading of the factory-applied coating, from the time of installation. If the door is re-stained or re-painted, the  
warranty for the factory-applied coating is void.  
The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, for as long as you own the door, against  
defects in material and workmanship, subject to all the terms and conditions below.  
The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this lifetime limited Warranty against defects in  
material and workmanship for a period of ONE (1) YEAR from the date of installation.  
after a period of TWENTY (20) YEARS, from time of installation, replacement of lifetime limited Warranty materials will be pro-rated at 50 per cent of  
Manufacturer’s published list pricing at time of claim, and you must pay this amount.  
This limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is installed) as his/her  
primary residence (“buyer”). This limited Warranty does not apply to residences other than primary, or to commercial or industrial installations, or to installations on  
rental property (even when used by a tenant as a residence). This limited Warranty is not transferable to any other person (even when the premises is sold), nor does it  
extend benefits to any other person. as a result this limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized  
Wayne-Dalton dealer or distributor.  
The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door or its  
components, abuse, damage from corrosive fumes or substances, salt spray or saltwater air, fire, acts of God, failure to properly maintain the door, or attempt to use the  
door, its components or related products for other than its intended purpose and its customary usage. This limited Warranty does not cover ordinary wear.  
This limited Warranty will be voided if any holes are drilled into the door, other than those specified by the Manufacturer.  
ThIs lIMITED WaRRaNTy COVERs a CONsuMER PRODuCT as DEFINED by ThE MaGNusON-MOss aCT. NO WaRRaNTIEs, ExPREss OR IMPlIED (INCluDING  
buT NOT lIMITED TO ThE WaRRaNTy OF MERChaNTabIlITy OR FITNEss FOR a PaRTICulaR PuRPOsE) WIll ExTEND bEyOND ThE TIME PERIOD sET FORTh IN  
UNDERSCORED BOLD fACE TYPE IN ThIs lIMITED WaRRaNTy, abOVE.  
Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.  
any claim under this limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product was purchased.  
unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all.  
at the Manufacturer’s option, pursuant to the dealer having notified the Manufacturer of a warranty claim, a service representative may inspect the product on  
site, or buyer may be required to return the product to the Manufacturer at buyer’s expense. buyer agrees to cooperate with any representative of the Manufacturer and  
to give such representative full access to the product with the claimed defect and full access to the location of its installation.  
If the Manufacturer determines that the claim is valid under the terms of this limited Warranty, the Manufacturer will cause the defective product to be  
repaired or replaced. The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject to applicable law. ThE  
REMEDy WIll COVER ONly MaTERIal. ThIs lIMITED WaRRaNTy DOEs NOT COVER OThER ChaRGEs, suCh as FIElD sERVICE labOR FOR REMOVal, INsTallaTION,  
PaINTING, shIPPING, ETC.  
any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of this limited  
Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed, and this  
limited Warranty will expire at the same time as if there had been no defect. If a claim under this limited Warranty is resolved in a manner other than described in the  
immediately preceding paragraph, then neither this limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the  
product.  
ThE REMEDIEs FOR ThE buyER DEsCRIbED IN ThIs lIMITED WaRRaNTy aRE ExClusIVE and take the place of any other remedy. The liability of the  
Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to repair or replace, at its option,  
as described above. ThE MaNuFaCTuRER WIll NOT uNDER aNy CIRCuMsTaNCEs bE lIablE FOR sPECIal, INCIDENTal, OR CONsEquENTIal DaMaGEs, including  
(but not limited to) damage or loss of other property or equipment, personal injury, loss of profits or revenues, business or service interruptions, cost of capital , cost of  
purchase or replacement of other goods, or claims of third parties for any of the foregoing.  
Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to  
you.  
No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this limited Warranty or to  
grant any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.  
buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.  
The rights and obligations of the Manufacturer and buyer under this limited Warranty will be governed by the laws of the state of Ohio, usa, to the extent  
permitted by law.  
This Limited Warranty gives you specific legal rights and you may also have other rights, which may vary from State to State.  
33  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Thank you for your purchase  
Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378;  
6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392;  
7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other US and foreign Patents pending.  
34  
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.  
To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Tasco Digital Camera 119213C User Manual
Toro Snow Blower CCR 2450 GTS User Manual
Toshiba Cordless Telephone DKT2204 CT User Manual
Toshiba Network Card GN 1060 User Manual
Tripp Lite TV Cables P136 000 User Manual
Uniflame Charcoal Grill CBC1255SP User Manual
Vermont Casting Fan ANSI Z837 2000 User Manual
Verona Oven VEBIG24 User Manual
Viper Car Amplifier 5004 User Manual
Vivotek Digital Camera FD7132 User Manual