S E R I E S 9 6
Plug and Play
Firmware and
Hardware
Watlow’s SERIES 96 is a powerful 1⁄16 DIN dual display
controller that offers many advanced functions. This new
controller can be tailored to perform hardware and software
needs with hardware modules that are pluggable and
exchangeable and software menus that may be user
programmed to fit exact application requirements.
Features and Benefits
Burst fire
• Increase heater life/better temperature controllability
One input, one auxiliary input, four outputs
• Powerful flexibility at a competitive price
No dipswitches
With one universal input, a second auxiliary input and four
outputs the SERIES 96 can be programmed to perform:
temperature measurement, input event switching, remote
set point input, heating, boost heating, cooling, alarms,
digital communications, ramp and soak and retransmit.
These features make this controller ideally suited for
applications in markets such as plastics packaging,
semiconductor, food processing and lab equipment.
• Easily configurable from the front panel
Multiple set points
• Flexible automatic control
Pluggable output modules
• Field expandable
Fast 10Hz sampling
• Improved control responsiveness
Programmable menus (Patent pending)
• Can be self-tailored for exact user needs
Open loop break protection
• Indication of thermal loop problem
NEMA 4X (IP65)
Set point ramping operations include two files with eight
steps in each. The files can be linked to create a 16-step
profile.
With fast 10Hz sampling, variable time base burst firing
outputs, NEMA 4X front panel and 0.1 percent calibration
accuracy this control can easily handle some of the
toughest application needs.
• Water and corrosion resistant front panel can be
washed down
The SERIES 96 is manufactured by ISO 9001 registered
Watlow Controls and reliably backed by a three-year
warranty.
16 programmable ramp and soak steps
• Profiles of dynamic production processes can be
programmed into the controller
Automatic tuning
• Easy one step tuning of PID control parameters
Your Authorized Watlow Distributor Is:
WIN-96-0307
1241 Bundy Boulevard, P.O. Box 5580
Winona, Minnesota 55987-5580 USA
Phone: +1 (507) 454-5300
ISO 9001
FAX: +1 (507) 452-4507
E-mail: [email protected]
Registered Company
Winona, Minnesota USA
© 2007 Watlow Electric Manufacturing Company
Printed in the USA on Recycled Paper, 15% Postconsumer Waste
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Communications
Power
• EIA/TIA-485 or EIA/TIA-232
• 100-240Vı(ac/dc) +10 percent, -15 percent; 50/60Hz,
5 percent
• Opto-isolated
• ModbusTM RTU protocol
• 1200, 2400, 4800, 9600, 19200 baud rates
• 32 maximum units can be connected (With additional
485 repeater hardware, up to 247 units may be
connected)
• 24-28Vı(ac/dc) +10 percent, -15 percent; 50/60Hz,
5 percent
• 7.0VA maximum power consumption
• Data retention upon power failure via nonvolatile
memory
Operating Environment
Accuracy
• 0 to 65°C, 32 to 149°F
• Input ranges
• 0 to 90% RH, non-condensing
• Storage temperature: -40 to 85°C, -40 to 185°F
Type J:
Type K:
Type T:
0 to 750°C or
-200 to 1250°C or -328 to 2282°F
-200 to 350°C or -328 to 662°F
0 to 1250°C or
-200 to 900°C or -328 to 1470°F
32 to 1382°F
Dimensions
• Width 52 mm (2.05 in.)
• Height 52 mm (2.05 in.)
• Length 107 mm (4.2 in.)
• Depth behind panel surface 98.4 mm (3.875 in.)
• Approximate controller weight 0.2 kg (0.4 lbs)
Type N:
Type E:
Type C(W5):
Type D(W3):
Type Pt 2:
Type R:
Type S:
Type B:
DIN:
32 to 2282°F
0 to 2315°C or
0 to 2315°C or
0 to 1393°C or
0 to 1450°C or
0 to 1450°C or
32 to 4200°F
32 to 4200°F
32 to 2540°F
32 to 2642°F
32 to 2642°F
Allowable Operating Ranges
Type J:
Type K:
Type T:
Type N:
Type E:
Type C:
Type D:
1.0
0.1
0
to 815°C or
32 to 1500°F
870 to 1700°C or 1598 to 3092°F
-200 to 800°C or -328 to 1472°F
-200 to 630°C or -328 to 1166°F
-1999 to 9999 units
0.0 to 815.0°C or 32.0 to 999.9°F
1.0 -270 to 1370°C or -454 to 2500°F
0.1 -199.9 to 999.9°C or -199.9 to 999.9°F
1.0 -270 to 400°C or -454 to
0.1 -199.9 to 400.0°C or -199.9 to 750.0°F
1.0
0.1
1.0 -270 to 800°C or -454 to 1470°F
0.1 -199.9 to 800.0°C or -199.9 to 999.9°F
1.0
0.1
1.0
0.1
JIS:
Process:
750°F
Thermocouple Inputs
• Calibration accuracy 0.1 percent of span 1°C at
standard conditions
0
to 1300°C or
32 to 2372°F
0.0 to 999.9°C or 32.0 to 999.9°F
Exceptions:
Type T; 0.12 percent of span for -200°C to -50°C,
0
to 2315°C or
0.0 to 999.9°C or 32.0 to 999.9°F
to 2315°C or 32 to 4200°F
0.0 to 999.9°C or 32.0 to 999.9°F
to 1395°C or 32 to 2543°F
0.0 to 999.9°C or 32.0 to 999.9°F
32 to 4200°F
Types R and S; 0.15 percent of span for 0°C to 100°C
Types B; 0.24 percent of span for 870°C to 1700°C
• Accuracy span: 540°C/1000°F minimum
• Temperature stability: 0.1 degree per degree change
in ambient
0
Type Pt 2: 1.0
0.1
0
Type R:
Type S:
Type B:
1.0
1.0
1.0
0
0
0
to 1760°C or
to 1760°C or
to 1816°C or
32 to 3200°F
32 to 3200°F
32 to 3300°F
RTD Inputs
• Calibration accuracy 0.1 percent of span 1°C at
standard conditions
• Accuracy span: 540°C/1000°F minimum
• Temperature stability: 0.05 degree per degree change
in ambient
DIN
JIS
1.0 -200 to 800°C or -328 to 1472°F
0.1 -199.9 to 800.0°C or -199.9 to 999.9°F
1.0 -200 to 630°C or -328 to 1166°F
0.1 -199.9 to 630.0°C or -199.9 to 999.9°F
Process Inputs
• Voltage input ranges
Process
-1999 to 9999 units
Accuracy 10mV 1 LSD at standard conditions
Temperature stability 100ppm/°C maximum
• Milliamp input ranges
Functionality Matrix
Event &
Universal Remote
Input Set Point Control Alarm Retransmit Comm
232/485
Accuracy 20µA 1 LSD at standard conditions
Temperature stability 100ppm/°C maximum
Input 1
Agency Approvals
• UL®916 file number E185611, C-UL®, CE, NEMA 4X
Input 2
Output 1
Output 2
Output 3
Output 4
Terminals
• Touch safe
• 22 to 12 AWG
ModbusTM is a trademark of AEG Schneider Automation.
UL® and C-UL® are registered trademarks of the Underwriter’s
Laboratories, Inc.
Note: These specifications are subject to change without prior notice.
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Ordering Information
SERIES 96
9 6
-
-
Microprocessor-based
1⁄16 DIN with universal input 1.
Options include: software, power
supply, input 2, four outputs and
display color
Power Supply
A
B
=
=
100-240Vı(ac/dc)
24-28Vı(ac/dc)
Input 2
0
1
=
=
None
Event input & 0-5VÎ(dc)/ 4-20mA
(Remote set point input)
Output 1
Panel Cutout
44.958 mm x 44.958 mm
(1.77 in. x 1.77 in.)
C
D
=
=
Switched dc/open collector
Electromechanical relay, Form C,
2A, without RC suppression
52.070 mm
(2.050 in.)
F
=
Universal Process, range selectable:
0-20mA, 4-20mA, 0-5VÎ(dc),
1-5VÎ(dc), 0-10VÎ(dc)
96
K
=
0.5A solid state relay without
RC suppression
1
2
3
4
%
Output 2
A
C
D
=
=
=
None
Switched dc output/open collector
Electromechanical relay, Form C,
2A, without RC suppression
Universal Process, range selectable:
0-20mA, 4-20mA, 0-5VÎ(dc),
1-5VÎ(dc), 0-10VÎ(dc)
52.070 mm
(2.050 in.)
F
=
K
=
0.5A solid state relay without
RC suppression
Output 3
A
D
=
=
None
Electromechanical relay, Form C,
2A, without RC suppression
(107.747 mm)
4.242 in.
Output 4
(98.425 mm)
3.875 in.
A
D
=
=
None
Electromechanical relay, Form C,
2A, without RC suppression
M
=
Universal Retransmit, range selectable: 0-20mA,
4-20mA, 0-5VÎ(dc), 1-5VÎ(dc), 0-10VÎ(dc)
EIA/TIA 232 Communications
EIA/TIA 485 Communications
R
U
=
=
Software/Preset Parameters
00
=
=
=
=
Standard software (order with Standard Display/Overlay)
Ramping software (order with Ramping Display/Overlay)
Custom software
(59.182 mm)
2.330 in.
AA
XX
XX
Preset parameters
Standard Display/Overlay
Upper/Lower
RR = Red/Red display
RG = Red/Green display
GR = Green/Red display
GG = Green/Green display
Customer's Front Panel
Ramping Display/Overlay
(9.322 mm)
0.367 in.
Upper/Lower
BA
BB
=
=
Red/Red display
Red/Green display
BC = Green/Red display
BD = Green/Green display
To be automatically connected to the nearest North American Technical and Sales Office call:
1-800-WATLOW2
International Technical and Sales Offices: Australia, +61-3-9335-6449 • China, +86-21-3950-9510 • France, +33 (0) 3073-2425 •
Germany, +49 (0) 7253-9400-0 • Italy, +39 (0) 2 458-8841 • Japan, +81-3-3518-6630 • Korea, +82-2-575-9804 • Malaysia, +60-3-7980-7741 •
Mexico, +52 (442) 217-6235 • Shanghai, +86-21-3950-9504 • Singapore, +65-6773-9469 • Spain, +34 91 675 1292 • Sweden, +46 35-27-11-66 •
Taiwan, +886-7-288-5168 • United Kingdom, +44 (0) 115-964-0777
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