Owners &
Installation Manual
EMERALD GasFireplaceInsert
MODELS:
E61-NG Natural Gas
E61-LP Propane
WARNING:
FOR YOUR SAFETY
Iftheinformationintheseinstructionsarenotfollowedexactly, What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
908-429a
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
04/21/05
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TABLE OF CONTENTS
WATERFORD GAS FIREPLACE INSERT
Page
Page
SAFETYLABEL
OPERATINGINSTRUCTIONS
OperatingInstructions ................................................. 15
LightingProcedure ...................................................... 15
ShutdownProcedure ................................................... 15
First Fire ..................................................................... 15
AutomaticConvectionFanOperation .......................... 15
Normal Operating Sounds of Gas Appliances .............. 15
Copy of Lighting Plate Instructions .............................. 16
SafetyLabel ..............................................................
4
INSTALLATIONREQUIREMENTS
For your safety ............................................................ 6
Gas Pipe Testing ........................................................ 6
Specifications ............................................................. 6
ZeroClearanceFireplaceInstallation .............................6
Installation into a Factory Built Fireplace..................... 6
Before You Start ......................................................... 6
GeneralSafetyInformation .......................................... 6
Installation Checklist ................................................... 6
MaterialsRequired ....................................................... 7
ClearancestoCombustibles ........................................ 7
-FloorProtection .....................................................7
MAINTENANCE
Maintenance ............................................................... 16
LogReplacementandCleaning ................................... 17
Door Gasket and Glass Gasket .................................. 17
GlassReplacement..................................................... 17
FanMaintenance ........................................................ 17
ValveMaintenance ...................................................... 18
Parts List .................................................................... 19
INSTALLATIONINSTRUCTIONS
WARRANTY
GasConnection .......................................................... 8
System Data Table .......................................................8
HighElevation ...............................................................8
Venting .........................................................................8
FlueLinerInstallation ....................................................9
ConversionfromNat. GastoPropane............................9
Reduction to Lower Btu ............................................... 11
Gas Pressure Test ...................................................... 11
ValveDescription ........................................................ 12
Aeration System ......................................................... 12
ShroudSurroundInstallation ....................................... 12
OptionalDoorGrillInstallation ..................................... 13
LogInstallation ............................................................ 13
OptionalWallThermostatInstallation .......................... 13
OptionalRemoteControlInstallation ........................... 14
WiringDiagram ......................................................... 14
Warranty ..................................................................... 23
Waterford E61 Gas Fireplace Insert
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SAFETY LABEL
This is a copy of the label that accompanies
each Waterford E61-NG Gas Insert Natural
Gas. We have printed a copy of the contents
here for your review. The safety label is located
on the right side door panel.
NOTE: Waterford units are constantly being
improved.Checkthelabelontheunitandifthere
is a difference, the label on the unit is the correct
one.
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appli-
ances individual manual shut-off must be a
t-handle type valve.
4
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SAFETY LABEL
This is a copy of the label that accompanies
each Waterford E61-LP Gas Insert Propane.
We have printed a copy of the contents here for
your review. The safety label is located on the
right side door panel.
NOTE: Waterford units are constantly being
improved.Checkthelabelontheunitandifthere
is a difference, the label on the unit is the correct
one.
Waterford E61 Gas Fireplace Insert
5
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INSTALLATION
envelope. Never vent to another room or
inside a building. Make sure that the vent
is properly sized and is of adequate height
to provide the proper draft.
INSTALLATION INTO
AFACTORY BUILT
FIREPLACE
IMPORTANT:
SAVE THESE
INSTRUCTIONS
8) Inspect the venting system annually for
blockage and any signs of deterioration.
TheWATERFORDGasInsertshavebeentest-
ed and approved to be vented into any ap-
proved Factory Built Fireplace that will allow
the Insert to physically fit into the firebox.
The Waterford Gas Fireplace must be installed
in accordance with these instructions. Careful-
ly read all the instructions in this manual first.
Consultthebuildingauthorityhavingjurisdiction
to determine the need for a permit prior to
starting the installation.
9) Any safety glass removed for servicing
must be replaced prior to operating the
appliance.
If the factory built fireplace height is too
low for your Insert, you may remove the
smoke shelf, baffle plate, and damper
plate from the factory built fireplace if
removable without cutting or torching,
as long as these items are saved and are
re-installed in the event that the Insert is
removed.
10) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
Note: Failure to follow these instructions
could cause a malfunction of the
heater which could result in death,
serious bodily injury, and/or prop-
erty damage. Failure to follow these
instructions may also void your
fire insurance and/or warranty.
11) Due to high temperatures, the appliance
should be located out of high traffic areas
and away from furniture and draperies.
Childrenandadultsshouldbealertedtothe
hazards of high surface temperatures,
especially the fireplace glass and gold
trims, and should stay away to avoid burns
or clothing ignition. Young children should
be carefully supervised when they are in
thesameroomastheappliance.Clothingor
other flammable material should not be
placed on or near the appliance.
BEFORE YOU START
FOR YOUR SAFETY
Safeinstallationandoperationofthisappliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of the
following:
This appliance requires air for proper combus-
tion. Always provide adequate combustion and
ventilation air. Follow instructions and informa-
tion in the current CAN/CGA B149 (in Canada)
or the current National Fuel Gas Code ANSI
Z223.1 (in the USA), regarding requirements for
combustion and ventilation air.
12) WARNING: Failure to position the parts
in accordance with the diagrams in
this manual or failure to use only
parts specifically approved with this
appliance may result in property dam-
age or personal injury.
General Safety Information
1) The appliance installation must conform
with local codes or in the absence of local
codes, with current CAN/CGA B149 (in
Canada) or the current National Fuel Gas
CodeANSIZ223.1.ThisapplianceMUSTbe
installed by a qualified gas fitter technician
only.
GAS PIPE TESTING
13) Do not use this appliance if any part has
been under water. Immediately call a qual-
ified service technician to inspect the ap-
pliance and to replace any part of the
control system and any gas control which
has been under water.
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shutoff valve during any pressure test-
ing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa).
2) Installation and repair should be done
by a qualified service person.
3) The appliance should be inspected before
use and at least annually by a professional
service person. More frequent cleaning
may be required due to excessive lint from
carpeting, bedding material, etc. It is imper-
ative that control compartments, and circu-
lating air passageways of the appliance be
kept clean and free from excessive lint from
carpeting and pet hair.
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
SPECIFICATIONS
Fuel:
Natural gas or Propane
120V A.C. system.
Variable speed, 140 CFM.
Ceramic fiber, 3 per set.
Listed two 3" co-linear
aluminum flex liners.
Electrical:
Fan/Blower:
Log Sets:
Vent System:
INSTALLATION
CHECKLIST
4) See general construction and assembly
instructions. This appliance may only be
installed in a vented, non-combustible fire-
place.
The Waterford Gas Insert is installed as listed
below.
ZERO CLEARANCE
INSTALLATION
1) Unit Location - check Clearances to Com-
5) This appliance may be installed into bed-
rooms when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
bustibles on page 7.
The WATERFORD Gas Inserts are only ap-
proved for installation into the WATER-
FORD E61 Gas Insert Zero Clearance Fire-
place Kit, model #270-900.
2) Make the gas connections and electrical
connection for fan. See page 8.
3) Install the 3" flue liner to the sliding connec-
6) This unit is approved for installation into a
NOTE: There are changes in clearances
and other differences when installing
into the Zero Clearance Kit. Read the Zero
Clearance Kit manual and the decal on the
Kit.
tor plate. See page 9.
mobilehome.
4) Slide the unit half way into the fireplace.
7) Always connect this fireplace to a chimney
and vent to the outside of the building
6
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INSTALLATION
5) Pull the vent connector plate through the
tapered brackets and fasten to the front
plate. See page 9.
6) Slide the unit fully into the fireplace and
level.
WARNING:
ElectricalGroundingInstructions
This appliance is equipped with a
three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prongreceptacle.Donotcut
or remove the grounding prong
from this plug.
7) Test gas pressure, page 11. Check aera-
tion, page 12.
8) Assemble and install the shroud. See page
12.
9) Install Optional Door Grill. See page 13.
10) Install the log set. See page 13.
11) Install Optional Remote Control, and Op-
tional Wall Thermostat, if required. See
pages 13 and 14.
CLEARANCES TO
COMBUSTIBLES
Combustible Mantels are permitted within the
shaded area.
12) Explain controls to the homeowner.
The following clearances to combustibles must
be observed:
15) Final check: Before leaving this unit with
thecustomer, theinstallermustensurethat
the appliance is firing correctly. This in-
cludes:
FromUnit
Sides
Unit to Unprotected Mantel B 16" / 406 mm
Unit to Protected Mantel* 12" / 305mm
A
9" / 229 mm
B
a) Clocking the appliance to ensure the
correct firing rate.
*Mantelshieldmusthavea1"(25mm)airspace
betweenthemantelandshieldanda1"(25mm)
gap between on the back of the shield and the
facing.
b) Adjusting the primary air, if required, to
ensure that the flame does not carbon.
See page 12.
In addition to these clearances, adequate ac-
cessibility clearance for servicing and proper
operation must be maintained.
c) Ensuring that the appliance is venting
correctly.
When the Insert is installed in a fireplace that is
elevated 5" or higher, no floor protection is
required in front of the appliance.
Do not in any way obstruct the air inlets that are
located on the front of the heater.
MATERIALS
REQUIRED
No electrical power supply is required for the
gas control to operate. A 120 Volt AC power
cord is hooked up to the fan switch and blower.
Plug 3 wire cord into a suitable receptacle. Do
not cut the ground terminal off under any
circumstances.
Floor Protection
An approved floor protector is required con-
sisting of a layer of 1/2" (13mm) Wonderboard
(or Durock or equivalent) that extends 9"
(229mm) in front of the fireplace measured at
the base (this equals 16" from the fireplace
opening), and as wide as the appliance.
When connected with 120 volts, the appliance
must be electrically grounded in accordance
with local codes, with a current version of CSA
C22.1 (in Canada) or in the absence of local
codes, with the National Electrical Code ANSI/
NFPA 70-1987.
Note: If the appliance is installed in a
fireplace that is elevated 5"
(127mm) or higher (i.e., a Water-
ford Zero Clearance Cabinet, zero
clearance fireplace, brick plinth,
etc.), no floor protection is re-
quired in front of the appliance.
Note: This unit is equipped with a heat
sensor thermodisc which will
prevent the blower from operat-
ing until the unit reaches the cor-
rect temperature.
Combustibles are permitted within
the shaded area, on either side.
Waterford E61 Gas Fireplace Insert
7
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INSTALLATION
5) Once the gas has been connected ensure
System Data:
GAS CONNECTION
that the pilot valve is in line with burner.
E61 Converted to
27,000(NaturalGas)
or 29,000 (Propane)
The Emerald Insert is factory equipped to burn CAUTION: If the door is removed or
Natural Gas, if necessary the unit can be
converted to burn Propane by using Conver-
opened for servicing, it must be replaced
and closed prior to operating the appli-
sion Kit # 260-960. For minimum and maximum ance. The glass must be fixed in the door
supply pressure see the System Data table on when operating.
page 8.
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes:
Natural Gas
#40
Propane
#52
Recommended Gas Pipe Diameter
Burner
Note: Prior to any pressure testing of
Pipe
Schedule 40
Pipe
Inside Diameter Outside Diameter
Tubing,
Type L
the gas supply piping system that
exceeds test pressures of 1/2
psig, this appliance and its individ-
ual shut-off valve must be discon-
nected from the piping system. If
test pressures equal to or less
than 1/2 psig are used then this
appliance must be isolated from
the piping system by closing its
individual manual shut-off valve
during the testing.
Length
(feet)
Max. Input Rating
- Natural Gas
- Propane
27,000 Btu/h
29,000 Btu/h
NG
LP
NG
LP
Min. Input Rating
- Natural Gas
- Propane
0 - 10
10 - 40
1/2"
3/8"
1/2"
3/8"
13,500 Btu/h
14,500 Btu/h
1.3cm 1.0cm 1.3cm 1.0cm
1/2" 1/2" 5/8" 1/2"
1.3cm 1.3cm 1.6cm 1.3cm
1/2" 1/2" 3/4" 1/2"
1.3cm 1.3cm 2.0cm 1.3cm
3/4" 1/2" 7/8" 3/4"
2.0cm 1.3cm 2.3cm 2.0cm
Output Capacity with blower Off
Natural Gas
Propane
21,168 Btu/h
23,258 Btu/h
40 - 100
100 - 150
Output Capacity with blower On
Natural Gas
Propane
21,708 Btu/h
23,925 Btu/h
GASCONNECTIONWARNING:
Only persons licensed to work with gas piping
may make the necessary gas connections to
this appliance.
Supply Pressure
Natural Gas
Propane
Note: Never use plastic pipe. Check to confirm
whether your local codes allow copper tubing
or galvanized pipe.
min.
min.
5.0" w.c.
12.0" w.c.
1) The gas inlet is located on the end of the
flexible pipe that emerges from the lower
left rear corner of the unit. The inlet fitting is
a 1/2" female flare.
Manifold Pressure
System Data
For 0 to 2000 feet altitude
Natural Gas
Propane
3.8"
11"
+/- 0.2" w.c.
+/- 0.2" w.c.
Burner Inlet Orifice Sizes:
Natural Gas
#32
Propane
#50
HIGH ELEVATION
Burner
This unit is approved in Canada (CAN/CGA-
2.17-M91) for altitudes to 2000 ft. (610m) using
the factory -installed burner orifice. For instal-
lations from 2000 ft (610m) to 4500 ft (1370m)
the orifice sizes (DMS) for the Natural Gas and
Propane units must be changed. See the rating
plate for details. For installations above 4500 ft.
refer to current ANSI Z223.1 Sc8-8.1.2a ap-
pendix F or CAN/CGA-B149.1, for resizing
orifice.
Max. Input
- Natural Gas
- Propane
Min. Input
- Natural Gas
- Propane
38,000 Btu/h
35,000 Btu/h
19,000 Btu/h
17,500 Btu/h
A separate gas shut-off valve and a 1/8" IPS
pluggedtappingshouldbeinstalledimmedi-
ately upstream of the connection to the
appliance.
Max. Output Capacity with blower On
Natural Gas
Propane
30,666 Btu/h
28,700 Btu/h
Supply Pressure:
Nat. Gas
Propane
VENTING
2) The gas inlet is located on the end of the
flexible pipe that emerges from the lower
left rear corner of the unit. The inlet fitting is
a 1/2" female flare.
min. 5" w.c. (1.25 kPa)
min. 12" w.c. (3.0 kPa)
THEAPPLIANCEMUSTNOTBECON-
NECTEDTOACHIMNEYFLUESERV-
INGASEPARATESOLIDFUELBURN-
INGAPPLIANCE.
Manifold Pressure
Natural Gas 3.8" +/- 0.2" w.c. (0.94 kPa)
A separate gas shut-off valve and a 1/8" IPS
pluggedtappingshouldbeinstalledimmedi-
ately upstream of the connection to the
appliance.
Propane
11" +/- 0.2" w.c. (2.7 kPa)
System Data - HIGH ELEVATION
For 2,000 - 4,500 feet altitude
Thisapplianceisdesignedtobeattachedtotwo
3" (76mm) co-linear aluminium flex running the
full length of the chimney. The flue length must
be a minimum length of 8' (2.44m) and a maxi-
mum of 35' (10.7m). See chart for minimum
distances from roof. Periodically check that the
vent is unrestricted.
3) Locate the center point where the vent will
pass through the chimney above the appli-
ance. Move the appliance into the exact
location where it is to be installed. Ensure
that the Insert is level.
Burner Inlet Orifice Sizes:
Natural Gas
Burner
#33
Max. Input
- Natural Gas
.
Masonry chimneys may take various contours
which the flexible liner will accommodate. How-
ever, keep the flexible liner as straight as
possible, avoid unnecessary bending.
4) The gas control valve is provided with two
"IN" and "OUT" pressure taps, and are
easily accessible for a test gauge connec-
tion (see diagram on page 12).
36,100 Btu/h
8
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INSTALLATION
Part #
948-305
946-529
Description
3" Flex - 35 ft.
Co-linear DV Vertical
TerminationCap
nections of liner to inlet and vent col-
lars.
10) Attach the top shield to the top front lip of
the firebox using 3 screws.
Alternate Approved Caps
980
Vertical Termination Cap
991
High Wind Cap
923GK
3" Co-linear Adaptor with flashing
In areas on consistently high winds, we recom-
mend using the Simpson Dura-Vent System
(923GK adapter and 991 high-wind cap).
5) Install flashing.
The Air Intake pipe must be attached to the inlet
air collar of the termination cap.
6) Insert both liners into chimney, passing
through the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to
the inlet collar of the vent connector plate
marked with an "I", seal connection with
high temperature silicone. Secure with
gear clamp.
CONVERSION KIT
FROM NATURAL GAS
TO PROPANE MODEL
#260-960
9) Connect the 2nd liner to the exhaust collar
marked with an "E", seal connection with
high temperature silicone. Secure with
gear clamp.
for Emerald E61 Gas Insert
using SIT 820 NOVA Gas Valve
THISCONVERSIONMUSTBE
DONEBYAQUALIFIED
GASFITTER
IF IN DOUBT DO NOT DO THIS
CONVERSION!!
Conversion Kit Contains:
Qty.Part #
Description
1
910-018 SIT Conversion Kit-50%
Turndown LP
1
1
1
1
1
910-383 LP Injector (Pilot Orifice)
904-641 Burner Orifice #50
908-455 Decal "Converted to Propane"
908-528 Red"PROPANE"label
908-173 Instruction Sheet
FLUE LINER
INSTALLATION
1) Shut off the gas supply.
2) Open the lower grill and remove the 2
screws holding the control panel in place.
1) Cut the flex liner as required.
2) Mark the end of one liner to indicate
Inlet.
3) Connect the other end of the above liner to
theinletsideoftheterminationadaptor,seal
connection with high temperature silicone.
Secure with gear clamp.
NOTE:
1) Final gas connection should be made
after unit is in place to avoid damage to
line when pushing the unit into position.
4) Connect the 2nd liner to the exhaust side of
the adaptor, seal connection with high tem-
perature silicone. Secure with gear clamp.
2) Mill-pac may be used instead of high
temperature silicone and screws may
be used instead of gear clamps at con-
Remove the 2 screws holding the
Control Panel in place.
Waterford E61 Gas Fireplace Insert
9
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INSTALLATION
the new screws (E) supplied with the kit.
Tighten screws securely.
9) Unscrew the pilot orifice with the allen key
and replace with the LP pilot orifice in the kit.
3) Remove the door by lifting it slightly up and
off the front face. Remove the 7 nuts that
secure the front glass bracket holding the
center glass in place.
10) Remove burner orifice with a 1/2" wrench
and discard. Use a wrench to hold on to the
elbow behind the orifice.
11) Reinstall new burner orifice LP stamped
#50 and tighten.
Remove the 7 nuts holding the Front Glass
Bracket to the front face.
CAUTION: Don't let the glass drop.
12) Reverse steps 5) to 1).
4) Carefully remove the logs and embers.
5) Remove burner. See diagram below.
13) Attach the label (Part#: 908-455) "This unit
has been converted to Propane" on top of
the Serial # decal.
Note: Use a magnetic type screwdriver if
possible.
14) Replace yellow "Natural Gas" label with red
"Propane" label
15) Check for gas leaks.
Pilot assembly is now accessible for
steps 6) to 11).
16) Check inlet and outlet pressures.
17) Check operation of flame control.
8) Pull off the pilot cap to expose the pilot
orifice.
18) Check for proper flame appearance and
glow on logs.
6) Remove and discard the 3 pressure regu-
lator mounting screws (A), pressure regu-
lator tower (B) and diaphragm (C).
7) Insure that the rubber gasket (D) is properly
positioned and install the new HI/LO pres-
sure regulator assembly to the valve using
10
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INSTALLATION
9) Attach the label "This unit has been con-
vertedto..."ontopoftheSerial#decalover
the higher Btu information.
Reduction Kit to Lower
Btu Rating for Emerald
E61 Gas Insert
Natural Gas - Kit #: 260-920
Propane - Kit # 260-922
10) Check for gas leaks.
11) Check inlet and outlet pressures.
12) Check operation of flame control. Check
for proper flame appearance and glow on
logs.
THISCONVERSIONMUSTBE
DONEBYAQUALIFIED
GASFITTER
IF IN DOUBT DO NOT DO THIS
CONVERSION!!
Remove the 7 nuts holding the Front Glass
Bracket to the front face.
GAS PIPE PRESSURE
TESTING
CAUTION: Don't let the glass drop.
4) Carefully remove the logs and embers.
5) Remove burner.
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa). Disconnect piping from valve at pres-
sures over 1/2 psig.
Natural Gas Conversion Kit 260-920
Contains:
Qty.Part #
Description
Note: Use a magnetic type screwdriver
if possible.
1
1
1
904-593 BurnerOrifice#40(NaturalGas)
908-365 Decal"Convertedto27,000Btu"
908-363 Instruction Sheet
Propane Conversion Kit 260-922 Contains:
Qty.Part # Description
The unit is preset to give the correct gas input
at the specified manifold pressures shown on
the label. The maximum gas manifold pressure
is:
1
1
1
904-390 Burner Orifice #52 (Propane)
908-366 Decal"Convertedto29,000Btu"
908-363 Instruction Sheet
Natural Gas:
Propane:
3.8" w.c.
11" w.c.
1) Shut off the gas supply.
The manifold pressure is controlled by a reg-
ulator built into the gas control, and should be
checked at the pressure test point. The pres-
sure check should be carried out with the unit
burning and the setting should be with in the
limits specified.
2) Open the lower grill and remove the 2
screws holding the control panel in place.
Note: To properly check gas pressure,
both inlet and manifold pressures
should be checked using the valve
pressure ports on the valve.
1) Makesurethevalveisinthe"OFF"position.
6) Remove burner orifice with a 1/2" wrench
and discard.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a 1/
8" wide flat screwdriver.
Remove the 2 screws holding the
Control Panel in place.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position. Read manometer.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specified on the safety
label.
Burner Orifice
6) When finished reading manometer, turn off
the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8"
flat screwdriver. Note: Screw should be
snug, but do not over tighten
3) Remove the door by lifting it slightly up and
off the front face. Remove the 7 nuts that 7) Reinstall new burner orifice (NG stamped
secure the front glass bracket holding the
center glass in place.
#40 or LP stamped #52) and tighten.
8) Reverse steps 5) to 1).
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INSTALLATION
3) To adjust the aeration: use the allen key to 2) Plug the 'quick connect' electrical connec-
Valve Description
turn the turning gear which will adjust the
air shutter. Open the air shutter for a blue
flame or close it for a yellower flame.
tion into the junction box. An alternative
wire outlet is provided on the junction box
so that the blower power cable can be
routed out the back of the shroud if so
desired.
1) Gas cock knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection
5) Main Operator
6) Outlet Pressure Tap (Manifold Pressure)
7) Inlet Pressure Tap (Supply Pressure)
8) PilotOutlet
Allen Key
9) Main Gas Outlet
10) Flange Securing Screw Holes
11) Alternative TC Connection Point
12) Thermoelectric Unit
Closed - Tall yellow flame
Open - Short blue flame
Alternate
wiring port
4) Restart the heater and let it burn for approx-
imately15minutes.Repeatuntilthedesired
flame appearance is achieve.
13) Additional Valve Mounting Hole
Caution: Carbon will be produced if the
air shutter is closed too much.
Note: Any damage due to carboning re-
sulting from improperly setting
the aeration controls is NOT cov-
ered under warranty.
3) ConnecttheHobtotheTopSurroundPanel.
The Hob is attached with 2 bolts (with
washers) on either side.
Note: Aeration Adjustment should only
be performed by an authorized
Regency Installer at the time of
installation or service.
SHROUD
INSTALLATION
1) Attach the 2 side Surround Panels to the
body. Each side panel attaches to the body
with two bolts per side (top and bottom) and
use a washer and a 1/2" spacer with each
screw.
4) TheHob&TopSurroundPanelwillbeplaced
in position as the last step of the installation.
The flue spillage test and fitting the draft
hood are more easily accomplished without
the Hob & Top Surround Panel in position.
When ready to install the Hob & Top Sur-
round Assembly, lower it down onto the top
of the body. It is held in place by its own
weight and the retaining brackets on each
side.
AERATION
ADJUSTMENT
Rear View: Side
panel attached
with 2 bolts.
The burner aeration is factory set but may need
adjusting due to either the local gas supply, air
supply or altitude.
O v e r s i z e
Shroud Only: The
4 retaining brack-
ets on the Top Sur-
round must be re-
moved and rotated
180o and replaced.
The end of the
bracket must ex-
tend beyond the
bottom of the Top
Surround.
with 38,000 Btu
with 27,000 (NG) /
29,000 LP
Natural Gas
Natural Gas
1/8"(3.18mm)
Propane
3/16"(4.75mm)
Propane
1/4"(6.35mm)
3/16" (4.75mm)
Side panel with
1/2" spacer
1) Turn the heater off and allow it to cool.
2) Open the bottom door.
Top Surround Panel
Retaining Bracket
12
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INSTALLATION
5) Place the two Small Side Logs beside the
burner on the firebox floor, as shown in
diagram 4.
a)
b)
c)
d)
e)
Front Right Log - Part # 902-020
Front Left Log - Part # 902-021
Rear log - Part # 902-022
Embers - Part # 902-151 (1 bag)
Lava - Part # 902-154 (1 bag)
OPTIONAL DOOR
GRILL
6) Distribute the embers along the front burner
but do not cover the burner ports and
around the logs. Place the embers on the
floor of the firebox. Place the lava on the
burner tray in front of the left and right front
logs. See Diagram 4.
1) Remove the door by lifting it slightly up and
off the front face.
(Part # 560-935 for the set of three logs)
1) Remove the logs from the box and carefully
unwrap them. The logs are fragile, handle
with care - DO NOT FORCE into position.
2) Place the rear log, carefully sliding it down
onto the pins, with the flat side of the log
facing the back of the unit. See diagram 1.
2) Remove the 2 side screws.
3) Position the door grill inside the door and
secure with the 2 screws.
Diagram 4
OPTIONAL WALL
THERMOSTAT
Diagram 1: Do not force logs down.
3) Place the left front log, carefully sliding it
down onto the left pins of the front burner.
See diagram 2.
A wall thermostat may be installed if desired.
Connect the wires as per the wiring diagrams.
Note that the wires are connected to the "TH"
on the gas valve. Use table below to determine
the maximum wire length:
Secure the Door Grill to the
Door with 2 screws.
Note: Preferable if the thermostat is in-
stalled on an interior wall.
Waterford offers an optional programmable
thermostat but any 250-750 millivolt rated non-
anticipator type thermostat that is CSA, ULC or
UL approved may be used.
Diagram 2
CAUTION
Do not connect the millivolt
wall thermostat wires
to the 120V wires.
4) Place the right front log, carefully sliding it
down onto the right pins of the front burner.
See diagram 3.
LOG INSTALLATION
Thermostat Wire Table
WARNING: Dangerous operating
conditions may occur if these logs
arenotpositionedintheirapproved
locations. Read the instructions
below carefully and refer to the
diagrams. If logs are broken do not
use the unit until they are replaced.
Broken logs can interfere with the
pilot and burner operation.
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size
Max. Length
14 GA.
16 GA.
18 GA.
20 GA.
22 GA.
50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.
Diagram 3
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INSTALLATION
3) Install 3 AAA alkaline batteries in transmit-
ter and 4 AA alkaline batteries in the
receiver. Install the receiver and its cover
in the wall. Switch the remote receiver to
"remote" mode. The remote control is now
ready for operation.
1) Choose a convenient location on the wall to
install the receiver and the receptacle box
(protection from extreme heat is very im-
portant). Run wires from the fireplace to
that location, use Thermostat Wire Table.
OPTIONAL REMOTE
CONTROL
UsetheWaterfordRemoteControlKitapproved
for this unit. Use of other systems may void your
warranty.
2) Connect the wires as per the wiring dia-
gram below.
The remote control kit comes with a hand held
transmitter, a receiver and a wall mounting
plate.
CAUTION
Do not connect the millivolt
remote control wires to the
120V wires.
WIRING DIAGRAM
This heater does not require a 120V A.C.
supply for operation. In case of a power failure,
the burner switch and the optional remote
control/thermostat will continue to operate.
However, a 120V A.C. power supply is needed
for the fan/blower operation.
Caution: Ensure that the wires do
not touch any hot surfaces and are
away from sharp edges.
If any of the original wires as supplied
with the appliance must be replaced, it
must be replaced with CSA type SEW
(200oC) or its equivalent.
Verify proper operation after serv-
icing.
CAUTION: Label all wires prior to dis-
connection when servicing controls.
Wiring errors can cause improper and
dangerousoperation.
WARNING:ElectricalGroundingInstructions
Thisapplianceisequippedwithathreepronged(grounding)plugforyourprotection
againstshockhazardandshouldbepluggeddirectlyintoaproperlygroundedthree-
prong receptacle. Do not cut or remove the grounding prong from this plug.
14
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OPERATING INSTRUCTIONS
5) Turn the gas control counterclockwise to
During the first few fires, a white film
may develop on the glass front as part
of the curing process. The glass should
be cleaned or the film will bake on and
become very difficult to remove. Use a
non-abrasive cleaner and NEVER clean
the glass while it is hot.
OPERATING
INSTRUCTIONS
"PILOT". Knob cannot be turned from "PI-
LOT" to "OFF" unless knob is pushed in
slightly. Do not force.
Before operating this appliance, proceed
through the following check list.
6) Push in control knob all the way and hold in.
Immediately push black button on spark
igniter until pilot lights. Continue to hold the
control knob in for approximately one
minute, then release the gas control knob.
The pilot flame should continue to burn. If
the pilot does not remain lit, repeat opera-
tion allowing a longer period before releas-
ing gas control knob.
1) Read and understand these Instructions
before operating this appliance.
AUTOMATIC
CONVECTION FAN
OPERATION
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
7) Turn gas control knob counterclockwise to
Thefanoperatesautomatically,turntheknobon
the side of the faceplate to adjust to the desired
speed. The fan will turn on as the stove comes
up to operating temperature. After the unit has
been turned off and the unit cooled to below a
useful heat output range the fan will shut off
automatically.
4) Make sure the three door glass pieces are
in place. Never operate the appliance with
any of the door glass removed or with the
door open. Do not strike the glass or slam
the door shut.
"ON".
8) Use rocker switch to operate main burner.
9) Rotate the variable flame control to adjust
the flame height higher or lower.
WARNING: Do not operate appli-
ance with glass front removed,
cracked or broken. Replacement of
the glass should be done by a li-
censed or qualified service person.
10) Close the lower grill.
NORMAL OPERATING
SOUNDS OF
11) The door must be closed when operating
the unit.
GAS APPLIANCES
5) Verify that all venting and the cap is unob-
SHUTDOWN
PROCEDURE
structed.
It is possible that you will hear some sounds
from your gas appliance. This is perfectly nor-
mal due to the fact that there are various gauges
and types of steel used within your appliance.
Listed below are some examples. All are nor-
mal operating sounds and should not be
considered as defects in your appliance.
6) Verify log placement. If the pilot cannot be
seen when lighting the unit - the logs or the
embers have been incorrectly positioned.
1) Use the rocker switch to turn off the main
burner.
7) The unit should never to turned off and on
2) Open the lower grill.
without a minimum of a 60 second wait.
3) Push in the gas control knob slightly and
Blower:
8) When lighting the appliance, the inside of
the glass may fog up. This will burn off after
a few minutes of operation.
turn clockwise to "OFF". Do not force.
Waterford gas appliances use high tech blow-
ers to push heated air farther into the room. It is
not unusual for the fan to make a "whirring"
sound when ON. This sound will increase or
decrease in volume depending on the speed
setting of your fan speed control.
4) Disconnect all electric power to the appli-
ance if service is to be performed.
DO NOT BURN THE APPLIANCE
WITH THE DOOR OPEN.
FIRST FIRE
Burner Tray:
The burner tray is positioned directly under the
burnerandlogsandismadeofadifferentgauge
material from the rest of the firebox and body.
Therefore, the varying thicknesses of steel will
expand and contract at slightly different rates
which can cause "ticking" and "cracking"
sounds. You should also be aware that as there
are temperature changes within the unit these
sounds will likely re-occur. Again, this is normal
for steel fireboxes.
LIGHTING PROCEDURE
The first fire in your stove is part of the paint
curing process. To ensure that the paint is
properly cured, it is recommended that you
burn your fireplace for at least four (4) hours
the first time you use it with the fan on.
IMPORTANT: Gas cock knob cannot be turned
from "PILOT" to "OFF" unless it is partially
depressed.
1) Open the lower grill.
When first operated, the unit will release an
odour caused by the curing of the paint, the
burning off of any oils remaining from manufac-
turing.Smokedetectorsinthehousemaygooff
at this time. Open a few windows to ventilate
the room for a couple of hours.
2) If the control knob is set to "OFF" proceed
to Step 4.
Blower Thermodisc:
3) Push in gas control knob slightly and turn
When this thermally activated switch turns ON
it will create a small "clicking" sound. This is the
switch contacts closing and is normal.
clockwise to "OFF".
The glass panel may require cleaning after the
unit has cooled down. DO NOT ATTEMPT TO
CLEAN THE GLASS WHILE IT IS HOT.
4) Wait five minutes to allow gas, that may
have accumulated in the main burner com-
partment, to escape. If you do smell gas,
follow the instructions on the front of this
manual. If you don't smell gas continue on
to the next step.
Pilot Flame:
Whilethepilotflameisonitcanmakeaveryslight
"whisper" sound.
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OPERATING INSTRUCTIONS
Gas Control Valve:
COPY OF THE
LIGHTING PLATE INSTRUCTIONS
As the gas control valve turns ON and OFF, a
dullclickingsoundmaybeaudible,thisisnormal
operation of a gas regulator or valve.
Unit Body/Firebox:
FOR YOUR SAFETY READ BEFORE LIGHTING
This appliance must be installed in accordance with local codes, if any; if none, follow the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation
Codes, CSA B149.1. (Australia: AG601, New Zealand: NZS 5261)
Different types and thicknesses of steel will
expand and contract at different rates resulting
in some "cracking" and "ticking" sounds will be
heard throughout the cycling process.
WARNING: If you do not follow these instructions exactly, a fire or
explosion may result causing property damage, personal injury or loss
oflife.Improperinstallation,adjustment,alteration,serviceormaintenance
can cause injury or property damage. Refer to the owner’s information
manual provided with this appliance. For assistance or additional
information consult a qualified installer, service agency or gas supplier.
MAINTENANCE
INSTRUCTIONS
A)This appliance has a pilot which C)Use only your hand to push in or turn
1) Always turn off the gas valve before clean-
ing. For re-lighting, refer to lighting instruc-
tions. Keep the burner and control compart-
ment clean by brushing and vacuuming at
least once a year.
must be lighted by hand. When
lighting the pilot, follow these
instructions exactly.
the gas control knob. Never use tools.
If the knob will not push in or turn by
hand, don’ttrytorepairit, callaqualified
service technician. Force or attempted
repair may result in a fire or explosion.
B)BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to
When cleaning the logs, use a clean soft
paint brush as the logs are fragile and easily
damaged.
smell next to the floor because some D)Do not use this appliance if any part has
gas is heavier than air and will settle
on the floor.
been under water. Immediately call a
qualifiedservicetechniciantoinspectthe
appliance and to replace any part of the
controlsystemandanygascontrolwhich
has been under water.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electric switch, do
not use any phone in your building
2) Clean glass (never when unit is hot), appli-
ance, door and louvers with a damp cloth.
Never use an abrasive cleaner.
This appliance needs fresh air for safe
- Immediately call your gas supplier operationandmustbeinstalledsothereare
from a neighbours phone. Follow the provisions for adequate combustion and
The heater is finished in a heat resistant
paint and should only be refinished with
heat resistant paint (not with wall paint).
Waterford uses Stove Brite Paint - Metallic
Black #6309.
gassupplier’sinstructions.
- Ifyoucannotreachyourgassupplier,
call the fire department.
ventilation air.
CAUTION:Hotwhileinoperation.Donottouch.SevereBurnsmayresult.Due
tohighsurfacetemperatureskeepchildren,clothingandfurniture,gasoline
and other liquids having fammable vapors away. Keep burner and control
compartment clean. See installation and operating instructions
accompanyingappliance.
3) Make a periodic check of burner for proper
position and condition. Visually check the
flame of the burner periodically, making
sure the flames are steady; not lifting or
floating. If there is a problem, call a qualified
service person.
LIGHTING INSTRUCTIONS
STOP! Read the safety information 4) Push in control knob all the way and
above on this label.
1) Push in gas control knob slightly and
turn clockwise
hold in. Continually push and release
the black button on spark igniter until
pilot lights. Continue to hold the
control knob in for about 1/2 minute
after the pilot is lit. Release knob and
it will pop back up. Pilot should remain
lit. If it goes out, repeat steps 1) to 4).
If knob does not pop up when released,
stop and immediately call your service
technicianorgassupplier.Ifthepilotwill
notstaylitafterseveraltries,turnthegas
control knob to “OFF” and call your
service technician or gas supplier.
4) The appliance and venting system must be
inspected before use, and at least annually,
by a qualified field service person, to en-
sure that the flow of combustion and ven-
tilation air is not obstructed.
to “OFF”. Knob
cannotbeturnedfrom“PILOT”to“OFF”
unless knob is pushed in slightly. Do
notforce.
2) Wait five (5) minutes to clear out any
gas. IfyouthensmellgasSTOP!follow
“B” in the safety information above on
this label. If you don’t smell gas, go to
the next step.
During the annual service call, the burner
shouldberemovedfromtheburnertrayand
cleaned. Replace the embers but do not
block the pilot.
3) Turn knob on gas control counter-
clockwise
to“PILOT”.
5) Verify proper operation after servicing.
PILOT BURNER
VEILLEUSE
5) Turn gas control knob
OFF
counterclock-wise
to “ON”.
6) Keep the area near the appliance clear and
free from combustible materials, gasoline
and other flammable vapours and liquids.
THERMOPILE
6) Use rocker switch to op-
erate main burner.
ELEMENT
THERMO-
ELECTRIQUE
CAUTION: ANYSAFETYSCREEN
ORGUARDREMOVEDFORSERV-
ICING AN APPLIANCE MUST BE
REPLACED PRIOR TO OPERAT-
INGTHEAPPLIANCE.
TO TURN OFF GAS APPLIANCE
2) Turn off all electric power to the
appliance if service is to be performed.
1) Push in the gas control knob slightly and
turn clockwise to “OFF”. Do not force.
You may shut off the pilot during prolonged non use periods to conserve fuel.
908-017b
DO NOT REMOVE THIS INSTRUCTION PLATE
16
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MAINTENANCE
WARNING: CHILDREN AND
ADULTS SHOULD BE ALERTED
TOTHEHAZARDSOFHIGHSUR-
FACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID
BURNSORCLOTHINGIGNITION.
YOUNG CHILDREN SHOULD BE
CAREFULLYSUPERVISEDWHEN
THEYAREINTHESAMEROOMAS
THEAPPLIANCE.
LOG REPLACEMENT &
CLEANING
The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool
before opening door to carefully remove the
logs. The pilot light generates enough heat to
burn someone. If for any reason a log should
need replacement, you must use the proper
replacementlog.Thepositionoftheselogsmust
be as shown in the diagram under Log Installa-
tion.
2) a) Remove the 7 nuts that secure the front
glass bracket holding the center glass
in place.
CLOTHING OR OTHER FLAMMA-
BLEMATERIALSHOULDNOTBE
PLACEDONORNEARTHEAPPLI-
ANCE.
NOTE: Improper positioning of
logs may create carbon build-up
and will alter the unit’s perform-
ance which is not covered under
warranty.
b) If removing the side glass, remove the
2 nuts that secure the retainers holding
each side glass in place.
7) Each time the appliance is lit, it may cause
condensation and fog the glass. This con-
densation and fog is normal and will disap-
pear in a few minutes as the glass heats up.
Cleaning the Log Set and Firebox
During the annual inspection and maintenance
appointment, the service person should clean
dust, lint, and any light accumulation from the
logs and firebox area. An extra-soft brush
should be use don the logs as they are extreme-
ly fragile; a vacuum cleaner may be used on the
firebox. See the log installation instructions for
details on removing and replacing the logs.
Never operate the appliance without
the glass properly secured in place or
with the door open.
8) Periodically check the pilot flames. Correct
flame pattern has three strong blue flames:
1 flowing around the thermopile and 1
around the thermocouple, and 1 flowing
across the rear of the burner (it does not
have to be touching the burner).
DOOR AND GLASS
GASKET
Remove the 7 nuts holding the
Front Glass Bracket to the front face.
CAUTION: Don't let the glass drop.
If the door gasket requires replacement use only
the proper replacement gasket available from
your Waterford dealer.
3) Remove the glass and replace with the new
glass.
4) Install the front glass bracket and turn the
nuts just enough to support the glass. Tight-
en the nuts alternately. Avoid overtighten-
ing the nuts as this may damage the glass.
GLASS REPLACEMENT
Your Waterford stove is supplied with high
temperature, 5 mm Neoceram ceramic glass
that will withstand the highest heat that your unit
will produce. In the event that you break your
glass by impact, purchase your replacement
from an authorized Waterford dealer only, and
follow our step-by-step instructions for re-
placement.
Top View of pilot flame
Incorrect flame pattern will have small, probably
yellow flames, not coming into proper contact
with the rear of the burner or thermopile.
FAN MAINTENANCE
If your fan requires maintenance or replace-
ment, access to the fan is through the plate on
the rear wall of the firebox. NOTE: the unit
MUST NOT be operated without the fan
access panel securely in place and cor-
rectly sealed.
1) Remove the door by lifting it slightly up and
off the front face.
IMPORTANT: These fans collect a
lot of dust from within your home.
Ensure you maintain these fan mo-
tors on a regular basis by vacuum-
ingoutthefansquirrelcages,around
the motor, and around the grills on
the back of the stove.
Top View of pilot flame
Note: If you have an incorrect flame pat-
tern, contact your Waterford deal-
er for further instructions.
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MAINTENANCE
7) Carefully lift the burner tray assembly out.
IMPORTANT
Disconnectpowersupply
before servicing
VALVE MAINTENANCE
8) Disconnect the 2 TP wires and the 2 TH
If your valve requires maintenance or replace-
ment, use the following instructions:
wires from the valve.
Note: Always close off the gas supply
before removing the valve.
WARNING:
ElectricalGroundingInstructions
This appliance is equipped with a
three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prongreceptacle.Donotcut
or remove the grounding prong
from this plug.
1) Shut off the gas supply.
2) Open the lower grill and remove the 2
screws holding the control panel in place.
9) Undo the quick drop out thermocouple nut
on the valve with a 9mm (metric) wrench.
10) Remove the Piezo ignitor wire and push
button assembly.
To remove fan:
11) Undo the "gas out" flare nut with a 13/16"
1) Unplug or disconnect power source to
wrench.
stove.
Remove the 2 screws holding the
Control Panel in place.
12) Undo the "gas out" flare fitting with an
2) Remove all logs and the rear log support,
then remove the 12 screws holding the
access panel in place.
11/16" wrench.
13) Remove the 4 Phillips head screws on the
inside base of the burner tray.
3) Disconnect the Mini-Universal Mate-N-Lok
connector on the fan wiring harness.
4) Remove the green ground wire from
the fan bracket.
3) At this point you should disconnect the gas
at the valve.
4) Carefully remove the logs, embers and
rockwool.
5) Remove burner.
14) Removethe4Phillipsheadscrewsfromthe
sides of the valve bracket and remove
valve.
Hint:Ifyouareusingblackpipe, ensurethat
there is a union by the valve, otherwise
removal will be almost impossible.
5) Lift fan off of the 2 pins, tip forward and pull
through the firebox opening.
15) Replace the valve and simply reverse
above instructions.
Thermodisc access is through the Fan
Access Panel.
Note: Use a magnetic type screwdriver if pos-
sible.
NOTE: Check the gasket under the
burner tray and replace if necessary.
Replacing fan:
6) Remove all 18 screws holding the burner
16) Hookupthegaslineandcheckforgasleaks
with a soap and water solution or a gas leak
detector. (Do not use open flame for leak
testing.)
tray assembly in place.
Reverse steps (1-5 on removing the fan). Al-
ways install a new gasket (Part# 270-041)
before replacing the fan access panel. Make
sure the fan wires are reattached.
17) Fire up the unit temporarily. Check the
Hint for pushing fan down onto pins - rub a bit
of dish soap on the grommet so it will slide more
easily onto the pin. Check to make sure the fan
is seated properly on the pins - try to move the
fan back and forth, there should be no noise,
if there is check that the grommets haven't
come loose.
manifold pressure.
18) Close the front door. Fire up the unit again
and check for proper flame appearance
and glow on logs.
18
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PARTS LIST
REPLACEMENT / SPARE PARTS LIST
Part #
Description
2)
936-243 Gasket - 7/8" w/adhesive
49)
*
Hose Clamp 3-1/16" - 4"
60) 270-013 Front Glass Frame
61) 940-080/P Front Glass
62) 41212
Gasket - 1/4" x 1" Flat w/adhesive
65) 270-014 Side Glass Frame
66) 940-081/P Side Glass
67)
68)
69)
70)
*
*
*
*
Right Mounting Bracket
Stove Front
Left Mounting Bracket
Screw - #8 x 1/2" Hex Slotted
71) 270-565 Relief Door Assy
77) 270-520/P Fan Assembly
79) 270-019 RearPanel
910-157/P Fan Blower
99) W843310 TerminalStrip
100) *
Base Plate
101) 591-187 Firebox Baffle
102) *
103) *
104) *
105) *
106) *
Firebox
Heat Exchanger Assy
FlexPipe
Transition Box Assy
Gasket - Transition Box
107) 910-233 Fan Auto ON/OFF Thermodisc
108) *
109) *
110) *
111) *
113) *
114) *
Thermodisc Bracket
Stove Top
Top Face
Insulation of Vent
Adaptor Holding Bracket-Right
Insulation Hold Down Bracket
115) 320-518 Flue Adaptor Assembly
116) *
117) *
Adaptor Holding Bracket-Left
Adaptor Stop
908-429 Manual
261-969 Conversion Kit - NG to LP
*Not available as a replacement part.
Waterford E61 Gas Fireplace Insert
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PARTS LIST
REPLACEMENT / SPARE PARTS LIST
Part #
Description
Part #
Description
1)
3)
4)
5)
6)
7)
8)
942-031**
*
942-021**
W310201** Louver Grill
W310230
*
Decorative Door Grill Front
Screw - 1/4 x 1/2" Flat Head Phillip Zinc Plate
Front Door
30) W310770
32) 904-656
33) 910-822
910-721
910-687
910-718
35) 270-055
Fan Speed Control Rheostat (120 V)
Blanking Plug for Strain Relief
Power Cord (120 V)
High Temp. Wire Harness - Main Switch
High Temp. Wire Harness - Motor Connect
High Temp. Wire Harness - Fan & Valve
Switch Box
GuidePin
MagnetMountingPlate
Door Magnet
904-258
10) 44351
2" Black Butt Hinge
Air Plate
Door Mounting Bracket
Cast Front
36)
37)
*
*
Washer 1/4 Flat
Screw 1/4-20 x 1-1/4" Pan Head Phillip
12)
16)
*
*
18) 942-011**
40) W310191** TopGrill
41) W310321
42) W310322
Lower Hob Heat Shield
Upper Hob Heat Shield
31701**
Shroud set - Regular
20) W313281** Top Surround-Regular
21) W313261** Left Surround-Regular
22) W313271** Right Surround-Regular
43) W310241** Hob
44) 270-057
Shroud Bracket
31711**
Shroud Set - Oversize
26) W31077K
27) 910-241
28) 910-178
29) 270-056
Knob for Rheostat (120 V)
Burner ON/OFF Switch
Grommet for power cord
ControlPlate
150) W317261** Left Surround-Oversize
151) W317271** Right Surround-Oversize
153) W317281** Top Surround-Oversize
154) *
Screw 1/4 - 20 x 3/8"
*Not available as a replacement part.
** Last digit of the Part # represents the color code: 1=Black, 4= Blush,
5=Brown, 9=Hunter Green
20
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PARTS LIST
REPLACEMENT / SPARE PARTS LIST
Part #
Description
52) 910-190
56) 908-672
57) 490-061
Piezo Ignitor & Nut
Control Panel Decal
ControlPanel
270-574/P
270-576/P
58) 910-378
936-170
S.I.T. Valve Assy - NG
S.I.T. Valve Assy - LP
Valve S.I.T. - NG/LP
Orifice Gasket
66) 910-038
910-039
Pilot Assy - S.I.T. - 3 Flame NG
Pilot Assy - S.I.T. - 3 Flame LP
PilotHolder
67)
*
68) W840470
Pilot Assembly Gasket
78) 651-580
80) 260-565
81) 904-565
82) 630-009
83) 630-008
Burner Assy - NG/LP
Adjustment Gear Assy
Hex Key 3/16" AF
Burner Tray/Air Passage Gasket
Burner Tray/Firebox Gasket
Front Support
84)
*
87) 560-935
88) 902-182
Log Set
Log - Top
90)
92) 270-036
93)
*
Valve Mounting Bracket
Valve Gasket
Valve Support
*
94) 904-658
904-688
Gas Inlet Flex Line
Orifice #32 - NG
904-641
Orifice #50 - LP
904-593
Orifice #40 (Conversion to
Lower BTU Kit) NG
Orifice #52 (Conversion to
Lower BTU Kit) LP
904-390
*Not available as a replacement part.
Waterford E61 Gas Fireplace Insert
21
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NOTES
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22
Waterford E61 Gas Fireplace Insert
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WARRANTY
Waterford Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each
unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original
purchaser of a Waterford Product.
The Warranty: Limited Lifetime
External casting, not directly in contact with the fire, such as hobs, sides, ash lips, legs, fronts and fire doors, are covered against cracks and warps resulting from
manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.
The combustion chamber, heat exchanger, burner tubes/pans, logs, embers and all gold plating (against defective manufacture only) are covered under the Limited
Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for three (3) years and parts only thereafter from date of purchase.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly
components, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered
repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date
of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of installation and parts only thereafter.
Conditions:
Porcelain/Enamel - Absolute perfection is neither guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three
days of installation. Reported damage after this time will be subject to rejection.
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent
provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated
for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your Waterford product. FPI will not be liable for results or costs of workmanship
from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer
name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint (charcoal units), porcelain (including pinholes, scratches and minor shade mismatch), door or glass
gasketing or trim.
AtnotimewillFPIbeliableforanyconsequentialdamageswhichexceedthepurchasepriceoftheunit.FPIhasnoobligationtoenhanceormodifyanyunitoncemanufactured.
ie. as products evolve, field modifications or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Refractory liners, gaskets, door handles, paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
Thewarrantywillnotextendtoanypartwhichhasbeentamperedwithoralteredinanyway, orinourjudgmenthasbeensubject tomisuse, improperinstallation, negligence
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Waterford, may nullify
your warranty on this product.
Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.
* Subsidy according to job scale as predetermined by FPI.
Waterford E61 Gas Fireplace Insert
23
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Waterford fireplace products are
designed with reliability and simplicity
in mind. In addition, our internal
Quality Assurance Team carefully
inspects each unit thoroughly
before it leaves our door.
Waterford Irish Stoves is pleased
to extend this Limited Lifetime
Warranty to the original purchaser of
a Waterford Product.
See the inside back cover for details.
Register your Waterford online at
Installer:Pleasecompletethefollowinginformation
Dealer Name & Address:______________________________________________
__________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: _________________________________________________________
Waterford is a trademark of FPI Fireplace Products International Ltd.
© Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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