Waterford Appliances Indoor Fireplace E61 LP User Manual

Owners &  
Installation Manual  
EMERALD GasFireplaceInsert  
MODELS:  
E61-NG Natural Gas  
E61-LP Propane  
WARNING:  
FOR YOUR SAFETY  
Iftheinformationintheseinstructionsarenotfollowedexactly, What to do if you smell gas:  
Do not try to light any appliance  
Do not touch any electrical switch:  
do not use any phone in your  
building.  
Immediately call your gas supplier  
from a neighbour's phone. Follow  
the gas supplier's instructions.  
If you cannot reach your gas  
supplier, call the fire department.  
a fire or explosion may result causing property damage,  
personal injury or loss of life.  
FOR YOUR SAFETY  
Do not store or use gasoline or other flammable vapors and  
liquids in the vicinity of this or any other appliance.  
Installation and service must be performed by a qualified  
installer, service agency or the gas supplier.  
Tested by:  
Installer: Please complete the details on the back cover  
and leave this manual with the homeowner.  
Homeowner: Please keep these instructions for future reference.  
908-429a  
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4  
04/21/05  
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TABLE OF CONTENTS  
WATERFORD GAS FIREPLACE INSERT  
Page  
Page  
SAFETYLABEL  
OPERATINGINSTRUCTIONS  
OperatingInstructions ................................................. 15  
LightingProcedure ...................................................... 15  
ShutdownProcedure ................................................... 15  
First Fire ..................................................................... 15  
AutomaticConvectionFanOperation .......................... 15  
Normal Operating Sounds of Gas Appliances .............. 15  
Copy of Lighting Plate Instructions .............................. 16  
SafetyLabel ..............................................................  
4
INSTALLATIONREQUIREMENTS  
For your safety ............................................................ 6  
Gas Pipe Testing ........................................................ 6  
Specifications ............................................................. 6  
ZeroClearanceFireplaceInstallation .............................6  
Installation into a Factory Built Fireplace..................... 6  
Before You Start ......................................................... 6  
GeneralSafetyInformation .......................................... 6  
Installation Checklist ................................................... 6  
MaterialsRequired ....................................................... 7  
ClearancestoCombustibles ........................................ 7  
-FloorProtection .....................................................7  
MAINTENANCE  
Maintenance ............................................................... 16  
LogReplacementandCleaning ................................... 17  
Door Gasket and Glass Gasket .................................. 17  
GlassReplacement..................................................... 17  
FanMaintenance ........................................................ 17  
ValveMaintenance ...................................................... 18  
Parts List .................................................................... 19  
INSTALLATIONINSTRUCTIONS  
WARRANTY  
GasConnection .......................................................... 8  
System Data Table .......................................................8  
HighElevation ...............................................................8  
Venting .........................................................................8  
FlueLinerInstallation ....................................................9  
ConversionfromNat. GastoPropane............................9  
Reduction to Lower Btu ............................................... 11  
Gas Pressure Test ...................................................... 11  
ValveDescription ........................................................ 12  
Aeration System ......................................................... 12  
ShroudSurroundInstallation ....................................... 12  
OptionalDoorGrillInstallation ..................................... 13  
LogInstallation ............................................................ 13  
OptionalWallThermostatInstallation .......................... 13  
OptionalRemoteControlInstallation ........................... 14  
WiringDiagram ......................................................... 14  
Warranty ..................................................................... 23  
Waterford E61 Gas Fireplace Insert  
3
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SAFETY LABEL  
This is a copy of the label that accompanies  
each Waterford E61-NG Gas Insert Natural  
Gas. We have printed a copy of the contents  
here for your review. The safety label is located  
on the right side door panel.  
NOTE: Waterford units are constantly being  
improved.Checkthelabelontheunitandifthere  
is a difference, the label on the unit is the correct  
one.  
For the State of Massachusetts, installation  
and repair must be done by a plumber or  
gasfitter licensed in the Commonwealth of  
Massachusetts.  
For the State of Massachusetts, flexible  
connectors shall not exceed 36 inches in  
length.  
For the State of Massachusetts, the appli-  
ances individual manual shut-off must be a  
t-handle type valve.  
4
Waterford E61 Gas Fireplace Insert  
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SAFETY LABEL  
This is a copy of the label that accompanies  
each Waterford E61-LP Gas Insert Propane.  
We have printed a copy of the contents here for  
your review. The safety label is located on the  
right side door panel.  
NOTE: Waterford units are constantly being  
improved.Checkthelabelontheunitandifthere  
is a difference, the label on the unit is the correct  
one.  
Waterford E61 Gas Fireplace Insert  
5
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INSTALLATION  
envelope. Never vent to another room or  
inside a building. Make sure that the vent  
is properly sized and is of adequate height  
to provide the proper draft.  
INSTALLATION INTO  
AFACTORY BUILT  
FIREPLACE  
IMPORTANT:  
SAVE THESE  
INSTRUCTIONS  
8) Inspect the venting system annually for  
blockage and any signs of deterioration.  
TheWATERFORDGasInsertshavebeentest-  
ed and approved to be vented into any ap-  
proved Factory Built Fireplace that will allow  
the Insert to physically fit into the firebox.  
The Waterford Gas Fireplace must be installed  
in accordance with these instructions. Careful-  
ly read all the instructions in this manual first.  
Consultthebuildingauthorityhavingjurisdiction  
to determine the need for a permit prior to  
starting the installation.  
9) Any safety glass removed for servicing  
must be replaced prior to operating the  
appliance.  
If the factory built fireplace height is too  
low for your Insert, you may remove the  
smoke shelf, baffle plate, and damper  
plate from the factory built fireplace if  
removable without cutting or torching,  
as long as these items are saved and are  
re-installed in the event that the Insert is  
removed.  
10) To prevent injury, do not allow anyone who  
is unfamiliar with the operation to use the  
fireplace.  
Note: Failure to follow these instructions  
could cause a malfunction of the  
heater which could result in death,  
serious bodily injury, and/or prop-  
erty damage. Failure to follow these  
instructions may also void your  
fire insurance and/or warranty.  
11) Due to high temperatures, the appliance  
should be located out of high traffic areas  
and away from furniture and draperies.  
Childrenandadultsshouldbealertedtothe  
hazards of high surface temperatures,  
especially the fireplace glass and gold  
trims, and should stay away to avoid burns  
or clothing ignition. Young children should  
be carefully supervised when they are in  
thesameroomastheappliance.Clothingor  
other flammable material should not be  
placed on or near the appliance.  
BEFORE YOU START  
FOR YOUR SAFETY  
Safeinstallationandoperationofthisappliance  
requires common sense, however, we are  
required by the Canadian Safety Standards  
and ANSI Standards to make you aware of the  
following:  
This appliance requires air for proper combus-  
tion. Always provide adequate combustion and  
ventilation air. Follow instructions and informa-  
tion in the current CAN/CGA B149 (in Canada)  
or the current National Fuel Gas Code ANSI  
Z223.1 (in the USA), regarding requirements for  
combustion and ventilation air.  
12) WARNING: Failure to position the parts  
in accordance with the diagrams in  
this manual or failure to use only  
parts specifically approved with this  
appliance may result in property dam-  
age or personal injury.  
General Safety Information  
1) The appliance installation must conform  
with local codes or in the absence of local  
codes, with current CAN/CGA B149 (in  
Canada) or the current National Fuel Gas  
CodeANSIZ223.1.ThisapplianceMUSTbe  
installed by a qualified gas fitter technician  
only.  
GAS PIPE TESTING  
13) Do not use this appliance if any part has  
been under water. Immediately call a qual-  
ified service technician to inspect the ap-  
pliance and to replace any part of the  
control system and any gas control which  
has been under water.  
The appliance must be isolated from the gas  
supply piping system by closing its individual  
manual shutoff valve during any pressure test-  
ing of the gas supply piping system at test  
pressures equal to or less than 1/2 psig. (3.45  
kPa).  
2) Installation and repair should be done  
by a qualified service person.  
3) The appliance should be inspected before  
use and at least annually by a professional  
service person. More frequent cleaning  
may be required due to excessive lint from  
carpeting, bedding material, etc. It is imper-  
ative that control compartments, and circu-  
lating air passageways of the appliance be  
kept clean and free from excessive lint from  
carpeting and pet hair.  
Emissions from burning wood or gas could  
contain chemicals known to the State of  
California to cause cancer, birth defects or  
other reproductive harm.  
SPECIFICATIONS  
Fuel:  
Natural gas or Propane  
120V A.C. system.  
Variable speed, 140 CFM.  
Ceramic fiber, 3 per set.  
Listed two 3" co-linear  
aluminum flex liners.  
Electrical:  
Fan/Blower:  
Log Sets:  
Vent System:  
INSTALLATION  
CHECKLIST  
4) See general construction and assembly  
instructions. This appliance may only be  
installed in a vented, non-combustible fire-  
place.  
The Waterford Gas Insert is installed as listed  
below.  
ZERO CLEARANCE  
INSTALLATION  
1) Unit Location - check Clearances to Com-  
5) This appliance may be installed into bed-  
rooms when used with a Listed Millivolt  
Thermostat. Some areas may have further  
requirements, check local codes before  
installation.  
bustibles on page 7.  
The WATERFORD Gas Inserts are only ap-  
proved for installation into the WATER-  
FORD E61 Gas Insert Zero Clearance Fire-  
place Kit, model #270-900.  
2) Make the gas connections and electrical  
connection for fan. See page 8.  
3) Install the 3" flue liner to the sliding connec-  
6) This unit is approved for installation into a  
NOTE: There are changes in clearances  
and other differences when installing  
into the Zero Clearance Kit. Read the Zero  
Clearance Kit manual and the decal on the  
Kit.  
tor plate. See page 9.  
mobilehome.  
4) Slide the unit half way into the fireplace.  
7) Always connect this fireplace to a chimney  
and vent to the outside of the building  
6
Waterford E61 Gas Fireplace Insert  
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INSTALLATION  
5) Pull the vent connector plate through the  
tapered brackets and fasten to the front  
plate. See page 9.  
6) Slide the unit fully into the fireplace and  
level.  
WARNING:  
ElectricalGroundingInstructions  
This appliance is equipped with a  
three pronged (grounding) plug  
for your protection against shock  
hazard and should be plugged  
directly into a properly grounded  
three-prongreceptacle.Donotcut  
or remove the grounding prong  
from this plug.  
7) Test gas pressure, page 11. Check aera-  
tion, page 12.  
8) Assemble and install the shroud. See page  
12.  
9) Install Optional Door Grill. See page 13.  
10) Install the log set. See page 13.  
11) Install Optional Remote Control, and Op-  
tional Wall Thermostat, if required. See  
pages 13 and 14.  
CLEARANCES TO  
COMBUSTIBLES  
Combustible Mantels are permitted within the  
shaded area.  
12) Explain controls to the homeowner.  
The following clearances to combustibles must  
be observed:  
15) Final check: Before leaving this unit with  
thecustomer, theinstallermustensurethat  
the appliance is firing correctly. This in-  
cludes:  
FromUnit  
Sides  
Unit to Unprotected Mantel B 16" / 406 mm  
Unit to Protected Mantel* 12" / 305mm  
A
9" / 229 mm  
B
a) Clocking the appliance to ensure the  
correct firing rate.  
*Mantelshieldmusthavea1"(25mm)airspace  
betweenthemantelandshieldanda1"(25mm)  
gap between on the back of the shield and the  
facing.  
b) Adjusting the primary air, if required, to  
ensure that the flame does not carbon.  
See page 12.  
In addition to these clearances, adequate ac-  
cessibility clearance for servicing and proper  
operation must be maintained.  
c) Ensuring that the appliance is venting  
correctly.  
When the Insert is installed in a fireplace that is  
elevated 5" or higher, no floor protection is  
required in front of the appliance.  
Do not in any way obstruct the air inlets that are  
located on the front of the heater.  
MATERIALS  
REQUIRED  
No electrical power supply is required for the  
gas control to operate. A 120 Volt AC power  
cord is hooked up to the fan switch and blower.  
Plug 3 wire cord into a suitable receptacle. Do  
not cut the ground terminal off under any  
circumstances.  
Floor Protection  
An approved floor protector is required con-  
sisting of a layer of 1/2" (13mm) Wonderboard  
(or Durock or equivalent) that extends 9"  
(229mm) in front of the fireplace measured at  
the base (this equals 16" from the fireplace  
opening), and as wide as the appliance.  
When connected with 120 volts, the appliance  
must be electrically grounded in accordance  
with local codes, with a current version of CSA  
C22.1 (in Canada) or in the absence of local  
codes, with the National Electrical Code ANSI/  
NFPA 70-1987.  
Note: If the appliance is installed in a  
fireplace that is elevated 5"  
(127mm) or higher (i.e., a Water-  
ford Zero Clearance Cabinet, zero  
clearance fireplace, brick plinth,  
etc.), no floor protection is re-  
quired in front of the appliance.  
Note: This unit is equipped with a heat  
sensor thermodisc which will  
prevent the blower from operat-  
ing until the unit reaches the cor-  
rect temperature.  
Combustibles are permitted within  
the shaded area, on either side.  
Waterford E61 Gas Fireplace Insert  
7
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INSTALLATION  
5) Once the gas has been connected ensure  
System Data:  
GAS CONNECTION  
that the pilot valve is in line with burner.  
E61 Converted to  
27,000(NaturalGas)  
or 29,000 (Propane)  
The Emerald Insert is factory equipped to burn CAUTION: If the door is removed or  
Natural Gas, if necessary the unit can be  
converted to burn Propane by using Conver-  
opened for servicing, it must be replaced  
and closed prior to operating the appli-  
sion Kit # 260-960. For minimum and maximum ance. The glass must be fixed in the door  
supply pressure see the System Data table on when operating.  
page 8.  
For 0 to 4500 feet altitude  
Burner Inlet Orifice Sizes:  
Natural Gas  
#40  
Propane  
#52  
Recommended Gas Pipe Diameter  
Burner  
Note: Prior to any pressure testing of  
Pipe  
Schedule 40  
Pipe  
Inside Diameter Outside Diameter  
Tubing,  
Type L  
the gas supply piping system that  
exceeds test pressures of 1/2  
psig, this appliance and its individ-  
ual shut-off valve must be discon-  
nected from the piping system. If  
test pressures equal to or less  
than 1/2 psig are used then this  
appliance must be isolated from  
the piping system by closing its  
individual manual shut-off valve  
during the testing.  
Length  
(feet)  
Max. Input Rating  
- Natural Gas  
- Propane  
27,000 Btu/h  
29,000 Btu/h  
NG  
LP  
NG  
LP  
Min. Input Rating  
- Natural Gas  
- Propane  
0 - 10  
10 - 40  
1/2"  
3/8"  
1/2"  
3/8"  
13,500 Btu/h  
14,500 Btu/h  
1.3cm 1.0cm 1.3cm 1.0cm  
1/2" 1/2" 5/8" 1/2"  
1.3cm 1.3cm 1.6cm 1.3cm  
1/2" 1/2" 3/4" 1/2"  
1.3cm 1.3cm 2.0cm 1.3cm  
3/4" 1/2" 7/8" 3/4"  
2.0cm 1.3cm 2.3cm 2.0cm  
Output Capacity with blower Off  
Natural Gas  
Propane  
21,168 Btu/h  
23,258 Btu/h  
40 - 100  
100 - 150  
Output Capacity with blower On  
Natural Gas  
Propane  
21,708 Btu/h  
23,925 Btu/h  
GASCONNECTIONWARNING:  
Only persons licensed to work with gas piping  
may make the necessary gas connections to  
this appliance.  
Supply Pressure  
Natural Gas  
Propane  
Note: Never use plastic pipe. Check to confirm  
whether your local codes allow copper tubing  
or galvanized pipe.  
min.  
min.  
5.0" w.c.  
12.0" w.c.  
1) The gas inlet is located on the end of the  
flexible pipe that emerges from the lower  
left rear corner of the unit. The inlet fitting is  
a 1/2" female flare.  
Manifold Pressure  
System Data  
For 0 to 2000 feet altitude  
Natural Gas  
Propane  
3.8"  
11"  
+/- 0.2" w.c.  
+/- 0.2" w.c.  
Burner Inlet Orifice Sizes:  
Natural Gas  
#32  
Propane  
#50  
HIGH ELEVATION  
Burner  
This unit is approved in Canada (CAN/CGA-  
2.17-M91) for altitudes to 2000 ft. (610m) using  
the factory -installed burner orifice. For instal-  
lations from 2000 ft (610m) to 4500 ft (1370m)  
the orifice sizes (DMS) for the Natural Gas and  
Propane units must be changed. See the rating  
plate for details. For installations above 4500 ft.  
refer to current ANSI Z223.1 Sc8-8.1.2a ap-  
pendix F or CAN/CGA-B149.1, for resizing  
orifice.  
Max. Input  
- Natural Gas  
- Propane  
Min. Input  
- Natural Gas  
- Propane  
38,000 Btu/h  
35,000 Btu/h  
19,000 Btu/h  
17,500 Btu/h  
A separate gas shut-off valve and a 1/8" IPS  
pluggedtappingshouldbeinstalledimmedi-  
ately upstream of the connection to the  
appliance.  
Max. Output Capacity with blower On  
Natural Gas  
Propane  
30,666 Btu/h  
28,700 Btu/h  
Supply Pressure:  
Nat. Gas  
Propane  
VENTING  
2) The gas inlet is located on the end of the  
flexible pipe that emerges from the lower  
left rear corner of the unit. The inlet fitting is  
a 1/2" female flare.  
min. 5" w.c. (1.25 kPa)  
min. 12" w.c. (3.0 kPa)  
THEAPPLIANCEMUSTNOTBECON-  
NECTEDTOACHIMNEYFLUESERV-  
INGASEPARATESOLIDFUELBURN-  
INGAPPLIANCE.  
Manifold Pressure  
Natural Gas 3.8" +/- 0.2" w.c. (0.94 kPa)  
A separate gas shut-off valve and a 1/8" IPS  
pluggedtappingshouldbeinstalledimmedi-  
ately upstream of the connection to the  
appliance.  
Propane  
11" +/- 0.2" w.c. (2.7 kPa)  
System Data - HIGH ELEVATION  
For 2,000 - 4,500 feet altitude  
Thisapplianceisdesignedtobeattachedtotwo  
3" (76mm) co-linear aluminium flex running the  
full length of the chimney. The flue length must  
be a minimum length of 8' (2.44m) and a maxi-  
mum of 35' (10.7m). See chart for minimum  
distances from roof. Periodically check that the  
vent is unrestricted.  
3) Locate the center point where the vent will  
pass through the chimney above the appli-  
ance. Move the appliance into the exact  
location where it is to be installed. Ensure  
that the Insert is level.  
Burner Inlet Orifice Sizes:  
Natural Gas  
Burner  
#33  
Max. Input  
- Natural Gas  
.
Masonry chimneys may take various contours  
which the flexible liner will accommodate. How-  
ever, keep the flexible liner as straight as  
possible, avoid unnecessary bending.  
4) The gas control valve is provided with two  
"IN" and "OUT" pressure taps, and are  
easily accessible for a test gauge connec-  
tion (see diagram on page 12).  
36,100 Btu/h  
8
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INSTALLATION  
Part #  
948-305  
946-529  
Description  
3" Flex - 35 ft.  
Co-linear DV Vertical  
TerminationCap  
nections of liner to inlet and vent col-  
lars.  
10) Attach the top shield to the top front lip of  
the firebox using 3 screws.  
Alternate Approved Caps  
980  
Vertical Termination Cap  
991  
High Wind Cap  
923GK  
3" Co-linear Adaptor with flashing  
In areas on consistently high winds, we recom-  
mend using the Simpson Dura-Vent System  
(923GK adapter and 991 high-wind cap).  
5) Install flashing.  
The Air Intake pipe must be attached to the inlet  
air collar of the termination cap.  
6) Insert both liners into chimney, passing  
through the damper opening.  
7) Install termination cap.  
8) Connect the marked end of the liner to  
the inlet collar of the vent connector plate  
marked with an "I", seal connection with  
high temperature silicone. Secure with  
gear clamp.  
CONVERSION KIT  
FROM NATURAL GAS  
TO PROPANE MODEL  
#260-960  
9) Connect the 2nd liner to the exhaust collar  
marked with an "E", seal connection with  
high temperature silicone. Secure with  
gear clamp.  
for Emerald E61 Gas Insert  
using SIT 820 NOVA Gas Valve  
THISCONVERSIONMUSTBE  
DONEBYAQUALIFIED  
GASFITTER  
IF IN DOUBT DO NOT DO THIS  
CONVERSION!!  
Conversion Kit Contains:  
Qty.Part #  
Description  
1
910-018 SIT Conversion Kit-50%  
Turndown LP  
1
1
1
1
1
910-383 LP Injector (Pilot Orifice)  
904-641 Burner Orifice #50  
908-455 Decal "Converted to Propane"  
908-528 Red"PROPANE"label  
908-173 Instruction Sheet  
FLUE LINER  
INSTALLATION  
1) Shut off the gas supply.  
2) Open the lower grill and remove the 2  
screws holding the control panel in place.  
1) Cut the flex liner as required.  
2) Mark the end of one liner to indicate  
Inlet.  
3) Connect the other end of the above liner to  
theinletsideoftheterminationadaptor,seal  
connection with high temperature silicone.  
Secure with gear clamp.  
NOTE:  
1) Final gas connection should be made  
after unit is in place to avoid damage to  
line when pushing the unit into position.  
4) Connect the 2nd liner to the exhaust side of  
the adaptor, seal connection with high tem-  
perature silicone. Secure with gear clamp.  
2) Mill-pac may be used instead of high  
temperature silicone and screws may  
be used instead of gear clamps at con-  
Remove the 2 screws holding the  
Control Panel in place.  
Waterford E61 Gas Fireplace Insert  
9
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INSTALLATION  
the new screws (E) supplied with the kit.  
Tighten screws securely.  
9) Unscrew the pilot orifice with the allen key  
and replace with the LP pilot orifice in the kit.  
3) Remove the door by lifting it slightly up and  
off the front face. Remove the 7 nuts that  
secure the front glass bracket holding the  
center glass in place.  
10) Remove burner orifice with a 1/2" wrench  
and discard. Use a wrench to hold on to the  
elbow behind the orifice.  
11) Reinstall new burner orifice LP stamped  
#50 and tighten.  
Remove the 7 nuts holding the Front Glass  
Bracket to the front face.  
CAUTION: Don't let the glass drop.  
12) Reverse steps 5) to 1).  
4) Carefully remove the logs and embers.  
5) Remove burner. See diagram below.  
13) Attach the label (Part#: 908-455) "This unit  
has been converted to Propane" on top of  
the Serial # decal.  
Note: Use a magnetic type screwdriver if  
possible.  
14) Replace yellow "Natural Gas" label with red  
"Propane" label  
15) Check for gas leaks.  
Pilot assembly is now accessible for  
steps 6) to 11).  
16) Check inlet and outlet pressures.  
17) Check operation of flame control.  
8) Pull off the pilot cap to expose the pilot  
orifice.  
18) Check for proper flame appearance and  
glow on logs.  
6) Remove and discard the 3 pressure regu-  
lator mounting screws (A), pressure regu-  
lator tower (B) and diaphragm (C).  
7) Insure that the rubber gasket (D) is properly  
positioned and install the new HI/LO pres-  
sure regulator assembly to the valve using  
10  
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INSTALLATION  
9) Attach the label "This unit has been con-  
vertedto..."ontopoftheSerial#decalover  
the higher Btu information.  
Reduction Kit to Lower  
Btu Rating for Emerald  
E61 Gas Insert  
Natural Gas - Kit #: 260-920  
Propane - Kit # 260-922  
10) Check for gas leaks.  
11) Check inlet and outlet pressures.  
12) Check operation of flame control. Check  
for proper flame appearance and glow on  
logs.  
THISCONVERSIONMUSTBE  
DONEBYAQUALIFIED  
GASFITTER  
IF IN DOUBT DO NOT DO THIS  
CONVERSION!!  
Remove the 7 nuts holding the Front Glass  
Bracket to the front face.  
GAS PIPE PRESSURE  
TESTING  
CAUTION: Don't let the glass drop.  
4) Carefully remove the logs and embers.  
5) Remove burner.  
The appliance must be isolated from the gas  
supply piping system by closing its individual  
manual shut-off valve during any pressure  
testing of the gas supply piping system at test  
pressures equal to or less than 1/2 psig. (3.45  
kPa). Disconnect piping from valve at pres-  
sures over 1/2 psig.  
Natural Gas Conversion Kit 260-920  
Contains:  
Qty.Part #  
Description  
Note: Use a magnetic type screwdriver  
if possible.  
1
1
1
904-593 BurnerOrifice#40(NaturalGas)  
908-365 Decal"Convertedto27,000Btu"  
908-363 Instruction Sheet  
Propane Conversion Kit 260-922 Contains:  
Qty.Part # Description  
The unit is preset to give the correct gas input  
at the specified manifold pressures shown on  
the label. The maximum gas manifold pressure  
is:  
1
1
1
904-390 Burner Orifice #52 (Propane)  
908-366 Decal"Convertedto29,000Btu"  
908-363 Instruction Sheet  
Natural Gas:  
Propane:  
3.8" w.c.  
11" w.c.  
1) Shut off the gas supply.  
The manifold pressure is controlled by a reg-  
ulator built into the gas control, and should be  
checked at the pressure test point. The pres-  
sure check should be carried out with the unit  
burning and the setting should be with in the  
limits specified.  
2) Open the lower grill and remove the 2  
screws holding the control panel in place.  
Note: To properly check gas pressure,  
both inlet and manifold pressures  
should be checked using the valve  
pressure ports on the valve.  
1) Makesurethevalveisinthe"OFF"position.  
6) Remove burner orifice with a 1/2" wrench  
and discard.  
2) Loosen the "IN" and/or "OUT" pressure  
tap(s), turning counterclockwise with a 1/  
8" wide flat screwdriver.  
Remove the 2 screws holding the  
Control Panel in place.  
3) Attach manometer to "IN" and/or "OUT"  
pressure tap(s) using a 5/16" ID hose.  
4) Light the pilot and turn the valve to "ON"  
position. Read manometer.  
5) The pressure check should be carried out  
with the unit burning and the setting should  
be within the limits specified on the safety  
label.  
Burner Orifice  
6) When finished reading manometer, turn off  
the gas valve, disconnect the hose and  
tighten the screw (clockwise) with a 1/8"  
flat screwdriver. Note: Screw should be  
snug, but do not over tighten  
3) Remove the door by lifting it slightly up and  
off the front face. Remove the 7 nuts that 7) Reinstall new burner orifice (NG stamped  
secure the front glass bracket holding the  
center glass in place.  
#40 or LP stamped #52) and tighten.  
8) Reverse steps 5) to 1).  
Waterford E61 Gas Fireplace Insert  
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INSTALLATION  
3) To adjust the aeration: use the allen key to 2) Plug the 'quick connect' electrical connec-  
Valve Description  
turn the turning gear which will adjust the  
air shutter. Open the air shutter for a blue  
flame or close it for a yellower flame.  
tion into the junction box. An alternative  
wire outlet is provided on the junction box  
so that the blower power cable can be  
routed out the back of the shroud if so  
desired.  
1) Gas cock knob  
2) Manual high/low adjustment  
3) Pilot Adjustment  
4) Thermocouple Connection  
5) Main Operator  
6) Outlet Pressure Tap (Manifold Pressure)  
7) Inlet Pressure Tap (Supply Pressure)  
8) PilotOutlet  
Allen Key  
9) Main Gas Outlet  
10) Flange Securing Screw Holes  
11) Alternative TC Connection Point  
12) Thermoelectric Unit  
Closed - Tall yellow flame  
Open - Short blue flame  
Alternate  
wiring port  
4) Restart the heater and let it burn for approx-  
imately15minutes.Repeatuntilthedesired  
flame appearance is achieve.  
13) Additional Valve Mounting Hole  
Caution: Carbon will be produced if the  
air shutter is closed too much.  
Note: Any damage due to carboning re-  
sulting from improperly setting  
the aeration controls is NOT cov-  
ered under warranty.  
3) ConnecttheHobtotheTopSurroundPanel.  
The Hob is attached with 2 bolts (with  
washers) on either side.  
Note: Aeration Adjustment should only  
be performed by an authorized  
Regency Installer at the time of  
installation or service.  
SHROUD  
INSTALLATION  
1) Attach the 2 side Surround Panels to the  
body. Each side panel attaches to the body  
with two bolts per side (top and bottom) and  
use a washer and a 1/2" spacer with each  
screw.  
4) TheHob&TopSurroundPanelwillbeplaced  
in position as the last step of the installation.  
The flue spillage test and fitting the draft  
hood are more easily accomplished without  
the Hob & Top Surround Panel in position.  
When ready to install the Hob & Top Sur-  
round Assembly, lower it down onto the top  
of the body. It is held in place by its own  
weight and the retaining brackets on each  
side.  
AERATION  
ADJUSTMENT  
Rear View: Side  
panel attached  
with 2 bolts.  
The burner aeration is factory set but may need  
adjusting due to either the local gas supply, air  
supply or altitude.  
O v e r s i z e  
Shroud Only: The  
4 retaining brack-  
ets on the Top Sur-  
round must be re-  
moved and rotated  
180o and replaced.  
The end of the  
bracket must ex-  
tend beyond the  
bottom of the Top  
Surround.  
with 38,000 Btu  
with 27,000 (NG) /  
29,000 LP  
Natural Gas  
Natural Gas  
1/8"(3.18mm)  
Propane  
3/16"(4.75mm)  
Propane  
1/4"(6.35mm)  
3/16" (4.75mm)  
Side panel with  
1/2" spacer  
1) Turn the heater off and allow it to cool.  
2) Open the bottom door.  
Top Surround Panel  
Retaining Bracket  
12  
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INSTALLATION  
5) Place the two Small Side Logs beside the  
burner on the firebox floor, as shown in  
diagram 4.  
a)  
b)  
c)  
d)  
e)  
Front Right Log - Part # 902-020  
Front Left Log - Part # 902-021  
Rear log - Part # 902-022  
Embers - Part # 902-151 (1 bag)  
Lava - Part # 902-154 (1 bag)  
OPTIONAL DOOR  
GRILL  
6) Distribute the embers along the front burner  
but do not cover the burner ports and  
around the logs. Place the embers on the  
floor of the firebox. Place the lava on the  
burner tray in front of the left and right front  
logs. See Diagram 4.  
1) Remove the door by lifting it slightly up and  
off the front face.  
(Part # 560-935 for the set of three logs)  
1) Remove the logs from the box and carefully  
unwrap them. The logs are fragile, handle  
with care - DO NOT FORCE into position.  
2) Place the rear log, carefully sliding it down  
onto the pins, with the flat side of the log  
facing the back of the unit. See diagram 1.  
2) Remove the 2 side screws.  
3) Position the door grill inside the door and  
secure with the 2 screws.  
Diagram 4  
OPTIONAL WALL  
THERMOSTAT  
Diagram 1: Do not force logs down.  
3) Place the left front log, carefully sliding it  
down onto the left pins of the front burner.  
See diagram 2.  
A wall thermostat may be installed if desired.  
Connect the wires as per the wiring diagrams.  
Note that the wires are connected to the "TH"  
on the gas valve. Use table below to determine  
the maximum wire length:  
Secure the Door Grill to the  
Door with 2 screws.  
Note: Preferable if the thermostat is in-  
stalled on an interior wall.  
Waterford offers an optional programmable  
thermostat but any 250-750 millivolt rated non-  
anticipator type thermostat that is CSA, ULC or  
UL approved may be used.  
Diagram 2  
CAUTION  
Do not connect the millivolt  
wall thermostat wires  
to the 120V wires.  
4) Place the right front log, carefully sliding it  
down onto the right pins of the front burner.  
See diagram 3.  
LOG INSTALLATION  
Thermostat Wire Table  
WARNING: Dangerous operating  
conditions may occur if these logs  
arenotpositionedintheirapproved  
locations. Read the instructions  
below carefully and refer to the  
diagrams. If logs are broken do not  
use the unit until they are replaced.  
Broken logs can interfere with the  
pilot and burner operation.  
Recommended Maximum Lead Length  
(Two-Wire) When Using Wall  
Thermostat (CP-2 System)  
Wire Size  
Max. Length  
14 GA.  
16 GA.  
18 GA.  
20 GA.  
22 GA.  
50 Ft.  
32 Ft.  
20 Ft.  
12 Ft.  
9 Ft.  
Diagram 3  
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INSTALLATION  
3) Install 3 AAA alkaline batteries in transmit-  
ter and 4 AA alkaline batteries in the  
receiver. Install the receiver and its cover  
in the wall. Switch the remote receiver to  
"remote" mode. The remote control is now  
ready for operation.  
1) Choose a convenient location on the wall to  
install the receiver and the receptacle box  
(protection from extreme heat is very im-  
portant). Run wires from the fireplace to  
that location, use Thermostat Wire Table.  
OPTIONAL REMOTE  
CONTROL  
UsetheWaterfordRemoteControlKitapproved  
for this unit. Use of other systems may void your  
warranty.  
2) Connect the wires as per the wiring dia-  
gram below.  
The remote control kit comes with a hand held  
transmitter, a receiver and a wall mounting  
plate.  
CAUTION  
Do not connect the millivolt  
remote control wires to the  
120V wires.  
WIRING DIAGRAM  
This heater does not require a 120V A.C.  
supply for operation. In case of a power failure,  
the burner switch and the optional remote  
control/thermostat will continue to operate.  
However, a 120V A.C. power supply is needed  
for the fan/blower operation.  
Caution: Ensure that the wires do  
not touch any hot surfaces and are  
away from sharp edges.  
If any of the original wires as supplied  
with the appliance must be replaced, it  
must be replaced with CSA type SEW  
(200oC) or its equivalent.  
Verify proper operation after serv-  
icing.  
CAUTION: Label all wires prior to dis-  
connection when servicing controls.  
Wiring errors can cause improper and  
dangerousoperation.  
WARNING:ElectricalGroundingInstructions  
Thisapplianceisequippedwithathreepronged(grounding)plugforyourprotection  
againstshockhazardandshouldbepluggeddirectlyintoaproperlygroundedthree-  
prong receptacle. Do not cut or remove the grounding prong from this plug.  
14  
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OPERATING INSTRUCTIONS  
5) Turn the gas control counterclockwise to  
During the first few fires, a white film  
may develop on the glass front as part  
of the curing process. The glass should  
be cleaned or the film will bake on and  
become very difficult to remove. Use a  
non-abrasive cleaner and NEVER clean  
the glass while it is hot.  
OPERATING  
INSTRUCTIONS  
"PILOT". Knob cannot be turned from "PI-  
LOT" to "OFF" unless knob is pushed in  
slightly. Do not force.  
Before operating this appliance, proceed  
through the following check list.  
6) Push in control knob all the way and hold in.  
Immediately push black button on spark  
igniter until pilot lights. Continue to hold the  
control knob in for approximately one  
minute, then release the gas control knob.  
The pilot flame should continue to burn. If  
the pilot does not remain lit, repeat opera-  
tion allowing a longer period before releas-  
ing gas control knob.  
1) Read and understand these Instructions  
before operating this appliance.  
AUTOMATIC  
CONVECTION FAN  
OPERATION  
2) Check to see that all wiring is correct and  
enclosed to prevent possible shock.  
3) Check to ensure there are no gas leaks.  
7) Turn gas control knob counterclockwise to  
Thefanoperatesautomatically,turntheknobon  
the side of the faceplate to adjust to the desired  
speed. The fan will turn on as the stove comes  
up to operating temperature. After the unit has  
been turned off and the unit cooled to below a  
useful heat output range the fan will shut off  
automatically.  
4) Make sure the three door glass pieces are  
in place. Never operate the appliance with  
any of the door glass removed or with the  
door open. Do not strike the glass or slam  
the door shut.  
"ON".  
8) Use rocker switch to operate main burner.  
9) Rotate the variable flame control to adjust  
the flame height higher or lower.  
WARNING: Do not operate appli-  
ance with glass front removed,  
cracked or broken. Replacement of  
the glass should be done by a li-  
censed or qualified service person.  
10) Close the lower grill.  
NORMAL OPERATING  
SOUNDS OF  
11) The door must be closed when operating  
the unit.  
GAS APPLIANCES  
5) Verify that all venting and the cap is unob-  
SHUTDOWN  
PROCEDURE  
structed.  
It is possible that you will hear some sounds  
from your gas appliance. This is perfectly nor-  
mal due to the fact that there are various gauges  
and types of steel used within your appliance.  
Listed below are some examples. All are nor-  
mal operating sounds and should not be  
considered as defects in your appliance.  
6) Verify log placement. If the pilot cannot be  
seen when lighting the unit - the logs or the  
embers have been incorrectly positioned.  
1) Use the rocker switch to turn off the main  
burner.  
7) The unit should never to turned off and on  
2) Open the lower grill.  
without a minimum of a 60 second wait.  
3) Push in the gas control knob slightly and  
Blower:  
8) When lighting the appliance, the inside of  
the glass may fog up. This will burn off after  
a few minutes of operation.  
turn clockwise to "OFF". Do not force.  
Waterford gas appliances use high tech blow-  
ers to push heated air farther into the room. It is  
not unusual for the fan to make a "whirring"  
sound when ON. This sound will increase or  
decrease in volume depending on the speed  
setting of your fan speed control.  
4) Disconnect all electric power to the appli-  
ance if service is to be performed.  
DO NOT BURN THE APPLIANCE  
WITH THE DOOR OPEN.  
FIRST FIRE  
Burner Tray:  
The burner tray is positioned directly under the  
burnerandlogsandismadeofadifferentgauge  
material from the rest of the firebox and body.  
Therefore, the varying thicknesses of steel will  
expand and contract at slightly different rates  
which can cause "ticking" and "cracking"  
sounds. You should also be aware that as there  
are temperature changes within the unit these  
sounds will likely re-occur. Again, this is normal  
for steel fireboxes.  
LIGHTING PROCEDURE  
The first fire in your stove is part of the paint  
curing process. To ensure that the paint is  
properly cured, it is recommended that you  
burn your fireplace for at least four (4) hours  
the first time you use it with the fan on.  
IMPORTANT: Gas cock knob cannot be turned  
from "PILOT" to "OFF" unless it is partially  
depressed.  
1) Open the lower grill.  
When first operated, the unit will release an  
odour caused by the curing of the paint, the  
burning off of any oils remaining from manufac-  
turing.Smokedetectorsinthehousemaygooff  
at this time. Open a few windows to ventilate  
the room for a couple of hours.  
2) If the control knob is set to "OFF" proceed  
to Step 4.  
Blower Thermodisc:  
3) Push in gas control knob slightly and turn  
When this thermally activated switch turns ON  
it will create a small "clicking" sound. This is the  
switch contacts closing and is normal.  
clockwise to "OFF".  
The glass panel may require cleaning after the  
unit has cooled down. DO NOT ATTEMPT TO  
CLEAN THE GLASS WHILE IT IS HOT.  
4) Wait five minutes to allow gas, that may  
have accumulated in the main burner com-  
partment, to escape. If you do smell gas,  
follow the instructions on the front of this  
manual. If you don't smell gas continue on  
to the next step.  
Pilot Flame:  
Whilethepilotflameisonitcanmakeaveryslight  
"whisper" sound.  
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OPERATING INSTRUCTIONS  
Gas Control Valve:  
COPY OF THE  
LIGHTING PLATE INSTRUCTIONS  
As the gas control valve turns ON and OFF, a  
dullclickingsoundmaybeaudible,thisisnormal  
operation of a gas regulator or valve.  
Unit Body/Firebox:  
FOR YOUR SAFETY READ BEFORE LIGHTING  
This appliance must be installed in accordance with local codes, if any; if none, follow the  
National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation  
Codes, CSA B149.1. (Australia: AG601, New Zealand: NZS 5261)  
Different types and thicknesses of steel will  
expand and contract at different rates resulting  
in some "cracking" and "ticking" sounds will be  
heard throughout the cycling process.  
WARNING: If you do not follow these instructions exactly, a fire or  
explosion may result causing property damage, personal injury or loss  
oflife.Improperinstallation,adjustment,alteration,serviceormaintenance  
can cause injury or property damage. Refer to the owner’s information  
manual provided with this appliance. For assistance or additional  
information consult a qualified installer, service agency or gas supplier.  
MAINTENANCE  
INSTRUCTIONS  
A)This appliance has a pilot which C)Use only your hand to push in or turn  
1) Always turn off the gas valve before clean-  
ing. For re-lighting, refer to lighting instruc-  
tions. Keep the burner and control compart-  
ment clean by brushing and vacuuming at  
least once a year.  
must be lighted by hand. When  
lighting the pilot, follow these  
instructions exactly.  
the gas control knob. Never use tools.  
If the knob will not push in or turn by  
hand, don’ttrytorepairit, callaqualified  
service technician. Force or attempted  
repair may result in a fire or explosion.  
B)BEFORE LIGHTING smell all around  
the appliance area for gas. Be sure to  
When cleaning the logs, use a clean soft  
paint brush as the logs are fragile and easily  
damaged.  
smell next to the floor because some D)Do not use this appliance if any part has  
gas is heavier than air and will settle  
on the floor.  
been under water. Immediately call a  
qualifiedservicetechniciantoinspectthe  
appliance and to replace any part of the  
controlsystemandanygascontrolwhich  
has been under water.  
WHAT TO DO IF YOU SMELL GAS  
- Do not try to light any appliance  
- Do not touch any electric switch, do  
not use any phone in your building  
2) Clean glass (never when unit is hot), appli-  
ance, door and louvers with a damp cloth.  
Never use an abrasive cleaner.  
This appliance needs fresh air for safe  
- Immediately call your gas supplier operationandmustbeinstalledsothereare  
from a neighbours phone. Follow the provisions for adequate combustion and  
The heater is finished in a heat resistant  
paint and should only be refinished with  
heat resistant paint (not with wall paint).  
Waterford uses Stove Brite Paint - Metallic  
Black #6309.  
gassupplier’sinstructions.  
- Ifyoucannotreachyourgassupplier,  
call the fire department.  
ventilation air.  
CAUTION:Hotwhileinoperation.Donottouch.SevereBurnsmayresult.Due  
tohighsurfacetemperatureskeepchildren,clothingandfurniture,gasoline  
and other liquids having fammable vapors away. Keep burner and control  
compartment clean. See installation and operating instructions  
accompanyingappliance.  
3) Make a periodic check of burner for proper  
position and condition. Visually check the  
flame of the burner periodically, making  
sure the flames are steady; not lifting or  
floating. If there is a problem, call a qualified  
service person.  
LIGHTING INSTRUCTIONS  
STOP! Read the safety information 4) Push in control knob all the way and  
above on this label.  
1) Push in gas control knob slightly and  
turn clockwise  
hold in. Continually push and release  
the black button on spark igniter until  
pilot lights. Continue to hold the  
control knob in for about 1/2 minute  
after the pilot is lit. Release knob and  
it will pop back up. Pilot should remain  
lit. If it goes out, repeat steps 1) to 4).  
If knob does not pop up when released,  
stop and immediately call your service  
technicianorgassupplier.Ifthepilotwill  
notstaylitafterseveraltries,turnthegas  
control knob to “OFF” and call your  
service technician or gas supplier.  
4) The appliance and venting system must be  
inspected before use, and at least annually,  
by a qualified field service person, to en-  
sure that the flow of combustion and ven-  
tilation air is not obstructed.  
to “OFF”. Knob  
cannotbeturnedfromPILOTtoOFF”  
unless knob is pushed in slightly. Do  
notforce.  
2) Wait five (5) minutes to clear out any  
gas. IfyouthensmellgasSTOP!follow  
“B” in the safety information above on  
this label. If you don’t smell gas, go to  
the next step.  
During the annual service call, the burner  
shouldberemovedfromtheburnertrayand  
cleaned. Replace the embers but do not  
block the pilot.  
3) Turn knob on gas control counter-  
clockwise  
to“PILOT”.  
5) Verify proper operation after servicing.  
PILOT BURNER  
VEILLEUSE  
5) Turn gas control knob  
OFF  
counterclock-wise  
to “ON”.  
6) Keep the area near the appliance clear and  
free from combustible materials, gasoline  
and other flammable vapours and liquids.  
THERMOPILE  
6) Use rocker switch to op-  
erate main burner.  
ELEMENT  
THERMO-  
ELECTRIQUE  
CAUTION: ANYSAFETYSCREEN  
ORGUARDREMOVEDFORSERV-  
ICING AN APPLIANCE MUST BE  
REPLACED PRIOR TO OPERAT-  
INGTHEAPPLIANCE.  
TO TURN OFF GAS APPLIANCE  
2) Turn off all electric power to the  
appliance if service is to be performed.  
1) Push in the gas control knob slightly and  
turn clockwise to “OFF”. Do not force.  
You may shut off the pilot during prolonged non use periods to conserve fuel.  
908-017b  
DO NOT REMOVE THIS INSTRUCTION PLATE  
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MAINTENANCE  
WARNING: CHILDREN AND  
ADULTS SHOULD BE ALERTED  
TOTHEHAZARDSOFHIGHSUR-  
FACE TEMPERATURE AND  
SHOULD STAY AWAY TO AVOID  
BURNSORCLOTHINGIGNITION.  
YOUNG CHILDREN SHOULD BE  
CAREFULLYSUPERVISEDWHEN  
THEYAREINTHESAMEROOMAS  
THEAPPLIANCE.  
LOG REPLACEMENT &  
CLEANING  
The unit should never be used with broken logs.  
Turn off the gas valve and allow the unit to cool  
before opening door to carefully remove the  
logs. The pilot light generates enough heat to  
burn someone. If for any reason a log should  
need replacement, you must use the proper  
replacementlog.Thepositionoftheselogsmust  
be as shown in the diagram under Log Installa-  
tion.  
2) a) Remove the 7 nuts that secure the front  
glass bracket holding the center glass  
in place.  
CLOTHING OR OTHER FLAMMA-  
BLEMATERIALSHOULDNOTBE  
PLACEDONORNEARTHEAPPLI-  
ANCE.  
NOTE: Improper positioning of  
logs may create carbon build-up  
and will alter the unit’s perform-  
ance which is not covered under  
warranty.  
b) If removing the side glass, remove the  
2 nuts that secure the retainers holding  
each side glass in place.  
7) Each time the appliance is lit, it may cause  
condensation and fog the glass. This con-  
densation and fog is normal and will disap-  
pear in a few minutes as the glass heats up.  
Cleaning the Log Set and Firebox  
During the annual inspection and maintenance  
appointment, the service person should clean  
dust, lint, and any light accumulation from the  
logs and firebox area. An extra-soft brush  
should be use don the logs as they are extreme-  
ly fragile; a vacuum cleaner may be used on the  
firebox. See the log installation instructions for  
details on removing and replacing the logs.  
Never operate the appliance without  
the glass properly secured in place or  
with the door open.  
8) Periodically check the pilot flames. Correct  
flame pattern has three strong blue flames:  
1 flowing around the thermopile and 1  
around the thermocouple, and 1 flowing  
across the rear of the burner (it does not  
have to be touching the burner).  
DOOR AND GLASS  
GASKET  
Remove the 7 nuts holding the  
Front Glass Bracket to the front face.  
CAUTION: Don't let the glass drop.  
If the door gasket requires replacement use only  
the proper replacement gasket available from  
your Waterford dealer.  
3) Remove the glass and replace with the new  
glass.  
4) Install the front glass bracket and turn the  
nuts just enough to support the glass. Tight-  
en the nuts alternately. Avoid overtighten-  
ing the nuts as this may damage the glass.  
GLASS REPLACEMENT  
Your Waterford stove is supplied with high  
temperature, 5 mm Neoceram ceramic glass  
that will withstand the highest heat that your unit  
will produce. In the event that you break your  
glass by impact, purchase your replacement  
from an authorized Waterford dealer only, and  
follow our step-by-step instructions for re-  
placement.  
Top View of pilot flame  
Incorrect flame pattern will have small, probably  
yellow flames, not coming into proper contact  
with the rear of the burner or thermopile.  
FAN MAINTENANCE  
If your fan requires maintenance or replace-  
ment, access to the fan is through the plate on  
the rear wall of the firebox. NOTE: the unit  
MUST NOT be operated without the fan  
access panel securely in place and cor-  
rectly sealed.  
1) Remove the door by lifting it slightly up and  
off the front face.  
IMPORTANT: These fans collect a  
lot of dust from within your home.  
Ensure you maintain these fan mo-  
tors on a regular basis by vacuum-  
ingoutthefansquirrelcages,around  
the motor, and around the grills on  
the back of the stove.  
Top View of pilot flame  
Note: If you have an incorrect flame pat-  
tern, contact your Waterford deal-  
er for further instructions.  
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MAINTENANCE  
7) Carefully lift the burner tray assembly out.  
IMPORTANT  
Disconnectpowersupply  
before servicing  
VALVE MAINTENANCE  
8) Disconnect the 2 TP wires and the 2 TH  
If your valve requires maintenance or replace-  
ment, use the following instructions:  
wires from the valve.  
Note: Always close off the gas supply  
before removing the valve.  
WARNING:  
ElectricalGroundingInstructions  
This appliance is equipped with a  
three pronged (grounding) plug  
for your protection against shock  
hazard and should be plugged  
directly into a properly grounded  
three-prongreceptacle.Donotcut  
or remove the grounding prong  
from this plug.  
1) Shut off the gas supply.  
2) Open the lower grill and remove the 2  
screws holding the control panel in place.  
9) Undo the quick drop out thermocouple nut  
on the valve with a 9mm (metric) wrench.  
10) Remove the Piezo ignitor wire and push  
button assembly.  
To remove fan:  
11) Undo the "gas out" flare nut with a 13/16"  
1) Unplug or disconnect power source to  
wrench.  
stove.  
Remove the 2 screws holding the  
Control Panel in place.  
12) Undo the "gas out" flare fitting with an  
2) Remove all logs and the rear log support,  
then remove the 12 screws holding the  
access panel in place.  
11/16" wrench.  
13) Remove the 4 Phillips head screws on the  
inside base of the burner tray.  
3) Disconnect the Mini-Universal Mate-N-Lok  
connector on the fan wiring harness.  
4) Remove the green ground wire from  
the fan bracket.  
3) At this point you should disconnect the gas  
at the valve.  
4) Carefully remove the logs, embers and  
rockwool.  
5) Remove burner.  
14) Removethe4Phillipsheadscrewsfromthe  
sides of the valve bracket and remove  
valve.  
Hint:Ifyouareusingblackpipe, ensurethat  
there is a union by the valve, otherwise  
removal will be almost impossible.  
5) Lift fan off of the 2 pins, tip forward and pull  
through the firebox opening.  
15) Replace the valve and simply reverse  
above instructions.  
Thermodisc access is through the Fan  
Access Panel.  
Note: Use a magnetic type screwdriver if pos-  
sible.  
NOTE: Check the gasket under the  
burner tray and replace if necessary.  
Replacing fan:  
6) Remove all 18 screws holding the burner  
16) Hookupthegaslineandcheckforgasleaks  
with a soap and water solution or a gas leak  
detector. (Do not use open flame for leak  
testing.)  
tray assembly in place.  
Reverse steps (1-5 on removing the fan). Al-  
ways install a new gasket (Part# 270-041)  
before replacing the fan access panel. Make  
sure the fan wires are reattached.  
17) Fire up the unit temporarily. Check the  
Hint for pushing fan down onto pins - rub a bit  
of dish soap on the grommet so it will slide more  
easily onto the pin. Check to make sure the fan  
is seated properly on the pins - try to move the  
fan back and forth, there should be no noise,  
if there is check that the grommets haven't  
come loose.  
manifold pressure.  
18) Close the front door. Fire up the unit again  
and check for proper flame appearance  
and glow on logs.  
18  
Waterford E61 Gas Fireplace Insert  
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PARTS LIST  
REPLACEMENT / SPARE PARTS LIST  
Part #  
Description  
2)  
936-243 Gasket - 7/8" w/adhesive  
49)  
*
Hose Clamp 3-1/16" - 4"  
60) 270-013 Front Glass Frame  
61) 940-080/P Front Glass  
62) 41212  
Gasket - 1/4" x 1" Flat w/adhesive  
65) 270-014 Side Glass Frame  
66) 940-081/P Side Glass  
67)  
68)  
69)  
70)  
*
*
*
*
Right Mounting Bracket  
Stove Front  
Left Mounting Bracket  
Screw - #8 x 1/2" Hex Slotted  
71) 270-565 Relief Door Assy  
77) 270-520/P Fan Assembly  
79) 270-019 RearPanel  
910-157/P Fan Blower  
99) W843310 TerminalStrip  
100) *  
Base Plate  
101) 591-187 Firebox Baffle  
102) *  
103) *  
104) *  
105) *  
106) *  
Firebox  
Heat Exchanger Assy  
FlexPipe  
Transition Box Assy  
Gasket - Transition Box  
107) 910-233 Fan Auto ON/OFF Thermodisc  
108) *  
109) *  
110) *  
111) *  
113) *  
114) *  
Thermodisc Bracket  
Stove Top  
Top Face  
Insulation of Vent  
Adaptor Holding Bracket-Right  
Insulation Hold Down Bracket  
115) 320-518 Flue Adaptor Assembly  
116) *  
117) *  
Adaptor Holding Bracket-Left  
Adaptor Stop  
908-429 Manual  
261-969 Conversion Kit - NG to LP  
*Not available as a replacement part.  
Waterford E61 Gas Fireplace Insert  
19  
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PARTS LIST  
REPLACEMENT / SPARE PARTS LIST  
Part #  
Description  
Part #  
Description  
1)  
3)  
4)  
5)  
6)  
7)  
8)  
942-031**  
*
942-021**  
W310201** Louver Grill  
W310230  
*
Decorative Door Grill Front  
Screw - 1/4 x 1/2" Flat Head Phillip Zinc Plate  
Front Door  
30) W310770  
32) 904-656  
33) 910-822  
910-721  
910-687  
910-718  
35) 270-055  
Fan Speed Control Rheostat (120 V)  
Blanking Plug for Strain Relief  
Power Cord (120 V)  
High Temp. Wire Harness - Main Switch  
High Temp. Wire Harness - Motor Connect  
High Temp. Wire Harness - Fan & Valve  
Switch Box  
GuidePin  
MagnetMountingPlate  
Door Magnet  
904-258  
10) 44351  
2" Black Butt Hinge  
Air Plate  
Door Mounting Bracket  
Cast Front  
36)  
37)  
*
*
Washer 1/4 Flat  
Screw 1/4-20 x 1-1/4" Pan Head Phillip  
12)  
16)  
*
*
18) 942-011**  
40) W310191** TopGrill  
41) W310321  
42) W310322  
Lower Hob Heat Shield  
Upper Hob Heat Shield  
31701**  
Shroud set - Regular  
20) W313281** Top Surround-Regular  
21) W313261** Left Surround-Regular  
22) W313271** Right Surround-Regular  
43) W310241** Hob  
44) 270-057  
Shroud Bracket  
31711**  
Shroud Set - Oversize  
26) W31077K  
27) 910-241  
28) 910-178  
29) 270-056  
Knob for Rheostat (120 V)  
Burner ON/OFF Switch  
Grommet for power cord  
ControlPlate  
150) W317261** Left Surround-Oversize  
151) W317271** Right Surround-Oversize  
153) W317281** Top Surround-Oversize  
154) *  
Screw 1/4 - 20 x 3/8"  
*Not available as a replacement part.  
** Last digit of the Part # represents the color code: 1=Black, 4= Blush,  
5=Brown, 9=Hunter Green  
20  
Waterford E61 Gas Fireplace Insert  
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PARTS LIST  
REPLACEMENT / SPARE PARTS LIST  
Part #  
Description  
52) 910-190  
56) 908-672  
57) 490-061  
Piezo Ignitor & Nut  
Control Panel Decal  
ControlPanel  
270-574/P  
270-576/P  
58) 910-378  
936-170  
S.I.T. Valve Assy - NG  
S.I.T. Valve Assy - LP  
Valve S.I.T. - NG/LP  
Orifice Gasket  
66) 910-038  
910-039  
Pilot Assy - S.I.T. - 3 Flame NG  
Pilot Assy - S.I.T. - 3 Flame LP  
PilotHolder  
67)  
*
68) W840470  
Pilot Assembly Gasket  
78) 651-580  
80) 260-565  
81) 904-565  
82) 630-009  
83) 630-008  
Burner Assy - NG/LP  
Adjustment Gear Assy  
Hex Key 3/16" AF  
Burner Tray/Air Passage Gasket  
Burner Tray/Firebox Gasket  
Front Support  
84)  
*
87) 560-935  
88) 902-182  
Log Set  
Log - Top  
90)  
92) 270-036  
93)  
*
Valve Mounting Bracket  
Valve Gasket  
Valve Support  
*
94) 904-658  
904-688  
Gas Inlet Flex Line  
Orifice #32 - NG  
904-641  
Orifice #50 - LP  
904-593  
Orifice #40 (Conversion to  
Lower BTU Kit) NG  
Orifice #52 (Conversion to  
Lower BTU Kit) LP  
904-390  
*Not available as a replacement part.  
Waterford E61 Gas Fireplace Insert  
21  
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NOTES  
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22  
Waterford E61 Gas Fireplace Insert  
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WARRANTY  
Waterford Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each  
unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original  
purchaser of a Waterford Product.  
The Warranty: Limited Lifetime  
External casting, not directly in contact with the fire, such as hobs, sides, ash lips, legs, fronts and fire doors, are covered against cracks and warps resulting from  
manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.  
The combustion chamber, heat exchanger, burner tubes/pans, logs, embers and all gold plating (against defective manufacture only) are covered under the Limited  
Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.  
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for three (3) years and parts only thereafter from date of purchase.  
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly  
components, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered  
repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date  
of replacement.  
FPI venting components are covered parts and subsidized labour* for three (3) years from date of installation and parts only thereafter.  
Conditions:  
Porcelain/Enamel - Absolute perfection is neither guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three  
days of installation. Reported damage after this time will be subject to rejection.  
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent  
provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.  
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated  
for manufacturer defect.  
The authorized selling dealer is responsible for all in-field service work carried out on your Waterford product. FPI will not be liable for results or costs of workmanship  
from unauthorized service persons or dealers.  
At all times FPI reserves the right to inspect product in the field which is claimed to be defective.  
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer  
name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.  
Exclusions:  
This limited Lifetime Warranty does not extend to or include paint (charcoal units), porcelain (including pinholes, scratches and minor shade mismatch), door or glass  
gasketing or trim.  
AtnotimewillFPIbeliableforanyconsequentialdamageswhichexceedthepurchasepriceoftheunit.FPIhasnoobligationtoenhanceormodifyanyunitoncemanufactured.  
ie. as products evolve, field modifications or upgrades will not be performed.  
FPI will not be liable for travel costs for service work.  
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.  
Refractory liners, gaskets, door handles, paint are not covered under the terms of this warranty policy.  
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.  
Thewarrantywillnotextendtoanypartwhichhasbeentamperedwithoralteredinanyway, orinourjudgmenthasbeensubject tomisuse, improperinstallation, negligence  
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by  
mechanical systems such as furnaces, fans, clothes dryer, etc.  
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.  
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.  
Performance problems due to operator error will not be covered by this warranty policy.  
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Waterford, may nullify  
your warranty on this product.  
Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.  
* Subsidy according to job scale as predetermined by FPI.  
Waterford E61 Gas Fireplace Insert  
23  
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Waterford fireplace products are  
designed with reliability and simplicity  
in mind. In addition, our internal  
Quality Assurance Team carefully  
inspects each unit thoroughly  
before it leaves our door.  
Waterford Irish Stoves is pleased  
to extend this Limited Lifetime  
Warranty to the original purchaser of  
a Waterford Product.  
See the inside back cover for details.  
Register your Waterford online at  
Installer:Pleasecompletethefollowinginformation  
Dealer Name & Address:______________________________________________  
__________________________________________________________________  
Installer: ___________________________________________________________  
Phone #: ___________________________________________________________  
Date Installed: ______________________________________________________  
Serial No.: _________________________________________________________  
Waterford is a trademark of FPI Fireplace Products International Ltd.  
© Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.  
Printed in Canada  
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