Originalbetriebsanleitung
2 Jahre
Garantie
2 years
Guarantee
2 ans de
garantie
WallPerfect
Flexio 995
2 jaar
garantie
D/GB/F/NL
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Translation of the original operating instructions
MANY THANKS FOR PLACING YOUR TRUST IN US
We would like to congratulate you on purchasing this brand product from Wagner;
we are sure that you will enjoy working with it greatly.
Please read the Operating Manual carefully and observe the safety information
before starting the device. Store the Operating Manual in a safe place close to the
product in case it needs to be used by someone else.
We would be happy to be of assistance if you have any questions, suggestions or requests.
Please contact us via the phone number included on the back page or via our homepage,
Contents
1. Explanation of symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2. General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3. Safety instructions for colour application devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4. Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5. Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6. Coating Materials Suitable for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7. Coating Materials Not Suitable for Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8. Preparation of the Coating Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9. Preparation of the workplace (for interior wall paint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10. Assembling the spray lance (fig. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
11. Connecting the hoses (fig.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
12. Multifunction switch settings (fig. 4, A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
13. Setting the flow rate when working with the spray lance (fig. 4, B). . . . . . . . . . . . . . 42
14. Setting the width of the spray jet on the spray lance (Fig. 5) . . . . . . . . . . . . . . . . . . . . 42
15. Starting your work with the spray lance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
16. Spraying technique when using the spray lance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
17. Interruption of Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
18. Switching off and cleaning the spray lance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
19. Rectifying errors when working with the spray lance. . . . . . . . . . . . . . . . . . . . . . . . . . . 48
20. Starting work with the spray attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
21. Setting the spray pattern you require when working with the spray attachment 51
22. Setting the flow rate for the spray attachment (fig. 22). . . . . . . . . . . . . . . . . . . . . . . . . 52
23. Spraying technique when using the spray attachment . . . . . . . . . . . . . . . . . . . . . . . . . 52
24. Interruption of Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
25. Switching off and cleaning the spray attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
26. Correction of Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
27. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
28. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
29. Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
32
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30. Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
31. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1. Explanation of symbols used
This symbol indicates a potential danger for you or for the device.
Under this symbol you can find important information on how to
avoid injuries and damage to the device.
Danger of electrical shock
Indicates tips for use and other particularly useful information.
i
Wide spray jet setting
Narrow spray jet setting
Devices and accessories marked with this symbol are suitable for
processing high-viscosity materials such as e.g. interior wall paints
(dispersions and latex paints).
If a material bears this logo, it is particularly well suited for use with
the relevant device.
Devices and accessories marked with this symbol are suitable for
processing low-viscosity materials such as paints, glazes and wall
paints specifically designed for this purpose.
If a material bears this logo, it is particularly well suited for use with
the relevant device.
2. General Safety Instructions
WARNING! Read all safety notifications and instructions. Failure to comply with the safety
notifications and instructions provided may result in electric shock, fire and/
or serious injury. The term "power tool" used below covers both mains-operated
power tools (with mains lead) and accumulator-operated power tools (without
mains lead).
1. Safety at the workplace
a) Keep your workplace clean and well lit. Disorder or unlit workplaces may result in
accidents.
33
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b) Never use the tool in hazardous areas that contain flammable liquids, gases
or dusts. Power tools generate sparks that can ignite the dust or vapors.
c) Keep children and other persons away when using the power tool. You can
lose control of the tool if you are distracted.
2. Electrical Safety
a) The tool plug must fit into the socket. The plug may not be modified in any
form. Do not use adaptor plugs together with protective-earthed tools.
Unmodified plugs and suitable sockets reduce the risk of an electric shock.
b) Avoid physical contact with earthed surfaces such as pipes, heating
elements, stoves and refrigerators. The risk through electric shock increases if
your body is earthed.
c) Keep the equipment away from rain and moisture. The risk of an electric shock
increases if water penetrates electrical equipment.
d) Do not misuse the mains lead by carrying the tool by the lead, hanging it
from the lead or by pulling on the lead to remove the plug. Keep the lead
away from heat, oil, sharp edges or moving tool parts. Damaged or twisted
leads increase the risk of an electric shock.
e) If you work outdoors with a power tool, only use extension cables suitable
for outdoor use. The use of an extension lead that is suitable for outdoors reduces
the risk of an electric shock.
f) If you cannot avoid using the tool in a damp environment, use a residual
current operated circuit-breaker. Using a residual current operated circuit-breaker
avoids the risk of electric shock.
3. Safety of Persons
a) Be attentive. Pay attention to what you are doing and work sensibly with
a power tool. Do not use the tool if you are tired or under the influence of
drugs, alcohol or medication. Just a moment of inattentiveness while using the
tool can lead to serious injuries.
b) Wear personal safety equipment and always wear safety goggles Wearing
personal protective equipment, such as dust mask, non-slip safety shoes, safety helm
or ear protection, depending on the type of power tools, reduces the risk of injury.
c) Avoid accidental starting-up. Make sure that the electric tool is switched off
before you connect it to the power supply, pick it up or carry it. Accidents can
occur if you carry the power tool while your finger is on the switch or if you connect
the power tool to the power supply which it is on.
34
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d) Remove setting tools or wrenches before switching on the power tool. A tool
or wrench that is in a rotating tool part can lead to injuries.
e) Avoid an unnatural posture. Ensure that you are standing securely and
have your balance at all times. This ensures that you can control the tool better in
unexpected situations.
f) Wear suitable clothing. Do not wear wide clothing or jewellery. Keep your
hair, clothes and gloves away from moving parts. Loose clothing, jewellery or
long hair can be caught in moving parts.
g) This device can be used by children over the age of 8 as well as by people
with restricted physical, sensory or mental abilities or who have little
experience or knowledge about it, providing they are supervised or
instructed on how to use the device safely and what risks are involved.
Children may not play with the device. User maintenance and cleaning may not be
carried out by children unattended.
4. Usage and treatment of the electric tool
a) Do not overload the tool. Use the power tool designed for the work that you
are doing. You work better and safer in the specified performance range if you use
the suitable power tool.
b) Do not use power tools whose switch is defective. A power tool that cannot be
switched on or off is dangerous and has to be repaired.
c) Remove the plug from the socket before carrying out tool settings, changing
accessories or putting the tool away. This precautionary measure prevents
unintentional starting of the tool.
d) Store unused power tools so that they are inaccessible to children. Do not
let persons use the tool who are not familiar with it or who have not read
these instructions. Power tools are dangerous when they are used by inexperienced
persons.
e) Take proper care of your tools. Check whether the moving parts
functiontrouble-free and do not jam, whether parts are broken or damaged
so that the tool function is impaired. Have damaged parts repaired before
using the tool. Many accidents have their origin in power tools that have been
maintained badly.
f) Use the power tool, accessories, insert tools, etc. in accordance with these
instructions and in a fashion specified for this special tool type. Take the
working conditions and the activity to be carried out into consideration. The
use of power tools for purposes other than the intended ones can lead to dangerous
situations.
35
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5. Service
a) Have your tool repaired only by qualified specialist personnel and only with
original spare parts. This ensures that the tool safety is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer or it’s
service agent or a similarly qualified person in order to avoid a safety hazard.
3. Safety instructions for colour application devices
Caution! Wear breathing equipment: Paint mist and solvent vapors are damaging to
•
health. Always wear breathing equipment and only work in well ventilated rooms or
using supplementary ventilating equipment. It is advisable to wear working clothing,
safty glasses, ear protection and gloves.
CAUTION: DANGER OF INJURY!
Never point the spray lance at people or animals.
Sockets and plugs must be masked. Risk of an electric shock as a
consequence of sprayed material entering the socket!
Flammable agents may not be used for spraying with this device.
The device may not be cleaned using flammable solvents.
Caution against dangers that can arise from the sprayed substance and observe the
text and information on the containers or the specifications given by the substance
manufacturer.
•
•
•
Do not spray any liquid of unknown hazard potential.
The device may not be used in establishments that are subject to explosion
prevention regulations.
•
•
In order to avoid risk of an explosion during spray operations, excellent natural or
artificial ventilation must be provided.
•
While spraying there may be no ignition source in the surrounding area, for example,
open fire, cigarette smoke, sparks, red-hot wires and hot surfaces.
•
Ensure that no solvent vapors are sucked in by the unit. Do not spray onto the unit!
The device is not a toy. For this reason do not allow children to handle or play with the
device.
•
•
Before working on the device, remove the power plug from the socket.
Mask all areas that are not going to be sprayed. When working keep
in mind that wind, for example, may transport paint mist over great
distances and cause damage.
•
•
A
Always switch off the device before placing the spray lance in the holder.
The spray attachment for varnish paints and glazes may only be
operated in conjunction with a fully functioning valve. If paints rises in
the ventilating hose (A) do not operate the unit further! Dismantle
and clean the ventilating hose, valve and diaphragm and replace the
diaphragm if necessary.
•
•
36
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Do not lay the spray gun.
With original WAGNER accessories and spare parts, you have the guarantee that all
safety regulations are fulfilled.
•
4. Scope of delivery
Scope of delivery (Fig. 1)
1 Basic device, Flexio 995
2 Spray lance (dismantled) comprising: Grab
handle (a), air pipe (b) and spray head (c)
3 Replacement nozzle seal for spray 4 Hose package comprising: Air hose (d),
head (2 pcs., no fig.)
5 Suction hose
material hose (e) and control hose (f)
6 Adapter to connect the Click&Paint grab
handle to the air hose
7 Grab handle for Click&Paint spray 8 Perfect Spray 800 spray attachment for
attachments
9 Practice poster
varnish paints and glazes.
10 Replacement nozzle seal for spray
attachment(no fig.)
11 Lubricating grease (no fig.)
12 Stirring rod
2a
a
2b
2c
1
4d
4e
9
4f
5
8
7
Testposter
A
B
Cover up
!
C
D
E 10-30
F
1
–
4
cm
OFF
+
0
-
10
%
A
B
12
6
2
1
3
3
3
4
3
M
a
t
e
r
i
a
l
n
r
.
2
3
1
4
1
4
9
1
0
0
8
E
B
M
A
37
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5. Field of application
With the Flexio 995, interior wall paints can be applied right from the bucket. And that
is not all, for the Click&Paint adapter enables all Wagner spray attachments to be used
for processing varnish paints and glazes.
Depending on which material you want to use, you must affix either the spray lance or
the spray attachment.
Coating Materials
Water-soluble interior wall paint
(dispersions and latex paint)
Application tools
Spray lance
Water- and solvent-based paints, finishes, Perfect Spray spray attachment
primers, 2-component paints, clear
finishes, automotive finishes, staining
sealers and wood sealer-preservatives.
All coating materials with the red Perfect
Spray logo
6. Coating Materials Suitable for Use
Water-soluble interior wall paint (dispersions and latex paint)
Water- and solvent-based paints, finishes, primers, 2-component paints, clear finishes,
automotive finishes, staining sealers and wood sealer-preservatives.
Attention! Never suck solvent-based materials directly via the suction system.
Pumps and hoses are not solvent resistant and could be damaged.
7. Coating Materials Not Suitable for Use
Materials that contain highly abrasive components, facade paint, caustic solutions and
acidic coating substances. Flammable materials.
The following materials can only be processed with optional
accessories
Solvent-based wall paints (WallPerfect I-Spray spray attachment, order no. 2326 477)
38
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8. Preparation of the Coating Material
Mix the material well in the original container. When using interior wall paint, an agitator
is recommended.
WallPerfect Flexio 995 has been developed for use with all conventional paints in
i
i
i
their undiluted form. If the surface is smooth and the paint you are using is very
thick and gel-like, dilute it by 10%. Dilution can be necessary if the atomisation
is coarse or if the flow rate is too low even at the maximum setting.
Detailed information about the various materials and the maximum permitted
dilution can be found on the manufacturers' technical data sheets (e.g. available
on the Internet).
Spray material that is at least at room temperature provides a better spray
result.
The following chapters 9-19 discuss using the Flexio 995 as a wall paint
spraying system.
Read chapters 20-26 if you want to use varnish paints and glazes with the
Flexio 995.
9. Preparation of the workplace (for interior wall paint)
Sockets and plugs must be masked. Risk of an electric shock as a
consequence of sprayed material entering the socket!
Mask all the areas and objects that are not to be spray painted, or
remove them from the work area. No liability is assumed for damage
due to overspray. Silicate paint corrodes glass and ceramic surfaces
upon contact! All such surfaces must therefore be completely covered.
Pay attention to the quality of the adhesive tape used.
i
Do not use excessively strong adhesive tape on wallpaper and painted
surfaces, in order to avoid damaging these surfaces when removing the
tape. Remove adhesive tape slowly and evenly; do not use jerky movements.
Do not leave adhesive tape on surfaces any longer than necessary, in order
to minimise the possibility of residues when removing.
Also observe the adhesive tape manufacturer's instructions.
39
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10. Assembling the spray lance
3
(fig. 2)
Take the rolled-up pull wire (fig. 2, 1) out
•
2
of the grab handle (2) and unwind it.
Put air pipe (3) in grab handle (2).
•
After assembly, the air pipe and
1
i
grab handle can no longer be
separated.
Do not try to disassemble them
by force!
Put together the spray head (4) and air
pipe (3).
Remove the cover (5) from the spray head
(4).
Insert the pull wire (6) into the guide rail
(7) on the bottom side of the air pipe and
pull it over the guide hook (8) to the spray
head.
•
•
•
4
3
Push back the trigger (9) and connect the
pull wire. Set the pull wire at a tension
using the adjustment screw (10).
•
5
Attention! Do not tighten the
adjustment screw (10) too
much. The nozzle opening has
to remain closed at this point,
as otherwise material might
leak out.
9
Push the end of the material hose (11),
without the securing clip, into the slot (12)
on the spray head.
Guide the material hose close along the
spray head along to the grab handle and
push it into the guide rail (7).
Clip the cover (5) back on to the spray
head.
•
•
•
7
8
6
10
7
11
12
40
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11. Connecting the hoses
(fig.3)
Insert the control hose (1) into the grab
handle (2).
•
2
Insert the thin end of the black air hose
•
(3) into the grab handle (2) (watch out
for marking) and fix it into position by
turning it to the right.
3
Insert the thick end of the air hose (3) into
•
the air-hose connection (4) on the basic
device (watch out for marking) and fix it
into position by turning it to the right.
1
Connect the material hose (5) to the
material hose connection socket (6) and
secure with securing clip.
•
Connect the control hose (1) to the
control hose connection socket (7).
•
4
Connect the suction hose (8) to the
suction hose connection socket (9)and
secure with securing clip.
•
3
Plug the attachment clip on the suction
hose (10) to the edge of the paint
container.
•
Push the suction hose down to the base
of the paint container.
•
Do not push the hose too far into
the paint container, as it might
otherwise bend upwards and suck
in air.
i
8
9
7
1
6
10
5
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12. Multifunction switch settings (fig. 4, A)
FILL/
CLEAN
OFF
Settings for cleaning and
pre-filling the system
System is off
OFF
Fill/
ON
Operating setting
CLEAN
When using the spray
i
attachment for varnish paints
and glazes, the FILL/CLEAN
functions may not be used!
A
B
13. Setting the flow rate when working with the spray
lance (fig. 4, B)
The material quantity is set depending on the characteristics of the material (viscosity)
and the working speed of the operator.
This setting can be made variably with the material flow limiter:
lower material
higher material
turn to the left
turn to the right
We recommend starting with a low material flow setting and then gradually
adjusting this to suit needs. .
i
14. Setting the width of the spray jet on the spray lance
(Fig. 5)
A = wide spray jet
For coating larger surfaces
Working with a large flow
rate (green area on quantity
scale)
(green)
B = narrow spray
For coating smaller areas,
corners and edges
Working with a small flow
rate (red area on quantity
scale)
jet (red)
B
A
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In order to reduce overspray and to improve the sprayed result, the colour on
the quantity scale (red or green) should match the colour of the width of the
spray jet (red or green).
i
15. Starting your work with the spray lance
Put the machine down only on a level, clean surface.
Before connecting to the mains supply, be sure that the supply voltage is identical
with the value given on the rating plate.
•
•
Attention! Before switching on the device, check that the trigger is not
pulled/held. A held trigger can result in paint being sprayed by accident.
Only put the trigger on hold when cleaning.
Plug in the power cable.
Set the multifunction switch (fig. 6, A) to "FILL/CLEAN".
Hold the spray lance over the paint container.
Keep the trigger kept pressed down until paint starts to come
out of the nozzle.
•
•
•
•
OFF
Fill/
CLEAN
Now the system is filled with paint and ready to be operated.
Hold the spray lance away from the paint container.
Set the multifunction switch (fig. 6, A) to "ON".
•
•
16. Spraying technique when using the
spray lance
A
Mask all areas that are not going to be sprayed.
•
It can be valuable to do a test spray on a piece of cardboard or similar surface to work
out what the most suitable settings are.
•
Important: Start at the edge of the spray area. Start the spray movement first of
all, and then press the trigger. Avoid
interrupting the spraying process
inside the spray area.
Work at a distance of between 10-30 cm.
•
10-30 cm
Fig. 7 A:
Fig. 7 B:
CORRECT Even distance to the object.
INCORRECT An uneven distance will
result in uneven paint application.
A
Move the spray lance up and down evenly .
To work in a horizontal direction, turn the spray
lance by 90°.
Even guidance of the splash lance will produce a
consistent surface quality.
If nozzle and air cap are soiled, clean both parts
with water.
•
•
B
•
•
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The spray jet can pulsate when very liquid materials are being used.
However, this does not usually have a negative effect on the results.
i
If the work being performed is of a sophisticated nature (e.g. the borders
around plugs) do not pull the trigger through completely. This prevents the
feed pump from being switched on and the only material that is sprayed is
the material that is already in the system. If this starts to run out, briefly pull
the trigger completely in order to refill the system.
i
"Cross spray" when using paint with a
poor covering capacity or if the surface
is highly absorbent (Fig. 8).
i
i
Interior wall paint in strong colour
shades should be applied at least twice
(allow first paint coat to dry first). This
will ensure good coverage.
17. Interruption of Work
Turn the machine off. (Set the multifunction switch to "OFF")
Put the spray lance in the holder.
Wet paint surface in paint container with a little water to prevent a skin from forming.
Clean nozzle openings after an interruption in operation.
•
•
•
•
18. Switching off and cleaning the spray lance
Proper cleaning is the prerequisite for problem-free operation of the paint application
device. No warranty claims are accepted in case of improper or no cleaning.
We recommend using hot water for cleaning purposes.
i
Turn the machine off. (Set the multifunction switch to "OFF")
Remove the suction hose from the paint container.
Set the multifunction switch to "FILL/CLEAN".
•
•
•
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Hold the spray lance over the material
container and pull the trigger to pump the
remaining paint out of the system into the
material container.
•
Turn the machine off. (Set the multifunction
switch to "OFF")
Place a container with water in front of the
device and attach the suction hose.
Click the spray lance into the holder and
slew it over the container with water. (Fig. 9)
•
•
•
Attention! During automatic
cleaning of the pump do not
leave the device unattended. The
hoses could disconnect during
the cleaning operation leading to
water damage.
Set the multifunction switch to "FILL/CLEAN".
Pull the trigger (fig. 10, 1) and push the stop
(2) upwards to secure the trigger. Allow water
to circulate through the machine for about 10
minutes in order to clean the pump and hoses.
If necessary renew the water.
•
•
1
Release the stop by pulling the trigger.
Turn the machine off. (Set the multifunction
switch to "OFF")
•
•
Take the spray lance out of the holder and
remove the cover (fig. 11, 1) from the spray
head.
•
2
Detach the material hose (fig. 11, 2) from the
slot on the spray head.
•
2
1
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Loosen the pull wire by the adjustment
screw (fig. 12, 1). Pull the trigger (fig. 12, 2)
disengage the pull wire.
Remove the spray head (fig. 12, 3) by
pressing the lever (fig. 12, 4).
Remove the adjustment ring (fig. 13, 1)
carefully from the connecting nut (fig. 13,
2). Loosen the connecting nut. Remove
the air cap (3), air screen (4), nozzle (5) and
nozzle seal (6) from the spray head.
Clean the air cap; air screen, nozzle and
nozzle seal thoroughly.
Attention! Never clean the seals,
nozzle- or air-holes with pointy metal
objects.
•
4
3
•
•
2
1
•
1
Remove the suction hose and thoroughly
rinse the suction filter in flowing water.
If necessary wipe the exterior of the spray
lance.
•
•
2
3
4
5
6
46
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Reconstruction
7
Push the nozzle seal (fig. 14, 6) over the
needle (8); the groove (slot) should point
towards you.
•
6
Insert the nozzle (fig. 14, 5), keeping an
eye on the grooves.
•
Put the air screen (4) in the air cap (3). Put
both on the nozzle (5) and secure with the
connecting nut (2).
8
•
Snap the adjustment ring (fig. 15, 1) into
the connecting nut enabling the loop on
the peg to be positioned in the air cap.
•
5
5
4
3
2
1
47
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19. Rectifying errors when working with the spray lance
Problem
Cause
Remedy
No coating material Nozzle clogged
➞ Clean
➞ Turn to the right
•
emerges from the
nozzle
Material volume setting
•
•
turned too far to the left
When trigger is not
completely pushed through,
the feed pump is not
switched on
➞ Push trigger through
completely
Control hose blocked or
damaged
Container empty
Suction hose is blocked
The suction hose is
disconnected from the basic
device
➞ Clean or replace
•
➞ New paint container
➞ Clean suction hose
➞ Reattach the suction hose
•
•
•
The suction hose is not in
the paint
Pull wire is disconnected or ➞ Connect and tighten the
➞ Immerse the suction hose
•
•
•
not tight enough
pull wire
➞ Reattach the material hose
The material hose is
disconnected from the spray
head or basic device
Pump is defect
➞ Please contact Wagner
•
•
Service
Coating material
drips from the
nozzle
Coating material assembly
at air cap, nozzle or needle
Nozzle loose
Nozzle seal worn
Nozzle worn
➞ Clean
➞ Union nut tighten
➞ Change
➞ Change
•
•
•
•
Pull wire is too tight
➞ Reduce tension
Atomisation too
coarse
Material volume too large
Material volume setting
turned too far to the right
Nozzle contaminated
Viscosity of coating material ➞ Dilute further
too high
➞ Turn the material volume
•
setting to the left
➞ Clean
•
•
Air filter heavily soiled
At high quantity of material, ➞ Switch to wide spray jet
narrow spray jet selected
(red)
➞ Change
•
•
(green)
48
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Problem
Cause
Remedy
Spray jet pulsates
Coating material in
container running out
➞ Refill
•
Nozzle seal worn
Air filter heavily soiled
Filter clogged at suction
hose
➞ Replace
➞ Change
➞ Clean filter
•
•
•
Coating material
causes "paint tears"
Too much coating material
applied
➞ Turn the material volume
setting to the left
•
Spray excess material on the
wall using the inking roller
Viscosity of coating material ➞ Reduce the quantity of
•
too low
material and apply in several
layers
Too much fog of
coating material
(Overspray)
Distance to the object too
large
Too much material quantity ➞ Turn the material volume
setting to the left
At a low quantity of material, ➞ Switch to narrow jet spray
wide spray jet selected
(green)
➞ Reduce distance
•
•
•
(red)
Width of paint
spray cannot be
adjusted
Adjustment ring is not
connected to the peg on the
air cap
➞ Connect adjustment ring
•
and peg
Air screen is clogged up
➞ Disassemble and clean the
•
•
spray head
Poor covering
capacity on the wall
Spray material is too cold
➞ The material you are
spraying should be at room
temperature
Highly absorbent surface
or paint with poor covering
capacity
➞ Cross spray (Fig. 8)
•
Distance too large
➞ Closer to the object
➞ Optimise the settings
•
•
The material quantity and
spray jet do not correspond
with each other
Coating material
cannot be atomised "Clean"
Multifunction switch is set to ➞ Set the multifunction switch
•
to "ON"
Turbine is defect
➞ Please contact Wagner
Service
•
49
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The following chapters 20-26 describe working with vinyls and lacquers with
the spray attachment.
Read chapters 9-19 if you want to use wall paint with the Flexio 995.
i
20. Starting work with the spray attachment
Put the machine down only on a level,
clean surface.
•
Before connecting to the mains supply, be
sure that the supply voltage is identical
•
with the value given on the rating plate.
Plug in the power cable.
•
•
Aligning suction tube. (Fig. 16)
If the suction tube is positioned correctly,
the container contents can be sprayed
without almost any residue.
When working on lying objects: Turn
the suction tube forwards. (Fig. 16 A)
Spraying work when working on overhead
objects: Turn the suction tube rearwards.
(Fig. 16 B)
Set the container on a sheet of paper, pour
in the prepared coating material.
Screw the container tightly onto the spray
gun
A
B
•
•
•
•
Connect gun handle and spray attachment
together. (fig 17).
If already attached, remove the air hose from
the grab handle of the spray lance.
Only the air hose is required for
i
operating a spray attachment
with the Flexio 995. To facilitate
handling, the material hose can
therefore be removed from the
air hose and the suction hose
can be detached from the basic
unit.
click
50
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Attach the Click&Paint adapter (Fig. 18, 2) with the bayonet coupling to the thinner end
of the air hose (1).
•
Insert the other end of the adapter into the gun handle (3).
Set the multifunction switch (fig. 19, A) to "ON".
•
•
OFF
Fill/
CLEAN
3
1
2
A
21. Setting the spray pattern you require when working
with the spray attachment
WARNING! Danger of injury! Never pull the trigger guard while adjusting
the air cap.
With the union nut (fig. 20, 1) slightly unscrewed, turn the air cap (2) to the desired
spraysetting position (arrow). Then tighten the union nut.
Fig. 21 A = vertical flat jet
Fig. 21 B = horizontal flat jet
Fig. 21 C = circular jet
for horizontal surfaces
for vertical surfaces
for corners, edges and hard-to-reach surfaces
1
2
51
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22. Setting the flow rate for the spray attachment (fig. 22).
Set the material volume by turning the regulator
on the trigger of the spray gun.
lower material volume
turn anti-clockwise
(-)
higher material volume
turn clockwise (+)
23. Spraying technique when using the spray attachment
The spray result depends heavily on the smoothness and cleanliness of the
i
surface to be sprayed. Therefore the surface should be carefully prepared and
kept free of dust.
Cover all surfaces not to be sprayed.
Cover screw threads or similar parts of the target object.
•
•
Important: Start at the edge of the area to be sprayed. Start the spray
i
movement first of all, and then press the trigger. Avoid interruptions
within the area to be sprayed.
The spray movement should come from the
arm, not just from the wrist. This ensures that
a uniform distance is maintained between the
spray gun and the spray surface during the
spray operation. Select a distance of 5 - 15 cm,
depending on the desired spray jet width.
•
A
B
Fig. 23 A:
CORRECT: Even distance to
the object.
Fig. 23 B:
INCORRECT: An uneven
distance will result in uneven
paint application.
Move the spray gun evenly cross-wise or up-and-
down, depending on the spray pattern setting.
An even movement of the spray gun results in an
even surface quality.
•
•
52
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24. Interruption of Work
Turn the machine off. (Set the multifunction switch to "OFF")
Put the spray attachment on the floor.
When processing 2-component varnishes, clean the device immediately.
Clean nozzle openings after an interruption in operation.
•
•
•
•
25. Switching off and cleaning the spray attachment
Proper cleaning is the prerequisite for problem-free operation of the paint application
device. No warranty claims are accepted in case of improper or no cleaning.
The Clean function on the multifunction
switch may not be used when cleaning the
i
spray attachment.
Turn the machine off. (Set the multifunction switch
to "OFF")
•
Press the hook (Fig. 24 "click") slightly downwards.
Turn the spray attachment and grab handle
towards each other and detach.
•
Unscrew the container. Empty any remaining
coating material back into the material tin.
•
Preclean the container and feed tube with a brush.
Clean the ventilating bore (Fig. 25, 1)
•
Pour water or solvent into the container. Screw the
container back on.
•
Do not use flammable materials for cleaning
purposes.
click
Re-connect the spray attachment and the grab
handle.
•
Turn on the machine and spray the water or
solvent into a container or a cloth.
•
Repeat the above procedure until the water or
solvent emerging from the nozzle is clear.
•
Turn off the machine and remove the plug.
Press the hook (Fig. 24 "click") slightly downwards.
Turn the spray attachment and grab handle
towards each other and detach.
•
•
Screw of the container and empty it. Pull out the
suction tub with container seal.
•
1
CAUTION! Never clean seals, diaphragm and nozzle
or air holes of the spray gun with metal objects.
The ventilation hose and diaphragm are only solvent-resistant to a limited extent. Do
not immerse in solvent, only wipe.
53
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Pull the ventilating hose (Fig. 26, 1) at the
top from the gun body. Screw off the valve
cover (2). Remove the diaphragm (3). Clean
all the parts carefully.
Unscrew the union nut (Fig. 27, 1) and
remove the air cap (2) and nozzle (3). Clean
the air cap, nozzle seal (4) and nozzle with a
brush and solvent or water.
•
•
1
Clean the spray attachment and the
exterior of the container with a cloth that
has been soaked in water or a solvent.
Assemble the parts again (see “Assembly”).
•
•
2
3
Assembly
The unit may only be operated with an integer
diaphragm (Fig. 26, 3).
Place the diaphragm (Fig. 26 ,3) with the
•
pin facing upwards on the bottom section
of the valve. Also see the marking on the
gun body.
Place on the valve cover (Fig. 26 ,2) and
screw it closed.
•
4
3
1
2
5
Place the ventilating hose (Fig. 26, 1) on the
valve cover and on the nipple at the gun
body.
Push the nozzle seal (fig. 28, 4) over the
needle (5); the groove (slot) should point
towards you.
Put the nozzle (Fig. 28 ,3) onto the gun
body and find the correct position by
turning it.
•
•
•
Put the air cap (Fig. 27, 2) onto the nozzle
and tighten it using the union nut (1).
•
4
3
54
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Place the container seal (Fig. 29, 1) from
below on the suction tube (2) and slide it
over the collar, while turning the container
seal slightly.
Insert the suction tube (Fig. 29, 2) with
container seal in the gun body (3).
•
•
3
1
2
55
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26. Correction of Malfunctions
Problem
Cause
Remedy
No coating material
emerges from the
nozzle
Nozzle clogged
Material volume setting turned
too far to the left
Suction tube clogged
Suction tube loose
No pressure build-up in container ➞ Tighten container
Ventilating bore (Fig. 25, 1)
clogged
➞ Clean
➞ Turn to the right
•
•
➞ Clean
➞ Insert
•
•
•
•
➞ Clean
Coating material
drips from the
nozzle
Coating material assembly at air ➞ Clean
•
cap, nozzle or needle
Nozzle loose
➞ Tighten
•
•
Nozzle seal is missing or worn
➞ Insert an intact nozzle
seal
Nozzle worn
➞ Change
•
•
Atomisation too
coarse
Material volume too large
Material volume adjusting screw
turned too far to the right
Nozzle contaminated
Coating material too thick
Air filter heavily soiled
Too little pressure build-up in
container
➞ Turn material volume
adjusting screw to the
left
➞ Clean
➞ Dilute
➞ Change
➞ Tighten container
•
•
•
•
Spray jet pulsates
Coating material in container
running out
Nozzle seal is missing or worn
➞ Refill
•
•
➞ Insert an intact nozzle
seal
Air filter heavily soiled
➞ Change
•
•
Coating material
causes "paint tears"
Too much coating material
applied.
➞ Turn material volume
adjusting screw to the
left
Too much fog of
coating material
(Overspray)
Distance to the object too large
Too much coating material
applied
➞ Reduce distance
➞ Turn material volume
adjusting screw to the
left
•
•
Paint in the
ventilating hose
Diaphragm soiled
Diaphragm defective
➞ Clean the diaphragm
➞ Replace the diaphragm
•
•
56
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Problem
Cause
Remedy
Poor covering
capacity on the wall
Spray material is too cold
➞ The material you are
spraying should be at
room temperature
•
Highly absorbent surface or paint ➞ Cross spray (Fig. 11)
•
•
with poor covering capacity
Distance too large
➞ Closer to the object
27. Maintenance
2
1
Check the air filter (fig. 30, 1) after use and
replace depending on how soiled it is.
Insert a new air filter (order no. 2310 812) and
replace the lid (2).
WARNING! Never operate the
machine without the air filter;
dirt could be sucked in and
interfere with the function of
the machine.
i
To make assembly easier, apply lubricant
(enclosed) to the specified areas after
cleaning (fig. 31).
28. Storage
After assembly, the air pipe
and grab handle can no
longer be separated.
Do not try to disassemble
them by force!
i
Store the device only when cleaned
properly.
•
Release the pull wire.
Release the trigger stop.
•
•
57
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29. Spare Parts
The pictures of spare parts can be found on the page that folds out at the end
of the operating manual.
i
Spare Parts List: Spray lance (Fig. A1)
Pos.
Designation
Spray jet adjustment ring, union nut *
Nozzle set *
Nozzle seal (2 pcs.)
Complete spray head *
Spray head cover
O-ring
Order No.
2310 811
2310 810
2304 433
2344 435
2308 176
2308 158
2344 436
1,2
3,4,5,6
6
1-7
8
9
9,10
Spray lance *
Spare Parts List: Perfect Spray spray attachment (Fig. A2)
Pos.
Designation
Order No.
Perfect Spray spray attachment complete with 800 ml
0417 914
container
1
2
3
4
5
6
7
8
9
Union nut
Air cap
Nozzle
Nozzle seal
O-ring of spray attachment
Ventilating hose, valve cover, diaphragm
Suction tube
Container seal
Container with cover 800 ml
0417 319
2305 129
2305 131
0417 706
0417 308
2304 027
0417 357
0417 358
0413 909
Spare Parts List: Flexio 995 (Fig. A3)
Designation
Air hose
Pos.
1
2
3
4
5
6
7
8
Order No.
2308 127
2308 123
2314 168
2308 116
2308 132
2310 812
0414 240
2344 437
Securing clip
Material hose and control hose *
Complete suction hose
Air filter cover
Air filter (2pcs.)
Grab handle for Click&Paint spray attachments
Adapter for Click&Paint grab handle
58
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Spare Parts List: Flexio 995 (Fig. A3)
9
Stirring rod
Lubricating grease
2304 419
2315 539
* Denotes parts that can only be purchased together and not individually.
30. Accessories
The CLICK&PAINT SYSTEM with additional spray attachments and accessories offers
the right tool for each work.
Accessories (not included in the delivery)
Name
Order No.
0417 932
0417 918
0417 917
0417 915
2326 477
Brilliant spray attachment incl. 600 ml container
Optimised nozzle and air guidance for brilliant paint results
Small-scale spray attachment incl. 250 ml container
For filigree objects, detailed and creative work.
Perfect Spray spray attachment incl. 1400 ml container
Rapid working at larger objects such as timber houses, garage doors, etc.
Detail / Radiator spray attachment incl. 600 ml container
For inaccessible places, such as radiators, cupboard corners, recesses etc.
WallPerfect I-Spray spray attachment incl. 1800 ml container
For processing solvent-based interior wall paint.
Further information about theWAGNER range of products for renovating is available
59
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31. Technical Data
Technical Data
Max. viscosity:
Interior wall paint
Power source:
Power consumption:
Atomizing output:
Max. flow rate:
4000 mPas
230 V ~ , 50 Hz
630 W
200 W
nterior wall paint
525 ml/min
Double insulation:
Sound pressure level*:
Sound pressure output*:
Oscillation level*:
Luftschlauchlänge:
Gewicht:
76 dB (A); Uncertainty K = 4 dB
89 dB (A); Uncertainty K = 4 dB
< 2,5 m/s²; Uncertainty K = 1,5 m/s²
3,5 m
5,8 kg
* Measured in accordance with EN 60745
Information about the oscillation level
The specified oscillation level has been measured according to a standard test
procedure and can be used to compare against electric tools.
The oscillation level is also for determining an initial assessment of the vibrational strain.
Attention! The vibration emission value can differ from the specified value when the
electric tool is actually in use, depending on how the electric tool is being used. It is
necessary to specify safety measures to protect the operating personnel. These measures
are based on an estimated shutdown during the actual conditions of use (all parts of the
operating cycle are taken into consideration here, for example periods when the electric
tool is switched off, and, when it is switched on but running without any load).
Environmental protection
The device and all accessories and packaging have to be recycled in an
environmentally friendly manner. Do not dispose of the appliance with
household waste. Support environmental protection by taking the appliance
to a local collection point or obtain information from a specialist retailer.
Leftover paint and solvents may not be emptied into drains, the sewage system
or disposed of as household rubbish. It has to be disposed of separately as special
waste. Please pay special attention to the instructions on the product packaging.
60
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Important Note regarding Product Liability!
According to an EU directive, the manufacturer is only liable without limitation for faults
in the product if all parts come from the manufacturer or have been approved by the
manufacturer and have been mounted to the device and are operated properly. If third-
party accessories or spare parts are used, the manufacturer is exonerated wholly or partly
from his/her liability if use of the third-party accessories or spare parts have caused a
defect in the product.
2 years guarantee
The guarantee runs for two years, counting from the date of sale (sales slip). It covers and
is restricted to free-of-charge rectification of faults which are demonstrably attributable
to the use of faulty materials in manufacture, or assembly errors; or free-of-charge
replacement of the defective parts. The guarantee does not cover incorrect use or
commissioning or fitting or repair work which is not stated in our operating instructions.
Wearing parts are also excluded from the guarantee.The guarantee excludes commercial
use. We expressly reserve the right to fulfil the guarantee. The guarantee expires if the
tool is opened up by persons other than WAGNER service personnel. Transport damage,
maintenance work and loss and damage due to faulty maintenance work are not covered
by the guarantee. Under any guarantee claim, there must be proof of purchase of the
tool through submission of the original receipt. Wherever legally possible, we exclude
all liability for injury, damage or consequential loss, especially if the tool has been used
for a purpose other than that stated in the operating instructions, commissioned or
repaired other than in accordance with our operating instructions or if repairs are
performed by someone who is unqualified. We reserve the right to perform any repairs
in excess of those stated in our operating instructions. In case of guarantee or repair,
please refer to your point of sale.
61
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WallPerfect Flexio 995
D
CE Konformitätserklärung
Wir erklären in alleiniger Verantwortung, dass dieses Produkt den folgenden
einschlägigen Bestimmungen entspricht:
2006/42/EG; 2004/108/EG; 2011/65/EG; 2002/96/EG
Angewandte harmonisierte Normen:
EN 60335-1:2012; EN 50580:2012; EN 55014-1:2006 + A1:2009 + A2:2011;
EN 55014-2:1997 + Corrigendum 1997 + A1:2001 + A2:2008;
EN 61000-3-2:2006 + A1:2009 + A2:2009; EN 61000-3-3:2008; EN 62233:2008
GB
CE Declaration of Conformity
We declare under sole responsibility that this product conforms to the following
relevant stipulations:
2006/42/EG; 2004/108/EG; 2011/65/EG; 2002/96/EG
Applied harmonised norms:
EN 60335-1:2012; EN 50580:2012; EN 55014-1:2006 + A1:2009 + A2:2011;
EN 55014-2:1997 + Corrigendum 1997 + A1:2001 + A2:2008;
EN 61000-3-2:2006 + A1:2009 + A2:2009; EN 61000-3-3:2008; EN 62233:2008
F
CE Déclaration de conformité
Nous déclarons sous notre responsabilité que ce produit est en conformité avec les
réglementations suivantes :
2006/42/EG; 2004/108/EG; 2011/65/EG; 2002/96/EG
Conforme aux normes et documents normalisés :
EN 60335-1:2012; EN 50580:2012; EN 55014-1:2006 + A1:2009 + A2:2011;
EN 55014-2:1997 + Corrigendum 1997 + A1:2001 + A2:2008;
EN 61000-3-2:2006 + A1:2009 + A2:2009; EN 61000-3-3:2008; EN 62233:2008
NL
CE Conformiteitsverklaring
Wij verklaren dat dit product voldoet aan de volgende normen:
2006/42/EG; 2004/108/EG; 2011/65/EG; 2002/96/EG
En normatieve dokumenten:
EN 60335-1:2012; EN 50580:2012; EN 55014-1:2006 + A1:2009 + A2:2011;
EN 55014-2:1997 + Corrigendum 1997 + A1:2001 + A2:2008;
EN 61000-3-2:2006 + A1:2009 + A2:2009; EN 61000-3-3:2008; EN 62233:2008
i.V. T. Jeltsch
i. V. J. Ulbrich
Senior Vice President
Global Product Strategy & Planning
Vice President Engineering
Dokumentationsverantwortlicher
Responsible person for documents
Responsable de la documentation
Documentatieverantwoordelijke
J. Wagner GmbH Otto-Lilienthal-Str. 18 D-88677 Markdorf
125
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WallPerfect Flexio 995
ÜBERSICHT / OVERVIEW / APERÇU GÉNÉRAL / OVERZICHT
A1
1
3
5
4
7
2
6
9
8
10
A3
A2
2
1
4 3
2
1
3
4
5
6
7
8
5
6
7
9
8
9
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WallPerfect Flexio 995
Auf der Rückseite dieser Ausklappseite befinden sich die
Ersatzteilbilder.
Die dazugehörigen Ersatzteillisten finden Sie in Kapitel 29.
D
GB
F
The pictures of spare parts can be found on the back of this fold-out
page.
The related spare part lists can be found in chapter 29.
Les illustrations des pièces de rechange se trouvent au dos de cette
page dépliante.
Vous trouverez les listes de pièces de rechange correspondantes au
chapitre 29.
Op de achterkant van deze uitklappagina bevinden zich de
afbeeldingen van de reserveonderdelen.
NL
De bijbehorende reserveonderdelenlijsten vindt u in hoofdstuk 29.
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WallPerfect Flexio 995
J. Wagner GmbH
Otto-Lilienthal-Str. 18
D-88677 Markdorf
Hotline 0180 5 59 24 637
+49/ (0) 75 44/ 505-1169
E-Coreco s.r.o.
Na Roudné 102
301 00 Plzeň
D
B
CZ
+420 734 792 823 +420 227 077 364
J. Wagner Spraytech Ibérica S.A.
Ctra. N-340, Km 1245,4
08750 Molins de Rei (Barcelona)
Wagner Spraytech Belgie
Veilinglaan 56-58
1861 Meise-Wolvertem
E
+34/93/6 80 00 28 +34/93/6 68 01 56
+32/2/2 69 46 75 +32/2/2 69 78 45
Wagner France S.a.r.l.
12 Avenue des Tropiques
Z.A. de Courtaboeuf
Adresa servisa:
SLO
F
GMA Elektromehanika d.o.o.
Cesta Andreja Bitenca 115,
Ljubljana 1000/Slovenija
91978 Les Ulis Cedex
0 825 011 111 +33 (0) 1 69 81 72 57
+386(1)/583 83 04 +386(1)/518 38 03
Wagner Spraytech
Scandinavia A/S
Helgeshøj Allé 28
DK-2630 Tåstrup
Magyarországi szerviz
Hondimpex KFT.
Kossuth L. u. 48-50
DK/S
H
8060 Mór
+45/43 27 18 18 +45/43 43 05 28
+36(-22)/407 321 +36(-22)/407 852
J. Wagner AG
Industriestraße 22
9450 Altstätten
PUT Wagner Service
ul. E. Imieli 14
41-605 Swietochlowice
CH
PL
+41/71/7 57 22 11 +41/71/7 57 23 23
+48/32/2 45 06 19 +48/32/2 41 42 51
Phobos Corporation Spol.r.o
Stanicna 6, 92700 Sala
Slowakei
Adresa servisa:
EL-ME-HO
Horvatinčićev put 2
SK
HR
10436 Rakov Potok/Kroatien
/ +385(-1)65 86 - 028
+421/31/7 70 78 84 +421/31/7 70 22 42
Wagner Spraytech
Australia Pty. Ltd.,
14-16 Kevlar Close,
Wagner Spraytech Benelux B.V.
De Heldinnenlaan 200
3543 MB Utrecht
AUS
NL
Braeside, VIC 3195/Australia
+61/3/95 87 20 00 +61/3/95 80 91 20
+31/30/2 41 41 55 +31/30/2 41 17 87
Wagner Spraytech (UK) Ltd.
The Coach House
GB
2 Main Road
Middleton Cheney OX17 2ND
01295 714200 01295 710100
Irrtümer und Änderungen vorbehalten.
Not responsible for errors and changes.
Sous réserves d’erreurs et de modifications.
Fouten en wijzigingen voorbehouden.
Part. No. 2343 903
© Copyright by J.Wagner GmbH
12/2013_RS
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