2 year
Guarantee
WallPerfect
Flexio 867
D/GB/F/NL
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Flexio 867
c
d
e
A
B
f
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Flexio 867
2
3
1
g
1
2
A
B
C
1
A
B
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Flexio 867
20-30 cm
B
A
C
A
A
B
C
A
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Flexio 867
3
2
4
5
3
1
2
1
6
5
4
3
4
2
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Flexio 867
1
2
1
4 3
4
3
2
1
5
6
5
7
6
8
9
7
8
10
9
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Flexio 867
1
2
3
4
5
7
6
8
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AUS
Flexio 867
MANY THANKS FOR PLACING YOUR TRUST IN US
We would like to congratulate you on purchasing this brand product from Wagner;
we are sure that you will enjoy working with it greatly.
Please read the Operating Manual carefully and observe the safety information
before starting the device. Store the Operating Manual in a safe place close to the
product in case it needs to be used by someone else.
We would be happy to be of assistance if you have any questions, suggestions or requests.
Please contact us via the phone number included on the back page or via our homepage,
Contents
1. Explanation of symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. Safety Instructions for Spray Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4. Description/ Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5. Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6. Coating Materials Suitable for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
7. Coating Materials Not Suitable for Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
8.Preparation of the workplace (for interior wall paint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
9. Preparation of the Coating Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
10. Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
11. Selecting the Spray Setting (Perfect Spray spray attachment) . . . . . . . . . . . . . . . . . . . .9
12. Selecting the Spray Setting (WallPerfect I-Spray spray attachment). . . . . . . . . . . . . 10
13. Adjusting the Material Volume (Fig. 7, item 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14. Setting the Amount of Air (Fig. 7, item 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
15. Spray Technique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
16. Interruption of Work till 4 Hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
17. Taking Out of Operation and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
18. Cleaning the Perfect Spray spray attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
19. Cleaning the WallPerfect I-Spray spray attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
20. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
21. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
22. Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
23. Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
24. Environmental protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
25. Important Note regarding Product Liability! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
26. Correction of Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1
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Flexio 867
27. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2 years guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1. Explanation of symbols used
This symbol indicates a potential danger for you or for the device.
Under this symbol you can find important information on how to
avoid injuries and damage to the device.
Danger of electrical shock
Indicates tips for use and other particularly useful information.
i
Do not sit or stand on the device. Danger of tilting/breaking!
Devices and accessories marked with this symbol are suitable for
processing low-viscosity materials such as paints, glazes and wall
paints specifically designed for this purpose.
If a material bears this logo, it is particularly well suited for use with
the relevant device.
Devices and accessories marked with this symbol are suitable for
processing high-viscosity materials such as e.g. interior wall paints
(dispersions and latex paints).
If a material bears this logo, it is particularly well suited for use with
the relevant device.
2. General Safety Instructions
Caution!
Read all the instructions. Non-observance of the instructions below can cause
electric shock, fire and or serious personal injuries. The term "power tool" used
below covers both mains-operated power tools (with mains lead) and
accumulator-operated power tools (without mains lead).
1. Safety at the workplace
a) Keep your workplace clean and well lit. Disorder or unlit workplaces may result in
accidents.
2
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Flexio 867
b) Never use the tool in hazardous areas that contain flammable liquids, gases
or dusts. Power tools generate sparks that can ignite the dust or vapors.
c) Keep children and other persons away when using the power tool. You can
lose control of the tool if you are distracted.
2. Electrical Safety
a) The tool plug must fit into the socket. The plug may not be modified in any
form. Do not use adaptor plugs together with protective-earthed tools.
Unmodified plugs and suitable sockets reduce the risk of an electric shock.
b) Avoid physical contact with earthed surfaces such as pipes, heating
elements, stoves and refrigerators. The risk through electric shock increases if
your body is earthed.
c) Keep the equipment away from rain and moisture. The risk of an electric shock
increases if water penetrates electrical equipment.
d) Do not misuse the mains lead by carrying the tool by the lead, hanging it
from the lead or by pulling on the lead to remove the plug. Keep the lead
away from heat, oil, sharp edges or moving tool parts. Damaged or twisted
leads increase the risk of an electric shock.
e) If you work outdoors with a power tool, only use extension cables suitable
for outdoor use. The use of an extension lead that is suitable for outdoors reduces
the risk of an electric shock.
f) If you cannot avoid using the tool in a damp environment, use a residual
current operated circuit-breaker. Using a residual current operated circuit-breaker
avoids the risk of electric shock.
3. Safety of Persons
a) Be attentive. Pay attention to what you are doing and work sensibly with
a power tool. Do not use the tool if you are tired or under the influence of
drugs, alcohol or medication. Just a moment of inattentiveness while using the
tool can lead to serious injuries.
b) Wear personal safety equipment and always wear safety goggles Wearing
personal protective equipment, such as dust mask, non-slip safety shoes, safety helm
or ear protection, depending on the type of power tools, reduces the risk of injury.
c) Avoid accidental starting-up. Make sure that the electric tool is switched off
before you connect it to the power supply, pick it up or carry it. Accidents can
occur if you carry the power tool while your finger is on the switch or if you connect
the power tool to the power supply which it is on.
3
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Flexio 867
d) Remove setting tools or wrenches before switching on the power tool. A tool
or wrench that is in a rotating tool part can lead to injuries.
e) Avoid an unnatural posture. Ensure that you are standing securely and
have your balance at all times. This ensures that you can control the tool better in
unexpected situations.
f) Wear suitable clothing. Do not wear wide clothing or jewelry. Keep your hair,
clothes and gloves away from moving parts. Loose clothing, jewelry or long hair
can be caught in moving parts.
g) This device can be used by children over the age of 8 as well as by people
with restricted physical, sensory or mental abilities or who have little
experience or knowledge about it, providing they are supervised or
instructed on how to use the device safely and what risks are involved.
Children may not play with the device. User maintenance and cleaning may not be
carried out by children unattended.
4. Careful Handling and Use of Power Tools
a) Do not overload the tool. Use the power tool designed for the work that you
are doing. You work better and safer in the specified performance range if you use
the suitable power tool.
b) Do not use power tools whose switch is defective. A power tool that cannot be
switched on or off is dangerous and has to be repaired.
c) Remove the plug from the socket before carrying out tool settings, changing
accessories or putting the tool away. This precautionary measure prevents
unintentional starting of the tool.
d) Store unused power tools so that they are inaccessible to children. Donot
let persons use the tool who are not familiar with it or who have not read
these instructions. Power tools are dangerous when they are used by inexperienced
persons.
e) Take proper care of your tools. Check whether the moving parts function
trouble-free and do not jam, whether parts are broken or damaged so that
the tool function is impaired. Have damaged parts repaired before using
the tool. Many accidents have their origin in power tools that have been maintained
badly.
f) Use the power tool, accessories, insert tools, etc. in accordance with these
instructions and in a fashion specified for this special tool type. Take the
working conditions and the activity to be carried out into consideration. The
use of power tools for purposes other than the intended ones can lead to dangerous
situations.
4
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Flexio 867
5. Service
a) Have your tool repaired only by qualified specialist personnel and only with
original spare parts. This ensures that the tool safety is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer or it’s
service agent or a similarly qualified person in order to avoid a safety hazard.
3. Safety Instructions for Spray Guns
ATTENTION! EXPLOSION HAZARD!
Do not store flammable materials in the base device!
Only store materials in the basic device in containers that close airtight!
Remove any material that may have leaked into the basic device
immediately and allow the device to dry completely before using it! Do not
store materials contained solvents in the basic device during operation!
CAUTION! Wear breathing equipment: Paint mist and solvent vapors are
•
damaging to health. Always wear breathing equipment and only work in
well ventilated rooms or using supplementary ventilating equipment. It is
advisable to wear working clothing, safety glasses, ear protection and gloves.
CAUTION: Danger of injury! Never point the spray stream towards
human beings or animals.
Sockets and plugs must be masked. Risk of an electric shock as a
consequence of sprayed material entering the socket!
Do not use the spray guns to spray flammable substances.
The spray guns are not to be cleaned with flammable solvents.
Caution against dangers that can arise from the sprayed substance and observe the
text and information on the containers or the specifications given by the substance
manufacturer.
•
•
•
Do not spray any liquid of unknown hazard potential.
The device may not be used in workplaces covered by the explosion-protection
regulations.
•
•
To avoid the hazard of explosion when spraying, provide for effective natural or artificial
ventilation.
•
There must be no sources of ignition such as, for example, open fires, smoke of lit
cigarettes, cigars and tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the
vicinity during spraying.
•
Ensure that no solvent vapors are sucked in by the unit. Do not spray onto the unit!
The spray gun is not a toy; children must therefore not be allowed to handle it or play
with it.
•
•
5
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Flexio 867
Before working on the spray gun remove the power plug from the socket.
Cover areas that are not to be sprayed. When working keep in mind that wind, for example,
may transport paint mist over great distances and cause damage.
The units may only be used with a functional valve. If paints rises in the ventilating hose
(Fig. 1, item 19) do not operate the unit further! Dismantle and clean the ventilating
hose, valve and diaphragm and replace the diaphragm if necessary.
Do not lay the spray gun.
The device is equipped with a thermal release which disconnects the device in case of
overheating. In this case, turn off the device, remove the plug and let the device cool
down for at least 1/2 hour. Eliminate the cause of heating, e.g. bent hose, soiled air filter,
slots for air intake covered.
•
•
•
•
•
With original WAGNER accessories and spare parts, you have the guarantee that all
safety regulations are fulfilled.
4. Description/ Scope of delivery
Description/ Scope of delivery (Figs. 1+2)
1) Air cap
2) Nozzle
3) Union nut
5) Trigger
4) Perfect Spray spray attachment
6) Material volume regulation
8) Air volume control
10) Air hose
12) Cover
14) Main switch
7) Gun handle
9) ON/OFF switch
11) Carry handle
13) Bottom section
15) Closure
16) Container
17) Gun holder
19) Ventilating hose
21) Air hose connection
18) Valve
20) WallPerfect I-Spray spray attachment
22) Fastener for radiator/detail spray
attachment (accessory)
23) Deposition tray for hardware
25) Air filter
24) Cover of air filter compartment
26) Cable grommet
27) Power cable
28) Air hose retainer
29) Deposition tray for spray attachments 30) Stirring rod
31) Feed hopper
32) Practice poster
33) Replacement nozzle seal *
34) Lubricating grease (without
illustration)*
* This is inside the container: remove it before starting operations!
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Flexio 867
5. Field of application
Many different coating substances can be processed with the Flexio 867.
A different spray attachment must be used, depending on the coating substance:
Coating Materials
Spray attachment
Low-viscosity coating substances:
Water- and solvent-based paints, finishes,
primers, 2-component paints, clear
finishes, automotive finishes, staining
sealers and wood sealer-preservatives.
All coating materials with the red Perfect
Spray logo
Perfect Spray (anthracite)
Interior wall paint (dispersions and latex
paint)
WallPerfect (white)
All coating materials with the green
Perfect Spray logo
6. Coating Materials Suitable for Use
Interior wall paint (dispersions and latex paint)
Water- and solvent-based paints, finishes, primers, 2-component paints, clear finishes,
automotive finishes, staining sealers and wood sealer-preservatives.
7. Coating Materials Not Suitable for Use
Materials that contain highly abrasive components, facade paint, caustic solutions and
acidic coating substances. Flammable materials.
8.Preparation of the workplace (for interior wall paint)
Sockets and plugs must be masked. Risk of an electric shock as a
consequence of sprayed material entering the socket!
Mask all the areas and objects that are not to be spray painted, or
remove them from the work area. No liability is assumed for damage
due to overspray. Silicate paint corrodes glass and ceramic surfaces
upon contact! All such surfaces must therefore be completely covered.
7
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Flexio 867
Pay attention to the quality of the adhesive tape used.
i
Do not use excessively strong adhesive tape on wallpaper and painted
surfaces, in order to avoid damaging these surfaces when removing the
tape. Remove adhesive tape slowly and evenly; do not use jerky movements.
Do not leave adhesive tape on surfaces any longer than necessary, in order
to minimise the possibility of residues when removing.
Also observe the adhesive tape manufacturer's instructions.
9. Preparation of the Coating Material
Mix the material well in the original container. When using interior wall paint, an
agitator is recommended.
•
Flexio 867 has been developed for use with all conventional paints in their
undiluted form. If the surface is smooth and the paint you are using is very thick
and gel-like, dilute it by 10%. Dilution can be necessary if the atomisation is
coarse or if the flow rate is too low even at the maximum setting.
Detailed information about the various materials and the maximum permitted
dilution can be found on the manufacturers' technical data sheets (e.g. available
on the Internet).
i
Spray material that is at least at room temperature provides a better spray
result.
i
10. Start-up
Before connecting to the mains supply, be sure that the supply voltage is identical with
the value given on the rating plate.
ATTENTION: Do not sit or stand on the device. Danger of tilting/breaking!
1. Always lower the carry handle in the cover before opening the cover. Press the locking
device on both sides to this purpose.
2. Open the closure (Fig. 1, item 15) and fold open the cover of the device. Open the
air hose retainer (Fig. 2, item 28). Remove the air hose and connect it to the air hose
connection (Fig. 3). Close the air hose retainer again.
3. Unroll the power cable and slide the cable grommet into the provided recess
(Fig. 4).
ATTENTION: Do not close the cover if the cable grommet is not positioned
correctly. The power cable could otherwise be damaged!
8
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Flexio 867
4. Remove the spray attachment from the deposition tray. Unscrew the container from
the spray attachment.
5. Align the ascending tube. (Fig. 5)
If the ascending tube is positioned correctly, the container contents can be sprayed
without almost any residue. When working on lying objects: Turn the ascending
tube forwards. (Fig. 5A)
Spraying work when working on overhead objects: Turn the ascending tube
rearwards. (Fig. 5B)
For easier coating of ceilings and lying objects, we recommend the 60 cm
i
HVLP handle extension. (Order no. 2307 678)
6. Place the container on a paper base and fill in the prepared coating material.
Screw the container firmly onto the spray attachment.
7. Connect the front part of the gun and the gun handle to each other. (Fig. 6)
8. Close the device cover and pull the carry handle upwards. This makes the gun holder
accessible.
9. Put the spray gun onto the gun holder at the device.
10. Place the device only on a plane and clean surface. Otherwise, the gun may suck in
dust, etc.
11. Switch on the main switch at the device (Fig. 1, item 14).
12. Remove the spray gun from the gun holder and point it at the object to be coated.
13. Press the On/Off switch at the gun handle (Fig. 7, item 2).
The enclosed practice poster is ideal for familiarising yourself with
operation of the spray gun. After trying out the first spray coatings, it
i
makes sense to test it further on cardboard or a similar surface in order
to find out the right flow rate of paint and air for the best spray pattern.
Detailed information about these settings can be found in chapter
11- 14.
11. Selecting the Spray Setting
(Perfect Spray spray attachment)
WARNING!
Dangerofinjury!Neverpullthetriggerguardwhileadjusting
the air cap.
With the union nut (fig. 8, 1) slightly unscrewed, turn the air cap (2) to the desired
spraysetting position (arrow). Then tighten the union nut.
Fig. 9 A = horizontal flat jet
for horizontal surfaces
Fig. 9 B = vertical flat jet
Fig. 9 C = circular jet
for vertical surfaces
for corners, edges and hard-to-reach surfaces
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Flexio 867
12. Selecting the Spray Setting
(WallPerfect I-Spray spray attachment)
WARNING! Danger of injury! Never pull the trigger guard while adjusting
the air cap.
2 different spray jet shapes can be set by turning the adjustment ring (fig. 10, 1)
Fig. 11 A = vertical flat jet
for horizontal surfaces
for vertical surfaces
Fig. 11 B = horizontal flat jet
13. Adjusting the Material Volume (Fig. 7, item 3)
Set the material volume by turning the regulator on the trigger guard of the spray gun.
- turn to the left
lower material volume
higher material volume
+ turn to the right
14. Setting the Amount of Air (Fig. 7, item 1)
Depending on the viscosity of the material to be sprayed and the finish of the object to be
coated, it may be advisable to vary the amount of air. Very low viscosity materials, such as
watery glazes do not have to be atomised with the maximum amount of air. In this case it
is advisable to reduce the amount of air and thus minimize the spray vapour.
This also applies for the use of the low-scale and radiator/detail spray attachment
(accessory).
- turn to the left
lower amount of air
higher amount of air
+ turn to the right
15. Spray Technique
The spray result depends heavily on the smoothness and cleanliness of the
surface to be sprayed. Therefore the surface should be carefully prepared and
kept free of dust.
i
Cover all surfaces not to be sprayed.
Cover screw threads or similar parts of the target object.
•
•
Important: Start at the edge of the area to be sprayed. Start the spray
i
movement first of all, and then press the trigger. Avoid interruptions
within the area to be sprayed.
10
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Flexio 867
The spray movement should come from the arm, not just from the wrist.This ensures that
a uniform distance is maintained between the spray gun and the spray surface during
the spray operation. Select a distance of 5 - 15 cm, depending on the desired spray jet
width. When you are using interior wall paint, the distance should be about 20-30 cm.
•
•
Fig. 12 A/ 12 B:
Fig. 12 B:
CORRECT Even distance to the object.
INCORRECT An uneven distance will result in uneven paint
application.
Move the spray gun evenly cross-wise or up-and-down, depending on the spray
pattern setting.
An even movement of the spray gun results in an even surface quality.
When coating material builds up on the nozzle and air cap, clean both parts with a
solvent or water.
•
•
"Cross spray" when using paint with a poor covering capacity or if the
surface is highly absorbent (Fig. 13).
i
Interior wall paint in strong colour shades should be applied at least twice
(allow first paint coat to dry first). This will ensure good coverage.
i
16. Interruption of Work till 4 Hours
Turn the machine off.
•
During longer breaks, vent the container by briefly opening and then closing it again.
Clean nozzle openings after an interruption in operation.
When processing 2-component varnishes, clean the device immediately.
•
•
•
17. Taking Out of Operation and Cleaning
Proper cleaning is the prerequisite for problem-free operation of the paint application
device. No warranty claims are accepted in case of improper or no cleaning.
1) Turn the machine off.
2) Divide the spray gun. Press the hook (Fig. 6 "click") slightly downwards.
Turn the gun front part and gun rear part against each other.
ATTENTION: Never hold the gun handle under water or immerse it into liquids.
Clean the housing only with a moistened cloth.
3) Unscrew the container. Empty any remaining coating material back into the material
tin.
4) Preclean the container and feed tube with a brush. Clean the ventilating bore (Fig.14,
item A).
5) Pour solvent or water into the container. Screw the container back on.
Do not use flammable materials for cleaning purposes.
6) Assemble the gun again (Fig. 6).
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Flexio 867
7) Turn on the machine and spray the solvent or water into a container or a cloth.
8) Repeat the above procedure until the solvent or water emerging from the nozzle is
clear.
9) Turn off the machine and divide the spray gun. Press the hook (Fig. 6 "click") slightly
downwards. Turn the gun front part and gun rear part against each other and take
them apart.
18. Cleaning the Perfect Spray
spray attachment
1) Screw of the container and empty it. Pull out the suction tub with container seal.
CAUTION! Nevercleanseals,diaphragmandnozzleorairholesofthespraygunwithmetal
objects.
The ventilation hose and diaphragm are only solvent-resistant to a limited
extent. Do not immerse in solvent, only wipe.
2) Pull the ventilating hose (Fig.15, A) at the top from the gun body. Screw off the valve
cover (B). Remove the diaphragm (C). Clean all the parts carefully.
3) Unscrew the union nut and remove the air cap and nozzle. Clean the air cap, nozzle
seal and nozzle with a brush and solvent or water (Fig. 16).
4) Clean the outside of the spray gun and container with a cloth soaked in solvent or
water.
5) Assemble the parts again (see “Assembly”).
Assembly
The unit may only be operated with an integer diaphragm (Fig. 15, C).
1) Place the diaphragm (Fig. 15 ,C) with the pin facing upwards on the bottom section
of the valve. Also see the marking on the gun body.
2) Place on the valve cover (Fig. 15 ,B) and screw it closed.
3) Place the ventilating hose (Fig. 15, A) on the valve cover and on the nipple at the gun
body.
4) Push the nozzle seal (fig. 17, 1) over the needle (3); the groove (slot) should point
towards you.
5) Put the nozzle (Fig. 17, 2) onto the gun body and find the correct position by turning it.
6) Put the air cap onto the nozzle and tighten it using the union nut.
7) Place the container seal from below on the suction tube and slide it over the collar,
while turning the container seal slightly.
8) Insert the suction tube with container seal in the gun body.
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Flexio 867
19. Cleaning the WallPerfect I-Spray
spray attachment
1) Screw of the container and empty it. Pull out the suction tub with container seal.
CAUTION! Nevercleanseals,diaphragmandnozzleorairholesofthespraygunwithmetal
objects.
The ventilation hose and diaphragm are only solvent-resistant to a limited
extent. Do not immerse in solvent, only wipe.
2) Pull the ventilating hose (Fig. 15, A) at the top from the gun body. Screw off the valve
cover (B). Remove the diaphragm (C). Clean all the parts carefully.
3) Remove the adjustment ring (fig. 18, 1) carefully from the union nut (2).
4) Unscrew the union nut (fig. 18, 2) and remove the air cap (3) and nozzle (4). Clean the
air cap and nozzle with a brush and solvent or water.
5) Clean the outside of the spray gun and container with a cloth soaked in solvent or
water.
6) Assemble the parts again (see “Assembly”).
Assembly
The unit may only be operated with an integer diaphragm (Fig. 15, C).
1) Place the diaphragm (Fig. 15, C) with the pin facing upwards on the bottom section
of the valve. Also see the marking on the gun body.
2) Place on the valve cover (Fig. 15, B) and screw it closed.
3) Place the ventilating hose (Fig. 15, A) on the valve cover and on the nipple at the gun
body.
4) Push the nozzle seal (fig. 19, 5) over the needle (6); the groove (slot) should point
towards you.
5) Place the nozzle (fig. 19, 4) on to the gun body with the recess facing downwards.
Attention: Position of needle must be congruent with the nozzle aperture.
(Fig.20)
6) Put the air cap (Fig. 21, 3) onto the nozzle (4) and tighten it using the union nut (2)
7) Position the adjustment ring (fig. 22, 1) on the union nut so that the recesses on the
adjustment ring can snap into both horns on the air cap.
8) Place the container seal from below on the suction tube and slide it over the collar,
while turning the container seal slightly.
9) Insert the suction tube with container seal in the gun body.
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Flexio 867
20. Maintenance
WARNING!
Never operate the machine without the air filter; dirt could
be sucked in and interfere with the function of the machine.
Do not store any objects in the air filter compartment.
Change the air filter if it is soiled. Unplug the power plug. Open the cover of the air
filter compartment (Fig. 23). Insert a new air filter into the compartment. Close the
cover of the air filter compartment.
In order to mount the gun more easily apply lubricating grease (enclosed) liberally
to the O-ring at the spray attachment (Fig. 24, item 5 and Fig. 25, item 6) and to the
O-ring of the plug connection of the air hose (Fig. 26, item 2).
21. Storage
Remove the hose and when storing it in the cover put in the gun handle first.
22. Spare Parts
Spare Parts List Perfect Spray spray attachment (Fig. 24)
Pos. Designation
Perfect Spray spray attachment complete with 600 ml container
Union nut
Order No.
2309 739
0417 319
2305 144
2305 131
0417 706
0417 308
2304 027
0417 357
0417 358
0414 906
1
2
3
4
5
6
7
8
9
Air cap
Nozzle
Nozzle seal
O-ring of spray attachment
Ventilating hose, valve cover, diaphragm
Suction tube
Container seal
Container with cover 600 ml
Spare Parts List WallPerfect I-Spray spray attachment (Fig. 25)
Pos. Designation
WallPerfect spray attachment complete with 1300 ml container
Order No.
2321 896
2328 900
2328 903
2328 905
2328 908
2304 433
0417 308
2304 027
1
2
3
4
5
6
7
Spray jet adjustment ring
Union nut
Air cap
Nozzle
Nozzle seal (2 pcs.)
O-ring of spray attachment
Ventilating hose, valve cover, diaphragm
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Flexio 867
Spare Parts List WallPerfect I-Spray spray attachment (Fig. 25)
8
9
Suction tube
Container seal
2328 922
2328 919
10 Container with cover 1300 ml (only for WallPerfect spray
attachment)
2305 155
Spare Parts List Flexio 867 (Fig. 26)
Pos. Designation
Order No.
2309 369
0420 316
0420 326
0420 328
0420 702
0420 701
2304 419
2304 028
2315 539
1
2
3
4
5
6
7
8
Gun handle with air hose
O-ring of air hose
Air hose retainer
Cover of air filter compartment
Air filter
Closure
Stirring rod
Feed hopper (3 pcs.)
Lubricating grease
23. Accessories
The new CLICK&PAINT SYSTEM with additional spray attachments and accessories
offers the right tool for each work.
Accessories (not included in the delivery)
Name
Order No.
2307 678
0413 909
HVLP handle extension
For easier coating of ceilings and horizontal objects.
Container with cover 800 ml
Ensures that the paint does not dry out and the solvent does not
evaporate.
Brilliant spray attachment incl. 600 ml container
Optimised nozzle and air guidance for brilliant paint results
Perfect Spray spray attachment incl. 800 ml. conainer
For a rapid paint change. For medium- and large-scale objects and
furniture.
0417 934
0417 916
Small-scale spray attachment incl. 250 ml container
For filigree objects, detailed and creative work.
Perfect Spray spray attachment incl. 1400 ml container
Rapid working at larger objects such as timber houses, garage doors, etc.
Detail / Radiator spray attachment incl. 600 ml container
For inaccessible places, such as radiators, cupboard corners, recesses etc.
0417 924
0417 923
0417 925
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Flexio 867
Accessories (not included in the delivery)
WallPerfect I-Spray spray attachment incl. 1800 ml container
For processing interior wall paint
2326 477
Further information about theWAGNER range of products for renovating is available
24. Environmental protection
The device and all accessories and packaging have to be recycled in an
environmentally friendly manner. Do not dispose of the appliance with
household waste. Support environmental protection by taking the appliance
to a local collection point or obtain information from a specialist retailer.
Leftover paint and solvents may not be emptied into drains, the sewage system
or disposed of as household rubbish. It has to be disposed of separately as
special waste. Please pay special attention to the instructions on the product
packaging.
25. Important Note regarding Product Liability!
Due to an EC ordinance in effect since 01.01.1990, the manufacturer is liable for
his product only if all parts originate from or were approved by the manufacturer
and the devices are assembled and operated correctly. The use of other accessories
and spare parts can partially or completely invalidate the liability.
26. Correction of Malfunctions
Malfunction
Cause
Remedy
No coating
material emerges
from the nozzle
Nozzle clogged
Material volume setting turned too ➞ Turn to the right (+)
far to the left (-)
➞ Clean
•
•
No pressure build-up in container
Container empty
Feed tube loose
Feed tube clogged
Ventilating bore (Fig.14, A) clogged ➞ Clean
➞ Tighten container
➞ Refill
➞ Insert
•
•
•
•
•
➞ Clean
Coating material
drips from the
nozzle
Coating material assembly at air
cap, nozzle or needle
Nozzle loose
Nozzle seal worn
Nozzle worn
➞ Clean
•
➞ Union nut tighten
➞ Change
➞ Change
•
•
•
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Flexio 867
Malfunction
Cause
Remedy
Atomisation too
coarse
Material volume too large
Material volume adjusting screw
turned too far to the right (+)
➞ Turn material volume
adjusting screw to the
left (-)
•
Nozzle contaminated
Viscosity of coating material too
high
➞ Clean
➞ Dilute
•
•
Too little pressure build-up in
container
➞ Tighten container
•
Air filter heavily soiled
Amount of air too low
➞ Change
➞ Turn the air volume
control to the right (+)
•
•
Spray jet pulsates
Coating material in container
running out
➞ Refill
•
Nozzle seal worn
Air filter heavily soiled
➞ Replace
➞ Change
•
•
Coating material
causes "paint
tears"
Too much coating material applied. ➞ Turn material volume
•
adjusting screw to the
left (-)
Too much fog of
coating material
(Overspray)
Distance to the object too large
Too much coating material applied ➞ Turn material volume
➞ Reduce distance
•
•
adjusting screw to the
left (-)
Amount of air too high
➞ Turn the air volume
•
control to the left (-)
Paint in the
ventilating hose
Diaphragm soiled
Diaphragm defective
➞ Clean the diaphragm
➞ Replace the diaphragm
•
•
•
Device does not
function
Device overheated
➞ Unplug the power
plug, let the device
cool down approx. 30
minutes, do not bend
the hose, check the air
filter, do not cover the
intake slots
Poor covering
capacity on the
wall
Spray material is too cold
➞ The material you are
spraying should be at
room temperature
•
Highly absorbent surface or paint
with poor covering capacity
Distance too large
➞ Cross spray (Fig. 13)
•
•
➞ Closer to the object
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Flexio 867
27. Technical Data
Technical Data
Max. viscosity:
Interior wall paint
4000 mPas
Varnish paints, glazes, etc. 170 DIN-s
Max. flow rate:
Interior wall paint
400 ml/min
Varnish paints, glazes, etc. 200 ml/min
Power source
240 V, ~ 50 Hz
660 W
200 W
Power consumption
Atomizing output:
Double insulation
Sound pressure level*
Sound pressure output*
Oscillation level*
Air hose length
72 dB (A); Uncertainty K = 4 dB
85 dB (A); Uncertainty K = 4 dB
< 2.5 m/s²; Uncertainty K = 1.5 m/s²
3.5 m
Weight
approx. 6.6 kg
* Measured in accordance with EN 60745-1
Information about the oscillation level
The specified oscillation level has been measured according to a standard test
procedure and can be used to compare against electric tools.
The oscillation level is also for determining an initial assessment of the vibrational
strain.
Attention! The vibration emission value can differ from the specified value when the
electric tool is actually in use, depending on how the electric tool is being used. It is
necessary to specify safety measures to protect the operating personnel. These measures
are based on an estimated shutdown during the actual conditions of use (all parts of the
operating cycle are taken into consideration here, for example periods when the electric
tool is switched off, and, when it is switched on but running without any load).
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Flexio 867
2 year guarantee
The guarantee runs for two years, counting from the date of sale (sales slip). It covers
and is restricted to free-of-charge rectification of faults which are demonstrably
attributable to the use of faulty materials in manufacture, or assembly errors; or free-
of-charge replacement of the defective parts. The guarantee does not cover incorrect
use or commissioning or fitting or repair work which is not stated in our operating
instructions. Wearing parts are also excluded from the guarantee. The guarantee
excludes commercial use. We expressly reserve the right to fulfil the guarantee. The
guarantee expires if the tool is opened up by persons other than WAGNER service
personnel. Transport damage, maintenance work and loss and damage due to faulty
maintenance work are not covered by the guarantee. Under any guarantee claim,
there must be proof of purchase of the tool through submission of the original receipt.
Wherever legally possible, we exclude all liability for injury, damage or consequential
loss, especially if the tool has been used for a purpose other than that stated in the
operating instructions, commissioned or repaired other than in accordance with our
operating instructions or if repairs are performed by someone who is unqualified.
We reserve the right to perform any repairs in excess of those stated in our operating
instructions. In case of guarantee or repair, please refer to your point of sale.
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Flexio 867
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Flexio 867
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Flexio 867
J. Wagner GmbH
Otto-Lilienthal-Str. 18
D-88677 Markdorf
Hotline 0180 5 59 24 637
+49/ (0) 75 44/ 505-1169
E-Coreco s.r.o.
Na Roudné 102
301 00 Plzeň
D
B
CZ
+420 734 792 823 +420 227 077 364
J. Wagner Spraytech Ibérica S.A.
Ctra. N-340, Km 1245,4
08750 Molins de Rei (Barcelona)
WSB Finishing Equipment
Veilinglaan 56-58
1861 Meise-Wolvertem
E
+34/93/6 80 00 28 +34/93/6 68 01 56
+32/2/2 69 46 75 +32/2/2 69 78 45
Wagner France S.a.r.l.
12 Avenue des Tropiques
Z.A. de Courtaboeuf
Adresa servisa:
SLO
F
GMA Elektromehanika d.o.o.
Cesta Andreja Bitenca 115,
Ljubljana 1000/Slovenija
91978 Les Ulis Cedex
0 825 011 111 +33 (0) 1 69 81 72 57
+386(1)/583 83 04 +386(1)/518 38 03
Wagner Spraytech
Scandinavia A/S
Helgeshøj Allé 28
DK-2630 Tåstrup
Magyarországi szerviz
Hondimpex KFT.
Kossuth L. u. 48-50
DK/S
H
8060 Mór
+45/43 27 18 18 +45/43 43 05 28
+36(-22)/407 321 +36(-22)/407 852
J. Wagner AG
Industriestraße 22
9450 Altstätten
PUT Wagner Service
ul. E. Imieli 14
41-605 Swietochlowice
CH
PL
+41/71/7 57 22 11 +41/71/7 57 23 23
+48/32/2 45 06 19 +48/32/2 41 42 51
Phobos Corporation Spol.r.o
Stanicna 6, 92700 Sala
Slowakei
Adresa servisa:
EL-ME-HO
Horvatinčićev put 2
SK
HR
10436 Rakov Potok/Kroatien
/ +385(-1)65 86 - 028
+421/31/7 70 78 84 +421/31/7 70 22 42
Wagner Spraytech
Australia Pty. Ltd.,
14-16 Kevlar Close,
WSB Finishing Equipment BV
De Heldinnenlaan 200
3543 MB Utrecht
AUS
NL
Braeside, VIC 3195/Australia
+61/3/95 87 20 00 +61/3/95 80 91 20
+31/30/2 41 41 55 +31/30/2 41 17 87
Wagner Spraytech (UK) Ltd.
The Coach House
2 Main Road
GB
Middleton Cheney OX17 2ND
01295 714200 01295 710100
Part. No. 2344 371 02/2014_RS
© Copyright by J.Wagner GmbH
Not responsible for errors and changes.
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