Wagner SprayTech Paint Sprayer 558020 User Manual

GB  
Operating manual  
ProSpray 3.23  
Airless high-pressure spraying unit  
Models:  
0558020  
0558042  
0558047  
Original operating manual  
ProSpray 3.23  
Edition 9 / 2014  
0558 933J  
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GB  
Contents  
Contents  
Page  
Page  
1.  
Safety regulations for Airless spraying...................................... 4  
Explanation of symbols used.............................................................. 4  
Electric Safety............................................................................................ 5  
Electrostatic charging (formation of sparks or flames).............. 5  
9.  
Remedy in case of faults..................................................................13  
1.1  
1.2  
1.3  
10.  
Servicing..................................................................................................14  
10.1 General servicing...................................................................................14  
10.2 High-pressure hose...............................................................................14  
2.  
2.1  
2.2  
General view of application............................................................. 6  
Application ................................................................................................ 6  
Coating materials .................................................................................... 6  
11.  
Repairs at the unit ..............................................................................14  
11.1 Relief valve...............................................................................................14  
11.2 Inlet and outlet valve ...........................................................................14  
11.3 Packings....................................................................................................15  
11.4 ProSpray 3.23 connection diagram ................................................16  
3.  
3.1  
3.2  
3.3  
7
3.4  
3.5  
3.6  
Description of unit................................................................................ 6  
Airless process.......................................................................................... 6  
Functioning of the unit ......................................................................... 6  
Legend for explanatory diagram ProSpray 3.23 ................................  
12.  
Appendix.................................................................................................17  
12.1 Selection of tip .......................................................................................17  
12.2 Servicing and cleaning of Airless hard-metal tips.....................17  
12.3 Spray gun accessories..........................................................................17  
12.4 Airless tip table................................................................................ 18/19  
12.5 Pump-Runner .........................................................................................20  
Explanatory diagram ProSpray 3.23 ................................................. 7  
Technical data .......................................................................................... 8  
Transportation in vehicle...................................................................... 8  
4.  
Starting operation................................................................................ 8  
High-pressure hose, spray gun and separating oil ..................... 8  
Control panel indicators ....................................................................... 9  
Pressure control knob settings........................................................... 9  
Connection to the mains network .................................................... 9  
Cleaning preserving agent when  
4.1  
4.2  
4.3  
4.4  
4.5  
Sales and service companies.......................................................................21  
Accessories for ProSpray 3.23 ....................................................................22  
Spare parts list for main assembly ...........................................................24  
Spare parts list for fluid section.................................................................26  
Spare parts list for drive assembly...........................................................28  
Spare parts list of frame ................................................................................30  
Spare parts list for suction system ...........................................................31  
starting-up of operation initially......................................................10  
Taking the unit into operation with coating material..............10  
4.6  
5.  
Spraying technique ...........................................................................10  
Handling the high-pressure hose ...............................................11  
Interruption of work..........................................................................11  
Important notes on product liability ......................................................32  
3+2 years guarantee for professional finishing.................................32  
6.  
7.  
8.  
Cleaning the unit (shutting down) .............................................11  
Cleaning unit from outside................................................................11  
Suction filter............................................................................................12  
Cleaning the high-pressure filter.....................................................12  
Cleaning Airless spray gun.................................................................12  
8.1  
8.2  
8.3  
8.4  
ProSpray 3.23  
3
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Safety Regulations  
All accessories must be rated at or above the maximum  
operating pressure range of the sprayer. This includes spray  
tips, guns, extensions, and hose.  
1.  
Safety regulations for Airless spraying  
1.1  
Explanation of symbols used  
This manual contains information that must be read and understood  
before using the equipment. When you come to an area that has one  
of the following symbols, pay particular attention and make certain  
to heed the safeguard.  
HAZARD: HIGH PRESSuRE HOSE  
The paint hose can develop leaks from wear, kinking  
and abuse. A leak can inject material into the skin.  
Inspect the hose before each use.  
This symbol indicates a potential hazard that  
may cause serious injury or loss of life. Important  
safety information will follow.  
PREVENTION:  
High-pressure hoses must be checked thoroughly before they  
are used.  
This symbol indicates a potential hazard to you  
or to the equipment. Important information that  
tells how to prevent damage to the equipment or  
Replace any damaged high-pressure hose immediately.  
Never repair defective high-pressure hoses yourself!  
Avoid sharp bends and folds: the smallest bending radius is  
about 20 cm.  
Attention  
how to avoid causes of minor injuries will follow.  
Do not drive over the high-pressure hose. Protect against  
sharp objects and edges.  
Danger of skin injection  
Never pull on the high-pressure hose to move the device.  
Do not twist the high-pressure hose.  
Do not put the high-pressure hose into solvents. Use only a  
wet cloth to wipe down the outside of the hose.  
Danger of fire from solvent and paint fumes  
Lay the high-pressure hose in such a way as to ensure that it  
cannot be tripped over.  
Danger of explosion from solvent, paint fumes  
and incompatible materials  
Only use WAGNER original-high-pressure hoses in  
order to ensure functionality, safety and durability.  
i
Danger of injury from inhalation of harmful  
vapors  
HAZARD: EXPLOSION OR FIRE  
Solvent and paint fumes can explode or ignite.  
Severe injury and/or property damage can occur.  
Notes give important information which should  
be given special attention.  
i
PREVENTION:  
HAZARD: INjECTION INjuRy  
Do not use materials with a flashpoint below 21° C (70° F).  
Flashpoint is the temperature at which a fluid can produce  
enough vapors to ignite.  
Attention: Danger of injury by injection! A high  
pressure stream produced by this equipment can  
pierce the skin and underlying tissues, leading to  
serious injury and possible amputation.  
Do not treat a spraying injury as a harmless cut. In  
case of injury to the skin through coating materials  
or solvents, consult a doctor immediately for quick  
and expert treatment. Inform the doctor about the  
coating material or solvent used.  
Do not use the unit in work places which are covered by the  
explosion protection regulations.  
Provide extensive exhaust and fresh air introduction to  
keep the air within the spray area free from accumulation of  
flammable vapors.  
Avoid all ignition sources such as static electricity sparks,  
electrical appliances, flames, pilot lights, hot objects, and  
sparks from connecting and disconnecting power cords or  
working light switches.  
PREVENTION:  
NEVER aim the gun at any part of the body.  
NEVER allow any part of the body to touch the fluid stream.  
DO NOT allow body to touch a leak in the fluid hose.  
NEVER put your hand in front of the gun. Gloves will not  
provide protection against an injection injury.  
ALWAYS lock the gun trigger, shut the fluid pump off and  
release all pressure before servicing, cleaning the tip guard,  
changing tips, or leaving unattended. Pressure will not be  
released by turning off the engine. The PRIME/SPRAY valve  
or pressure bleed valve must be turned to their appropriate  
positions to relieve system pressure.  
ALWAYS keep tip guard in place while spraying. The tip guard  
provides some protection but is mainly a warning device.  
ALWAYS remove the spray tip before flushing or cleaning the  
system.  
Do not smoke in spray area.  
Place sprayer sufficient distance from the spray object in a  
well ventilated area (add more hose if necessary). Flammable  
vapors are often heavier than air. Floor area must be  
extremely well ventilated. The pump contains arcing parts  
that emit sparks and can ignite vapors.  
The equipment and objects in and around the spray area must  
be properly grounded to prevent static sparks.  
Use only conductive or earthed high pressure fluid hose. Gun  
must be earthed through hose connections.  
Power cord must be connected to a grounded circuit (electric  
units only).  
Always flush unit into separate metal container, at low pump  
pressure, with spray tip removed. Hold gun firmly against side  
of container to ground container and prevent static sparks.  
NEVER use a spray gun without a working trigger lock and  
trigger guard in place.  
4
ProSpray 3.23  
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Safety regulations  
Follow material and solvent manufacturer’s warnings and  
instructions. Be familiar with the coating material’s MSDS  
sheet and technical information to ensure safe use.  
1.2  
Electric Safety  
Electric models must be earthed. In the event of an electrical short  
circuit, earthing reduces the risk of electric shock by providing an  
escape wire for the electric current. This product is equipped with  
a cord having an earthing wire with an appropriate earthing plug.  
Connection to the mains only through a special feed point, e.g.  
through an error protection insallation with INF < 30 mA.  
Use lowest possible pressure to flush equipment.  
When cleaning the unit with solvents, the solvent should  
never be sprayed or pumped back into a container with a  
small opening (bunghole). An explosive gas/air mixture can  
arise. The container must be earthed.  
DANGER — Work or repairs at the electrical  
equipment may only be carried out by a skilled  
electrician. No liability is assumed for incorrect  
installation. Switch the unit off. Before all repair  
work, unplug the power plug from the outlet.  
HAZARD: HAZARDOuS VAPORS  
Paints, solvents, and other materials can be harmful  
if inhaled or come in contact with body. Vapors can  
cause severe nausea, fainting, or poisoning.  
Danger of short-circuits caused by water ingressing into the electrical  
equipment. Never spray down the unit with high-pressure or high-  
pressure steam cleaners.  
PREVENTION:  
Wear respiratory protection when spraying. Read all  
Work or repairs at the electrical equipment:  
These may only be carried out by a skilled electrician. No liability is  
assumed for incorrect installation.  
instructions supplied with the mask to be sure it will provide  
the necessary protection.  
All local regulations regarding protection against hazardous  
vapors must be observed.  
Wear protective eyewear.  
1.3  
Electrostatic charging (formation of sparks or  
flames)  
Protective clothing, gloves and possibly skin protection cream  
are necessary for the protection of the skin. Observe the  
regulations of the manufacturer concerning coating materials,  
solvents and cleaning agents in preparation, processing and  
cleaning units.  
Electrostatic charging of the unit may occur during  
spraying due to the flow speed of the coating  
material. These can cause sparks and flames upon  
discharge. The unit must therefore always be  
earthed via the electrical system. The unit must be  
connected to an appropriately-grounded safety  
outlet.  
HAZARD: GENERAL  
This product can cause severe injury or property  
damage.  
An electrostatic charging of spray guns and the high-pressure hose  
is discharged through the high-pressure hose. For this reason the  
electric resistance between the connections of the high-pressure  
hose must be equal to or lower than 1 MΩ.  
PREVENTION:  
Follow all appropriate local, state, and national codes  
governing ventilation, fire prevention, and operation.  
Pulling the trigger causes a recoil force to the hand that is  
holding the spray gun. The recoil force of the spray gun is  
particularly powerful when the tip has been removed and  
a high pressure has been set on the airless pump. When  
cleaning without a spray tip, set the pressure control knob to  
the lowest pressure.  
Use only manufacturer authorized parts. User assumes all  
risks and liabilities when using parts that do not meet the  
minimum specifications and safety devices of the pump  
manufacturer.  
ALWAYS follow the material manufacturer’s instructions for  
safe handling of paint and solvents.  
Clean up all material and solvent spills immediately to prevent  
slip hazard.  
Wear ear protection. This unit can produce noise levels above  
85 dB(A).  
Never leave this equipment unattended. Keep away from  
children or anyone not familiar with the operation of airless  
equipment.  
Do not spray on windy days.  
The device and all related liquids (i.e. hydraulic oil) must be  
disposed of in an environmentally friendly way.  
ProSpray 3.23  
5
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General view of application  
Description of unit  
2.  
General view of application  
= Recommended  
= Not-recommended  
2.1  
Application  
Model  
Materials  
Object Size  
up to 200 m2  
200 m2 - 800 m2  
more than 800 m2  
Release agents, oils, undercoats, primers, fillers,  
synthetic resin-based paints, acrylic paints  
recommended nozzle size: FineFinish 0.008“ - 0.014“  
up to 200 m2  
200 m2 - 800 m2  
more than 800 m2  
Emulsion paints, latex paints  
recommended nozzle size: 0.017“ - 0.027“  
up to 200 m2  
200 m2 - 800 m2  
more than 800 m2  
Anti-corrosive agents, flame retardants, fabric adhesive  
recommended nozzle size: 0.021“ - 0.031“  
up to 200 m2  
200 m2 - 800 m2  
more than 800 m2  
Airless-scrapers  
recommended nozzle size: 0.027“ - 0.039“  
2.2  
Coating materials  
3.  
Description of unit  
Processible coating materials  
3.1  
Airless process  
The main areas of application are thick layers of highly viscous  
coating material for large areas and a high consumption of material.  
A piston pump takes in the coating material by suction and conveys it  
to the tip. Pressed through the tip at a pressure of up to a maximum  
of 221 bar (22,1 MPa), the coating material is atomised. This high  
pressure has the effect of micro fine atomisation of the coating  
material.  
Pay attention to the Airless quality of the coating  
materials to be processed.  
i
Dilutable lacquers and paints or those containing solvents, two-  
component coating materials, dispersions, latex paints.  
No other materials should be used for spraying without WAGNER’s  
approval.  
As no air is used in this process, it is described as an AIRLESS process.  
This method of spraying has the advantages of finest atomisation,  
cloudless operation and a smooth, bubble-free surface. As well as  
these, the advantages of the speed of work and convenience must  
be mentioned.  
Filtering  
Despite suction filter and insertion filter in the spray gun, filtering of  
the coating material is generally advisable.  
Stir coating material before commencement of work.  
3.2  
Functioning of the unit  
Attention: Make sure, when stirring up with motor-  
driven agitators that no air bubbles are stirred in. Air  
In the following there is a short description of the technical  
construction for better understanding of the function.  
WAGNER ProSpray units are electrically driven high-pressure spraying  
units.  
i
bubbles disturb when spraying and can, in fact, lead  
to interruption of operation.  
A gear unit transfers the driving force to a crankshaft. The crankshaft  
moves the pistons of the material feed pump up and down.  
The inlet valve is opened automatically by the upwards movement  
of the piston. The outlet valve is opened when the piston moves  
downward.  
The coating material flows under high pressure through the high-  
pressure hose to the spray gun. When the coating material exits from  
the tip it atomizes.  
The pressure regulator controls the volume and the operating  
pressure of the coating material.  
Viscosity  
With this unit it is possible to process highly viscous coating materials  
of up to around 20.000 MPa·s.  
If highly viscous coating materials cannot be taken in by suction, they  
must be diluted in accordance with the manufacturer’s instructions.  
Two-component coating material  
The appropriate processing time must be adhered to exactly. Within  
this time rinse through and clean the unit meticulously with the  
appropriate cleaning materials.  
Coating materials with sharp-edged additional materials  
These have a strong wear and tear effect on valves, high-pressure  
hose, spray gun and tip. The durability of these parts cane be reduced  
appreciably through this.  
6
ProSpray 3.23  
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Description of unit  
3.3  
Legend for explanatory diagram ProSpray 3.23  
1
Spray gun  
9
Oil button  
2
3
4
5
6
7
8
High-pressure hose  
Return hose  
Suction hose  
Frame  
Drip cup  
Power cord  
Relief valve  
10 Oil level gauge  
11 ON/OFF switch  
12 Control panel indicators  
13 Pressure control knob  
14 Oil cup for EasyGlide (EasyGlide prevents  
increased wear of the packings)  
15 Pusher stem  
Lever position vertical – PRIME ( k circulation)  
16 Manometer  
Lever position horizontal – SPRAY ( p)  
3.4  
Explanatory diagram ProSpray 3.23  
13  
12  
14  
1
2
3
4
5
6
10  
9
16  
11  
15  
8
7
ProSpray 3.23  
7
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Description of unit  
Starting operation  
3.5  
Voltage:  
Max. current consumption:  
Power cord:  
Acceptance capacity:  
Max. operating pressure:  
Volume flow at 12 MPa  
(120 bar) with water:  
Max tip size:  
Max. temperature of the  
coating material:  
Technical data  
4.  
Starting operation  
100-110 Volt , 50/60 Hz  
11 A  
3 x 1.5 mm2 – 6 m or 2.5 m  
4.1  
High-pressure hose, spray gun and separating  
oil  
1. Screw the pressure gauge (1) to the coating material outlet  
(Fig. 2, Item 2).  
2. Screw the high-pressure hose (3) to the coating material  
outlet on the pressure gauge (Fig. 2, Item 4).  
3. Screw the spray gun (5) with the selected tip onto the high-  
pressure hose.  
1035 Watt  
221 bar (22.1 MPa)  
2.3 l/min  
0.024 inch – 0.61 mm  
4. Tighten the union nuts at the high-pressure hoses firmly so  
that coating material does not leak.  
43°C  
Max viscosity:  
Weight:  
20.000 mPa·s  
17.7 kg  
Special high-pressure hose:  
DN 6 mm, 15 m, connection  
thread M 16 x 1.5  
5
Dimensions (L X W X H):  
Max sound pressure level:  
436 x 369 x 416 mm  
80 dB (A) *  
*
Place of measuring: 1 m in distance from the unit and 1.6  
m above the floor, 12 MPa (120 bar) operating pressure,  
reverberant floor.  
3.6  
Transportation in vehicle  
Secure the unit with a suitable fastening.  
1
4
2
3
5. Remove the oil cup cap with a straight-slot screwdriver.  
6. Fill the oil cup with EasyGlide (Fig. 3) until the oil gauge (6) is  
showing that it is full.  
EasyGlide prevents increased wear and tear to the  
packings.  
Attention  
7. Replace oil cup cap.  
8. Press oil button 2-5 times to prime the oiler. Press once for  
every eight hours of usage to lubricate the fluid section.  
9. Fully depress the pusher stem to make sure the inlet ball is  
free.  
8
ProSpray 3.23  
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Starting operation  
Solid Green  
When the pressure indicator is solid green, the sprayer is operating  
between 12 MPa (120 bar) and 23 MPa (230 bar). A solid green  
pressure indicator means:  
The sprayer is at the proper pressure setting for spraying oil-  
based and latex house paints  
The sprayer is operating at peak performance at a high  
pressure setting  
If the pressure indicator goes to solid yellow when the  
pressure is set so that it starts at solid green, it indicates one of  
the following:  
a. Tip Wear Indicator — when spraying with latex or at high  
pressure the solid yellow appears. This means the tip is  
worn and needs to be replaced.  
b. Tip Too Large — when a tip that is too large for the sprayer  
is put in the gun, the pressure indicator will turn from solid  
green to solid yellow.  
c. Fluid Section Wear — if a solid yellow pressure indicator  
appears when using a new tip and the pressure is set at  
maximum, service may be required (worn packings, worn  
piston, stuck valve, etc...).  
6
Service Indicator  
4.2  
Control Panel Indicators  
The Service indicator is on when the motor is commanded to run.  
This indicator is used by service centers to troubleshoot motor  
problems.  
The following is a description of the control panel indicators.  
4.3  
Pressure control knob settings (Fig. 5)  
Service  
Indicator  
Pressure  
Indicator  
1. Minimum pressure setting  
2. Black zone – no pressure generation  
3. Blue zone – pulsating pressure for cleaning  
Pressure Indicator  
The pressure indicator shows the current operating pressure of the  
sprayer. It has three different indications: blinking yellow, solid  
yellow, and solid green.  
1
2
3
Blinking yellow  
When the pressure indicator is blinking yellow, the sprayer is  
operating between 0 and 1.4 MPa (14 bar). A blinking yellow  
pressure indicator means:  
The sprayer is plugged in and turned “ON”  
The sprayer is at priming pressure (little or no pressure)  
It is safe to move the relief valve between positions  
It is safe to change or replace the spray tip  
4.4  
Connection to the mains network  
The unit must be connected to an appropriately-  
grounded safety outlet.  
If the pressure indicator begins blinking yellow when  
the pressure control knob is set at a higher pressure  
and the relief valve is in the SPRAy position, either  
the spray tip is worn or the sprayer is in need of  
service/repair.  
i
Attention  
Before connecting the unit to the mains supply, ensure that the line  
voltage matches that specified on the unit’s rating plate.  
The connection must be equipped with a residual current protective  
device with INF ≤ 30 mA.  
Solid yellow  
When the pressure indicator is solid yellow, the sprayer is operating  
between 1.4 MPa (14 bar) and 12 MPa (120 bar). A solid yellow  
pressure indicator means:  
The sprayer is at the proper pressure setting for spraying stain,  
lacquer, varnish, and multi-colors  
ProSpray 3.23  
9
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Starting operation  
Spraying technique  
4.5  
Cleaning preserving agent when starting-up  
of operation initially  
5.  
Spraying technique  
1. Immerse the suction tube (Fig. 6, Item 1) and return hose (2)  
into a container with a suitable cleaning agent.  
2. Turn the pressure control knob counterclockwise (3) to  
minimum pressure.  
Injection hazard. Do not spray without the tip guard  
in place. NEVER trigger the gun unless the tip is  
completely turned to either the spray or the unclog  
position. ALWAyS engage the gun trigger lock  
before removing, replacing or cleaning tip.  
3. Open the relief valve (4), valve position PRIME  
(k circulation).  
4. Switch the unit (5) ON.  
The key to a good paint job is an even coating over the entire surface.  
Keep your arm moving at a constant speed and keep the spray gun at  
a constant distance from the surface. The best spraying distance is 25  
to 30 cm between the spray tip and the surface.  
5. Wait until the cleaning agent exudes from the return hose.  
6. Close the relief valve, valve position SPRAY (p spray).  
7. Pull the trigger of the spray gun.  
8. Spray the cleaning agent from the unit into an open collecting  
container.  
25 - 30 cm  
5
3
Keep the spray gun at right angles to the surface. This means moving  
your entire arm back and forth rather than just flexing your wrist.  
1
2
4
Keep the spray gun perpendicular to the surface, otherwise one end  
of the pattern will be thicker than the other.  
4.6  
Taking the unit into operation with coating  
material  
Trigger gun after starting the stroke. Release the trigger before  
ending the stroke. The spray gun should be moving when the trigger  
is pulled and released. Overlap each stroke by about 30%. This will  
ensure an even coating.  
1. Immerse the suction tube (Fig. 6, Item 1) and return hose (2)  
into the coating material container.  
2. Turn the pressure control knob counterclockwise (3) to  
minimum pressure.  
3. Open the relief valve (4), valve position PRIME  
(k circulation).  
25 - 30 cm  
25 - 30 cm  
4. Switch the unit (5) ON.  
5. Wait until the coating material exudes from the return hose.  
6. Close the relief valve, valve position SPRAY (p spray).  
7. Trigger the spray gun several times and spray into a collecting  
container until the coating material exits the spray gun  
without interruption.  
8. Increase the pressure by slowly turning up the pressure  
control knob.  
Check the spray pattern and increase the pressure until the  
If very sharp edges result or if there are streaks in the  
spray jet – increase the operating pressure or dilute  
the coating material.  
atomization is correct.  
i
Always turn the pressure control knob to the lowest setting  
with good atomization.  
9. The unit is ready to spray.  
10  
ProSpray 3.23  
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Handling the high-pressure hose  
Cleaning the unit (shutting down)  
6.  
Handling the high-pressure hose  
8.  
Cleaning the unit (shutting down)  
The unit is equipped with a high-pressure hose specially suited for  
piston pumps.  
A clean state is the best method of ensuring operation without  
problems. After you have finished spraying, clean the unit. Under no  
circumstances may any remaining coating material dry and harden in  
the unit.  
Danger of injury through leaking high-pressure  
hose. Replace any damaged high-pressure hose  
immediately.  
The cleaning agent used for cleaning (only with an ignition point  
above 21 °C) must be suitable for the coating material used.  
Secure the spray gun, refer to the operating manual of the  
spray gun.  
Never repair defective high-pressure hoses yourself!  
Clean and remove tip.  
For a standard tip, refer to Page 17, Section 12.2.  
The high-pressure hose is to be handled with care. Avoid sharp  
bends and folds: the smallest bending radius is about 20 cm.  
Do not drive over the high-pressure hose. Protect against sharp  
objects and edges.  
If a non-standard tip is installed, proceed according to the relevant  
operating manual.  
Never pull on the high-pressure hose to move the device.  
1. Remove suction hose from the coating material.  
2. Close the relief valve, valve position SPRAY (p spray).  
3. Switch the unit ON.  
4. Pull the trigger of the spray gun in order to pump the  
remaining coating material from the suction hose, high-  
pressure hose and the spray gun into an open container.  
Make sure that the high-pressure hose cannot twist. This can be  
avoided by using a Wagner spray gun with a swivel joint and a hose  
system.  
When using the high-pressure hose while working  
on scaffolding, it is best to always guide the hose  
i
along the outside of the scaffolding.  
The container must be earthed in case of coating  
materials which contain solvents.  
Attention  
The risk of damage rises with the age of the high-  
pressure hose. Wagner recommends replacing high-  
pressure hoses after 6 years.  
i
Caution! Do not pump or spray into a container with  
a small opening (bunghole)!  
Refer to the safety regulations.  
use only WAGNER original-high-pressure hoses in  
order to ensure functionality, safety and durability.  
i
5. Immerse suction hose with return hose into a container with a  
suitable cleaning agent.  
6. Turn the pressure control knob into the blue zone - pulsating  
pressure for unit cleaning.  
7. Open the relief valve, valve position PRIME  
7.  
Interruption of work  
1. Open the relief valve, valve position PRIME  
(k circulation).  
(k circulation).  
8. Pump a suitable cleaning agent in the circuit for a few  
minutes.  
2. Switch the unit OFF.  
3. Turn the pressure control knob counterclockwise to minimum  
pressure.  
4. Pull the trigger of the spray gun in order to release the  
pressure from the high-pressure hose and spray gun.  
5. Secure the spray gun, refer to the operating manual of the  
spray gun.  
9. Close the relief valve, valve position SPRAY (p spray).  
10. Pull the trigger of the spray gun.  
11. Pump the remaining cleaning agent into an open container  
until the unit is empty.  
12. Switch the unit OFF.  
6. If a standard tip is to be cleaned, see Page 17, Section 12.2.  
If a non-standard tip is installed, proceed according to the  
relevant operating manual.  
8.1  
Cleaning unit from outside  
7. Depending on the model, leave the suction tube or the  
suction hose and return hose immersed in the coating  
material or swivel or immerse it into a corresponding cleaning  
agent.  
First of all pull out mains plug from socket.  
Danger of short circult through panetrating water!  
Never spray down the unit with high-pressure or  
high-pressure steam cleaners.  
If fast-drying or two-component coating material is  
used, ensure that the unit is rinsed with a suitable  
cleaning agent within the processing time.  
Attention  
Attention  
Attention  
Do not put the high-pressure hose into solvents.  
use only a wet cloth to wipe down the outside of the  
hose.  
Wipe down unit externally with a cloth which has been immersed in a  
suitable cleaning agent.  
ProSpray 3.23  
11  
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Cleaning the unit (shutting down)  
8.2  
Suction filter  
8.4  
Cleaning Airless spray gun  
1. Rinse Airless spray gun with an appropriate cleaning agent.  
2. Clean tip thoroughly with appropriate cleaning agent so that  
no coating material residue remains.  
3. Thoroughly clean the outside of the Airless spray gun.  
A clean suction filter always guarantees maximum  
feed quantity, constant spraying pressure and  
problem-free functioning of the unit.  
i
Intake filter in Airless spray gun  
Disassembly (Fig. 9)  
1. Screw off the filter (Fig. 7) from suction pipe.  
2. Clean or replace the filter.  
1. Pull protective guard (1) forward vigorously.  
2. Screw grip (2) out of the gun housing. Remove intake filter (3).  
3. Intake filter congested or defective – replace.  
Carry out cleaning with a hard brush and an appropriate cleaning  
agent.  
Assembly  
1. Place intake filter (3) with the long cone into the gun housing.  
2. Screw in grip (2) into the gun housing and tighten.  
3. Slot in protective guard (1).  
i
250 bar  
max.3600 ps  
rning:  
p
a
W
keep clear  
of ti  
8.3  
Cleaning the high-pressure filter  
Clean the filter cartridge regularly.  
A soiled or clogged high-pressure filter can cause a poor spray  
pattern or a clogged tip.  
3
2
1
1. Turn the pressure control knob counterclockwise to minimum  
pressure.  
2. Open the relief valve, valve position PRIME  
(k circulation).  
3. Switch the unit OFF.  
unplug the power plug from the outlet.  
4. Unscrew the filter housing (Fig. 8, Item 1). with a strap wrench.  
5. Pull the filter cartridge (2) from the bearing spring (3).  
6. Clean all the parts with the corresponding cleaning agent. If  
necessary, replace the filter cartridge.  
7. Check the O-ring (4), replace it if necessary.  
8. Place the bearing ring (5) against the bearing spring (3). Slide  
the filter cartridge (2) over the bearing spring.  
9. Screw in filter housing (1) and tighten it as far as possible with  
the strap wrench.  
2
5
3
4
1
12  
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Remedy in case of faults  
9.  
Remedy in case of faults  
Type of malfunction  
Possible cause  
Measures for eliminating the malfunction  
A. Unit does not start  
1. No voltage applied.  
1. Check voltage supply.  
2. Turn up pressure control knob.  
3. Replace.  
2. Pressure setting too low.  
3. ON/OFF switch defective.  
B. Unit does not draw in material  
1. Relief valve is set to SPRAY (p spray).  
1. Set relief valve to PRIME (k circulation).  
2. Filter projects over the fluid level and  
sucks air.  
2. Refill the coating material.  
3. Clean or replace the filter.  
3. Filter clogged.  
4. Suction hose/suction tube is loose, i.e.  
the unit is sucking in outside air.  
4. Clean connecting points. Replace O-rings if necessary.  
Secure suction hose with retaining clip.  
C. Unit draws in material, but the  
1. Tip heavily worn.  
2. Tip too large.  
1. Replace  
pressure does not build up  
2. For selection of a smaller tip, see Tip table on Page 18.  
3. Turn pressure control knob clockwise to increase.  
4. Clean or replace the filter.  
3. Pressure setting too low.  
4. Filter clogged.  
5. Coating material flows through the  
return hose when the relief valve is in  
the SPRAY (p spray) position.  
5. Remove and clean or replace relief valve.  
6. Packings sticky or worn.  
6. Remove and clean or replace packings.  
7. Remove and replace valve balls.  
8. Remove and replace valve seats.  
7. Valve balls worn.  
8. Valve seats worn.  
D. Coating material exits at the top of  
the fluid section  
1. Upper packing is worn.  
1. Remove and replace packing.  
2. Remove and replace piston.  
2. Piston is worn.  
E. Increased pulsation at the spray  
gun  
1. Incorrect high-pressure hose type.  
1. Only use WAGNER original-high-pressure hoses in order  
to ensure functionality, safety and durability.  
2. Tip worn or too large.  
3. Pressure too high.  
2. Replace tip.  
3. Turn pressure control knob to a lower number.  
F. Poor spray pattern  
1. Tip is too large for the coating  
material which is to be sprayed.  
1. Replace tip, see Tip table on Page 18.  
2. Pressure setting incorrect.  
2. Turn pressure control knob until a satisfactory spraying  
pattern is achieved.  
3. Volume too low.  
3. Clean or replace all filters.  
4. Coating material viscosity too high.  
4. Thin out according to the manufacturer’s instructions.  
G. Unit loses power  
1. Pressure setting too low.  
1. Turn pressure control knob clockwise to increase.  
ProSpray 3.23  
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Servicing  
Repairs at the unit  
11.2 Inlet and outlet valve  
10. Servicing  
1. Remove the four screws in the front cover and then remove  
the front cover.  
10.1 General servicing  
2. Switch the unit ON and then OFF so that the piston rod is  
positioned in the lower stroke position.  
Servicing of the unit should be carried out once annually by the  
WAGNER service.  
1. Check high-pressure hoses, device connecting line and plug  
for damage.  
2. Check the inlet valve, outlet valve and filter for wear.  
Danger of crushing - do not reach with the fingers or  
tool between the moving parts.  
3. Unplug the power plug from the outlet.  
4. Remove the retaining clip from the connecting bend at the  
suction hose and pull off the suction hose.  
10.2 High-pressure hose  
Inspect the high-pressure hose visually for any notches or bulges, in  
particular at the transition in the fittings. It must be possible to turn  
the union nuts freely.  
5. Screw off the return hose.  
6. Swivel the unit 90° to the rear in order to work more easily on  
the material feed pump.  
The risk of damage rises with the age of the high-  
7. Remove the pusher stem clip and slide the pusher stem  
housing (7) from the inlet valve housing (1).  
pressure hose. Wagner recommends replacing high-  
pressure hoses after 6 years.  
i
8. Unscrew the inlet valve housing (Fig. 11, Item 1) from the  
pump manifold.  
9. Remove the lower seal (2), lower ball guide (3), inlet valve ball  
(4), inlet valve seat (5) and O-ring (6).  
10. Clean all the parts with the corresponding cleaning agent.  
11. Repairs at the unit  
Switch the unit OFF.  
Before all repair work: unplug the power plug from  
the outlet.  
Check the inlet valve housing (1), inlet valve seat (5) and inlet  
valve ball (4) for wear and replace the parts if necessary. If the  
worn inlet valve seat (5) is unused on one side, install it the  
other way round.  
11.1 Relief valve  
1. Use a drift punch of 2 mm to remove the grooved pin (Fig. 10,  
Item 1) from the relief valve handle (2).  
2. Remove the relief valve handle (2) and cam base (3).  
3. Using a wrench, remove the valve housing (4) from the pump  
manifold (6).  
2
4. Ensure that the seal (5) is seated correctly, then screw the  
new valve housing (4) completely into the pump manifold (6).  
Tighten securely with a wrench.  
5. Align the cam base (3) with the hole in the pump manifold (6).  
Lubricate the cam base with grease and slide on the cam base.  
3
4
5
6. Bring the hole in the valve shaft (7) and in the relief valve  
handle (2) into alignment.  
6
7. Insert the grooved pin (1) to secure the relief valve handle in  
position.  
1
6
5
7
3
7
11. Unscrew outlet valve housing (Fig. 12, Item 8) from the piston  
(9) with adjusting wrench.  
12. Remove the upper ball cage (11), crush washer (10), outlet  
valve ball (12), and outlet valve seat (13).  
2
4
13. Clean all the parts with the corresponding cleaning agent.  
Check outlet valve housing (8), outlet valve seat (13), outlet  
valve ball (12), crush washer (10), and upper ball cage (11) for  
wear and replace parts if necessary. If the worn outlet valve  
seat (13) is unused on one side, install it the other way round.  
1
14. Carry out installation in the reverse order. Lubricate O-ring  
(Fig. 11, Item 6) with machine grease and ensure proper  
seating in the inlet valve housing (Fig. 11, Item 1).  
14  
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Repairs at the unit  
4
9
5
6
7
9
11  
10  
12  
13  
2
8
11.3 Packings  
1
1. Remove inlet valve housing in accordance with the steps in  
Chapter 11.2, Page 14.  
2. It is not necessary to remove the outlet valve.  
8
3
3. Unscrew both cylinder head screws (Fig. 13, Item 1) from  
the pump manifold (2) with a 3/8 inch hexagon socket head  
wrench.  
4. Slide the pump manifold (2) and piston (3) forward until the  
piston is out of the T-slot (9) on the slider assembly (4).  
5. Push piston (3) downward out of the pump manifold (2).  
6. Unscrew retainer nut (5) from the pump manifold (2) and  
8. Clean pump manifold (2).  
9. Lubricate upper packing (7) and lower packing (8) with  
machine grease.  
10. Insert upper packing (Fig. 14) with O-ring (1) and protruding  
lip (2) downward.  
remove piston guide (6).  
7. Remove upper packing (7) and lower packing (8) from the  
pump manifold (2).  
1
2
11. Insert lower packing (Fig. 15) with the beveled edge (1) facing  
upward.  
1
12. Insert piston guide (Fig. 13, Item 6) into the retainer nut (5).  
Screw retainer nut (5) into the pump manifold (2) and tighten  
by hand.  
13. Push installation tool (included with the replacement  
packings) for the piston (3) from above onto the piston.  
14. Lubricate installation tool and piston (3) with machine grease.  
15. Guide piston (3) through the lower packings (8) into the pump  
manifold (2) from below. Using a rubber mallet, lightly tap the  
piston (3) from below until it can be seen above the pump  
manifold.  
16. Remove installation tool from piston (3).  
17. Carefully tighten retainer nut (5) with adjusting wrench  
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Repairs at the unit  
18. Slide the top of the piston (3) into the T-slot (9) on the slider  
assembly (4).  
19. Position the pump manifold (2) underneath the gear unit  
housing and push up until it rests against the gear unit  
housing.  
20. Attach pump manifold (2) to the gear unit housing.  
21. Screw pump manifold (2) tightly to gear unit housing.  
22. Lubricate O-ring (Fig. 11, Item 6) between pump manifold (2)  
and inlet valve housing with machine grease. Screw inlet valve  
housing to the pump manifold.  
23. Insert the elbow on the siphon assembly into the bottom of  
the pusher stem housing. Push the retaining clip up into the  
groove inside the foot valve housing to secure the siphon  
assembly in position. Place the return tube over the return  
tube fitting and secure with the clip.  
24. Install front cover.  
11.4 ProSpray 3.23 connection diagram  
EMI Filter  
White or Blue  
Power Cord  
Capacitor  
Fuse block  
Fuse  
Ground  
Switch  
P/N 0522054  
Ground  
Black  
Red  
Motor controller  
Black  
Black  
Black  
Red (+)  
Black (-)  
L.E.D.  
White  
White  
White  
Red  
Hall sensor  
Surge suppressor  
P/N 0551972  
Black  
Potentiometer  
Motor  
Pressure sensor  
16  
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Appendix  
12. Appendix  
12.1 Selection of tip  
To achieve faultless and rational working, the selection of the tip is of the greatest importance.  
In many cases the correct tip can only be determined by means of a spraying test.  
Some rules for this:  
The spray jet must be even.  
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.  
Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:  
The following principle is valid:  
large tip = low pressure  
small tip = high pressure  
There is a large range of tips with various spraying angles.  
12.2 Servicing and cleaning of Airless hard-metal tips  
Standard tips  
If a different tip type has been fitted, then clean it according to manufacturer’s instructions.  
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact that the  
hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.  
The following points must be observed to keep the tip clean and ready for use:  
1. Turn the relief valve handle fully counterclockwise (k Circulation).  
2. Switch off the gasoline engine.  
3. Dismount the tip from the spray gun.  
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.  
5. If there is pressure air, blow out tip.  
6. Remove any residue by means of a sharp wooden rod (toothpick).  
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.  
12.3 Spray gun accessories  
Flat jet adjusting tip  
up to 250 bar (25 MPa  
Contact protection  
for the flat jet adjustment tip  
Spray width at about 30 cm  
removal of spray object  
Pressure 100 bar (10 MPa)  
Flat jet  
adjusting tip  
Order No.  
Tip  
marking  
Bore mm  
use  
15  
20  
28  
41  
0.13 - 0.46  
0.18 - 0.48  
0.28 - 0.66  
0.43 - 0.88  
5 - 35 cm  
Paints  
0999 057  
0999 053  
0999 054  
0999 055  
5 - 50 cm  
Paints, fillers  
8 - 55 cm  
Paints, dispersions  
10 - 60 cm  
Rust protection paints  
- dispersions  
Order No. 0097 294  
49  
0.53 - 1.37  
10 - 40 cm  
Large-area coats  
0999 056  
Tip extension  
with slewable  
knee joint  
Tip extension  
(without tip)  
15 cm, F-thread, Order no. 0556 051  
30 cm, F-thread, Order no. 0556 052  
45 cm, F-thread, Order no. 0556 053  
60 cm, F-thread, Order no. 0556 054  
15 cm, G-thread, Order no. 0556 074  
30 cm, G-thread, Order no. 0556 075  
45 cm, G-thread, Order no. 0556 076  
60 cm, G-thread, Order no. 0556 077  
Length: 100 cm  
Length: 200 cm  
Length: 300 cm  
Order no. 0096 015  
Order no. 0096 016  
Order no. 0096 017  
ProSpray 3.23  
17  
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Appendix  
12.4 Airless tip table  
Wagner  
without tip  
without tip  
TradeTip 3 tip  
up to 270 bar  
(27 MPa)  
F thread (11/16 - 16 UN)  
for Wagner spray guns  
Order no. 0289391  
G thread (7/8 - 14 UN)  
for Graco/Titan spray guns  
Order no. 0289390  
All of the tips in the table below are supplied  
together with the appropriate gun filter.  
i
Application  
Tip marking  
Spray  
angle  
Bore  
inch / mm  
Spraying  
width mm 1)  
Gun filter  
Order no.  
Water-thinnable and solvent-based 107  
10°  
20°  
30°  
40°  
10°  
20°  
30°  
40°  
50°  
60°  
0.007 / 0.18 100  
0.007 / 0.18 120  
0.007 / 0.18 150  
0.007 / 0.18 190  
0.009 / 0.23 100  
0.009 / 0.23 120  
0.009 / 0.23 150  
0.009 / 0.23 190  
0.009 / 0.23 225  
0.009 / 0.23 270  
red  
red  
red  
red  
red  
red  
red  
red  
red  
red  
0553107  
0553207  
0553307  
0553407  
0553109  
0553209  
0553309  
0553409  
0553509  
0553609  
paints and varnishes, oils, separat-  
ing agents  
207  
307  
407  
109  
209  
309  
409  
509  
609  
Synthetic-resin paints  
PVC paints  
111  
211  
311  
411  
511  
611  
10°  
20°  
30°  
40°  
50°  
60°  
0.011 / 0.28 100  
0.011 / 0.28 120  
0.011 / 0.28 150  
0.011 / 0.28 190  
0.011 / 0.28 225  
0.011 / 0.28 270  
red  
red  
red  
red  
red  
red  
0553111  
0553211  
0553311  
0553411  
0553511  
0553611  
Paints, primers  
Fillers  
113  
213  
313  
413  
513  
613  
813  
10°  
20°  
30°  
40°  
50°  
60°  
80°  
0.013 / 0.33 100  
0.013 / 0.33 120  
0.013 / 0.33 150  
0.013 / 0.33 190  
0.013 / 0.33 225  
0.013 / 0.33 270  
0.013 / 0.33 330  
red  
red  
red  
red  
red  
red  
red  
0553113  
0553213  
0553313  
0553413  
0553513  
0553613  
0553813  
Fillers  
Rust protection paints  
115  
215  
315  
415  
515  
615  
715  
815  
10°  
20°  
30°  
40°  
50°  
60°  
70°  
80°  
0.015 / 0.38 100  
0.015 / 0.38 120  
0.015 / 0.38 150  
0.015 / 0.38 190  
0.015 / 0.38 225  
0.015 / 0.38 270  
0.015 / 0.38 300  
0.015 / 0.38 330  
yellow  
yellow  
yellow  
yellow  
yellow  
yellow  
yellow  
yellow  
0553115  
0553215  
0553315  
0553415  
0553515  
0553615  
0553715  
0553815  
Rust protection paints  
Latex paints  
Dispersions  
117  
217  
317  
417  
517  
617  
717  
817  
10°  
20°  
30°  
40°  
50°  
60°  
70°  
80°  
0.017 / 0.43 100  
0.017 / 0.43 120  
0.017 / 0.43 150  
0.017 / 0.43 190  
0.017 / 0.43 225  
0.017 / 0.43 270  
0.017 / 0.43 300  
0.017 / 0.43 330  
yellow  
yellow  
yellow  
yellow  
yellow  
yellow  
yellow  
yellow  
0553117  
0553217  
0553317  
0553417  
0553517  
0553617  
0553717  
0553817  
Rust protection paints  
Latex paints  
Dispersions  
219  
319  
419  
519  
619  
719  
819  
919  
20°  
30°  
40°  
50°  
60°  
70°  
80°  
90°  
0.019 / 0.48 120  
0.019 / 0.48 150  
0.019 / 0.48 190  
0.019 / 0.48 225  
0.019 / 0.48 270  
0.019 / 0.48 300  
0.019 / 0.48 330  
0.019 / 0.48 385  
white  
white  
white  
white  
white  
white  
white  
white  
0553219  
0553319  
0553419  
0553519  
0553619  
0553719  
0553819  
0553919  
Flame retardant  
221  
321  
421  
521  
621  
721  
821  
20°  
30°  
40°  
50°  
60°  
70°  
80°  
0.021 / 0.53 120  
0.021 / 0.53 150  
0.021 / 0.53 190  
0.021 / 0.53 225  
0.021 / 0.53 270  
0.021 / 0.53 300  
0.021 / 0.53 330  
white  
white  
white  
white  
white  
white  
white  
0553221  
0553321  
0553421  
0553521  
0553621  
0553721  
0553821  
1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.  
18  
ProSpray 3.23  
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Appendix  
Application  
Tip marking  
Spray  
angle  
Bore  
inch / mm  
Spraying  
Gun filter  
Order no.  
width mm 1)  
Roof coatings  
223  
323  
423  
523  
623  
723  
823  
20°  
30°  
40°  
50°  
60°  
70°  
80°  
0.023 / 0.58 120  
0.023 / 0.58 150  
0.023 / 0.58 190  
0.023 / 0.58 225  
0.023 / 0.58 270  
0.023 / 0.58 300  
0.023 / 0.58 330  
white  
white  
white  
white  
white  
white  
white  
0553223  
0553323  
0553423  
0553523  
0553623  
0553723  
0553823  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
white  
0553225  
0553325  
0553425  
0553525  
0553625  
0553725  
0553825  
0553227  
0553327  
0553427  
0553527  
0553627  
0553827  
0553229  
0553329  
0553429  
0553529  
0553629  
0553231  
0553331  
0553431  
0553531  
0553631  
0553731  
0553831  
0553233  
0553333  
0553433  
0553533  
0553633  
0553235  
0553335  
0553435  
0553535  
0553635  
0553735  
0553439  
0553539  
0553639  
Thick-film materials,  
Corrosion protection  
Spray filler  
225  
325  
425  
525  
625  
725  
825  
227  
327  
427  
527  
627  
827  
229  
329  
429  
529  
629  
231  
331  
431  
531  
631  
731  
831  
233  
333  
433  
533  
633  
235  
335  
435  
535  
635  
735  
439  
539  
639  
20°  
30°  
40°  
50°  
60°  
70°  
80°  
20°  
30°  
40°  
50°  
60°  
80°  
20°  
30°  
40°  
50°  
60°  
20°  
30°  
40°  
50°  
60°  
70°  
80°  
20°  
30°  
40°  
50°  
60°  
20°  
30°  
40°  
50°  
60°  
70°  
40°  
50°  
60°  
0.025 / 0.64  
0.025 / 0.64  
0.025 / 0.64  
0.025 / 0.64  
0.025 / 0.64  
0.025 / 0.64  
0.025 / 0.64  
0.027 / 0.69  
0.027 / 0.69  
0.027 / 0.69  
0.027 / 0.69  
0.027 / 0.69  
0.027 / 0.69  
0.029 / 0.75  
0.029 / 0.75  
0.029 / 0.75  
0.029 / 0.75  
0.029 / 0.75  
0.031 / 0.79  
0.031 / 0.79  
0.031 / 0.79  
0.031 / 0.79  
0.031 / 0.79  
0.031 / 0.79  
0.031 / 0.79  
0.033 / 0.83  
0.033 / 0.83  
0.033 / 0.83  
0.033 / 0.83  
0.033 / 0.83  
0.035 / 0.90  
0.035 / 0.90  
0.035 / 0.90  
0.035 / 0.90  
0.035 / 0.90  
0.035 / 0.90  
0.039 / 0.99  
0.039 / 0.99  
0.039 / 0.99  
120  
150  
190  
225  
270  
300  
330  
120  
150  
190  
225  
270  
330  
120  
150  
190  
225  
270  
120  
150  
190  
225  
270  
300  
330  
120  
150  
190  
225  
270  
120  
150  
190  
225  
270  
300  
190  
225  
270  
Heavy duty applications  
243  
443  
543  
643  
445  
545  
645  
451  
551  
651  
252  
455  
555  
655  
261  
461  
561  
661  
263  
463  
565  
665  
267  
467  
20°  
40°  
50°  
60°  
40°  
50°  
60°  
40°  
50°  
60°  
20°  
40°  
50°  
60°  
20°  
40°  
50°  
60°  
20°  
40°  
50°  
60°  
20°  
40°  
0.043 / 1.10  
0.043 / 1.10  
0.043 / 1.10  
0.043 / 1.10  
0.045 / 1.14  
0.045 / 1.14  
0.045 / 1.14  
0.051 / 1.30  
0.051 / 1.30  
0.051 / 1.30  
0.052 / 1.32  
0.055 / 1.40  
0.055 / 1.40  
0.055 / 1.40  
0.061 / 1.55  
0.061 / 1.55  
0.061 / 1.55  
0.061 / 1.55  
0.063 / 1.60  
0.063 / 1.60  
0.065 / 1.65  
120  
190  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
green  
0553243  
0553443  
0553543  
0553643  
0553445  
0553545  
0553645  
0553451  
0553551  
0553651  
0553252  
0553455  
0553555  
0553655  
0553261  
0553461  
0553561  
0553661  
0553263  
0553463  
0553565  
0553665  
0553267  
0553467  
225  
270  
190  
225  
270  
190  
225  
270  
120  
190  
225  
270  
120  
190  
225  
270  
120  
190  
225  
0.065 /  
1.65 270  
0.067 / 1.70 120  
0.067 / 1.70 190  
1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.  
ProSpray 3.23  
19  
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GB  
Appendix  
12.5 Pump-Runner  
(Order No. 2306987)  
Universal accessories for cleaning, clean transportation and preservation of the pump unit.  
Features:  
Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior  
No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak  
Better protection  
Simple assembly  
Suitable for the following models:  
Diaphragm Pumps  
Double-stroke piston pumps  
SF 21  
SF 23  
SF 27  
SF 31  
SF 7000  
Finish 270/370  
Nespray Deco  
Nespray 31  
PS 24  
PS 26  
PS 30  
PS 34  
PS 3.25  
PS 3.29  
PS 3.31  
PS 3.34  
Order this at the same time: EasyClean, cleaning and preservation agent (118ml) Order no. 0508 620.  
i
Example of use  
20  
ProSpray 3.23  
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A
B
J. Wagner Ges.m.b.H.  
Ottogasse 2/20  
2333 Leopoldsdorf  
Österreich  
Tel. +43/ 2235 / 44 158  
Telefax +43/ 2235 / 44 163  
DK Wagner Spraytech  
Scandinavia A/S  
GB Wagner Spraytech (UK) Limited  
The Coach House  
Helgeshøj Allé 28  
2630 Taastrup  
Denmark  
Tel. +45/43/ 27 18 18  
Telefax +45/43/ 43 05 28  
2 Main Road  
Middleton Cheney OX17 2ND  
Great Britain  
UK-Helpline 0844 335 0517  
5 p per minute (landline)  
WSB Finishing Equipment  
Veilinglaan 56-58  
1861 Wolvertem  
E
F
Wagner Spraytech Iberica S.A.  
P.O. Box 132, Crta. N-340  
08750 Molins de Rey  
Barcelona / Espania  
Tel. +34/93/6800028  
Telefax +34/93/66800555  
I
Wagner Colora Srl  
Via Italia 34  
20060 Gessate - MI  
Italia  
Tel. +39 02.9592920.1  
Telefax +39 02.95780187  
Belgium  
Tel. +32/2/269 46 75  
Telefax +32/2/269 78 45  
CH Wagner International AG  
Industriestrasse 22  
Wagner France  
NL WSB Finishing Equipment BV  
De Heldinnenlaan 200  
3543 MB Utrecht  
12 Avenue des Tropiques  
Z.A. de Courtaboeuf,  
91978 Les Ulis Cedex  
France  
9450 Altstätten  
Schweiz  
Tel. +41/71 / 7 57 22 11  
Telefax +41/71 / 7 57 22 22  
Netherlands  
Tel. +31/ 30/241 41 55  
Telefax +31/ 30/241 17 87  
Tel. 0 825 011 111  
Telefax +33 (0) 69 81 72 57  
D
J. Wagner GmbH  
Otto-Lilienthal-Straße 18  
D-88677 Markdorf  
CZ Wagner, spol. s r.o.  
Nedasovská str. 345  
155 21 Praha 5 -Zlicín  
Czechia  
S
Wagner Spraytech  
Scandinavia A/S  
Helgeshøj Allé 28  
2630 Taastrup  
Postfach 11 20  
Deutschland  
Tel. +42/ 2 / 579 50 412  
Telefax +42/ 2 / 579 51 052  
Denmark  
Tel. +49 / 75 44 / 505-1664  
Telefax +49 / 75 44 / 505-1155  
Tel. +45/43/ 21 18 18  
Telefax +45/43/ 43 05 28  
ProSpray 3.23  
21  
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Accessories illustration  
ProSpray 3.23  
2
1
5
3
4
6
7
8
9
22  
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ProSpray 3.23  
Item  
Part No.  
Description  
1
0296 388  
0296 386  
0502 166  
0502 119  
0296 441  
0296 443  
0296 442  
0296 444  
0345 010  
9984 573  
9984 574  
9984 575  
0034 038  
0034 950  
Spray gun AG 08, F-thread  
Spray gun AG 08, G-thread  
Spray gun AG 14, F-thread  
Spray gun AG 14, G-thread  
2
Pole gun 120 cm, G-thread 7/8”  
Pole gun 120 cm, F-thread 11/16”  
Pole gun 200 cm, G-thread 7/8”  
Pole gun 200 cm, F-thread 11/16”  
3
4
In-line roller IR-100  
High-pressure hose DN 4 mm, 7.5 m with stainless steel nipple, 1/4”  
High-pressure hose DN 6 mm, 15 m for dispersion, 1/4”  
High-pressure hose DN 6 mm, 30 m for dispersion, 1/4”  
Double socket for coupling high-pressure hoses (1/4” x 1/4”)  
5
6
Metex-Reuse  
Reuse for pre-filtering of coating material in vessel. Place suction pipe in the reuse.  
0034 952  
0034 951  
0034 383  
0097 022  
0043 235  
0097 023  
0034 377  
0097 024  
0089 323  
0097 025  
0097 108  
0508 619  
0508 620  
0551 969  
Sieve package (5 pcs) for paint  
Sieve package (5 pcs) for dispersion  
7
Gun filter, red, 1 piece; 180 mesh extra fine  
Gun filter, red, 10 pieces; 180 mesh extra fine  
Gun filter, yellow, 1 piece; 100 mesh fine  
Gun filter, yellow, 10 pieces; 100 mesh fine  
Gun filter, white, 1 piece; 50 mesh medium  
Gun filter, white, 10 pieces; 50 mesh medium  
Gun filter, green, 1 piece; 30 mesh coarse  
Gun filter, green, 10 pieces; 30 mesh coarse  
TipClean Cleaning Set for easy cleaning and conservation of nozzles  
EasyGlide, special oil (118ml)  
8
9
EasyClean, cleaning and conservation agent (118 ml)  
Hopper kit  
ProSpray 3.23  
23  
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Spare parts list  
ProSpray 3.23  
Main Assembly  
JIS C 8303  
16  
14  
15  
1
20  
0552 324  
~120V  
6 m  
18 19  
17  
21  
2
3
BS4343  
NEMA 5-15P  
4
22  
23  
5
24  
6
0558 466  
~110V  
6 m  
0290 281  
~120V  
2.5 m  
25  
26  
12  
27  
40  
41  
42  
13  
44  
43  
7
28  
30  
8
9
29  
10  
11  
32  
33  
34  
35  
31  
37  
38  
36  
39  
24  
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ProSpray 3.23  
Item  
Part No.  
Description  
Item  
Part No.  
Description  
1
2
0290 230  
9805 403  
9810 103  
0524 353  
0551 757  
0290 225  
0290 229  
9802 266  
0508 559  
0290 228  
0509 218  
0558 460  
-------  
Motor shroud  
Set screw  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
0509 218  
9805 348  
0509 636  
0558 298A  
0290 205  
0508 553  
0508 559  
0558 672  
0290 227  
0507 749  
0290 202  
0290 218  
9850 936  
0508 579  
0522 007  
0508 239  
0509 218  
0522 424  
9800 340  
0558 452  
0558 742  
0551 792  
Screw (4)  
Screw (4)  
3
Nut  
Plug (2)  
4
Nut  
Fluid section assembly  
Pusher assembly (includes item 44)  
Screw (2)  
5
Transducer jumper  
Electronic cover  
Belly pan  
6
7
Screw  
8
Screw (2)  
Siphon assembly  
Control panel cover with label  
Nut with seal  
Set screw  
9
Screw (2)  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
Door  
Screw (2)  
Plug*  
Knob  
Strap*  
Switch  
9805 317  
0290 212  
0290 213  
-------  
Screw (2)  
Potentiometer  
LED assembly  
Manometer  
Handle cover, back  
Handle cover, front  
Drive assembly  
Mounting plate  
Fuse, 15A  
Screw (4)*  
0522 210  
0551 627  
0509 218  
0290 278  
9804 916  
0558 305A  
EMI filter, 20A*  
Ground screw (2)*  
Bracket cover (2)*  
Clip  
Screw (4)  
Face plate / oiler assembly  
Screw  
Surge protector (not shown, see  
schematic)  
Control panel assembly, complete  
(includes items 32-38)  
0522 054  
Arrestor (not shown, see schematic)  
*
UK only  
ProSpray 3.23  
25  
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Spare parts list  
ProSpray 3.23  
Fluid section  
1
2
3
4
23  
24  
5
25  
26  
6
27  
28  
29  
7
8
30  
31  
9
10  
11  
32  
33  
34  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
26  
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ProSpray 3.23  
Item  
Part No.  
Description  
1
0509 594  
0509 584  
-------  
Retainer  
2
Piston guide  
3
Upper packing  
Transducer assembly  
Pipe plug  
4
0551 756  
0507 517  
0290 209  
0509 873  
-------  
5
6
Pump manifold  
Fitting  
7
8
Lower packing  
Bushing  
9
0552 489  
0290 277  
0551 262  
0551 263  
50164  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
Piston rod  
Upper cage  
Crush washer  
Outlet valve ball  
Outlet valve seat  
Outlet valve retainer  
Lower ball guide  
Inlet valve ball  
Inlet valve seat  
O-ring, PTFE  
0551 620  
13481  
0509 591  
0509 583  
0551 534  
0509 582  
0509 581  
0290 216  
9871 160  
0508 748  
0508 603  
0508 601  
0508 602  
0508 749  
0508 604  
0507 745  
0558 727  
0507 931  
0508 744  
5006 543  
193-200  
0509 151  
0290 201  
Inlet valve seal  
Inlet valve housing  
O-ring  
Filter  
Bearing ring  
Filter housing  
Conical spring  
Bearing spring  
O-ring  
Gasket  
Bypass valve assembly (includes item 29)  
Cam base  
Relief valve knob  
Groove pin  
Return tube fitting  
Piston assembly (includes items 10-15)  
Repacking kit - 1 (includes items 2-3, 8,  
11-13, 17 and 19-20).  
0558 728  
0507 254  
Repacking kit - 2 (includes items 2-3 and  
8).  
Relief valve kit (includes items 29-33).  
ProSpray 3.23  
27  
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Spare parts list  
ProSpray 3.23  
Drive Assembly  
2
3
4
5
1
13  
6
7
14  
15  
16  
11  
12  
8
17  
13  
9
10  
28  
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ProSpray 3.23  
Item  
Part No.  
Description  
1
2
0524 637A  
0509 121  
0290 282  
0508 559  
0290 226  
0509 218  
0558 539  
9802 266  
0522 023  
0551 543  
9822 106  
0522 040  
0551 714  
0558 449  
0551 980  
0509 218  
0558 476  
Housing assembly  
2nd stage gear  
Motor assembly  
Screw (4)  
3
4
5
Baffle assembly  
Screw (2)  
6
7
Electronic control assembly  
Screw  
8
9
Capacitor assembly  
Tie wrap  
10  
11  
12  
13  
14  
15  
16  
17  
Washer  
Wire assembly  
Cord grip (2)  
Bracket*  
Lock nut*  
Screw (3)*  
Power cord jumper*  
*
UK only  
ProSpray 3.23  
29  
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Spare parts list  
ProSpray 3.23  
Stand  
1
2
4
5
6
7
8
9
3
10  
Item  
Part No.  
Description  
1
2
9805 367  
0290 215  
0290 211  
0294 635  
0290 214  
0508 660  
0294 635  
0290 219  
0290 214  
0290 210  
0290 203  
0290 204  
Screw (3)  
Drip cup  
Leg, right  
Plug  
3
4
5
Foot  
6
Screw (2)  
Plug  
7
8
Cord holder  
Foot  
9
10  
Leg, left  
Left leg assembly (includes items 6-10)  
Right leg assembly (includes items 1-5)  
30  
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ProSpray 3.23  
Spare parts list  
ProSpray 3.23  
Suction system  
1
4
5
2
3
Item  
Part No.  
Description  
1
2
3
4
5
0551 706  
9850 638  
0558 659A  
0279 459  
0508 738  
0558 672  
Siphon hose  
Tie wrap (2)  
Retun tube  
Clip  
Filter  
Siphon tube assembly (includes items  
1-5)  
ProSpray 3.23  
31  
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GB  
4. Exclusion of guarantee  
Guarantee claims cannot be considered  
Important notes on product liability  
As a result of an EC regulation being effective as from January 1, 1990, the  
manufacturer shall only be liable for his product if all parts come from him or  
are released by him, and if the devices are properly mounted and operated.  
If the user applies outside accessories and spare parts, the manufacturer´s  
liability can fully or partially be inapplicable; in extreme cases usage of the  
entire device can be prohibited by the competent authorities (employer´s  
liability insurance association and factory inspectorate division).  
Only the usage of original WAGNER accessories and spare parts guarantees  
that all safety regulations are observed.  
-
for parts that are subject to wear and tear due to use or other natural  
wear and tear, as well as defects in the product that are a result of  
natural wear and tear, or wear and tear due to use. This includes in  
particular cables, valves, packaging, jets, cylinders, pistons, means-  
carrying housing components, filters, pipes, seals, rotors, stators, etc.  
Damage due to wear and tear that is caused in particular by sanded  
coating materials, such as dispersions, plaster, putty, adhesives,  
glazes, quartz foundation.  
-
in the event of errors in devices that are due to non-compliance with  
the operating instructions, unsuitable or unprofessional use, incorrect  
assembly and/or commissioning by the buyer or by a third party,  
or utilisation other than is intended, abnormal ambient conditions,  
unsuitable coating materials, unsuitable operating conditions,  
operation with the incorrect mains voltage supply/frequency, over-  
operation or defective servicing or care and/or cleaning.  
3+2 years guarantee for professional finishing  
Wagner professional guarantee  
(Status 01.02.2009)  
-
-
for errors in the device that have been caused by using accessory  
parts, additional components or spare parts that are not original  
Wagner parts.  
for products to which modifications or additions have been carried  
out.  
for products where the serial number has been removed or is illegible  
for products to which attempts at repairs have been carried out by  
unauthorised persons.  
1. Scope of guarantee  
All Wagner professional colour application devices (hereafter referred to as  
products) are carefully inspected, tested and are subject to strict checks under  
Wagner quality assurance. Wagner exclusively issues extended guarantees  
to commercial or professional users (hereafter referred to as “customer”)  
who have purchased the product in an authorised specialist shop, and which  
relate to the products listed for that customer on the Internet under www.  
wagner-group.com/profi-guarantee.  
-
-
The buyer’s claim for liability for defects from the purchase agreement with  
-
-
for products with slight deviations from the target properties, which  
are negligible with regard to the value and usability of the device.  
for products that have been partially or fully taken apart.  
the seller as well as statutory rights are not impaired by this guarantee.  
We provide a guarantee in that we decide whether to replace or repair  
the product or individual parts, or take the device back and reimburse  
the purchase price. The costs for materials and working hours are our  
responsibility. Replaced products or parts become our property.  
5. Additional regulations.  
The above guarantees apply exclusively to products that have been bought  
by authorised specialist shops in the EU, CIS, Australia and are used within the  
reference country.  
If the check shows that the case is not a guarantee case, repairs are carried  
out at the expense of the buyer.  
The above regulations manage the legal relationship to us concludingly.  
Additional claims, in particular for damages and losses of any type, which  
occur as a result of the product or its use, are excluded from the product  
liability act except with regard to the area of application.  
2. Guarantee period and registration  
The guarantee period amounts to 36 months. For industrial use or equal wear,  
such as shift operations in particular, or in the event of rentals it amounts to  
12 months.  
Systems driven by petrol or air are also guaranteed for a 12 month period.  
The guarantee period begins with the day of delivery by the authorised  
specialist shop. The date on the original purchase document is authoritative.  
For all products bought in authorised specialist shops from 01.02.2009 the  
guarantee period is extended to 24 months providing the buyer of these  
devices registers in accordance with the following conditions within 4 weeks  
of the day of delivery by the authorised specialist shop.  
com/profi-guarantee. The guarantee certificate is valid as confirmation, as  
is the original purchase document that carries the date of the purchase.  
Registration is only possible if the buyer is in agreement with having the data  
being stored that is entered during registration.  
When services are carried out under guarantee the guarantee period for the  
product is neither extended nor renewed.  
Once the guarantee period has expired, claims made against the guarantee or  
from the guarantee can no longer be enforced.  
Claims for liability for defects to the specialist trader remain unaffected.  
German law applies to this guarantee. The contractual language is German.  
In the event that the meaning of the German and a foreign text of this  
guarantee deviate from one another, the meaning of the German text has  
priority.  
j. Wagner GmbH  
Division Professional Finishing  
Otto Lilienthal Strasse 18  
88677 Markdorf  
Federal Republic of Germany  
3. Handling  
If defects can be seen in the materials, processing or performance of the  
device during the guarantee period, guarantee claims must be made  
immediately, or at the latest within a period of 2 weeks.  
The authorised specialist shop that delivered the device is entitled to accept  
guarantee claims. Guarantee claims may also be made to the service centres  
named in our operating instructions. The product has to be sent without  
charge or presented together with the original purchase document that  
includes details of the purchase date and the name of the product. In order  
to claim for an extension to the guarantee, the guarantee certificate must be  
included.  
The costs as well as the risk of loss or damage to the product in transit or by  
the centre that accepts the guarantee claims or who delivers the repaired  
product, are the responsibility of the customer.  
Note on disposal:  
In observance of the European Directive 2002/96/  
EC on waste electrical and electronic equipment and  
implementation in accordance with national law, this  
product is not to be disposed of together with household  
waste material but must be recycled in an environmentally  
friendly way!  
Wagner or one of our dealers will take back your used  
Wagner waste electrical or electronic equipment and will  
dispose of it for you in an environmentally friendly way. Please ask your  
local Wagner service centre or dealer for details or contact us direct.  
32  
ProSpray 3.23  
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