Betriebsanleitung
Operating manual .................p. 24
Mode d’emploi .......................p. 48
Istruzioni per l’uso .................p. 71
Airless Hochdruck-Spritzgerät
Airless high-pressure spraying unit
Groupe de projection à haute pression
Impianto per la verniciatura a spruzzo ad alta pressione Airless
Super Finish 27 • 31
Ausgabe
Edition
03/2009
0341 855
Edizione
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Contents
11.4 Pressure regulating valve ______________________ 18
11.5 Relief valve__________________________________ 38
11.6 Exchanging diaphragm________________________ 39
11.7 Replace unit connection line ___________________ 39
11.8 Circuit diagram ______________________________ 40
contents
1. SaFety regulatIonS For
aIrleSS SprayIng ______________________ 26/27
12. acceSSorIeS and Spare partS __________ 41-44
12.1 Accessories for Super Finish 27 and 31 ___________ 41
Accessories illustration for Super Finish 27 and 31 __ 42
Accessories illustration for Super Finish 27 and 31 __ 95
12.2 Spare parts list pump head Super Finish 27 and 31 _ 43
Spare parts diagram pump head
Super Finish 27 and 31 ________________________ 96
12.3 Spare parts list trolley _________________________ 43
Spare parts diagram trolley_____________________ 97
12.4 Spare parts list suction system __________________ 43
Spare parts diagram suction system _____________ 97
12.5 Spare parts list upper hopper 5 litres _____________ 43
Spare parts diagram upper hopper 5 litres ________ 97
12.6 Spare parts list upper hopper 20 litres ____________ 43
Spare parts diagram upper hopper 20 litres _______ 97
12.7 Spare parts list pump aggregate
2. general vIew oF applIcatIon _________ 27/28
2.1 Application _________________________________ 27
2.2 Coating materials ____________________________ 27
3. deScrIptIon oF unIt ___________________ 28-30
3.1 Airless process _______________________________ 28
3.2 Functioning of the unit ________________________ 28
3.3 Explanatory diagram _________________________ 29
– Vertical set-up with suction system
– Horizontal set-up with upper hopper
3.4 Technical data Super Finish 27 and 31 ____________ 30
3.5 Transport ___________________________________ 30
4. StartIng operatIon ___________________ 30-32
4.1 Unit with suction system ______________________ 30
4.2 Unit with upper hopper (5 litres) _____________ 30/31
4.3 High-pressure hose and spray gun_______________ 31
4.4 Connection to the mains ______________________ 31
4.5 Cleaning preserving agent when
starting-up of operation initially ________________ 31
4.6 Ventilate unit (hydraulic system) if the
sound of the inlet valve is not audible __________31/32
4.7 Starting operation of unit with coating
Super Finish 27 and 31 ________________________ 44
Spare parts diagram pump aggregate
Super Finish 27 and 31 ________________________ 98
13. appendIx ______________________________ 45-46
13.1 Selection of tip______________________________ 45
13.2 Servicing and cleaning of Airless hard-metal tips ___ 45
13.3 Spray gun accessories _________________________ 45
13.4 Airless tip table _____________________________ 46
material ____________________________________ 32
4.8 Socket on unit _______________________________ 32
Important noteS on product lIabIlIty_______ 101
ce declaratIon oF conFormIty_______________ 101
note on dISpoSal ____________________________ 101
warranty ________________________________ 101/102
SaleS and ServIce companIeS_________________ 109
5. SprayIng technIque ______________________ 32
6. handlIng the hIgh-preSSure hoSe ________ 32
6.1 High-pressure hose ___________________________ 32
7. InterruptIon oF work ____________________ 32
8. cleanIng unIt
(ShuttIng down operatIon) ___________ 33/34
8.1 Cleaning unit from outside_____________________ 33
8.2 Suction filter ________________________________ 34
8.3 High-pressure filter (accessory) _________________ 34
8.4 Cleaning Airless spray gun G 12 _________________ 34
9. remedy In caSe oF dISturbance ________ 35/36
10. ServIcIng _________________________________ 36
10.1 General servicing_____________________________ 36
10.2 High-pressure hose ___________________________ 36
11. repaIrS on the unIt ____________________ 37-40
11.1 Inlet valve trigger with Super Finish 31 ___________ 37
11.2 Inlet valve __________________________________ 37
11.3 Outlet valve _________________________________ 37
Super Finish 27 • 31
25
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Safety regulations
recoil of spray gun
•
1. SaFety regulatIonS For
In case of high operating pressure, pulling the trig-
ger guard can effect a recoil force of up to 15 N.
If you are not prepared for this, your hand can be
thrust backwards or your balance lost. This can
lead to injury.
aIrleSS SprayIng
Danger
All local regulations in force must be observed.
For secure handling of Airless high-pressure spraying
units the following safety regulations are to be observed:
respiratory protection for protection against
vapours of solvents
Wear respiratory protection when spraying.
The user must be provided with a breathing mask.
•
Flash point
•
only use coating materials with a flash point of
21 °c or above without additional heating.
the flash point is the lowest temperature
at which vapours develop from the coating
Danger material.
prevention of occupational illnesses
Protective clothing, gloves and possibly skin protection cream
are necessary for the protection of the skin.
Observe the regulations of the manufacturer concerning coat-
ing materials, solvents and cleaning agents in preparation,
processing and cleaning units.
•
these vapours are sufficient to form an inflam-
mable mixture over the air above the coating material.
explosion protection
•
Do not use the unit in work places which are
covered to the explosion protection regula-
tions.
max. operating pressure
•
max. permissible operating pressure for spray gun, spray
gun accessories and high-pressure hose may not fall short
of the maximum operating pressure of 250 bar (25 mpa)
stated on the unit.
Danger
danger of explosion and fire through sources of
flame during spraying work
•
High-pressure hose (safety note)
there may be no sources of flame such as, for
example, open fires, smoking of cigarettes, ci-
gars or tobacco pipes, sparks, glowing wires,
•
Electrostatic charging of spray guns and the high-pressure
hose is discharged through the high-pressure hose.
For this reason the electric resistance between the connec-
tions of the high-pressure hose must be equal or
lower than 1 MΩ.
hot surfaces, etc. in the vicinity.
Danger
Danger of injury through the spray jet
•
For reasons of function, safety and durability
use only original wagner high-pressure
hoses.
i
Danger
caution! danger of injury through injection!
never point the spray gun at yourself, other persons or
animals.
electrostatic charging (formation of sparks or
•
flame)
never use the spray gun without spray jet safety guard.
the spray jet may not come into contact with any part of
the body.
Under certain circumstances, electrostatic charg-
ing can occur on the unit due to the rate of flow of
the coating material when spraying. On discharg-
In working with airless spray guns, the high spray pres-
sures arising can cause very dangerous injuries.
If contact is made with the spray jet, coating material can
be injected into the skin. Do not treat a spray injury as
a harmless cut. In the case of injury to the skin through
coating material or solvents, consult a doctor for quick
and correct treatment. Inform the doctor about the coat-
ing material or solvent used.
ing this can result in the emergence of sparks or
Danger
fire. It is therefore necessary that the unit is always
earthed through the electrical installation. The connection
must take place through a correctly earthed two-pole-and-
earth socket outlet.
using unit on construction sites
connection to the mains only through a special feed
point, e.g. through an error protection installation with
InF ≤ 30 ma.
•
Secure spray gun against unintended
operation
•
loading the socket at the unit
do not load the socket with more than 1000 watt. unroll
any connected cable drum completely.
•
Always secure the spray gun when mounting or dis-
mounting the tip and in case of interruption to work.
Super Finish 27 • 31
26
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Safety regulations / General view of application
ventilation when spraying in rooms
Adequate ventilation must be guaranteed for the removal
of the solvent vapours.
•
Suction installations
These are to be set-up by the user of the unit according to lo-
cal regulations.
•
earthing of the object
The object to be coated must be earthed.
•
cleaning units with solvents
•
When cleaning the unit with solvents, the solvent
should never be sprayed or pumped back into a
container with a small opening (bunghole). An ex-
plosive gas/air mixture can be produced. The con-
tainer must be earthed.
Danger
cleaning the unit
•
Danger of short circuit through penetrating
water!
never spray down the unit with high-pressure
or high-pressure steam cleaners.
Socket on unit
2. general vIew oF applIcatIon
Danger
2.1 applIcatIon
Only carry out damp cleaning in the area of the socket
and the multifunction switch when the mains plug is re-
moved.
All painting jobs in the workshop and on the building site,
small and large-area dispersion work with the spray gun or in-
ternally fed Airless roller, corrosion and fire protection.
work or repairs on the electrical equipment
Only have this work carried out by a qualified electrician.
No liability will be taken for incorrect installation.
•
examples of object of spraying
working on electrical components
remove the mains plug from the socket for all such
works.
•
Doors, door frames, balustrades, furniture, wooden cladding,
fences, radiators (heating) and steel parts, internal ceilings and
walls, and also façades, basement garages, fire and noise pro-
tection for steel and wooden construction.
Setting-up on uneven surfaces
The front side of the unit must point downwards to prevent
sliding away. (fig. 1)
•
2.2 coatIng materIalS
processible coating materials
Pay attention to the Airless quality of the
coating materials to be processed.
i
Dilutable lacquers and paints or those containing solvents,
two-component coating materials, dispersions, latex paints,
façade paints, roof and attic coatings, fire and corrosion pro-
tection material.
No other materials should be used for spraying without WAG-
NER’s approval.
Filtering
In spite of the suction filter, the insertion filter in the spray gun
and the high-pressure filter obtainable as accessory, filtering
of the coating material is to be recommended in general.
Stir coating material before commencement of work.
Super Finish 27 • 31
27
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Description of unit
Attention: Make sure, when stirring up with
of the diaphragm. The coating material flows under high pres-
sure through the high-pressure hose to the spray gun. The
coating material is atomised when flowing out of the tip.
The pressure regulating valve (4) controls the operating pres-
sure and the quantity of the conveyed coating material.
motor-driven agitators that no air bubbles are
stirred in. Air bubbles disturb when spraying and
can, in fact , lead to interruption of operation.
i
viscosity
With this unit it is possible to process highly viscous coating
materials of up to around 25.000 mPa·s.
If highly viscous coating materials cannot be taken in by suc-
tion, they must be diluted in accordance with the manufac-
turer’s instructions.
3
two-component coating material
The appropriate processing time must be adhered to exactly.
Within this time rinse through and clean the unit meticulously
with the appropriate cleaning materials.
4
coating materials with sharp-edged additional
materials
These have a strong wear and tear effect on valves,
high-pressure hose, spray gun and tip. The durability of
these parts cane be reduced appreciably through this.
2
3. deScrIptIon oF unIt
1
3.1 aIrleSS proceSS
The main areas of application are thick layers of highly viscous
coating material for large areas and a high consumption of
material.
A diaphragm pump takes in the coating material by suction
and conveys it to the tip. Pressed through the tip at a pressure
of up to a maximum of 250 bar (25 MPa), the coating material
is atomised. This high pressure has the effect of micro fine at-
omisation of the coating material.
As no air is used in this process, it is described as an AIRLESS
process.
This method of spraying has the advantages of finest atomisa-
tion, cloudless operation and a smooth, bubblefree surface. As
well as these, the advantages of the speed of work and con-
venience must be mentioned.
3.2 FunctIonIng oF the unIt
In the following there is a short description of the technical
construction for better understanding of the function.
WAGNER Super Finish 27 and 31 are electrically driven high-
pressure spraying units.
The electric motor (fig. 2, item 1) drives the pump by means of
a toothed belt (2).
In the pump the diaphragm (3) is moved up and down by
means of hydraulic oil.
The inlet valve is opened independently through the down-
ward movement of the diaphragm.
The outlet valve is opened by means of the upward movement
Super Finish 27 • 31
28
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Description of unit
3.3 explanatory dIagram
vertical set-up with suction system
20
1
2
1
2
3
4
5
6
7
Spray gun
High-pressure hose
Outlet valve
Socket, max. load 1000 Watt
Inlet valve coating material inlet
Inlet valve trigger*
Connection for cleaning with the
spray gun
Suction pipe
Return pipe
Filter, size of mesh 1 mm
Oil measuring stick under the oil
screw plug
19
18
3
17
16
4
5
6
8
9
10
11
12
13
Dust protection cap
Multifunction switch symbols:
(OFF)
7
(ON – circulation)
(Spraying)
8
9
10
15
14
Control lamp shows that the unit
is ready for operation
Pressure regulating valve
Manometer
Shaft locking device
Extractable shaft
Tool box*
Eyelet stop for the spray gun
* with Super Finish 31
15
16
17
18
19
20
14
13
12 11
Horizontal set-up with upper hopper
21
22
21
22
Upper hopper, capacity 5 litres
Return pipe
(not positioned parts as in ꢀg. 3)
Super Finish 27 • 31
29
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Description of unit / Starting operation
3.4 technIcal data
Super Finish Super Finish
27
31
Voltage:
230 Volt~,50 Hz
16 A slow-blow
Fuse protection:
Voltage on multifunction
switch:
24 V
Unit connection line:
Socket on unit:
6 m long, 3 x 1.5 mm
230 Volt ~,50 Hz
1000 Watt
1
Max. connection:
Type of protection:
Capacity:
IP 44
IP 54
transport in vehicle
1.5 kW
1.7 kW
Unroll high-pressure hose and lay it over the shaft. Secure the
unit by means of suitable fastening.
Max. operating pressure:
Max. volume flow:
250 bar (25 MPa)
3.0 l/min
3.5 l/min
(220 Volt~,
60 Hz)
3.5 l/min
4. StartIng operatIon
4.1 unIt wIth SuctIon SyStem
Volume flow at 120 bar
(12 MPa) with water:
2.5 l/min
3.1 l/min
(220 Volt~,
60 Hz)
3.2 l/min
1. Screw off dust protection cap (fig. 6, item 1).
2. Pay attention to clean sealing areas on the connections.
Pay attention to the fact that the red inlet (2) is inserted into
the coating material inlet.
3. Screw and tighten the union nut (3) on the suction pipe (4)
onto the coating material inlet (5) with the accompanying
spanner 41 mm.
Max. size of tip:
0.027 inch
– 0.69 mm
0.031 inch
– 0.79 mm
Max. temperature of the
coating material:
43°C
25.000 mPa·s
40 kg 43 kg
4. Screw the union nut (6) on the return pipe (7) onto the
connection (8).
Max. viscosity:
Net weight:
Hydraulic filling quanitity:
Max. tyre pressure:
0.9 Litre, ESSO NUTO H 22
2 bar (0.2 MPa)
5
2
Max. acoustic pressure
level:
74 dB (A)*
3
4
*Place of measuring: 1 m in distance from the unit and 1.6 m
above the floor, 120 bar (12 MPa) operating pressure, reverber-
ant floor
3.5 tranSport
Push or pull unit.
Loosen terminal sleeves (fig. 5, item 1) on the shaft ( open).
Extract shaft to the desired length.
8 6
1
Tighten terminal sleeves again by hand ( closed).
7
4.2 unIt wIth upper hopper (5 lItreS)
1. Screw off dust protection cap (fig. 7, item 1).
2. Pay attention to clean sealing areas on the connections.
Super Finish 27 • 31
30
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Starting operation
Pay attention to the fact that the red inlet (2) is inserted into
the coating material inlet.
3. Screw the upper hopper (3) onto the coating material inlet
(4).
4. Hang the return pipe (5) into the upper hopper.
5. Screw the union nut (6) on the return pipe (5) onto the
connection (7).
4.4 connectIon to the maInS
The connection must take place through a
correctly earthed two-pole and-earth socket
outlet.
Attention
Before connection to the mains, pay attention to the fact
that the mains voltage agrees with the information on
the makers’name plate on the rear of the unit.
The green control lamp will light up as soon as the mains plug
has been connected.
5
3
4.5 cleanIng preServIng agent when
StartIng-up oF operatIon InItIally
2
1. unit with suction system
4
Submerge suction pipe into a vessel filled with a suitable
cleaning agent
2. unit with upper hopper
6
Fill suitable cleaning agent into the upper hopper.
3. Set multifunction switch (fig. 9, item 1) to
circulation); the unit commences to run. Turn pressure
regulation knob (2) to the right until stop.
4. Wait until the cleaning agent flows out at the re-turn pipe.
7
1
(ON–
5. Set multifunction switch (1) to
of spray gun.
(spray). Pull trigger guard
6. Spray cleaning agent from the unit into an open collection
container.
1
2
4.3 hIgh-preSSure hoSe and Spray gun
1. Screw the high-pressure hose (fig. 8, item 1) onto the hose
connection (2).
2. Screw the spray gun (3) with selected tip onto the high-
pressure hose.
3. Tighten the union nut on high-pressure hose so that no
coating material escapes.
3
4.6 ventIlate unIt (hydraulIc SyStem) IF the
Sound oF the Inlet valve IS not audIble
1. Turn pressure regulating knob (fig. 10, item 1) three
revolutions to the left.
2. Set multifunction switch (2) to
(ON – circulation). The
1
2
hydraulic system is ventilated. Leave the unit on for two to
three minutes.
3. Then turn the pressure regulating knob (1) to the right until
stop. Sound of the inlet valve is audible.
4. If not, repeat points 1 and 3.
Super Finish 27 • 31
31
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Starting operation/ Spraying technique
Interruption of work
Completely unroll a connected cabledrum.
Attention
1
2
So that in switching on the unit the mains
fuse protection of 16 A does not react: Always
switch on the Super Finish 27 or31 unit first
and then the connected unit.
Attention
5. SprayIng technIque
Guide the spray gun evenly during the spraying process. If
this is not observe, an irregular spraying appearance will be
the result. Spray with the arm and not with the wrist. Maintain
a parallel distance of approx. 30 cm, between the spray gun
and object of spraying. The lateral limitation of the spray jet
should not to be too distinct. The edge of the spraying should
be gradual to facilitate overlapping of the next coat. Always
guide the spray gun parallel to and at an angle of 90°to the
spraying area; in this way the least paint cloud arises.
4.7 StartIng operatIon oF unIt wIth coatIng
materIal
1. Super Finish 27
Before mounting suction system or upper hopper,
check inlet valve for functionality. Press inlet valve
with a soft implement (e.g. a pencil); it must allow
movement.
Attention
2. unit with suction system
Submerge suction pipe into a container filled with coating
material.
3. unit with upper hopper
Fill coating material into the upper hopper.
4. Super Finish 31
If very distinct edge zones appear and streaks
in the spray jet – increase operating pressure or
dilute coating material.
i
Press inlet valve trigger (fig 11, item 1) several times to
release possibly clogged inlet valve.
6. handlIng the hIgh-preSSure
5. Set multifunction switch (2) to
(ON - circulation); the
hoSe
unit will start. Turn pressure regulating knob (3) to the right
until stop.
Avoid bending or folding the high-pressure hose sharply;
smallest bending radius approx. 10 cm.
Do not run over the high-pressure hose and protect it from
sharp objects and edges.
6. When the sound of the valves can be heard clearly, the unit
is ventilated.
7. Set multifunction switch (2) to
of spray gun, then set the desired operating pressure by
means of the pressure regulating knob (3).
8. The unit is ready for spraying.
(spray). Pull trigger guard
There is danger of injury as a result of a leak-
ing high-pressure hose. Replace high-pressure
hose immediately.
Never repair the high-pressure hose your-self!
Attention
1
2
6.1 hIgh-preSSure hoSe
The unit is equipped with high-pressure hose specially suited
for diaphragm pumps.
For reasons of function, safety and durability,
only use original WAGNER high-pressure hoses.
3
i
7. InterruptIon oF work
4.8 Socket on unIt
It is possible, for example, to connect an agitator, a working 1. Switch off unit, set multifunction switch to
(pressure
lamp etc with a maximum of 1000 watt.
relief, circulation), then to (OFF).
2. Secure spray gun, see operating manual for spray gun.
3. If the tip is to be cleaned, see page 45, point 13.2.
Super Finish 27 • 31
32
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Cleaning unit (shutting down operation)
Cleaning unit from outside
4. unit with suction system
Leave the suction system submerged in the coating
material or submerge it into the appropriate cleaning agent.
Suction filter and unit should not dry out.
the effect of cleaning is increased if the
spray gun is alternately opened and closed.
In case of coating materials diluted with
water, warm water improves cleaning.
In using quick-drying - or two-component
coating material, do not fail to rinse unit
through with a suitable cleaning agent during
the processing period.
Attention
8. cleanIng unIt
(ShuttIng down operatIon)
Cleanliness is the surest guarantee for disturbance-free opera-
tion. Always clean the unit after completing spraying work. In
no event may residue of the coating material dry and collect
in the unit. The cleaning agent used for cleaning (only with
a flash point of over 21 °C) must correspond to the coating
material.
Secure spray gun, see operating manual for spray gun.
Dismount tip and clean, see page 45, point 13.2.
•
unit with suction system (fig. 12)
1. Remove suction system from the material vessel, e.g. put
unit in the horizontal set-up position.
•
2. Switch on unit, set multifunction switch to
circulation) and further to (spray).
3. Pull the trigger guard on the spray gun in order to pump
residue coating material from the suction pipe, the high-
pressure hose and the spray gun into an open container.
(ON–
unit with upper hopper
•
1. Fill upper hopper with suitable cleaning agent.
2. Switch on unit, set multifunction switch to
circulation).
(ON -
3. Operate unit for a few minutes in circuit with spray gun
closed (without tip).
In case of coating material containing solvents,
the vessel must be earthed.
4. Set multifunction switch to
(spray).
Attention
5. Pull trigger guard on spray gun.
6. Pump cleaning agent into a separate, open container until
the unit is empty.
caution! do not pump or spray in container
with a small opening (bunghole)! See safety
regulations.
In the case of coating materials containing sol-
vents, the container must be earthed.
Danger
4. Submerge suction system in a suitable cleaning agent.
5. Set multifunction switch to (OFF).
Attention
6. Screw on spray gun on suction pipe (fig. 12) with the two
accompanying spanners 22 mm.
caution! do not pump or spray in container
with a small opening (bunghole)!
See safety regulations.
7. Set multifunction switch to
(ON – circulation).
8. Pump suitable cleaning agent in the circuit for approx.
1 minute.
Danger
9. Pull trigger guard on spray gun and hold with clamp.
7. Switch off unit, set multifunction switch to (OFF).
10. Set multifunction switch to
(spray).
11. Clean suction pipe for about three minutes.
12. Rinse in circuit – set multifunction switch to
13. Close spray gun.
8.1 cleanIng unIt From outSIde
(ON).
14. When cleaning with water, repeat procedure for about three
minutes with clear water.
15. Switch off unit – set multifunction switch to (OFF).
First of all pull out mains plug from socket.
Danger
Super Finish 27 • 31
33
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Cleaning unit from outside
(4) and O-ring (5).
Danger of short circuit through penetrating
water! never spray down the unit with high-
pressure or high-pressure steam cleaners.
3. Roll in filter insert (3) (for filter insert with 70 mesh this is not
necessary) and pull out of supporting part (2).
4. Clean all parts with appropriate cleaning agent. If pressure
air is existent – blow through filter insert and supporting
part.
Danger
Wipe down unit externally with a cloth which has been im-
mersed in a suitable cleaning agent.
5. Remount high-pressure filter.
Clean socket and the multifunction switch areas meticulously
also.
1
8.2 SuctIon FIlter
Clean filters also guarantee the maximum con-
veyance quantity, constant spraying pressure
and faultless function of the unit.
i
2
3
unit with suction system
•
1. Screw off the filter (fig. 13) from suction pipe.
2. Clean or replace the filter. Carry out cleaning with a hard
brush and an appropriate cleaning agent.
4
5
8.4 cleanIng aIrleSS Spray gun g 12
Rinse Airless spray gun with an appropriate cleaning agent.
•
Clean tip thoroughly with appropriate cleaning agent so that
no coating material residue re-mains.
•
Thoroughly clean the outside of the Airless spray gun.
•
unit with upper hopper
•
1. Release screws with a screwdriver (fig. 14,item 1).
2. Lift (2) and remove filter disk with a screwdriver.
3. Clean or replace the filter disk. Carry out cleaning with a
hard brush and an appropriate cleaning agent.
Intake filter in airless spray gun
dismounting (fig. 16)
1. Pull protective guard (1) forward vigorously.
2. Screw grip (2) out of the gun housing. Remove intake filter
(3).
1
2
3. Intake filter congested or defective – replace.
Mounting
1. Place intake filter (3) with the long cone into the gun
housing.
2. Screw in grip (2) into the gun housing and tighten.
3. Slot in protective guard (1).
y
man
er
3
ade in
G
M
G12
max.
3900 psi
270 bar
8.3 hIgh-preSSure FIlter (acceSSory)
Switch off unit – set multifunction switch to (OFF).
•
•
Open high-pressure filter and clean filter insert; in addition:
2
1. Insert open-ended spanner into the groove of the filter
housing (fig. 15, item 1) – screw out filter housing.
1
2. Remove filter housing (1), supporting part (2), centring ring
Super Finish 27 • 31
34
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Remedy in case of disturbance
9. remedy In caSe oF dISturbance
type of malfunction
possible cause
Measure for elimination of mal-
function
unit does not start
No voltage.
Check voltage supply
•
•
Fuseprotectionhasreacted. Forexample First switch on the unit Super finish 27 or
•
•
•
an agitator is connected to the socket 31 and then, for example, the connected
on the unit. This agitator has not been agitator.
switched off before switching on the
unit Super Finish 27 or 31.
The unit switches off automatically in
case of overloading. The green control
lamp in the multifunction switch
extinguishes.
The green control light will light up again
after 2 - 3 minutes. Then set multifunction
switch to (OFF).
•
the unit does not switch on again
independently.
Switch unit on again
circulation), then set multifunction switch
to (spray).
(ON –
unit does not exert suction
unit with suction system:
Filter extends beyond the liquid level Refill coating material.
•
•
and sucks in air.
Suction filter congested.
Clean or replace suction filter.
•
•
•
Suction pipe not tightened, i.e. the unit Clean and tighten connections.
sucks in ancillary air.
•
Device with upper hopper:
Clean or replace filter disk.
•
•
Filter disk congested.
•
Super Finish 31:
Replace stripper and O-ring, see page 37,
point 11.1.
Inlet valve trigger leaks, sucks in
ancillary air.
•
Switch off unit - (OFF)
Super Finish 27:
Inlet valve must allow movement; test by
pressing the inlet valve slightly with a soft
implement (e.g. a pencil). Moving the inlet
valve back and forth removes impurities
from the valve seat. If this does not help,
screw the inlet valve out of the paint section
and clean it, refer to page 37, point 11.2.
•
Inlet valve is clogged, cannot be pressed
down into inlet valve housing.
•
Switch off unit - (OFF)
Super Finish 31:
Pressinletvalvetrigger(fig. 17, item1)several
times; this releases the clogged inlet valve.
Inlet valve is clogged
•
•
1
press inlet valve trigger
(fig.17, item 1) only by hand
-never hit the inlet valve
trigger with a hammer.
Attention
Super Finish 27 • 31
35
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Remedy in case of disturbance/ Servicing
type of malfunction
possible cause
Measure for elimination of mal-
function
unit does not exert suction
Inlet valve does not close as, for
example, the guidance is clogged
Screw inlet valve out of the paint section
and clean, see page 37, point 11.2
•
•
•
•
Outlet valve is clogged
Screw the outlet valve out of the paint
section and clean, see page 37, point 11.3
•
unit exerts suction but no build-
up of pressure takes place
Air in the hydraulic system
Release air from unit (hydraulic system),
•
i.e. turn pressure regulating valve three
revolutions to the left. Allow the unit to
run one or two minutes. After that, turn
pressure regulating valve to the right to
set the desired operating pressure.
unit exerts pressure and reaches
pressure. If the spray gun is re-
moved, the pressure falls appre-
ciably
No tip in the spray gun
Tip too large
Mount tip.
•
•
•
Selection of smaller tip, see page 46, point
13.4.
•
Suction filter clogged
Specially for unit with suction sys-
tem:
Clean suction filter or replace.
•
•
Suction pipe not tight
Clean and tighten connection points.
•
•
Outlet valve parts worn
Replace outlet valve parts, see page 37,
point 11.3.
•
•
Relief valve does not close. Coating
material escapes at switch position
(spray) from the return pipe.
Screw out relief valve from paint section and
clean or replace, see page 38, point11.5.
•
•
hard pressure jolts and excessive
vibration on the spray gun and
unit
High-pressure hose for diaphragm
unit not suitable
Use original WAGNER high-pressure hose.
•
•
Outlet valve parts worn
Replace outlet valve parts, see page 37,
point 11.3.
•
•
10. ServIcIng
10.1 general ServIcIng
Servicing of the unit should be carried out once annually by
the WAGNER service.
1. Check high-pressure hoses, unit connection line, plug and
socket for damage.
2. Check inlet valve, outlet valve, diaphragm and filter for
wear.
max.
min.
3. Check oil level (fig. 18) in the horizontal set-up.
10.2 hIgh-preSSure hoSe
Check high-pressure hose optically for any cuts or bulges in
particular at the connection to the fitting. Union nuts must be
able to be turned freely.
Super Finish 27 • 31
36
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Repairs on the unit
11. repaIrS on the unIt
Switch off unit (OFF).
pull mains plug from the socket before all
repairs.
Danger
2
11.1 Inlet valve trIgger (FIg. 19) wIth
(SF31)
Super FInISh 31
1
6
1. Screw out inlet valve trigger with spanner 17mm.
2. Replace stripper (1) and O-ring (2).
(SF27)
4
(SF31)
2
1
(SF27)
3
5
7
11.2 Inlet valve (FIg. 20)
1. Super Finish 27
Place accompanying spanner 36 mm on the inlet
valve housing (1).
Super Finish 31
Place accompanying spanner 30 mm on the trigger housing
(2).
2. Release inlet valve housing (1) or trigger housing (2) with
light blows of a hammer on the end of the spanner.
3. Screw out inlet valve housing or trigger housing with the
inlet valve (3) from the paint section.
4. Remove clasp (4) by means of a screwdriver.
5. Place accompanying spanner 30 mm on the inlet valve (3).
Withdraw carefully turning the inlet valve.
6. Clean valve seat (5) with cleaning agent and brush.
7. Clean seals (6, 7) and check for damage, replace if
necessary.
Mounting
1. Insert inlet valve (3) into the inlet valve housing (1) or the
trigger housing (2) and secure with clasp (4).
2. Screw unit from inlet valve housing or trigger housing and
inlet valve into the paint section.
3. Tighten inlet valve housing with spanner 36 mm or trigger
housing with spanner 30 mm and tighten with three light
blows of the hammer on the end of the spanner.
11.3 outlet valve (FIg. 21)
8. If there are traces of wear in the valve seat, replace inlet 1. Screw out outlet valve with spanner 22 mm from the paint
valve.
section.
2. Remove clasp (1) carefully with screwdriver, pres-
sure spring (2) presses parts out 3 to 4.
Attention
3. Clean or replace individual parts.
4. Check O-ring (6) for damage.
5. Pay attention to installation position in mounting spring
support ring (3), outlet valve seat (4) and seal ring (5), see
fig. 21.
Super Finish 27 • 31
37
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Repairs on the unit
!
1
2
5
4
3
1
6 2
11.4 preSSure regulatIng valve (FIg. 22, Item 1)
Allow pressure regulating valve (1) only to be
replaced by the customer service. The max.
operating pressure is to be reset by the cus-
tomer service.
Attention
3. Screw out screws (fig. 24, item 3) from the switch housing
(4).
4. Remove switch housing (4) from the paint section.
5. Screw relief valve (5) out with the spanner 17mm.
6. Clean valve seat with cleaning agent and brush.
7. Check O-ring (6) for damage, replace if necessary.
4
3
1
11.5 relIeF valve
3
6
5
Switch off unit (OFF).
pull mains plug from socket before repair.
mounting regulating knob (fig. 23, item 1).
Danger
1. Place regulating knob first of all onto the axle, turn a little
until the regulating knob can be pushed on completely.
1. Screw out stop screw (2) from the regulating knob (fig. 23,
2. Turn regulating knob into switch position
(spray). Only in
item 1) into switch position
2. Remove regulating knob.
(spray).
this position can the stop screw (fig. 23, item 2) be pushed
in by hand and screwed tight.
Super Finish 27 • 31
38
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Repairs on the unit
11.6 exchangIng dIaphragm
11.7 replace unIt connectIon lIne (FIg. 26)
Switch off unit (OFF).
pull mains plug from the socket before re-
pair.
Switch off unit (OFF).
pull mains plug from the socket before re-
pair.
Danger
Danger
1. Remove stop screw, regulating knob and switch housing, 1. Dismount trolley.
see under 11.5 relief valve, points 1 to 4.
2. Screw off housing half with socket and remove.
2. Screw hexagonal screws (fig. 25, item 1) from the flange ring 3. Loosen cable connection (1).
(2) with spanner 19 mm.
3. Remove paint section (3).
4. Loosen cord in the mains connection terminal (2).
5. Replace unit connection line.
4. Remove insert (4) and diaphragm (5).
5. The diaphragm can only be used once. Always replace
diaphragm.
1
Before mounting, clean and dry diaphragm, insert and built-in
•
areas on screw flange (6) and on paint section (3).
Mounting takes place in the reverse order
6. First of all tighten hexagonal screws (1) with 10 Nm, then
crosswise with 70 Nm.
1
3
2
4
5
2
6
Super Finish 27 • 31
39
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Repairs on the unit
11.8 Schaltplan
Super Finish 27 • 31
40
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Accessories and spare parts
12. acceSSorIeS and Spare partS
12.1 acceSSorIeS For Super FInISh 27 and 31
Item SuperFinish 27 SuperFinish 31 Description
Order no.
Order no.
accessories illustration, see page 42
1
2
3
4
0341 705
0341 713
0341 910
0070 212
--------------------- Inlet valve – trigger housing
--------------------- Tool box
0341 910
0070 212
Hose drum (without high-pressure hose) for 30 m high-pressure hose DN 6 mm
High-pressure filter 200 meshes, 0.085 mm mesh width
The high-pressure filter is suitable as a fine filter, each tuned to the tip used.
Filter insert 200 meshes (tip size under 011/0.28 mm)
Filter insert 100 meshes (tip size over 011/0.28 mm)
0070 317
0070 344
0070 326
0070 317
0070 344
0070 326
Filter insert 70 meshes (tip size over 015/0.38 mm)
accessories illustration, see page 95
Spray gun accessories and tips, see page 45/46
5
6
0257 001
0335 002
0257 001
0335 002
Spray gun AG-09 S (stainless steel model)
Spray gun G 12 (aluminium model)
0096 004
0096 019
0096 005
0096 006
0096 004
0096 019
0096 005
0096 006
Pole gun 30 cm
Pole gun 100 cm
Pole gun 150 cm
Pole gun 270 cm
7
8
9
0097 057
0345 010
0097 057
0345 010
Injection lance for regeneration of concrete
Inline Roller IR-100
9984 510
9984 507
9984 562
9984 510
9984 507
9984 562
High-pressure hose DN 4 mm, 7.5 m with stainless steel nipple
High-pressure hose DN 6 mm, 15 m for dispersion
High-pressure hose DN 6 mm, 30 m for dispersion
10
11
12
13
14
0034 030
0341 263
0097 531
0341 265
0034 030
0341 263
0097 531
0341 265
Double socket for coupling high-pressure hoses
Suction system QuickClean, filter mesh width 1 mm
Filter bag, mesh width 0.3 mm
Upper hopper fittings, 5 litres
Hopper filling sieve for upper hopper 5 litres. Prevents filling of rough particles
from the container. Through this suction problems are avoided.
Sieve package (5 pcs) for paint
0097 258
0097 259
0097 258
0097 259
Sieve package (5 pcs) for dispersion
15
16
0341 266
0341 266
Upper hopper fittings, 20 litres
Hopper filling sieve for upper hopper 20 litres. Prevents filling of rough particles
from the container. Through this suction problems are avoided.
Sieve package (5 pcs) for paint
0097 260
0097 261
0097 260
0097 261
Sieve package (5 pcs) for dispersion
17
18
0034 950
0034 950
Metex-Reuse
Reuse for pre-filtering of coating material in vessel. Place suction pipe in the
reuse.
0034 952
0034 951
0034 952
0034 951
Sieve package (5 pcs) for paint
Sieve package (5 pcs) for dispersion
Filter disks upper hopper, 5 litres
Filter disk, mesh width 0.8 mm
Filter disk, mesh width 0.4 mm
0037 607
0003 756
0037 607
0003 756
Filter disksupper hopper, 20 litres
Filter disk, mesh width 0.8 mm
Filter disk, mesh width 0.4 mm
0097 521
0017 408
0097 521
0017 408
19
20
0034 660
0034 630
0340 720
0034 660
0034 630
0340 720
Suction system (flexible) for paint
Suction system (flexible) for dispersion
Concrete regeneration set (without diagram)
Super Finish 27 • 31
41
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Accessories and spare parts
accessories illustration for Super Finish 27 and 31
2
3
1
I N
m a x . 2 7 0
b
a r
W
A
V
O U T
4
Super Finish 27 • 31
42
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Überschrift
Item SuperFinish 27 SuperFinish 31 Description
12.2 Spare partS lISt pump head
Super FInISh 27 and 31
Order no.
Order no.
43
0341 350
0341 350
Double socket
M 16 x 1.5
(SPARE PARTS DIAGRAM, SEE PAGE 96)
0344 337
-------------------
Double socket NPSM
1/4
Item SuperFinish 27 SuperFinish 31 Description
Order no.
-------------------
-------------------
-------------------
0340 339
Order no.
0341 241
0341 316
9971 486
0340 339
0341 335
-------------------
0341 336
0341 331
0341 330
0341 247
9990 865
0341 322
0341 248
9974 031
0341 414
0341 242
44
45
9920 204
9900 217
9920 204
9900 217
Disk 13 DIN 433 (6)
1
Inlet valve trigger
Stripper
Hexagonal screw
M 12 x 60 DIN 931 (6)
2
3
O-ring 4 x 2
Inlet
12.3 Spare partS lISt trolley
4
(SPARE PARTS DIAGRAM, SEE PAGE 97)
5
-------------------
0344 326
Trigger housing
Inlet valve housing
Clasp
Item SuperFinish 27 SuperFinish 31 Description
6
Order no.
0341 211
9920 701
0348 349
Order no.
0341 211
9920 701
0348 349
7
0341 336
1
2
3
Trolley
Disk
8
0341 331
Sealing ring
Sealing ring
Inlet valve
9
0341 330
Wheel, pneumatic-
tyred
10
11
12
13
14
15
16
0341 247
9990 865
Dust protection cap
Paint section
Relief valve
O-ring 12 x 1.3
Disk
4
5
6
7
9994 902
9994 902
9920 301
9990 866
9900 106
Wheel cap
Disk 8.4
0341 322
9920 301
0341 248
9990 866
Rubber cap
9974 031
-------------------
Hexagonal screw
M 6 x 12
0341 414
8
-------------------
-------------------
-------------------
0341 372
9920 304
9910 102
Tool box
0341 242
Diaphragm with
insert
9
Disk 6.4
18
0341 711
0341 710
Screw flange
(item 19 –> 23)
10
Hexagonal nut M 6
12.4 Spare partS lISt SuctIon SyStem
19
20
21
22
23
24
25
26
27
28
0340 361
0340 368
0340 359
9971 469
0340 358
0341 315
0340 312
0344 327
0341 482
9991 797
0340 361
0340 368
0340 359
9971 469
0340 358
0341 315
0034 357
-------------------
0341 311
9991 797
Groove nut
Disk
(SPARE PARTS DIAGRAM, SEE PAGE 97)
Rubber disc
O-ring 35 x 2
Ring
Item Order no.
Description
0341 263
Suction system QuickClean
Filter, mesh width 1 mm
Return pipe
1
2
0341 435
0253 211
Flange ring
Pressure spring
Spring plate
Piston
12.5 Spare partS lISt upper hopper, 5 lItreS
(SPARE PARTS DIAGRAM, SEE PAGE 97)
Item Order no.
Description
Manometer 0 - 400
bar (0 - 40 MPa)
0341 265
Upper hopper fittings, 5 litres
Cover
29
30
9970 109
0341 702
9970 109
0341 702
Sealing ring
1
2
3
4
5
0340 901
9902 306
0037 607
0340 904
0340 908
Outlet valve, service
set (item 31 –> 37)
Combination sheet metal screw 3.9 x 13
Filter disk, mesh width 0.8 mm
Upper hopper
31
32
33
34
35
36
37
39
41
42
0341 347
0341 327
9941 501
0253 405
0341 326
9971 470
0341 328
0341 325
0341 488
9970 103
0341 347
0341 327
9941 501
0253 405
0341 326
9971 470
0341 328
0341 325
0341 488
9970 103
Sealing ring
Outlet valve seat
Ball 11
Return pipe
12.6 Spare partS lISt upper hopper, 20 lItreS
Spring support ring
Pressure spring
O-ring 20 x 2
Clasp
(SPARE PARTS DIAGRAM, SEE PAGE 97)
Item Order no.
Description
1
2
3
5
6
7
0341 266
0097 269
0097 270
9902 306
0097 521
9922 609
Upper hopper fittings, 20 litres
Upper hopper without cover
Cover
Valve guide
Anode ring
Sealing ring
16 x 20 x 1.5
Combination sheet metal screw 3.9 x 13
Filter disk, mesh width 0.8 mm
Securing ring 37 x 1.5
Super Finish 27 • 31
43
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Accessories and spare parts
Item Order no.
Description
Item SuperFinish 27 SuperFinish 31 Description
Order no.
Order no.
9
0037 776
9941 509
0097 295
0097 271
0037 756
9971 065
0097 522
Pressure spring
Ball 30
35
9906 007
9906 007
Cylinder head screw
M 5 x 45 (6)
10
13
15
16
17
19
Return pipe
36
37
38
39
0341 348
9971 146
0341 349
9953 144
0341 348
9971 146
0341 349
9953 144
Oil dip-stick
O-ring 16 x 2
Oil cap screw
Container adapter
Valve support
O-ring 44 x 3
Capacitor 25 MF/400 V
(230 V~, 50 Hz)
Container acceptance
40
9900 341
9900 341
Cylinder head screw
M 8 x 12
12.7 Spare partS lISt - pump aggregate Super
FInISh 27 and 31
41
43
44
45
46
47
48
0341 230
0341 351
0341 398
9922 508
0341 397
9921 504
9900 737
0341 230
0341 351
0341 398
9922 508
0341 397
9921 504
9900 737
Electric bracket
Belt disk
(SPARE PARTS DIAGRAM, SEE PAGE 98)
Ventilator
Item SuperFinish 27 SuperFinish 31 Description
Order no.
Order no.
Securing ring 14 x 1
Ventilator hood
Spring ring 4
1
9900 336
9900 336
Cylinder head screw
M 6 x 40 (2)
3
4
5
0340 303
0341 208
9905 111
0340 303
0341 208
9905 111
Foot (2)
Cylinder head screw
M 4 x 6
Housing
Oval head screw
5 x 20 (9)
49
0341 201
0341 204
0341 201
Electric motor
230 V~, 50 Hz
Electric motor
220 V~, 60 Hz
-------------------
6
9905 112
9950 241
9950 242
9900 408
0340 302
0341 353
0341 352
0341 706
9905 112
9950 241
9950 242
9900 408
0340 302
0341 353
0341 352
0341 706
Screw M 6 x 20 (4)
Socket
7
51
53
0340 354
0261 352
0340 354
0261 352
Seal
8
Seal
Unit connection line-
H07RN – F3G 1.5 – 6 m
9
Screw M 6 x 16
Connecting plate
Toothed belt
Belt pulley
54
9951 074
9951 074
Cable screw connec-
tion
10
11
12
13
55
56
57
9951 075
0341 235
3050 639
9951 075
0341 235
3050 639
Nut
Multifunction switch
Eccentric shaft,
item 14 –> 21
Cylinder head screw
M 4 x 40 (3)
14
15
16
17
3056 464
9970 532
0341 324
9960 151
3056 464
9970 532
0341 324
9960 151
Securing ring 72 x 2.5
Shaft seal 40 x 72 x 10
Eccentric shaft
58
59
62
63
64
65
66
67
0341 237
0341 413
9971 365
0340 222*
0010 861*
0010 858*
0010 859*
0158 251*
0341 237
0341 413
9971 365
0340 222*
0010 861*
0010 858*
0010 859*
0158 251*
Regulating knob
Stop screw
O-ring 9,25 x 1.78
Regulating unit
Pressure spring
Clamp
Groove ball bearing
6207
18
19
9922 518
9960 431
9922 518
9960 431
Securing ring 35 x 1.5
Roller bearing NUTR
25
Stop sleeve
20
21
9922 506
9960 432
9922 506
9960 432
Securing ring 25 x 1.2
Pressure regulating
knob
Cylinder roller bearing
NJ 202
68
0340 223*
0340 223*
Pressure regulating
valve
24
9900 315
9900 315
Cylinder head screw
M 6 x 25 (4)
without diagram
High-pressure hose
DN 4 mm, 7,5 m with
stainless steel nipple
High-pressure hose
DN 6 mm, 15 m for
dispersion
25
26
27
28
29
30
31
32
33
34
9920 806
0341 225
9993 105
0341 445
0288 317
0288 309
0341 446
0341 307
0341 309
3050 858
9920 806
0341 220
9993 105
0341 445
0288 317
0288 309
0341 446
0341 307
0341 309
3050 858
Disk 6,4 (4)
Hydraulic housing
Nipple
9984 510
9984 507
9984 562
9984 510
9984 507
9984 562
Return hose
O-ring 6.07 x 1.78
Angle piece
Suction hose
Seal
High-pressure hose
DN 6 mm, 30 m for
dispersion
*When exchanging these parts the operating pressure must
Cover
be reset by the customer service.
Disk 5,3 (6)
Super Finish 27 • 31
44
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Appendix
13. appendIx
13.1 SelectIon oF tIp
To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can
only be determined by means of a spraying test.
Some rules for this:
The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.
remedy:
Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:
the following principle is valid: large tip
=
=
low pressure
high pressure
small tip
There is a large range of tips with various spraying angles.
13.2 ServIcIng and cleanIng oF aIrleSS hard-metal tIpS
Standard tips
If a different tip type has been fitted, then clean it according to manufacturer’s instructions.
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget
the fact that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.
the following points must be observed to keep the tip clean and ready for use:
1. Switch off unit (OFF).
2. Dismount the tip from the spray gun.
3. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
4. If there is pressure air, blow out tip.
5. Remove any residue by means of a sharp wooden rod (toothpick).
6. Check the tip with the help of a magnifying glass and, if necessary, repeat points 3 to 5.
13.3 Spray gun acceSSorIeS
Flat jet adjusting tip
up to 250 bar (25 MPa)
contact protection
for the flat jet adjustment tip
Spray width at about 30 cm
removal of spray object
pressure 100 bar (10 mpa)
Flat jet
adjusting tip
Order no.
Bore
mm
tip marking
use
15
20
28
41
0,13 - 0,46
0,18 - 0,48
0,28 - 0,66
0,43 - 0,88
5 - 35 cm
5 - 50 cm
8 - 55 cm
10 - 60 cm
Paints
0999 057
0999 053
0999 054
0999 055
Paints, fillers
Paints, dispersions
Rust protection
paints - dispersions
49
0,53 - 1,37
10 - 40 cm
Large-area coats
0999 056
Order no. 0097 294
tip extension with
slewable knee joint (without
tip
tip extension with
Length 15 cm
Length 30 cm
Length 45 cm
Length 60 cm
Order no. 0999 320
Order no. 0999 321
Order no. 0999 322
Order no. 0999 323
Length 100 cm
Length 200 cm
Length 300 cm
Order no. 0096 015
Order no. 0096 016
Order no. 0096 017
Super Finish 27 • 31
45
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Appendix
13.4 airless tip table
wagner
without tip
without tip
621
621
professional tip
up to 270 bar
(27 MPa)
F thread (11/16 - 16 UN)
for Wagner spray guns
order no. 0556 042
G thread (7/8 - 14 UN)
for Graco/Titan spray guns
order no. 0556 041
Application
tip marking
Spray
angle
Bore
Spraying
Order no.
inch / mm
width mm 1)
natural paints
clear paints
Oils
407
507
209
309
409
509
609
40°
50°
20°
30°
40°
50°
60°
0.007 / 0.18
0.007 / 0.18
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
160
190
145
160
190
205
220
0552 407
-------------
0552 209
0552 309
0552 409
0552 509
0552 609
Synthetic-resin paints
111
211
311
411
511
611
10°
20°
30°
40°
50°
60°
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
85
0552 111
0552 211
0552 311
0552 411
0552 511
0552 611
pvc paints
95
125
195
215
265
paints, primers
zinc chromate base
Fillers
113
213
313
413
513
613
813
10°
20°
30°
40°
50°
60°
80°
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
100
110
135
200
245
275
305
0552 113
0552 213
0552 313
0552 413
0552 513
0552 613
0552 813
Fillers
115
215
315
415
515
615
715
815
10°
20°
30°
40°
50°
60°
70°
80°
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
90
0552 115
0552 215
0552 315
0552 415
0552 515
0552 615
0552 715
0552 815
Spray plasters
rust protection paints
100
160
200
245
265
290
325
Spray plasters
rust protection paints
red lead
217
317
417
517
617
717
219
319
419
519
619
719
819
20°
30°
40°
50°
60°
70°
20°
30°
40°
50°
60°
70°
80°
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
110
150
180
225
280
325
145
160
185
260
295
320
400
0552 217
0552 317
0552 417
0552 517
0552 617
0552 717
0552 219
0552 319
0552 419
0552 519
0552 619
0552 719
0552 819
latex paints
Mica paints
221
421
521
621
821
20°
40°
50°
60°
80°
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
145
190
245
290
375
0552 221
0552 421
0552 521
0552 621
0552 821
zinc dust paints
Dispersions
rust protection paints
223
423
523
623
723
823
20°
40°
50°
60°
70°
80°
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
155
180
245
275
325
345
0552 223
0552 423
0552 523
0552 623
0552 723
0552 823
Dispersions
225
425
525
625
825
227
427
527
627
827
629
231
431
531
631
433
235
435
535
635
839
20°
40°
50°
60°
80°
20°
40°
50°
60°
80°
60°
20°
40°
50°
60°
40°
20°
40°
50°
60°
80°
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.029 / 0.75
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.033 / 0.83
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.039 / 0.99
130
190
230
250
295
160
180
200
265
340
285
155
185
220
270
220
160
195
235
295
480
0552 225
0552 425
0552 525
0552 625
0552 825
0552 227
0552 427
0552 527
0552 627
0552 827
0552 629
0552 231
0552 431
0552 531
0552 631
0552 433
0552 235
0552 435
0552 535
0552 635
-------------
binder, glue
and filler paints
large-area coatings
243
543
552
20°
50°
50°
0.043 / 1.10
0.043 / 1.10
0.052 / 1.30
185
340
350
0552 243
0552 543
0552 552
1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.
Super Finish 27 • 31
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zubehörbild
D
GB Accessories illustration
F
Illustration des accessoires
Figura degli accessori
I
Super Finish 27 • 31
7
6
5
10
11
8
9
12
MAX
BAR
250
3600PSI
15
16
14
13
17
20
19
18
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ersatzteilbild
D
GB Spare parts diagram
F
Illustration des pièces de rechange
Schema pezzi di ricambio
I
4
Super Finish 27 • 31
pumpenkopf
pump head
D
GB
F
45
44
1
3
2
5
6
(SF31)
(SF27)
tête de pompe
testa della pompa
8
9
7
I
10
30
32
43
11
42
41
31
34
12
16
13
14
37
39
33
35
36
29
28
24
18
19
20
21
22
23
25
27
26
(SF27)
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ersatzteilbild
D
GB Spare parts diagram
F
Illustration des pièces de rechange
Schema pezzi di ricambio
I
D
GB
F
D
wagen
trolley
chariot
Ansaugsystem
GB
F
Suction system
Système d’aspiration
I
I
carello
Sistema di aspirazione
2
3
2
7
8
5
6
1
9
10
4
1
D
D
GB
F
oberbehälter 5 liter
upper hopper, 5 litres
cuve de gravité 5 litres
oberbehälter 20 liter
upper hopper, 20 litres
cuve de gravité 20 litres
GB
F
I
I
contenitore superiore da 5 litri
contenitore superiore da 20 litri
3
1
4
5
6
7
9
2
3
10
1
2
5
16
17
13
15
19
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ersatzteilbild
D
GB Spare parts diagram
F
Illustration des pièces de rechange
Schema pezzi di ricambio
I
Super Finish 27 • 31
GB
pumpen-aggregat
Groupe de pompe
pump aggregate
D
F
I
Aggregato pompe
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GB
Important notes on product liability
warranty
(Status 01.02.2009)
As a result of an EC regulation being effective as from January
1, 1990, the manufacturer shall only be liable for his product
if all parts come from him or are released by him, and if the
devices are properly mounted and operated.
1. Scope of guarantee
All Wagner professional colour application devices (hereaf-
ter referred to as products) are carefully inspected, tested
and are subject to strict checks under Wagner quality as-
surance. Wagner exclusively issues extended guarantees
to commercial or professional users (hereafter referred to
as "customer") who have purchased the product in an au-
thorised specialist shop, and which relate to the prod-
ucts listed for that customer on the Internet under
If the user applies outside accessories and spare parts, the
manufacturer´s liability can fully or partially be inapplicable;
in extreme cases usage of the entire device can be prohibited
by the competent authorities (employer´s liability insurance
association and factory inspectorate division).
Only the usage of original WAGNER accessories and spare
parts guarantees that all safety regulations are observed.
The buyer's claim for liability for defects from the purchase
agreement with the seller as well as statutory rights are not
impaired by this guarantee.
Declaration of conformity
We provide a guarantee in that we decide whether to replace
or repair the product or individual parts, or take the device
back and reimburse the purchase price. The costs for materials
and working hours are our responsibility. Replaced products
or parts become our property.
Herewith we declare that the supplied version of
wagner Super Finish 27, 230 v, 50 hz
wagner Super Finish 27, 220 v, 60 hz
wagner Super Finish 31, 230 v, 50 hz
Complies with the following provisons applying to it:
73/23 eec, 89/336 eec and 89/392 eec.
Applied harmonized standards, in particular:
en 292-1/-2, en 55014, en 55104, en 60204-1,
en 6100-3-2
2. Guarantee period and registration
The guarantee period amounts to 36 months. For industrial
use or equal wear, such as shift operations in particular, or in
the event of rentals it amounts to 12 months.
Systems driven by petrol or air are also guaranteed for a 12
month period.
Applied national technical standards and specifications,
in particular:
vbg 5, bgv d15
The guarantee period begins with the day of delivery by the
authorised specialist shop. The date on the original purchase
document is authoritative.
date: 18. 12. 2000
For all products bought in authorised specialist shops from
01.02.2009 the guarantee period is extended to 24 months
providing the buyer of these devices registers in accordance
with the following conditions within 4 weeks of the day of de-
livery by the authorised specialist shop.
Registration can be completed on the Internet under
The guarantee certificate is valid as confirmation, as is the
original purchase document that carries the date of the pur-
chase. Registration is only possible if the buyer is in agreement
with having the data being stored that is entered during reg-
istration.
Executive Officer
Signature Head of Development
note on disposal
In observance of the European Directive 2002/96/EC on waste
electrical and electronic equipment and implementation in
accordance with national law, this product is not to be dis-
posed of together with household waste material but must be
recycled in an environmentally friendly way!
When services are carried out under guarantee the guarantee
period for the product is neither extended nor renewed.
Once the guarantee period has expired, claims made against
the guarantee or from the guarantee can no longer be en-
forced.
Wagner or one of our dealers will take back your used Wagner
waste electrical or electronic equipment and will dispose of
it for you in an environmentally friendly way. Please ask your
local Wagner service centre or dealer for details or contact us
direct.
3. handling
If defects can be seen in the materials, processing or perform-
ance of the device during the guarantee period, guarantee
claims must be made immediately, or at the latest within a pe-
riod of 2 weeks.
The authorised specialist shop that delivered the device is enti-
tled to accept guarantee claims. Guarantee claims may also be
made to the service centres named in our operating instruc-
Super Finish 27 • 31
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tions. The product has to be sent without charge or presented the meaning of the German text has priority.
together with the original purchase document that includes
details of the purchase date and the name of the product. In J. Wagner GmbH
order to claim for an extension to the guarantee, the guaran- Division Professional Finishing
tee certificate must be included.
Otto Lilienthal Strasse 18
The costs as well as the risk of loss or damage to the product 88677 Markdorf
in transit or by the centre that accepts the guarantee claims Federal Republic of Germany
or who delivers the repaired product, are the responsibility of
the customer.
Subject to modifications · Printed in Germany
4. exclusion of guarantee
Guarantee claims cannot be considered
for parts that are subject to wear and tear due to use or other
-
natural wear and tear, as well as defects in the product that
are a result of natural wear and tear, or wear and tear due
to use. This includes in particular cables, valves, packaging,
jets, cylinders, pistons, means-carrying housing components,
filters, pipes, seals, rotors, stators, etc. Damage due to wear and
tear that is caused in particular by sanded coating materials,
such as dispersions, plaster, putty, adhesives, glazes, quartz
foundation.
in the event of errors in devices that are due to non-compliance
-
with the operating instructions, unsuitable or unprofessional
use, incorrect assembly and/or commissioning by the buyer
or by a third party, or utilisation other than is intended,
abnormal ambient conditions, unsuitable coating materials,
unsuitable operating conditions, operation with the incorrect
mains voltage supply/frequency, over-operation or defective
servicing or care and/or cleaning.
for errors in the device that have been caused by using
accessory parts, additional components or spare parts that
are not original Wagner parts.
-
for products to which modifications or additions have been
carried out.
-
for products where the serial number has been removed or
is illegible
-
for products to which attempts at repairs have been carried
out by unauthorised persons.
-
for products with slight deviations from the target properties,
which are negligible with regard to the value and usability of
the device.
-
for products that have been partially or fully taken apart.
-
5. Additional regulations.
The above guarantees apply exclusively to products that have
been bought by authorised specialist shops in the EU, CIS,
Australia and are used within the reference country.
If the check shows that the case is not a guarantee case, repairs
are carried out at the expense of the buyer.
The above regulations manage the legal relationship to us
concludingly. Additional claims, in particular for damages and
losses of any type, which occur as a result of the product or
its use, are excluded from the product liability act except with
regard to the area of application.
Claims for liability for defects to the specialist trader remain
unaffected.
German law applies to this guarantee. The contractual lan-
guage is German. In the event that the meaning of the German
and a foreign text of this guarantee deviate from one another,
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