GB
®
Operating manual
ProSpray 3.25
Airless high-pressure spraying unit
Models:
0558011
0558012
0558013
0558028
0558096
0558097
0558098
Original operating manual
ProSpray 3.25
Edition 3 / 2010
0558 974A
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Contents
Contents
Page
Safety regulations for Airless spraying.......................4
1.1 Earthing instructions.........................................................5
Page
1.
9.
Remedy in case of faults.............................................14
10. Servicing.......................................................................16
10.1 General servicing...........................................................16
10.2 High-pressure hose........................................................16
2.
General view of application...........................................6
2.1 Application........................................................................6
2.2 Coating materials.............................................................6
11. Repairs at the unit........................................................16
11.1 Relief valve.....................................................................16
11.2 Inlet and outlet valve......................................................16
11.3 Packings.........................................................................17
11.4 ProSpray 3.25 connection diagram................................18
3.
Description of unit .........................................................6
3.1 Airless process.................................................................6
3.2 Functioning of the unit......................................................6
3.3 Legend for explanatory diagram
ProSpray 3.25..................................................................7
3.4 Explanatory diagram ProSpray 3.25................................7
3.5 Technical data..................................................................8
3.6 Transportation..................................................................8
3.7 Transportation in vehicle..................................................8
12. Appendix.......................................................................19
12.1 Selection of tip................................................................19
12.2 Servicing and cleaning of Airless
hard-metal tips ...............................................................19
12.3 Spray gun accessories...................................................19
12.4 Airless tip table...............................................................20
12.5 TempSpray.....................................................................21
12.6 Pump-Runner.................................................................22
4.
Starting operation ..........................................................8
4.1 High-pressure hose, spray gun and
separating oil....................................................................8
4.2 Control panel indicators ...................................................9
4.3 Pressure control knob settings.........................................9
4.4 Connection to the mains network.....................................9
4.5 Cleaning preserving agent when
starting-up of operation initially ......................................10
4.6 Taking the unit into operation
with coating material ......................................................10
4.7 Digital Electronic Spray Control (DESC)........................10
Sales and service companies................................................23
Accessories for ProSpray 3.25..............................................24
Spare parts list for main assembly.......................................26
Spare parts list for fluid section............................................28
Spare parts list for drive assembly.......................................30
Spare parts list of frame ........................................................31
Spare parts list for suction system of stand
5.
Spraying technique......................................................12
and low boy cart.....................................................................32
Spare parts list for upright cart.............................................33
Spare parts list for low boy cart............................................34
6.
Handling the high-pressure hose...............................12
6.1 High-pressure hose........................................................12
Important notes on product liability .....................................35
3+2 years guarantee for professional finishing...................35
CE Declaration of conformity................................................36
7.
Interruption of work .....................................................12
8.
Cleaning the unit (shutting down)..............................13
8.1 Cleaning unit from outside .............................................13
8.2 Suction filter ...................................................................13
8.3 Cleaning the high-pressure filter ....................................13
8.4 Cleaning Airless spray gun ............................................14
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Safety Regulations
1.
Safety regulations for Airless
spraying
This manual contains information that must be read and understood
before using the equipment. When you come to an area that has one of
the following symbols, pay particular attention and make certain to heed
the safeguard.
NOTE TO PHySICIAN:
This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information
will follow.
Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
This symbol indicates a potential hazard to you or to the
equipment. Important information that tells how to
prevent damage to the equipment or how to avoid
causes of minor injuries will follow.
Attention
HAZARD: EXPLOSION OR FIRE
A hazard symbol such as this one refers to a specific,
task-related risk. Be sure to heed the safeguard.
Solvent and paint fumes can explode or ignite. Severe
injury and/or property damage can occur.
PREVENTION:
Notes give important information which should be given
special attention.
•
Provide extensive exhaust and fresh air introduction
to keep the air within the spray area free from
accumulation of flammable vapors.
i
•
Avoid all ignition sources such as static electricity
sparks, electrical appliances, flames, pilot lights, hot
objects, and sparks from connecting and disconnecting
power cords or working light switches.
HAZARD: INjECTION INjuRy
A high pressure stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation.
DO NOT TREAT AN INjECTION INjuRy AS A
SIMPLE CuT! Injection can lead to amputation. See a
physician immediately.
•
•
Plastic can cause static sparks. Never hang plastic
to enclose spray area. Do not use plastic drop cloths
when spraying flammable materials.
Always flush unit into separate metal container, at low
pump pressure, with spray tip removed. Hold gun
firmly against side of container to ground container and
prevent static sparks.
The maximum operating range of the unit is 221 bar
(22.1 MPa, 3200 PSI) fluid pressure.
PREVENTION:
•
•
NEVER aim the gun at any part of the body.
•
•
Do not smoke in spray area.
Fire extinguisher must be present and in good working
order.
Place sprayer at least 6.1 m (20 feet) from the spray
object in a well ventilated area (add more hose if
necessary). Flammable vapors are often heavier than
air. Floor area must be extremely well ventilated. The
pump contains arcing parts that emit sparks and can
ignite vapors.
NEVER allow any part of the body to touch the fluid
stream. DO NOT allow body to touch a leak in the fluid
hose.
NEVER put your hand in front of the gun. Gloves will
not provide protection against an injection injury.
•
•
•
ALWAYS lock the gun trigger, shut the fluid pump off
and release all pressure before servicing, cleaning
the tip guard, changing tips, or leaving unattended.
Pressure will not be released by turning off the engine.
The PRIME/SPRAY valve or pressure bleed valve
must be turned to their appropriate positions to relieve
system pressure.
•
The equipment and objects in and around the spray
area must be properly grounded to prevent static
sparks.
Use only conductive or earthed high pressure fluid
hose. Gun must be earthed through hose connections.
Power cord must be connected to a grounded circuit
(electric units only).
The unit must be connected to an earthed object. Use
the green earthing wire to connect the unit to a water
pipe, steel beam, or other electrically earthed surface.
0 bar
PE
•
•
•
•
ALWAYS keep tip guard in place while spraying. The
tip guard provides some protection but is mainly a
warning device.
NEVER use a spray gun without a working trigger lock
and trigger guard in place.
•
•
ALWAYS remove the spray tip before flushing or
cleaning the system.
•
Follow material and solvent manufacturer’s warnings
and instructions. Be familiar with the coating material’s
MSDS sheet and technical information to ensure safe
use.
•
•
The paint hose can develop leaks from wear, kinking
and abuse. A leak can inject material into the skin.
Inspect the hose before each use.
•
•
Do not use materials with a flashpoint below 21° C
(70° F). Flashpoint is the temperature at which a fluid
can produce enough vapors to ignite.
All accessories must be rated at or above the
maximum operating pressure range of the sprayer.
This includes spray tips, guns, extensions, and hose.
Use lowest possible pressure to flush equipment.
4
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Safety regulations
General view of application
HAZARD: HAZARDOuS VAPORS
HAZARD: EXPLOSION HAZARD DuE TO
INCOMPATIBLE MATERIALS
Paints, solvents, insecticides, and other materials
can be harmful if inhaled or come in contact with
body. Vapors can cause severe nausea, fainting, or
poisoning.
Will cause severe injury or property damage.
PREVENTION:
•
•
Do not use materials containing bleach or chlorine.
PREVENTION:
Do not use halogenated hydrocarbon solvents such
as methylene chloride and 1,1,1 - trichloroethane.
They are not compatible with aluminum and may
cause an explosion. If you are unsure of a material’s
compatibility with aluminum, contact your coating’s
supplier.
•
Use a respirator or mask if vapors can be inhaled.
Read all instructions supplied with the mask to be sure
it will provide the necessary protection.
•
•
Wear protective eyewear.
HAZARD: GENERAL
This product can cause severe injury or property
damage.
Wear protective clothing as required by coating
manufacturer.
PREVENTION:
•
•
•
Read all instructions and safety precautions before
1.1
Earthing Instructions
operating equipment.
Follow all appropriate local, state, and national codes
governing ventilation, fire prevention, and operation.
Electric models must be earthed. In the event of an
electrical short circuit, earthing reduces the risk of electric
Pulling the trigger causes a recoil force to the hand
that is holding the spray gun. The recoil force of the
spray gun is particularly powerful when the tip has
been removed and a high pressure has been set on
the airless pump. When cleaning without a spray tip,
set the pressure control knob to the lowest pressure.
PE
shock by providing an escape wire for the electric current.
This product is equipped with a cord having an earthing
wire with an appropriate earthing plug. The plug must be
plugged into an outlet that is properly installed and earthed
in accordance with all local codes and ordinances.
•
•
Use only manufacturer authorized parts. User
assumes all risks and liabilities when using parts that
do not meet the minimum specifications and safety
devices of the pump manufacturer.
DANGER — Improper installation of the earthing plug
can result in a risk of electric shock. If repair or
replacement of the cord or plug is necessary, do not
connect the green earthing wire to either blade
terminal. The wire with insulation having a green outer
surface with or without yellow stripes is the earthing
wire and must be connected to the earthing pin.
Before each use, check all hoses for cuts, leaks,
abrasion or bulging of cover. Check for damage or
movement of couplings. Immediately replace the hose
if any of these conditions exist. Never repair a paint
hose. Replace it with another earthed high-pressure
hose.
Check with a qualified electrician or serviceman if the earthing
instructions are not completely understood, or if you are in doubt as to
whether the product is properly earthed. Do not modify the plug provided.
If the plug will not fit the outlet, have the proper outlet installed by a
qualified electrician.
•
•
Make sure power cord, air hose and spray hoses are
routed in such a manner to minimize slip, trip and fall
hazard.
Clean up all material and solvent spills immediately to
prevent slip hazard.
Work or repairs at the electrical equipment:
These may only be carried out by a skilled electrician. No liability
is assumed for incorrect installation.
•
•
ALWAYS follow the material manufacturer’s
instructions for safe handling of paint and solvents.
Do not use this unit in workshops that are covered
under the explosion prevention regulations.
•
•
Always unplug cord from outlet before working on
equipment (electric units only).
Always keep the power cord plug in sight during usage
to prevent any accidental shutdown or startup.
•
Wear ear protection. This unit can produce noise
levels above 85 dB(A).
•
•
Device weighs in excess of 18 kg. Two-person lift is
required.
Never leave this equipment unattended. Keep away
from children or anyone not familiar with the operation
of airless equipment.
•
•
Do not move unit while unit is running.
Do not spray on windy days.
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General view of application
Description of unit
2.
General view of application
= Recommended
= Not-recommended
2.1
Application
Model
Materials
Object Size
up to 200 m2
200 m2 - 800 m2
more than 800 m2
Release agents, oils, undercoats, primers, fillers,
synthetic resin-based paints, acrylic paints
recommended nozzle size: FineFinish 0.008“ - 0.014“
up to 200 m2
200 m2 - 800 m2
more than 800 m2
Emulsion paints, latex paints
recommended nozzle size: 0.017“ - 0.027“
up to 200 m2
200 m2 - 800 m2
more than 800 m2
Anti-corrosive agents, flame retardants, fabric
adhesive
recommended nozzle size: 0.021“ - 0.031“
up to 200 m2
200 m2 - 800 m2
more than 800 m2
Airless-scrapers
recommended nozzle size: 0.027“ - 0.039“
2.2
Coating materials
3.
3.1
Description of unit
Airless process
Processible coating materials
The main areas of application are thick layers of highly viscous
coating material for large areas and a high consumption of
material.
A piston pump takes in the coating material by suction and
conveys it to the tip. Pressed through the tip at a pressure of
up to a maximum of 221 bar (22.1 MPa), the coating material
is atomised. This high pressure has the effect of micro fine
atomisation of the coating material.
Pay attention to the Airless quality of the coating
materials to be processed.
i
Dilutable lacquers and paints or those containing solvents, two-
component coating materials, dispersions, latex paints.
No other materials should be used for spraying without
WAGNER’s approval.
As no air is used in this process, it is described as an AIRLESS
process.
Filtering
This method of spraying has the advantages of finest
atomisation, cloudless operation and a smooth, bubble-free
surface. As well as these, the advantages of the speed of work
and convenience must be mentioned.
Despite suction filter and insertion filter in the spray gun, filtering
of the coating material is generally advisable.
Stir coating material before commencement of work.
Attention: Make sure, when stirring up with
motor-driven agitators that no air bubbles are
3.2
Functioning of the unit
i
stirred in. Air bubbles disturb when spraying and
In the following there is a short description of the technical
construction for better understanding of the function.
can, in fact, lead to interruption of operation.
WAGNER ProSpray units are electrically driven high-pressure
Viscosity
spraying units.
With this unit it is possible to process highly viscous coating
materials of up to around 25.000 MPa·s.
If highly viscous coating materials cannot be taken in by suction,
they must be diluted in accordance with the manufacturer’s
instructions.
A gear unit transfers the driving force to a crankshaft. The
crankshaft moves the pistons of the material feed pump up and
down.
The inlet valve is opened automatically by the upwards
movement of the piston. The outlet valve is opened when the
piston moves downward.
Two-component coating material
The coating material flows under high pressure through the high-
pressure hose to the spray gun. When the coating material exits
from the tip it atomizes.
The pressure regulator controls the volume and the operating
pressure of the coating material.
The appropriate processing time must be adhered to exactly.
Within this time rinse through and clean the unit meticulously with
the appropriate cleaning materials.
Coating materials with sharp-edged additional materials
These have a strong wear and tear effect on valves, high-
pressure hose, spray gun and tip. The durability of these parts
cane be reduced appreciably through this.
6
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Description of unit
3.3
Legend for explanatory diagram ProSpray 3.25
1
Spray gun
9
Oil button
2
3
4
5
6
7
8
High-pressure hose
Return hose
Suction hose
Frame
Drip cup
Power cord
Relief valve
10 Oil level gauge
11 ON/OFF switch
12 Control panel indicators
13 Pressure control knob
14 Digital Electronic Spray Control (DESC)
15 Oil cup for EasyGlide (EasyGlide prevents
increased wear of the packings)
16 Pusher stem
Lever position vertical – PRIME ( k circulation)
Lever position horizontal – SPRAY ( p)
17 Pail hook (high cart)
3.4
Explanatory diagram ProSpray 3.25
17
13
14
12
15
1
2
3
4
3
4
5
6
10
9
11
16
8
7
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Description of unit
Starting operation
3.5
Technical data
4.
4.1
Starting operation
High-pressure hose, spray gun and
separating oil
Voltage:
220~240 Volt AC, 50/60 Hz
Max. current consumption: 6.0 A @ 230VAC
Power cord:
3 x 1.5 mm2 – 6 m
1. Screw the high-pressure hose (2) to the coating material
outlet (Fig. 3, Item 1).
2. Screw the spray gun (3) with the selected tip onto the
high-pressure hose.
Acceptance capacity:
Max. operating pressure:
1100 Watt
221 bar (22.1 MPa)
Volume flow at 12 MPa
(120 bar) with water:
3. Tighten the union nuts at the high-pressure hoses firmly
2.6 l/min
so that coating material does not leak.
Max tip size:
0.027 inch – 0.69 mm
Max. temperature of the
coating material:
43°C
Max viscosity:
25.000 MPa·s
Weight:
3
Stand:
Cart:
Low cart:
17.9 kg
27.4 kg
27.4 kg
Special high-pressure hose: DN 6 mm, 15 m, connection
thread M 16 x 1.5
Dimensions (L X W X H):
Stand:
High cart:
Low cart:
436 x 369 x 416 mm
611 x 481 x 734 mm
1148 x 541 x 485 mm
Max sound pressure level: 80 dB (A) *
*
Place of measuring: 1 m in distance from the unit and 1.6
m above the floor, 12 MPa (120 bar) operating pressure,
reverberant floor.
3.6
Transportation
Pushing or pulling the unit
Pull out the handle (Fig. 2, Item 1) until it will come no further.
Insert the handle – push the buttons (2) on the spars, and then
push in the handle.
1
2
4. Remove the oil cup cap with a straight-slot screwdriver.
5. Fill the oil cup with EasyGlide (Fig. 4) until the oil gauge
(4) is showing that it is full.
1
EasyGlide prevents increased wear and tear to
the packings.
Attention
6. Replace oil cup cap.
2
7. Press oil button 2-5 times to prime the oiler. Press once
for every eight hours of usage to lubricate the fluid section.
8. Fully depress the pusher stem to make sure the inlet ball
is free.
2
3.7
Transportation in vehicle
Secure the unit with a suitable fastening.
8
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Starting operation
Solid Green
When the pressure indicator is solid green, the sprayer is
operating between 12 MPa (120 bar) and 23 MPa (230 bar). A
solid green pressure indicator means:
•
•
•
The sprayer is at the proper pressure setting for spraying
oil-based and latex house paints
The sprayer is operating at peak performance at a high
pressure setting
If the pressure indicator goes to solid yellow when the
pressure is set so that it starts at solid green, it indicates
one of the following:
a. Tip Wear Indicator — when spraying with latex or at
high pressure the solid yellow appears. This means the
tip is worn and needs to be replaced.
b. Tip Too Large — when a tip that is too large for the
sprayer is put in the gun, the pressure indicator will turn
from solid green to solid yellow.
4
c. Fluid Section Wear — if a solid yellow pressure
indicator appears when using a new tip and the
pressure is set at maximum, service may be required
(worn packings, worn piston, stuck valve, etc...).
Service Indicator
4.2
Control Panel Indicators
The Service indicator is on when the motor is commanded to run.
This indicator is used by service centers to troubleshoot motor
problems.
The following is a description of the control panel indicators.
4.3
Pressure control knob settings (Fig. 6)
Service
Indicator
Pressure
Indicator
1. Minimum pressure setting
2. Black zone – no pressure generation
3. Blue zone – pulsating pressure for cleaning
Pressure Indicator
The pressure indicator shows the current operating pressure of
the sprayer. It has three different indications: blinking yellow,
solid yellow, and solid green.
1
2
3
Blinking yellow
When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 1.4 MPa (14 bar). A blinking yellow
pressure indicator means:
•
•
•
•
The sprayer is plugged in and turned “ON”
The sprayer is at priming pressure (little or no pressure)
It is safe to move the relief valve between positions
It is safe to change or replace the spray tip
4.4
Connection to the mains network
The unit must be connected to an appropriately-
grounded safety outlet.
If the pressure indicator begins blinking yellow
when the pressure control knob is set at a higher
pressure and the relief valve is in the SPRAy
position, either the spray tip is worn or the
sprayer is in need of service/repair.
Attention
i
Before connecting the unit to the mains supply, ensure that the
line voltage matches that specified on the unit’s rating plate.
Solid yellow
When the pressure indicator is solid yellow, the sprayer is
operating between 1.4 MPa (14 bar) and 12 MPa (120 bar). A
solid yellow pressure indicator means:
•
The sprayer is at the proper pressure setting for spraying
stain, lacquer, varnish, and multi-colors
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Starting operation
4.5
Cleaning preserving agent when starting-
up of operation initially
4.7
Digital Electronic Spray Control (DESC)
The Digital Electronic Spray Control (DESC) increases the
functionality of the sprayer. It is installed directly below the
pressure control knob on the control panel. It consists of a
display and four function keys. The display shows various menu
screens that allow the user to customize and monitor sprayer
operation using the function keys.
1. Depending on the model, swivel or immerse the suction
tube (Fig. 7, Item 1) or the suction hose and return hose
(2) into a container with a suitable cleaning agent.
2. Turn the pressure control knob counterclockwise (3) to
minimum pressure.
3. Open the relief valve (4), valve position PRIME
(k circulation).
SET MPa
ACTUAL MPa
23.0
22.5
Display
4. Switch the unit (5) ON.
5. Wait until the cleaning agent exudes from the return hose.
6. Close the relief valve, valve position SPRAY (p spray).
7. Pull the trigger of the spray gun.
Function
Keys
8. Spray the cleaning agent from the unit into an open
collecting container.
The pressure control knob overrides the Digital
Electronic Spray Control (DESC) settings.
Anytime the pressure control knob is turned, the
sprayer pressure will change accordingly.
5
3
i
Function Keys
The function keys are numbered 1–4. Each key is labeled with
an additional function as well.
#1/Menu Key
1
2
Pressing the #1 key scrolls through the available menu screens
or performs a function described on the active menu screen.
#2/+ Key
Pressing the #2 key performs a function described on the active
menu screen or increases a value.
#3/- Key
Pressing the #3 key performs a function described on the active
menu screen or decrease a value.
#4/Select Key
Pressing the #4 key selects the active menu screen or performs
a function described on the active menu screen.
4
Menu Screens
4.6
Taking the unit into operation with coating
material
Several menu screens are available for the user to customize
and monitor sprayer operation. They include Main Screen,
Volume Pumped, Job Volume, Unit Serial #, Timers, Job Timers,
Service Time, Security Code, Prime, and Rapid Clean.
1. Depending on the model swivel or immerse the suction
tube (Fig. 7, Item 1) or the suction hose and return hose
(2) into the coating material container.
Main Screen
2. Turn the pressure control knob counterclockwise (3) to
minimum pressure.
SET MPa
23.0
22.5
The Main Screen is the default screen
for the control system at sprayer startup.
Pressing the #2 key switches between PSI and MPa units of
measure. Press the #1 key to scroll through the remaining menu
screens.
ACTUAL MPa
3. Open the relief valve (4), valve position PRIME
(k circulation).
4. Switch the unit (5) ON.
5. Wait until the coating material exudes from the return
hose.
For sprayers equipped with an nine-language
6. Close the relief valve, valve position SPRAY (p spray).
Digital Electronic Spray Control (DESC):
i
7. Trigger the spray gun several times and spray into a
collecting container until the coating material exits the
spray gun without interruption.
Pressing the #2 key at the Main Screen switches
between MPa and Bar units of measure.
Pressing the #3 key at the Main Screen changes
the language of the text on the display. There are
a total of nine languages available. Each time
the #3 key is pressed, a different language will
appear. The languages, in order of appearance,
are: English, Spanish, French, German, Danish,
Italian, Swedish, Dutch and Portuguese.
8. Increase the pressure by slowly turning up the pressure
control knob.
Check the spray pattern and increase the pressure until
the atomization is correct.
Always turn the pressure control knob to the lowest setting
with good atomization.
9. The unit is ready to spray.
10
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Starting operation
Volume Pumped Screen
Security Code Screen
VOLUME PUMPED
SECURITY CODE
The Volume Pumped screen shows the
total number of gallons or liters sprayed
by the sprayer.
The Security Code screen allows the
user to set a four digit security code
MENU-1
SELECT-4
MENU-1
CHANGE-2
to prevent unauthorized use of the sprayer. If a security code
has been set, the control system display will ask for the code at
startup. If the correct code is entered, the display will show the
Main Screen and the sprayer will operate. If the wrong code is
entered, the display will continue to ask for the correct code and
the sprayer will be disabled. To set or change the security code,
press the #2 key.
GALLONS
MENU-1
X
To select the Volume Pumped screen,
press the #4 key.
LITRES-2
LITRES
MENU-1
X
GALLONS-2
job Volume Screen
JOB VOLUME
The Job Volume screen allows the user
to reset a liter counter to track usage on
specific jobs.
MENU-1
SELECT-4
If the sprayer is new, no security code is set and
the Main Screen will appear at startup. When
i
setting a security code for the first time, the
“Enter Old Code Number” screen will appear, and
you will need to enter “1111”.
GALLONS
MENU-1
XXXX
To select the Job Volume screen, press
the #4 key.
RESET-3
ENTER OLD CODE
Enter the old security code number to
access the screen that allows the code
NUMBER
unit Serial # Screen
change. If the wrong code is entered, the display will continue
to ask for the correct code and the security code cannot be
changed.
UNIT SERIAL #
The Unit Serial # screen shows the
sprayers serial number.
MENU-1
SELECT-4
ENTER NEW CODE
SER # XXXXXXXXXX
MENU-1
Enter the new security code. Once the
To select the Unit Serial # screen, press
the #4 key.
NUMBER
XXXX
new code is entered, the display will
automatically ask that the new code be
re-entered for verification. If the same
new code is re-entered, the display will
confirm that the new code has been
accepted and return to the Main Screen.
RE-ENTER NEW
NUMBER
XXXX
NEW CODE NUMBER
ACCEPTED
Timers Screen
TIMERS
The Timers screen shows the total time
the sprayer has been turned on as well
as the total time the sprayer has been running (pumping).
If the new code is re-entered incorrectly, the display will return
to the “Enter New Code Number” screen and the process will
repeat.
If you forget or misplace your security code, you can contact
Wagner customer service for assistance.
MENU-1
SELECT-4
ON TIME
To select the Timers screen, press the
RUN TIME
XXXX
XXXX
#4 key.
To inactivate the security function, enter “1111” at
the “Enter New Code Number” screen (this is the
job Timers Screen
i
default code that leaves the sprayer unlocked).
JOB TIMERS
MENU-1 SELECT-4
As a result, the Main Screen will appear at sprayer
startup.
The Job Timers screen allows the user
to reset the “ON TIME” and “RUN TIME”
to track time on specific jobs.
JOB ON
MENU-1
X
To select the Job Timers screen, press
the #4 key. “JOB ON” screen will
appear. Press #3 to reset. Press #1 to
continue to “JOB RUN” screen. Press
#3 to reset. Press #1 to scroll through
the remaining menu screens.
RESET-3
Prime Screen
PRIME
The Prime screen appears when the
JOB RUN
MENU-1
X
RESET-3
pressure control knob is set at the “MIN”
setting.
Rapid Clean Screen
RAPID CLEAN
The Rapid Clean screen appears when
Service Time Screen
the pressure control knob is set at the
RAPID CLEAN position and the PRIME/SPRAY valve is in the
PRIME position.
SERVICE TIME
The Service Time screen allows the user
to set a service time interval (in hours).
MENU-1
SELECT-4
Below the set time, the screens shows the current amount of
hours on the sprayer since the last activation of the service timer.
To select the Service Timer screen, press the #4 key.
If there is no action at any menu screen for 30
seconds, the display will go back to the Main
i
SERVICE @
XX
XX
Screen.
To set the service time, press the #2
(up) and/or the #3 (down) keys to the
RUN HOURS
desired time (run hours will increase/decrease in increments of 1
for each time you press a key).
When the service time interval is set and met by the run hours,
the display will show a “Service Required” screen. The pump
will remain functional. To return to the Main Screen, press the
#1 key. Doing so will reset the “Service @” and “Run Hours”
displayed on the Service Screen back to 0.
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Spraying technique
Handling the high-pressure hose
5.
Spraying technique
6.
Handling the high-pressure hose
Avoid sharp bending or kinking of the high-pressure hose. The
smallest bending radius amounts to about 20 cm.
Injection hazard. Do not spray without the tip
guard in place. NEVER trigger the gun unless
the tip is completely turned to either the spray
or the unclog position. ALWAyS engage the
gun trigger lock before removing, replacing or
cleaning tip.
Do not drive over the high-pressure hose. Protect against sharp
objects and edges.
Danger of injury through leaking high-pressure
hose. Replace any damaged high-pressure hose
immediately.
The key to a good paint job is an even coating over the entire
surface. Keep your arm moving at a constant speed and keep
the spray gun at a constant distance from the surface. The best
spraying distance is 25 to 30 cm between the spray tip and the
surface.
Never repair defective high-pressure hoses
yourself!
6.1
High-pressure hose
The unit is equipped with a high-pressure hose specially suited
for piston pumps.
25 - 30 cm
Only use WAGNER original-high-pressure hoses
in order to ensure functionality, safety and
durability.
i
7.
Interruption of work
1. Open the relief valve, valve position PRIME
(k circulation).
Keep the spray gun at right angles to the surface. This means
moving your entire arm back and forth rather than just flexing
your wrist.
2. Switch the unit OFF.
3. Turn the pressure control knob counterclockwise to
minimum pressure.
4. Pull the trigger of the spray gun in order to release the
pressure from the high-pressure hose and spray gun.
5. Secure the spray gun, refer to the operating manual of the
spray gun.
6. If a standard tip is to be cleaned, see Page 19, Section
12.2.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
7. Depending on the model, leave the suction tube or the
suction hose and return hose immersed in the coating
material or swivel or immerse it into a corresponding
cleaning agent.
Keep the spray gun perpendicular to the surface, otherwise one
end of the pattern will be thicker than the other.
If fast-drying or two-component coating material
is used, ensure that the unit is rinsed with a
suitable cleaning agent within the processing
Trigger gun after starting the stroke. Release the trigger before
ending the stroke. The spray gun should be moving when the
trigger is pulled and released. Overlap each stroke by about
30%. This will ensure an even coating.
Attention time.
25 - 30 cm
25 - 30 cm
If very sharp edges result or if there are streaks
in the spray jet – increase the operating pressure
or dilute the coating material.
i
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Cleaning the unit (shutting down)
8.2
Suction filter
(Stand and low boy cart model only)
8.
Cleaning the unit (shutting down)
A clean state is the best method of ensuring operation without
problems. After you have finished spraying, clean the unit. Under
no circumstances may any remaining coating material dry and
harden in the unit.
A clean suction filter always guarantees
maximum feed quantity, constant spraying
pressure and problem-free functioning of the
unit.
The cleaning agent used for cleaning (only with an ignition point
above 21 °C) must be suitable for the coating material used.
i
•
Secure the spray gun, refer to the operating manual of
the spray gun.
1. Screw off the filter (Fig. 9) from suction pipe.
2. Clean or replace the filter.
Clean and remove tip.
For a standard tip, refer to Page 19, Section 12.2.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
Carry out cleaning with a hard brush and an appropriate cleaning
agent.
1. Remove suction hose from the coating material.
2. Close the relief valve, valve position SPRAY (p spray).
3. Switch the unit ON.
4. Pull the trigger of the spray gun in order to pump the
remaining coating material from the suction hose, high-
pressure hose and the spray gun into an open container.
The container must be earthed in case of coating
materials which contain solvents.
Attention
8.3
Cleaning the high-pressure filter
Caution! Do not pump or spray into a container
with a small opening (bunghole)!
Refer to the safety regulations.
Clean the filter cartridge regularly.
A soiled or clogged high-pressure filter can cause a poor spray
pattern or a clogged tip.
5. Immerse suction hose with return hose into a container
with a suitable cleaning agent.
1. Turn the pressure control knob counterclockwise to
minimum pressure.
2. Open the relief valve, valve position PRIME
6. Turn the pressure control knob into the blue zone -
pulsating pressure for unit cleaning.
(k circulation).
7. Open the relief valve, valve position PRIME
3. Switch the unit OFF.
(k circulation).
8. Pump a suitable cleaning agent in the circuit for a few
minutes.
unplug the power plug from the outlet.
9. Close the relief valve, valve position SPRAY (p spray).
10. Pull the trigger of the spray gun.
4. Unscrew the filter housing (Fig. 10, Item 1). with a strap
11. Pump the remaining cleaning agent into an open container
until the unit is empty.
12. Switch the unit OFF.
wrench.
5. Pull the filter cartridge (2) from the bearing spring (3).
6. Clean all the parts with the corresponding cleaning agent.
If necessary, replace the filter cartridge.
7. Check the O-ring (4), replace it if necessary.
8.1
Cleaning unit from outside
8. Place the bearing ring (5) against the bearing spring (3).
Slide the filter cartridge (2) over the bearing spring.
9. Screw in filter housing (1) and tighten it as far as possible
First of all pull out mains plug from socket.
with the strap wrench.
2
Danger of short circult through panetrating
water!
Never spray down the unit with high-pressure or
high-pressure steam cleaners.
5
Attention
3
Wipe down unit externally with a cloth which has been immersed
in a suitable cleaning agent.
4
1
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Cleaning the unit (shutting down)
Remedy in case of faults
Assembly
8.4
Cleaning Airless spray gun
1. Place intake filter (3) with the long cone into the gun
1. Rinse Airless spray gun with an appropriate cleaning
housing.
agent.
2. Screw in grip (2) into the gun housing and tighten.
3. Slot in protective guard (1).
2. Clean tip thoroughly with appropriate cleaning agent so
that no coating material residue remains.
3. Thoroughly clean the outside of the Airless spray gun.
Intake filter in Airless spray gun
Disassembly (Fig. 11)
0
bar
si
25
ax.3600
p
m
arning:
W
keep clear
of tip
1. Pull protective guard (1) forward vigorously.
2. Screw grip (2) out of the gun housing. Remove intake filter
(3).
3. Intake filter congested or defective – replace.
3
2
1
9.
Remedy in case of faults
Type of malfunction
Possible cause
Measures for eliminating the malfunction
A. Unit does not start
1. No voltage applied.
1. Check voltage supply.
2. Turn up pressure control knob.
3. Replace.
2. Pressure setting too low.
3. ON/OFF switch defective.
B. Unit does not draw in material
1. Relief valve is set to SPRAY (p
1. Set relief valve to PRIME (k circulation).
2. Refill the coating material.
spray).
2. Filter projects over the fluid level
and sucks air.
3. Filter clogged.
3. Clean or replace the filter.
4. Suction hose/suction tube is loose,
i.e. the unit is sucking in outside air.
4. Clean connecting points. Replace O-rings if
necessary. Secure suction hose with retaining clip.
C. Unit draws in material, but the
1. Tip heavily worn.
2. Tip too large.
1. Replace
pressure does not build up
2. For selection of a smaller tip, see Tip table on Page
20.
3. Pressure setting too low.
4. Filter clogged.
3. Turn pressure control knob clockwise to increase.
4. Clean or replace the filter.
5. Coating material flows through the
return hose when the relief valve is
in the SPRAY (p spray) position.
5. Remove and clean or replace relief valve.
6. Packings sticky or worn.
6. Remove and clean or replace packings.
7. Remove and replace valve balls.
8. Remove and replace valve seats.
7. Valve balls worn.
8. Valve seats worn.
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Remedy in case of faults
Measures for eliminating the malfunction
Type of malfunction
Possible cause
D. Coating material exits at the top
1. Upper packing is worn.
1. Remove and replace packing.
2. Remove and replace piston.
of the fluid section
2. Piston is worn.
E. Increased pulsation at the spray
gun
1. Incorrect high-pressure hose type.
1. Only use WAGNER original-high-pressure hoses in
order to ensure functionality, safety and durability.
2. Tip worn or too large.
3. Pressure too high.
2. Replace tip.
3. Turn pressure control knob to a lower number.
F. Poor spray pattern
1. Tip is too large for the coating
material which is to be sprayed.
1. Replace tip, see Tip table on Page 20.
2. Pressure setting incorrect.
2. Turn pressure control knob until a satisfactory
spraying pattern is achieved.
3. Volume too low.
3. Clean or replace all filters.
4. Coating material viscosity too high.
4. Thin out according to the manufacturer’s instructions.
G. Unit loses power
1. Pressure setting too low.
1. Turn pressure control knob clockwise to increase.
Digital Electronic Spray Control (DESC)
Error Messages
The following error message screens appear whenever the
Digital Electronic Spray Control (DESC) detects a problem with
the sprayer. Once a problem occurs and the error message
appears, the sprayer will shut down.
High Motor Temperature Screen
HIGH MOTOR
TEMPERATURE
The High Motor Temperature screen
appears when the temperature of
the motor has risen too high. Take the sprayer to a Wagner
authorized service center for repair.
Before proceeding, relieve any pressure
remaining in the system (valve position PRIME
k). Additionally, follow all other warnings to
reduce the risk of an injection injury, injury from
moving parts or electric shock. Always unplug
the sprayer before servicing!
High Control Temperature Screen
HIGH CONTROL
The High Control Temperature screen
TEMPERATURE
appears when the temperature of the
Digital Electronic Spray Control (DESC) has risen too high. Take
the sprayer to a Wagner authorized service center for repair.
High Mechanical Load
Check Transducer Screen
HIGH LOAD
CHECK TRANSDUCER
The High Mechanical Load screen
The Check Transducer screen appears
CHECK MECHANISM
appears when the sprayer shuts down
when the transducer has become
because of high current or when the sprayer goes into current
fold back mode. Take the sprayer to a Wagner authorized service
center for repair.
disconnected or is defective. Take the sprayer to a Wagner
authorized service center for repair.
Check Motor Screen
The Check Motor screen appears when
the motor or motor sensor is defective.
Take the sprayer to a Wagner authorized service center for
repair.
Exceeded Pressure Limit Screen
CHECK MOTOR
EXCEEDED
The Exceeded Pressure Limit screen
PRESSURE LIMIT
appears when the sprayer pressure
exceeds 3300 PSI / 22.8 MPa. Take the sprayer to a Wagner
authorized service center for repair.
Low Voltage Screen
LOW VOLTAGE
The Low Voltage screen appears when
the sprayer shuts down because of low
input voltage. Check the power supply and correct the problem.
Restart the sprayer.
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Servicing
Repairs at the unit
11.2 Inlet and outlet valve
10. Servicing
1. Remove the four screws in the front cover and then
remove the front cover.
10.1 General servicing
Servicing of the unit should be carried out once annually by the
WAGNER service.
Danger of crushing - do not reach with the
fingers or tool between the moving parts.
1. Check high-pressure hoses, device connecting line and
plug for damage.
2. Check the inlet valve, outlet valve and filter for wear.
2. The piston rod will need to be in the lower stroke position:
a. Turn the pressure control knob to minimum pressure.
The DESC screen should say “PRIME”.
10.2 High-pressure hose
b. Press the #1 key on the DESC control panel. The
Inspect the high-pressure hose visually for any notches or
bulges, in particular at the transition in the fittings. It must be
possible to turn the union nuts freely.
“CREEP MODE” screen will now appear.
c. Slowly turn the pressure control knob clockwise to
increase the pressure. The crankshaft/slider assembly
will begin to move very slowly.
d. When it reaches the bottom, dead-center of its stroke,
turn the pressure control knob back to minimum
11. Repairs at the unit
pressure. The crankshaft/slider assembly should stop.
3. Unplug the power plug from the outlet.
4. unit on high-rider cart:
Switch the unit OFF.
Before all repair work: unplug the power plug
from the outlet.
Screw off the suction tube.
unit on stand / low boy cart:
11.1 Relief valve
Remove the retaining clip from the connecting bend at the
suction hose and pull off the suction hose.
5. Screw off the return hose.
1. Use a drift punch of 2 mm to remove the grooved pin (Fig.
12, Item 1) from the relief valve handle (2).
6. Swivel the unit 90° to the rear in order to work more easily
2. Remove the relief valve handle (2) and cam base (3).
on the material feed pump.
3. Using a wrench, remove the valve housing (4) from the
7. Remove the pusher stem clip and slide the pusher stem
housing (7) from the inlet valve housing (1).
pump manifold (6).
4. Ensure that the seal (5) is seated correctly, then screw the
new valve housing (4) completely into the pump manifold
(6). Tighten securely with a wrench.
5. Align the cam base (3) with the hole in the pump manifold
(6). Lubricate the cam base with grease and slide on the
cam base.
8. Unscrew the inlet valve housing (Fig. 13, Item 1) from the
pump manifold.
9. Remove the lower seal (2), lower ball guide (3), inlet valve
ball (4), inlet valve seat (5) and O-ring (6).
10. Clean all the parts with the corresponding cleaning agent.
Check the inlet valve housing (1), inlet valve seat (5)
and inlet valve ball (4) for wear and replace the parts if
necessary. If the worn inlet valve seat (5) is unused on
one side, install it the other way round.
6. Bring the hole in the valve shaft (7) and in the relief valve
handle (2) into alignment.
7. Insert the grooved pin (1) to secure the relief valve handle
in position.
6
5
7
3
2
3
4
5
2
4
6
1
1
7
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Repairs at the unit
11. Unscrew outlet valve housing (Fig. 14, Item 8) from the
piston (9) with adjusting wrench.
12. Remove the upper ball cage (11), crush washer (10),
outlet valve ball (12), and outlet valve seat (13).
4
13. Clean all the parts with the corresponding cleaning agent.
Check outlet valve housing (8), outlet valve seat (13),
outlet valve ball (12), crush washer (10), and upper ball
cage (11) for wear and replace parts if necessary. If the
worn outlet valve seat (13) is unused on one side, install it
the other way round.
14. Carry out installation in the reverse order. Lubricate O-ring
(Fig. 13, Item 6) with machine grease and ensure proper
seating in the inlet valve housing (Fig. 13, Item 1).
5
6
7
9
2
9
1
11
10
8
3
12
13
8
8. Clean pump manifold (2).
9. Lubricate upper packing (7) and lower packing (8) with
machine grease.
11.3 Packings
10. Insert upper packing (Fig. 16) with O-ring (1) and
protruding lip (2) downward.
1. Remove inlet valve housing in accordance with the steps
in Chapter 11.2, Page 16.
2. It is not necessary to remove the outlet valve.
3. Unscrew both cylinder head screws (Fig. 15, Item 1) from
the pump manifold (2) with a 3/8 inch hexagon socket
head wrench.
1
2
4. Slide the pump manifold (2) and piston (3) forward until
the piston is out of the T-slot (9) on the slider assembly
(4).
11. Insert lower packing (Fig. 17) with the beveled edge (1)
facing upward.
5. Push piston (3) downward out of the pump manifold (2).
6. Unscrew retainer nut (5) from the pump manifold (2) and
remove piston guide (6).
7. Remove upper packing (7) and lower packing (8) from the
pump manifold (2).
1
12. Insert piston guide (Fig. 15, Item 6) into the retainer nut
(5). Screw retainer nut (5) into the pump manifold (2) and
tighten by hand.
13. Push installation tool (included with the replacement
packings) for the piston (3) from above onto the piston.
14. Lubricate installation tool and piston (3) with machine
grease.
15. Guide piston (3) through the lower packings (8) into the
pump manifold (2) from below. Using a rubber mallet,
lightly tap the piston (3) from below until it can be seen
above the pump manifold.
16. Remove installation tool from piston (3).
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Repairs at the unit
17. Carefully tighten retainer nut (5) with adjusting wrench
23. unit on high-rider cart:
Thread the siphon tube into the inlet valve and tighten
securely. Make sure to wrap the threads on the down
tube with PTFE tape before assembly. Replace the return
hose into the hose clip on the siphon tube.
18. Slide the top of the piston (3) into the T-slot (9) on the
slider assembly (4).
19. Position the pump manifold (2) underneath the gear unit
housing and push up until it rests against the gear unit
housing.
unit on stand / low boy cart:
20. Attach pump manifold (2) to the gear unit housing.
21. Screw pump manifold (2) tightly to gear unit housing.
22. Lubricate O-ring (Fig. 13, Item 6) between pump manifold
(2) and inlet valve housing with machine grease. Screw
inlet valve housing to the pump manifold.
Insert the elbow on the siphon assembly into the bottom
of the pusher stem housing. Push the retaining clip up
into the groove inside the foot valve housing to secure the
siphon assembly in position. Place the return tube over
the return tube fitting and secure with the clip.
24. Install front cover.
11.4 ProSpray 3.25 connection diagram
EMI Filter
White
Power Cord
Capacitor
Fuse block
Fuse
Ground
Switch
Black
Red
Motor controller
Black
White
Black
Red (+)
Black (-)
L.E.D.
White
Red
Hall sensor
Surge suppressor
Black
Potentiometer
Display wire
assembly
Motor
Pressure sensor
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Appendix
12. Appendix
12.1 Selection of tip
To achieve faultless and rational working, the selection of the tip is of the greatest importance.
In many cases the correct tip can only be determined by means of a spraying test.
Some rules for this:
The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.
Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:
The following principle is valid:
large tip =
small tip =
low pressure
high pressure
There is a large range of tips with various spraying angles.
12.2 Servicing and cleaning of Airless hard-metal tips
Standard tips
If a different tip type has been fitted, then clean it according to manufacturer’s instructions.
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact
that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.
The following points must be observed to keep the tip clean and ready for use:
1. Turn the relief valve handle fully counterclockwise (k Circulation).
2. Switch off the gasoline engine.
3. Dismount the tip from the spray gun.
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
5. If there is pressure air, blow out tip.
6. Remove any residue by means of a sharp wooden rod (toothpick).
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.
12.3 Spray gun accessories
Flat jet adjusting tip
up to 250 bar (25 MPa
Contact protection
for the flat jet adjustment tip
Spray width at about 30 cm
removal of spray object
Pressure 100 bar (10 MPa)
Flat jet
adjusting tip
Order No.
Tip marking
Bore mm
use
15
20
28
41
0.13 - 0.46
0.18 - 0.48
0.28 - 0.66
0.43 - 0.88
5 - 35 cm
5 - 50 cm
8 - 55 cm
10 - 60 cm
Paints
Paints, fillers
Paints, dispersions
Rust protection
paints - dispersions
0999 057
0999 053
0999 054
0999 055
Large-area coats
49
0.53 - 1.37
10 - 40 cm
0999 056
Order No. 0097 294
Tip extension
with slewable
knee joint
Tip extension
(without tip)
15 cm, F-thread, Order no. 0556 051
30 cm, F-thread, Order no. 0556 052
45 cm, F-thread, Order no. 0556 053
60 cm, F-thread, Order no. 0556 054
15 cm, G-thread, Order no. 0556 074
30 cm, G-thread, Order no. 0556 075
45 cm, G-thread, Order no. 0556 076
60 cm, G-thread, Order no. 0556 077
Length
Length
Length
100 cm
200 cm
300 cm
Order no.
Order no.
Order no.
0096 015
0096 016
0096 017
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Appendix
12.4 Airless tip table
WAGNER
Trade Tip 2
up to 270 bar
(27 MPa)
without tip
without tip
F thread (11/16 - 16 UN)
for Wagner spray guns
Order no. 0556 042
G thread (7/8 - 14 UN)
for Graco/Titan spray guns
Order no. 0556 041
Application
Tip
Spray
angle
Bore
Spraying
width mm 1) Order no.
marking
inch / mm
Natural paints
Clear paints
Oils
407
507
209
309
409
509
609
111
211
311
411
511
611
113
213
313
413
513
613
813
115
215
315
415
515
615
715
815
217
317
417
517
617
717
219
319
419
519
619
719
819
221
421
521
621
821
223
423
523
623
723
823
225
425
525
625
825
227
427
527
627
827
629
231
431
531
631
433
235
435
535
635
839
243
543
552
40°
50°
20°
30°
40°
50°
60°
10°
20°
30°
40°
50°
60°
10°
20°
30°
40°
50°
60°
80°
10°
20°
30°
40°
50°
60°
70°
80°
20°
30°
40°
50°
60°
70°
20°
30°
40°
50°
60°
70°
80°
20°
40°
50°
60°
80°
20°
40°
50°
60°
70°
80°
20°
40°
50°
60°
80°
20°
40°
50°
60°
80°
60°
20°
40°
50°
60°
40°
20°
40°
50°
60°
80°
20°
50°
50°
0.007 / 0.18
0.007 / 0.18
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.029 / 0.75
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.033 / 0.83
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.039 / 0.99
0.043 / 1.10
0.043 / 1.10
0.052 / 1.30
160
190
145
160
190
205
220
85
0552 407
–––––––
0552 209
0552 309
0552 409
0552 509
0552 609
0552 111
0552 211
0552 311
0552 411
0552 511
0552 611
0552 113
0552 213
0552 313
0552 413
0552 513
0552 613
0552 813
0552 115
0552 215
0552 315
0552 415
0552 515
0552 615
0552 715
0552 815
0552 217
0552 317
0552 417
0552 517
0552 617
0552 717
0552 219
0552 319
0552 419
0552 519
0552 619
0552 719
0552 819
0552 221
0552 421
0552 521
0552 621
0552 821
0552 223
0552 423
0552 523
0552 623
0552 723
0552 823
0552 225
0552 425
0552 525
0552 625
0552 825
0552 227
0552 427
0552 527
0552 627
0552 827
0552 629
0552 231
0552 431
0552 531
0552 631
0552 433
0552 235
0552 435
0552 535
0552 635
–––––––
0552 243
0552 543
0552 552
Synthetic-resin paints
PVC paints
95
125
195
215
265
100
110
135
200
245
275
305
90
Paints, primers
Zinc chromate base
Fillers
Fillers
Spray plasters
Rust protection paints
100
160
200
245
265
290
325
110
150
180
225
280
325
145
160
185
260
295
320
400
145
190
245
290
375
155
180
245
275
325
345
130
190
230
250
295
160
180
200
265
340
285
155
185
220
270
220
160
195
235
295
480
185
340
350
Spray plasters
Rust protection paints
Red lead
Latex paints
Mica paints
Zinc dust paints
Dispersions
Rust protection paints
Dispersions
Binder, glue
and filler paints
Large-area coatings
1) Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.
20
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GB
Appendix
12.5 TempSpray
The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose
(regulated from 20°C to 60°C).
Advantages:
•
•
•
•
•
Constant paint temperature even at low outside temperatures
Considerably better working of high viscosity coating materials
Increased application efficiency
Savings in solvents due to reduction in viscosity
Adaptable to all airless units
Order No.
Description
TempSpray H 126 (ideal for lacquer jobs)
Basic unit 1/4“ incl. stainless steel hose, DN6, 1/4“, 10m
Spraypack consisting of: basic unit (2311659), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder
(F-thread) and Trade Tip 2 Fine Finish 410
2311659
2311852
TempSpray H 226 (ideal for dispersions/materials with high viscosity)
2311660
2311853
Basic unit 1/4“ incl. Hose reel, heated hose DN10, 15m, hose 1/4“ DN4, 1m
Spraypack consisting of: Basic unit (2311660), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder
(F-thread) and Trade Tip 2 nozzle 419
TempSpray H 326 (ideal for dispersions/materials with high viscosity)
2311661
2311854
Basic unit 1/4“ incl. Hose reel, heated hose DN10, 30m, hose 1/4“ DN4, 1m
Spraypack consisting of: Basic unit (2311661), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder
(F-thread) and Trade Tip 2 nozzle 421
TempSpray H 226
TempSpray H 326
TempSpray H 126
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GB
Appendix
12.6 Pump-Runner
(Order No. 2306987)
Universal accessories for cleaning, clean transportation and preservation of the pump unit.
Features:
•
•
•
•
Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior
No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak
Better protection
Simple assembly
Suitable for the following models:
Diaphragm Pumps
Double-stroke piston pumps
SF 21
SF 23
SF 27
SF 31
SF 7000
Finish 270/370
Nespray Deco
Nespray 31
PS 24
PS 26
PS 30
PS 34
PS 3.25
PS 3.29
PS 3.31
PS 3.34
Order this at the same time: EasyClean, cleaning and preservation agent (118ml) Order no. 0508 620.
i
Example of use
22
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Deutschland
J. Wagner GmbH • Otto-Lilienthal-Straße 18 • 88677 Markdorf
Österreich
J. Wagner Ges.m.b.H • Ottogasse 2/20 • 2333 Leopoldsdorf
Schweiz
Japan
J. Wagner AG • Industriestrasse 22 • 9450 Altstätten
Tel. 0041/71/7572211 • Fax: 0041/71/7572222 • [email protected]
Wagner Spraytech Japan/Ltd. • 2-35, Shinden-Nishimachi • Osaka/Japan
Tel. 728/743562 • Fax: 728/744684
China
Wagner Spraytech Shanghhai Co LTD • 4th Floor, No. 395 • Jianchang Xi Road
Shibei Industrial Zone • Shanghai, 200436 China
France
J. Wagner France S.A.R.L. • Parc de Gutenberg - Bâtiment F • 8 voie la Cardon •
91127 Palaiseau Cedex
Italia
Wagner Colora S.R.L. • Via Fermi, 3 • 20040 Burago Molgora • Milano
Tel. 0039/039/625021 • Fax: 0039/039/6851800 • [email protected]
Belgie
Wagner Spraytech • Belgium SA • Veilinglaan 58 • 1861 Meise-Wolvertem
Tel. 0032/2/2694675 • Fax: 0032/2/2697845 • [email protected]
Nederland
Wagner Spraytech Benelux B.V. • Zonnebaan 10 • 3542 EC Utrecht
Tel. 0031/30/2414155 • Fax: 0031/30/2411787 • [email protected]
USA
Wagner Spraytech Corp. • P.O. Box 279 • Minneapolis, MN 55440 USA
Tel. 001/763/553-7000 • Fax: 001/763/553-7288 • [email protected]
Australia
Great Britain
Wagner Spraytech Australia Pty. Ltd. • POB 286 • Braeside, Vic., 3195 Australia
Tel. 03/95872000 • Fax: 03/95809120 • [email protected]
Wagner Spraytech (UK) Ltd. • The Coach House • 2 Main Road •
Middleton Cheney • OX17 2ND • Great Britain
0844/335/0517 • Fax: 0044/1295/269861 • [email protected]k
España
Wagner Spraytech Ibérica S.A. • P.O. Box 132, Crta. N-340 • KM 1.245,4 •
08750 Molins de Rey - Barcelona Spain
Tel. 0034/93/6800028 • Fax: 0034/93/6800555 • [email protected]
Danmark
Wagner Spraytech Scandinavia A/S • Helgeshøj Allé 28 • DK2605 Taastrup • Denmark
Tel. 0045/43/271818 • Fax: 0045/43/430528 • [email protected]
Sverige
Wagner Spraytech Scandinavia A/S • Helgeshøj Allé 28 • DK2605 Taastrup • Denmark
ProSpray 3.25
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Accessories illustration
ProSpray 3.25
2
1
5
3
4
6
7
8
24
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ProSpray 3.25
Item
Part No.
Description
1
0296 388 Spray gun AG 08, F-thread
0296 386 Spray gun AG 08, G-thread
0502 166 Spray gun AG 14, F-thread
0502 119 Spray gun AG 14, G-thread
2
0296 441 Pole gun 120 cm, G-thread 7/8”
0296 443 Pole gun 120 cm, F-thread 11/16”
0296 442 Pole gun 200 cm, G-thread 7/8”
0296 444 Pole gun 200 cm, F-thread 11/16”
0345 010 In-line roller IR-100
3
4
9984 573 High-pressure hose DN 4 mm, 7.5 m with stainless steel nipple, 1/4”
9984 574 High-pressure hose DN 6 mm, 15 m for dispersion, 1/4”
9984 575 High-pressure hose DN 6 mm, 30 m for dispersion, 1/4”
0034 038 Double socket for coupling high-pressure hoses (1/4” x 1/4”)
5
6
0034 950 Metex-Reuse
Reuse for pre-filtering of coating material in vessel. Place suction pipe in the reuse.
0034 952 Sieve package (5 pcs) for paint
0034 951 Sieve package (5 pcs) for dispersion
7
0034 383 Gun filter, red, 1 piece; 180 mesh extra fine
0097 022 Gun filter, red, 10 pieces; 180 mesh extra fine
0043 235 Gun filter, yellow, 1 piece; 100 mesh fine
0097 023 Gun filter, yellow, 10 pieces; 100 mesh fine
0034 377 Gun filter, white, 1 piece; 50 mesh medium
0097 024 Gun filter, white, 10 pieces; 50 mesh medium
0089 323 Gun filter, green, 1 piece; 30 mesh coarse
0097 025 Gun filter, green, 10 pieces; 30 mesh coarse
0097 108 TipClean Cleaning Set for easy cleaning and conservation of nozzles
0508 619 EasyGlide, special oil (118ml)
8
0508 620 EasyClean, cleaning and conservation agent (118 ml)
ProSpray 3.25
25
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Spare parts list
ProSpray 3.25
Main Assembly
14
12
13
1
18
16 17
15
19
2
3
20
21
22
GB-2099-1
GB-1002-1
AS-3112
IRAM-2073
4
23
24
10
25
0552 322
220V~240V
6 m
0558 434
220V~240V
6 m
0558 435
220V~240V
6 m
11
26
5
6
28
27
44
8
7
45
46
9
47
29
38
39
40
30
31
35
41
42
43
32
33
36
37
34
26
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ProSpray 3.25
Item
Part No.
Description
1
0290 230
9800 340
0551 757
0290 225
0290 229
9802 266
0508 559
0290 228
0509 218
0558 460
-------
Motor shroud
2
Ground screw
3
Transducer jumper
4
Electronic cover
5
Belly pan
6
Screw (2)
7
Screw (2)
8
Door
9
Screw (2)
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Plug*
Strap*
9805 317
0290 212
0290 213
-------
Screw (2)
Handle cover, back
Handle cover, front
Drive assembly
0522 210
9852 344
0509 218
0290 278
9804 916
0558 307A
0509 218
9805 348
0509 636
0558 298A
0290 205
0290 206
0508 553
0508 559
0551 705
0290 227
0507 749
0290 202
0290 218
9850 936
0290 220
0508 579
0522 007
0508 549
0508 550
0508 551
0507 783
0290 224
0508 293
0509 218
0522 424
9800 340
0558 452
Mounting plate
Fuse, 8A
Screw (4)
Face plate / oiler assembly
Screw
Control panel assembly, complete (includes items 30-37)
Screw (4)
Screw (4)
Plug (2)
Fluid section assembly
Pusher assembly, stand and low boy cart models
Pusher assembly, upright cart models
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Screw (2)
Screw
Siphon assembly, stand and low boy cart models
Control panel cover with label
Nut with seal
Set screw
Knob
Switch
Digital Electronic Spray Control (DESC) display
Potentiometer
LED assembly
Washer (2)
Screw (2)
Pail hook
Clip
Suction tube
Retun tube
Screw (4)*
EMI filter, 20A*
Ground screw (2)*
Bracket cover*
*
Australia only
ProSpray 3.25
27
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Spare parts list
ProSpray 3.25
Fluid section
1
2
3
4
23
24
5
25
26
6
7
27
28
29
30
31
8
9
32
33
10
11
34
12
13
14
15
16
17
18
19
20
21
22
28
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Item
Part No.
Description
1
0509 594
0509 584
-------
Retainer
2
Piston guide
3
Upper packing
Transducer assembly
Pipe plug
4
0551 756
0507 517
0290 209
0509 873
-------
5
6
Pump manifold
Fitting
7
8
Lower packing
Bushing
9
0552 489
0290 277
0551 262
0551 263
50164
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Piston rod
Upper cage
Crush washer
Outlet valve ball
Outlet valve seat
Outlet valve retainer
Lower ball guide
Inlet valve ball
0551 620
13481
0509 591
0509 583
0551 534
0509 582
0509 581
0290 216
9871 160
0508 748
0508 603
0508 601
0508 602
0508 749
0508 604
0507 745
0507 690
0507 931
0508 744
5006 543
9885 612
0509 151
0290 201
47266
Inlet valve seat
O-ring, PTFE
Inlet valve seal
Inlet valve housing
O-ring
Filter
Bearing ring
Filter housing
Conical spring
Bearing spring
O-ring
Gasket
Bypass valve assembly
Cam base
Relief valve knob
Groove pin
Return tube fitting
Piston assembly (includes items 10-15)
Repacking kit (includes items 2-3, 8, 11-14, and 16-20).
Relief valve kit (includes items 29-33).
ProSpray 3.25
29
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Spare parts list
ProSpray 3.25
Drive Assembly
2
3
4
5
1
13
6
7
14
15
16
11
12
8
17
13
9
10
Item
Part No.
Description
1
2
0524 637A
0509 121
0558 300A
0508 559
0290 226
0509 218
0558 534
9802 266
0522 036
0551 543
9822 106
0522 040
0551 714
0558 449
0551 980
0509 218
0558 476
Housing assembly
2nd stage gear
Motor assembly
Screw (4)
3
4
5
Baffle assembly
Screw (2)
6
7
Electronic control assembly
Screw
8
9
Capacitor assembly
Tie wrap
10
11
12
13
14
15
16
17
Washer*
Wire assembly*
Cord grip (2)*
Bracket*
Lock nut*
Screw (3)*
Power cord jumper
*
Australia only
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ProSpray 3.25
Spare parts list
ProSpray 3.25
Stand
1
2
4
5
6
7
8
9
3
10
Item
Part No.
Description
1
2
9805 367
0290 215
0290 211
0294 635
0290 214
0508 660
0294 635
0290 219
0290 214
0290 210
0290 203
0290 204
Screw (3)
Drip cup
Leg, right
Plug
3
4
5
Foot
6
Screw (2)
Plug
7
8
Cord holder
Foot
9
10
Leg, left
Left leg assembly (includes items 6-10)
Right leg assembly (includes items 1-5)
ProSpray 3.25
31
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ProSpray 3.25
Suction system for stand and low boy cart
1
4
2
3
Item
Part No.
Description
1
2
3
4
0551 706
9850 638
0551 707
0279 459
0551 705
Siphon hose
Tie wrap (2)
Retun tube
Clip
Siphon tube assembly (includes items 1-4)
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ProSpray 3.25
Spare parts list
ProSpray 3.25
upright cart assembly
1
6
7
2
3
8
4
5
9
Item
Part No.
Description
1
2
3
4
5
6
7
8
9
0290 207
0290 208
0278 373
0294 534
9890 104
0295 608
0509 386
0294 635
9885 571
Handle assembly (includes items 6-7)
Cart weldment
Wheel (2)
Spacer (4)
Axle cap (2)
Screw (2)
Washer (6)
Plug (2)
Plug (2)
ProSpray 3.25
33
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ProSpray 3.25
Low boy cart
1
2
3
9
4
5
10
6
7
8
11
12
13
14 15
Item
Part No.
Description
1
2
9890 104
0294 534
0270 394
0295 610
0295 609
0295 607
9841 504
0290 200
0558 463
0294 635
0507 397
9805 230
9885 571
0295 608
0507 786
Axle cap (2)
Spacer (4)
Wheel (2)
Pin (2)
3
4
5
Washer (2)
Sleeve (2)
Spring button (2)
Handle
6
7
8
9
Cart weldment
Plug (2)
10
11
12
13
14
15
Drip cup
Screw (2)
Plug (2)
Screw (2)
Washer (6)
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ProSpray 3.25
GB
Important notes on product liability
As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or
are released by him, and if the devices are properly mounted and operated.
If the user applies outside accessories and spare parts, the manufacturer´s liability can fully or partially be inapplicable; in extreme cases usage of the
entire device can be prohibited by the competent authorities (employer´s liability insurance association and factory inspectorate division).
Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed.
3+2 years guarantee for professional finishing
Wagner professional guarantee
(Status 01.02.2009)
4. Exclusion of guarantee
Guarantee claims cannot be considered
1. Scope of guarantee
All Wagner professional colour application devices (hereafter referred
-
-
-
for parts that are subject to wear and tear due to use or other
natural wear and tear, as well as defects in the product that
are a result of natural wear and tear, or wear and tear due to
use. This includes in particular cables, valves, packaging, jets,
cylinders, pistons, means-carrying housing components, filters,
pipes, seals, rotors, stators, etc. Damage due to wear and tear
that is caused in particular by sanded coating materials, such as
dispersions, plaster, putty, adhesives, glazes, quartz foundation.
in the event of errors in devices that are due to non-compliance
with the operating instructions, unsuitable or unprofessional use,
incorrect assembly and/or commissioning by the buyer or by a
third party, or utilisation other than is intended, abnormal ambient
conditions, unsuitable coating materials, unsuitable operating
conditions, operation with the incorrect mains voltage supply/
frequency, over-operation or defective servicing or care and/or
cleaning.
for errors in the device that have been caused by using
accessory parts, additional components or spare parts that are
not original Wagner parts.
for products to which modifications or additions have been
carried out.
for products where the serial number has been removed or is
illegible
for products to which attempts at repairs have been carried out
by unauthorised persons.
for products with slight deviations from the target properties,
which are negligible with regard to the value and usability of the
device.
to as products) are carefully inspected, tested and are subject to strict
checks under Wagner quality assurance. Wagner exclusively issues
extended guarantees to commercial or professional users (hereafter
referred to as “customer”) who have purchased the product in an
authorised specialist shop, and which relate to the products listed for that
The buyer’s claim for liability for defects from the purchase agreement
with the seller as well as statutory rights are not impaired by this
guarantee.
We provide a guarantee in that we decide whether to replace or repair
the product or individual parts, or take the device back and reimburse
the purchase price. The costs for materials and working hours are our
responsibility. Replaced products or parts become our property.
2. Guarantee period and registration
The guarantee period amounts to 36 months. For industrial use or equal
wear, such as shift operations in particular, or in the event of rentals it
amounts to 12 months.
Systems driven by petrol or air are also guaranteed for a 12 month
period.
The guarantee period begins with the day of delivery by the authorised
specialist shop. The date on the original purchase document is
authoritative.
For all products bought in authorised specialist shops from 01.02.2009
the guarantee period is extended to 24 months providing the buyer of
these devices registers in accordance with the following conditions within
4 weeks of the day of delivery by the authorised specialist shop.
-
-
-
-
-
for products that have been partially or fully taken apart.
com/profi-guarantee. The guarantee certificate is valid as confirmation,
as is the original purchase document that carries the date of the
purchase. Registration is only possible if the buyer is in agreement with
having the data being stored that is entered during registration.
When services are carried out under guarantee the guarantee period for
the product is neither extended nor renewed.
5. Additional regulations.
The above guarantees apply exclusively to products that have been
bought by authorised specialist shops in the EU, CIS, Australia and are
used within the reference country.
If the check shows that the case is not a guarantee case, repairs are
carried out at the expense of the buyer.
Once the guarantee period has expired, claims made against the
guarantee or from the guarantee can no longer be enforced.
The above regulations manage the legal relationship to us concludingly.
Additional claims, in particular for damages and losses of any type,
which occur as a result of the product or its use, are excluded from the
product liability act except with regard to the area of application.
3. Handling
If defects can be seen in the materials, processing or performance of
the device during the guarantee period, guarantee claims must be made
immediately, or at the latest within a period of 2 weeks.
The authorised specialist shop that delivered the device is entitled to
accept guarantee claims. Guarantee claims may also be made to the
service centres named in our operating instructions. The product has to
be sent without charge or presented together with the original purchase
document that includes details of the purchase date and the name of
the product. In order to claim for an extension to the guarantee, the
guarantee certificate must be included.
Claims for liability for defects to the specialist trader remain unaffected.
German law applies to this guarantee. The contractual language is
German. In the event that the meaning of the German and a foreign text
of this guarantee deviate from one another, the meaning of the German
text has priority.
j. Wagner GmbH
The costs as well as the risk of loss or damage to the product in transit
or by the centre that accepts the guarantee claims or who delivers the
repaired product, are the responsibility of the customer.
Division Professional Finishing
Otto Lilienthal Strasse 18
88677 Markdorf
Federal Republic of Germany
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Note on disposal:
In observance of the European Directive 2002/96/
EC on waste electrical and electronic equipment
and implementation in accordance with national law,
this product is not to be disposed of together with
household waste material but must be recycled in an
environmentally friendly way!
Wagner or one of our dealers will take back your
used Wagner waste electrical or electronic equipment
and will dispose of it for you in an environmentally friendly way.
Please ask your local Wagner service centre or dealer for details or
contact us direct.
Declaration of conformity
Herewith we declare that the supplied version of
WAGNER ProSpray 3.25
Complies with the following provisons applying to it:
2004/108, 92/31 EWG, 93/68 EWG, 2006/42.
Applied harmonized standards, in particular:
EN 292-1/-2, EN 1953, EN 55014, EN 60335-1, EN 61000-3.
Applied national technical standards and specifications, in particular:
––––––––
Date: 15.03.2010
j. Wagner GmbH
Otto-Lilienthal-Straße 18
88677 Markdorf
Deutschland
Signature - Person responsible for documentation
36
ProSpray 3.25
Uncontrolled Copy
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