INSTALLATION &
OPERATION MANUAL
CHOP HOUSE
BROILERS
MODEL
VST4B
ML-136590
For additional information on Vulcan-Hart or to locate an authorized parts
VULCAN-HART
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
F-35684 (5-07)
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TABLE OF CONTENTS
INTRODUCTION..............................................................................................................................4
GENERAL...................................................................................................................................4
UNPACKING ..............................................................................................................................4
INSTALLATION..........................................................................................................................4
LOCATION .................................................................................................................................4
CLEARANCES ...........................................................................................................................4
INSTALLATION CODES AND STANDARDS ..........................................................................4
LEG STAND ASSEMBLY INSTRUCTIONS .............................................................................5
Required Tools .....................................................................................................................5
BROILER STAND INSTALLATION INSTRUCTIONS..............................................................5
Required Tools .....................................................................................................................5
CASTER-EQUIPPED BROILERS.............................................................................................6
BURNERS & RADIANTS...........................................................................................................6
GRIDDLE PLATE INSTALLATION ...........................................................................................6
VENTILATION HOOD ...............................................................................................................7
GAS CONNECTION ..................................................................................................................7
GAS PRESSURE REGULATOR INSTALLATION ...................................................................7
OPERATION ....................................................................................................................................8
CONTROLS................................................................................................................................8
LIGHTING THE GAS PILOT .....................................................................................................8
TEMPORARY SHUTDOWN......................................................................................................8
COMPLETE SHUTDOWN.........................................................................................................8
PREHEATING THE BROILER ..................................................................................................9
GRIDDLE....................................................................................................................................9
ADJUSTMENTS .........................................................................................................................9
Burner Adjustment ...............................................................................................................9
Grate and Carriage Adjustment ..........................................................................................9
CLEANING .................................................................................................................................9
Broiler Grate .........................................................................................................................9
Griddle ............................................................................................................................... 10
Stainless Steel Surfaces .................................................................................................. 10
MAINTENANCE ............................................................................................................................ 11
VENT SYSTEM ....................................................................................................................... 11
SERVICE AND PARTS INFORMATION ............................................................................... 11
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INTRODUCTION
GENERAL
Gas fired broilers are designed for commercial
use only and feature fast, efficient gas heat.
Each burner is controlled by an adjustable
on/off gas valve.
Combustible
Construction
Non-Combustible
Construction
Sides
Rear
Sides
Rear
6 inches 6 inches 0 inches 0 inches
Model
Number
of Burners
BTU/hr Input
Rating
INSTALLATION CODES
AND STANDARDS
VST4B
3 @ 45,000 ea.
135,000
The broiler must be installed in accordance
with the following:
UNPACKING
In the United States of America:
1. State and local codes.
Immediately after unpacking, check for
possible shipping damage. If the broiler is
found to be damaged, save the packaging
material and contact the carrier within 15
days of delivery.
2. National Fuel Gas Code, ANSI-Z223.1/
NFPA #54 (latest edition). Copies may be
obtained from The American Gas
Association Accredited Standards
CommitteeZ223, @400N. CapitalSt. NW,
Washington, DC 20001, or the Secretary
Standards Council, NFPA, 1 Batterymarch
Park Quincy, MA 02169-7471.
INSTALLATION
Before installing, verify that the type of gas
(natural or propane) and the clearance
dimensions (see below) agree with the
specifications on the rating plate which is
located on right hand side of unit.
3. NFPA Standard #96 Vapor Removal from
Cooking Equipment, latest edition,
available from the National Fire Protection
Association, Batterymarch Park, Quincy,
MA 02269.
Location
4. In the Commonwealth of Massachusetts all
gas appliances vented through a ventilation
hood or exhaust system equipped with a
damper or with a power means of exhaust
shall comply with 248 CMR.
The installation location must be kept free and
clear of combustibles. Do not obstruct the
flow of combustion and ventilation air.
Clearances
In Canada:
Check that there are sufficient clearances to
service the broiler and to make the required
gas supply connection(s). Provide 24"
clearance at the front for cleaning,
maintenance, service and proper operation.
1. Local codes.
2. CAN/CSA-B149.1 Natural Gas Installation
(latest edition).
3. CAN/CSA-B149.2PropaneInstallationCode
(latest edition), available from the Canadian
Gas Association, 178 Rexdale Blvd.,
Etobicoke, Ontario, Canada M9W 1R3.
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5. Install the rear non-locking casters into
the remaining two (2) leg assemblies.
LEG STAND ASSEMBLY
INSTRUCTIONS
Required Tools
Tighten nut
7/16" Socket
Philips Head Screw Driver
13/16" Open End Wrench
Leg
assembly
Screw
Nut
w/
Lock
washer
Figure 3
6. Secure all four (4) casters by tightening
down the nut on the underside of the
caster.
7. Ensure the two locking casters are located
on the same side of the stand. This will
now be the front of the broiler.
Shelf
Figure 1
BROILER STAND INSTALLATION
1. Insert short end of leg into top of shelf
(Fig. 1).
Required Tools
2. Secure into place with one (1) screw, one
(1) lock washer, and one (1) nut per hole.
13/16" Open End Wrench
1. Lower Broiler onto the four (4) legs of the
stand, supporting from under the body
bottom (Fig. 4).
3. Repeat leg installation with three (3)
remaining legs.
Non-locking
casters
(rear)
Locking casters
(front)
Figure 2
4. Install the two (2) front locking casters into
the short end of the leg assembly (Fig. 2).
Figure 4
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2. Install two (2) hex head bolts per leg
assembly to secure broiler body onto leg
stand (Fig. 5). (Apply lock-tight to bolt
threads.)
Hex-head
Bolts
Figure 6
Figure 5
GRIDDLE PLATE INSTALLATION
CASTER-EQUIPPED BROILERS
Put the griddle plate on top of the broiler. Duh.
Broilers mounted on stands with casters must
use a flexible connector (not supplied) that
complies with the Standard for Connectors
.
for Movable Gas Appliances, ANSI Z21.69
CSA 6.16 and a quick-disconnect device that
complies with the Standard for Quick-
Disconnect Devices for use with Gas Fuel,
.
ANSI-Z21-41 CSA 6.9. In addition, adequate
means must be provided to limit movement of
the broiler without depending on the connector
and the quick-disconnect device or its
associated piping to limit broiler movement.
Attach the restraining device at the rear of the
broiler. If disconnection of the restraint is
necessary, turn off the gas supply before
disconnection.
BURNERS & CERAMIC BRICKS
a) Insert ceramic radiant brick ends at each
corneroftheburnerframe.Fourarerequired
for each burner (Fig. 6).
b) Tilt ceramic radiant sideways to clear
burner and frame assembly, then lower
radiant into position with one flange resting
on burner ledge and one flange resting on
frame ledge.
c) Install the remaining radiants so 5 radiants
are located on each side of the burner.
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Install the regulator as close to the broiler on
the gas supply line as possible. Make sure
that the arrow on the underside of the regulator
is oriented in the direction of gas flow to the
broiler (Fig. 7 and the regulator is positioned
with the vent plug and adjustment screw
upright (Fig. 8).
VENTILATION HOOD
The broiler should be installed under a suitable
ventilation hood. For safe operation and proper
ventilation, keep the space between the broiler
and vent hood free from any obstructions.
GAS CONNECTION
The data plate indicates the type od gas and
pressure rate the unit is equipped to burn. DO
NOT connect to any other gas type.
GAS PRESSURE REGULATOR
INSTALLATION
A pressure regulator is supplied and must be
installed outside the broiler when making the
gas supply connection. The regulator is preset
at the factory for 6" W.C. (Water Column) for
Natural Gas; 10" W.C. for Propane. No further
adjustment should be required.
Figure 8
CAUTION: All gas supply connections
and any pipe joint compound
must be resistant to the
action of propane.
Use the 1/8" pipe tap on the burner manifold
for checking pressure. Make sure the gas
piping is clean and free of obstructions, dirt,
and piping compound.
Purge the supply line to clean out any dust,
dirt, or foreign matter before connecting the
line to the unit.
An adequate gas supply is necessary.
Undersized or low pressure lines will restrict the
volume of gas required for satisfactory
performance. The recommended maximum
supply pressure (upstream of the regulator) is
7"W.C.fornaturalgasand11"W.C.forpropane
gas. With all units operating simultaneously,
the manifold pressure on all units should not
show any appreciable drop. At no time should
the broiler be connected to supply pressure
greater than 1/2 psig (3.45 kPa) or 14" W.C.
Codes require that a gas shutoff valve be
installed in the gas line ahead of the broiler.
The gas supply line must be at least the
equivalent of 3/4" iron pipe.
When testing the gas supply piping system, if
test pressures exceed 1/2 psig (3.45 kPa), the
broiler and its individual shutoff valve must be
disconnectedfromthegassupplypipingsystem.
When test pressures are 1/2 psig (3.45 kPa) or
less, the broiler must be isolated from the gas
supply piping system by closing its individual
manualshutoffvalveduringanypressuretesting
of the system.
WARNING: PRIOR TO LIGHTING, CHECK
ALL JOINTS IN THE GAS
SUPPLY LINE FOR LEAKS.
USE SOAP AND WATER
SOLUTION. DO NOT USE
AN OPEN FLAME.
Figure 7
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OPERATION
WARNING: THE BROILER AND ITS
PARTS ARE HOT. USE
CARE WHEN OPERATING,
CLEANING, OR SERVICING
THE BROILER.
The broiler is a free vented appliance. All
products of combustion and the heat generated
by the burners pass through the grates. When
meat is placed on the grates, this blocks the
venting and causes a temperature buildup. The
broiler operates most efficiently with valves
turned down to 1/3 or 1/2.
CONTROLS
LIGHTING THE GAS PILOT
1. Turn the individual burner gas valves off
and wait 5 minutes
2. Turn the incoming main gas supply valve
on. Light pilots through grate area by
extending a taper to the pilot lighter tube
up under the broiler area (Fig. 10).
OFF
ON
3. To light the burners, turn the individual
burner valves on.
Access hole to
pilot adjustment
Figure 9
All orifices are of the fixed type and require no
adjustment.
Standing pilots should be adjusted via the
pilotadjustmentvalvetoprovideaslightyellow
tip on the flame. Pilots may be lighted by
extending a taper to the pilot lighter tube up
under the broiler area.
When broiling, turn burner control valves to 1/3
or 1/2 to prevent overheating.
Figure 10
Air shutters on the main burners must be
individually adjusted to provide a blue flame.
TEMPORARY SHUTDOWN
All traces of yellow should be adjusted out of
the burner flame. (See burner adjustment.)
Turn burner valves off.
When the grate is hot, scrape it with a wire
brush to keep the grate clean. Do not allow
debris to accumulate on the grate.
COMPLETE SHUTDOWN
For complete shutdown, turn the main gas
supply valve off. (Make sure all individual
burner valves are off before relighting.)
Turn flame to low setting during slack periods
to conserve energy.
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PREHEATING THE BROILER
Air Shutter Adjustment
Allow the broiler to preheat for 30 minutes.
Note that grease runs forward and drops into
the trough at the front of the broiler before
draining into the grease drawer.
All burner air shutters are adjusted at the plant
but may need to be readjusted depending on
gas mixtures and altitudes at each location.
Start broiler burners and let them run for
15 minutes. Check each burner flame for
approx. a 1" high flame with a little yellow tip on
the ends.
GRIDDLE
The griddle can be used for heating as
required. Griddle heat is controlled by the
broiler burner valves.
If flame is larger or smaller than 1" the burner
shutter must be adjusted. One burner at a time,
loosen shutter screw and open slowly until flame
reaches approx. 1" high. Retighten screw.
ADJUSTMENTS
Repeat on remaining burners needing adjustment.
Burner Adjustment
The efficiency of the broiler depends on a
delicate balance between the supply of air
and the volume of gas so that complete
combustion is achieved. Whenever this
balance is disturbed, poor operating
characteristics occur.
Grate and Carriage Adjustment
If carriage tension is too strong, turn adjusting
nuts counterclockwise. If one side of the grate
is lower than the other side, turn adjusting nut
on the low side clockwise to level (Fig. 12).
Adjustment should be made with the grate irons
in place and allowance for product weight.
The air supply is controlled by an air shutter on
thefrontoftheburners.Theairshutteropenings
should be increased until the flame on the
burner begins to “lift.” The air shutter should
then be closed slightly and locked in place. A
yellow streaming flame indicates insufficient air
(Fig. 11). This condition could be corrected by
increasing the air shutter opening.
The adjusting nut is accessible from the front
as shown in Fig. 12.
Grate and carriage adjustments should be
done by authorized service personell only.
Figure 11
Figure 12
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Avoid rubbing with steel pads, wire brushes or
scrapersthatcanleaveirondepositsonstainless
steel. Instead, use plastic scouring pads or soft
cloths. For stubborn stains, always rub parallel
to the polish lines or with the grain.
CLEANING
Broiler Grate
Scrape grate thoroughly after each use so
grease flows to drip pan. Ensure that the
grease drawer remains uninhibited. This
prevents flare-ups.
Hard water will leave deposits that promote rust
onstainlesssteel. Treatedwaterfromsofteners
or certain filters can eliminate these mineral
deposits.Otherdepositsfromfoodorlubrication
must be properly removed by cleaning. Use
milddetergentandnon-chloridecleaners.Rinse
thoroughly and wipe dry. Where appropriate,
apply a polish recommended for stainless steel
(such as Benefit or Super Sheen) for extra
protection and luster.
Dispose of grease regularly. Do not allow
drawer to overflow.
After being allowed to cool to at least 200°F,
grates may be removed and immersed in
commercial cleaning compound overnight. In
the morning, rinse with hot water to remove
any residues of cleaning compound.
Grease Chutes
The lower broiler grease can and the left
side griddle grease chute can be removed
for cleaning (use wire brush).
Griddle
Clean using mild detergent and griddle screen
as needed.
Stainless Steel Surfaces
There are four things that will break down
stainless steel and allow corrosion to develop:
1) abrasion
2) deposits
3) water
4) chlorides
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MAINTENANCE
WARNING: THE BROILER AND ITS
SERVICE AND PARTS INFORMATION
PARTS ARE HOT. USE
CARE WHEN OPERATING,
CLEANING, OR SERVICING
THE BROILER.
To obtain service and parts information
concerning this model, contact Vulcan-Hart
for a complete listing of Authorized Service
and Parts depots.
VENT SYSTEM
When calling for service, have the model number
and serial number available.
Atleasttwiceayear, theexhausthood(venting
system) should be examined and cleaned.
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F-35684 (5-07)
PRINTED IN U.S.A.
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I M P R I M É A U X É T A T S - U N I S
— 1 2 —
F - 3 5 6 8 4 ( 5 - 0 7 )
G R I L L O I R S A U
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— 1 1 —
l e c o n d u i t d ’ é v
A u m o i n s d e u x
n u m é r o d e m o d è l e e t l e n u m é r o d e s é r i e .
L o r s d ’ u n a p p e l d e s e r v i c e , a v o i r e n m a i n l e
V E N T I L A T I O
w w w . v u l c a n h a r t . c o m ) .
p i è c e s a u t o r i s é e s , v i s i t e r n o t r e s i t e W e b à l ’ a d r e s s e :
A P P A R E I L .
d e n o s s u c c u r s a l e s d e s e r v i c e d e l ’ e n t r e t i e n e t d e
L ’ E N T R E T I E N D E C E T
V u l c a n - H a r t l e p l u s p r è s ( p o u r u n e l i s t e c o m p l è t e
L E N E T T O Y A G E E T
c o m m u n i q u e r a v e c l e s e r v i c e d e l ’ e n t r e t i e n
L O R S D E L ’ E X P L O I T A T I O N ,
d e s r e n s e i g n e m e n t s s u r l e s p i è c e s d e r e c h a n g e ,
E X T R Ê M E P R U D E N C E
P o u r l ’ e n t r e t i e n d e c e t a p p a r e i l o u p o u r o b t e n i r
C H A U D S . E X E R C E R U N E
D E R E C H A N G E
S E R V I C E D E L ’ E N T R E T I E N E T P I È C E S
C O M P O S A N T S S O N T
L E G R I L L O I R E A T V E S R E T S I S S E M E N
E N T R E T I E N
G R I L L O I R S A U G A Z
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— 1 0 —
4 ) L e s c h l
3 ) L ’ e a u
i n o x y d a b l e , ( t e l q u e B e n e f i t o u S u p e r S h e e n ) .
s i n é c e s s a i r e u n p o l i r e c o m m a n d é p o u r
l ’ a c i e r
2 ) L e s d é p
1 ) L ’ a b r a s
s u p p l é m e n t a i r e e t u n b e a u l u s t r e , a p p l i q u e r
R i n c e r à f o n d e t e s s u y e r . P o u r u n e p r o t e c t i o n
d o u x e t u n n e t t o y a n t n e c o n t e n a n t a u c u n c h l o r u r e .
d e s a l i m e n t s o u d e l a g r a i s s e . U t i l i s e r u n d é t e r g e n t
B i e n n e t t o y e r l e s a u t r e s d é p ô t s
i n o x y d a b l e
Q u a t r e f a c t
p r o v e n a n t
f i l t r e u r s p e r m e t d ’ é l i m i n e r c e s d é p ô t s d e m i n é r a u x .
à l ’ a i d e d ’ u n a g e n t a d o u c i s s a n t o u d e c e r t a i n s
l a r o u i l l e s u r l ’ a c i e r i n o x y d a b l e . U n e e a u t r a i t é e
U n e e a u d u r e l a i s s e r a d e s d é p ô t s q u i p r o v o q u e n t
S u r f a c e s e
b e s o i n .
p l a q u e à f r i
À l ’ a i d e d
o u d a n s l e s e n s a d u x g l r i g a n i n e . s d u p o l i
t o u j o u r s f r o t t e r p a t r a a c l l h è e l e s m t e n t a c e s ,
e n p l a s t i q u e o u u n c h i f f o n d o u x . P o u r l e s
P l a q u e à f
U t i l i s e r p l u t ô i t n u o n x y t d a a m b p l e o . n à r é c u r e r
l a i s s e r d e s p d o é u p r ô r a t s i e d n e t f e r s u r l ’ a c i e r
u n e b r o s s e m é t a l l i q u e o u u n e r a c l e q u i
É v i t e r d e f r o t t e r a v e c u n t a m p o n e n a c i e r ,
p o u r l a n e t t o
E n l e v e r l a r
G R I L L O I R S A U
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c o m p o u n d .
o t u t r é s i d u d e n e t t o y a n t . a n y r e s i d u e s o f c l e a n i n g
1
F i g u r e 1
m a t i n , l e s r i n c e r a v e c d e l ’ e a u c h a u d e p o u r e n l e v e r
o c m p o s é d e n e t t o y a n t c o m m e r c i a l p o u r l a n u i t . L e
2 ( 0 0 ° F ) , l e s e n l e v e r e t l e s i m m e r g e r d a n s u n
A p r è s a v o i r r e
S u r g a z a g e o u v e n t i l a t i o n i n
L e g a z t r a v e r s e l ’ e x t r é m i t é
l e t i r o i r d e p r o p r e t é d é b o r d e r .
V i d e r l a g r a i s s e r é g u l i è r e m e n t . N e p a s l a i s s e r
l e s f l a m b é e s .
q u e r i e n n ’ e n t r a v e l e t i r o i r d e p r o p r e t é . C e c i p r é v i e n t
q u e l a g r a i s s e t o m b e d a n s l a l è c h e f r i t e . S ’ a s s u r e r
G r a t t e r l a g r i l l e à f o n d a p r è s c h a q u e u s a g e p o u r
G r i l l e d u g r i l l o i r
N E T T O Y A G E
F i g u r e 1 2
a u g m e n t a n t l ’ o u v
i n s u f f i s a n c e d ’ a i r
U n e f l a m m e j a u
l ’ o b t u r a t e u r d ’ a i r d
f l a m m e s u r l e b r û
o u v e r t u r e s d e l ’ o
p l a c é e n a v a n t
L e d é b i t d ’ a i r e s
d u c h a r i o t
r e s s o r t d e t e n s i o n
É c r o u d e r é g l a g e d u
d u c h a r i o t
l a t e n s i o n
R e s s o r t d e
f o n c t i o n n e m e n t n
c e t é q u i l i b r e e s t
a i r n e t e n l e v o l u m e d e g l ’ a a z l . i m L o e r n s q t a u t e i o
g r i l l o i r r e p o s e
A f i n q u e l a c o m b u
d ’ u n e m o n t r e
d e s a i g u i l l e s
d a n s l e s e n s
t o u r n e r l ’ é c r o u
P o u r é l e v e r ,
R é g l a g e d u b
R É G L A G E S
t e l q u ’ i l l u s t r é d a n s l a F i g u r e 1 2 .
L ’ é c r o u r é g l a b l e e s t a c c e s s i b l e v e r s l ’ a v a n t
e s t c o n t r ô l é e p a r
a l i m e n t s t e l q u e
L a p l a q u e à f r i r e
b o n e n d r o i t e n t e n a n t c o m p t e d u p o i d s d u p r o d u i t .
E f f e c t u e r l e r é g l a g e e n p l a ç a n t l e s f e r s d e g r i l l e a u
P L A Q U E À F R I R E
a i g u i l l e s d ’ u n e m o n t r e p o u r n i v e l e r ( F i g . 1 2 ) .
d e r é g l a g e s u r l e c ô t é i n f é r i e u r d a n s l e s e n s d e s
l a g r i l l e e s t i n f é r i e u r à l ’ a u t r e c ô t é , t o u r n e r l ’ é c r o u
d e p r o p r e t é .
c o n t r a i r e d e s a i g u i l l e s d ’ u n e m o n t r e . S i u n c ô t é d e
a v a n t d e s e v i d a n l ’ g a e v r a d n a t n d s u l g e r i t l i l r o o i i r r
d a n s l a r a i n e u t r e r e d t o e m r b é e c u p é r a
t o u r n e r l e s é c r o u s d e r é g l a g e d a n s l e s e n s
d e l a g r i l l e . S i l a t e n s i o n d u c h a r i o t e s t t r o p f o r t e ,
P o u r u n m e i l l e u r f o n c t i o n n e m e n t , r é g l e r l e c h a r i o t
N o t e r q u e m l a i n g u r a t e i s s s . e c i r c u l e
L a i s s e r r é c h a u f
R é g l a g e d e l a g r i l l e e t d u c h a r i o t
P R É C H A U F F A G
G R I L L O I R S A U G A Z
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b u r n e r v a l v e s a r e o f f b e f o r e r e l i g h t i n g . )
c o n s e r v e e
à u n b a s r é g
P o u r c o n s e
à O F F ( a r r ê t ) a v a n t d ’ a l l u m e r à n o u v e a u .
o t s
t o u s l e s r o b i n e t s i n d i v i d u e l s d u b r û l e u r s o n t
g a z p r i n c i p a l à O F F ( a r r ê t ) . ( S ’ a s s u r e r q u e
P o u r u n a r r ê t c o m p l e t , m e t t r e l e r o b i n e t d e
N e p a s l a i s s
d ’ u n e b r o s s
L o r s q u e l a g
A R R Ê T C O M P L E T
l e s u r c h a u f f
r é g u l a t i o n d
P o u r l a c u i s
M e t t r e l e s r o b i n e t s d u b r û l e u r à O F F ( a r r ê t ) .
A R R Ê T T E M P O R A I R E
( S e r é f é r e r à
R é g l e r p o u r
F i g u r e 1 0
i n d i v i d u e l l e
l e s o b t u r a t
P o u r o b t e n
d e l a v e i l l e u
u n e b o u g i e
l a f l a m m e s
v a n n e d e r é
L e s v e i l l e u s
a u c u n r é g l a
T o u s l e s o r
F i g u r e 9
o t a d j u s t m e n t
d e l a v e i l l e u s e
c e s s h o l e t o
V e i l l e u s e
T r o u d ’ a c c è s a u r é g
i n d i v i d u e l s d u b r û l e u r à O N ( m a r c h e ) .
P o u 3 r . a l l u m e r l e
O N
M A R C H E
O F F
A R R Ê T
l a v e i l l e u s e q u i
b o u g i e p o u r r e
v e i l l e u s e s à t r a
p r i n c i p a l e à O
M e . t 2 t r e l e r o b i n e t d ’ a l i m e n t a t i o n d ’ e n t r é e
d e r é g u l a t i o n
B o u t o n s d e v a n n e
b r û l e u r à O F F ( a r r ê t ) e t a t t e n d r e 5 m
M e t t 1 r . e l e s r o b i n e t s d e g a z i n d i v i d u e l s d u
C O M M A N D E S
A L L U M A G E D E L A V E I L L E U S E A U G A Z
t o u r n é s à 1 / 3 o u à 1 / 2 .
L ’ E N T R E T I E N D U G R I L L O I R .
p l u s e f f i c a c e m e n t l o r s q u e l e s r o b i n e t s D d U e g N a E z T s T o O n Y t A G E O U D E
e t l a t e m p é r a t u r e a u g m e n t e . L e g r i l l o i L r O f o R n S c t i o D n E n e L ’ E X P L O I T A T I O N ,
d e s v i a n d e s s u r l e s g r i l l e s , l a v e n t i l a t i o E n X e T s R t b Ê l o M q E u é e P R U D E N C E
p a r l e s b r û l e u r s p a s s e n t p a r l e s g r i l l e B s R . E Û L n U p R l a E ç S a . n E t X E R C E R U N E
e l s p r o d u i t s d e c o m b u s t i o n e t l a c h a l e P u E r U g é V n E é N r é T e C A U S E R D E S
L e g r i l l o i r e s t u n a p p a r e i l d e v e n t i l a t i o L n E : S l i b C r O e . M T P o O u S s A N T S C H A A U V D E S R T I S S E
F O N C T I O N N E M E N T
G R I L L O I R S A U
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F L A M M E N U E .
S E S E R V I R D ’ U N E
A U C U N E F U I T E . N E P A S
Q U ’ I L S N E P R É S E N T E N T
P O U R S ’ A S S U R E R
L A C O N D U I T E D E G A Z
T O U S L E S J O I N T S D E
S A V O N N E U S E D A N S
C I R C U L E R D E L ’ E A U
À L ’ A L L U M A G E , F A I R E
l ’ é c o u l e m e n d u g a z
D i r e c t i o n d e
A V : A N T D E P R O C É A D V E E R R T I S S E M E N
r o b i n e t d ’ a r r ê t i n d i v i d u e l .
l ’ a p p a r e i l d e l a c o n d u i t e d e g a z e n f e r m a n t s o n
v e r t i c a l e ( F i g . 8 ) .
r é g l a g e s o i e n t
q u e l e b o u c h o n
e s t é g a l e o u i n f é r i e u r e à 3 , 4 5 k P a ( 1 / 2 p s i g ) , i s o l e r
d e l a c o n d u i t e d e g a z . L o r s q u e l a p r e s s i o n d ’ e s s a i
e s t p o i t i o n n é d e q f u a e ç o l e n r à é g c u e l a t e u
d é b r a n c h e r l e g r i l l o i r e t s o n r o b i n e t d ’ a r r ê t i n d i v i d u e l
à 3 , 4 5 k P a ( 1 / 2 p s i g ) l o r s d ’ e s s a i s d e p r e s s i o n ,
S i l a p r e s s i o n d e l a c o n d u i t e d e g a z e s t s u p é r i e u r e
l ’ é c o u l e m e n t d u
r é g u l a t e u r e s t
S ’ a s s u r e r q u e
d u g r i l l o i r s u r l a
I n s t a l l e r l e r é g u
d i a m è t r e .
’ l é q u i v a l e n t d ’ u n t u y a u d e 1 9 m m ( 3 / 4 p o ) d e
d e v a n t l e g r i l l o i r . L a c o n d u i t e d e g a z d e v r a i t ê t r e
u n r o b i n e t d ’ a r r ê t d a n s l a c o n d u i t e d e g a z d u g r i l l o i r
C o n f o r m é m e n t a u x e x i g e n c e s d e s c o d e s , i n s t a l l e r
( 1 / 2 p s i g ) o u 3 , 4
p r e s s i o n d ’ a l i m e
t e m p s , l e g r i l l o i
d e v r a i t p a s i n d i q
t u b u l u r e d ’ a l i m e
e l s a p p a r e i l s s i m
l e g a z p r o p a n e .
d ’ e a u p o u r l e g a z
d u r é g u l a t e u r ) e
d ’ a l i m e n t a t i o n m
p o u r u n e p e r f o r m
t r o p b a s s e p e u t r
U n e c o n d u i t e d e
U n e a l i m e n t a t i o n
d e r a c c o r d e r l a c o n d u i t e d ’ a l i m e n t a t i o n à l ’ a p p a r e i l .
t o u t e p o u s s i è r e , s a l e t é o u c o r p s é t r a n g e r a v a n t
P u r g e r l a c o n d u i t e d ’ a l i m e n t a t i o n p o u r e n l e v e r
à l ’ a c t i o n d u g a z p r o p a n e .
j o i n t s d e t u y a u x d o i v e n t r é s i s t e r
d e l a c o n d u i t e d e g a z e t l a p â t e à
T o u s l e s r a c c o A r d T s T E d N ’ a T l i I m O e N n : t a t i o n
F i g u r e 8
e t d e c o m p o s a n
e t e x e m p t e d e t
S ’ a s s u r e r q u e l a
( 1 / 8 p o ) s u r l a t u
P o u r v é r i f i e r l a p
2 e , 4 d 9 k P a ( 1 0 p o ) p
( 6 p o d e c o l o n n
e n u s i n e à u n e
d e l ’ a l i m e n t a t i o n
i n s t a l l é à l ’ e x t é r i e
U n r é g u l a t e u r d
V e r s l e g r i l l o i r
v e n t i l n
B o u c h o n d e
D E P R E S S I O N D E G
I N S T A L L A T I O
F i g u r e 7
G R I L L O I R S A U G A Z
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P l a c e r l e g r i l l o
L e g r i l l o i r e s t
à a u c u n a u t r e t y p e d e g a z .
n o m i n a l e r e q u i s p o u r c h a u f f e r . N E P A S r a c c o r d e r
a v a n t ) i n d i q u e l e t y p e d e g a z e t l a p r e s s i o n
L a p l a q u e s i g n a l é t i q u e ( d a n s l e b a s d u p a n n e a u
N I V E L A G E
B R A N C H E M E N T D U G A Z
N I V E L A G E ) .
à n o u v e a u ( s e r é
u n e a u t r e , i l e s t c o n
e t d o i t ê t r e d é p l a c é
S i l : e g r i l l N o i o r t e a s t i n s t a
h o t t e d e v e n t i l a t i o n e x e m p t d e t o u t e o b s t r u c t i o n .
v e n t i l a t i o n , g a r d e r l ’ e s p a c e e n t r e l e g r i l l o i r e t l a
a d é q u a t e . P o u r p l u s d e s é c u r i t é e t u n e b o n n e
I n s t a l l e r l e g r i l l o i r s o u s u n e h o t t e d e v e n t i l a t i o n
p o s i t i o n d ’ e x
l ’ a l i m e n t a t i o n
l ’ a p p a r e i l .
e r t e n u e , c o u
s ’ a v è r e n é c
d i s p o s i t i f d e
s u r l a t u y a u t
o u l e r a c c o r d
H O T T E D E V E N T I L A T I O N
F i g u r e 6
s a n s d e v o i r l ’ c a o p m p p a t e r e r i s l u r
n é c e s s a i r e
C S A 6 . 9 . E
r a p i d e c o n f
g u a a z m o b i l e e t d
C S A 6 . 1 6 s
V u l c a n ) c o n
m u n i r d ’ u n
A C E
V U E D E F
d e c h a q u e c ô t é )
à é l é m e n t s r a d i a n t s ( 5
B r i q u e s e n c é r a m i q u e
c h a q u e c ô t é )
e n c é r a m i q u e ( 2 d e
E x t r é m i t é s d e s b r i q u e s
S i l ’ a p p a r e i l
G R I L L O I R S S
F i g u r e 5
V U E E N P L A N
B â t i
B r û l e u r
s o i e n t p l a c é s d e c h a q u e c ô t é d u b r û l e u r .
r e s t a n t e s d e f a ç o n à c e q u e c i n q b r i q u e s
c ) I n s t a l l e r l e s b r i q u e s à é l é m e n t s r a d i a n t s
B o l t s
h e x a g o n a l e
l a p i è c e d ’ a .
H e x - h e a d
B o u l o n s à t ê t e
p i è c e d ’ a p p u i d u b r û l e u r e t u n r e b o r d s u r
e m p l a c e m e n t e n p l a ç a n t u n r e b o r d s u r l a
b r û l e u r e t l e b â t i , p u i s l e s a b a i s s e r à l e u r
b ) L e s p e n c h e r l a t é r a l e m e n t p o u r d é g a g e r l e
c h a q u e b r û l e u r ( F i g . 6 ) .
b r û l e u r . Q u a t r e b r i q u e s s o n t r e q u i s e s p o u r
à é l é m e n t s r a d i a n t s à c h a q u e c o i n d u b â t i d u
( a ) I n s é r e r l ’ e x t r é m i t é d e s b r i q u e s e n c é r a m i q u e
d e l a c o l l e - f r e i n
l e s u p p o r t d e p
p a r p a t t e p o u r
2 . I n s t a l l e r
C É R A M I Q U E
B R Û L E U R S E T B R I Q U E S E N
G R I L L O I R S A U
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— 5 —
d e l a p a t t e ( F i g . 2
d a n s l a p e t i t e e x t r
4 . I n s t a l l e r l e s d
F i g u r e 4
F i g u r e 2
( f r o n t )
( a v a n t )
v e r r o u i l l a b l e s
L o c k i n g c a s t e r s
R o u l e t t e s
e
( a r r i è r s r e )
n o n - v e r r o u i l l a b l e s
n - l o c k i n g
R o u l e t t e s
( F i g . 4 ) .
p a t t e s .
3 . F a i r e l a m ê
s u p p o r t e n y a p p u y a n t l e d e s s o u s d u b â t i
1 . A b a i s s e r l e g r i l l o i r s u r l e s q u a t r e p a t t e s d u
r o n d e l l e - f r e i n e t d
2 . F i x e r e n p l a
C l é à f o u r c h e s 2 1 m m ( 1 3 / 1 6 p o )
O u t i l s r e q u i s
l e h a u t d e l a t a b l e
1 . I n s é r e r l a p e
I N S T A L L A T I O N D U S U P P O R T D U G R I L L O I R
F i g u r e 1
G r i l o i r .
s u p p o r t . C ’ e s t m a i n t e n a n t l e d e v a n t d u
s o n t p l a c é e s s u r l e m ê m e c ô t é q u e l e
7 . S ’ a s s u r e r q u e l e s d e u x r o u l e t t e s v e r r o u i l l a b l e s
S h e l f
T a b l e t t e
e n d e s s o u s d e l a r o u l e t t e .
6 . F i x e r l e s q u a t r e r o u l e t t e s e n s e r r a n t l ’ é c r o u
F i g u r e 3
N u t
É c r o u
w a s h e r
f r e i n
L o c k
R o n d e l l e -
a s s e m b l y
d e s p a t t e s
A s s e m b l a g e
V i s
S c r e w
C l é à f o u r c h e s
T o u r n e v i s à p o
D o u i l l e d e 1 1 m
O u t i l s r e q u i s
i g T h t e n n u t
S e r r e r l ’ é c r o u
r e s t a n t e s .
P A T T E S
a r r i è r e d a n s l ’ a s s e m b l a g e d e d e u x p a t t e s
5 . I n s t a l l e r l e s r o u l e t t e s n o n - v e r r o u i l l a b l e s
A S S E M B L A G E
G R I L L O I R S A U G A Z
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— 4 —
. 3 R 1 w 9 M
a d a n a C , o i r a t n O , e k o c i b o t E , . d v l B e l a d x e R
8 7 1 , n o i t a i c o s s A s a G n a i d a n a C a l e d
s è r p u a e r i a l p m e x e n u r e r u c o r p e s t u e p n o
t n o d , ) n o i t i d é e r è i n r e d ( e n a p o r p z a g u a
t n a n n o i t c n o f s l i e r a p p a s e d n o i t a l l a t s n i ’ d
e d o C u d 2 . 9 4 1 B - A S C / N A C e m r o N . 3
. l i e r a p p a ’ l t n a v e d s i u q e r t s e
) o p 4 2 ( m m 0 1 6 e d l a m i n i m t n e m e g a g é d n U
. s é i r p o r p p a t n e m e n n o i t c n o f r u e l t e n e i t e r t n e
r u e l e r t t e m r e p r u o p é c a p s e t n e m m a s i f f u s
t i o r d n e n u s n a d r e v u o r t e s t n e v i o d s r i o l l i r g s e L
s i u q e r s t n e m e g a g é D
) . n o i t i d é e r è i n r e d (
l e r u t a n z a g u a t n a n n o i t c n o f s l i e r a p p a s e d
n o i t a l l a t s n i ’ d e d o C u d 1 . 9 4 1 B - A S C / N A C e m r o N . 2
. s e s u e t i r f u o s t r e v u o c é d s r u e l û r b s e d
s è r p r i o l l i r g e l r e l l a t s n i S A P E N . n o i t s u b m o c a l
à t e n o i t a r é a ’ l à e r i a s s e c é n r i a ’ l e d n o i t a l u c r i c a l
r e u r t s b o s a p e N . l i e r a p p a ’ l e d é t i m i x o r p à r e v u o r t
e s t i o d e n e l b i t s u b m o c e c n a t s b u s e n u c u A
. x u a c o l s e d o C . 1
: a d a n a C u A
. 8 4 2 R M C e m r o n a l à e r i a f s i t a s t n e v i o d
e c n a s s i u p a l e d t n e m e p p a h c é ’ d s n e y o m e d
u o r i a ’ d e r t s i g e r n u ’ d i n u m t n e m e p p a h c é ’ d
e m è t s y s n u ’ d u o n o i t a l i t n e v e d e t t o h
e n u ’ d e d i a ’ l à s é l i t n e v z a g u a s l i e r a p p a
s e l s u o t , s t t e s u h c a s s a M u d t a t É ’ l s n a D . 4
. u v é r p t n e m e c a l p m e ’ l à r i o l l i r g e l r e c a l P
t n e m e c a l p m E
. e r u e i r é f n i e s s i a r g a l e d n o i t a r é p u c é r e d
e r u n i a r a l e r è i r r e d e é c a l p e u q i t é l a n g i s e u q a l p a l
e d s n o i t a c i f i c é p s x u a t n e d n o p s e r r o c ) s u o s s e d - i c
r i o v ( t n e m e g a g é d e d s n o i s n e m i d s e l e u q i s n i a
e l b u e m m i ’ l e d ) e n a p o r p u o l e r u t a n ( z a g e d e p y t
e l e u q r e r u s s a ’ s , n o i t a l l a t s n i ’ l à r e d é c o r p e d t n a v A
. 9 6 2 2 0 A M , y c n i u Q , k r a P h c r a m y r e t t a B
, n o i t a i c o s s A n o i t c e t o r P e r i F l a n o i t a N
a l e d s è r p u a e r i a l p m e x e n u r e r u c o r p e s
t u e p n o t n o d , n o i t i d é e r è i n r e d , n o s s i u c
e d s l i e r a p p a s e d t n a n e v o r p s r u e p a v s e d
n o i s r e p s i d a l r u s 6 9 ° N A P F N e m r o N . 3
. 1 7 4 7 - 9 6 1 2 0 A M
, y c n i u Q , k r a P h c r a m y r e t t a B 1 , A P F N
, l i c n u o C s d r a d n a t S y r a t e r c e S u d s è r p u a
u o 1 0 0 0 2 C D , n o t g n i h s a W , W N . t S l a t i p a C
. N 0 0 4 u a 3 2 2 Z e e t t i m m o C s d r a d n a t S
d e t i d e r c c A n o i t a i c o s s A s a G n a c i r e m A ’ l
e d s è r p u a e r i a l p m e x e n u r e r u c o r p e s t u e p
n o t n o d e d o C s a G l e u F l a n o i t a N u d ) n o i t i d é
e r è i n r e d ( 4 5 ° N A P F N / 1 . 3 2 2 Z / I S N A e m r o N . 2
N O I T A L L A T S N I
. n o i t p e c é r e d e t a d a l t n a v i u s s r u o j 5 1 s e l s n a d
r u e t r o p s n a r t e l r e s i v a t e e g a l l a b m e ’ d l e i r é t a m
e l r e v r e s n o c , s e g a m m o d e d s a c n E . t r o p s n a r t
u d s r o l é g a m m o d n e é t é s a p a ’ n l i ’ s r e i f i r é v
, l i e r a p p a ’ l é l l a b é d r i o v a s è r p a t n e m e t a i d é m m I
x u a c o l s e d o C . 1
: s i n U - s t a t É x u A
E G A L L A B É D
: s e t n a v i u s s e c n e g i x e x u a
e m r o f n o c e r t ê t i o d r i o l l i r g u d n o i t a l l a t s n i ’ L
0 0 0 5 3 1
. h c 0 0 0 5 4 à 3
B 4 T S V
S E M R O N
T E N O I T A L L A T S N I ’ D S E D O C
h / U T B
t i b é D
s r u e l û r b
e d e r b m o N
e l è d o M
n u c u A
n u c u A ) o p 6 ( m m 2 5 1 ) o p 6 ( m m 2 5 1
. t ê r r a / e h c r a m e l b a l g é r z a g e d t e n i b o r n u r a p
é d n a m m o c t s e r u e l û r b e u q a h C . e c a c i f f e t e e d i p a r
e g a f f u a h c n u t n e r u c o r p t e t n e m e l u e s l a i c r e m m o c
e g a s u n u r u o p s u ç n o c t n o s z a g u a s r i o l l i r g s e L
e r è i r r A s é t ô C
e r è i r r A
s é t ô C
e l b i t s u b m o c n i
n o i t c u r t s n o C
e l b i t s u b m o c
n o i t c u r t s n o C
S É T I L A R É N É G
N O I T C U D O R T N I
Z A G U A S R I O L L I R G
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— 3 —
1 1
1 1
1 1 . . .
0 1
0 1
9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S E R V I C E D E L ’ E N
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S . . Y . . . S . . T . . È . . . M . . . E . . . D . . . E . . . . V . . E . .
. . . . . . . . . . . . . . . . . . . . . . E . . . N . . . T . . R . . . E . . T . . I . E . . . N . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S . . u . . r . . f . a . . c . . e . . s . . . e . . n . . . a . . c . . i . e . . r . . i . n . . o . .
. . . . . . . . . . . . . . . . . . . . . . . . P . . l . a . . q . . u . . e . . . . à . . . f . r . i . r . e . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . G . . . r . i . l . l . e . . . d . . u . . . g . . r . i . l . l . o . . i . r . . . . . . . . . . .
9
. . . . . . . . . . . . . . . . . . . . . . . . . N . . E . . . T . . T . . O . . . Y . . . A . . G . . . E . . . . . . . . .
9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R . . é . . g . . . l a . . . g . . e . . . d . . e . . . l . a . . . g . . r . . i l . l . e . . e
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R . . é . . g . . . l a . . g . . . e . . . d . . u . . . b . . r . û . . . l e . . u . . . r . . . .
. . . . . . . . . . . . . . . . . . . . . . R . . É . . . G . . . L . . A . . G . . . E . . . S . . . . . . . . . . .
9
. 9
9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P . . L . . A . . . Q . . . U . . E . . . . À . . . F . . . R . . I . R . . . E .
9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P . . R . . . É . . C . . . H . . . A . . U . . . F . . F . . A . . . G . . . E .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A . . R . . . R . . Ê . . . T . . . C . . . O . . . M . . . P . . L . . . E . . T
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A . . R . . . R . . Ê . . . T . . . T . . . E . . M . . . P . . . O . . . R . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A . . L . . L . . U . . . M . A G E D E L
. . . . . . . . . . . . . . . . . . . . . . . . . . C . . O . . . M . . . M . . . A . . . N . . . D . . E . . . S . . . . . . .
8
8
8
8
8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . E . . . X . . P . . . L . . O . . . I . T . . A . . . T . . I . O . .
7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I N S T A L L A T I O N D
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . R . . . A . . N . . . C . . . H . . E . . . M . . . E . . N . . . T . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H . . O . . . T . . T . . . E . . . D . . . E . . . . V . . E . . . N . . T . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . R . . . Û . . L . . . E . . U R S E T É
. . . . . . . . . . . . . . . . . . . . N . . I . V . . . E . . L . . A . . . G . . . E . . . . . . . . . . . . .
6
6
6
6 . . .
6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G . . R . . . I . L . . L . . O . . . I . R . . . S . . . . M . U N
. . . . . . . . . . . . . . . . . . . . . . . O . . . u . . t . i . l . s . . r . . e . . q . . u . . i . s . . . . . . . . . . . . . . . .
5
5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I N S T A L L A T I O N D
5
. . . . . . . . . . . . . . . . . . . . . . . O . . . u . . t . i . l . s . . r . . e . . q . . u . . i . s . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A S S E M B L A G E D U
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . O . . . D . . . E . . S . . D ’ I N S T A L
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . É . . . G . . . A . . G . . . E . . . M . . . E . . N . . . T . . S . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E . . M . . . P . . . L . . A . . C . . . E . . M . . . E . . . N . . . T . . .
5
4
4
4
4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . I . N . . S . . . T . . A . . . L . . L . . A . . T . . . I . O . . . N . . . . .
4
. . . . . . . . . . . . . . . . . . . . . . . . D . . É . . . B . . A . . . L . . L . . A . . G . . . E . . . . . . . . . .
4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . G . . É . . . N . . . É . . R . . . A . . L . . I . T . . . É . . S . . . . . .
4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . I . . N . . T . . . R . . O . . . D . . . U . . . C . . T . . I . . O
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P R O X I M I T É D E C E T
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A V E C L E F O U R N I S S E
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