| Viking Installation/   Use & Care Manual   Viking Range Corporation   111 Front Street   Greenwood, Mississippi 38930 USA   (662) 455-1200   For product information   call 1-888-VIKING1 (845-4641),   or visit the Viking Web site at   vikingrange.com   Outdoor Gravity Feed™   Charcoal Smoker   F20556 EN   (102308J)   Download from Www.Somanuals.com. All Manuals Search And Download.   Important Safety Instructions   Table of Contents   Getting Started   • Do not store or use gasoline or other flammable vapors and   liquids in the vicinity of this or any other appliance.   Important Safety Instructions ______________________5   Setup & Seasoning ________________________________7   • Do not store any propane/butane (G31-G30) cylinder (that is   not connected for use) in the vicinity of this or any other   appliance.   Operation   Firing & Feeding __________________________________8   Smoking & Cold Smoking _________________________10   Cooking Tips ______________________________________13   • Children should not be left alone or unattended in an area   where the smoker is being used. Never allow children to sit,   stand or play on or around the smoker at any time. Do not   store items of interest to children around the unit. Never   allow children to crawl inside the unit.   Product Care   • Use a covered hand when opening the hood and do so   slowly to allow heat and steam to escape. To avoid burns   when cooking, use long handled BBQ tools.   Cooling Down & Cleaning ________________________15   Service Information ________________________________16   Warranty __________________________________________17   • Use sturdy, properly insulated gloves or potholders. Dish   towels or other substitutes can become entangled, causing   burns. Use dry potholders; wet potholders create steam and   cause burns. Keep potholders away from open flames when   lifting or moving utensils. Do not touch portions of the unit   with potholders until the hot surfaces have cooled.   • Only certain types of glass, heat-proof glass ceramic,   earthenware, or other glazed utensils are suitable for grill   use. These types of materials may break with sudden   temperature changes.   • Never grill without the drip tray in place. Make sure it is   placed under the drain plug to catch the drippings. Let the   grease cool before attempting to remove for cleaning or   disposal. Do not allow large amounts of grease to accumulate   in the drip tray as it can catch on fire.   4 5 Download from Www.Somanuals.com. All Manuals Search And Download.   Setup & Seasoning   Important Safety Instructions   • Before storing, make sure the smoker is cool. Keep stored   outside in a well-ventilated area out of the reach of children.   • It is important to season your smoker without food for the   initial burn.   • Keep the ventilation opening at the top free and clear to   allow proper flow of air. Do not obstruct the flow of   combustion and ventilation air.   1. Place your unit on a flat, level surface that is free of any   flammable debris. Open the main door and remove any   excess metal particulate by wiping down the racks, walls,   bottom, etc. with warm soapy water.   • Clothing fires are potential hazards. Do not wear long   flowing sleeves around the smoker. They are easily caught   on pan handles or ignited by flames and are generally in   the way. Highly flammable clothing—especially synthetic   fabrics—should not be worn while cooking.   2. Your smoker ships pre-coated with vegetable oil sprayed   on all interior surfaces.   3. Remove the rain cap on top of the unit. The smoke stack   must remain unobstructed when product is in use. Follow   the instructions for firing the smoker. Burn at 300°F for 2   hours in order to allow the oil to penetrate the pores of the   metal. This helps to prevent oxidation.   • Do not heat any unopened glass or metal containers in the   smoker. Pressure may build up and cause the container to   burst, resulting in serious personal harm or damage to the   unit.   4. After all charcoal is consumed, allow the smoker to cool.   You are now ready to cook!   • Do not move the unit during use.   • Be sure the smoker is cool before using any type of aerosol   cleaner on or around the unit. The chemical that produces   the spraying action could, in the presence of heat, ignite or   cause metal parts to corrode.   Important: Make sure your first burn does not have food   inside of the unit. This will ensure proper seasoning of your   Gravity Feed™ Charcoal Smoker.   6 7 Download from Www.Somanuals.com. All Manuals Search And Download.   Firing & Feeding   Features   1. Remove the rain cap from the smoke stack of the smoker.   Never operate your smoker with the rain cap on.   2. Make sure the main/front door of the smoker is closed and   latched. At this time, the chute door on top of the unit and   the firebox door on the bottom right hand side of the unit   should remain open.   3. Start your initial fire by igniting an accessory chimney   starter full of charcoal. These can be purchased locally   where grilling supplies are sold. After the coals are burning   and begin to ash over, open the charcoal chute door on   top of your cooker and pour the lit charcoal down. Fill the   chute with the remainder of the bag of unlit charcoal, then   close and latch the chute door. The smoker burns at   approximately one hour per pound of charcoal.   5 4 4. Close and latch the firebox door making sure that the   damper (ball valve) is fully open. Be patient as it will take   approximately one hour to reach 225 degrees (unless using   an accessory fan). As heat builds to within 50 degrees of   the desired temperature, close the damper half way. You   will need to watch the thermometer and as the   3 temperature continues to build you will need to keep   closing the damper until the desired temperature is   achieved and holding steady. Remember, the more oxygen   you allow, the hotter the smoker cooks and vice versa.   Please Note: If you purchased an accessory fan (available   through your local dealer), or other fan accessory product,   follow the instructions provided with that product on   setting it up. A fan assisted product will aid in getting the   smoker up to temperature faster and also provides faster   recovery times to temperature drop caused by the door   having to be opened.   2 1 1. Adjustable Leveling Legs   2. Removable grease drip pan   3. Damper/Air Flow Regulator   4. Ash Pan/Fire Box Door   5. Charcoal Chute   5. When loading your food, make sure there is space between   pieces to allow for air flow. With the door open, the temp-   erature will drop. The longer the main door stays open, the   more heat is lost. After closing and latching the door, be   patient and allow the smoker some time to climb back to   your desired cooking temperature. You may need to fully   open the valve again and repeat the process described   above.   8 9 Download from Www.Somanuals.com. All Manuals Search And Download.   Smoking   Cold Smoking   Cold smoking is a method used to add smoke flavor to food   without fully cooking the food. Once smoked, the food can be   cooked by any method desired. Seasonings and marinades   can be added before cold smoking most foods. Use your   regular recipe instructions for seasoning then use the following   procedure for cold smoking.   Smoking intensifies the flavor by adding smoke to the cooking   process. To achieve ample smoke ring and flavor add your   favorite choice of wood chunks into the ash pan through the   firebox door (small door on right). Popular wood chunks used   are mesquite and hickory, but there are many different flavors   to choose from at your local BBQ goods supplier. Always soak   the chunks in water prior to putting them into the box. The   additional smoke generated creates a “cloud” around food   which permeates meats and vegetables for added smoky   flavor.   1. Fill smoker box with soaked wood chunks.   2. Fill two kitchen pans with ice.   3. Sprinkle one cup of rock salt over the ice in each pan.   During extended cooking periods, it is normal to add fresh   wood chunks to the ash pan several times. Try and limit the   amount of time the firebox door is opened though, as each   time will cause heat loss and extend cooking times.   4. Place food to be smoked directly on oven rack or on a   sheet pan.   5. Put one ice pan on oven rack above food to be smoked.   Place the second pan on oven rack below the food to be   smoked.   Tip: For an extra kick and mouth-watering aroma, add several   onion slices to your ash pan when smoking.   6. Bring temperature to 150°F and hold.   7. Use the cold smoking chart on page 12 to determine   smoking times.   8. Halfway through smoking time, turn the food over to   ensure smoke flavor on all sides when sheet pan is used.   9. When smoking is completed, remove foods from smoker   and cook immediately or plastic wrap and refrigerate.   NOTE: Vegetables should be blanched for five minutes in boiling   water, chilled, then air dried before cold smoking.   10   11   Download from Www.Somanuals.com. All Manuals Search And Download.   Cold Smoking Chart   Cooking Tips   NOTE: Temperatures in your smoker burn hotter on the bottom rack   as it is closest to the heat source. Monitor items more closely when   using the bottom rack as they may become done faster than the   upper racks. It is ideal not to place items on the bottom rack directly   above the fire box opening.   Food Type   Cold Smoking Time   90 minutes   60 minutes   40 minutes   40 minutes   40 minutes   40 minutes   60 minutes   Beef   Pork   Chicken   Pulled Pork   Approximate Cooking Time = 7-8 hours   Duck   Game (venison)   Use 5 to 6 pound pieces of pork butt for best quality pulled   pork. Completely cover the pieces with your favorite seasoning   rub. Arrange the pork butts evenly fat side down on racks.   Salmon/Tuna Fillets   Shellfish (shrimp, scallops, oysters, etc.)   30 minutes   30 minutes   Vegetables   Cheeses   1. Fill the ash pan with soaked wood chunks.   2. Bring smoker temperature to 225°F and hold temperature   steady. Place each butt directly onto rack.   3. When internal temperature of each piece reaches 160°F,   remove and wrap in foil.   Thermometer   Your outdoor smoker is equipped with a thermometer on the front of   the main door. The thermometer is designed to aid in the preheating   and cooking of your smoker. Estimated cooking temperatures range   from:   4. Return to smoker and cook until internal temperature of the   pork reaches 180° to 205°F.   5. When desired internal temperature is reached, remove   wrapped butts and let stand 15 to 30 minutes.   Temperature Range   WARM   Fahrenheit   150°F   Celsius   65°C   6. Pull or chop and add your favorite bbq sauce or just eat it   plain.   150°F — 200°F   200°F — 300°F   300°F — 550°F   65°C — 93°C   93°C — 149°C   149°C — 288°C   COLD SMOKE   SMOKE   Beef Brisket   Approximate Cooking Time = 12 hours   GRILL   Use 8 to 10 pound pieces of boneless beef brisket. Trim fat   down to approximately 1/8”. Completely cover the pieces with   your favorite seasoning rub. Evenly space with the fat side   down on racks.   1. Fill the ash pan with soaked wood chunks.   2. Bring smoker temperature to 225°F and hold temperature   steady. Place each brisket directly onto rack.   3. Cook for approximately 12 hours or until the internal   temperature of the is meat 175°F.   4. Remove cooked briskets and add your favorite bbq sauce   or eat plain.   12   13   Download from Www.Somanuals.com. All Manuals Search And Download.   Cooking Tips   Cleaning and Maintenance   Ribs   *Keeping your smoker clean is essential to its performance.   Approximate Cooking Time = 4 hours   Cooling Down and Cleaning   Use loin back or spare rib sides. Completely cover with favorite   rub.   1. When finished using your smoker, remove any remaining items   from the food racks and allow the coals to finish burning.   1. Fill the ash pan with soaked wood chunks.   2. Remove the drain pan and drain excess grease from it.   2. Bring smoker temperature to 250°F and hold temperature   steady. Place ribs directly onto rack or partially wrapped in   tin foil with meat side up.   3. Wipe down the outside of your unit and replace the cover   accessory. These may be purchased at vikingrange.com.   3. Cook for approximately 4 to 4 1/2 hours.   4. Periodically clean any residual grease that may have built up in   the bottom of the product due to the cooking process. Failing to   do so may result in a grease fire.   4. Remove from smoker and season again with dry rub or   glaze with your favorite BBQ sauce.   Tip: One method to tell when your ribs are ready is the   toothpick method. Take a toothpick and stick in the meat   between the bones, the toothpick will go through with very   little resistance when they are done.   5. Viking recommends you “burn out” your unit once every 2-3   months (depending on use). This is achieved by opening the   oxygen valve completely after you have removed all food from   the unit. This will allow the smoker to become very hot and burn   off all access grease from the racks. Once the unit cools, use a   stiff brush or a standard shop vacuum to remove any remaining   debris.   Chicken   Approximate Cooking Time = 4 hours   6. After a “burn out” you will need to repeat the seasoning process   listed in the Setup and Seasoning section of this manual.   Use 3-5 pound chickens that are whole, halved, or quartered.   Completely cover with your favorite rub.   Very Important: Make sure there is not a build up of grease in   the bottom of the smoker. This may result in a grease fire starting   inside the unit. Clean the diffuser plate (slanted plate under lower   rack) and bottom of the smoker as often as possible. Standard oven   cleaner and a scraper tool work best.   1. Fill the ash pan with soaked wood chunks.   2. Bring smoker temperature to 250°F and hold temperature   steady. Place chicken directly onto rack or in pan.   3. Cook for approximately 4 to 4 1/2 hours.   4. Remove from smoker and smother with your favorite BBQ   sauce. Return to smoker for 15 minutes and serve.   Cleaning the Gasket   Clean your door gaskets every few months with a mild degreaser   and a scrub brush. Lightly rub the gasket to loosen and remove the   grease. This will ensure your smoker maintains its proper seal.   14   15   Download from Www.Somanuals.com. All Manuals Search And Download.   Service Information   Warranty   If service is required:   VIKING GRAVITY FEED CHARCOAL SMOKER   ™ 1. Call your dealer or authorized service agency. The name of   the authorized service agency can be obtained from the   dealer or distributor in your area.   ONE YEAR FULL WARRANTY   Viking Gravity Feed™ Charcoal Smokers and all of their components and accessories, except as detailed below*,   are warranted to be free from defective materials or workmanship in normal use for a period of twelve (12) months   from the date of original purchase. Viking Range Corporation, warrantor, agrees to repair or replace, at its option,   any part which fails or is found to be defective during the warranty period.   2. Have the following information readily available:   • Model number   *Painted, porcelain, and decorative items are warranted to be free from defective materials or workmanship for a   period of ninety (90) days from the date of original retail purchase. ANY DEFECTS MUST BE REPORTED TO THE   SELLING DEALER WITHIN NINETY (90) DAYS FROM DATE OF ORIGINAL RETAIL PURCHASE.   • Serial number   • Date of purchase   Viking Range Corporation uses the most up-to-date processes and best materials available to produce all color   finishes. However, slight color variation may be noticed because of the inherent differences in painted parts and   porcelain parts as well as differences in kitchen lighting, product locations, and other factors.   • Name of dealer from whom purchased   3. Clearly describe the problem that you are having.   LIFETIME LIMITED WARRANTY   If you are unable to obtain the name of an authorized service   agency, or if you continue to have service problems, contact   Viking at (888) 845-4641 or write to:   rusts through   All ceramic parts and any stainless steel part which   due to defective material or workmanship in   normal use during the second year through the useful lifetime of the cooker from date of original retail purchase   will be repaired or replaced, free of charge for the part itself, with the owner paying all other costs, including labor.   This warranty extends to the original purchaser of the product warranted hereunder and to each transferee owner   of the product during the term of warranty.   VIKING RANGE CORPORATION   PREFERRED SERVICE   111 Front Street   Greenwood, Mississippi 38930 USA   This warranty shall apply to products purchased and located in the United States and Canada. Products must be   purchased in the country where service is requested. Warranty labor shall be performed by an authorized Viking   Range Corporation service agency or representative. Warranty shall not apply to damage resulting from abuse,   accident, natural disaster, alteration, improper installation, improper operation or repair or service of the product   by anyone other than an authorized Viking Range Corporation service agency or representative. This warranty   does not apply to commercial usage. Warranter is not responsible for consequential or incidental damage whether   arising out of breach of warranty, breach of contract, or otherwise. Some jurisdictions do not allow the exclusion or   limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you.   Record the following information indicated below. You will   need it if service is ever required. The model and serial   number for your smoker is located underneath the unit by the   left, back leg.   Owner shall be responsible for proper installation, providing normal care and maintenance, providing proof of   purchase upon request, and making the appliance reasonably accessible for service. If the product or one of its   component parts contains a defect or malfunction during the warranty period, after a reasonable number of   attempts by the warrantor to remedy the defects or malfunctions, the owner is entitled to either a refund or   replacement of the product or its component part or parts. Warrantor’s liability on any claim of any kind, with   respect to the goods or services covered hereunder, shall in no case exceed the price of the goods or services or   part thereof which gives rise to the claim.   Model Number _______________ Serial Number____________   Date of Purchase ______________ Date Installed ____________   Dealer's Name _________________________________________   Address _______________________________________________   _______________________________________________________   Warranty service under the terms of this warranty, service must be performed by a factory authorized Viking Range   Corporation service agent or representative. Service will be provided during normal business hours and labor   performed at overtime or premium rates shall not be covered by warranty. To obtain warranty service, contact the   dealer from whom the product was purchased, an authorized Viking Range Corporation service agent, or Viking   Range Corporation. For the name of your nearest authorized Viking Range Corporation service agency, call the   dealer from whom the product was purchased. If you do not receive a satisfactory response, please call Viking   Range Corporation Customer Service (662)451-4133. IMPORTANT: Retain proof of original purchase to establish   warranty period.   The return of the Owner Registration Card is not a condition of warranty coverage. You, however, should return   the Owner Registration Card so that Viking Range Corporation can contact you should any questions of safety arise   which could affect you.   If service requires installation of parts, use only authorized   parts to ensure protection under the warranty.   Any implied warranties of merchantability and fitness applicable to the above described porcelain cooker grates,   ceramic parts, and stainless steel parts are limited in duration to the period of coverage of the applicable express   written limited warranties set forth above. Some jurisdictions do not allow limitations on how long an implied   warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you   may also have other rights which may vary from jurisdiction to jurisdiction.   This manual should remain with the smoker for future   reference.   Specifications subject to change without notice.   16   17   Download from Www.Somanuals.com. 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