Vermont Casting Ventilation Hood DVR28IN User Manual

Direct Vent Model:  
DVR28IN  
 
Installation Instructions and Homeowner’s Manual  
INSTALLER/CONSUMER SAFETY INFORMATION  
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE  
WARNING!  
IF THE INFORMATION IN THIS MANUAL IS NOT  
FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY  
RESULT CAUSING PROPERTY DAMAGE, PERSONAL  
INJURY OR LOSS OF LIFE.  
WHAT TO DO IF YOU SMELL GAS:  
Do not try to light any appliance.  
Do not touch any electric switch; do not use  
any phone in your building.  
Immediately call your gas supplier from your  
neighbor’s phone. Follow the gas suppliers  
instructions.  
FOR YOUR SAFETY  
Installation and service must be performed  
by a qualified installer, service agency or  
the gas supplier.  
DO NOT STORE OR USE GASOLINE OR  
OTHER FLAMMABLE VAPORS AND  
LIQUIDS IN THE VICINITY OF THIS OR ANY  
OTHER APPLIANCE.  
If you cannot reach your gas supplier call the  
fire department.  
INSTALLER: Leave this manual with the appliance CONSUMER: Retain this manual for future reference.  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Installation & Operating Instructions  
This gas appliance must be installed by a qualified  
installer, preferably NFI or WETT (Canada) certified,  
in accordance with local building codes and with  
current CSA-B149.1 Installation codes for Gas Burning  
Appliances and Equipment. For USA Installations follow  
local codes and/or the current National Fuel Gas Code.  
ANSI Z223.1/NFPA 54.  
13.This fireplace must not be connected to a chimney  
flue serving a separate solid fuel burning fireplace.  
14.When the fireplace is not in use it is recommended  
that the gas valve be left in the OFF position.  
WARNING: Check with your electronics manufacturer  
before installing a television or other electronic de-  
vice above this fireplace.  
In the Commonwealth of Massachusetts, all gas  
fitting and installation of this heater shall only be  
done by a licensed gas fitter or licensed plumber.  
DVR28IN  
Certified To  
FOR SAFE INSTALLATION AND OPERATION PLEASE  
NOTE THE FOLLOWING:  
ANSI Z21.88-2005 / CSA 2.33-2005  
Vented Gas Fireplace Heaters  
1. This fireplace gives off high temperatures and should  
be located out of high traffic areas and away from  
furniture and draperies.  
2. Children and adults should be alerted to the hazards  
of high surface temperatures of this fireplace and  
should stay away to avoid burns or ignition of clothing.  
3. CAUTION: Due to high glass surface temperature  
children should be carefully supervised when in  
the same room as fireplace.  
This appliance may be installed in an aftermarket per-  
manently located, manufactured home or mobile home,  
where not prohibited by local codes.  
This appliance is only for use with the type of gas indicat-  
ed on the rating plate. This appliance is not convertible  
for use with other gases, unless a certified kit is used.  
4. Under no circumstances should this fireplace be modi-  
fied. Parts removed for servicing should be replaced  
prior to operating this fireplace again.  
IMPORTANT:  
PLEASE REVIEW THE FOLLOWING CAREFULLY  
Remove any plastic from trim parts before turning the  
fireplace ON.  
5. A professional service person should be contacted to  
inspect this fireplace annually. Make it a practice to  
have all of your gas fireplaces checked annually. More  
frequent cleaning may be required due to excess lint  
and dust from carpeting, bedding material, etc.  
6. Control compartments, burners and air passages in  
this fireplace should be kept clean and free of dust  
and lint. Make sure the gas valve and pilot light are  
turned off before you attempt to clean this fireplace.  
7. The venting system (chimney) of this fireplace should  
be checked at least once a year and if needed your  
venting system should be cleaned.  
8. Keep the area around your fireplace clear of combusti-  
ble materials, gasoline and other flammable vapor and  
liquids. This fireplace should not be used as a drying  
rack for clothing, nor should Christmas stockings or  
decorations be hung on or around the fireplace.  
9. Under no circumstances should any solid fuels (wood,  
coal, paper or cardboard etc.) be used in this fire-  
place.  
It is normal for fireplaces fabricated of steel to give off  
some expansion and/or contraction noises during the  
start up or cool down cycle. Similar noises are found  
with your furnace heat exchanger or car engine.  
It is not unusual for your gas fireplace to give off some  
odor the first time it is burned. This is due to the curing of  
the paint and any undetected oil from the manufacturing  
process.  
Please ensure that your room is well ventilated -  
open all windows.  
It is recommended that you burn your fireplace for at  
leastten(10)hoursthersttimeyouuseit.Iftheoptional  
fan kit has been installed, place the fan switch in the  
“OFF” position during this time.  
Proposition 65 Warning: Fuels used in gas, woodburning or  
oil fired appliances, and the products of combustion of such  
fuels, contain chemicals known to the State of California to  
cause cancer, birth defects and other reproductive harm.  
California Health & Safety Code Sec. 25249.6  
10.The flow of combustion and ventilation air must not be  
obstructed in any way.  
11.When fireplace is installed directly on carpeting, vinyl  
tile or any combustible material other than wood, the  
fireplace must be installed on a metal or wood panel  
extending the full width and depth of the fireplace.  
12.This fireplace requires adequate ventilation and  
combustion air to operate properly.  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
DVR28 Fireplace Dimensions  
Finished Wall  
6”  
(162 mm)  
1“ (25 mm) Min.  
19”  
(492 mm)  
15"  
(395 mm)  
14”  
(377 mm)  
28” (711 mm)  
12”  
(305 mm)  
Min.  
Finished Wall  
Fig. 1 Fireplace specifications and framing dimensions.  
Minimum Ceiling and  
Floor Clearance  
Typ. 16” (406 mm) o.c.*  
Side View  
24”  
(610 mm)  
Min.  
Ceiling  
27”  
(686 mm)  
Finished Wall  
Top of Unit  
10”  
(264 mm)  
NOTE: Minimum  
clearances are with  
face trim in place.  
9”  
(238 mm)  
1“  
(25 mm)  
Min.  
10”  
(254 mm)  
Min.  
Floor  
FP1782  
FP1783  
Minimum Side Wall Clearance  
Fig. 3 Firestop framing.  
6“  
(152 mm)  
Min.  
Curve Face Trim  
Top View  
FP1784  
Fig. 2 Minimum clearances.  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
3. Make sure framing for firestop is correct. NOTE:  
Firestop is for combustible walls. Refer to firestop  
framing instructions on Pages 4 and 12, Figures 4  
and 17.  
Locating Your Fireplace  
4. Plumb for gas connection. Refer to Gas Line Instal-  
lation on Page 6.  
E
A
B
Y
X
5. Finish wall as desired.  
C
CAUTION: If wall is finished with combustible  
materials, be sure to install firestop according  
to instructions.  
D
Y
B
F
Mounting the Fireplace  
LU584-R  
CAUTION: DO NOT place fireplace on floor  
or hard surface with bottom side down,  
components could be damaged.  
Fig. 4 Locate gas fireplace.  
A) Flat on wall  
B) Cross corner  
C) **Island  
D) *Room divider E) *Flat on wall corner F) Chase installation  
Y) 6” minimum  
1. The DVR28 comes with a wall mount bracket to  
secure the fireplace to the wall. Standoffs on the  
back of the bracket allow for proper clearances to  
combustibles. (Fig. 5)  
NOTE: (Fig. 4)  
** Island (C) and Room Divider (D) installation is possible as  
long as the horizontal portion of the vent system (X) does not  
exceed 20’ (610 cm). See details in Venting Section.  
16” o.c.  
(406 mm)  
* When you install your fireplace in(D) Room divider or (E)  
Flat on wall corner positions (Y), a minimum of 6” (153 mm)  
clearance must be maintained from the perpendicular wall and  
the front side edge of the fireplace.  
Firestop  
Finished  
Wall  
Framing  
(if required)  
Refer to (Y) in Figure 4.  
Clearance to Combustibles  
Wall Mounting  
Bracket  
Front of Unit to Combustibles...................36” (914 mm)  
Appliance  
Top of Unit to Ceiling..........................27” (686 mm)  
Top of Face Trim to Ceiling ........24” (610 mm) Min.  
Bottom of Unit to Floor.......................12” (305 mm)  
Side of Unit to Sidewall...................10¹⁄₂” (267 mm)  
Back.......................................................1” (25 mm)  
Venting  
FP1786  
Fig. 5 Secure wall mounting bracket in desired location.  
2. Align pipe clearance hole in wall mounting bracket  
with through-the-wall clearance opening on noncom-  
bustible wall or through firestop opening on combus-  
tible walls.  
Concentric sections of DV Vent....................1” (25 mm)  
Nonconcentric sections of DV Vent  
Sides and Bottom...................................1” (25 mm)  
Top .........................................................2” (51 mm)  
3. Make sure wall mount bracket is level. Secure to  
framing studs using mounting screws supplied. En-  
sure framing is 16” (406 mm) o.c. to accommodate  
mounting bracket.  
Installation Instructions  
Preparation  
Check fireplace to make sure it is levelled  
and properly positioned.  
4. Align the top and bottom mounting holes of the fire-  
place with the top and bottom holes of the mounting  
bracket. Secure fireplace to mounting bracket using  
sheet metal screws supplied. (Fig. 6)  
1. Choose the location for the fireplace. Maintain  
proper height and clearances.  
CAUTION: Be careful to avoid damaging the  
electric components located on the bottom of  
the fireplace when securing to the mounting  
bracket.  
2. Make sure framing is 16” (406 mm) o.c. for place-  
ment of wall mount brackets pre-drilled holes. If  
framing is not 16” o.c., the installer can drill new  
holes in wall mounting brackets to align with existing  
framing dimensions.  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Sheet Metal  
Screws (8)  
Gas Line Installation  
When purging the gas lines, the front win-  
dow frame assembly must be removed.  
The gas pipeline can be brought in under the bottom of  
the fireplace. The gas line connections will be covered  
by bottom trim. Refer to Figure 7 for gas line dimen-  
sions. Use 1/2” rigid pipe. When gas line is in place un-  
der the fireplace, install supplied 1/2” FPT to 3/8” flare  
brass fitting. Connect preinstalled flex line on fireplace  
to brass fitting with 3/8” flare fitting on supply line.  
Wall Mounting Bracket  
Secured to Walll  
DVR28  
The gas line connection can be made with 3/8” rigid  
pipe or an approved flex connector. Since some munici-  
palities have additional local codes, it is always best to  
consult your local authority and the National Fuel Gas  
Code, ANSI Z223.1/NFPA 54 in the USA or the CSA-  
B149.1 installation code.  
Sheet Metal  
Screws (4)  
FP1785  
Fig. 6 Secure fireplace to wall mounting bracket.  
Gas Specifications  
Max.  
Min.  
Air  
Input Input Shutter  
Model  
Fuel Gas Control BTU/h BTU/h Setting  
1/8”  
open  
on sides  
1”  
(32 mm)  
12”  
(318 mm)  
DVR28IN Nat. Millivolt Hi/Lo 18,500 16,500  
Gas Inlet and Manifold Pressures  
6”  
Gas Line  
(152 mm)  
Opening in  
Wall  
Gas Line  
Through Wall  
Natural  
FP1787  
Inlet Minimum  
Inlet Maximum  
Manifold Pressure  
5.5” w.c.  
14.0” w.c.  
3.5” w.c.  
Fig. 7 Recommended gas line installation.  
Always check for gas leaks with a mild  
soap and water solution applied with a  
brush no larger than 1” (25 mm). Never  
apply soap and water solution with a spray  
bottle. Do not use an open flame for leak  
testing.  
High Elevations  
Input ratings are shown in BTU per hour and are  
certified without deration for elevations up to  
4,500 feet (1,370m) above sea level.  
The fireplace valve must not be subjected  
to any test pressures exceeding 1/2 psi.  
Isolate or disconnect this or any other gas  
appliance control form the gas line when  
pressure testing.  
For elevations above 4,500 feet (1,370m) in USA,  
installations must be in accordance with the cur-  
rent ANSI Z223.1/NFPA 54 and/or local codes hav-  
ing jurisdiction.  
In Canada, please consult provincial and/or local  
authorities having jurisdiction for installations at  
elevations above 4,500 feet (1,370m).  
The gas control is equipped with a captured screw type  
pressure test point, therefore it is not necessary to pro-  
vide a 1/8” test point up stream of the control.  
When using a flex connector use only approved fittings.  
Always provide a union when using black iron pipe  
so the gas line can be easily disconnected for burner  
servicing. See gas specification for pressure details and  
ratings.  
Remote ON/OFF Hi/Lo  
Wall Mounted Transmitter  
The DVR28 is equipped with a wireless transmitter. No  
wires are required.  
The fireplace valve must not be subjected to any test  
pressures exceeding 1/2 psi. Isolate or disconnect this  
and any other gas appliance control from the gas line  
when pressure testing.  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
White  
Green  
Wireless Remote  
Orange  
ON  
OFF  
HI/LO DC  
Motor Drive  
Pilot  
Module  
HI  
AF-4000  
LO  
Main  
No wiring required.  
(Refer to Pages 6,19, 23)  
Red  
Orange  
Brown  
AF-4000B/P  
Black  
Red  
Black  
Black  
Gnd  
Red  
Black  
HI/LO DC Battery Pack  
Brown  
Brown  
(SWI)  
(SWI)  
Black  
Optional DC  
Battery Back-up  
Red  
FP1750  
Fig. 8 DVR28 wiring diagram.  
Flue Diverter  
Restrictor Plate Installation  
The DVR28IN is shipped with a restrictor plate for ex-  
tended pipe runs other than straight out installations. A  
guide for usage is shown in Figure 10.  
Remove  
NOTE: Some installations may require some adjust-  
ment by the installer for optimum flame appearance.  
Optimum flame appearance would be a flame not  
subject to tall dirty yellow flames or lifting of flames from  
burner tube.  
Three (3)  
FP1789  
Screws  
Flue  
Opening  
Restrictor  
Plate  
Remove  
Two (2)  
Screws  
Installation  
1. Remove front glass assembly. Refer to Window  
Frame Removal section on Page 18.  
2. Remove three (3) screws securing flue diverter to top  
of combustion case. Remove flue diverter. (Fig. 9)  
FP1788  
FP1790  
Fig. 9 Install restrictor plate for optimum flame appearance.  
CAUTION: Use care not to damage rear refractory.  
3. Remove two (2) screws on sides of flue opening.  
Examples for Extended Run/Restrictor Plate Settings  
1. 90° Elbow, vertical 8’ (2.4 m), 90° elbow, out 20’ (6 m)  
4. Install restrictor plate with two (2) screws removed  
from back of unit. (Fig. 9)  
2. 90° Elbow, vertical 11’ (3.4 m), 90° elbow, out 13’ (4 m)  
3. 90° Elbow, vertical 20’ (6 m), 90° elbow, out 7’ (2 m)  
4. 90°, 40’ (12 m) vertical  
5. Re-install flue diverter with three (3) screws removed  
earlier.  
6. Reinstall glass assembly. (Refer to Page 18)  
Flue restricted to:  
1. 1¹⁄₈” (29 mm) opening in flue pipe outlet  
2. 7/8” (22 mm) opening in flue pipe outlet  
3. 3/4” (79 mm) opening in flue pipe outlet  
4. 1³⁄₈” (35 mm) opening in flue pipe outlet  
Figure 10  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
General Venting  
There must not be any obstruction such as bushes,  
garden sheds, fences, decks or utility buildings within  
24” (610 mm) from the front of the termination hood.  
Your fireplace is approved to be vented either through  
the side wall, or vertically through the roof.  
Only CFM Corporation venting components specifi-  
cally approved and labelled for this fireplace may be  
used.  
Do not locate termination hood where excessive snow  
or ice build up may occur. Be sure to check vent termi-  
nation area after snow falls, and clear to prevent ac-  
cidental blockage of venting system. When using snow  
blowers, make sure snow is not directed towards vent  
termination area.  
If vent termination is installed in an accessible loca-  
tion, Vent Termination Guard #53525 shall be in-  
stalled.  
Vent terminations shall not be recessed into a wall or  
siding.  
Location of Vent Termination  
It is imperative the vent termination be located observ-  
ing the minimum clearances as shown on the next  
page.  
Horizontal venting which incorporates the twist lock  
pipe must be installed on a level plane without an  
inclining or declining slope.  
*Check with local codes or in absence of same with  
CSA B149.1 Installation Codes (1991) for Canada  
or follow the current National Fuel Gas Code, ANSI  
Z223.1/NFPA 54 for installations in the USA.  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
General Venting Information - Termination Location  
INSIDE  
CORNER DETAIL  
G
V
N
H
N
A
D
E
B
V
L
C
B
B
 
�  
V
V
B
V
V
Fixed  
Operable  
Operable  
Closed  
F
B
M
V
J
X
B
I
K
X
V
A
CFM145a  
AREA WHERE TERMINAL IS NOT PERMITTED  
VENT TERMINATION  
X
AIR SUPPLY INLET  
V
Canadian Installations1  
US Installations2  
A = Clearance above grade, veranda, porch,  
deck, or balcony  
12” (30 cm)  
12” (30 cm)  
B = Clearance to window or door that may be  
opened  
6” (15 cm) for appliances  
6” (15 cm) for appliances  
< 10,000 Btuh (3kW), 9”  
(23 cm) for appliances > 10,000  
Btuh (3kW) and < 50,000 Btuh  
(15kW), 12” (30 cm) for  
< 10,000 Btuh (3kW), 12” (30 cm)  
for appliances > 10,000 Btuh (3kW) and  
< 100,000 Btuh (30kW), 36” (91 cm)  
for appliances > 100,000 Btuh (30kW)  
appliances > 50,000 Btuh (15kW)  
C = Clearance to permanently closed window  
12” (305 mm) recommended to  
prevent window condensation  
12” (305 mm) recommended to  
prevent window condensation  
D = Vertical clearance to ventilated soffit located  
above the terminal within a horizontal  
distance of 2’ (610mm) from the center  
line of the terminal  
18” (458 mm)  
18” (458 mm)  
E = Clearance to unventilated soffit  
F = Clearance to outside corner  
G = Clearance to inside corner (see next page)  
12” (305 mm)  
see next page  
see next page  
12” (305 mm)  
see next page  
see next page  
H = Clearance to each inside of center line  
extended above meter/regulator assembly  
3’ (91 cm) within a height of 15’ (5 m)  
above the meter/regulator assembly  
3’ (91 cm) within a height of 15’  
(5 m) above the meter/regulator  
assy  
I = Clearance to service regulator vent outlet  
3’ (91 cm)  
3’ (91 cm)  
J = Clearance to nonmechanical air supply inlet 6” (15 cm) for appliances < 10,000 Btuh  
to building or the combustion air inlet to any (3kW), 12” (30 cm) for appliances  
6” (15 cm) for appliances  
< 10,000 Btuh (3kW), 9”  
other appliances  
> 10,000 Btuh (3kW) and < 100,000 Btuh (23 cm) for appliances > 10,000  
(30kW), 36” (91cm) for appliances  
> 100,000 Btuh (30kW)  
Btuh (3kW) and < 50,000 Btuh  
(15kW), 12” (30 cm) for  
appliances > 50,000 Btuh (15kW)  
K = Clearance to a mechanical air supply inlet  
6’ (1.83 m)  
3’ (91 cm) above if within 10  
feet (3 m) horizontally  
L = Clearance above paved sidewalk or paved 7’ (2.13 m)†  
driveway located on public property  
7’ (2.13 m)†  
M = Clearance under veranda, porch, deck or  
balcony  
12” (30 cm)‡  
12” (30 cm)‡  
N = Clearance above a roof shall extend a minimum of 24” (610 mm) above the highest point when it passes through the roof  
surface, and any other obstruction within a horizontal distance of 18” (450 mm).  
1 In accordance with the current CSA-B149 Installation Codes  
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes  
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and  
serves both dwellings  
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:  
NOTE: 1. Local codes or regulations may require different clearances.  
2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and  
approved by the listing agency.  
3. CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not  
meet these requirements.  
Fig. 11 Vent termination locations.  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Termination Clearances  
Termination clearances for buildings with combustible and noncombustible exteriors.  
Inside Corner  
Alcove Applications*  
Outside Corner  
D
C
C
F =  
Combustible  
6" (152 mm)  
G =  
Combustible  
6" (152 mm)  
V
G
V
Noncombustible  
2" (51 mm)  
V
E
Noncombustible  
2" (51 mm)  
O
F
Balcony -  
with no side wall  
Balcony -  
with perpendicular side wall  
E = Min. 6” (152 mm) for  
non-vinyl sidewalls  
Min. 12” (305 mm) for  
vinyl sidewalls  
O = 8’ (2.4 m) Min.  
M
No.  
of Caps  
M
V
DMin.  
CMax.  
V
1
2
3
4
3’ (914 mm) 2 x DActual  
P
6’ (1.8 m)  
9’ (2.7 m)  
12’ (3.7 m) 1/2 x DActual  
1 x DActual  
2/3 x DActual  
Combustible &  
Noncombustible  
M =  
Combustible &  
Noncombustible  
12" (305 mm)  
M = 24" (610 mm)  
P = 20” (508 mm)  
DMin. = # of Termination caps x 3  
CMax. = (2 / # termination caps) x DActual  
584-15  
*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions  
specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All  
mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All  
gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.  
Fig. 12 Termination clearances.  
General Information Assembling Vent Pipes  
Canadian Installations:  
until the flange on the female end contacts the external  
flange on the male end. It is recommended that you  
secure the joints with three (3) sheet metal screws,  
however this is not mandatory with twist lock pipe.  
Venting system must be installed in accordance with the  
current CSA-B149.1 installation code.  
USA Installations:  
To make it easier to assemble the joints we suggest  
putting a lubricant (Vaseline or similar) on the male end  
of the twist lock pipe prior to assembly.  
The venting system must conform with local codes and/  
or the current National Fuel Gas code ANSI Z223.1/  
NFPA 54.  
Only venting components manufactured by CFM Corpo-  
ration can be used in Direct Vent systems.  
Male End  
Female End  
Twist Lock Pipes  
When using CFM Corporation twist-lock pipe it is not  
necessary to use sealant on the joints. The only areas  
of the venting system that need to be sealed with high  
temperature silicone sealant are the sliding joints of any  
telescopic vent section used in the system.  
TWL100  
Screw Holes  
Fig. 13 Twist-lock pipe joints.  
To join the twist lock pipes together, simply align the  
beads of the male end with the grooves of the female  
end, then while bringing the pipe together, twist the pipe  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
How to Use the Vent Graph  
Rear Wall Venting Applications  
The vent chart should be read in conjunction with the  
following vent installation instructions to determine the  
relationship of the vertical and horizontal dimensions of  
the vent system.  
When installed as a rear vent unit this appliance may  
be vented directly to a termination located on the rear  
wall behind the appliance.  
Only CFM Corporation venting components are  
approved to be used in these applications. (Refer to  
“Venting Components” listed for different installation  
requirements)  
1. Determine the height of the center of the horizontal  
vent pipe exiting through the outer wall. Using this  
dimension on the Sidewall Vent Graph (Fig. 14)  
locate the point intersecting with slanted graph line.  
The maximum horizontal distance between the rear  
of the appliance (or end of the transition elbow in a  
corner application) and the outside face of the rear  
wall is 20” (508 mm). (Fig. 15 & 16)  
2. From the point of this intersection, draw a vertical  
line to the bottom of the graph.  
3. Select the indicated dimension, and position the  
fireplace in accordance with same.  
Only one 45° elbow is allowed in these installations.  
If using a 45° elbow at fireplace, you must start  
out using an 8” (203 mm) or 12” (305 mm) sec-  
tion of pipe first attached to heater then a 45°  
elbow.  
Example A:  
If the vertical dimension from the floor of the  
fireplace is 11’ (3.4 m) the horizontal run to the face  
of the outer wall must not exceed 14’ (4.3 m).  
Minimum clearances between vent pipe and com-  
bustible materials are as follows:  
Example B:  
If the vertical dimension from the floor of the unit is  
7’ (2.14 m), the horizontal run to the face of the outer  
wall must not exceed 8¹⁄₂’ (2.6 m).  
Top - 2” (51 mm)  
Sides - 1” (25 mm)  
Bottom - 1” (25 mm)  
30  
29  
28  
27  
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
14  
13  
20”  
(508 mm)  
Max.  
Rear Vent Top View  
FP1780  
Fig. 15 Rear vent application, no elbows.  
20”  
(508 mm)  
Max.  
20”  
(508 mm)  
Max.  
12  
eg: A  
11  
10  
9
45°  
45°  
8
7
eg: B  
6
5
4
3
Start with 8” (203 mm) or 12”  
(305 mm) Pipe Section  
FP1779  
������ �����������������������������������������  
Fig. 16 Rear vent application, one 45° elbow.  
Horizontal dimension from the outside face of the  
wall to the center of the fireplace vent flange  
Sidewall vent graph showing the relationship between vertical  
and horizontal dimensions for a Direct Vent flue system.  
Fig. 14 Sidewall venting graph. (Dimensions in feet)  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Adjustable  
Zero Clearance  
Sleeve  
Rear Wall Installation  
Twist Lock Pipe  
Max. Length  
12” (305mm)  
#8 Screws (2)  
STEP 1  
Locate vent opening on the wall. To locate hole center  
consult with appropriate fireplace dimensions, Page 4.  
Frame as shown below.  
#8 Screws  
(2)  
#8 Screws  
(2)  
Combustible Walls (Fig. 17): Cut a 10³⁄₈”H x 9³⁄₈” W  
(264 x 240 mm) hole through the exterior wall and  
frame as shown.  
Firestop  
Noncombustible Walls (Fig. 17): Hole opening must  
be 7¹⁄₂” (190 mm) in diameter.  
ZCS101  
Adjustable Zero Clearance Sleeve  
Fig. 18 Adjustable zero clearance sleeve.  
STEP 4  
Zero clearance sleeve is only required for  
combustible walls.  
Install the 4” (102 mm) vent to the appliance collar and  
secure with three (3) sheet metal screws. Install the 7”  
(178 mm) vent pipe to the appliance collar and secure  
with three (3) sheet metal screws. It is not necessary  
to seal this connection. If a 45° elbow is being used,  
attach the elbow to the appliance in the same manner  
then attach the venting to the elbow.  
STEP 2  
Measure wall thickness and cut zero clearance sleeve  
parts to proper length (MAXIMUM 12”/305 mm). Assem-  
ble sleeve and attach to firestop with #8 sheet metal  
screws (supplied). (Fig. 18)  
STEP 3  
It is critical there is no downward slope  
away from the appliance when connecting  
the vent or elbow.  
Measure the horizontal length requirement for the vent-  
ing including a 2” (51 mm) overlap, i.e. from the elbow  
to the outside wall face plus 2” (51 mm). (Fig. 15 or 16)  
STEP 5  
Vent Opening for Combustible Wall  
Guide the venting through the vent hole a you place the  
appliance in its installed position. Guide the 4” (102 mm)  
and 7” (178 mm) collar of the vent termination into the  
outer ends of the venting. Do not force the termination. If  
the vent pipes do not align with the termination, remove  
and realign the venting at the appliance flue collars.  
(Fig. 19) Attach the termination to the wall as outlined in  
the instruction sheet supplied with the termination.  
9³⁄₈”  
(240mm)  
Framing  
Detail  
10³⁄₈”  
(264mm)  
Install provided firestop with zero  
clearance sleeve into framing  
opening after drywall or finish  
Finished Wall  
Fireplace Hearth  
material is installed. Use the tabs  
for clearance locators top and  
bottom.  
Firestop  
Opening for  
Noncombustible Wall  
Vent  
Termination  
Top Tabs  
Firestop  
7¹⁄₂”  
(190 mm)  
Bottom Tabs  
Zero Clearance  
Sleeve  
FP1751  
Fig. 17 Locate vent opening on wall.  
FP1753  
Fig. 19 Side view of final unit location.  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Example: According to the vent graph (Page 11) the  
maximum horizontal vent length in a system with a 7.5’  
(2.3 m) vertical rise is 20’ (6 m) and if a 90° elbow is  
required in the horizontal vent it must be reduced to 17’  
(5.2 m). In Figure 21 Dimension A plus B must not be  
greater than 17’ (5.2 m).  
Vertical Sidewall Applications  
Since it is very important for the venting system  
to maintain balance between the combustion air  
intake and the flue gas exhaust, certain limitations  
as to vent configurations apply and must be strictly  
adhered to.  
In Figure 21, dimension A plus B must not be greater  
than 17’ (5.2 m).  
The Vent Graph shows the relationship between vertical  
and horizontal side wall venting and will help to deter-  
mine the various dimensions allowable.  
The maximum number of 45° elbows permitted per  
side wall installation is two (2). These elbows can be  
installed in either the vertical or horizontal run.  
Minimum clearance between vent pipes and com-  
bustible materials is 2”(51 mm) on top and 1” (25  
mm) on the bottom and sides unless otherwise  
noted.  
For each 45° elbow installed in the horizontal run,  
the length of the horizontal run MUST be reduced by  
18” (45 cm). This does not apply if the 45° elbows  
are installed on the vertical part of the vent system.  
When vent termination exits through foundations less  
than 20” below siding outcrop, the vent pipe must  
flush up with the siding. It is always best to locate the  
fireplace in such a way that minimizes the number of  
offsets and horizontal vent length.  
The maximum number of elbow degrees in a system  
is 270°. (Fig. 22)  
Example:  
Elbow 1 = 90°  
Elbow 2 = 45°  
The horizontal vent run refers to the total length of vent  
pipe from the flue collar of the fireplace to the face of  
the outer wall.  
Elbow 3 = 45°  
Elbow 4 = 90°  
Total angular variation = 270°  
Horizontal plane means no vertical rise exists on this  
portion of the vent assembly.  
B 7’  
(178 cm)  
A 10’  
(254 cm)  
When installing the appliance as a rear  
vent unit, the 90° or 45° transition elbow  
is NOT INCLUDED in the following criteria  
and calculations, and unless specifically  
mentioned should be ignored when calcu-  
lating venting layouts.  
A + B = 17’  
(518 cm) Max.  
8’  
The maximum number of 90° elbows per side wall  
installation is three (3). (Fig. 20)  
(244 cm)  
3 x 90°  
Elbows  
FP1755  
Fig. 21 Maximum vent run with elbows.  
1 + 2 + 3 + 4 = 270°  
1
2
3
4
FP1754  
Fig. 20 Maximum three (3) 90° elbows per installation.  
If a 90° elbow is used in the horizontal vent run  
(level height maintained) the maximum horizontal  
vent length is reduced by 36” (914 mm). This does  
not apply if the 90° elbows are used to increase or  
redirect a vertical rise. (Fig. 21)  
FP1756  
Fig. 22 Maximum elbow usage.  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Do not backfill around snorkel.  
Below Grade Installations  
A clearance of at lest 4” must be main-  
tained between the snorkel and the soil.  
When it is not possible to meet the required vent ter-  
minal clearances of 12” (305 mm) above grade level  
a snorkel kit is recommended. This allows installation  
depth of down to 7” (178 mm) below grade level. The  
7” is measured from the center of the horizontal vent  
pipe as it penetrates through the wall.  
If the foundation is recessed, use recess brackets (not  
supplied) for securing lower portion of the snorkel. Fas-  
ten brackets to wall first, then secure to snorkel with self  
drilling #8 x 1/2 sheet metal screws. It will be necessary  
to extend vent pipes out as far as the protruding wall  
face. (Fig. 24)  
Ensure the sidewall venting clearances are observed.  
If venting system is installed below ground, we recom-  
mend a window well with adequate and proper drainage  
to be installed around the termination.  
If installing a snorkel, a minimum 24” (610 mm) vertical  
rise is necessary. The maximum horizontal run with the  
24” vertical pipe is 36” (914 mm). This measurement  
is taken from the collar of the fireplace (or transition  
elbow) to the face of the exterior wall. See the Sidewall  
Venting Graph for extended horizontal run if the vertical  
exceeds 24” (610 mm).  
Snorkel  
Foundation  
Recess  
Wall Screws  
Watertight Seal  
Sheet Metal  
Around Pipe  
Screws  
1. Establish vent hole through the wall. (Fig. 17)  
2. Remove soil to a depth of approximately 16”  
(406 mm) below base of snorkel. Install window  
well (not supplied). Refill hole with 12” (305 mm) of  
coarse gravel leaving a clearance of approximately  
4” (102 mm) below snorkel. (Fig. 23)  
3. Install vent system. Refer to Page 12.  
4. Ensure a watertight seal is made around the vent  
pipe coming through the wall.  
5. Apply high temperature sealant caulking (supplied)  
around the 4” and 7” snorkel collars.  
6. Slide the snorkel into the vent pipe and secure to the  
wall.  
BG401  
Fig. 24 Snorkel installation, recessed foundation.  
Vertical Through-the-Roof Application  
This gas fireplace has been approved for:  
Vertical installations up to 40’ (12 m) in height. Up  
to a 10’ (3 m) horizontal vent run can be installed  
within the vent system using a maximum of two 90°  
elbows. (Fig. 25)  
7. Level the soil to maintain a 4” (102 mm) clearance  
below snorkel. (Fig. 23)  
Max. Height 40’  
(12.2 m)  
Max. 10’ (3 m)  
Min. Height 8’  
(2.4 m)  
Zero Clearance Sleeve  
(if required)  
7TDVSNORK  
(Snorkel)  
Screws  
Firestop  
7” Pipe  
4” Clear-  
ance Min.  
Support Straps  
Every 3’ (914 mm)  
Window  
Well  
24” (610 mm )  
Minimum *  
Gravel  
FP1757  
Fig. 25 Support straps for horizontal runs.  
Drain  
Up to two 45° elbows may be used within the hori-  
zontal run. For each 45° elbow used on the horizon-  
tal plane, the maximum horizontal length must be  
reduced by 18” (450 mm).  
Foundation Wall  
*A minimum of 24” (610 mm)  
vertical pipe must be installed  
when using the 7TDVSNORK.  
Example: Maximum horizontal length:  
No elbows  
= 10’ (3 m)  
BG404  
1 x 45° elbow = 8.5’ (2.6 m)  
2 x 45° elbows = 7’ (2.1 m)  
Fig. 23 Below grade installation.  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
If there is a room above ceiling level, fire stop spacer  
must be installed on both the bottom ad the top side  
of the ceiling joists. If an attic is above ceiling level a  
7DVAIS (Attic Insulation Shield) must be installed.  
A minimum of an 8’ (2.5m) vertical rise is required.  
Two sets of 45° elbow offsets may be used within the  
vertical sections. From 0 to a maximum of 8’ (2.5 m)  
of vent pipe can be used between elbows. (Fig. 26)  
The enlarged ends of the vent section always face  
downward.  
7DVCS supports offsets. (Fig. 28) This application  
will require that you first determine the roof pitch  
and use the appropriate starter kit. (Refer to Venting  
Components List)  
Attic Insulation Shield  
The maximum angular variation allowed in the sys-  
tem is 270°. (Fig. 26)  
The minimum height of the vent above the highest  
point of penetration through the roof is 2’ (610 mm).  
(Fig. 29)  
Upper Floor  
11”  
(279mm)  
11”  
(279mm)  
1 + 2 + 3 + 4 = 270°  
Ceiling Installation  
1
2
3
4
Joist  
Firestop  
Spacer  
Nails (4)  
FP1029  
Fig. 27 Place firestop spacer(s) and secure.  
FP1179  
Fig. 26 Maximum elbow usage.  
Vertical Through-the-Roof Installation  
1. Locate your fireplace.  
2. Plumb to center of the (4”) flue collar from ceiling  
above and mark position.  
Typical Roof  
Support  
Application  
Typical Ceiling  
Support  
Application  
3. Cut opening equal to 9³⁄₈” x 9³⁄₈” (240 x 240 mm).  
4. Proceed to plumb for additional openings through  
the roof. In all cases, the opening must provide a  
minimum of 1 inch clearance to the vent pipe, i.e.,  
the hole must be at least 9³⁄₈” x 9³⁄₈” (240 x 240 mm).  
FP1184  
Fig. 28 Venting supports.  
5. Place fireplace into position.  
6. Place firestop(s) #7DVFS or Attic Insulation Shield  
#7DVAIS into position and secure. (Fig. 27)  
7. Install roof support (Fig. 44) and roof flashing making  
sure upper flange is below the shingles. (Fig. 28)  
8. Install appropriate pipe sections until the venting is  
above the flashing. (Fig. 30)  
9. Install storm collar and seal around the pipe.  
10. Add additional vent lengths for proper height. (Fig.  
29)  
11. Apply high temperature sealant to 4” and 7” collars  
of vertical vent termination and install.  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Min.  
2' (610 mm)  
3 #5 Sheet Metal  
Screws per Joint  
Sealant  
Storm Collar  
TWL101a  
Fig. 30 Roof flashing.  
FP1185  
Fig. 29 Minimum termination to roof clearance.  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Venting Components  
7TDVRVT - Through the wall Rear Vent Termination  
Starter Kit -  
Model 7TDVSK - Sidewall Venting (Twist Lock Pipe)  
Model 7FDVSK - Sidewall Venting (Flex Vent Pipe)  
Models 7TDVTK/TV - Hot Touch Termination Kits  
Model 7TDVTVTK/TV - Cool Touch Termination Kit  
Starter Kit - Model 7TDVSKV - Vertical Venting  
for 7TDVSKV-A order 1/12 to 6/12 roof pitch  
for 7TDVSKV-B order 7/12 to 12/12 roof pitch  
for 7TDVSKV-F order flat roof  
Starter Kit for Below Grade Installation  
Model 7TDVSKS -Snorkel Kit (Twist Lock Pipe)  
Model 7FDVSKS -Snorkel Kit (Flex Vent Pipe)  
Starter Pipe  
Model 7TDVP 20/8 - 24” Starter Pipe Bulk  
Model 7FDVP 30/8 - 30” Flex Pipe Bulk  
45o Elbow  
7TDV45 for Rear Vent to Vertical Vent  
or Vertical/Horizontal Offsets  
90o Transition Elbow  
7TDVRT90 for Rear Vent to Vertical Vent  
90° Elbow  
7TDV90 Vertical/Horizontal Offset  
Telescopic vent sections  
7TDVP1117 -11” to 17” adjustable length  
7TDVP3567 -35” to 67” adjustable length  
Pipe sections for vertical or horizontal venting  
Model 7TDVP8”  
Model 7TDVP12”  
Model 7TDVP24”  
Model 7TDVP36”  
Model 7TDVP48”  
-
-
-
4 per box  
4 per box  
4 per box  
Firestop Spacer  
20012362  
Attic Insulation Shield  
Model 7DVAIS  
Vertical/Horizontal Combination Offset Support  
Model 7DVCS  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Operating Instructions  
Glass Cleaning  
Glass Information  
It is necessary to clean the glass periodically. During  
start-up condensation, which is normal, forms on the  
inside of the glass and causes lint, dust and other  
airborne particles to cling to the glass surface. Also  
initial paint curing may deposit a slight film on the glass.  
It is therefore recommended the glass be cleaned  
two or three times with a non-ammonia household  
cleaner and warm water (gas fireplace glass cleaner  
is recommended). After the initial cleaning process the  
glass should be cleaned two or three times during each  
operating season depending on the environment in the  
house.  
Only glass approved by CFM Corporation  
should be used on this fireplace.  
The use of any non-approved replacement glass will  
void all product warranties.  
Care must be taken to avoid breakage of the glass.  
Do not operate appliance with glass front  
removed, cracked or broken.  
Replacement glass (complete with gasket and  
window frame) is available through your CFM  
Corporation dealer and should only be installed  
by a licensed qualified service person.  
Clean the glass after the first two weeks of  
operation.  
Do not clean glass when hot.  
Do not use abrasive cleaners.  
Do not strike or slam the glass.  
Window Frame Assembly Removal  
1. Turn the fireplace OFF (including the pilot).  
2. If the unit has been operating, allow time for the  
components to cool.  
Removal and Re-fitting the Curve Face  
3. Remove two (2) bolts on bottom side of unit holding  
front trim face on. (Fig. 32)  
The Curve face is fitted to the fireplace by hooking the  
top edge of the face over the mounting brackets as  
shown in Figure 32. Secure with two (2) screws on the  
bottom face of the trim. (Fig. 32)  
4. Remove front trim face by tilting bottom out and lift-  
ing face off unit. (Fig. 32)  
5. Remove two (2) bolts securing bottom door frame to  
unit. (Fig. 31)  
6. Tilt window frame assembly out slightly at the bot-  
tom, lift the frame up and away from the fireplace.  
(Fig. 31)  
Top Mounting  
Brackets  
Curve Face  
7. To replace window frame assembly reverse proce-  
dure.  
Window Frame  
Assembly  
Fireplace  
Front  
Bottom Bracket  
Glass  
Panel  
Control Cover Plate  
KT779  
Fig. 32 Hang Curve Face in place.  
FP1758  
Fig. 31 Window frame assembly removal.  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Flame & Temperature Adjustment  
To adjust Hi/Lo setting, push either the high or low con-  
trol button on remote control transmitter.  
ON  
OFF  
HI  
LO  
LG480  
Fig. 35 Correct DVR28 flame. Center flame should be ap-  
proximately 5¹⁄₂” (140 mm) high.  
FP1759  
Fig. 33 Flame adjustment for American Flame valve.  
Inspecting the Venting System  
Flame Characteristics  
This appliance venting system is designed and con-  
structed to develop a positive flow adequate to remove  
flue gases to the outside atmosphere.  
It is important to periodically perform a visual check of  
the pilot and the burner flames. Compare them to Fig-  
ures 34-35. If any of the flames appear abnormal call a  
service person.  
Any foreign objects in the venting system, except those  
designed specifically for the venting system, may cause  
spillage of flue gases.  
To inspect the venting system, make sure the main gas  
valve is off. Remove window frame assembly (Refer to  
Window Frame Assembly Removal Section). Using a  
flashlight, check the area above the baffle in the com-  
bustion dome. Clean if necessary.  
FP1778  
Fig. 34 Correct pilot flame appearance.  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Lighting & Operating Instructions  
For Fireplaces equipped with AF4000 Gas Valve  
Warning: If you do not follow these instructions exactly, a fire or explosion may  
result, causing property damage, personal injury and loss of life.  
For Your Safety, Read the Following Warnings  
before Lighting the Appliance  
Immediately call your gas supplier from  
a neighbor’s phone. Follow the gas  
suppliers instructions.  
A. This fireplace is equipped with an ignition device  
which automatically lights the pilot. DO NOT try to  
light the pilot by hand.  
If you cannot contact your gas supplier call  
the Fire Department  
B. BEFORE OPERATING, smell all around the  
appliance area for gas. Be sure to smell next to  
the floor because some gas is heavier than the  
air and will settle on the floor.  
C. Do not use this appliance if any part has been  
under water. Immediately call a qualified service  
technician to inspect the appliance and replace  
any part of the control system and any gas control  
that has been under water.  
What to do if you smell gas  
Do not try to light any appliance.  
Do not operate any electrical switch.  
Do not use any phone in your building.  
Lighting Instructions  
Spark to Pilot  
Pilot Assembly  
1. STOP! Read the safety information above before  
continuing.  
2. This appliance is equipped with an ignition device  
which automatically lights the pilot. DO NOT try to  
light the pilot by hand.  
“S” Connection  
Connect to Module  
3. Access the gas control by removing the side cover  
access door on the left side of the unit.  
Pilot Adjustment  
Screw  
Pilot Gas Connection  
Side or Back  
4. Turn the remote switch, if used, OFF. Turn the  
Inlet Pressure  
Tap  
wireless remote, if used, OFF.  
“I” Connection  
Connect to  
Module  
5. Wait five (5) minutes to clear out any gas.  
Then smell for gas, including near the floor.  
If you smell gas, STOP. Follow instruction B  
in the safety warnings above. If you do not  
smell gas, go on to the next step.  
6. Close the access door.  
7. If the appliance will not operate, follow the  
instructions TURNING OFF THE GAS TO  
THE APPLIANCE, and call your service  
technician or gas supplier.  
Pilot Internal  
Main Valve Internal Solenoid  
Outlet  
Pressure Tap  
Solenoid  
Connection  
Connection  
Orange &  
white Wires  
Green & White Wires  
Turning Off the Gas to the Appliance  
1/2” Gas Supply  
1. Turn the remote switch to the OFF position.  
1/2” NPT x 3/8” Flare  
Shut-Off Valve  
2. Turn OFF all electrical power to the fireplace if  
service is required.  
3. Open the lower access panel.  
3/8” Flex Line  
(From Valve)  
4. Turn the shut-off valve on the flexible gas line to  
the OFF position.  
Valve in the “ON” position  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Troubleshooting  
AF4000 Valve  
If erratic system behavior is observed that cannot be resolved by the methods outlined below, ensure that there is  
not a transmitter with batteries installed that may be interfering. If a transmitter is packed with batteries installed, its  
buttons may be depressed sending a constant signal which can interfere with the transmission of desired signals. A  
transmitter with new batteries can have a range of over 100’ (30.4 m).  
Module will not learn trans-  
mitter  
Ensure the REMOTE/OFF switch on the side of the module (Fig. 36) is set to RE-  
MOTE.  
Make sure the batteries in both the transmitter and receiver are installed in the  
proper direction (Fig. 39, 40) and are not drained. Individual battery voltage should  
be no less than 1.4V for AA and AAA batteries, 2.8V for button cells, and 9,0V for  
12V batteries.  
Verify the transmitter indicates a signal is being sent. With thermostat transmitters,  
the LCD display should indicate ON or OFF depending on which button is being  
pressed. The LED indicator should illuminate on wall transmitters and on/off hand-  
held transmitters. (Fig. 39) Buttons should be pressed and held for 1 to 2 seconds  
to ensure a complete signal is sent.  
Make sure the transmitter is within the 20’ (6 m) operational range of the receiver.  
Ensure the 4-pin lead-set is securely connected from the battery pack to the con-  
trol module’s AUX connection. (Figs. 37) If the A/C power adapter is used, make  
sure the leads from the adapter are securely connected to the POWER terminals  
on the control module. (Fig. 38)  
Press and hold the LEARN button on the module (Fig. 37) for approximately 10  
seconds to clear the memory (you should hear a series of beeps from the re-  
ceiver). Then press and release the learn button (you should hear a single beep  
from the receiver), immediately press either the ON or OFF button on the transmit-  
ter (you should hear a series of beeps indicating the transmitter code has been  
learned).  
Remote/Off  
Switch  
Figure 36: AF4000  
MOD Module Right  
Side  
Adjustment  
Continuous PIlot  
Off/On Switch  
FP1762  
“I” Pilot  
“S” Pilot Connection  
Connection  
Learn Button  
AUX Connection  
Figure 37: AF4000  
MOD Module Left Side  
FP1763  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Troubleshooting AF4000 Valve (continued)  
Pilot will not light/stay lit  
Verify the gas supply is turned on.  
Verify the receiver is receiving the signal from the transmitter by listening for a  
beep from the receiver when ON is pressed on the transmitter. If you do not hear  
a beep, ensure the module has learned the transmitter (see above).  
Ensure the orange lead from the pilot assembly igniter is securely connected to  
the terminal labeled “I” and the white lead from the flame rectification sensor is  
securely connected to the terminal labeled “S” on the control module. (Fig. 36)  
Make sure the orange and white leads from the module are securely connected to  
the terminals labeled “PILOT” on the valve body. (Fig. 41)  
Ensure the black GROUND wire is securely connected to an appropriate metal  
portion of the valve or pilot assembly. A proper ground is essential to spark  
igniter operation.  
Make certain the pilot flame is in contact with the flame rectification sensor on the  
pilot assembly. This valve is equipped with a pilot flame adjustment screw. (Fig.  
41) If the pilot flame is too small it will not contact the flame rectification sensor  
and will not complete the safety circuit.  
Figure 38: AF4000 MOD Module End  
8 Pin IPI  
Connection  
6 Volt DC Adapter  
Power Connection  
FP1764  
Figure 39: Wall Transmitter Face  
Indicator Light  
30 MIN  
60 MIN  
120 MIN  
OFF  
Insert batteries  
into holder and  
snap into holder.  
+
+
Plus  
Side  
Plus  
Side  
FP1766  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Troubleshooting AF4000 Valve (continued)  
Ensure the CONTINUOUS PILOT switch on the control module (Fig. 36) is set  
to OFF.  
Pilot flame is always on/ will  
not extinguish  
Verify the gas supply is turned on.  
Main flame will not light  
Ensure the pilot flame will ignite. If not, see pilot flame troubleshooting above.  
Make sure the green and white leads from the module are securely connected to  
the terminals labeled “MAIN: on the valve body. (Fig. 41)  
Make certain the pilot flame is in contact with the flame rectification sensor on  
the pilot assembly. This valve is equipped with a pilot flame adjustment screw.  
(Fig. 41) If the pilot flame is too small it will not contact the flame rectification  
sensor and will not complete the safety circuit.  
Ensure the pilot flame is properly located to ignite the main flame.  
Ensure the black and red leads from the battery pack or the AF4000 110H/L  
module are securely connected to the red and black leads from the motor drive  
or H/L latching solenoid located on the valve body (red to red and black to  
black).  
Flame height adjustment will  
not work/works backwards  
Verify the selector switch on the battery pack is set to DC MOTOR DRIVE or  
LATCHING SOLENOID, depending upon which device is installed. (Fig. 40)  
Check functionality with all transmitters to determine if there is an issue with the  
main control system or an individual transmitter. If the issue is with an individual  
transmitter, make sure the batteries in both the transmitter and receiver are in-  
stalled in the proper direction (Fig. 39, 40) and are not drained. Individual battery  
voltage should be no less than 1.4V for AA and AAA batteries, 2.8V for button  
cells, and 9.0V for 12V batteries.  
Figure 40: Battery Pack - Battery Compartment  
+
-
Selector Switch  
+
-
FP1767  
Figure 41: AF4000 Valve Face  
Main Connection  
MAIN  
Inlet  
Pilot Adj.  
PILOT  
Outlet  
FP1769  
Pilot Connection  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Maintenance  
To obtain proper operation, it is imperative that the pilot  
and burner’s flame characteristics are steady, not lifting  
or floating.  
Burner and Burner Compartment  
It is important to keep the burner and the burner  
compartment clean. At least once per year the burner  
compartment should be vacuumed and wiped out.  
Typically, the top 3/8” or 1/2” of the thermopile should  
be engulfed in the pilot flame. (Fig. 42)  
Cleaning the Standing  
Pilot Control System  
To adjust pilot burner; (by qualified service technician)  
1. Remove pilot adjustment cap.  
The burner and control system consists of  
burner tube  
2. Adjust pilot screw to provide properly sized flame.  
3. Replace pilot adjustment cap.  
pilot assembly  
gas valve  
gas orifice  
The primary air shutter is set at the factory and should  
only be adjusted, if necessary, by a qualified service  
technician.  
Most of these components may require only an oc-  
casional checkup and cleaning and some may require  
adjustment. If repair is necessary, it should be per-  
formed by a qualified technician.  
Fireplace May Be HOT!!  
1. Turn off pilot light at remote wall switch.  
2. Let fireplace cool if it has been running.  
3. Remove window frame assembly. (Refer to Window  
Frame Assembly Removal section)  
FP1778  
Fig. 42 Correct pilot flame appearance.  
4. Vacuum burner compartment especially around  
orifice primary air openings.  
5. Visually inspect pilot. Brush or blow away any dust  
or lint accumulation.  
6. Ignite pilot - Refer to Lighting Instructions.  
7. Reinstall window frame assembly.  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
2
1
3
4
5
6
9
7
10  
8
11  
13  
17  
12  
15  
14  
16  
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,  
without notice.  
DVR28IN  
(GFYN4G0)  
Ref. Description  
1. Burner Tube  
DVR28  
20012266  
20011551  
20012350  
20011581  
20011579  
20012290  
20011895  
20012381  
20012258  
20012263  
20012265  
20011597  
20012267  
20012396  
20012219  
20012302  
20012362  
2. Rear Refractory  
3. Ceramic Retainer  
4. Bracket, Upper Trim  
5. Lower Bracket Assembly  
6. Valve Assy, VF4000  
7. Main Module  
8. SIT Pilot Assembly  
9. 24” Wire Harness 8-Pin, 8-Wire  
10. Battery Power Pack  
11. Solenoid Remote Hi/Lo  
12. Glass Frame Assembly  
13. On/Off HI/LO Remote Control  
14. Restrictor Plate  
15. Wall Mount Assy.  
16. Burner Orifice #45 (.0820”)  
17. Firestop  
20012301  
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Vermont Castings DVR28 Direct Vent Gas Fireplace  
Optional Accessories  
Curve Face Kit  
Model #  
Color  
ICVCTK04  
ICVCTK05  
Rustic Bronze  
Charcoal  
Screen Door Kit  
Model #  
ICVCSTK  
20012301  
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LIMITED LIFETIME WARRANTY  
PRODUCT COVERED BY THIS WARRANTY  
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with  
an Insta-Flame Ceramic Burner, or standard steel tube burner.  
BASIC WARRANTY  
CFM Corporation (hereinafter referred to collectively as the Company)  
warrants that your new Vermont Castings or Majestic Gas Fireplace/  
Stove is free from manufacturing and material defects for a period of  
one year from the date of purchase, subject to the following conditions  
and limitations.  
Any part and/or component replaced under the provisions of this  
warranty is covered for six months or the remainder of the original  
warranty, whichever is longest.  
This warranty is limited to the repair of or replacement of part(s) found  
to be defective in material or workmanship, provided that such part(s)  
have been subjected to normal conditions of use and service, after  
said defect is confirmed by the Company’s inspection.  
EXTENDED LIFETIME WARRANTY  
The heat exchanger, where applicable, and combustion chamber  
of every Vermont Castings or Majestic gas product is warranted for  
life against through wall perforation. All appliances equipped with an  
Insta-Flame Ceramic Burner have limited lifetime coverage on the  
ceramic burner plaque. Warrantees are made to the original owner  
subject to proof of purchase and the conditions and limitations listed  
on this Warranty Document  
The company may, at its discretion, fully discharge all obligations  
with respect to this warranty by refunding the wholesale price of the  
defective part(s)  
Any installation, labor, construction, transportation, or other related  
costs/expenses arising from defective part(s), repair, replacement,  
or otherwise of same, will not be covered by this warranty, nor shall  
the Company assume responsibility for same. Further, the Company  
will not be responsible for any incidental, indirect, or consequential  
damages except as provided by law.  
COMPONENT WARRANTY  
CAST IRON: All external and internal cast iron parts are warranted for a  
period of three years.  
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR  
LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES  
OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY  
LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR  
CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC  
RIGHTSANDYOUMAYHAVEOTHERRIGHTSWHICHVARYFROM  
STATE TO STATE.  
Note:OnporcelainenamelnishedexternalpartsandaccessoriesThe  
Company offers no Warranty on chipping of enamel surfaces. Inspect  
all product prior to accepting it for any damage to the enamel.  
Thesaltairenvironmentofcoastalareasorahighhumidityenvironment  
can be corrosive to the porcelain enamel finish. These conditions can  
cause rusting of the cast iron beneath the porcelain enamel finish,  
which will cause the finish to flake off.  
All other warranties-expressed or implied- with respect to the product,  
its components and accessories, or any obligations/liabilities on the  
part of the Company are hereby expressly excluded.  
Dyelotvariationswithreplacementpartsand/oraccessoriescanoccur  
and are not covered by warranty.  
The Company neither assumes, nor authorizes any third party to  
assume on its behalf, any other liabilities with respect to the sale of  
this Vermont Castings or Majestic product  
GLASS DOORS: Glass doors are covered for a period of one year.  
Glass doors are not warranted for breakage due to misuse or accident.  
Glass doors are not covered for discoloration or burned in stains due to  
environmental issues, or improper cleaning and maintenance.  
The warranties as outlined within this document do not apply to  
chimney components or other non CFM Corporation accessories used  
in conjunction with the installation of this product..  
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be  
cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar  
mix and masonry cleaners may corrode the brass finish. The Company  
will not be responsible for, nor will it warrant any brass parts which are  
damaged by external chemicals or down draft conditions.  
Damage to the unit while in transit is not covered by this warranty but  
is subject to claim against the common carrier. Contact the dealer  
from whom you purchased your fireplace/stove (do not operate the  
appliance as this might negate the ability to process the claim with the  
carrier).  
GAS VALVES: Gas valves are covered for a period of one year  
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and  
mechanical components of the burner assembly are covered for one year.  
All steel tube burners are warranted for one year.  
The Company will not be responsible for:  
a) Down drafts or spillage caused by environmental conditions such  
as near-by trees, buildings, roof tops, hills, or mountains.  
b) Inadequate ventilation or negative air pressure caused by  
mechanical systems such as furnaces, fans, clothes dryers, etc.  
ACCESSORIES: Unless otherwise noted all components and CFM  
Corporation company supplied accessories are covered for a period of  
one year.  
This warranty is void if:  
CONDITIONS AND LIMITATIONS  
a) The fireplace has been operated in atmospheres contaminated by  
chlorine, fluorine, or other damaging chemicals.  
b) Thereplacehasbeensubjectedtoprolongedperiodsofdampness  
or condensation  
c) Anydamagestothereplace,combustionchamber,heatexchanger  
orothercomponentsduetowater, orweatherdamage, whichisthe  
result of but not limited to, improper chimney/venting installation.  
d) Any alteration, willful abuse, accident, or misuse of the product  
This new Vermont Castings or Majestic product must be installed or  
serviced by a qualified installer, preferably NFI or WETT (Canada)  
certified, as prescribed by the local jurisdiction. It must be installed and  
operated at all times in accordance with the Installation and Operating  
instructions furnished with the product. Any alteration, willful abuse,  
accident, or misuse of the product shall nullify this warranty.  
This warranty is non-transferable, and is made to the original owner,  
provided that the purchase was made through an authorized supplier  
of the Company.  
has occurred.  
IF WARRANTY SERVICE IS NEEDED…  
The customer must pay for anyAuthorized Dealer in-home travel fees  
or service charges for in-home repair work. It is the dealers option  
whether the repair work will be done in the customer’s home or in the  
dealer’s shop.  
1) Contact your supplier. Make sure you have your warranty,  
your sales receipt, and the model/serial number of your CFM  
Corporation product.  
Ifuponinspection,thedamageisfoundtobethefaultofthemanufacturer,  
repairs will be authorized at no charge to the customer parts and/or  
labor.  
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK  
YOURSELF.  
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Efficiency Ratings  
Model  
EnerGuide Ratings  
Fireplace Efficiency (%) Fan-OFF  
67.6 85  
Steady State (%)  
D.O.E.  
(AFUE%)  
Fan-ON  
DVR28IN  
n/a  
64.3  
CFM Corporation  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6  
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