Vermont Casting Indoor Fireplace OD24SHKN User Manual

Installation and Operation Instructions  
for  
GAS-FIRED  
Vented Gas Log Sets  
Model OD24SHKN/P  
DECORATIVE GAS APPLIANCE FOR INSTALLATION IN ODSR36/42A FIREPLACES  
W A R N I N G  
IFTHE INFORMATION INTHIS MANUALIS NOTFOLLOWED EXACTLY,AFIRE OR EXPLOSION MAYRESULT,  
CAUSING PROPERTY DAMAGE, INJURY, OR LOSS OF LIFE.  
FOR YOUR SAFETY:  
DO NOT STORE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS NEAR THIS OR  
ANY OTHER APPLIANCE.  
WHAT TO DO IF YOU SMELL GAS:  
SHUT OFF ALL GAS TO THE APPLIANCE.  
DO NOT TRY TO LIGHT ANY APPLIANCE; EXTINGUISH ANY OPEN FLAME  
IMMEDIATELY PHONE YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE. FOLLOW  
THE SUPPLIER’S INSTRUCTIONS.  
IF YOU CANNOT REACH THE GAS SUPPLIER, PHONE THE FIRE DEPARTMENT.  
ATTENTION  
INSTALLER PLEASE NOTE:  
INSTALLATION AND SERVICE MUST BE PER-  
FORMED BY A QUALIFIED AGENCY, INDIVIDUAL,  
FIRM, CORPORATION, OR COMPANY, EXPE-  
RIENCED IN THE INSTALLATION, REPAIR, AND  
SERVICING OF THIS TYPE OF GAS APPLIANCE.  
DO NOT MODIFY, ALTER OR TAMPER WITH ANY  
PART OF THIS HEATER, CONTROL, OR LOGS.  
DO NOT BEGIN INSTALLATION OF THIS GAS  
LOGSET UNTIL ALL INSTRUCTIONS HAVE  
BEEN READ AND UNDERSTOOD.  
OWNER PLEASE NOTE:  
READ THESE INSTRUCTIONS AND FOLLOW THE  
WARNINGS.  
Certified as:  
CSA 7.94 U.S. manually lighted decorative gas appliance for installation in solid fuel burning fire-  
places and the applicable requirements of UL127 factory-suit fireplaces.  
CFM Specialty Home Products  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
20007967 5/05 Rev. 1  
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General Information  
• WARNING: If the fireplace contains glass doors,  
In order to assure a safe and effective instal-  
lation, only a qualified service person who is  
familiar with the building codes and installation  
techniques appropriate to your area may install  
and service this appliance.  
they must remain open at all times during the opera-  
tion of the logset, allowing combustion air to circulate.  
• In order to avoid any possible gas leaks, apply pipe  
joint compound to all non-flared threaded connections  
involved in this installation. For propane, the joint  
compound must be resistant to the corrosive action of  
propane.  
To check for leaks, always use a soapy water solu-  
tion or a sniffer. Never test by using an open flame.  
• The area around the gas logset must be free of all  
combustible materials, especially gasoline or other  
highly flammable, vapor producing liquids.  
• Due to high temperatures, locate this logset away  
from both high traffic areas and furniture and draper-  
ies.  
• Children and adults alike should be aware of the  
high surface temperatures; to avoid the risk of burns  
or ignition of clothing they should stay away.  
• Do not touch any part of the logset other than the  
controls while it is operating or immediately after you  
turn it off.  
• Supervise young children and pets carefully when  
they are in the area where the logset is operating.  
• Do not place clothing or other flammable material on  
or near the logset.  
•Make sure that any safety screen or guard, removed  
during servicing, has been replaced before you use  
the logset.  
• It is imperative that you keep clear all burner areas,  
control compartments and passageways for circulat-  
ing air.  
• Do not move the logset in any way that might dis-  
lodge the logs from their fixed positions. If you bump  
the logset check to see if you have dislodged any-  
thing.  
• Provide adequate clearances around air openings  
into the combustion chamber and adequate acces-  
sibility clearance for servicing and proper operation.  
NEVER obstruct the front opening of the fireplace.  
The Logsets have been designed and tested to oper-  
ate safely when installed according to the installation  
instructions contained in this manual. Read all instruc-  
tions before starting the installation.  
• For outdoor use only.  
• The logset should be inspected before use and at  
least annually thereafter. More frequent cleaning may  
be necessary because of excessive lint from carpeting  
or bedding material.  
• In the United States, the installation and operation  
must conform to local codes or, in the absence of local  
codes, with the National Fuel Gas Code, ANSI Z223.1/  
NFPA 54, latest edition, CSA B149.1 Installation Code,  
and with the National Electrical Code, ANSI/NFPA70  
(latest edition).  
• The gas logset and its individual shutoff valve must be  
disconnected from the gas supply piping system during  
any pressure testing of that system at test pressures in  
excess of 1/2 p.s.i.g. (3.5 kPa) The gas logset must be  
isolated from the gas supply piping system by closing  
its individual manual shutoff valve during any pressure  
testing of the gas supply piping system at test pres-  
sures equal to or less than 1/2 p.s.i.g. (3.5 kPa)  
• Do not, under any circumstances, burn solid fuel  
(wood, paper, coal) in the fireplace where you have  
installed your logset. Do not use it for cooking. Put  
nothing on top of the logs.  
• The logset must be compatible with its fuel. Natural  
gas requires different hardware than propane. Never  
attempt to use natural gas with a propane logset or vice  
versa.  
• For a propane burning logset, the supply tank must  
include a high to low gas pressure regulator. The tank  
must be outdoors. Do not, under any circumstances,  
locate supply tanks inside any structure.  
• The fireplace must include a screen made of chain  
mesh or a similar material. You must keep the screen  
closed at all times during the operation of the logset; it  
will protect you in the event of an explosion.  
3
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Pre-Installation Checklist  
Yes  
No  
Is the gas type you are using the same as the gas type listed on the rating plate for this  
appliance?  
Does the firebox meet the minimum size dimensions below?  
Is the gas supply inlet pressure correct? Refer to Table below.  
Is your fireplace plumbed with gas on the right side (facing) of the fireplace? If not,  
refer to page 5.  
Is the gas supply line sized properly (Minimum 1/2” Iron pipe)?  
Do you have a solid fuel (wood burning) fireplace with a vented flue?  
Do you have a manual gas supply valve installed at your fireplace? If not, a licensed  
plumber, gas company technician or other qualified installer must install one:  
Have you checked local building codes? (Check with your local building department)  
Does your fireplace have a wire mesh screen in place?  
CAUTION: If you answered “NO” to any item, or have any questions regarding your installation, please con-  
tact your dealer/distributor for assistance.  
Minimum Clearances & Specifications  
Natural Gas Units  
Gas Log  
Set  
Size  
Minimum Firebox Dimensions  
Width  
Minimum  
Flue  
Size  
51 sq.in.  
Gas Supply  
Pressure  
Input  
Btu/hr  
90,000  
Back  
27”  
Front  
36”  
Depth Height  
18” 18”  
Minimum  
3.5” w.c.  
Maximum  
7.0” w.c.  
24”  
Propane Gas Units  
Gas Log  
Set  
Size  
Minimum Firebox Dimensions  
Width  
Minimum  
Flue  
Size  
51 sq.in.  
Gas Supply  
Pressure  
Minimum  
11.0” w.c.  
Input  
Btu/hr  
50,000  
Back  
27”  
Front  
36”  
Depth Height  
18” 18”  
Maximum  
14.0” w.c.  
24”  
Tools Required  
8” adjustable crescent wrench; Pipe thread sealant compound or teflon tape; 12” pipe wrench or channel lock pliers.  
Connection to Gas Supply  
NOTE: For Natural and Propane gas, you must have a manual  
shutoff at the fireplace.  
1
1. Place the burner pan in the fireplace. Pull the grate so the back  
side of the hearth brick pulls up (1, Fig. 1) enough for you to tilt the  
2
grate up (2, Fig. 1) to slide the pan underneath. (3, Fig. 1) The burn-  
er should be located several inches from the backwall, centered left  
to right.  
NOTE: This is for burner connection purposes only. Exact burner  
placement will be covered on Page 7, after all connections have  
3
been made.  
3. Attach the Gas Supply Fitting onto your fireplace’s gas supply  
pipe, as shown in Figure 2.  
LG341  
Fig. 1 Pull back of grate and hearth brick up, tilt front  
of grate up and slide burner pan under.  
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4. Attach one end of the Flexible Gas Connector to  
the brass Burner Inlet Fitting which has been factory  
installed into the burner.  
5. Attach the other end of the Gas Connector to the  
flared side of the Gas Supply Fitting.  
Remember to use pipe thread sealant or teflon tape  
only on the straight pipe threads. Do not use on  
any flared ends.  
CFM149  
Fig. 2 Natural gas connection.  
Gas Plumbed on Left Hand Side of Fireplace  
NOTE: Your gas log set is assembled at the factory to be installed in a fireplace plumbed with the gas on  
the right side (facing). If your fireplace is plumbed with the gas on the left side remove fittings on right and  
left side of straight burner tube and switch sides, at the same time put front burner tube on right side with  
the elbow fitting. (Refer to Figs. 3,4)  
You may also run a flexible connector (or as per local codes) along the back wall of the fireplace to bring  
your gas line to the right hand side. You can then place the set in front of the flexible connector. (Fig. 4)  
Rigid Pipe. Flexible Hose or Copper Tubing  
Approved for Outdoor Use  
To Gas Supply  
Gas Inlet 3/8”  
Pipe Coupling  
Regulator  
Supplied w/LP Unit  
3/8” Brass Elbow  
NPT to Flare  
Parts Not  
Supplied  
Flex Hose  
FP1484  
Fig. 3 LP gas connection.  
FP1485  
FP1486  
Fig. 4 Alternate left side gas connection.  
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Leak Test Procedures  
After connecting the gas supply, test for leaks. Use a 50/50 solution of liquid soap and water to test for  
leaks at gas fitting and joints. Apply water/soap solution with brush only - do not over apply. NEVER test  
with an open flame.  
WARNING: DO NOT USE AN OPEN FLAME TO TEST FOR LEAKS!  
NOTE: Always perform a leak test any time the appliance has been moved or disconnected from the  
gas supply line.  
Damper Stop Installation  
The Damper Stop provided keeps your damper from  
accidentally closing during operation of your set. This  
Damper Stop must be installed onto your Damper at all  
times. NOTE: The damper clamp is designed to hold  
the damper plate open 3 inches. However, the damper  
must be fully open when the log set is in operation.  
Install the Damper Stop onto the edge of the damper plate.  
Damper  
Attach by securing the bolt provided to the damper plate  
Plate  
with an adjustable wrench. (Fig. 5)  
Damper  
If the Damper Stop does not fit, drill a 1/4” hole into the  
damper plate and install an  
Stop  
anchor bolt with nut, at a 90 degree angle, so that the  
damper plate will remain fully open.  
DP104  
Fig. 5 Attach damper clamp.  
The proper finished installation of the Damper Stop is  
shown in Figure 6. If the bolt fails to block the damper in  
an open position, the damper should be removed from the  
Chimney  
chimney.  
Clamp  
To check your vent for proper drafting: Light a tightly  
rolled newspaper on one end and place it at the inside  
front edge of the fireplace. Observe the smoke and be  
sure the vent is properly drawing it up the chimney. If  
the smoke is drawn back into the room, extinguish the  
Damper  
flame and remove any obstruction until proper venting  
is achieved. If that fails, check with a qualified chimney  
sweep.  
DP103  
Fig. 6 Damper clamp installation.  
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Grate Placement  
Grate Assembly  
Place grate assembly over top of burner so the  
front middle leg of the grate is 1¹⁄₂” back from  
the front edge of the main burner pan assembly.  
(Fig. 7)  
Lava  
Rock  
Pan  
Assembly  
FP1488  
Fig. 8 Lava rock placement.  
1¹⁄₂"  
FP1487  
Fig. 7 Grate placement.  
Add Pan Material  
1. With burner pan and grate in place, open the  
bag of lava rock and spread it evenly across the  
pan assembly to the top of the pan assembly. (Fig.  
8)  
Glowing Embers  
FP1489  
Fig. 9 Ember placement.  
2. Open one bag of glowing embers and place  
evenly across burner covering lava rock. (Fig. 9)  
3. Slide the mesh screen under the grate, but on  
top of glowing embers so the mesh piece covers  
the burner pan material. (Fig. 10)  
4. Open remaining bag of embers and place  
evenly on top of mesh screen. (Fig. 10)  
Ember Screen  
5. Spread lava rock onto fireplace hearth around  
the burner pan for decorative purposes. (Fig. 11)  
Embers  
FP1490  
Fig. 10 Screen and ember placement.  
Lava Rock  
FP1491  
Fig. 11 Place lava rock on fireplace hearth for decoration.  
7
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Log Placement  
Optional Glass Door Set  
The optional glass door set is for weather exposure  
protection of gas logs for the ODSRA Series fireplaces.  
1. Place the larger bottom logs (longer log in back,  
shorter (2) logs in front) onto the grate, leaving as  
much space between them as possible. (Fig. 12)  
CAUTION: The glass doors must be fully open  
when operating the gas log set.  
Unit  
Model  
ODSR36A  
ODSR42A  
36GDKSSSR  
42GDKSSSR  
Back Log  
Front (2)  
Shorter Logs  
Grate Retainer  
FP1149  
Fig. 12 OD24SHK log placement.  
2. Next, place the smaller top logs diagonally onto  
the bottom logs, so that the logs are in notches  
provided. (Fig. 13)  
LG342  
Fig. 13 OD24SHK log set.  
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For Your Safety Read Before Lighting  
WARNING: If you do not follow these directions exactly, a fire or explosion may result caus-  
ing property damage, personal injury, or loss of life.  
What To Do If You Smell Gas  
• Do not try to light any appliance.  
• Do not touch any electrical switch, do not use any phone in the immediate area.  
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.  
• If you cannot reach your gas supplier, call the fire department.  
Lighting Instructions  
1. Turn the gas shut-off valve to OFF.  
2. Wait five (5) minutes to clear out any gas. If you then smell gas STOP!  
Follow the safety information above. If you don’t smell gas, go on to the  
next step.  
3. Light a match and lay it on top of the pan material, about 2” from the  
end of the supply side of the pan. (Fig. 14)  
4. Slowly turn the gas shut-off valve ON until the burner ignites. If the  
burner doesn’t ignite within ten (10) seconds with the match burning,  
turn the shut-off valve OFF and repeat steps 1 through 4 again.  
LG175  
Match  
Fig. 14 Lighting the log set.  
WARNING: Flame may flare up when ignited. Keep hands and face away from firebox.  
Operation and Maintenance  
To Adjust the Flame:  
Adjust the flame to the desired level by rotating the gas valve counterclockwise to open or  
clockwise  
to close.  
To Turn the Appliance Off:  
Rotate the gas shut-off valve clockwise  
to off.  
Proper Maintenance:  
• Keep the area around the log set clean and clear of debris.  
• Occasionally, you may use a soft bristle brush to clean logs.  
• Once every year, a qualified agency or certified chimney sweep should examine and clean the venting  
system of the fireplace in which the log set is installed.  
Appliance Break-in  
During the 2-3 hour appliance break-in period, you may detect an odor from the appliance as the various  
water-based paints used in the manufacture of this log set cure. This is a normal and temporary situation  
that is not a cause for alarm.  
To ensure proper curing of the logs:  
1. Ignite a 2” flame and maintain it for 1/2 hour.  
2. Burn the logs in consecutive 1/2 hour periods, raising the flame an additional 2” to full flame height for a  
total of three hours.  
9
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Troubleshooting  
Log Set Is Smoking/Sooting Excessively  
It is natural and unavoidable for vented gas log sets to produce moderate levels of carbon (soot) where  
flame contacts the logs. The logs can be cleaned using a soft-bristle brush. However, if soot is pro-  
duced where there is no flame impingement, one of the following may be the cause:  
Fireplace venting system not drafting properly: Make sure the damper is wide open at all times.  
Preheat the flue in very cold weather by burning the log set at a very low level, then slowly increas-  
ing the flame height over a matter of hours. Have the fireplace and the venting system professionally  
cleaned.  
Excessive flame impingement or blockage: Make sure there is proper spacing between the logs so  
they are not smothering the flame. Rearrange the logs so they are touched less by the flames.  
Excessive gas supply/pressure: Make sure the gas pressure coming into the fireplace does not ex-  
ceed the maximum pressure allowed with this gas set (refer to tables on page 4). If you are using the  
gas logs with a safety pilot kit, make sure you installed the correct orifice into the set.  
Burner Is Excessively Noisy  
Please note: The movement and combustion of gas will create low, unavoidable levels of noise.  
Excessive gas pressure: Make sure the gas pressure coming into the fireplace does not exceed the  
maximum pressure allowed with this gas set (refer to tables on page 4). If you are using the gas logs  
with a safety pilot kit, make sure you installed the correct orifice into the set.  
Passage of air/gas across irregular surfaces: There may be burrs, paint, or other blockages on the  
burner bar ports. Check these ports and remove any blockage.  
Gas Connector: Relieve any tight bends or kinks in the Flexible Gas Connector. Switch to a smooth  
aluminum gas connector, which can be purchased at any hardware or home improvement store.  
Burner Flame Is Too High (8-12” Above Top Logs) Or Too Low  
(Below Top Logs)  
Incorrect gas supply, pressure, or burner orifice used: Make sure the gas pressure coming into  
the fireplace falls between the minimum and maximum pressures allowed with this gas set (refer to  
tables on page 4). If you are using the gas logs with a safety pilot kit, make sure you installed the  
correct orifice into the set.  
Blocked ports (low flame only): Free the main burner orifice and burner bar ports of any burrs,  
paint, or other blockage.  
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1d  
2
1
1a  
1b  
4
1e  
3
11  
1c  
10  
9
14  
5
15  
12  
7
16  
17  
8
13  
6
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CFM Specialty Home Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products  
at any time, without notice.  
OD24SHK Vented Gas Logs  
Ref. Description  
OD24SHK  
20007970  
NNS3  
1. Complete Log Set  
1a. Top Log #3  
1b. Top Log (2)  
NNS4  
1c. Rear Log  
1d. Left Front Log  
1e. Right Front Log  
2. Bag of Glowing Embers  
3. Bag of Lava Rock  
20007972  
20007974  
20007973  
4310001  
3310046  
20002575  
20007959  
20000961  
20000958  
3304176  
3304145  
3304146  
20007961  
3304006  
3304191  
20001280  
20000012  
20000013  
20004686  
4. Damper Stop  
5. Pan Assembly  
6. Orifice - Natural Gas  
7. Burner Inlet Fitting  
8. Flexible Gas Connector  
9. Gas Supply Fitting - Elbow  
10. 3/8” Brass Female NPT to Flare - Propane  
11. Ember Screen  
12. 3/8” Brass Elbow, NPT to Flare - Propane  
13. Regulator - Propane  
14. Orifice - Propane  
15. Orifice Holder - Propane  
16. Air Mixer Shutter  
17. Air Shutter Screen  
11  
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LIMITED 2/20 YEAR WARRANTY  
For VERMONT CASTINGS Decorative Gas Appliances  
CFM Specialty Home Products extends the warranties  
ARE HEREBY EXPRESSLY INCLUDED. IN NO EVENT  
SHALL ANY IMPLIED WARRANTY PRESCRIBED BY LAW  
(NOTWITHSTANDING THE FOREGOING EXPRESS EX-  
CLUSION) REMAIN IN EFFECT AFTER EXPIRATIONS OF  
THE WARRANTIES SET FORTH IN PARAGRAPHS A AND  
B.  
specified in paragraphs A and B below with respect to its  
Vermont Castings Decorative Gas Appliances (the “Gas Ap-  
pliance”), including CFM Specialty Home Products supplied  
accessories and components referred to in those para-  
graphs, subject to the following conditions and limitations:  
(1) These warranties are extended only to the Gas Ap-  
pliance installed in the continental United States, including  
Alaska, and Canada; only if and so long as the accordance  
with the installation and operating instructions furnished  
therewith; and only if and so long as Gas Appliance is not  
removed from its original installation.  
(2). These warranties are limited to only the component  
parts manufactured and supplied by CFM Specialty Home  
Products. The use of components manufactured by others  
with the Gas Appliance (except for a listed Type B venting  
system as defined in the installation instructions) could cre-  
ate serious safety hazard, may result in the denial of certifi-  
cation by recognized national safety agencies, and could be  
in violation of local building codes.  
(3). The Gas Appliance must be operated at all times in  
accordance with the operating instruction furnished there-  
with. The Gas Appliance is designed to burn either natural or  
propane gas only. Burning conventional fireplace fuels such  
as wood, coal, or any other solid fuel will cause damage to  
the Gas Appliance, will produce excessive temperatures and  
will result in a fire hazard.  
(4). These warranties are limited to repair, replacement or  
furnishing a replacement for sale, as specified in Paragraphs  
A and B, for a part found to CFM Specialty Home Products  
satisfaction, after examination, to be defective in materials or  
workmanship under normal conditions, use and service.  
(5). All obligations with respect to these warranties may  
be fully discharged by CFM Specialty Home Products re-  
funding the wholesale price of a defective part.  
A. Gas Appliances, electrical and manual compo-  
nents, glass panels, all sealants or adhesives and  
optional accessories (exclusive of CFM Specialty Home  
Products supplied decorative logs which are covered by a  
separate warranty under paragraph B below):  
Within two years from the date of manufacture of the  
gas appliance, CFM Specialty Home Products will repair, or  
replace (at our option) a defective part without charge.  
B. Cement or ceramic fiber log components:  
Within two years from the date of manufacture of the gas  
appliance, CFM Specialty Home Products will replace a  
defective part without charge. Within years three through  
twenty from the date of manufacture of the gas appliance,  
CFM Specialty Home Products will provide a replacement  
for a defective part to the homeowner, but assumes no li-  
ability for incurred labor cost.  
The foregoing warranties gives you specific legal rights  
and you may also have other rights which vary from state to  
state. Some states do not allow limitations on how long an  
implied warranty may last, so the limitation specified above  
on the duration of any implied warranty prescribed by law  
may not apply to you. Similarly, some states do not permit  
the exclusion or limitation of incidental or consequential  
damages, so the above exclusion of such damages may not  
apply to you.  
In order to obtain performance of any of the above war-  
ranty obligations, write to CFM Specialty Home Products at  
this address:  
CFM Specialty Home Products  
(6) Except as otherwise expressly specified in Para-  
graphs A and B. NONE OF THESE WARRANTIES COVER,  
AND CFM SPECIALTY HOME PRODUCTS SHALL NOT  
BE RESPONSIBLE FOR, ANY CONSTRUCTION, INSTAL-  
LATION, LABOR, TRANSPORTATION OR OTHER COSTS  
OR EXPENSES ARISING FROM A DEFECTIVE PART,  
ITS REPAIR OR REPLACEMENT OR OTHERWISE, NOR  
SHALL CFM SPECIALTY HOME PRODUCTS IN ANY  
EVENT BE RESPONSIBLE FOR ANY INDIRECT, INCIDEN-  
TAL OR CONSEQUENTIAL DAMAGES. EXCEPT TO THE  
EXTENT PROVIDED BY LAW, THERE ARE NO IMPLIED  
WARRANTIES WITH RESPECT TO THE GAS APPLIANCE,  
ITS COMPONENTS AND ACCESSORIES (INCLUDING  
IMPLIED WARRANTIES OF MERCHANTABILITY OR FIT-  
NESS FOR A PARTICULAR PURPOSE), ALL OF WHICH  
410 Admiral Blvd  
Mississauga, Ontario Canada L5T 2N6  
Attention: Manager of Warranty Services  
Since local building requirements may vary greatly  
throughout the country, users of CFM Specialty Home Prod-  
ucts products should determine in advance whether there  
are any building code restrictions on the use of a specified  
product.  
CFM SPECIALTY HOME PRODUCTS MAKES NO REPRE-  
SENTATION OR WARRANTY REGARDING, AND SHALL  
NOT BE RESPONSIBLE FOR, ANY BUILDING CODE  
COMPLIANCE. The foregoing warranties give you specific legal  
rights and you may also have other rights which vary from state to state.  
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