Vermont Casting Indoor Fireplace DEF33 User Manual

INSTALLER/CONSUMER  
SAFETY INFORMATION  
PLEASE READ THIS MANUAL  
BEFORE INSTALLING AND  
USING APPLIANCE.  
Electric Fireplace  
Model  
WARNING!  
IF THE INFORMATION IN THIS  
MANUAL IS NOT FOLLOWED  
EXACTLY, AN ELECTRICAL  
SHOCK OR FIRE MAY RESULT  
CAUSING PROPERTY DAMAGE,  
PERSONAL INJURY OR LOSS  
OF LIFE.  
DEF33/36;  
DEFD33/36  
FOR YOUR SAFETY  
Service must be performed by  
a qualified service agency.  
DO NOT STORE OR USE  
GASOLINE OR OTHER  
FLAMMABLE VAPORS AND  
LIQUIDS IN THE VICINITY  
OF THIS OR ANY OTHER  
APPLIANCE.  
10005696  
C
US  
Homeowner's Installation and  
Operating Manual  
Ve rm o n t Ca s t in g s , Ma je s t ic Pro d u ct s  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777  
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER  
10005898 9/03 Rev.0  
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Installation Instructions  
15. This appliance has hot and arcing or sparking parts  
General Information  
inside. Do not use it in areas where gasoline, paint  
or flammable liquids are used or stored. This  
fireplace should not be used as a drying rack for  
clothing, nor should Christmas stockings or  
decorations be hung in the area of it.  
1. Read all instructions before using this appliance.  
2. This appliance is hot when in use. To avoid burns,  
do not let bare skin touch hot surfaces. If provided,  
use handles when moving this appliance. Keep  
combustible materials, such as furniture, pillows,  
bedding, papers, clothes, and curtains at least  
3 feet (1 m) from the front of this appliance.  
16. Use this appliance only as described in this  
manual. Any other use not recommended by the  
manufacturer may cause fire, electric shock or  
injury to persons.  
CAUTION: Extreme caution is necessary when any  
heater is used by or near children or invalids, and  
whenever the heater is left operating and unattended.  
17. Avoid the use of an extension cord because the  
extension cord may overheat and cause a risk of  
fire. However, if you have to use an extension cord,  
the cord shall be No. 14 AWG minimum size and  
rated not less than 1875 Watts. The extension cord  
must be a three wire cord with grounding type plug  
and cord connection. The extension cord shall not  
be more than 20 feet in length.  
3. If possible, always unplug this appliance when not  
in use.  
4. Do not operate any heater with a damaged cord or  
plug, or after the appliance malfunctions, or if it has  
been dropped or damaged in any manner.  
18. SAVE THESE INSTRUCTIONS.  
5. Any repairs to this fireplace should be carried out  
by a qualified service person.  
Locating Your Electric Fireplace  
6. Under no circumstances should this fireplace be  
modified. Parts having to be removed for servicing  
must be replaced prior to operating this fireplace  
again.  
Your new fireplace may be installed into an existing  
masonry or zero clearance fireplace. It may also be  
installed using a prefabricated cabinet available from  
your dealer or be built into a wall.  
7. Do not use outdoors.  
8. This heater is not intended for use in bathrooms,  
laundry areas and similar indoor locations. Never  
locate this appliance where it may fall into a bathtub  
or other water container.  
When choosing a location for your new fireplace, ensure  
that the general instructions are followed. For best effect  
install the fireplace out of direct sunlight.  
9. Do not run cord under carpeting. Do not cover cord  
with throw rugs, runners or the like. Arrange cord  
away from traffic areas and where it will not be  
tripped over.  
Clearance to Combustibles  
Sides .............................. 0 mm 0 inches  
Floor ............................... 0 mm 0 inches  
Top ................................. 0 mm 0 inches  
10. To disconnect this appliance, turn controls to the off  
position, then remove plug from outlet.  
11. Connect to properly grounded outlets only.  
Hearth  
12. This appliance, when installed, must be electrically  
grounded in accordance with local codes; or, in the  
absence of local codes, with the current CSA C22.1  
Canadian Electrical Code; or, for U.S.A. installations,  
follow local codes and the National Electrical Code,  
ANSI/NFPA NO. 70.  
A hearth is not mandatory; however, for aesthetic  
purposes, it is recommended you use a noncombustible  
hearth which does not obstruct louvre opening.  
Cold climate installation recommendation:  
When installing this unit against a non-  
insulated exterior wall or chase, it is  
mandatory that the outer walls be insulated  
to conform to applicable insulation codes.  
13. Do not insert or allow foreign objects to enter any  
ventilation or exhaust opening, as this may cause  
an electric shock or fire, or damage the appliance.  
14. To prevent a possible fire, do not block air intakes  
or exhaust in any manner. Do not use on soft  
surfaces, like a bed, where openings may become  
blocked.  
Cabinet Installations  
Cabinets are available from your dealer which allow for  
fast, convenient installation of your fireplace against  
existing walls.  
3
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Fireplace Dimensions  
Rough  
Opening  
H
Depth  
M
L
G
O
K - Rough Opening Width  
M
Rough  
Opening  
Height  
N
F
J
B
D
E
C
I
A
Fig. 1 Fireplace specifications and framing dimensions  
Ref.  
DEF33  
DEF36  
A
33" (838mm)  
36" (914mm)  
7
B
C
D
E
F
G
H
I
28 /8" (733mm)  
31" (787mm)  
341/4" (870mm)  
33" (838mm)  
3
16 /8" (416mm)  
21" (533mm)  
27  
27  
6
/64" (163mm)  
4" (102mm)  
6
/64" (163mm)  
5
3/8" (137mm)  
1
11 /2" (292mm)  
14" (356mm)  
1
22 /16" (560mm)  
221/8" (562mm)  
3" (76mm)  
3
3/4" (95mm)  
Framing Dimensions  
5
J
K
L
M
N
O
29 /8" (752mm)  
341/2" (876mm)  
361/2" (927mm)  
141/2" (362mm)  
36" (914mm)  
51" 1295mm)  
251/2" (648mm)  
331/2" (851mm)  
12" (305mm)  
36" (914mm)  
51" 1295mm)  
251/2" (648mm)  
Electrical Specifications  
Voltage: 120VAC, 60Hz  
Total Amps: 12.5 Amps  
Total Watts: 1500 Watts  
Heater Rating: 1300 Watts  
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Mantels  
The height that a combustible mantel is fitted above  
the fireplace is dependent on the depth of the mantel.  
This also applies to the distance between the mantel  
leg (if fitted) and the fireplace.  
For the correct mounting height and widths, refer to  
Figures 2a, 2b and the Mantel Chart below.  
J
I
H
Black  
G
The distances and reference points are not affected by  
the fitting of a bay window front trim kit.  
Surround  
Face  
F
Mantel  
Leg  
Noncombustible mantels and legs may be installed at  
any height and width around the appliance.  
CFM164a  
K
L
Side of  
Combustion  
Chamber  
When using paint or lacquer to finish the  
mantel, such paint or lacquer must be  
heat resistant to prevent discoloration.  
M
N
O
V
W
X
Y
Z
CFM170  
Mantel  
Mantel Leg from Side  
Ref. of Comb. Opening  
A
B
C
D
E
Ref.  
Leg Depth  
10” (254mm)  
8” (203mm)  
6” (152mm)  
4” (101mm)  
2” (50mm)  
F
G
H
I
K
L
M
N
O
11¹⁄₂” (292mm)  
9¹⁄₂” (241mm)  
7¹⁄₂” (191mm)  
5¹⁄₂” (140mm)  
3¹⁄₂’” (89mm)  
Fireplace  
Top Louvre  
Opening  
J
Fig. 2b Combustible mantel leg minimum installation  
Top of Combus-  
tion Chamber  
CFM146  
Bottom of Door Trim  
Mantel Chart  
Mantel Shelf  
Mantel from Top  
Ref. or Breast Plate Ref. of Comb. Chamber  
Depth  
DEF33  
DEF36  
V
W
X
Y
Z
10” (254mm)  
8” (203mm)  
6” (152mm)  
4” (101mm)  
2” (50mm)  
A
B
C
D
E
17" (432mm) 19" (483mm)  
15" (381mm) 17" (432mm)  
13" (330mm) 15" (381mm)  
11" (279mm) 13" (330mm)  
9" (229mm) 11" (279mm)  
Fig. 2a Combustible mantel minimum installation  
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Framing and Finishing  
Electrical Connection  
1. Choose fireplace location.  
A 15 AMP, 120 Volt, 60 Hz circuit with a properly  
grounded outlet is required. Preferably, the fireplace  
will be on a dedicated circuit as other appliances on  
the same circuit may cause the circuit breaker to trip or  
the fuse to blow when the heater is in operation. The  
unit comes standard with a 6 ft. (1828mm) long three  
wire cord, exiting the right side of the fireplace. Plan  
the installation to avoid the use of an extension cord. If  
an extension cord is used, it must be minimum 14 AWG,  
three-wire with grounding type plug and connector,  
rated not less than 1875 Watts. This extension cord  
shall not be more than 20 feet (508mm) in length.  
2. Place fireplace into position.  
3. Frame in fireplace with a header across the top. It is  
important to allow for finished face when setting the  
depth of the frame.  
4. Attach fireplace to frame using adjustable frame  
drywall strips (Fig. 3). Preset depth to suit facing  
1
5
3
material—adjustable to /2", /8" or /4" depths  
(Fig. 3).  
5. Screw through slotted holes in drywall strip, then  
screw into pre-drilled holes on fireplace side.  
Measure from face of fireplace to face of drywall  
strip to confirm the final depth (Fig. 3).  
If permitted by local codes, a new electrical outlet may  
be installed inside the frame construction.  
C
Adjustable Drywall Strip  
Electrical outlet wiring must comply with  
local building codes and other applicable  
regulations to reduce the risk of fire,  
electrical shock and injury to persons.  
A
(Nailing Flange)  
B
Screw  
Position  
Drywall  
Depths  
Do not use this fireplace if any part of it  
has been under water. Immediately call a  
qualified service technician to inspect  
the fireplace and to replace any part of  
the electrical system which has been  
under water.  
A
B
C
1/2" / 13mm  
5/8" / 16mm  
3/4" / 19mm  
Hard (Direct) Wire Connection  
If desired, a qualified electrician may remove the cord  
connection and wire this unit directly to the household  
wiring. See page 15.  
Adjustable 1/2",  
5/8", 3/4"  
Spacing  
FP1023  
Any electrical rewiring of this appliance  
must be done by a qualified electrician.  
This wiring must be done in accordance  
with local codes and/or in Canada with  
the current CSA C22.1 Canadian  
Electrical code, and for U.S.A.  
Fig. 3 Adjustable drywall strip (nailing flanges)  
installation, National Electrical Code  
ANSI/NFPA Nº 70.  
WARNING: This fireplace comes with  
a manual circuit breaker reset beside  
the ON/OFF switch. In case the fireplace  
is not operating, check the circuit breaker  
and reset the button at the breaker. If the  
fireplace is still not operating,immediately  
call a qualified service technician to  
inspect the fireplace.  
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(B116)  
A39  
(B115)  
A40  
A38  
A37  
(B119)  
(B118)  
(B117)  
1005694  
MVC_002F  
Fig. 4 DEF33/DEFD33 Logset  
Fig. 5 DEF36/DEFD36 Logset  
Installation of DEF33 Logs  
Installation of DEF36 Logs  
Refer to Figure 4.  
1. Turn off power to the unit.  
Refer to Figure 5.  
1. Turn off power to the unit.  
2. Remove front glass (See "Glass Removal" section),  
or open front doors.  
2. Remove front glass (See "Glass Removal" section),  
or open front doors.  
3. Remove logs from packaging.  
3. Remove logs from packaging.  
4. The ember lava rock is shipped in place; no  
adjustment is necessary.  
4. The ember lava rock is shipped in place; no  
adjustment is necessary.  
5. Fit the log right (A37) onto plate log support. Ensure  
the bottom holes of the log are located on the two  
pins of the support.  
5. Place the center log (B117) on the ember lava rock.  
Use the notches under the log center to have a  
proper location.  
6. Fit the log left (A38) onto plate log support. Ensure  
the bottom holes of the log are located on the two  
pins of the support.  
6. Place the right log (B115) onto the plate log support.  
Ensure the bottom of the log sets against the side  
wall of plate log support, and the top of the log sets  
on the log center.  
7. Place the log center (A39) on ember lava rock. Use  
the notches under the log center to properly locate  
the log. The top of this log sets on the log right.  
7. Place the left log (B116) onto the plate log support.  
Ensure the side of the log sets against the side wall  
of plate log support and the back of the log sets  
against the tinted light screen.  
8. Place the log left top (A40) in position by resting  
the hole under the center of this log over the knob  
on the log left, and the front of log sets on the log  
center and against the back wall of plate log  
support.  
8. Place the crossover left log (B119) in position by  
resting the top of the log on the log left. The other  
end of the log sets against the back wall of the plate  
log support.  
9. Place the crossover right log (B118) in position by  
resting the top of the log on the log right. The other  
end of the log sets against the back wall of the plate  
log support.  
7
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Service Instructions  
Disconnect power before attempting any  
Replacing Light Bulbs  
maintenance or cleaning to reduce the  
risk of fire, electrical shock or personal  
injury.  
This fireplace uses three (3) clear 120 Volt, 60 Watt,  
E-12 socket base light bulbs (small base, chandelier  
candle type). These lights are located under the ember  
bed of the unit. For convenience, if one of the bulbs  
burns out, it may be prudent to replace all of the light  
bulbs.  
Glass Frame Removal  
NOTE: Applicable only to units with fixed glass door.  
Do not exceed 60 Watts per bulb. Use of  
higher rated bulbs may result in a fire,  
causing property damage, personal  
injury or loss of life.  
1. Turn off electrical supply to unit.  
2. Let fireplace cool if it has been operating.  
3. Open access panel Radiant.  
4. Remove two door retention screws along lower sides  
edge of door frame.  
1. Turn off power to the unit.  
2. Allow fireplace to cool if it has been operating.  
5. Swing lower portion of door out from the fireplace  
and gently lift up to disengage top of door from  
fireplace (Fig. 6).  
3. Remove glass door (refer to "Glass Frame Removal"  
section), or open glass doors.  
4. Remove the four (4) screws securing the ember bed  
in position. Two screws (2) are located on either  
side of the ember bed near the front.  
6. To reinstall glass door, follow the above procedure in  
reverse.  
5. Examine the bulbs to determine which bulbs need  
to be replaced.  
Glass /  
Frame  
Fireplace  
Front  
6. Hold the socket steady while unscrewing the  
defective bulb(s).  
7. Install the new light bulb(s); hold the socket steady  
while screwing in.  
Retaining  
Screws  
8. Reinstall ember bed, log set, and glass door.  
Window  
Frame  
Window  
Frame  
Cleaning Brass Trim  
Clean the brass trim using a soft cloth, slightly  
dampened with lemon oil, then buff with a clean soft  
cloth. Do NOT use brass polish or household cleaners,  
as these products will damage the brass trim. Lemon  
oil can be obtained at supermarkets or hardware  
stores.  
Screws  
FP1204  
Fig. 6 Window frame assembly removal  
Glass Information  
Maintenance of Motors  
1. Under no circumstances is this product to be  
operated with missing or broken glass.  
The motors used on the fan and the drum assembly  
are prelubricated for extended bearing life, and require  
no further lubrication. However, periodic cleaning/  
vacuuming of the fan/heater is recommended.  
2. Do not strike or slam the glass.  
3. Do not use abrasive cleaners to clean the glass.  
4. Tempered glass is used in this product. A qualified  
service person must perform replacement of the  
glass with gasket, as supplied by the manufacturer.  
Make sure that the power is turned OFF  
before proceeding.  
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Electrical Wiring Diagram with Integral Remote Control  
Any electrical repairs or rewiring of this unit should be carried out by a licensed electrician in accordance with national  
and local codes.  
If repairing or replacing any electrical component or wiring,  
the original wire routing, color coding and securing locations  
must be followed.  
FAN  
MOTOR  
4
6
11  
HEATER  
ELEMENT  
6 RED  
9 WHITE  
10  
11  
WHITE  
BLACK  
4
FLAME  
MOTOR  
15  
5
8
7 WHITE  
1 BLACK  
RED  
BLACK  
+
-
SPEED  
2 BLACK  
CONTROL  
14  
9 WHITE  
6 RED  
BREAKER  
CIRCUIT  
13  
9
S
W
I
O
N/  
T’  
S
T
A
T
O
F
F
T
7
IN  
N
N
L
C
H
3
OUT  
IN  
2
3 BLACK  
4 BLACK  
OUT  
L
Component Identification:  
1. Motor, Variable Speed 12VDC  
2. Switch ON/OFF  
3. Thermostat  
4. Fan/Heater  
5. Light Socket with Wiring Assem.  
6. Light Bulb, 60W  
9. Bushing Straight-Thru Strain Relief  
10. Cable Tie Nylon, 6" x 1 /8" Black  
Wiring Color Code:  
WH= White  
BL = Black  
1
11. Bushing Snap 0.875"-0.625"  
12. CFM-Majestic Wire Required  
13. Receiver  
14. Potentiometer Assembly  
15. Circuit Board Flame Speed Control  
RE = Red  
7. Breaker Circuit Manual Reset  
8. Power cord 16/3 HPN with Terminal  
9
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Electrical Wiring Diagram without Integral Remote Control  
FAN  
MOTOR  
4
6
11  
HEATER  
ELEMENT  
4 RED  
5 WHITE  
10  
11  
WHITE  
BLACK  
4
FLAME  
MOTOR  
13  
5
8
RED  
+
-
SPEED  
CONTROL  
WHITE  
1 BLACK  
14  
5 WHITE  
BREAKER  
CIRCUIT  
7
9
S
W
I
4 RED  
O
T'  
S
T
A
T
N/  
O
F
F
T
C
H
3
2
Component Identification:  
9. Bushing Straight-Thru Strain Relief  
10. Cable Tie Nylon, 6" x 1 /8" Black  
11. Bushing Snap 0.875"-0.625"  
12. CFM-Majestic Wire Required  
13. Circuit Board Flame Speed Control  
14. Potentiometer Assem.  
Wiring Color Code:  
WH= White  
BL = Black  
1. Motor, Variable Speed 12VDC  
2. Switch ON/OFF  
3. Thermostat  
4. Fan/Heater  
5. Light Socket with Wiring Assem.  
6. Light Bulb, 60W  
1
RE = Red  
7. Breaker Circuit Manual Reset  
8. Power cord 16/3 HPN with Terminal  
Ceramic Refractory Installation  
1. Remove fixed glass door assembly or open glass  
doors.  
Side  
Tab  
Side  
Tab  
2. Remove two screws found on the top of firebox  
behind firebox deflector. Attach adjustable brackets  
packed with refractory.  
Side  
Panel  
3. Slide refractory side panels on the firebox bottom  
and behind side bracket and adjust, fitting the  
ceramic tight to the side of firebox (Fig. 7). Tighten  
screws.  
Side  
Panel  
4. Reinstall fixed glass door assembly or close glass  
doors.  
FP1207  
Fig. 7 Ceramic refractory installation  
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Operating Instructions  
The control compartment is located behind the panel  
2. Heater Control  
access Radiant. To access the controls, simply flip  
down the panel access Radiant. Refer to Fig. 8, below,  
to locate the position of each control.  
The Heater Control acts to turn the heater ON and OFF  
as well as setting the comfort level in the room. Turning  
the knob clockwise from the OFF position will place the  
heater into operation. The further the knob is rotated  
clockwise, the higher the set point temperature. Turning  
the knob counter-clockwise will lower the set point  
temperature. Turning it all the way counter-clockwise  
will turn the heater function OFF.  
1. Main ON/OFF Switch  
The ON/OFF switch supplies power to all functions of  
the fireplace. This is an illuminated switch that normally  
lights up when in the ON or OFF position.  
During any service of this appliance, the  
power to the unit must be turned off. It is  
not acceptable to use the ON/OFF switch  
to meet this requirement.  
3. Flame Speed Control  
Turn the flame speed control knob to increase or  
decrease the flame speed as desired.  
Control Panel  
3
2
1
5
4
See Installation Instructions for service  
details.  
WARNING: Disconnect Power Before  
Servicing.  
WARNING: Risk of fire, keep electrical  
cords, draping, and other furnishings at  
least 3 feet (0.9m) from the front of the  
heater.  
RED  
GOLD  
GOLD  
LEARN  
GOLD  
Voir les instructions d'installation pour  
des details sur le service.  
AVERTISSEMENT: Debrancher la source  
d'alimentation avant le service.  
AVERTISSEMENT: Risque d'incendie,  
ON/OFF  
veiller  
a
ce que les cordons electriques,  
tentures et autres textiles domestiques  
soient a au moins 3 pieds (0,9m) de  
I'avant de I'appareil de chauffage.  
10005509  
FP1210  
Fig. 8 Control panel  
6. Press either the ON or OFF button on the Remote  
Transmitter, and the Learn button on the fireplace  
at the same time. The fireplace is now ready to  
accept commands from the remote Transmitter.  
4. Re-learn  
This model fireplace with integral remote control has  
a preprogrammed, matched-pair Receiver/Transmitter  
already set with randomly-selected house codes.  
It is highly unlikely that the fireplace code will ever need  
to be re-learned. If the fireplace needs to re-learn  
Receiver/Transmitter house codes, perform the  
following steps:  
5. ON/OFF  
The ON/OFF button on the fireplace (below the Learn  
button) is to turn the fireplace ON and OFF when the  
battery in remote Transmitter is weak, or to manually  
operate the fireplace without the remote Transmitter.  
1. Be sure there is power to the fireplace.  
2. Be sure there is a good battery in the Transmitter  
(hand-held remote).  
NOTE: The device complies with Part 15 of the  
FCC Rules. Operation is subject to the  
following two conditions:  
3. Open the battery compartment of the remote.  
1. This device may not cause harmful  
interference, and;  
2. This device must accept any interference  
received, including interference that may  
cause undesired operation.  
4. Press and release the small button located in the  
top left corner. This will randomly select a new  
house code in the remote Transmitter.  
5. Close the remote Transmitter battery compartment.  
11  
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26  
15  
14  
17  
25  
7
15  
16  
8
6
19  
22  
11  
10  
4
20  
12  
13  
3
5
2
21  
24  
23  
216mm [8 1/2"] (DISTANCE BETWEEN TWO SOCKETS)  
216mm [8 1/2"] (DISTANCE BETWEEN TWO SOCKETS}  
305mm [12"]  
DEF33/ DEFD33  
DEF36/ DEFD36  
1d  
1a  
1a  
1b  
1c  
1c  
1c  
1e  
1b  
5898 / 0903  
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and  
products at any time, without notice.  
DEF33/36; DEFD33/36 Electric Fireplace  
10005898  
1212  
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Verm ont Castings, Majestic Products, DEF33/ 36, DEFD33/ 36  
DEF33/36; DEFD33/36 Electric Fireplace (continued)  
Description  
DEF33  
DEFD33  
DEF36  
DEFD36  
1.  
1a.  
1b.  
1c.  
1d.  
1e.  
2.  
3.  
4.  
5.  
6.  
Log Set Complete  
Log  
Log  
Log  
Log  
Log  
Fan/ Heater  
Motor 12VDCFlame Generator  
ON/ OFF Switch (Illuminated)  
Thermostat - Heater Control  
Potentiometer – Flame Speed Control  
Circuit Board – Flame Speed Control  
Knob – Flame Speed,  
Heater Controls & Potentiometer  
Screen, Tinted Plastic (Not shown)  
Flame Generator Assembly  
Glass with Gasket 4W-25  
Gasket Glass  
10005694  
10005694  
10006091  
10006091  
10005690 (A37) 10005690 (A37) 10006086 (B115) 10006086 (B115)  
10005691 (A38) 10005691 (A38) 10006087 (B116) 10006087 (B116)  
10005692 (A39) 10005692 (A39) 10006088 (B117) 10006088 (B117)  
10005693 (A40) 10005693 (A40) 10006089 (B118) 10006089 (B118)  
10006090 (B119) 10006090 (B119)  
10004198  
10001978  
10001393  
10004199  
10001168  
10001589  
10004198  
10001978  
10001393  
10004199  
10001168  
10001589  
10004198  
10001978  
10001393  
10004199  
10001168  
10001589  
10004198  
10001978  
10001393  
10004199  
10001168  
10001589  
7.  
8.  
10001639  
10005518  
10003350  
10005529  
10001882  
10003432  
10004391  
10005515  
10005695  
10001639  
10005518  
10003350  
10001639  
10005954  
10003350  
10005937  
10001882  
10003352  
10004484  
10005934  
10005956  
10001639  
10005954  
10003350  
9.  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
Frame Window  
Panel Radiant Assembly Top  
Panel Access Radiant Assembly  
Plate Support Log Set Assembly  
Trim-Frame Window (PB)  
(with 2 Magnets)  
Facia Control System  
Breaker Circuit Manual Reset  
Card Power 16/3 HPN with Terminals  
Socket Light Bulb Lower Assembly  
Ember Lava Rock  
10004391  
10005515  
10005695  
10004484  
10005934  
10005956  
55005  
10005683  
10003093  
10003095  
10003127  
10005570  
57480  
10005929  
10003093  
10003095  
10003127  
10005955  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
10005510  
10003093  
10003095  
10003127  
10005570  
10005679  
10005680  
10005140  
10005141  
10005569  
10005931  
10003093  
10003095  
10003127  
10005955  
10005952  
10005953  
10005140  
10005141  
10005936  
Door with Glass Right Assembly  
Door with Glass Left Assembly  
Transmitter  
Receiver  
CFM-Majestic Wire Req’d. (not shown)  
10005662  
10005935  
13  
10005898  
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Verm ont Castings, Majestic Products, DEF33/ 36, DEFD33/ 36  
Louvre Removal  
Bay Window Installation  
CAUTION: Remove all plastic from brass trims.  
To remove top louvre, pull the louvre up and then lift  
it out (Fig. 9).  
Do not remove existing frame window assembly.  
1. Remove existing bottom louvre and hinges from  
fireplace, if the fireplace has been installed with  
louvres. (Set aside the four [4] screws).  
2.  
2. Remove existing top louvre from fireplace by lifting  
up and pulling out, if the fireplace has been installed  
with louvres. If the fireplace was installed with the  
Radiant face, move to step 3.  
Louvre  
1.  
3. Hang Bay Window unit over existing glass frame.  
4. Reinstall upper louvre assembly.  
Glass Panel  
FP444  
5. Bottom brass trim is removable when fireplace is  
installed with marble or tile surround which covers  
the fireplace bottom.  
Fig. 9 Remove louvre assembly.  
Louvre Face Installation  
1. Remove the top radiant face by removing the two  
screws securing it in position; one screw is located  
on each side of the top radiant face at the bottom  
front.  
2. Remove the deflector cabinet top from the top  
radiant face. (Save the screws and deflector cabinet  
top to reinstall into the top Radiant panel.)  
3. Open the access Radiant face door, then remove  
the bottom radiant face by removing three (3) screws  
securing it in position. One screw is located on each  
side of, and at the center of, the bottom radiant face  
at the top front.  
4. Reinstall the deflector cabinet top fasteners in the  
pre-punched screw holes in the bottom of the  
fireplace cabinet top.  
5. Install bracket louvre top fasteners into the  
prepunched screw holes in the cabinet bottom.  
6. Install hinge fasteners in the prepunched screw  
holes at the front of the fireplace cabinet base.  
7. Install the bottom louvre by aligning the prepunched  
hinge holes with the pre-punched louvre bracket  
holes; fasten securely with screws  
8. Install the top louvre by pushing it down into the slot  
of the bracket louvre; refer to step 5.  
10005898  
1414  
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Verm ont Castings, Majestic Products, DEF33/ 36, DEFD33/ 36  
5
7. Using wire strippers, strip approximately /8  
"
Direct (Hard) Wiring  
Electric Fireplace Models  
DEF33/ DEF36/ DEF36S2  
(15 mm) from the ends of the hot and neutral wires.  
8. Using a wrench, remove the #10-24 hex nut from  
the ground stud where the green wire from the  
power cord is attached. Remove and discard the  
green wire. Reinstall the nut but do not tighten yet.  
WARNING:This procedure must be conducted by a  
qualified electrician, in accordance with National and  
local codes. In the U.S.A., the installation must  
conform to the National Electrical Code, ANSI/NFPA  
No. 70. In Canada, the installation must conform to the  
current CSA C22.1 Canadian Electrical Code.  
9. Standing on the right side of the unit, locate the  
power cord where it exits the cabinet. Using pliers,  
gently cut and remove the power cord. Dispose of  
the power cord.  
7
10. Using a slotted screwdriver, remove the /8  
"
WARNING: Make sure the power to the unit is off, and  
the power cord is unplugged from the wall outlet before  
proceeding with this conversion. Failure to do so may  
result in property damage, personal injury or loss of life.  
(22 mm) diameter knockout from the right hand side  
of the cabinet below where the strain relief was  
located.  
11. Route the electrical cable from the breaker/fuse  
7
panel through the /8" (22 mm) diameter hole and  
This instruction is intended as a guide for replacing the  
power cord supplied with Models HEF33/DEF33/  
DEF36/DEF36S2 electric fireplace with direct (hard)  
wiring.  
secure to the cabinet using an approved clamp.  
The power wires should extend approximately  
6" (152 mm) into the control compartment.  
WARNING: Make sure the power to the power cable  
has been turned off at the breaker/fuse panel of the  
residence before proceeding.  
NOTE: When direct wiring this appliance, it must be  
connected to a 15 Amp dedicated circuit breaker or  
fuse in the electrical panel of the dwelling. The cable  
between the circuit/fuse panel and the fireplace must  
meet all local and national codes, and in no case shall  
the wires be less than 14 gauge.  
12. Connect the ground wire form the power cable by  
wrapping it around the ground stud of the unit and  
securing it using the #10-24 nut.  
1. Make sure the power to the unit has been turned  
off, the power cord is unplugged from the wall outlet  
and the unit has cooled down if it has been  
operating.  
13. Using a wire nut, connect the hot lead (black), of  
the power cable to the power cord wire leading to  
the circuit breaker on the control panel. Similarly,  
connect the neutral wire (white), of the power cable  
to the power cord wire leading to the rocker switch,  
using a wire nut. It is recommended that the wire  
nuts be taped to the wires, using electrical tape, as  
an extra safety measure.  
2. Lower the bottom louvre panel to expose the  
control panel.  
3. Using a phillips screwdriver, remove the two screws  
on the side tabs of the control panel that secure the  
panel to the cabinet.  
14. Visually check that none of the wires in the control  
compartment have been dislodged from the  
controls. If they have, use the wiring diagram on  
the unit or in the instruction manual to replace  
them in their proper location.  
4. Grasp the tabs on the control panel and gently lean  
the top of the panel towards you while lifting it up  
until the locking tabs on the bottom of the control  
panel are disengaged from the bottom of the unit.  
Lay the control panel face down on top of the louvre  
panel. Do not force the panel, as this may result in  
wires being disconnected from their controls.  
15. Reinstall the control panel and secure it using the  
screws removed in step 3. Make sure that wires do  
not become pinched when replacing the panel.  
16. Make sure that the rocker switch on the control  
panel is in the off position. Turn the power to the  
unit on at the breaker/fuse panel. Place the unit into  
operation and check to make sure that all of the  
systems are working properly.  
5. Locate where the power cord enters the control  
compartment on the right hand side of the unit.  
Using wire cutters, cut the power cord within three  
inches (75mm) of the point where it exits the  
cabinet.  
6. Carefully separate the three wires of the power cord  
into separate wires by gently pulling them apart.  
DO NOT use a knife, as this may expose bare  
conductor. The hot wire is connected to the circuit  
breaker. The neutral wire is connected to the rocker  
switch and the green ground wire is attached to a  
ground stud on the rear panel of the control  
compartment.  
15  
10005898  
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1 YEAR WARRANTY  
For Vermont Castings, Majestic Products Electric Fireplace Models  
BASIC WARRANTY:  
GARANTIE DE BASE:  
Vermont Castings, Majestic Products (hereinafter referred to  
collectively as  
the "Company") warrants that your new Vermont Castings,  
Majestic Products appliance is free from manufacturing and  
material defects  
Vermont Castings, Majestic Products (aux présentes nommée la  
"Société") garantit votre nouveau foyer électrique Vermont  
Castings, Majestic Products contre tous défauts de fabrication  
et de matières premières pour une période d'un an à compter de  
la date d'installation, sujet aux conditions et limitations  
suivantes.  
1. Ce nouveau produit Vermont Castings, Majestic Products doit  
être installé par un entrepreneur de service autorisé et  
compétent. Il doit être installé et utilisé en tout temps selon les  
instructions d'installation et de fonctionnement fournies avec le  
produit. Toute altération, abus volontaire, accident ou mauvais  
usage du produit annulera cette garantie.  
for a period of one year from date of installation, subject to  
the following conditions and limitations:  
1. This new Vermont Castings, Majestic Products appliance must  
be installed by a competent, authorized service contractor. It  
must be installed and operated at all times in accordance with the  
Installation and Operating instructions furnished with the product.  
Any alteration, willful abuse, accident, or misuse of the product  
shall nullify this warranty.  
2. This warranty is non-transferrable, and is made to the original  
owner, provided that the purchase was made through an  
authorized supplier of the Company.  
3. This warranty is limited to the repair or replacement of part(s)  
found to be defective in material or workmanship, provided that  
such part(s) have been subjected to normal conditions of use and  
service, after said defect is confirmed by the Company's inspec-  
tion.  
4. This warranty does not cover the lightbulb(s) included with  
the Vermont Castings, Majestic Products fireplace.  
5. The Company may, at its discretion, fully discharge all obligations  
with respect to this warranty by refunding the wholesale price of  
the defective part(s).  
6. Any installation, labour, construction, transportation, or other  
related costs/expenses arising from defective part(s), repair,  
replacement, or otherwise of same, will not be covered by this  
warranty, nor shall the Company assume responsibility for same.  
Further, the Company will not be responsible for any incidental,  
indirect, or consequential damages, except as provided by law.  
7. All other warranties—expressed or implied—with respect to the  
product, its components and accessories, or any obligations/  
liabilities on the part of the Company are hereby expressly  
excluded.  
2. Cette garantie n'est pas transférable et est offerte à l'acheteur au  
détail d'origine, à condition que l'achat soit effectué par  
l'entremise d'un détaillant autorisé de la Société.  
3. Cette garantie est limitée à la réparation ou au remplacement  
de(des) pièce(s) trouvée(s) défectueuse(s) en matières premières  
ou main-d'oeuvre, à condition que lesdites pièces aient été sujettes  
aux conditions normales d'usage et de service, après que ledit  
défaut a été confirmé par une inspection par la Société.  
4. Cette Garantie ne couvre pas les ampoules inclus dans le  
foyer électrique Vermont Castings, Majestic Products.  
5. La Société peut, à sa discrétion, se décharger entièrement de  
toutes obligations se rapportant à cette garantie en remboursant  
le prix de gros de la(des) pièce(s) défectueuse(s).  
6. Tous les frais/dépenses d'installation, de main-d'oeuvre, de  
construction, de transport ou autres causés par une (des)  
pièce(s) défectueuse(s), une réparation, un remplacement ou  
autre, ne seront pas couverts sous cette garantie, et la Société  
n'assume aucune responsabilité pour ceux-ci. De plus, la  
Société ne pourra être tenue responsable pour tous dommages  
fortuits ou indirects sauf la ou prévu par la loi.  
7. Toutes autres garanties, exprimées ou sous-entendues, en ce qui  
a trait au produit, ses composants et accessiores, ou toutes  
obligations/responsabilités de la part de la Société sont aux  
présentes expressment excluses.  
8. The Company neither assumes, nor authorizes any third party to  
assume, on its behalf, any other liabilities with respect to the sale  
of this Vermont Castings, Majestic Products appliance.  
9. The warranties as outlined within this document do not apply to  
non Vermont Castings, Majestic Products accessories used in  
conjunction with the installation of this product.  
8. La Société n'assume et n'autorise personne à assumer, en son  
nom, toutes responsabilités en ce qui a trait à la vente de ce  
produit Vermont Castings, Majestic Products.  
9. Les garanties, telles que décrites dans ce document, ne  
s'appliquent accessoires non Vermont Castings, Majestic  
Products utilisés conjointement pour l'installation de ce produit.  
10. Cette garantie est nulle si:  
10. This warranty is void if:  
a) The fireplace has been operated in atmospheres contami-  
nated by chlorine, fluorine or other damaging chemicals.  
b) The fireplace is subjected to prolonged periods of damp-ness  
or condensation.  
a) Le foyer a été utilisé dans une atmosphère contaminée par du  
chlore, du fluor ou tous autres produits chimiques.  
b) Le foyer est assujetti à de longues périodes d'humidité ou de  
condensation.  
c) Any alteration, willful abuse, accident, or misuse of the  
product.  
c) Toute altération, abus volontaire, accident ou mauvais usage  
du produit annulera cette garantie.  
GLASS DOORS & BRASS PLATED PARTS...  
PORTES EN VERRE & PIECES PLAQUEES LAITON...  
Glass doors are not warranted for breakage due to misuse or  
accident.  
Les portes en verre ne sont pas garanties contre le bris causé par  
un mauvais usage ou un accident.  
Brass parts should be cleaned with lemon oil only. Brass  
Les pièces en laiton devraient être nettoyées qu'avec de l'essence  
cleaners cannot be used. Mortar mix and masonry cleaners may  
corrode the brass finish. The Company will not be responsible  
for, nor will it warrant any brass parts which are damaged by  
external chemicals.  
de citron. Les nettoyeurs de laiton ne peuvent pas être utilisés.  
La Société ne sera pas responsable pour, et ne garantit pas les  
pièces en laiton qui sont endommagées par de refoulement.  
SI UN SERVICE SOUS GARANTIE EST REQUIS...  
1. Communiquez avec votre détaillant. Assurez-vous que vous  
avez votre garantie, votre reçu de caisse ainsi que le numéro de  
modèle/série de votre produit Vermont Castings, Majestic  
Products .  
IF WARRANTY SERVICE IS NEEDED...  
1) Contact your supplier. Make sure you have your warranty, your  
sales receipt, and the model/serial number of your Vermont  
Castings, Majestic Products appliance.  
2. NE TENTEZ PAS D'EFFECTUER DES REPARATIONS VOUS-MEME.  
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.  
Ve rm o n t Ca s t in g s , Ma je s t ic Pro d u ct s  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777  
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