Vermont Casting Indoor Fireplace BHDR36 User Manual

Direct Vent  
Rear Vent  
Model  
BHDR36  
Installation Instructions & Homeowner's Manual  
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR  
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.  
FOR YOUR SAFETY  
FOR YOUR SAFETY  
WHAT TO DO IF YOU SMELL GAS:  
* Do not try to light any appliance.  
* Do not touch any electric switch.  
• Do not use any phone in your building.  
* Extinguish all flames.  
DO NOT STORE  
OR USE GASOLINE OR OTHER  
FLAMMABLE VAPOURS AND LIQUIDS  
IN THE VICINITY OF THIS OR ANY  
OTHER APPLIANCE.  
* Immediately call your gas supplier from  
your neighbours phone. Follow the gas  
suppliers instructions.  
* Ifyoucannotreachyourgassuppliercallthe  
fire department.  
* Installation and service must be performed  
by a qualified installer, service agency or  
your gas supplier.  
The Vermont Castings  
Majestic Products Company  
475 Admiral Blvd., Mississauga  
Ontario, Canada L5T 2N1  
10001826  
11/01 Rev. 1  
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER  
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INSTALLATION INSTRUCTIONS  
IMPORTANT:  
PLEASE REVIEW THE FOLLOWING  
CAREFULLY  
Remove any plastic from trim parts before turning  
the fireplace ON.  
This gas appliance should be installed by a qualified installer in  
accordance with local building codes and with current CAN /  
CGA-B149(.1or.2)InstallationcodesforGasBurningAppliances  
and Equipment. or for U.S.A Installations follow local codes and/  
or the current National Fuel Gas Code. ANSI Z223.1.  
FORSAFEINSTALLATIONANDOPERATIONOFYOUR  
DIRECT VENT FIREPLACE PLEASE NOTE THE  
FOLLOWING:  
Itisnormalforfireplacesfabricatedofsteeltogive  
off some expansion and/or contraction noises  
during the start up or cool down cycle. Similar  
noisesarefoundwithyourfurnaceheatexchanger  
or car engine.  
1 . This fireplace gives off high temperatures and should  
be located out of high traffic areas and away from  
furniture and draperies.  
It is not unusual for your gas fireplace to give off  
some odour the first time it is burned. This is due  
to the curing of the paint and any undetected oil  
from the manufacturing process.  
2. Children and adults should be alerted to the hazards of  
the high surface temperatures of this fireplace and  
should stay away to avoid burns or ignition of clothing.  
3. CAUTION: Due to high glass surface temperature  
childrenshouldbecarefullysupervisedwhenthey  
are in same room as your fireplace.  
Please ensure that your room is well  
ventilated - open all windows.  
4. Under no circumstances should this fireplace be modi-  
fied. Parts having to be removed for servicing should  
be replaced prior to operating this fireplace again.  
Itisrecommendedthatyouburnyour fireplacefor  
a least six (6) hours the first time you use it. If  
optional fan kit has been installed, place fan in the  
"OFF" position during this time.  
5. Installation and any repairs to this fireplace should be  
carried out by a qualified service person. A profes-  
sional service person should be contacted to inspect  
this fireplace annually. Make it a practice to have all  
of your gas fireplaces checked annually. More  
frequent cleaning may be required due to excess  
lintanddustfromcarpeting, beddingmaterial, etc.  
LOCATING YOUR GAS FIREPLACE  
6. Control compartments, burners and air passages in  
this fireplace should be kept clean and free of dust and  
lint. Make sure that the gas valve and pilot light are  
turned off before you attempt to clean this fireplace.  
B
E
A
Y
C
7. The venting system (chimney) of this fireplace should  
be checked at least once a year and if needed your  
venting system should be cleaned.  
X
Y
D
X
8. Keep the area around your fireplace clear of combus-  
tible materials, gasoline and other flammable vapour  
and liquids. This fireplace should not be used as a  
drying rack for clothing, nor should Christmas stock-  
ings or decorations be hung in the area of it.  
F
Fig. 1  
9. Under no circumstances should any solid fuels (wood,  
coal, paper or cardboard etc.) be used in this fireplace.  
A) Flat on wall  
C) **Island  
E) *Flat on wall corner  
B) Cross corner  
D) *Room divider  
F) Chase installation  
10. The flow of combustion and ventilation air must not be  
obstructed in any way.  
Y) 6" minimum  
Note (Fig. 1):  
11. Whether the fireplace is installed directly on carpeting,  
vinyl tile or any combustible material other than wood,  
this fireplace must be installed on a metal or wood  
panelextendingthefullwidthanddepthofthefireplace.  
** Island (C) and Room Divider (D) installation is possible  
as long as the horizontal portion of the vent system (X)  
does not exceed 20 feet (610cm). See details in Venting  
Section.  
* When you install your fireplace in(D) Room divider or (E)  
Flat on wall corner positions (Y), a minimum of 6 inches  
(153mm) clearance must be maintained from the perpen-  
dicular wall and the front of the fireplace.  
12. This fireplace requires adequate ventilation and  
combustion air to operate properly.  
LOCATING YOUR INSTA-FLAME  
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FIREPLACE DIMENSIONS  
M
O
M
N
ROD  
ROH  
ROW  
A
FRAMING & FINISHING  
E
B
C
B
I
F
H
J K L  
A
D
Fig. 2  
G
BHDR36  
A
B
C
D
E
F
G
H
I
36"  
914mm  
34 1/4" 870mm  
21"  
33"  
24"  
16"  
19"  
533mm  
838mm  
610mm  
406mm  
483mm  
23 7/8" 606mm  
27 1/2" 698mm  
J
6 3/4"  
10"  
171mm  
254mm  
K
L
13 1/2" 343mm  
41 5/8" 1057mm  
58 7/8" 1495mm  
29 7/8" 748mm  
M
N
O
ROD 16 1/2" 419mm  
ROW 36 1/2" 927mm  
ROH 35"  
889mm  
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CLEARANCE TO COMBUSTIBLES  
MANTELS  
Depending on the width of the mantel it may be installed  
higher or lower from the top of the louvre opening. See  
drawing and chart below for proper installation height of  
your combustible mantel piece. Non-combustible mantels  
maybeinstalledatanyheightabovetheapplianceopening.  
Back ........ 0 mm/0 inches  
Side......... 0 mm/0 inches  
Floor........ 0 mm/0 inches  
Top.......... 0 mm/0 inches  
When using paint or lacquer to finish the  
mantel, such paint or lacquer must be  
heat resistant to prevent discolouration.  
FRAMING AND FINISHING  
1.  
2.  
Choose fireplace location.  
Place fireplace into position and secure to floor with  
1-1/2" screws, or nails. The holes to secure the  
fireplace to the floor are located just behind the  
access door grill on the left and right hand side of the  
fireplace.  
V
W
3.  
4.  
Frame in fireplace with a header across the top. It is  
important to allow for finished face when setting the  
depth of the frame.  
X
WALL  
A
Y
Attach fireplace to frame using adjustable frame  
drywall strips(located behind access door for  
shipping). Preset depth to suit facing material  
(adjustable to 1/2" , 5/8" or 3/4" depths). Fig. 4.  
Screw through slotted holes in drywall strip and  
then screw into pre-drilled holes on fireplace side.  
Measure from face of fireplace to face of drywall  
strip to determine final depth. (Fig. 5 & 6)  
B
C
Z
D
5.  
E
TOP  
LOUVRE  
OPENING  
FRONT GLASS  
SIDE VIEW  
ADJUSTABLE DRYWALL STRIP  
(NAILING FLANGE)  
C
A
B
OPTIONAL  
HEARTH  
DRYWALL  
DEPTHS  
SCREW  
POSITION  
GAS  
KNOCK-OUT  
ELECTRICAL  
BOX KNOCK-OUT  
ELECTRICAL CABLE  
KNOCK-OUT  
A
B
C
1/2" / 13mm  
5/8" / 16mm  
3/4" / 19mm  
Fig. 3  
MANTEL CHART  
Fig. 4  
Ref.  
Mantel  
Depth  
Ref. Mantel From Mantel Leg from  
Top Louvre  
12" (305 mm)  
10" (254 mm)  
8" (203 mm)  
6" (152 mm)  
4" (101 mm)  
Fireplace Side  
10" (254mm)  
8" (203mm)  
6" (152mm)  
4" (101mm)  
2" (51mm)  
V
W
X
10" (254 mm)  
8" (203 mm)  
6" (152 mm)  
4" (101 mm)  
2" ( 51 mm)  
A
B
C
D
E
Y
Z
Adjustable 1/2",5/8"  
& 3/4" spacing  
Fig. 6  
Fig. 5  
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CERTIFIED TO  
FINAL FINISHING  
ANSI Z21.88a-1998 / CSA 2.33a-M98  
Vented Gas Fireplace Heaters  
Non-combustible materials such as brick and tile can be  
extended over the outer face of the unit (Do not cover  
louvresorglassdoor). IfaTrimKitisgoingtobeinstalled,  
brick and tile will have to be installed flush with the side of  
this appliance.  
Do not use this fireplace if any part of it has  
been under water. Immediately call a qualified  
service technician to inspect the fireplace  
and replace any part of the control which has  
been under water.  
HEARTH  
A hearth is not mandatory but it is recommended for  
aesthetic purposes. We recommend a non-combustible  
hearth which does not obstruct louvre opening.  
The installation of your Majestic Fireplace  
must conform with local codes, or in the  
absence of local codes, with National Fuel  
Gas Code, ANSI Z223.1 latest edition, or CAN  
1 B1-149.1 and .2 Installation Code.  
(EXCEPTION: Do not derate this appliance  
for altitude. Maintain the manifold pressure  
at 3.5 inches W.C. for Natural Gas and 10  
inches W.C. for LP gas.)  
Cold climate installation recommendation:  
When installing this unit against a non-  
insulated exterior wall or chase, it is  
mandatory that the outer walls be insulated  
to conform to applicable insulation codes.  
GAS SPECIFICATIONS  
MAX.  
INPUT  
GAS CONTROL B.T.U.H  
MIN.  
INPUT  
B.T.U.H.  
MODEL  
FUEL  
BHDR36 RN  
Natural Gas  
Millivolt Hi/Lo  
18,000  
18,000  
12,600  
13,500  
BHDR36 RP Propane Gas Millivolt Hi/Lo  
GAS INLET & MANIFOLD PRESSURES  
LP (Propane)  
NATURAL  
Input Minimum  
Input Maximum  
Manifold Pressure  
11" wc  
13" wc  
10" wc  
4.5" wc  
7" wc  
3.5" wc  
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GAS LINE INSTALLATION  
REMOTE SWITCH INSTALLATION  
FOR RN/RP  
1. Thread wire through the electrical knockout located on  
either side of fireplace.. Do not cut wire or insulation on  
metal edges. Ensure that wire is protected. Run the  
other end to a conveniently located wall receptacle  
box.  
2. Attach wire to switch and install switch into receptacle  
box. Attach cover plate to switch.  
3. Connect wiring to gas valve. (Fig. 8/9)  
When purging gas line the front glass must  
be removed.  
The gas pipeline can be brought in through the right side,  
left side of the appliance as well as the bottom. Knockouts  
are provided at convenient locations to allow for the gas  
pipe installation and testing of any gas connection. It is  
most convenient to bring the gas line in from the right  
side, as this allows fan installation or removal without  
disconnecting the gas line.  
HONEYWELL VALVE  
The gas line connection can be made with  
properly tinned 3/8" copper tubing, 3/8"  
rigid pipe or an approved flex connector.  
Fig. 8  
Always check for gas leaks with a mild  
soap and water solution. Do not use an  
open flame for leak testing.  
SIT VALVE  
The gas control is equipped with a captured screw type  
pressure test point, therefore it is not necessary to provide  
a 1/8" test point up stream of the control.  
Fig. 9  
1/2" GAS SUPPLY  
ALTERNATE SWITCH LOCATION:  
1/2" X 3/8" REDUCER  
3/8" NIPPLE  
Remoteswitchcanbeinstalledoneither sideoftheaccess  
door. Simply mount the switch to the switch bracket  
provided. Screw the bracket on either side of the frame,  
lining up the screws with the pre-punched holes. (Fig. 10)  
3/8" X 3/8" SHUT OFF VALVE  
3/8" NIPPLE  
3/8" UNION  
3/8" NIPPLE  
Typical gas supply installation  
Fig.7  
When using copper or flex connector use only approved  
fittings. Always provide a union when using black iron  
pipe so that gas line can be easily disconnected for burner  
or fan servicing. See Fig. 7. See gas specification for  
pressure details and ratings.  
The fireplace valve must not be subjected to any test  
pressures exceeding 1/2 psi. Isolate or disconnect this or  
any other gas appliance control from the gas line when  
pressure testing.  
Fig. 10  
DO NOT WIRE MILLIVOLT REMOTE WALL  
SWITCH FOR GAS FIREPLACE TO A 120V  
POWER SUPPLY.  
FOR LIGHTING INSTRUCTIONS PLEASE  
TURN TO PAGE 30.  
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GENERAL VENTING INFORMATION  
There must not be any obstruction such as bushes, garden  
sheds, fences, decks or utility buildings within 24" from the  
front of the termination hood.  
Your fireplace is approved to be vented either through  
the side wall, or vertical through the roof.  
-
-
Only Majestic venting components specifically  
approved and labelled for this fireplace may be  
used.  
Minimum clearances between vent pipes and  
combustible materials is one (1") inch (25 mm),  
except where stated otherwise.  
Venting terminals shall not be recessed into a wall  
or siding.  
Horizontal venting must be installed on a level  
plane without an inclining or declining slope.  
Do not locate termination hood where excessive snow or  
ice build up may occur. Be sure to check vent termination  
area after snow falls, and clear to prevent accidental  
blockage of venting system. When using snow blowers,  
make sure snow is not directed towards vent termination  
area.  
-
-
Location of Vent Termination  
It is imperative that the vent termination be located observ-  
ing the minimum clearances as shown on this page.  
*Check with local codes or in absence of local codes, with  
National Fuel Gas Code, ANSI Z223.1 - latest edition for USA, or  
CAN 1 B1-149.1 and .1 Installation Code for Canada.  
N
H
N
D
E
V
C
B
L
Fixed  
Closed  
B
Fixed  
Closed  
V
I
V
Openable  
Openable  
G
V
F
V
B
G
M
B
B
G
V
A
X
J
V
X
K
V
A
G
TERMINATION CAP  
AIR SUPPLY INLET  
GAS METER  
RESTRICTED AREA  
(TERMINATION PROHIBITED)  
X
V
A = clearance above grade, veranda, porch, deck, or  
balcony [* 12 inches (305mm) minimum]  
B = clearance to window or door that may be opened  
12" (306mm).  
C = clearance to permanently closed window [minimum  
12 inches (305mm) recommended to prevent con-  
densation on window]  
I = clearance to service regulator vent outlet [*72 inches  
(1828mm) minimum]  
J = clearance to non-mechanical air supply inlet to  
building or the combustion air inlet to any other  
fireplace [ *12 inches (305mm) minimum]  
K = clearance to a mechanical air supply inlet [* 72 inches  
(1828mm) minimum]  
D = vertical clearance to ventilated soffit located above  
the termina/ within a horizontal distance of 24 inches  
(610mm) from the centre-line of the terminal [18  
inches (458mm) minimum]  
E = clearance to unventilated soffit [12 inches (305mm)  
minimum  
F = clearance to outside comer see next page  
G = clearance to inside comer see next page  
H = * not to be installed above a meter/regulator assem-  
bly within 36 inches (914mm) horizontally from the  
centre-line of the regulator  
L = † clearance above paved side-walk or a paved  
driveway located on public property [*84 inches  
(2133mm) minimum]  
M = clearance under veranda, porch, deck [*12 inches  
(305mm) minimum ‡]  
N = Clearance above a roof shall extend a minimum of  
24" (610mm) above the highest point when it passes  
through the roof surface, and any other obstruciton  
within a horizontal distance of 18" (450mm).  
a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family  
dwellings and serves both dwellings *  
*
only permitted if veranda, porch, deck, is fully open on a minimum 2 sides beneath the floor *  
check with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1 - latest edition  
for USA, or CAN 1B1-149.1 and .2 Installation Code for Canada.  
Note: Local codes or regulations may require different clearances.  
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Termination Clearances  
Termination clearances for buildings with combustible and noncombustible exteriors.  
Inside Corner  
Recessed Location  
Outside Corner  
D
B =  
Combustible  
6"(152mm)  
C
C
A =  
E
Combustible  
6"(152mm)  
A
Noncombustible  
2"(50mm)  
V
V
Noncombustible  
2"(50mm)  
V
B
Balcony -  
with no side wall  
Balcony -  
with perpendicular side wall  
C = Maximum depth of 48"  
(1219mm) for recessed  
location.  
H
G
V
V
D = Minimum width for back wall  
of a recessed location.  
Combustible 38"(965mm)  
Noncombustible 24"(610mm)  
J
Combustible &  
Non-Combustible  
G =  
Combustible&  
E = Clearance from corner in  
recessed location.  
Non-Combustible  
12"(305mm)  
H = 24"(610mm)  
Combustible 6"(152mm)  
Noncombustible 2"(50mm)  
J = 20"(508mm)  
Fig. 11  
GENERAL INFORMATION ON ASSEMBLING  
THE VENT PIPES WITH CRIMPED ENDS  
Before joining elbows and pipes apply a bead of high temperature sealant to crimped end of elbow or pipe. (Fig.12)  
Join pipes and secure joints with three (3) sheetmetal screws. (See Fig. 12) Wipe off excess sealant.  
BEAD LOCATION  
1" FROM CRIMPED END OF PIPE  
1''  
Screw Holes  
Fig. 12  
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STEP 1  
REAR VENTING APPLICATIONS  
Locate vent opening on wall.  
Note: It is not necessary to seal the vent pipe joints  
for any rear vent applications.  
Vent Opening —  
Combustible Wall  
Minimum clearances between vent pipe and com-  
bustible materials are as follows:  
(240mm)  
9-3/8"  
Top  
- 2" (50 mm)  
- 1" (25 mm)  
- 1" (25 mm)  
Sides  
Bottom  
10-3/8"  
(265mm)  
Note: Vent Starter Kit Model 7DVRVT must be  
used in rear vent applications.  
(framing detail)  
Maximum Vent Length .........................................20" - Fig. 13  
Vent Opening —  
Noncombustible Wall  
Fig. 13  
7-1/2"  
(190mm)  
20" (508mm)  
Fig. 14  
Combustible Walls. Cut a 10-3/8"H x 9-3/8"W (265mm  
x 240mm) hole through the exterior wall and frame as  
shown. Fig. 14.  
Non-Combustible Walls: Hole opening must be 7.5"  
(190mm) in diameter. To locate hole centre consult with  
appropriate fireplace specifications, page 4.  
TOP VIEW  
STEP 2  
Measure wall thickness and cut adjustable zero clearance  
sleeve parts to proper length (MAXIMUM 12"). Adjust  
sleeve to maximum (10-3/8 x 9-3/8) and attach to firestop  
with #8 sheet metal screws (supplied). (Fig. 15) Install  
firestop assembly.  
REAR WALL INSTALLATIONS  
Minimum clearance between vent pipes and  
combustible materials in one (1") inch (25  
mm) on sides and bottom and two (2") inch  
(50 mm) on top.  
#8  
Maximum Length  
12" (294mm)  
SCREWS(2)  
ADJUSTABLE  
#8  
ZERO CLEARANCE  
SLEEVE  
SCREWS(2)  
#8  
SCREWS(2)  
ADJUSTABLE ZERO  
CLEARANCE SLEEVE  
Fig. 15  
FIRESTOP  
STEP 3  
Measure from fireplace collar face to face of outside wall  
(add 2" for vent pipe overlap). Mark pipes and cut to length.  
It is very important that the two pipes are flush with the  
outsidewalloncethefireplaceisinitsfinallocation. Fig.16.  
STEP 4  
Slip 4" and 7" pipes onto respective flue collars. Make sure  
to fix to the fireplace collar the 4" pipe with three (3) screws  
before fixing the 7" pipe on the 7" collar. Both pipes must  
be on a level plane. Fig. 17.  
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STEP 5  
VERTICAL SIDEWALL INSTALLATIONS  
Guide the vent termination 4" collar into the 4" pipe then the  
7" collar into the 7" pipe. Do not force the venting into  
position. If the pipes do not line up with the termination  
collars, disassemble elbows or pipes and reattach to the  
fireplace collar. (Fig. 16)  
Since it is very important that the venting system  
maintainitsbalancebetweenthecombustionairintake  
and the flue gas exhaust, certain limitations as to vent  
configurations apply and must be strictly adhered to.  
The graph showing the relationship between vertical and  
horizontal side wall venting will help to determine the  
various vent lengths allowable. Fig. 21.  
STEP 6  
Minimum clearance between vent pipes and  
combustible materials is one (2") inch (25  
mm) on top, bottom and sides unless  
otherwise noted.  
Recheck the fireplace to make sure that it is levelled,  
properly positioned, and nailed or screwed to the floor.  
If applied, the fireplace adjustable frame drywall strips  
(nailing flanges) should be fastened. See Framing and  
Finishing.  
When vent termination exits through  
foundationlessthan20"belowsidingoutcrop,  
the vent pipe must flush up with the siding. A  
7DVSS must also be used.  
It is always best to locate the fireplace in such a way that  
minimizes the number of offsets and horizontal vent  
length.  
The horizontal vent run refers to the total  
length of vent pipe from the flue collar of the  
fireplace to the face of the outer wall.  
FINISHED  
WALL  
VENT  
TERMINATION  
(7DVRVT)  
Horizontal plane means no vertical rise  
exists on this portion of the vent assembly.  
For some installations, it may be desirable to  
have some amount of the horizontal vent run  
immediately after the fireplace. A vertical  
rise must be used but can be located any-  
where in the vent system, to meet the perim-  
eters identified in the venting graph.  
The maximum horizontal vent run is 20 feet (6100mm)  
when the vertical vent rise is 7.5 feet (2286mm). Fig. 17  
Fig. 16  
MAXIMUM  
20 ft. (6100mm)  
48"  
12"  
(1220mm)  
(305mm)  
15 ft.  
(4572mm)  
96"' (2438mm)  
VERTICAL  
DIMENSION  
8 ft. MINIMUM  
WHEN HORIZONTAL  
RUN IS 20 ft.  
7DVRT90  
ELBOW  
SIDE VIEW  
Fig. 17  
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INSERT  
VERTICAL SIDEWALL APPLICATIONS  
The maximum number of elbow degrees in a system is  
270 o. (This does not include transition elbow from rear  
vent to vertical vent.) Fig. 20.  
The maximum number of 90 degree elbows per side wall  
installation is four (4), (includes 7DVRT90 off back of unit)  
Sample:  
1
2
3
4
-
-
-
-
90 o  
45 o  
45 o  
90 o  
The maximum number of 45 degree elbows permitted per  
side wall installation is two (2). These elbows can be  
installed in either the vertical or horizontal run.  
Total  
-
270 o  
When one 90o elbow is installed directly onto another off  
the back of the fireplace the maximum horizontal vent  
length is 36" (914mm). Fig. 18.  
MAXIMUM  
3' (914mm)  
7DVRT90  
ELBOW  
Fig. 18  
SIDE VIEW  
For each 45 degree elbow installed in the  
horizontal run (while maintaining a constant  
horizontal plane), the length of the horizontal  
run MUST be reduced by 18" (457mm). This  
does not apply if the 45 degree elbows are  
installed on the vertical part of the vent  
system.  
Fig. 20  
If a 90 degree elbow is used in the horizontal  
vent run (level height maintained) the maxi-  
mum horizontal vent length is reduced by 36  
inches. Fig.19. This does not apply if the 90  
degree elbows are used to increase or redi-  
rect a vertical rise.  
Example: According to the vent chart the maximum  
horizontal vent length is 20 ft.when the vertical height is 7.5  
ft. from fireplace base height. If one 90 degree elbow is  
required in the horizontal vent it must be reduced to 17 ft.  
84"  
2134mm  
120"  
3048mm  
90o elbow=3'  
90"  
2286mm  
Fig. 19  
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VENT SIDEWALL INSTALLATION  
HOW TO USE THE VENT GRAPH  
1. Determine the height of the centre of the horizontal  
vent pipe exiting through the outer wall. Using this  
dimension on the Sidewall Vent Graph (Fig. 21),  
locate the point it intersects with the slanted graph  
line.  
2. From the point of this intersection, draw a vertical  
line to the bottom of the graph.  
3. Select the indicated dimension, and position the  
fireplace in accordance with same. (See examples  
Fig. 21).  
*IMPORTANT* Minimum clearance between vent pipes  
and combustible materials is one (1") inch (25 mm) on  
bottom, sides and top.  
Vent Starter Kit 7DVSK, plus Transition  
Elbow 7DVRT90 must be used in Vertical  
Sidewall installations. The 4" pipe must  
be centred inside the 7" pipe coming off  
the 7DVRT90 transition elbow.  
EXAMPLE A:  
STEP 1  
If the vertical dimension from the floor of the unit is 11  
feet (335cm) the horizontal run to the face of the outer  
wall must not exceed 14 feet (427cm).  
Locateventopeningonthewall. Itmaybenecessarytofirst  
position the fireplace and measure to obtain hole location.  
Depending on whether the wall is combustible or non-  
combustible, cut opening to size. Fig. 22 or 24.  
EXAMPLE B:  
If the vertical dimension from the floor of the unit is 7 feet  
(214cm), the horizontal run to the face of the outer wall  
must not exceed 8-1/2 feet (259cm).  
(For combustible walls first frame in opening. Fig. 23).  
SIDEWALL VENTING GRAPH  
(Dimensions in Feet)  
Vent Opening —  
Combustible Wall  
(240mm)  
9-3/8"  
30  
29  
28  
27  
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
10  
9
9-3/8"  
(240mm)  
Fig. 22  
(framing detail)  
Fig. 23  
Vent Opening —  
Noncombustible Wall  
7-1/2"  
(190mm)  
Fig. 24  
eg: A  
COMBUSTIBLE WALLS (Fig. 22): Cut a 9-3/8"H x 9-3/8"W (240  
mm x 240 mm) hole through the exterior wall and frame as shown  
(Fig. 23).  
NON-COMBUSTIBLE WALLS (Fig. 24): Hole opening must be  
7.5" (190 mm) in diameter.  
8
7
eg: B  
6
5
4
3
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20  
Fig. 21  
SEE PAGE 15 FOR VENTING  
REQUIREMENTS FOR SNORKELS.  
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STEP 5  
STEP 2  
X
Fig. 28  
Fig. 25. Measure wall thickness and cut adjustable zero  
clearance sleeve parts to proper length (MAXIMUM 12").  
Adjust sleeve to minimum (9-3/8" x 9-3/8") and attach to  
firestop with #8 sheet metal screws (supplied). Install  
(Fig.28) Usetheappropriatelength  
of pipe section – telescopic or fixed  
– and install. The 20" section of  
pipe which goes through the wall is  
packaged with the 7DVSK kit, and  
can be cut to suit if necessary.  
STEP 2  
firestop assembly.  
Zero clearance sleeve is only required for  
combustible walls.  
Sealing vent pipe and  
firestop gaps with high  
temperature sealant will  
restrict cold air being  
drawn in around fireplace.  
#8  
Maximum Length  
12" (294mm)  
SCREWS(2)  
ADJUSTABLE  
#8  
ZERO CLEARANCE  
SLEEVE  
SCREWS(2)  
#8  
SCREWS(2)  
STEP 6  
ADJUSTABLE ZERO  
CLEARANCE SLEEVE  
Fig. 25  
FIRESTOFIPRESTOP  
(Fig. 29) Apply high temperature sealant to 4" and 7"  
collars one inch away from crimped end. Guide the vent  
terminations 4" and 7" collars into their respective vent  
pipes. Doublecheckthattheventpipesoverlapthecollars  
by 2". Secure the termination to the wall with screws  
provided and caulk around the wall plate to weatherproof.  
STEP 3  
(Fig.26) Apply a bead of high temperature sealant to the  
inner and outer flue collars of the fireplace and using  
appropriate venting component(s) attach to fireplace with  
three (3) screws. Follow with the installation of the inner  
and outer elbow. Again secure joints with three (3) sheet  
metal screws. Wipe off any excess high temperature  
sealant.  
X
X
Fig. 29  
ENSURE PIPES  
ARE CONCENTRIC  
X
7DVRT90  
Fig. 26  
BEAD OF  
SEALANT  
STEP 7  
STEP 4  
Support the horizontal pipes every three (3) feet (92 cm)  
with metal pipe straps. Make sure that the horizontal vent  
pipe is installed on a level horizontal plane.  
(Fig. 27) Measure the horizontal length requirement  
including a 2" overlap, i.e. from the elbow to the outside  
wall finish plus 2" (or the distance required if installing a  
second 90º elbow).  
X
STEP 8  
Recheck the fireplace to make sure that it is levelled,  
properly positioned, and nailed or screwed to the floor.  
Always  
install  
horizontal  
venting  
If applied, the fireplaces adjustable frame drywall strips  
(nailing flanges) should be fastened. See "Framing &  
Finishing" section, page 6.  
on a  
Fig. 27  
level  
plane.  
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DO NOT BACK FILL AROUND SNORKEL.  
SOIL SHOULD NOT BE LESS THAN 4"  
BELOW SNORKEL.  
BELOW GRADE INSTALLATIONS  
When it is not possible to meet the required vent termi-  
nal clearances of 12 inches (305mm) above grade level  
a model #7DVSKS vent kit is recommended. It allows  
installation depth of down to 7 inches (178mm) below  
grade level. The 7 inches is measured from the centre  
of the horizontal vent pipe as it penetrates through the  
wall.  
FOUNDATION  
RECESS  
SNORKEL  
WATERTIGHT  
SEAL  
If venting system is installed below ground,  
we recommend a window well with adequate  
and proper drainage.  
AROUND  
PIPE  
WALL  
SCREWS  
SHEET METAL  
SCREWS  
Fig. 31  
Ensure sidewall venting clearances are observed.  
If the foundation is recessed, use recess brackets (not  
supplied) for securing lower portion of the snorkel. Fasten  
brackets to wall first and then secure to snorkel with self  
drilling #8 x 1/2 sheet metal screws. It will be necessary to  
extend vent pipes out as far protruding wall face (Fig. 31).  
The maximum horizontal run with 24" vertical  
rise is 36" (915mm) from the back of the  
fireplace to the face of the exterior wall. See  
vent graph (Fig. 21) for extended horizontal  
run if the vertical exceeds 24".  
VERTICAL THROUGH THE  
ROOF APPLICATIONS  
1. Establish vent hole through the wall. See page 14  
2. Remove soil to a depth of approximately 16" below  
base of snorkel. Install window well (not supplied).  
Refill hole with 12" of coarse gravel leaving a clear-  
ance of approximately 4" below snorkel. (Fig. 30)  
3. Install vent system. See page 15, Steps 2 through  
5.  
MAXIMUM  
10 FT  
(3048mm)  
4. Ensure a watertight seal is made around the vent  
pipe coming through the wall.  
MINIMUM  
8 FT./  
5. Apply high temperature sealant caulking (supplied)  
around the 4 and 7 inch 7DVSKS's snorkel collars.  
6. Slide into vent pipe and secure to the wall.  
7. Level the soil so as to maintain a 4" clearance below  
snorkel (Fig. 30).  
MAXIMUM  
40 FT.  
VERTICAL  
RISE  
PIPE STRAPS  
EVERY 3'  
ZERO CLEARANCE  
(914mm)  
SLEEVE IF REQUIRED  
7DVSKS  
(SNORKEL)  
FIRESTOP  
SCREWS  
MINIMUM  
7DVRT90  
4" CLEARANCE  
Fig. 32  
GROUND  
WINDOW WELL  
GRAVEL  
This Gas Fireplace has been approved for,  
a) Verticalinstallationsupto40feet(12 metres)inheight.  
Up to a 10 ft. horizontal vent run can be installed within  
the vent system using a maximum of three 90o elbows.  
b) Up to two 45o elbows may be used within the horizontal  
run. For each 45o elbow used on the horizontal level  
the maximum horizontal length must be reduced by 18  
inches.  
DRAIN  
FOUNDATION WALL  
A minimum of 24"/608mm  
vertical pipe must be installed  
when using the 7DVSKS kit.  
*
*
7DVRT90  
The 22" vertical rise (center to  
center) of the snorkel may be  
included for calculation of max.  
horizontal run.  
Example: Maximum horizontal length  
0
1
2
-
-
-
45o elbows  
45o elbows  
45o elbows  
10 ft.  
8.5 ft.  
7 ft.  
Fig. 30  
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c) A minimum of an 8 ft. vertical rise.  
VERTICAL THRU THE  
ROOF INSTALLATION  
d) Two sets of 45 degree elbow offsets within these  
vertical installations. From 0 to a maximum of 8 ft. a  
vent pipe can be used between elbows. (Fig. 33)  
e) 7DVCS must be used to support offsets. (Fig. 34)  
This application will require that you first determine the roof  
pitch and use the appropriate 7DVSKV (A,B or F). (see  
Venting Components, page 18)  
1. Locate your fireplace.  
2. Plumb to centre of the (4") 90o transition elbow  
(7DVRT90) from ceiling above and mark position.  
3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240  
mm).  
4. Proceed to plumb for additional openings through the  
roof. In all cases, the opening must provide a minimum  
of 1 inch clearance to the vent pipe, i.e., the hole must  
be at least 9-3/8" x 9-3/8" (240 mm x 240 mm).  
5. Place fireplace into position and secure to floor.  
6. Place firestop(s) #7DVFS into position and secure.  
(Fig. 37)  
7. Install roof support (Fig. 35) and roof flashing making  
sure upper flange of flashing is below the shingles.  
(Fig. 38)  
MAX.  
8 FEET  
2438m  
45°  
40'(12.2m)  
MAX.  
8 FEET  
2438m  
8. Install appropriate pipe sections until above the flash-  
ing. (See Fig. 36 for #'s 7, 8 and 9).  
TYPICAL 7DVCS  
APPLICATION  
Fig. 34  
45°  
9. Install storm collar and seal around the pipe.  
10. Add additional vent lengths for proper height. (Fig. 36)  
11. Apply high temperature sealant to 4" and 7" collars of  
vent termination and install.  
Fig. 33  
Attic  
Insulation  
Shield  
JOIST  
Fig. 35  
TYPICAL ROOF  
SUPPORT  
APPLICATION  
TYPICAL OFFSET INSTALLATION  
Fig. 37  
Ceiling  
Installation  
11"  
UPPER FLOOR  
11"  
JOIST  
VENT TERMINATION  
STORM COLLAR  
ROOF FLASHING  
FIRESTOP  
SPACER  
ROOF  
2' Min.  
NAILS (4)  
ROOF SUPPORT  
ATTIC INSULATION  
Fig. 37 If there is a room above ceiling level,  
firestop spacer must be installed on both the  
bottom and the top side of the ceiling joists. If an  
attic is above ceiling level a 7DVAIS (Attic  
Insulation Shield) must be installed.  
CEILING JOISTS  
JOISTS  
40 FEET  
(12.2m)  
ATTIC INSULATION  
SHIELD  
Fig. 38 The enlarged ends of the vent section  
always face downward.  
SHEETMETAL  
SCREWS (#5) —  
3 PER JOINT  
Fig. 36  
SEALANT  
Fig. 38  
STORM  
COLLAR  
TYPICAL STRAIGHT-UP INSTALLATION  
The minimum height of the vent above the highest  
point of penetration throught the roof is 2 feet. See  
Fig. 36.  
- 16 -  
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CRIMPED END VENTING COMPONENTS  
7DVRVT - Through the wall Rear Vent Termination  
Starter Kit -Model 7DVSK - Sidewall Venting  
Starter Kit - Model 7DVSKV - Vertical Venting  
for 7DVSKV-A order 1/12 to 6/12 roof pitch  
for 7DVSKV-B order 7/12 to 12/12 roof pitch  
for 7DVSKV-F order flat roof  
Starter Kit - Model 7DVSKS -Snorkel Kit  
for Below Grade Installation  
45o elbow kit  
7DVR45 for Rear Vent Applications  
7DVT45 for Vertical Installation Offsets  
90o transition elbow kit  
7DVRT90 for Vertical Sidewall Applications  
or thru-the-roof.  
Telescopic vent sections  
7DVP610  
-
6" to 10" adjustable length  
7DVP1018 - 10" to 18" adjustable length  
7DVP1834 - 18" to 34" adjustable length  
7DVP3466 - 34" to 66" adjustable length  
Pipe sections for vertical or horizontal venting  
Model 7DVP8"  
Model 7DVP12"  
Model 7DVP24"  
Model 7DVP36"  
Model 7DVP48"  
Firestop Spacer  
Model 7DVFS  
Attic Insulation Shield  
Model 7DVAIS  
Vertical/Horizontal Combination Offset Support  
Model 7DVCS  
7DVSS Siding Shield (to protect siding)  
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GENERAL INFORMATION ON ASSEMBLING  
THE TWIST LOCK VENT PIPES  
When using CFM Majestic twist lock pipe it is not neces-  
REAR VENTING APPLICATIONS  
sary to use silicone to seal the twist lock joints. The only  
areas that need silicone are the collars on the fireplace,  
the telescoping pipe (if used) and the horizontal termina-  
tion connection (when necessary).  
Note: It is not necessary to seal the vent pipe joints  
for any rear vent applications.  
To join the pipes together, simply align the beads of the  
male end with the grooves of the female end and while  
joining the two together, twist the pipe until the flange on  
the female end touches the external bead on the male  
end. Secure the joints with three sheet metal screws.  
Minimum clearances between vent pipe and com-  
bustible materials are as follows:  
Top  
- 2" (50 mm)  
- 1" (25 mm)  
Sides  
To make easier to assembly, we suggest putting lubri-  
cant (vaseline or similar) on the male end of the twist  
lock pipe.  
Bottom - 1" (25 mm)  
Note: Vent Starter Kit Model 7TDVRVT must be  
used in rear vent applications.  
TWIST LOCK PIPE JOINT  
Maximum Vent Length .........................................20" - Fig. 39  
Screw Holes  
Crimped pipe and new twist lock pipe.  
20" (508mm)  
It is possible to use CFM Majestic 4" & 7" direct vent  
crimped pipe and elbows in your system, with the new  
CFM Majestic 4" & 7" Direct Vent Twist Lock Pipe.  
You must use the crimped pipe first in the system  
off the appliance.  
1. Install expanded end of crimped pipe or elbow onto  
the 4" & 7" collars off the fireplace with high tem-  
perature sealant and 3 screws.  
TOP VIEW  
2. If you wish to continue your system with your 4" & 7"  
crimped pipe or elbow apply high temperature  
sealant on crimped end of pipe at 2" in from end and  
fasten the next pipe with 3 sheet metal screws.  
3. When you wish to continue your system with the  
New Twist Lock pipe or elbow, apply high tempera-  
ture sealant on crimped end of pipe at 1-1/2" from  
end, and slip the female end of the twist lock pipe  
over the crimped end of the pipe and secure with 3  
sheet metal screws. Continue the installation with  
twist lock pipe placing the female end over the male  
end and fastening with 3 sheet metal screws.  
Fig. 39  
You do not have to use high temperature sealant  
when using twist lock pipe between the female and  
male ends of the twist lock.  
Except on: 1.Adjustable lengths (telescoping joint  
only)  
2.Crimped collar on existing fireplaces.  
3.Terminations where required.  
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STEP 3  
REAR WALL INSTALLATIONS  
Measure from fireplace collar or elbow face to face of  
outside wall (add 1-1/2" for vent pipe overlap). Mark pipes  
and cut to length. It is very important that the two pipes are  
flush with the outside wall once the fireplace is in its final  
location.  
Minimum clearance between vent pipes and  
combustiblematerialsinone(1")inch(25mm)  
on sides and bottom and two (2") inch (50 mm)  
on top.  
STEP 1  
Locate vent opening on wall.  
STEP 4  
If the fireplace has crimped ends on the inner and outer flue  
collars, applyabeadofhightemperaturesealantandusing  
the appropriate venting component(s) attach to the fire-  
place with three (3) screws. If the fireplace has no crimps  
on the end of the flue collars, the use of high temperature  
sealant is not necessary just secure the component with  
three (3) screws. Both pipes must be on a level plane. Fig.  
42.  
Vent Opening —  
Combustible Wall  
(240mm)  
9-3/8"  
10-3/8"  
(265mm)  
(framing detail)  
Vent Opening —  
Noncombustible Wall  
STEP 5  
Guide the vent termination 4" collar into the 4" pipe then the  
7" collar into the 7" pipe. Do not force the venting into  
position. If the pipes do not line up with the termination  
collars, disassemble elbows or pipes and reattach to the  
fireplace collar. (Fig. 42)  
7-1/2"  
(190mm)  
Fig. 40  
Combustible Walls. Cut a 10-3/8"H x 9-3/8"W (265mm  
x 240mm) hole through the exterior wall and frame as  
shown. Fig. 40.  
Non-Combustible Walls: Hole opening must be 7.5"  
(190mm) in diameter. To locate hole centre consult with  
appropriate fireplace specifications, page 4.  
STEP 6  
Recheck the fireplace to make sure that it is levelled,  
properly positioned, and nailed or screwed to the floor.  
If applied, the fireplaces adjustable frame drywall strips  
(nailing flanges) should be fastened. See "Framing &  
Finishing.  
STEP 2  
Measure wall thickness and cut adjustable zero clearance  
sleeve parts to proper length (MAXIMUM 12"). Adjust  
sleeve to maximum (10-3/8 x 9-3/8). and attach to firestop  
with #8 sheet metal screws (supplied). (Fig. 41) Install  
firestop assembly.  
FINISHED  
WALL  
VENT  
TERMINATION  
(7DVRVT)  
#8  
Maximum Length  
12" (294mm)  
SCREWS(2)  
ADJUSTABLE  
#8  
ZERO CLEARANCE  
SLEEVE  
SCREWS(2)  
#8  
SCREWS(2)  
ADJUSTABLE ZERO  
CLEARANCE SLEEVE  
FIRESTOP  
Fig. 41  
Fig. 42  
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VERTICAL SIDEWALL APPLICATIONS  
VERTICAL SIDEWALL INSTALLATIONS  
Since it is very important that the venting system  
maintainitsbalancebetweenthecombustionairintake  
and the flue gas exhaust, certain limitations as to vent  
configurations apply and must be strictly adhered to.  
The maximum number of 90 degree elbows per side wall  
installation is four (4), (includes 7TDVRT90 off back of unit)  
The maximum number of 45 degree elbows permitted per  
side wall installation is two (2). These elbows can be  
installed in either the vertical or horizontal run.  
The graph showing the relationship between vertical and  
horizontal side wall venting will help to determine the  
various vent lengths allowable. Fig. 47.  
When one 90o elbow is installed directly onto another off  
the back of the fireplace the maximum horizontal vent  
length is 36" (914mm). Fig. 44.  
Minimum clearance between vent pipes and  
combustible materials is one (1") inch (25  
mm) on top, bottom and sides unless  
otherwise noted.  
When vent termination exits through  
foundationlessthan20"belowsidingoutcrop,  
the vent pipe must flush up with the siding. A  
7DVSS must also be used.  
MAXIMUM  
3' (914mm)  
It is always best to locate the fireplace in such a way that  
minimizes the number of offsets and horizontal vent  
length.  
The horizontal vent run refers to the total  
length of vent pipe from the flue collar of the  
fireplace to the face of the outer wall.  
7TDVRT90  
ELBOW  
Horizontal plane means no vertical rise  
exists on this portion of the vent assembly.  
SIDE VIEW  
Fig. 44  
For some installations, it may be desirable to  
have some amount of the horizontal vent run  
immediately after the fireplace. A vertical  
rise must be used but can be located any-  
where in the vent system, to meet the perim-  
eters identified in the venting graph.  
For each 45 degree elbow installed in the  
horizontal run (while maintaining a constant  
horizontal plane), the length of the horizontal  
run MUST be reduced by 18" (457mm). This  
does not apply if the 45 degree elbows are  
installed on the vertical part of the vent  
system.  
The maximum horizontal vent run is 20 feet (6100mm)  
when the vertical vent rise is 7.5 feet (2286mm). Fig. 43  
If a 90 degree elbow is used in the horizontal  
vent run (level height maintained) the maxi-  
mum horizontal vent length is reduced by 36  
inches. Fig. 45. This does not apply if the 90  
degree elbows are used to increase or redi-  
rect a vertical rise.  
MAXIMUM  
20 ft. (6100mm)  
48"  
(1220mm)  
12"  
(305mm)  
15 ft.  
(4572mm)  
Example: According to the vent chart the maximum  
horizontal vent length is 20 ft.when the vertical height is 7.5  
ft. from fireplace base height. If one 90 degree elbow is  
required in the horizontal vent it must be reduced to 17 ft.  
90" (2286mm)  
VERTICAL  
DIMENSION  
7.5 ft. MINIMUM  
WHEN HORIZONTAL  
RUN IS 20 ft.  
7TDVRT90  
ELBOW  
SIDE VIEW  
Fig. 43  
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84"  
2134mm  
HOW TO USE THE VENT GRAPH  
120"  
3048mm  
1. Determine the height of the centre of the horizontal  
vent pipe exiting through the outer wall. Using this  
dimension on the Sidewall Vent Graph (Fig. 47),  
locate the point it intersects with the slanted graph  
line.  
90o elbow=3'  
2. From the point of this intersection, draw a vertical  
line to the bottom of the graph.  
90"  
3. Select the indicated dimension, and position the  
fireplace in accordance with same. (See examples  
Fig. 45).  
2286mm  
EXAMPLE A:  
Fig. 45  
If the vertical dimension from the floor of the unit is 11  
feet (335cm) the horizontal run to the face of the outer  
wall must not exceed 14 feet (427cm).  
EXAMPLE B:  
The maximum number of elbow degrees in a system is  
o
If the vertical dimension from the floor of the unit is 7 feet  
(214cm), the horizontal run to the face of the outer wall  
must not exceed 8-1/2 feet (259cm).  
INSERT  
270 . (This does not include transition elbow from rear  
vent to vertical vent.) Fig. 46.  
Sample:  
1
2
3
4
-
-
-
-
90 o  
45 o  
45 o  
90 o  
SIDEWALL VENTING GRAPH  
(Dimensions in Feet)  
Total  
-
270 o  
30  
29  
28  
27  
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
10  
9
Fig. 46  
eg: A  
8
7
eg: B  
6
5
4
3
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20  
Fig. 47  
SEE PAGE 23 FOR VENTING  
REQUIREMENTS FOR SNORKELS.  
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VENT SIDEWALL INSTALLATION  
STEP 2  
Fig. 51. Measure wall thickness and cut adjustable zero  
clearance sleeve parts to proper length (MAXIMUM 12").  
Adjust sleeve to minimum (9-3/8" x 9-3/8") and attach to  
firestop with #8 sheet metal screws (supplied). Install  
*IMPORTANT* Minimum clearance between vent pipes  
and combustible materials is one (1") inch (25 mm) on  
bottom, sides and top.  
STEP 2  
firestop assembly.  
Vent Starter Kit 7TDVSK, plus Transition  
Elbow 7TDVRT90 must be used in  
Vertical Sidewall installations. The 4"  
pipe must be centred inside the 7" pipe  
coming off the 7TDVRT90 transition  
elbow.  
Zero clearance sleeve is only required for  
combustible walls.  
#8  
Maximum Length  
12" (294mm)  
SCREWS(2)  
ADJUSTABLE  
#8  
ZERO CLEARANCE  
SLEEVE  
SCREWS(2)  
STEP 1  
#8  
SCREWS(2)  
ADJUSTABLE ZERO  
CLEARANCE SLEEVE  
Locateventopeningonthewall. Itmaybenecessarytofirst  
position the fireplace and measure to obtain hole location.  
Depending on whether the wall is combustible or non-  
combustible, cut opening to size. Fig. 48 or 50.  
Fig. 51  
FIRESTO  
P
FIRESTOP  
STEP 3  
(For combustible walls first frame in opening. Fig. 49).  
(Fig. 52) Apply a bead of high temperature sealant to the  
inner and outer flue collars of the fireplace and using  
appropriate venting component(s) attach to fireplace with  
three (3) screws. Follow with the installation of the inner  
and outer elbow. Again secure joints with three (3) sheet  
metal screws. Wipe off any excess high temperature  
sealant.  
Vent Opening —  
Combustible Wall  
(240mm)  
9-3/8"  
9-3/8"  
(240mm)  
ENSURE PIPES  
ARE CONCENTRIC  
X
Fig. 48  
(framing detail)  
Fig. 49  
Vent Opening —  
Noncombustible Wall  
7TDVRT90  
Fig. 52  
7-1/2"  
(190mm)  
BEAD OF  
SEALANT  
(IF NECESSARY)  
Fig. 50  
STEP 4  
(Fig. 53) Measure the horizontal length requirement plus  
1-1/2" overlap, i.e. from the elbow to the outside wall finish  
plus 1-1/2" (or the distance required if installing a second  
90º elbow).  
COMBUSTIBLE WALLS (Fig. 48): Cut a 9-3/8"H x 9-3/8"W (240  
mm x 240 mm) hole through the exterior wall and frame as shown  
(Fig. 49).  
X
NON-COMBUSTIBLE WALLS (Fig. 50): Hole opening must be  
7.5" (190 mm) in diameter.  
Always  
install  
horizontal  
venting  
on a  
Fig. 53  
level  
plane.  
- 22 -  
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STEP 5  
BELOW GRADE INSTALLATIONS  
X
Fig. 54  
(Fig.54) Usetheappropriatelength  
of pipe section – telescopic or fixed  
– and install. The 20" section of  
pipe which goes through the wall is  
packagedwiththe7TDVSKkit,and  
can be cut to suit if necessary.  
When it is not possible to meet the required vent termi-  
nal clearances of 12 inches (305mm) above grade level  
a model 7TDVSKS vent kit is recommended. It allows  
installation depth of down to 7 inches (178mm) below  
grade level. The 7 inches is measured from the centre  
of the horizontal vent pipe as it penetrates through the  
wall.  
Sealing vent pipe and  
firestop gaps with high  
temperature sealant will  
restrict cold air being  
drawn in around fireplace.  
If venting system is installed below ground,  
we recommend a window well with adequate  
and proper drainage.  
STEP 6  
INSTALLATION  
(Fig. 55) Apply high temperature sealant to 4" and 7"  
collars one inch away from crimped end. Guide the vent  
terminations 4" and 7" collars into their respective vent  
pipes. Doublecheckthattheventpipesoverlapthecollars  
by 2". Secure the termination to the wall with screws  
provided and caulk around the wall plate to weatherproof.  
Ensure sidewall venting clearances are observed.  
The maximum horizontal run with 24" vertical  
rise is 36" (915mm) from the back of the  
fireplace to the face of the exterior wall. See  
vent graph (Fig. 56) for extended horizontal  
run if the vertical exceeds 24".  
X
X
1. Establish vent hole through the wall. See page 23  
2. Remove soil to a depth of approximately 16" below  
base of snorkel. Install window well (not supplied).  
Refill hole with 12" of coarse gravel leaving a clear-  
ance of approximately 4" below snorkel. (Fig. 56)  
3. Install vent system. See page 23, Steps 2 through  
5.  
4. Ensure a watertight seal is made around the vent  
pipe coming through the wall.  
5. Apply high temperature sealant caulking (supplied)  
around the 4 and 7 inch 7TDVSKS's snorkel collars.  
6. Slide into vent pipe and secure to the wall.  
7. Level the soil so as to maintain a 4" clearance below  
snorkel (Fig. 56).  
Fig. 55  
ZERO CLEARANCE  
SLEEVE IF REQUIRED  
STEP 7  
7TDVSKS  
(SNORKEL)  
FIRESTOP  
Support the horizontal pipes every three (3) feet (92 cm)  
with metal pipe straps. Make sure that the horizontal vent  
pipe is installed on a level horizontal plane.  
SCREWS  
MINIMUM  
4" CLEARANCE  
7TDVRT90  
GROUND  
WINDOW WELL  
GRAVEL  
DRAIN  
STEP 8  
FOUNDATION WALL  
Recheck the fireplace to make sure that it is levelled,  
properly positioned, and nailed or screwed to the floor.  
A minimum of 24"/608mm  
vertical pipe must be installed  
when using the 7DVSKS kit.  
*
*
7TDVRT90  
If applied, the fireplaces adjustable frame drywall strips  
(nailing flanges) should be fastened. See "Framing &  
Finishing" section.  
The 22" vertical rise (center to  
center) of the snorkel may be  
included for calculation of max.  
horizontal run.  
Fig. 56  
- 23 -  
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DO NOT BACK FILL AROUND SNORKEL.  
SOIL SHOULD NOT BE LESS THAN 4"  
BELOW SNORKEL.  
c) A minimum of an 8 ft. vertical rise.  
d) Two sets of 45 degree elbow offsets within these  
vertical installations. From 0 to a maximum of 8 ft. a  
vent pipe can be used between elbows. (Fig. 59)  
e) 7DVCS must be used to support offsets. (Fig. 60)  
This application will require that you first determine the roof  
pitch and use the appropriate 7TDVSKV (A,B or F). (see  
Venting Components, page 27)  
FOUNDATION  
RECESS  
SNORKEL  
WATERTIGHT  
SEAL  
AROUND  
PIPE  
WALL  
SCREWS  
Fig. 59  
SHEET METAL  
SCREWS  
Fig. 57  
MAX. 8 Ft.  
(2438mm)  
)
If the foundation is recessed, use recess brackets (not  
supplied) for securing lower portion of the snorkel. Fasten  
brackets to wall first and then secure to snorkel with self  
drilling #8 x 1/2 sheet metal screws. It will be necessary to  
extend vent pipes out as far protruding wall face (Fig. 57).  
TYPICAL 7DVCS  
APPLICATION  
Fig. 60  
MAX.  
40 FEET  
(12.2m)  
MIN.  
MAX. 8 Ft.  
(2438mm)  
8 FEET  
(2.44m)  
VERTICAL THROUGH THE  
ROOF APPLICATIONS  
Fig. 61  
TYPICAL ROOF  
SUPPORT  
APPLICATION  
MAXIMUM  
10 FT  
(3048mm)  
SIDE VIEW  
MINIMUM  
8 FT./  
MAXIMUM  
40 FT.  
VERTICAL  
RISE  
VENT TERMINATION  
STORM COLLAR  
ROOF FLASHING  
ROOF  
24" Min.  
(610mm)  
ROOF SUPPORT  
PIPE STRAPS  
EVERY 3'  
(914mm)  
ATTIC INSULATION  
CEILING JOISTS  
JOISTS  
Fig. 58  
40 FEET  
(12.2m)  
ATTIC INSULATION  
SHIELD  
This Gas Fireplace has been approved for,  
a) Verticalinstallationsupto40feet(12 metres)inheight.  
Up to a 10 ft. horizontal vent run can be installed within  
the vent system using a maximum of three 90o elbows.  
b) Up to two 45o elbows may be used within the horizontal  
run. For each 45o elbow used on the horizontal level  
the maximum horizontal length must be reduced by 18  
inches.  
Fig. 62  
TYPICAL STRAIGHT-UP INSTALLATION  
Example: Maximum horizontal length  
0
1
2
-
-
-
45o elbows  
45o elbows  
45o elbows  
10 ft.  
8.5 ft.  
7 ft.  
The minimum height of the vent above the highest  
point of penetration throught the roof is 2 feet. See  
Fig. 62.  
- 24 -  
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VERTICAL THROUGH THE ROOF INSTALLATION  
1. Locate your fireplace.  
2. Plumb to centre of the (4") 90o transition elbow  
(7TDVRT90) from ceiling above and mark position.  
3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240  
mm).  
4. Proceed to plumb for additional openings through the  
roof. In all cases, the opening must provide a minimum  
of 1 inch clearance to the vent pipe, i.e., the hole must  
be at least 9-3/8" x 9-3/8" (240 mm x 240 mm).  
5. Place fireplace into position and secure to floor.  
6. Place firestop(s) 7DVFS into position and secure. (Fig.  
63)  
7. Install roof support (Fig. 36) and roof flashing making  
sure upper flange of flashing is below the shingles.  
(Fig. 64)  
8. Install appropriate pipe sections until above the flash-  
ing. (See Fig. 62 for #'s 7, 8 and 9).  
9. Install storm collar and seal around the pipe.  
10. Add additional vent lengths for proper height. (Fig. 62)  
Attic  
Insulation  
Shield  
JOIST  
Fig. 63  
Ceiling  
Installation  
11"  
UPPER FLOOR  
11"  
JOIST  
FIRESTOP  
SPACER  
NAILS (4)  
Fig. 63 If there is a room above ceiling level,  
firestop spacer must be installed on both the  
bottom and the top side of the ceiling joists. If an  
attic is above ceiling level a 7DVAIS (Attic  
Insulation Shield) must be installed.  
Fig. 64 The enlarged ends of the vent section  
always face downward.  
SHEETMETAL  
SCREWS (#5) —  
3 PER JOINT  
SEALANT  
Fig. 64  
STORM  
COLLAR  
- 25 -  
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TWIST LOCK VENTING COMPONENTS  
7DVRVT - Through the wall Rear Vent Termination  
Starter Kit -Model 7TDVSK - Sidewall Venting  
Starter Kit - Model 7TDVSKV - Vertical Venting  
for 7TDVSKV-A order 1/12 to 6/12 roof pitch  
for 7TDVSKV-B order 7/12 to 12/12 roof pitch  
for 7TDVSKV-F order flat roof  
Starter Kit - Model 7TDVSKS -Snorkel Kit  
for Below Grade Installation  
45o elbow kit  
7TDV45 for Vertical/Horizontal Offsets  
90o transition elbow kit  
7TDVRT90 for Vertical Sidewall Applications  
or thru-the-roof.  
Telescopic vent sections  
7TDVP1218  
7TDVP3566  
-
-
12" to 18" adjustable length  
35" to 64" adjustable length  
Pipe sections for vertical or horizontal venting  
Model 7TDVP8  
Model 7TDVP12  
Model 7TDVP24  
Model 7TDVP36  
Model 7TDVP48  
Firestop Spacer  
Model 7DVFS  
Attic Insulation Shield  
Model 7DVAIS  
Vertical/Horizontal Combination Offset Support  
Model 7DVCS  
7DVSS Siding Shield (to protect siding)  
- 26 -  
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OPERATING INSTRUCTIONS  
GENERAL GLASS INFORMATION  
GLASS  
FRAME  
FIREPLACE  
FRONT  
Only glass approved for use in Majestic  
products may be used for replacement.  
1 . Theuseofsubsituteglasswillvoidallproductwarranties.  
2. Care must be taken to avoid breakage of the glass.  
3. Under no circumstances should this appliance be  
operatedwithoutthefront glassorwithabroken glass.  
Replacement of the glass (with gasket) as supplied by  
themanufacturershouldbedonebyalicencedqualified  
service person.  
CLAMPS  
WINDOW  
FRAME  
WINDOW  
FRAME  
PULL  
CLAMP HOOK  
PUSH  
LOUVRE REMOVAL  
CLAMP HANDLE  
Fig. 66  
(Fig. 65) To remove top louvre pull louvre up and then  
lift out.  
GLASS CLEANING  
2.  
It will be necessary to clean the glass periodically. During  
start-up condensation, which is normal, forms on the inside  
of the glass and causes lint, dust and other airborne  
particles to cling to the glass surface. Also initial paint  
curing may deposit a slight film on the glass. It is therefore  
recommended that the glass be cleaned two or three times  
with a non-ammonia household cleaner and warm water  
(we recommend gas fireplace glass cleaner). After that the  
glass should be cleaned two or three times during each  
heating season depending on the circustances present.  
LOUVRE  
1.  
GLASS  
PANEL  
Fig. 65  
Clean glass after first two weeks of operation.  
Do not clean glass when hot.  
Do not use abrasive cleaners.  
GLASS FRAME REMOVAL  
Do not strike or slam the glass.  
1. Shut off gas.  
2. Let the fireplace cool if it has been operating.  
3. Remove top louvre. (See Louvre Removal)  
4. Open the lower louvre assembly.  
5. Release the two clamps at the bottom of the window  
frame by pulling down on the clamp handles.  
6. Lift off the glass frame as shown.  
7. To reinstall glass follow the above procedure in  
reverse. (Fig. 66)  
- 27 -  
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LAVA ROCK  
INSTALLATION OF LOGS  
The lava rock provided with this fireplace must be  
placed on the firebox base on either side of the burner  
assembly.  
1 . Remove front glass. (See "Glass Removal" Section)  
2. Remove logs from the packaging.  
As with all plastics — these are not toys and  
should be kept away from children and  
infants.  
Under no circumstances should this lava  
rock be placed on any part of the burner  
assembly.  
3. Place rear log (BH2) on rear bracket (ensure log is  
seated properly, leveled and centered to the unit), so it  
will not move from side to side and it is firmly positioned  
on the bracket.  
FLAME ADJUSTMENT  
4. Place front (BH1 on front log support. Use log's bottom  
holes to locate it.  
5. Place top left log (BH3) onto locator notches. Ensure  
log is secure.  
6. Place top right log (BH4) onto locator notches. Ensure  
log is secure.  
For fireplaces equipped with Hi/Lo valves, flame adjust-  
ment is accomplished by rotating the Hi/Lo adjustment  
knob located near the centre of the gas control. Fig. 68/  
69.  
BH4  
BH3  
L O  
HI  
BH2  
BH1  
SIT VALVE  
Fig. 68  
Turn  
counterclockwise  
to decrease  
Fig. 67  
Turn clockwise  
to increase  
flame height  
flame height  
Top logs must be placed properly onto  
notches.  
HONEYWELL  
VALVE  
Fig. 69  
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MAINTENANCE  
FLAME CHARACTERISTICS  
It is important to periodically perform a visual  
check of the pilot and the burner flames. Com-  
parethemtothepictorialsillustratedbelow(Fig.  
70, 71 and 72). If any of the flames appear  
abnormal call a service person.  
1. It is important to keep the burner and the burner  
compartment clean. This must be done periodically,  
at least once per season.  
2. Clean the brass trim using a soft clean cloth, slightly  
dampened with lemon oil and buff with a soft clean  
cloth. Do NOT use brass polish or household  
cleaners as these products will damage the brass  
trim. Lemon oil can be obtained at supermarkets or  
hardware stores.  
SIT PILOT  
3/8" - 1/2"  
3. The optional FK24 fan does require periodic clean-  
ing. Check the area under the control door and in  
front of the fan and wipe or vacuum at least once a  
month during the operating season.  
4. Contact your local representative to arrange an  
annual service program.  
Fig. 70  
CLEANING THE STANDING PILOT  
CONTROL SYSTEM  
PSE PILOT  
The burner and control system consists of:  
• burner tube  
• gas orifices  
• pilot assembly • thermopile  
• millivolt gas valve  
Most of these components may require only an occasional  
checkup and cleaning and some may require adjustment.  
If repair is necessary, it should be performed by a  
qualified technician.  
Fig. 71  
1. Turn off pilot light at gas valve side  
2. Let fireplace cool if it has been running.  
3. Remove glass. (see Glass Removal)  
4. Remove logs.  
LOGS MAY BE HOT  
5. Vacuum burner compartment especially around orifice  
primary air openings.  
6. Visually inspect pilot. Brush or blow away any dust or  
lint accumulation.  
7. Reinstall logs.  
Fig. 72  
8. Ignite pilot - see Operating Section of Manual.  
8. Reinstall glass.  
To obtain proper operation, it is imperative that the pilot  
and burner's flame characteristics are steady, not lifting  
or floating.  
INSPECTING THE VENTING SYSTEM  
This appliance venting system was designed and con-  
structed to develop a positive flow adequate to remove flue  
gases to the outside atmosphere.  
Typically, the top 3/8" or 1/2" of the thermopile should be  
engulfed in the pilot flame. See Fig. 70 or 71.  
To adjust pilot burner (by a Qualified Service  
Representative)  
Any foreign objects in the venting system, except those  
designed specifically for the venting system, may cause  
spillage of flue gases.  
1. Remove pilot adjustment cap.  
2. Adjust pilot screw to provide properly sized flame.  
3. Replace pilot adjustment cap.  
To inspect the venting system, make sure the main gas  
valve is off. Remove glass frame (See Glass Frame  
Removal Section). Using a flashlight, check the area  
above the baffle in the combustion dome. Clean if neces-  
sary.  
The primary air shutter is set at factory and should  
only be adjusted (if necessary) by a qualified service  
person.  
- 29 -  
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LIGHTING AND OPERATING INSTRUCTIONS  
FOR YOUR SAFETY READ BEFORE LIGHTING  
WARNING: If you do not follow these instructions exactly, a fire or explosion may result  
causing property damage, personal injury or loss of life.  
A. This fireplace has a pilot which must be lit manually.  
When lighting the pilot follow these instructions exactly.  
B. BEFORE LIGHTING smell all around the fireplace area for  
gas. Be sure to smell next to the floor because some gas  
is heavier than air and will settle on the floor.  
C. Use only your hand to push in or turn the gas control  
knob. Never use tools. If the knob will not push in or turn  
by hand, do not try to repair it, call a qualified service  
technician. Applying force or any attempted repair may  
result in a fire or explosion.  
WHAT TO DO IF YOU SMELL GAS  
D. Do not use this fireplace if any part has been under water.  
Immediately call a qualified service technician to inspect  
the fireplace and to replace any part of the control system  
and any gas control which has been under water.  
Do not try to light any fireplace.  
Do not touch any electric switch  
Do not use any phone in your building  
Immediately call your gas supplier from a neighbor's  
phone. Follow the gas supplier's instructions.  
If you cannot reach your gas supplier, call the Fire  
Department  
LIGHTING INSTRUCTIONS  
1. STOP! Read the safety information above on this  
10. Push the control knob all the way in and hold.  
Immediately light the pilot by repeatedly depressing  
the piezo spark ignitor until a flame appears.  
Continue to hold the control knob in for about one  
(1) minute after the pilot is lit. Release knob and it  
will pop back up. Pilot should remain lit. If it goes  
out, repeat steps 5 through 8.  
label  
2. Turn off all electrical power to the fireplace.  
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4.  
For RN/RP appliances turn the On/Off switch to off  
position or set thermostat to lowest level.  
4. Open control access panel.  
5. Push in gas control knob slightly and turn clockwise  
to  
"OFF". Do not force.  
OR  
i
L O  
HI  
L
• If knob does not pop up when released, stop and  
immediately call your service technician or gas  
supplier.  
EURO SIT  
SIT NOVA  
HONEYWELL  
6. Wait five (5) minutes to clear out any gas. Then smell  
for gas, including near the floor. If you smell gas,  
STOP! Follow "B" in the safety information above on  
this label. If you don't smell gas, go to the next step.  
7. Remove glass door before lighting pilot. (See Glass  
Frame Removal in manual).  
8. Visibly locate pilot by the main burner.  
9. Turn knob on gas control counterclockwise  
to "PILOT".  
• If after several tries, the pilot will not stay lit, turn  
the gas control knob to "OFF" and call your service  
technician or gas supplier.  
11. Replace glass door.  
12. Turn gas control knob to "On"  
position.  
13. For Rn/RP appliances turn the On/Off switch to "On"  
positin or set thermostat to desired setting.  
14. Turn on all electrical power to the fireplace.  
TO TURN OFF GAS TO FIREPLACE  
1. Turn the On/Off switch to Off position or set the  
thermostat to lowest setting.  
2. Turn off all electric power to the fireplace if service  
is to be performed.  
4. Push in gas control knob slightly  
and turn clockwise  
"OFF". Do not force.  
to  
5. Close control access panel.  
3. Open control access panel.  
- 30 -  
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TROUBLE SHOOTING THE GAS CONTROL SYSTEM  
HONEYWELL MILLIVOLT VALVE  
START  
CHECK  
• SUPPLY LINE HOOKED UP  
• SHUTOFF VALVE OPEN  
• GAS SUPPLY ON  
NO  
• LOCKOUT HAS ENGAGED. WAIT  
60 SECONDS AND TRY AGAIN.  
• FOR SPARK AT ELECTRODE  
WHILE DEPRESSING PIEZO  
— 1/8" GAP TO  
PILOT HOOD NEEDED.  
• ALL WIRING CONNECTIONS  
• REPLACE PIEZO IGNITOR  
YES  
PILOT LIGHTS WITH  
PIEZO IGNITOR  
NO  
YES  
PILOT STAYS LIT  
YES  
• FOR AIR IN THE LINES  
• THERMOPILE NEEDS A  
MINIMUM 325mV. ADJUST  
PILOT FLAME HEIGHT.  
• ALL WIRING CONNECTIONS.  
• REPLACE THERMOPILE  
• THERMOCOUPLE NEEDS A  
MINIMUM OF 14mV.  
• DEFECTIVE VALVE. TURN TO  
PILOT, METER SHOULD READ  
GREATER THAN 100 mV. IF  
NOT, REPLACE.  
NO  
• VALVE IS TURNED ON  
• ON/OFF SWITCH IS NOT  
TURNED ON. WATCH  
FOR GROUNDED WIRES!  
• THERMOPILE NEEDS A  
MINIMUM 325mV.  
PILOT LIGHTS MAIN  
BURNER  
NO  
• PLUGGED BURNER ORIFICE.  
YES  
SYSTEM OK.  
- 31 -  
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TROUBLE SHOOTING THE GAS CONTROL SYSTEM  
SIT 820 NOVA MILLIVOLT VALVE  
GLASS DOOR TO BE REMOVED BEFORE SERVICE WORK  
START  
CHECK  
NO  
GAS SUPPLY ON  
• SHUTOFF VALVE OPEN  
• CONFIRM GAS HOOK-UP  
NO  
• ELECTRODE GAP MIN. 1/8"  
• ELECTRODE CRACKED  
• ELECTRODE CABLE ATTACHED  
• PIEZO IGNITOR GENERATES  
SPARK  
LIGHT PILOT WITH  
PIEZO IGNITION  
• ELECTRODE CABLE NOT  
GROUNDED  
YES  
NO  
• FLAME ENGULFING  
THERMOCOUPLE BY 3/8"  
• THERMOCOUPLE ATTACHED  
TO VALVE  
PILOT STAYS ON  
• MNIMUM MILLIVOLT:  
OPEN CIRCUIT 18MV  
CLOSED CIRCUIT 5MV  
• VENT SAFETY SWITCH TIGHT  
AND NO SHORTS  
YES  
(FOR UNITS EQUIPPED WITH  
VENT SAFETY SWITCH)  
• REMOTE SYSTEM ON  
• REMOTE SYSTEM WIRE  
SHORTING OUT  
NO  
MAIN BURNER ON  
• MINIMUM MILLIVOLT:  
OPEN CIRCUIT 300MV  
CLOSED CIRCUIT 165MV  
• FLAME ENGULFING  
THERMOPILE/THERMOCOUPLE  
• VALVE IS IN ON POSITION  
- 32 -  
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REPLACEMENT PARTS LIST  
DESCRIPTION  
BHDR36  
10001818  
1. Log Set Complete  
1a. Log Front  
BH1  
1b. Log Rear  
BH2  
1c. Log Top Left  
BH3  
1d. Log Top Right  
BH4  
2. Lava Rock (Package)  
3. Burner Tube Assembly  
4a. Orifice Burner (Nat)  
4b. Orifice Burner (Prop)  
5a. Orifice Pilot SIT (Nat)  
5b. Orifice Pilot SIT (Prop)  
6a. Orifice Pilot PSE (Nat.)  
6b. Orifice Pilot PSE (Prop.)  
7a. Pilot Assembly SIT (Nat)  
7b. Pilot Assembly SIT(Prop)  
8a. Pilot Assembly PSE (Nat.)  
8b. Pilot Assembly PSE (Prop.)  
9. Pilot SIT  
10001454  
10001811  
SEE RATING PLATE FOR ORIFICE SIZE  
SEE RATING PLATE FOR ORIFICE SIZE  
54273  
54272  
10001822  
10001823  
10000672  
10000673  
10001741  
10001742  
10001295  
10001824  
10001296  
57318  
10. Pilot w/ignitor and cable PSE  
11. Pilot Tubing w/fittings  
12. Manifold Tubing w/fittings  
13. Thermocouple SIT  
53373  
14. Thermocouple PSE  
15. Thermopile  
10001825  
51827  
16. Electrode Ignitor w/cable SIT  
17. Ignitor Piezo SIT  
10001297  
52464  
18. Ignitor Piezo Honeywell  
19a. Valve SIT 820 (RN)  
19b. Valve SIT 820 (RP)  
20a. Valve Honeywell (RN)  
20b. Valve Honeywell (RP)  
21. Fan with bracket  
20000062  
52677  
52678  
10001782  
10001759  
54103  
22. Electrical Cord (6ft)  
23. Fan Temperature Sensor  
24. Speed Control  
51865  
51704  
51738  
25. Speed Control Knob  
26. Glass with Gasket  
27. Gasket Glass  
51882  
10001781  
57317  
28. Frame Window  
10001425  
54174  
57480  
10000037  
10000038  
52356  
29. Clamp Frame Window  
30. Trim Frame Window (PB) (w/2 magnets)  
31. Top Louvre Assembly  
32. Bottom Louvre Assembly  
33. Access Door Hinge  
34. Remote Switch  
51842  
35. Ceramic Refractory Lining Kit (Optional)  
36. Screen Kit (Optional)  
37. Remote Switch Kit (Not Shown)  
36BDVCR  
36BDVTKS  
53875  
- 33 -  
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REPLACEMENT PARTS  
7 a/b  
31  
30  
2
35  
30  
19 a/b  
32  
24  
9
16  
4 a/b  
33  
12  
21  
29  
25  
OFF  
L
I
O
H
13  
15  
26  
20 a/b  
8 a/b  
18  
11  
27  
17  
23  
5 a/b  
36  
22  
34  
6 a/b  
28  
3
10 15  
14  
#1 - COMPLETE LOG SET  
#1 - COMPLETE LOG SET  
1d  
1c  
1b  
1a  
- 34 -  
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OPTIONAL FAN KIT - FK24  
WIRING INSTRUCTIONS  
Fan Specifications: 115 Volt 60 HZ 56W  
Hard (DIrect) Wire Hook-Up  
First connect ground wire to ground stud located on the  
base of either box. Black wire from supply should connect  
to the variable speed switch. Alternate speed switch wire  
connects to temperature sensor. Alternate lead from  
sensor connects to fan. Alternate fan lead connects back  
to the white supply wire. (Fig. 74).  
This fan does not need regular maintenance, however  
periodic cleaning is required. Check the area under the  
control door and in front of the fan and wipe or vacuum  
at least once a month during the operating season.  
Should this fan require servicing, the  
power supply must be disconnected.  
A: SPEED CONTROL  
B: TEMPERATURE SENSOR  
C: FAN  
C
B
FAN  
THERMAL SENSOR  
A
Black  
White  
Ground  
Fig. 74  
OPTIONAL EB1 (Receptacle) Hook-Up  
1. Remove2"knockout. Slidetheelectricalboxbackplate  
into the back and bottom lances (clips) while fitting the  
box connector into the knock out. Fasten into place with  
fastening screws provided. Fig. 52.  
2. Connect the black positive wire to brass screw (polar-  
izedside)ofthereceptacle. Thewhitewireisconnected  
to the chrome screw. The ground wire is connected to  
the green ground screw of the receptacle. Fit the  
receptacle into the electrical box.  
VALVE  
FAN SPEED SWITCH  
GAS  
ELECTRICAL  
BOX  
LINE  
Fig. 73  
The FK-24 comes with the electrical  
cord attached.  
3. Screw the cover plate provided to the electrical box.  
4. Plug in the FK24 Fan Kit.  
1. Slide fan assembly from the left side into fireplace  
opening, line up mounting holes with screw studs on  
back of fireplace and fasten with #10-24 hex nuts.  
2. Install thermal sensor on bottom of firebox using  
#10-24 hex nuts.  
ELECTRICAL BOX  
FASTENING  
OUTSIDE VIEW  
GAS INLET HOLE  
SCREWS  
3. (Option A) - Place electronic fan speed control  
box on bottom of fireplace base, lining up mounting  
holes with screw studs. Fasten fan speed control  
box with #10-24 hex nuts.  
INSIDE VIEW  
Fig. 75  
(Option B) - The speed control can be installed in  
an electrical box at normal wall switch height for  
convenient access.  
4. Remove electrical knockout on the side of the  
fireplace. (See hard wire or receptacle hook up  
instructions).  
5. Whether wiring directly to the fan junction box  
(Option A) or into the EB1 (electrical receptacle box,  
P/N ZA1200, Option B) first ensure cable is secured  
using box connector.  
OPTIONAL BAY WINDOW INSTALLATION  
1. Remove existing bottom louvre and hinges from fire-  
place. (Set aside the two (2) self tapping screws).  
2. Remove existing top louvre from fireplace.  
3. Remove two (2) pieces of ceramic refractory from Bay  
Frame Window; considering that these are very fragile  
pieces handle them with special care!  
4. Assembly Bay Window Frame to Bottom Bay Louvre by  
using four (4) machine screws (from top to bottom), four  
(4) nuts (in the bottom) and four (4) spaces (all supplied  
with the kit) through the existing four (4) holes in the  
bottom of the ay Window Frame and in the top of the  
Bottom Bay Louvre. Spacers to be placed between the  
Bay Window Frame and the Bottom Bay Louvre.  
5. Insert two (2) pieces of ceramic refractory into the Bay  
Window Frame as per drawing below.  
THE FIREPLACE, WHEN INSTALLED MUST BE  
ELECTRICALLY CONNECTED AND GROUNDED IN  
ACCORDANCE WITH LOCAL CODES OR, IN THE  
ABSENCE OF LOCAL CODES, WITH THE CURRENT  
CSA C22.1 CANADIAN ELECTRICAL CODE or for  
U.S.A. INSTALLATIONS,FOLLOWLOCALCODESAND  
THE NATIONAL ELECTRICAL CODE, ANSI/NFPA NO.  
70.  
Any electrical re-wiring of this fan must  
be done by a qualified electrician.  
Turn off all power before hook-up.  
- 35 -  
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6. Hang Bay Window Frame assembly over existing glass  
frame.  
TOP TRIM  
SUPPORT  
Do not remove existing glass frame  
MAIN  
FRAME  
7. Re-install top louvre assembly.  
Remove all plastic from brass trims  
Fig. 77  
BOTTOM TRIM SUPPORT  
8. Open the Bottom Bay Louvre door and screw two (2) self  
tapping screws (as per step 1 above) to the bottom of the  
unit where the hinges were  
9. Bottom brass trim is removable when unit is installed with  
marble or tile surround which cover the fireplace bottom.  
OPTIONAL CERAMIC REFRACTORY  
INSTALLATION  
1. Remove glass and logs.  
2. Place refractory side supports so that the hole fits over  
the screw head on the firebox floor.  
TOP LOUVRE  
3. Place refractory base sides on the floor of the firebox.  
4. Place back refractory - small brick edge down into  
support (See Fig. 79).  
BAY WINDOW FRAME  
5. Attach adjustable tabs, packed with refractory, onto  
thestudsfoundonthetopofthefireboxusingthe2-10/  
24 nuts provided.  
CERAMIC REFRACTORY  
CERAMIC REFRACTORY  
SPACERS  
6. Slide side panels into side supports and behind side  
tabandadjust, fittingtheceramictighttothesideofthe  
firebox. Tighten nuts. Fig. 78.  
BOTTOM BAY LOUVRE  
BOTTOM  
BRASS  
Mortar lines must be lined up.  
Fig. 76  
SCREWS  
7. Place refractory base centre in front of the burner.  
OPTIONAL SCREEN KIT INSTALLATION  
SIDE  
TAB  
SIDE  
TAB  
WARNING: DO NOT install the frame  
window screen with the fireplace ON  
SIDE  
BACK PANEL  
SIDE  
PANEL  
PANEL  
LOG SUPPORT  
BURNER TRAY  
To install the Frame Window Screen:  
BASE SIDE  
REFRACTORY  
BASE SIDE  
REFRACTORY  
1- Slide the top edge of the frame window screen  
through the slots beneath the main frame window  
top trim support.  
2- Make the frame window screen parallel to the main  
frame window.  
BASE SIDE SUPPORTS  
Fig. 78  
3- Slide the bottom edge of the frame window screen  
into the space that exist between the glass and the  
main frame window bottom trim support.  
REFRACTORY  
BACK PANEL  
FIREBOX  
BACK  
To remove the Frame Window Screen:  
WARNING: If the fireplace is ON, turn it  
OFF and wait until the temperature of the  
window screen is cool enough to handle.  
Fig. 79  
REAR LOG  
SUPPORT  
OPTIONAL REMOTE CONTROL  
1- Lift the frame window screen moving it parallel to the  
glass.  
MRC1 - On/Off Button Remote Control  
MRC2 - Temperature Control Remote  
2- Move the bottom side of the frame window screen  
away from the glass.  
3- Slide the frame window screen down from the top trim  
support.  
MRC3 - Temperature Control w/digital display &  
24 hour programmable clock  
IMT  
- Wall Mounted Thermostat Control  
- 36 -  
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