DV Power Vent System
Model 7PDVS
WARNING!
IF THE INFORMATION IN THIS MANUAL IS
NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE,PERSONAL INJURY
OR LOSS OF LIFE.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not use
any phone in your building.
• Extinguish all flames.
• Immediately call your gas supplier from
your neighbours phone. Follow the gas
suppliers instructions.
• If you cannot reach your gas supplier call
the fire department.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPOURS AND
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.
Homeowner’s Installation and
Operating Manual
• Installation and service must be performed
by a qualified installer, service agency or
your gas supplier.
CERTIFIED
I
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
10003262 8/06 Rev. 3
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DV Power Vent System
General Information and Instructions for
the DV-Power Vent System Model 7PDVS
• This DV Power Vent System was designed to be
• Only vent components manufactured by CFM Corpo-
ration are approved for use with this DV Power Vent
System.
used only on units with electronic ignition (EN or EP).
• This DV Power Vent System was certified by CSA
to be used only with CFM Corporation Direct Vent
models, as listed in this manual.
• All 4” and 7” venting connections (twist-lock or
crimped ends) to be sealed with high temperature
silicone.
• This DV Power Vent System can be used with any
CFM Corporation side wall vent termination kits,
vertical vent termination kits or snorkel kits (rear vent
termination not to be used).
• The 4” and 7” pipes connected to the inlet side of the
DV Power Vent System box to be fitted inside the 4”
pipe and the 7” collar.
• This DV Power Vent System must be installed by a
• Leave a permanent access for inspection and service
qualified professional according to these instructions.
of the DV Power Vent System box.
• Plan the venting layout before starting the installa-
• Confined area definition: when the distance of the
four walls around the sides of the Power Vent Box to
the stand-offs is 3” or less in average.
tion.
• Maximum TOTAL allowable system length is 40FT
of straight pipe, plus up to five 90 degree elbows.
Any combination of 45 and 90 degree elbows up to a
maximum of 450 degrees is allowed. It is NOT per-
missible to substitute elbows for length of horizontal
or vertical straight pipe.
• When the DV Power Vent box is installed in a con-
fined area, the access door needs to have a mini-
mum size of 12” X 12” and it must be ventilated with
a minimum of 10% open area. In a confined area
installation a minimum distance of 12” (1FT), needs
to be left between the Power Vent Box and the fifth
wall. (Refer to Figures on Page 5).
• Can be vented down to a maximum of 12FT, meas-
ured from the center line of the highest section to the
centre line of the lowest section between the fireplace
and the DV Power Vent box.
• When the DV Power Vent box is installed in an un-
confined area, the access door doesn’t need to be
ventilated.
• Minimum vent length of straight pipe between fire-
place and the DV Power Vent box is:
• The power vent motor shaft MUST ALWAYS BE ori-
ented horizontally for proper operation.
10 feet for units with input up to 33,000BTU/h;
15 feet for units with inputs from 33,000BTU/h
to 40,000BTU/h.
• The pressure switch diaphragm MUST ALWAYS BE,
in a vertical position and the hose connection point-
ing down, NEVER up.
• Maximum vent length of straight pipe between the
DV Power Vent System box and the vent termination
is 6 FT.
• Disconnect power supply when installing or servicing
the fireplace or the power vent system.
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DV Power Vent System
DV Power Vent System Parts and Description:
1. DV POWER VENT box assembled with a 6FT power cord.
2. Two deflectors to be added to the side wall vent termination.
3. Assorted restrictor orifice plates to be used according to the instructions for specific models.
4. Installation and Operating Instruction Manual.
1
4
3
2
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DV Power Vent System
Clearance to Combustible Materials and Access Door
•
•
The DV Power Vent System box needs a minimum 1” clearance all around the box.
The DV Power Vent System box already has a 1” stand-off on all sides.
Pipes from the fireplace to the DV Power Vent System box and from the box to the vent termination need:
• Clearance to combustible materials of 1” all around the pipe on vertical sections.
• Clearance to combustible materials of 1” on sides and bottom, and 2” on the top of horizontal sections.
12"
Min.
12"
Min.
Confined Area Access Door Suggestions
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DV Power Vent System
Restrictor Orifice Sizes and Models
After you plan the venting lay-out and before the installation of the power vent box, check the following chart to make
sure the correct orifice is installed.
The power vent box is shipped with the 29/32” restrictor plate orifice in place, used for 36LDVT or 36LDVR models.
For all other models, replace the restrictor plate orifice with the correct size according to the following chart:
Models
Input (BTU/h)
Restrictor Orifice Size
33BDVT or 33BDVR
36BDVT or 36BDVR
DVR33
15,000
18,000
20,000
22,000
25,000
25,000
30,000
30,000
33,000
38,000
38,000
16,000
19,500
23,000
22,500
26,000
24,000
21,500
21,500
27,500
31,000
23/32”
29/32”
31/32”
31/32”
1”
39BDVT or 39BDVR
43BDVT or 43BDVR
DVRT36
1”
DV360
1¹⁄₃₂”
1¹⁄₃₂”
1¹⁄₁₆”
1¹⁄₄”
DVRT39
DVRT43
360DVS2 or 360DVS3 or 360DVSL or 360DVSR
DV580
1¹⁄₄”
33LDVR or 33LDVT
36LDVR or 36LDVT
39LDVR or 39LDVT (NG)
39LDVR or 39LDVT (LP)
43LDVR or 43LDVT (NG)
43LDVR or 43LDVT (LP)
33XDVR
29/32”
29/32”
31/32”
31/32”
1”
1”
31/32”
31/32”
1³⁄₈”
33XDV
36XDV
39XDV
1¹⁄₃₂”
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DV Power Vent System
Installing the DV Power Vent System
1-Changing the Restrictor Orifice Plate:
Before installation of the power vent box (RECOMMENDED):
A. From the inlet side, remove the two 3/8” nuts holding the orifice plate.
B. Remove the orifice plate.
C. Install the correct restrictor orifice plate according to the chart above.
D. Place back the two nuts to hold the restrictor orifice plate and tighten.
Outlet
(To vent termination)
Inlet
(From fireplace)
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DV Power Vent System
2-Install the Vent Pipes and the DV Power Vent System Box:
Remember that the blower shaft MUST ALWAYS BE in
Install pipes and elbows according to the lay-out from
the unit to the Power Vent System Box and from it to
the vent termination. Follow the vent installation accord-
ing to the fireplace manual recommendations.
a horizontal plane and the pressure switch diaphragm
MUST ALWAYS BE in a vertical plane with the hose
connections pointing down.
Four different ways to install the Power Vent System Box.
Outlet
Inlet
Inlet
Outlet
Outlet
Outlet
Inlet
Inlet
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DV Power Vent System
Venting Up:
L7
L6
L5
L4
A - Maximum 40FT of straight pipe.
B - Minimum 10FT of straight pipe for units up to 33,000BTU/h,
Minimum 15FT of straight pipe for units from 33,000BTU/h
to 40,000BTU/h.
C - Maximum 6FT of straight pipe.
L3
L2
L1
A = L1+L2+L3+L4+L5+L6+L7
B = L1+L2+L3+L4+L5
C = L6+L7
In the above example there are:
4 times 90 degrees elbows = 360 degrees
2 times 45 degrees elbows = 90 degrees
Total elbow degrees = 450 degrees
Installation is OK
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DV Power Vent System
Venting Down:
A - Maximum 40FT of straight pipe.
B-Minimum 10FT of straight pipe for units up to 33,000BTU/h,
Minimum 15FT of straight pipe for units from 33,000BTU/h
to 40,000BTU/h.
C-Maximum 6FT of straight pipe.
L1
D-Maximum 12FT down.
A = L1+L2+L3+L4+L5+L6
B = L1+L2+L3+L4
C = L5+L6
D = L1+L2
L5
L6
L2
L4
L3
In the above example there are:
4 times 90 degrees elbows = 360 degrees
2 times 45 degrees elbows = 90 degreees
Total elbow degrees = 450 degrees
Installation is OK
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DV Power Vent System
3- DV Power Vent System Setup:
3.1 - Checking the Pressure Switch Position:
The pressure switch diaphragm must be in a vertical plane.
The pressure switch hose connections should NEVER point up. The BEST position is pointing down, but can
be pointed to the sides.
Depending on the final location of the DV Power Vent System box, the pressure switch hose connection needs
to be checked. If the hose connection position needs to be adjusted, follow these steps:
1. Check the pressure switch location;
2. If the hose connection is pointing down, you do not need to change the pressure switch position;
3. If the hose connection location needs to be adjusted, remove the two screws holding the pressure switch to
the bracket.
4. Rotate the pressure switch clockwise or counterclockwise (whichever is better to reach the new position);
5. Re-attach the pressure switch to the bracket with the same screws removed in Step 4.
6. Check all wire connections according to the wiring diagram.
7. Check hose connections between the pressure switch and the blower. Make sure the hose is not kinked.
(Refer to Figure A)
3.2 - Wire Connections:
• Remove one screw and one nut that are holding the circuit board cover in place. (Refer to Figure B) Bring
the cover, with the circuit board, the power cord and all the existing wires attached to it, to a rest position.
(Refer to Figure C)
• Make all connections between the DV Power System box and the unit according to the wiring diagram. Use
18 gauge AWS wire with minimum 2/64” insulation.
• For connections to the circuit board, use 3/16” Quick Connect female spade terminals, all others are
screwed connections.
• The DV Power Vent System can be hard wired. To hard wire the DV Power Vent System, disconnect the
power cord from the circuit board and replace it with hard wiring according to the connections shown in the
wiring diagram.
Figure A
Nut
Screw
Figure C
Figure B
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DV Power Vent System
3.3 - Adding Deflectors to the Side Wall Vent Termination:
1. Open the plastic bag and check all components.
(One Top Deflector, one Bottom Deflector, four self-tapping screws)
2. Install the bottom deflector using two screws provided with the kit. Refer to Figure A.
3. Open the top screen and install the top deflector. Refer to Figure B. Attach the top deflector using two screws
provided with the kit.
4. After installing the top and bottom deflectors the vent termination should look like Figure C.
5. Close the top screen to the same way it was before.
CFM514
CFM513
CFM512
A
B
C
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DV Power Vent System
Wiring Diagram (Honeywell Ignition Module)
HONEYWELL IGNITION MODULE
24V
SPARK
24V SENSE
GND
PV
MV/VP
MV
GND
23 4 5 6 8 9
RED
BLACK
ORANGE
LO
HI
NOVA SIT 822 VALVE
BLUE
WHITE
BLACK
BLACK
BLACK
YELLOW
40VA TRANSFORMER
BLACK
BLACK
WHITE
GREEN
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DV Power Vent System
Wiring Diagram (Synetek Ignition Module)
CFM 10007939
BLACK
WHITE
GREEN
LED Codes
ON Normal operation
2 Flash Ignition trial lockout
3 Flash Flame loss lockout
5 Flash 120V AC reversed polarity
or board not sensing ground
Steady Flash Flame detected out of al-
lowed sequence or internal
fault, hardware error
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DV Power Vent System
Operation of the DV Power Vent System
Turn the switch ON/OFF or the wall thermostat, to the ON position.
Blower will start immediately and will purge the unit and the vent system for 45 seconds. At that point, the pilot will light
and the main burner(s) will follow.
When the switch ON/OFF or the wall thermostat, is turned to OFF, the main burner and the pilot will shut-down immedi-
ately and the blower will run for 45 seconds to clear the flue gases before turning OFF.
If the unit is ON but the flame is unstable (ON and OFF continuously), turn the switch to the OFF position and call a
serviceman to check the installation.
Maintenance
The DV Power Vent System box is a maintenance free system. The motor bearings are pre-lubricated for extended life
and no further lubrication is required.
It is recommended however to have the system checked once a year by a qualified professional.
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DV Power Vent System
Changing the Orifice Plate After the DV Power Vent Box is Installed
If there is a need to change the restrictor plate orifice on the DV Power Vent System box, follow the steps below:
A. Turn the power OFF to fireplace and power vent.
B. Remove the blower’s cover (two parts):
• Remove the hose attached to the blower casing.
• Remove two screws. Refer to Figure A.
• Remove two nuts from the right side cover.
• Remove the right side cover by pulling it out. Refer to Figure B.
• Remove two nuts from the left side cover.
• Remove the left side cover by pulling it out. Refer to Figure C.
C. Remove the two nuts that hold the pressure switch bracket. Do not disconnect any wire or the hose. Just bring the
pressure switch still attached to the bracket to a rest position, to give you access to the screws that hold the blower
bracket. Refer to Figure D.
D. Disconnect the wires from the blower.
E. Remove the four screws that hold the blower bracket. Be careful not to drop the blower.
F. Slide down the blower to release it from the top extrusion and carefully bring the sub-assembly (blower with the bracket
and the gasket) to the outside of the box to replace the orifice; Be careful not to damage the gasket, otherwise you
will have to replace it. Refer to Figure E.
G. Remove the two 3/8” nuts holding the orifice plate. Refer to Figure F.
H. Get from the orifice plate kit the correct restrictor orifice size for the unit you are installing (check chart for restrictor
orifice size X unit model).
I. Install the correct orifice plate into the same location as the previous one.
J. Place back the two nuts.
K. Reinstall the blower. Make sure the exhaust of the blower is properly inserted into the opening.
L. Re-attach the blower bracket with the four screws removed in step “C”.
M. Connect the wires to the blower (see wiring diagram).
N. Re-attach the pressure switch to the original position and secure the two nuts removed in step “B”.
O. Re-install both covers to the blower:
• Install the left side and secure it with the nuts.
• Install the right side and secure it with the nuts.
• Re-attach the two screws.
• Re-attach the hose to the blower connection.
P. Check all wires according to the wiring diagram and the hose connections to make sure everything is properly
in place.
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DV Power Vent System
Screws
Figure D
Figure A
Figure E
Figure B
Figure C
Figure F
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DV Power Vent System
Troubleshooting the Power Vent System
SIT 822 Valve with Honeywell Electronic Ignitor and Synetek Power Vent Board
Service must be performed by a qualified installer, service agency or your gas supplier.
BEFORE COMMENCING TO TROUBLE SHOOT THE UNIT:
1. Check if there is power to the unit (fireplace) and to the power vent box.
2. Check if there is gas to the unit (fireplace).
3. The ignition control in the fireplace is equipped with a lockout device which will put the unit into a lockout condition after three attempts to ignite the pilot.
Follow the steps in the chart below to reset the control: Turn the On/Off switch to the off position, or turn the thermostat to the off position.
Wait 10 seconds and then turn to the “on” position.
4. If this is the first time that the unit has been fired, check the wiring of the unit against the wiring diagram before commencing troubleshooting.
START
ON/OFF switch or wall thermostat “ON”?
Is there 120V power to the fireplace and power vent?
Are all wiring connections tight? (Turn off Power before checking)
NO
Power vent motor
is working?
YES
YES
YES
Replace
Blower
YES
Is there 120V Power to the motor?
Is there 24V at the power vent circuit
board at the 24VAC Hot Terminal?
NO
NO
Replace Power Vent Circuit Board
YES
Is there 24V from the transformer?
Check Wiring
NO
Replace Transformer
NO
Does the Pilot
Spark?
NO
NO
Is there 24V power at terminal
six (24V) at the ignition board?
Is the Pressure
Switch Closed?
YES
Is there a blockage in the vent?
Is there water/dirt in the hose from
blower to the pressure switch?
Are hose connections loose?
Is the hose cracked?
Replace
Pressure
Switch
NO
YES
YES
Is the lead to the spark electrode
attached or arcing to ground?
Is the electrode cracked?
Replace Power
Vent Circuit Board
NO
Replace Ignition Module
NO
NO
YES
Is pilot gas line blocked?
Is pilot orifice blocked?
Are wires to valve loose
or corroded?
Pilot Burner
Lights?
Is there 24V power at terminal
3 (PV) during spark cycle?
NO
Replace Gas Valve
NO
YES
Replace Ignition Module
YES
Does Spark
Stop When
Pilot Lights?
Does pilot flame cover
Is flame rod corroded?
Is pilot hood corroded?
Is flame rod insulator cracked?
Is wire to flame rod damaged?
NO
the flame rod?
Replace Ignition Module
NO
YES
Check Pilot for obstruction
Check Gas Pressure
Adjust Pilot Flame
Check
position
of pilot.
Is orifice
Is there manifold pressure?
YES
NO
YES
Is there 24V power at terminal
1 (MV) during spark cycle?
NO
NO
Are wires to valve
loose or corroded?
Does Main
NO
Burner Light?
NO
Replace Gas Valve
blocked?
YES
Replace Ignition Module
Is the correct size of orifice restrictor installed in the power vent?
Does the pilot flame covers the flame rod?
Is the flame rod wire in good condition?
System Runs
Continuously
Until Switched
Off?
Is vent partially blocked?
Is there water/dirt in hose to
pressure switch?
Are hose connections loose?
Is the hose cracked?
Replace
Pressure
Switch
NO
Is there continuity to ground from the pilot burner?
YES
YES
Does pressure switch open during operation?
NO
YES
Replace power vent circuit board
Does 24V power get interupted at terminal six (24V) at the ignition module?
NO
WARNING: Never jump the pressure switch out of this
system. Property damage, injury or death may result.
Replace ignition module
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DV Power Vent System
Troubleshooting the Power Vent System
SIT 822 Valve with Synetek Electronic Ignitor and Synetek Power Vent Board
Service must be performed by a qualified installer, service agency or your gas supplier.
BEFORE COMMENCING TO TROUBLE SHOOT THE UNIT:
1. Check if there is power to the unit (fireplace) and to the power vent box.
2. Check if there is gas to the unit (fireplace).
3. The ignition control in the fireplace is equipped with a lockout device which will put the unit into a lockout condition after three attempts to ignite the pilot.
Follow the steps in the chart below to reset the control: Turn the On/Off switch to the off position, or turn the thermostat to the off position.
Wait 10 seconds and then turn to the “on” position.
4. If this is the first time that the unit has been fired, check the wiring of the unit against the wiring diagram before commencing troubleshooting.
START
ON/OFF switch or wall thermostat “ON”?
Is there 120V power to the fireplace and power vent?
Are all wiring connections tight? (Turn off Power before checking)
NO
Power vent motor
is working?
Is the LED light on the ignition control board giving an error code? (Refer to Page 14)
YES
YES
Replace
Blower
YES
YES
Is there 120V Power to the motor?
Is there 24V at the power vent circuit
board at the 24VAC Hot Terminal?
NO
Replace Power Vent Circuit Board
NO
Check R & W from ignition control board are not crossed between power
vent circuit board and ignition control board. (R) 24V AC Hot must con-
nect to 24V AC Hot at power vent circuit board. (W) Thermostat must
connect to ignition control Hot at power vent circuit board.
Replace ignition control board
NO
Does the Pilot
Spark?
NO
NO
Is there 24V power at terminal
7 (24V) at the ignition board?
Is there a blockage in the vent?
Is there water/dirt in the hose from
blower to the pressure switch?
Are hose connections loose?
Is the hose cracked?
Is the hose connected to the low
pressure side of the pressure
switch?
Is the Pressure
Switch Closed?
YES
Replace
Pressure
Switch
NO
YES
YES
Is the lead to the spark electrode
attached or arcing to ground?
Is the electrode cracked?
Replace Power
Vent Circuit Board
NO
Replace Ignition Module
NO
NO
YES
Is pilot gas line blocked?
Is pilot orifice blocked?
Are wires to valve loose
or corroded?
Pilot Burner
Lights?
Is there 24V power at terminal
3 (PV) during spark cycle?
NO
Replace Gas Valve
NO
YES
Replace Ignition Module
YES
Does Spark
Stop When
Pilot Lights?
Does pilot flame cover
Is flame rod corroded?
Is pilot hood corroded?
Is flame rod insulator cracked?
Is wire to flame rod damaged?
NO
the flame rod?
Replace Ignition Module
NO
YES
Check Pilot for obstruction
Check Gas Pressure
Adjust Pilot Flame
Check
position
of pilot.
Is orifice
Is there 24V power at terminal
2 main valve hot during spark
cycle?
Is there manifold pressure?
YES
NO
YES
NO
NO
Are wires to valve
loose or corroded?
Does Main
NO
Burner Light?
NO
Replace Gas Valve
blocked?
YES
Replace Ignition Module
Is vent partially blocked?
Is there water/dirt in hose to
pressure switch?
Is the correct size of orifice restrictor installed in the power vent?
Does the pilot flame covers the flame rod?
Is the flame rod wire in good condition?
System Runs
Continuously
Until Switched
Off?
Are hose connections loose?
Replace
Pressure
Switch
NO
Is the hose cracked?
Is the hose connected to the
low pressure side of the pres-
sure switch?
Is there continuity to ground from the pilot burner?
YES
YES
Does pressure switch open during operation?
NO
YES
Replace power vent circuit board
Does 24V power get interupted at terminal 7 (24V) at the ignition module?
NO
WARNING: Never jump the pressure switch out of this
system. Property damage, injury or death may result.
Replace ignition module
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DV Power Vent System
11
14
7
6
5
4
3
2
1
8
15
16
9
10
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,
without notice.
7PDVS DV Power Vent System
Ref. Description
7PDVS
1. Hose High Temperature
10003405
10003673
10003672
10003214
10003066
10002280
10003213
10003230
10003610
10003095
10002237
10003267
10003317
10003260
10003315
10003258
10002274
10004194
10004195
2. Shield Heat Blower Right Assy
3. Shield Heat Blower Left Assy
4. Blower
5. Gasket Blower
6. Gasket Blower Plate
7. Pressure Switch
8. Circuit Board
9. Cover Circuit Board
10. Power Cord
11. Gasket Flue Pipe
12. Hose Clamp (Not Shown)
13. Wires (Circuit Board To Pressure Switch And Blower) (Not Shown)
14. Plate Restriction Orifice Size 29/32”
15. Kit Deflector Vent Termination
16. Kit Orifice Plates (Includes Items 17 To 25)
17. Plate Restriction Orifice Size 23/32”
18. Plate Restriction Orifice Size 25/32”
19. Plate Restriction Orifice Size 27/32”
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DV Power Vent System
7PDVS DV Power Vent System (continued)
Ref. Description
7PDVS
20. Plate Restriction Orifice Size 31/32”
21. Plate Restriction Orifice Size 1”
22. Plate Restriction Orifice Size 1¹⁄₃₂”
23. Plate Restriction Orifice Size 1¹⁄₁₆”
24. Plate Restriction Orifice Size 1¹⁄₄”
25. Plate Restriction Orifice Size 1³⁄₈”
10003261
10003277
10003328
10003329
10003499
10009616
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DV Power Vent System
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DV Power Vent System
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CFM Corporation
2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3
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