Vermont Casting Indoor Fireplace 647 BFC User Manual

BFC  
Balance Flue  
(Closed Combustion)  
Heat-Circulating Fireplace  
Model:  
BFC36  
Homeowner’s Installation  
and Operating Manual  
For use in the U.S. / Canada  
Underwriter’s Laboratories  
Report No. MH6018  
CFM Specialty Home Products  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777  
DO NOT DISCARD THIS MANUAL: Retain for future use.  
7412647 8/05 Rev. 10  
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BFC36 Balance Flue Heat-Circulating Fireplace  
BFC36 Balanced Flue Heat-Circulating Fireplace  
"  
(624mm)  
Rough  
Opening  
Depth  
"  
(197mm)  
13" Dia.  
(343mm)  
11" Dia.  
(179mm)  
8" Dia.  
51" (1297mm)  
"  
(610mm)  
23"  
" (13mm)  
(203mm)  
"  
Recessed  
Nailing  
Flange  
(584mm)  
(16mm)  
Rough Opening Width 43"  
" (918mm)  
(1092mm)  
Rough  
Opening  
Height  
" (16mm)  
" (179mm)  
" (1834mm)  
"  
"  
(902mm)  
32"  
(829mm)  
Gas Line  
Access  
35"  
(889mm)  
Gas Line  
Access  
39"  
(997mm)  
"  
(533mm)  
36"  
(914mm)  
��"  
(279mm)  
��"  
(246mm)  
" (914mm)  
41" (1064mm)  
" (176mm)  
"  
(49mm)  
Fig. 1 BFC36 specifications and framing.  
Front Width Back Width  
Depth  
C
B
A
B
BFC36  
32¹⁄₂"  
20⁷⁄₁₆"  
17³⁄₄"  
(826 mm)  
(519 mm)  
(451 mm)  
C
A
FP1531  
Fig. 1a Hearth dimensions.  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Termination Cap  
Storm Collar  
Pan Flashing  
Batt Insulation  
(Cut out around  
firestop)  
Draftstop  
Firestop  
Ceiling Level  
Standoff  
Trim Ledge  
Standoff  
Surround  
Glass Door  
Gas Line Ac-  
cess Hole  
(Each Side)  
Romex Pigtail  
Gas Line Access Knock-  
out (Each Side)  
Air Inlet  
Basket Grate  
Bottom Grille  
Top Grille and Air Outlet  
Metal Safety Strip(s)  
Shown not inplace  
(1,2 or 3 pieces)  
Nailing Flange  
FP554c  
Fig. 2 Fireplace and chase parts identification.  
4
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BFC36 Balance Flue Heat-Circulating Fireplace  
Chimney Requirements - Offset Installations  
OFFSET  
CHIMNEY FLUE EXIT  
RISE  
Chimney  
Section  
IWF282  
30°  
Return  
Elbow  
Elbow  
30˚ Elbow Offsets  
B
G
A
1’  
Offset  
3”  
8¹⁄₄"  
3’ 4’  
Rise  
1¹⁄₂'  
0
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
G
0
1
0
2
1
0
2
0
0
1
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
1
0
0
2
0
1
2
0
1
3
0
2
3
1
2
0
1
3
0
2
3
1
2
0
1
3
0
2
3
1
2
0
0
0
0
0
0
0
0
1
0
1
1
0
1
1
0
2
1
0
2
1
0
2
1
3
2
1
3
2
1
3
2
4
3
2
4
3
2
4
3
5
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
11”  
20"  
30°  
Offset  
Elbow  
D
11¹⁄₄" 25¹⁄₄"  
13¹⁄₂" 29¹⁄₄"  
16¹⁄₂" 34¹⁄₄"  
20¹⁄₄" 40³⁄₄"  
21³⁄₄" 43¹⁄₂"  
26¹⁄₄" 51¹⁄₄"  
28¹⁄₂" 55¹⁄₄"  
31¹⁄₂" 60¹⁄₄”  
34¹⁄₂" 65¹⁄₂"  
37¹⁄₂" 70³⁄₄"  
41¹⁄₂" 77³⁄₄"  
45" 83³⁄₄"  
47¹⁄₄" 87¹⁄₂"  
51"  
53¹⁄₄"  
56¹⁄₄" 103¹⁄₄"  
59¹⁄₄" 108¹⁄₂"  
62¹⁄₄" 113¹⁄₂"  
64¹⁄₂" 117¹⁄₂"  
68¹⁄₄"  
70¹⁄₂"  
74¹⁄₄" 134¹⁄₂"  
78" 140³⁄₄"  
81"  
84" 151¹⁄₄"  
87" 156¹⁄₂"  
89¹⁄₄" 160¹⁄₄"  
93" 166³⁄₄"  
95¹⁄₄" 170³⁄₄"  
99¹⁄₄" 177³⁄₄"  
E
6 FT.  
Rise  
TCS8A  
Support  
C
30°  
Return  
Elbow  
H
Offset  
H
30°  
Offset  
Elbow  
B
Hearth  
Floor  
Example 1  
Notes: G + H cannot exceed 20 feet.  
Example 2  
Example 3  
94"  
98"  
FP269  
Air Space Clearances: = 2” Min. to Combustibles  
Illustration Key  
The following safety rules apply to  
offset installations (letters correspond  
with illustration above):  
C. The chimney cannot be more than 30˚  
(45˚ in Canada) from the vertical plane in  
any installation*.  
124"  
128"  
A. Height of the chimney is measured  
from the hearth to the chimney exit.  
D. The maximum length of the angled run  
of the total chimney system is 20 feet. (G  
plus H cannot exceed 20 feet.)  
146"  
BFC36  
50’0”  
E. A chimney support (Model TCS8A)  
is required every 6 feet of angled run of  
chimney. Chimney supports are required  
for every 30 feet and 60 feet of vertical  
chimney height above the hearth.  
Maximum:  
Minimum:  
Without Elbows  
With 2 Elbows*  
With 4 Elbows*  
14’6”  
14’6”  
21’0”  
Determine the offset distance of your  
chimney arrangement from the centerline  
of the fireplace to the centerline of the  
chimney where it is to pass through the  
first ceiling.  
2 101¹⁄₄" 181³⁄₄"  
2 104¹⁄₄" 186¹⁄₄"  
2 107¹⁄₄" 191¹⁄₂"  
2 110¹⁄₄" 196³⁄₄"  
114" 203¹⁄₄"  
3 117³⁄₄" 209³⁄₄"  
120" 213¹⁄₂"  
3 123³⁄₄" 220"  
B. Do not use more than 4 elbows per  
chimney.  
Attach the straps of the return (top)  
elbow to a structural framing member.  
3
The offset (first) elbow of any pair does  
not have straps.  
NOTE: This offset distance may not be  
your full offset distance. See Examples 2  
and 3.  
3
Fig. 3 Chimney system requirements.  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Planning Information  
Preplanning an installation is very important to ensure  
safety and to save time and money. An installer must  
predetermine where a fireplace will be set and how the  
chimney system will be run.  
The Ten Foot Rule  
Major U.S. building codes specify a minimum chimney  
height above the roof top. The “Ten Foot Rule” is a fire  
safety rule and not a draft rule. To ensure proper draft,  
it is recommended that you always meet or exceed the  
Ten Foot Rule,” especially when installing a termination  
on a high pitch roof. (Fig. 5)  
Mounting the Fireplace  
A fireplace may only be mounted on the following sur-  
faces:  
The key points of the “Ten Foot Rule” are:  
1. A flat combustible surface.  
2. A raised wooden platform.  
1. If the horizontal distance from the chimney to the  
peak of the roof is 10’ (3m) or less, the top of the  
chimney must be at least 2’ (610mm) above the peak  
of the roof, but never less than 3’ (914mm) in height  
above the highest point where it passes through the  
roof.  
3. A concrete block or other solid object placed be-  
neath each of the four (4) corners of the fireplace.  
The fireplace must be spaced 1” (25mm) from a com-  
bustible back wall and 1/2” (13mm) from a combustible  
side wall or support. (Page 13, Fig. 17)  
2. If a horizontal distance from the chimney to the peak  
of the roof is more than 10’ (3m), a chimney height  
reference point is established on the surface of the  
roof a distance of 10’ (3m) from the chimney in a  
horizontal plane. The top of the chimney must be  
at least 2’ (610mm) above the reference point, but  
never less than 3’ (914mm) in height above the high-  
est point where it passes through the roof.  
Planning the Chimney Run  
TOTAL  
LENGTH  
INSTALLED  
LENGTH  
(L )  
L
L
L
T
1
1
TRIPLE  
WALL  
(L )  
T
1
11¹⁄₂  
17¹⁄₂  
35¹⁄₂  
47¹⁄₂  
"
"
"
"
81  
10¹⁄₂  
16¹⁄₂  
34¹⁄₂  
46¹⁄₂  
"
"
"
"
818  
83  
0 To 10'  
84  
FP288a  
2' Min.  
0 To 10'  
3'  
Min.  
Fig. 4 Installed lengths of chimney sections.  
2' Min.  
3'  
Determine how the chimney will be run, length of run  
and chimney components required to complete the  
job. (Fig. 4) Never install a chimney below minimum  
heights.  
Min.  
Reference  
Point  
AC246  
In planning a chimney system, it is important to know:  
1. The height of a chimney is measured from the  
hearth to the exit point on the termination.  
Fig. 5 Ten Foot Rule illustration.  
2. A chimney cannot be offset more than 30° from a  
vertical plane.  
3. A chimney may run straight up or it may be neces-  
sary to offset it to avoid obstructions.  
4. The maximum length of an angled run (total chimney  
system) is 20’ (6m).  
5. No more than 2 offsets (4 total 30° elbows in U.S./or  
2 total 45° elbows in Canada) per fireplace may be  
used.  
6. A guy wire stabilizer is required for chimneys extend-  
ing more than 6’ (1.8m) above a roof line.  
6
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BFC36 Balance Flue Heat-Circulating Fireplace  
Chimney Supports  
Installation  
The chimney system is supported by the fireplace for  
vertical chimney heights less than 30’ (9m) above the  
hearth. Chimney supports are required if the vertical  
height exceeds 30’ (9m). Locate chimney supports  
at ceiling holes or other structural framing at 30’ (9m)  
heights. Spacing between chimney supports must not  
exceed 30’ (9m). Use Chimney Support Model TCS8A.  
(NOTE: The TCS8A cannot be mounted directly to  
the fireplace.) Support provided by elbow straps fulfills  
the support requirement only if they are spaced as pre-  
viously described. (A chimney support is 2¹⁄₂" (64mm)  
long when installed.)  
Insulating Fireplace Enclosure  
for Cold Climates  
If you live in a cold climate, it is not required but  
highly recommended that you insulate fireplace  
enclosure to eliminate cold air penetration as much  
as possible.  
Insulate base of fireplace with a noncombustible  
insulation rated for a minimum of 300°F. Insulating  
is very important for outside wall installations over  
a concrete slab. If fireplace is installed on a platform,  
insulation should be placed on top of the platform  
before fireplace is set. (Fig. 7)  
Angled chimney runs require a support every 6’ 1.8m)  
in addition to the elbow straps. Chimney supports are  
used for this function. (Fig. 6)  
When a fireplace is installed in a chase or on a  
outside wall, enclosure should be treated like any  
outside wall in a home. Insulation should be installed  
on the inside wall as well as the outside wall(s). In  
a chase, it is also a good idea to install a firestop at  
the first ceiling level above the fireplace and enclose  
the chase with sheeting material. Insulation may  
then be installed above sheeting material to assure  
the space around the fireplace is totally protected.  
(Fig. 2)  
Chimney Sup-  
port Strap  
When installing the chimney, DO NOT caulk be-  
tween outer pipe and firestop. It is vital that some air  
be allowed to flow through this very thin gap.  
CAUTION: When installing a fireplace in an insu-  
lated enclosure, be sure all required air spaces  
are maintained. (Page 13, Fig. 17)  
TCS8A  
FP284a  
Fig. 6 Chimney support installation.  
Chase Installation  
A chase is a vertical box-like structure which encloses  
the fireplace and/or chimney. Chases are typically built  
on the outside of the house with fireplace opening cut  
into the outer wall of a room. (Page 4, Fig. 2)  
If you need help in determining fireplace location or how  
the chimney system should be run, contact your Ver-  
mont Castings, Majestic Products dealer for assistance.  
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BFC36 Balance Flue Heat-Circulating Fireplace  
NOTE: Check local building codes to determine if  
junction box is required at the romex pigtail/house wire  
connection Also check junction box and speed control  
(SCVS) installation instructions.  
Hard Flat  
Surface  
The Model FKSX-A blower assembly is preinstalled in  
the BFC36.  
Fireplace Electrical  
Coverplate  
Romex Pigtail  
(Provided)  
Wire Nuts  
(Not pro-  
vided)  
Insulation  
Black  
Ground  
Platform  
White  
House  
Wiring  
(120V  
FPC555a  
60Hz)  
FP1062  
Fig. 7 Insulating between platform and fireplace.  
Fig. 8 Wiring diagram.  
Framing  
Framing can be constructed before or after the fireplace  
is set in place, however, most installers build the frame  
before setting the fireplace.  
Chimney Set-up  
Since you have already preplanned the chimney run,  
you should know exactly how the installation is to  
be accomplished — how much pipe is required, the  
number of elbows, if any, and type of termination to be  
used.  
Frame fireplace with 2 x 4 lumber or heavier materi-  
als. Refer to framing dimensions in Figure 1 for basic  
fireplace specifications.  
NOTE: Framing should be positioned to accommodate  
wall covering and fireplace facing material.  
CAUTION: REPORT TO YOUR DEALERS ANY  
PARTS DAMAGED IN SHIPMENT, SPECIFICALLY  
CHECK THE END CONNECTION OF CHIMNEY SEC-  
TIONS AND ELBOWS.  
Installing Electrical Wire  
The fan requires 120VAC, 60 Hz power which may be  
connected to the right side of the fireplace using the  
romex pigtail provided with teh unit. This power must  
be completed before the fireplace is secured and finish  
material applied.  
NOTE: The BFC36 fireplace must use CFM Corpora-  
tion Model triple wall 8” chimney components only. The  
installation procedure described in this manual applies  
only to this system.  
Straight-Up Chimney Installation  
1. Attach the white wire from house power to the white  
wire of the romex pigtail and secure with a wire nut.  
To mark the centerline of the flue, put the fireplace  
in final position and measure out from the wall: 8³⁄₄"  
(222mm). Mark a spot on the ceiling directly above the  
fireplace. Draw a line parallel to the back wall through  
this mark. (Fig. 9)  
2. Attach the black wire from the house power to the  
black wire of the romex pigtail and secure with a  
wire nut.  
3. Attach the ground wire from house power to the  
ground wire of the romex pigtail and secure with a  
wire nut. (Fig. 8)  
Using a plumb bob positioned directly over center point  
of fireplace flue collar, mark the ceiling to establish the  
chimney center point. (Fig. 9)  
IMPORTANT: The wire nuts must be tight.  
8
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BFC36 Balance Flue Heat-Circulating Fireplace  
Ceiling Chimney Hole/  
Possible Obstructions  
Chimney Centerline  
Actual Center-  
point  
The size of the hole in ceiling will vary with the angle at  
which the chimney passes through ceiling.  
Drive a nail up through ceiling at marked chimney cen-  
ter point. Go to floor above and see where hole will be  
cut. Check to see where existing ceiling joists and other  
possible obstructions are located...i.e. wiring, plumbing  
etc... If necessary, re-position chimney and/or fireplace  
to avoid obstructions.  
8"  
(222mm)  
Cutting the Hole  
Plumb Line  
Cover fireplace collar opening and cut proper sized  
chimney hole in chimney.  
Plumb Bob  
Framing the Ceiling Hole  
Imaginary Center-  
point  
Frame the ceiling chimney hole as shown in Figure  
10. It is good practice to use framing lumber that is the  
same size as the ceiling joists; this is a requirement at  
attic level.  
Existing  
Ceiling  
Joists  
17¹⁄₂”  
(445mm)  
17¹⁄₂”  
(445mm)  
Chimney  
Hole  
FPC556a  
Fig. 9 Locate centerline of chimney with plumb line.  
New  
Framing  
Members  
Offset Installation  
Ceiling  
FP551b  
In order to clear an obstruction, it may be necessary to  
offset chimney from vertical. This is accomplished by  
using elbows. Use the 30° Offset Elbow table on Page  
5 to determine proper offset and parts required.  
Fig. 10 Typical frame for ceiling chimney hole.  
The following table gives firestop spacer model num-  
bers:  
Each offset requires two (2) elbows. The second elbow  
is equipped with support straps. It is very important to  
install the second elbow in each offset as close to the  
ceiling or support as possible so that the elbow straps  
can be secured to framing members to help support the  
weight of the chimney.  
Chimney Hole Size  
Angle of Chimney  
at Ceiling  
Size of Chimney  
8” Flue  
Vertical  
FS2A  
17¹⁄₂” x 17¹⁄₂”  
30°  
FS6A  
17⁷⁄₈” x 29⁵⁄₈”  
Determine offset distance of your chimney arrangement  
from centerline of fireplace to centerline of chimney  
where it is to pass through ceiling.  
(445 x 445mm) (454 x 753mm)  
Fig. 11 Ceiling chimney hole sizes necessary for installing  
firestop spacer.  
Locate center point of the chimney on ceiling as though  
a straight up chimney arrangement is to be used. Mea-  
sure your offset dimension from straight up chimney  
center point on ceiling.  
The inside dimension of the frame must be the same  
as the hole size selected from Figure 11 in order to  
provide required the 2” (51mm) air space between the  
outside diameter of the chimney and the edges of the  
framed ceiling hole.  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Positioning, Safety Strips,  
Securing the Fireplace  
Slide fireplace into position.  
Lift the fireplace front slightly and slide the metal safety  
strips under front bottom edge about 1¹⁄₂” (38mm), al-  
lowing the remainder to extend in front of firebox. Over-  
lap strips at least 1/2” (13mm) to provide a positive joint.  
(Flat safety strips are packed with fireplace.) (Fig. 12)  
Metal Safety Strips  
(1,2 or 3 pcs.)  
Safety strips are used to ensure that any combustible  
materials in front of the fireplace are protected even  
though a non-combustible hearth extension is required.  
If fireplace is to be elevated above the floor, a “Z”  
shaped metal safety strip must be fabricated and used  
to protect combustible surfaces in front of the fireplace.  
This “Z” shaped safety strip is not provided but must be  
fabricated of metal with each horizontal leg at least 1¹⁄₂”  
(38mm) wide and equal in length to the metals strips  
provided with the fireplace.  
“Z” Safety  
Strip  
Fire-  
place  
(not sup-  
plied)  
¹⁄₂” (13mm)  
Min. Overlap  
Plat-  
form  
Hearth Ext.  
FP557b  
1¹⁄₂”  
(38mm)  
NOTE: Safety strips are not required over non-com-  
bustible floors where all supports at the base of the  
fireplace are noncombustible.  
Fig. 12 Safety strip installation.  
Nail Top  
Standoffs  
Four (4) nailing flanges are supplied with the fireplace  
(found on the fireplace hearth). To level the box and  
secure it firmly in place, remove the nailing flanges from  
the hearth and install at the sides of the fireplace as  
shown in Figure 13.  
Nail Side-  
Nailing  
Flanges  
FPC549a  
Fig. 13 Fasten fireplace in position.  
10  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Installing the  
Chimney System  
Pipe Section  
Pipe  
Rim  
Start by attaching the first chimney section to the collar  
on top of the fireplace.  
Hem  
Lance  
Install the pipe as pictured in Figure 14. When you  
get a good lock, you will hear the pipe clearly snap  
together. Once sections are snap-locked in place, it is  
extremely difficult to get them apart. Make sure the  
pipe is firmly snapped and locked together as each  
pipe section is mounted.  
Pipe  
Hem  
When installing elbows, only outer pipe will snap-  
lock. Middle pipes simply slide into position. Be sure  
to always attach straps on upper elbow to a structural  
framing member. (Fig. 15)  
Continue installing the pipe as required until pipe is  
installed up through the ceiling. At this point, you must  
install a firestop spacer.  
FPC558a  
Fig. 14 Install pipe, listening for the snap-lock to fasten.  
Installing the Firestop Spacer  
in the Ceiling Hole  
Support Structure  
Elbow Strap  
A firestop spacer is used to keep pipe spaced properly  
and required for safety.  
Nail the firestop spacer (at each corner) to the framing  
members of the ceiling hole. NOTE: A firestop spacer  
is not required at the roof.  
Elbow Strap  
(must be tight)  
Ceiling  
Hole Fram-  
ing  
Hole sizes listed in Figure 11 for angled firestop spac-  
ers provide minimum required air space to chimney  
pipe for ceiling thickness up to 8” (203mm). When  
combined thickness of ceiling material, ceiling joists  
and flooring material exceeds 8” (203mm), adjustments  
must be made in framing to assure that minimum air  
spaces to chimney are maintained.  
Angled Strap  
Angled Firestop  
Chimney Support Strap  
(must be tight)  
FP270/271  
Proper Firestop Spacer Installation  
Figure 16 shows different installation procedures for  
both an area that is an attic  
Fig. 15 Attach straps to a structural framing member.  
and an area that is not an  
Ceiling Installation  
attic.  
Attic Installation  
If the area above the ceil-  
ing is not an attic, position  
the firestop spacer with the  
flange on the ceiling side  
and the angled portion ex-  
tending up into the hole.  
Nails (4)  
Joist  
Firestop  
Spacer  
Firestop  
Spacer  
If the area above the ceiling  
is an attic, position the fire-  
stop spacer with the flange  
on the top of the framed  
hole and the angled portion  
extending down into the  
Joist  
Nails (4)  
FP593  
hole.  
Fig. 16 Installing firestop spacer.  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Firestop spacers are not available for, nor are they  
required on vertical walls.  
Additional Ceilings  
If you encounter additional ceilings, repeat same steps  
required for first ceiling installation. See firestop illus-  
tration in Page 11, Figure 16.  
DO NOT put any sealant around the area where the  
outer pipe slides through the firestop spacer. If you  
seal this area, it may cause a fire hazard.  
Penetrating the Roof  
Canadian Requirements  
for Insulation Shield  
Run pipe to roofline. Since chimney system must be  
vented to the out-of-doors, you must use an approved  
CFM Corporation termination.  
In Canada, an attic insulation shield is required to pre-  
vent attic insulation from contacting the chimney sec-  
tion. Framing dimensions for the chimney hole should  
measure 17¹⁄₂” x 17¹⁄₂” (445 x 445mm). An attic shield  
MUST be installed on top of attic joists (above the floor  
level). (Fig. 17)  
If a chase is used, refer to the installation manual pro-  
vided with the termination cap.  
Locate Chimney Centerpoint On Roof  
Use same procedure detailed in locating center point of  
the flue system.  
Drive a nail up through roof at the center point. This will  
determine center point on outside of the roof.  
Attic Insula-  
tion Shield  
Cut and Frame Roof Hole  
Nails  
(4 required)  
Size of roof hole varies with the type of chimney termi-  
nation installed. Refer to installation instructions pro-  
vided with CFM Corporation chimney termination to find  
correct size of roof hole.  
There must be a 1¹⁄₂” (38mm) air space between out-  
ermost portion of chimney sections and any adjacent  
combustible surfaces. (Combustible surfaces include  
burnable materials such as: ceiling members, joists,  
flooring, combustible insulation and roof structures.)  
Attic Joist  
Base Flanges  
Ceiling  
FP263  
WARNING: Do not pack required air spaces with  
insulation or other materials.  
Fig. 17 Attic shield installation (Canadian requirement).  
Continue Installing Pipe to Complete Run  
Mark an outline of the roof hole around the center of the  
point nail. NOTE: Hole dimensions given in the chim-  
ney top installation instructions are horizontal dimen-  
sions; therefore, the hole size must be marked on the  
roof accordingly.  
Continue attaching pipe sections to complete system  
to next level always being careful that the pipe is firmly  
snap-locked in place before proceeding to next pipe  
section.  
Cover the opening of the installed chimney so debris  
cannot get into the system.  
Chimney Supports  
Cut and frame the hole. It is good practice to use fram-  
ing lumber that is the same size as the rafters. Install  
the frame securely because the chimney top and flash-  
ing anchored to the frame must be able to withstand  
heavy winds.  
If chimney supports are required, they are installed the  
same as elbows. Nail chimney support straps to ad-  
jacent structural framing, as shown on Page 8, Figure  
9. Bend straps as necessary and make sure they are  
secure so they will support the weight of the chimney.  
A chimney support is 2¹⁄₂" (64mm) long when installed.  
Consider this dimension when determining how many  
straight chimney sections are needed.  
Install Remainder of Chimney Sections  
Since you have already preplanned the height of your  
termination according to the Ten Foot Rule, continue to  
install pipe to the predetermined height.  
NOTE: Chimney supports are generally used in long  
runs in a chase installation.  
Check the chimney top installation instructions for  
details on how high above the roof top the chimney sec-  
tions (all pipes) should extend.  
12  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Installing Top Housing  
or Termination  
Air Space Clearances  
Follow the installation instructions provided with the  
CFM Corporation chimney termination you have se-  
lected.  
Combustible framing material MUST NOT  
penetrate AIR SPACE (shaded areas).  
Installing Chimney in a Chase  
2”  
Refer to Page 4, Figure 2 for an illustration of a typical  
chase installation.  
Standoff  
CAUTION: Treatment of firestop spacers and construc-  
tion of chase may vary with type of building. These  
instructions are not a substitute for local building codes.  
You must check your local building codes to determine  
specific requirements for your city or state. NOTE:  
Other building materials may be required in addition to  
firestop spacers.  
¹⁄₂” air space to  
sides  
FRONT VIEW  
SIDE VIEW  
Finishing  
Firestop  
CAUTION: All joints between the finished wall and the  
fireplace surround (top/sides) must be sealed with non-  
combustible material to prevent cold air leakage into  
the room. Only noncombustible material may be applied  
to the facing of the fireplace surround. (Black painted  
area) (Fig. 18)  
Wall  
Shield  
1” Air  
Space to  
Back  
¹⁄₂” Air  
Space to  
Sides  
Finish Wall  
Finish the wall with material of your choice. Do not  
install a combustible mantel shelf less than 12”  
(305mm) above the grille opening. Do not install a  
mantel face plate less than 6” (159mm) from top of  
grille opening. (Fig. 20) If a combustible material is  
used below a flat mantel shelf, consult your local build-  
ing codes for minimum clearance from top of fireplace  
opening to bottom of mantel shelf.  
0” Clearance to  
Floor  
Only noncom-  
bustible material  
may be applied as  
facing to the black  
fireplace surround.  
Hearth Extension  
All joints (top, bottom and sides) where wall or deco-  
rative facing material meets fireplace surround must  
be completely sealed with a noncombustible material.  
(Figures 19 and 20)  
FPC559a  
Fig. 18 Minimum clearances to combustibles.  
NOTE: No side wall protection is required for fireplaces  
installed at 45° to two (2) side walls (corner installation).  
7412647  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Combustible  
12"  
Mantel Shelf  
and Trim  
(305mm)  
Max.  
Finished Wall  
1¹⁄₂"  
(38mm)  
Stud  
12" (305mm)  
Standoff  
Min.  
6"  
Noncombustible  
Material  
(159mm)  
Min.  
Circulating  
Front  
Fireplace Opening  
Side View  
¹⁄₂"  
2 x 4 Stud  
Finished Wall  
Must be sealed with noncom-  
bustible material  
Fireplace  
Front  
FP531b  
Fig. 19 Mantel clearance.  
Face Plate  
*
1¹⁄₂"  
Ref.  
**  
Combustible materials are  
permitted within a shaded area  
shown in Figure 23 titled  
* 12” from top of grille opening.  
** 6” from top of grille opening.  
Minimum Wall Clearances.  
MA81  
Fig. 20 Combustible mantel clearances.  
14  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Side Wall Protection  
Hearth Installation  
Adjacent combustible side walls that are within mini-  
mum dimensions shown in Figure 24 of the fireplace  
opening must be protected with CFM Corporation Wall  
Shield Model SP40 or a specifically built wall shield  
described in Figure 18.  
A hearth extension is required to protect a combustible  
floor in front of the fireplace. Refer to Figure 21 for mini-  
mum dimensions and mounting detail.  
Note: Hearth Extension must not cover the air inlet  
opening of a fireplace.  
The special wall shield design described in Figure 18 is  
an alternate method of adding protection to side walls  
and can be used in place of the SP40 with the same  
wall clearances specified for the SP40. Rt must =1.85  
minimum.  
The hearth extension described in Figure 21 must be  
a durable non-combustible material with a minimum  
(total) Rt value of 1.09; refer to Figure 22 for examples.  
The overall height (above a combustible floor), depth  
and width must be as indicated, with the extension cen-  
tered to the fireplace opening.  
Examples of wall shield insulation:  
1. Manville - CERAFORM 126, K=.27,  
1/2 inches thick  
The top of insulation must be covered with a non-com-  
bustible decorative covering or a piece of .018” mini-  
mum sheet metal, to protect hearth extension material.  
(Fig. 21)  
2. EH2416, K = .458,  
1 inch thick required.  
Secure the hearth extension to the floor to prevent  
shifting, using trim molding or other similar means at  
three (3) outer edges. Seal crack between the fireplace  
hearth and hearth extension with a non-combustible  
material. (Figs. 21 and 23)  
Minimum Hearth Extension Dimensions  
Minimum Wall Clearances  
(for On-Site Construction)  
WITH  
Noncombustible  
Surround Facing  
WITHOUT  
Noncombustible  
Surround Facing  
Shaded area  
starts 1/2" from  
away from edge  
of unit  
4"  
G
G
4" Brick  
(Example material)  
H
J
Firebox  
Opening  
E
E
D
Seal cracks  
between the  
fireplace  
and hearth  
extension with  
noncombustible  
material  
F**  
May install  
noncombustible  
decorative  
covering  
OR .018" min.  
sheet metal  
A - Min. clearance  
to combustible  
perpendicular wall  
C**  
Side  
Wall  
Side  
Wall  
B - Min. clearance  
to combustible  
Fireplace  
Hearth  
perpendicular wall when  
using noncombustible wall shield*  
4" MIN.  
Combustible material permitted within shaded area.  
Noncombustible wall shield requires 1" EH2416  
insulation (minimum R Value = 1.85) between decorative  
noncombustible rigid covering and combustible wall.  
Minimum height and width is 40" x 40".  
Dimension/degree of angle will vary depending on thickness  
of noncombustible surround facing.  
*
Minimum  
Insulation  
Value "R"  
Safety strips  
must overlap  
" minimum  
Combustible  
Floor  
**  
A
B
C
D
E
F
G
H
J
BFC36  
26”  
12”  
17°  
25°  
12”  
8”  
8”  
18”  
47¹⁄₄”  
FP594b  
660mm 305mm  
3085mm 203mm 203mm 457mm 1200mm  
Fig. 21 Combustible side wall protection and hearth extension dimensions.  
7412647  
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BFC36 Balance Flue Heat-Circulating Fireplace  
WARNING: Hearth extension must be installed in  
accordance with Figure 23 and must not cover the  
bottom front opening of the circulating model.  
Side View  
Wall Covering  
Noncombustible  
Decorative Fac-  
ing  
Alternate noncombustible materials may be used pro-  
viding the (total) thermal resistance (Rt value) of the al-  
ternate material employed is greater than or equal to R  
= 1.09 Thermal resistance (R) or thermal conductivity  
(K), may be obtained from manufacturer of the material.  
Factors are related by the formula K = 1/R. (Fig. 24)  
2 x 4” Header  
- Do not notch at  
standoffs  
Seal all cracks  
between fireplace  
surround and wall  
materials with non-  
combustible material.  
T = given thickness  
R = thermal resistance for a given thickness (T)  
K = thermal conductivity  
Noncombus-  
tible Decorative  
Covering  
Non-combustible material with a lower R value may  
be used, provided thickness of material is sufficiently  
greater to maintain an equivalent (total) thermal resis-  
tance (Rt).  
Seal crack between  
fireplace and hearth  
extension with noncom-  
bustible material  
Hearth Exten-  
sion Insulation  
COMMON MATERIALS AND FACTORS  
MINIMUM  
THICKNESS  
R
MATERIAL  
K*  
Safety Strips -  
Must be overlapped 1/2”  
minimum  
EH2416  
FP550  
(CFM Corporation)  
1.09 0.50 in.**  
0.10 5.46 in.**  
0.458  
Fig. 23 Sealing gaps.  
Common Brick  
5.0  
Finish Glass Doors  
The fallaway handles are used to open and close the  
front doors. The fallaway handles may be removed  
after each use or may be left in place. CAUTION: If the  
handles are left in place during operation, they may  
become hot. (Fig. 24)  
R Value is for 1/2 inch.  
* Units of K = BTU/SQ FT/HR/˚F/IN  
** Thickness of Listed Material  
FP533ADD  
Fig. 22 Hearth extension material factors.  
Adjust door alignment by loosening the phillips head  
screws which secure the door hinges to the door.  
Adjusting one hinge while leaving the other tight will  
serve to rotate the inner edge up or down. Adjusting  
both hinges at the same time allows the door to adjust  
side-to-side.  
Example of Determining Hearth Extension  
Equivalents  
To determine the thickness required for any new mate-  
rial:  
NEW  
required  
thickness  
K of new material (per inch)  
= --------------------------------------- X of listed  
K of listed material (per inch) material  
thickness  
Example for Common Brick  
T (new) = 5.0/0.458 x 0.50 in. = 5.46 in. (new required  
Steel Handle  
thickness).  
Fallaway  
Handle  
FP1584  
Fig. 24 Insert fallaway handle into steel handle.  
16  
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BFC36 Balance Flue Heat-Circulating Fireplace  
BTU input of a gas appliance installed in fireplace  
should be rated less than 100,000 BTU/Hr.  
Glass Door Operation  
The BFC36 is intended for use only with the doors fully  
closed. (Fig. 25)  
Gas pipe installation is intended for connection to a  
decorative gas appliance only when (1.) incorporating  
an automatic shutoff device and (2.) complying with the  
Standard for Decorative Gas Appliances for Installa-  
tion in Vented Fireplaces (ANSI Z21.60) or CSA draft  
requirements for Gas-Fired Log Lighters for Woodburn-  
ing Fireplaces (Draft No. 4, August 1993).  
Decorative gas appliance should be installed in accor-  
dance with the National Fuel Gas Code, ANSI Z223.1/  
NFPA 54 (latest edition).  
CAUTION: When using decorative gas  
appliance, flue damper must be set in fully  
open position. Glass doors on the fireplace  
must also be fully opened.  
Correct  
Wrong  
KT108b  
Fig. 25 Correct door position.  
WARNING: Do not operate an unvented gas  
log set in this fireplace with the chimney  
removed.  
Installing Line for Gas Logs  
CFM Specialty Home Products fireplaces are designed  
to accept a 1/2” (13mm) gas line for installation of an  
approved gas appliance. (CFM Specialty Home Prod-  
ucts manufactures a wide variety of gas logs for use in  
CFM Specialty Home Products fireplaces.)  
WARNING: When installing an unvented  
gas log set, the model AH3244BK or  
AH3244PB 4” adjustable hood must be  
used.  
Be sure to have the appliance installed in accordance  
with building codes.  
Hole in Outer Casing  
Fireplace Top View  
Gas connection may enter from either left or right side  
of the fireplace.  
Locate appropriate gas line in the outer casing of fire-  
place and remove insulation from gas line tube. (Fig.  
26)  
1"  
Min.  
Supply  
Line  
Gas Line  
Tube  
From inside the fireplace, locate the knockout on the  
firebrick -- be sure you are on the appropriate or “gas  
line” side of the fireplace. Using a flat bladed screw-  
driver or small chisel and hammer, carefully tap around  
the knockout until it loosens and falls out.  
Ceramic  
Knockout  
Repack Insu-  
lation  
1/2"  
Hole in  
Outer Cas-  
ing  
Install 1/2” (13mm) certified gas pipe through opening.  
After gas pipe installation is complete, use insulation  
that was removed from gas line tube to repack space  
around the pipe. Material should be inserted from  
outside of the fireplace and packed tightly to totally seal  
between the pipe and tube.  
Ceramic Knockout  
(both sides)  
FP560a  
Note: Gas pipe should not come in contact with  
any wood structures until it has reached a point at  
least 1” (25mm) away from fireplace side.  
Fig. 26 Gas line access.  
7412647  
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BFC36 Balance Flue Heat-Circulating Fireplace  
3
1
25, 26  
21, 22,  
23  
24  
2
27  
20  
6
27  
8
10  
9
5
14  
15  
7
12  
11  
13  
18  
16  
17  
19  
CFM Specialty Home Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products  
at any time, without notice.  
BFC Balanced Flue Fireplace  
Ref. Description  
BFC36  
3126160  
3126160  
7579218  
20008275  
20008276  
2353145  
2353146  
2353140  
2422198  
7547137  
2353147  
2353163  
7522241  
7522239  
20009567  
20009694  
3167900  
2353179  
3126161  
5004245  
5004025  
20005980  
1203161  
5004265  
1. Top Grille - Painted  
2. Bottom Grille - Painted  
3. Grate Assembly  
4. Left Door Assembly (Complete)  
5. Right Door Assembly (Complete)  
6. Rear Firebrick  
7. Side Firebrick (two per fireplace)  
8. Hearth Firebrick  
9. Nailing Flange (four per fireplace)  
10. Fiberglas Rope Gasket (Outer Collar)  
11. Top Refractory  
12. Front Brick Retainer  
13. Cable Clip (For Blower Assembly)  
14. Plug Button (two per fireplace)  
15. Door Gasket  
16. Ceramic Glass Panel (two per fireplace)  
17. Blower Assembly - FKSX-A  
18. Grate Retainer  
19. Junction Box Assembly  
20. Front Handle w/Shaft 1/8” Nickel  
21. Pawl Assy.  
22. 3/8” Washer  
23. Nut, Hex 3/8-16 Std.  
24. Damper Steel Handle w/Screw  
18  
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BFC36 Balance Flue Heat-Circulating Fireplace  
BFC Balanced Flue Fireplace (continued)  
Ref. Description  
BFC36  
25. Stud 3/8-16 x 1⁵⁄₈”  
26. Nut Hex Jam 3/8-16 Toplk  
27. Black Fall Away Handle  
20009776  
1203290  
20006382  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Accessories  
The following accessories for this appliance are available from your local Vermont Castings, Majestic Products  
distributor. Should you need additional information beyond what your distributor can furnish, contact: CFM Specialty  
Home Products, 410 Admiral Blvd., Mississauga, Ontario, Canada L5T 2N6, Attn: Technical Services.  
CAUTION: This fireplace and chimney assembly is a highly engineered system, and, as such, must be oper-  
ated only with CFM Specialty Home Products approved components. If you use an unapproved component  
to make any modifications, you may create a possible fire hazard and will void the CFM Specialty Home  
Products warranty. In addition, such action may void the coverage provided by the owner’s insurance.  
Accessory  
Description  
Provides hearth extension floor protection  
Holds firewood in firebox  
Model Number  
Hearth Extension Insulation  
Grate for BR/BC36/42  
Hearth Patch Compound  
EH2416  
RBG-BFC36  
HPC-1  
Patch cracks in hearth  
See your Vermont Castings, Majestic Products  
distributor or dealer for finishing Marble and  
Mantels, available in a wide selection of styles.  
20  
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BFC36 Balance Flue Heat-Circulating Fireplace  
Chimney Components  
Component  
Chimney Support  
Description  
Model Number  
TCS8A  
Used to support chimney for each of  
30’ vertical height and 6’ of angled chimney run  
Required at each floor level and attic on  
multi-story installation  
(8” flue)  
Firestop  
FS2A (8” straight flue)  
FS6A (8” 30° inclined flue)  
FS2100HT  
T20B  
(single flue)  
TL20B  
Attic Insulation Shield  
Traditional Top Housing  
Required in Canada  
Top housing of simulated brick pattern  
available in red, tan or white. Appropriate  
adapter is required (8CA). Flashing included.  
(extra tall single flue)  
Housing Extension  
Extends Traditional Top Housing on  
steep pitched roofs  
202036  
(single flue)  
Contemporary Chase Top  
Termination  
Used to terminate chimney at the top of a  
chase. Flashing is not included.  
TT200C  
Adapter Kit (TT8CB) is required.  
Chase Top Housing  
Used with chase terminations to prevent rain entry.  
FL88  
(8” flue)  
Contemporary Flashing  
8-6-12 with 8” flue  
0 to 6/12 pitch  
8-12-12 with 8” flue  
(6/12 to 12/12 pitch)  
8” flue  
Required for Contemporary Round Top  
termination to prevent rain entry.  
Chimney Sections  
81 (1’ long)  
Used to build chimney systems.  
818 (1¹⁄₂’ long)  
83 (3’ long)  
84 (4’ long)  
Chimney Elbows  
Used to develop offset chimney systems.  
Only 30° elbows are available. (Elbows  
packed 2 per carton - upper and lower  
elbow set.)  
830A-2  
(8” 30° flue)  
Round Top Termination  
Used to terminate chimney on the roof.  
Flashing not included.  
Used to terminate chimney at the top of a  
chase. Adapter Kit included. Flashing not  
included.  
RT8C  
(8” flue)  
RT8CL  
(8” flue)  
Extended Round Top Chase  
Termination  
Adapter Kit  
Adapter Kit  
Required to connect triple-wall chimney  
with Traditional Top Housing (T20B or TL20B)  
Required to unite chimney with  
Contemporary Chase Top. (TT200C)  
8CA  
(8” flue)  
TT8CB  
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BFC36 Balance Flue Heat-Circulating Fireplace  
22  
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LIMITED WARRANTY & 30 YEAR PROTECTION PLAN  
For Vermont Castings, Majestic Products PRE-ENGINEERED Fireplace Systems  
furnished with the Fireplace, and only if and so long as the Fireplace is  
not removed from its original installation.  
(2) This warranty is non-transferrable, and is made to the original  
owner, provided that the purchase was made through an authorized  
supplier of the Company.  
(3) The sole and exclusive remedies for breach of any warranties here-  
under shall be for the repair, replacement or provision of a replacement  
part at CFM Specialty Home Products then current list price, FOB CFM  
Specialty Home Products factory, for any defective part as specified in  
paragraphs A through D.  
CFM Specialty Home Products warrants its Pre-Engineered Fireplace  
(“Fireplace”) and the CFM Specialty Home Products-supplied firegrate,  
glass doors, outside air system, fan motor, and liners to be free from  
defects in material or workmanship, as follows:  
A. Fireplace and Chimney Components: (exclusive of CFM Specialty  
Home Products-supplied firegrate, glass doors, outside air system, fan  
motor, and liners all of which are covered by separate warranties under  
paragraphs B through D below): At its option for a period of thirty (30)  
years from the date the Fireplace is installed, CFM Specialty Home  
Products either will;  
(4)CFM Specialty Home Products shall not be liable for damage from  
any smoking of a Vermont Castings, Majestic Products Pre-Engineered  
Fireplace System related to environmental geographic conditions  
(such as, for example, nearby structures or roof peaks, trees, hills,  
or mountains), inadequate ventilation, or negative air pressure in the  
place where the Fireplace system is installed, related to any mechanical  
system (such as, for example, furnaces, fans, air conditioners, clothes  
dryers, etc.)  
(1) For a period of five (5) years from the date the Fireplace is installed,  
CFM Specialty Home Products, at its option, will repair or replace any  
defective part without charge.  
(2) Thereafter, through the 10th year after the date the Fireplace is  
installed, if replacement parts are available, CFM Specialty Home Prod-  
ucts will provide a replacement for any defective part without charge for  
the part itself. The consumer must pay for everything else other than  
the part.  
(5) Except as otherwise expressly specified in paragraphs A through  
D, NONE OF THESE WARRANTIES COVER, AND CFM SPECIALTY  
HOME PRODUCTS SHALL NOT BE RESPONSIBLE FOR, ANY CON-  
STRUCTION, INSTALLATION, LABOR, TRANSPORTATION OR OTH-  
ER COSTS OR EXPENSES ARISING FROM A DEFECTIVE PART, ITS  
REPAIR OR REPLACEMENT OR OTHERWISE, NOR SHALL CFM  
SPECIALTY HOME PRODUCTS IN ANY EVENT BE RESPONSIBLE  
FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES  
EXCEPT TO THE EXTENT REQUIRED BY LAW. Some states do not  
allow the exclusion or limitation of incidental or consequential damages,  
so this exclusion or limitation may not apply to you.  
(3) Thereafter, through the 30th year after the date the Fireplace is  
installed, if replacement parts are available, CFM Specialty Home Prod-  
ucts will provide a replacement for any defective part at a cost to the  
consumer of CFM Specialty Home Products then current list price, FOB  
CFM Specialty Home Products factory.  
B. Firegrate, Glass Doors, Outside Air System:  
For a period of 90 days from the date the Fireplace is installed CFM  
Specialty Home Products, at its option, will provide a replacement for  
any defective part, without charge for the part itself, FOB CFM Specialty  
Home Products factory, (The consumer must pay for everything else  
other than the part,).  
NO IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRAN-  
TIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE, SHALL REMAIN IN EFFECT AFTER THE EXPIRATION OF  
THE WARRANTIES SET FORTH IN PARAGRAPHS A THROUGH D.  
Some states do not allow limitations on how long an implied warranty  
lasts, so this limitation may not apply to you.  
C. Fan Motor:  
(1) For a period of one (1) year from the date the Fireplace is installed,  
CFM Specialty Home Products, at its option, will repair or replace any  
defective part without charge.  
(2) Thereafter, through the 30th year after the date the Fireplace is  
installed CFM Specialty Home Products, at its option, if replacement  
parts are available, will provide a replacement for any defective part at a  
cost to the consumer of CFM Specialty Home Products then current list  
price, FOB CFM Specialty Home Products factory.  
In order to obtain performance of any of the above warranty obligations  
write to CFM Specialty Home Products at this address:  
CFM Specialty Home Products  
410 Admiral Blvd.  
Mississauga, Ontario, Canada L5T 2N6  
Attention: Director of Warranty Services  
D. Liners (Refractory or Metal):  
(1) For a period of two (2) years from the date the Fireplace is installed,  
CFM Specialty Home Products, at its option, will repair or replace any  
defective part without charge.  
(2) Thereafter, through the 30th year after the date the Fireplace is  
installed CFM Specialty Home Products, at its option, if replacement  
parts are available, will provide a replacement for any defective part at a  
cost to the consumer of CFM Specialty Home Products then current list  
price, FOB CFM Specialty Home Products factory.  
This warranty is subject to the following conditions and limitations:  
(1) This warranty is extended only to a Fireplace installed in the con-  
tinental United States, the state of Alaska and Canada; only if and so  
long as the Fireplace is installed according to the installation instruc-  
tions furnished with the Fireplace, and operated at all times under nor-  
mal conditions, use and service according to the operative instructions  
Since local building requirements may vary greatly throughout the  
country, users of CFM Specialty Home Products products should  
determine in advance whether there are any building code restrictions  
on the use of a specific product. CFM SPECIALTY HOME PRODUCTS  
MAKES NO REPRESENTATION OR WARRANTY REGARDING, AND  
SHALL NOT BE RESPONSIBLE FOR, ANY BUILDING CODE COM-  
PLIANCE.  
The foregoing warranties give you specific legal rights and you may  
also have other rights which vary from state to state.  
7412647  
23  
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CFM Specialty Home Products  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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