Model
VCS5006
Shown
USER’S MANUAL for Models
VCS3006, VCS3506, VCS3506BI, VCS4006, VCS4106,
VCS5006, VCS5016, VCS5006BI, VCS6006
Gas Barbecue Grill
(Propane & Natural Gas)
50003787 01/06 Rev.0 En
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Warnings
SIGNAL WORDS:
The Signal Words used in this Manual, and their intended meanings, are as follows :
DANGER: Indicates that a failure to observe the safety instructions could result in death or
catastrophic bodily injury.
WARNING: Indicates that a failure to observe the safety instructions could result in serious
bodily injury.
CAUTION: Indicates that a failure to observe the safety instructions could result in property
damage or minor bodily injury.
NOTE: Designates important information relating to the safe use of the Grill.
IMPORTANT WARNINGS:
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates
very high temperatures for cooking and emits carbon monoxide as a by-product of combustion,
prudent precautions must be taken to assure its safe use.
DANGER: This Grill has been designed for OUTDOOR use only.
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat,
trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon
monoxide poisoning or asphyxiation
DANGER: Exposing an overfilled or a disconnected propane cylinder to heat could cause
venting of fuel through the pressure release valve. Since propane vapor is heavier than air it
tends to pool and, if ignited, could produce a violent fire or explosion.
Never install a propane cylinder if it is more than 80% full, as the contents may lack adequate
room for expansion when exposed to heat.
Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill, because it
will be exposed to high temperatures when the Grill is in use.
This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is
used in accordance with the Warnings and Safety Instructions contained in this Manual.
The essential Warnings and Safety Instructions are located throughout the pages of this Manual,
but some of the principal ones have been summarized as follows for your convenience:
Page ii
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Warnings
A. SAFELOCATIONSFORUSEOFTHISOUTDOORGRILL
DANGER:
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat, trailer or
recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning
orasphyxiation.
WARNINGS:
Always confirm that this Grill is not positioned under a combustible object (e.g., an awning or umbrella) or
in a coveredarea(e.g., a porch orgazebo)beforelightingit, topreventapossiblefire.
Always confirm that this Grill is not positioned under the overhang of a house, a garage or other structure
before lighting it. An overhang will serve to deflect flare-ups and radiated heat into the structure itself, which
couldresultinafire.
Always confirm that this Grill is positioned more than
36” (1 m) away from any combustible materials or
surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this
Grill. The temperature of a grease fire or of the
radiated heat might otherwise be sufficient to ignite
nearbycombustiblesorvolatilesubstances.
Always locate this Grill where there will be ample
combustion and ventilation air, but never position it in
thedirectpathof a strongwind.
Never allow the Grill to operate while unattended, to
preventuncontrolledgreasefiresfromerupting.
Never attempt to move this Grill while it is in operation
orwhileitisstillhot, topreventpossiblepersonalinjury.
Never store or use gasoline or other flammable or
volatile substances in the vicinity of this Grill or in the
vicinity of any other heat-generating appliance,
becauseof thedangerof startinga fire.
Fig. 1
Always confirm that the installation of this Grill conforms with the requirements of all local Codes or, in the
absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, or
CAN/CGA-B149.1, NaturalGasandPropaneInstallation Code.
Page iii
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Warnings
B. SAFEUSE OFLP(PROPANE)GAS
DANGER:
Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room for
expansion when exposed to heat. Propane vapor may then be vented through the pressure release valve,
whichcouldaccumulatein a pool andlaterresultinafireorexplosion.
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more than
80 % full. An empty cylinder will weigh about 19 lb., while a properly filled cylinder should weigh no more
than39lb.
Never store a spare Propane Cylinder in the cylinder compartment of this Grill. Exposing a disconnected
cylinder to heat could result in the venting of propane vapor through the pressure release valve, and the
pooled vapor could result in a violent fire. (No hazard is posed by the connected cylinder if it is not
overfilled, however, asittendstorefrigerateitself whileitisbeingused.)
Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that
would restrict the circulation of ventilation air. Good ventilation will prevent the pooling of leaked propane
vapor, whichisheavierthan air, andwhich couldexplodeif ignited.
WARNINGS:
Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.
Never operate the Grill with propane gas if it has been configured to use natural gas, to prevent hazardous
overheating.
Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap
and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. Never use a
matchoropenflametotestforgasleaks.
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this
Grilland, if necessary, installa replacementobtainedfromyourdealerbeforelightingthisGrill.
Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool and
removed from any heat source. Always store those cylinders in an upright position. Never store a spare
cylinderinthevicinityof thisGrill, orin thevicinityof anyotherheat-generatingappliance.
C. SAFEUSE OFNATURALGAS
Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.
Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, to prevent
possible bodily injury.
Always employ a qualified service agency to install all necessary gas supply plumbing, for safety reasons and
toassurecompliancewithallapplicableCodes.
Page iv
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Safety
Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas. Always seek
assistance from your gas supplier or local Fire Department if the gas smell persists, because of the danger of
fireorexplosion.
Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap
and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. Never use a
matchoropenflametotestforgasleaks.
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this
Grilland, if necessary, installa replacementbeforelightingthisGrill.
Neverpermitagas supplylinetocontactanyheatedsurfaceof thisGrill.
D. PREVENTIONOFBURNS
Always keep children and pets under close supervision when using this Grill, and never permit them to come
neartheGrillwhileitisin use, astheexteriorsurfaceswillbeveryhot.
Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas supply
valve after cooking has been completed, to prevent possible burns. Always use insulated pot holders when
handling containersof hotfood.
AlwayswearaninsulatedprotectivemittwhenaddingasmokingagenttoaSmokerBox.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in the
vicinityof any otherheat-generatingappliance.
E. ELECTRICALSAFETY
Always confirm that this Grill has been grounded in accordance with local Codes or, in the absence of local
Codes, withtheNational ElectricalCode, ANSI/NFPANo. 70ortheCanadian ElectricalCode, CSA C22.1,
whenanexternal electricalsourceisbeingutilizedfortheRotisserieMotor.
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard
would thenresult.
Neverpermitanelectricalsupplycordtocontactanyheatedsurfaceof thisGrill.
Page v
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Table of Contents
Safety
Important Warnings
Clearance Requirements
Table of Contents
Fuels
i-v
ii
1
2
Safety
3
Gas Hookup Hooking Up to the Gas Supply
LP Gas Supply Connection
4
4
5
5
Natural Gas Supply Connection
Test for Leaks
Operation
Control Functions
6
7
8
Lighting the Main Burners
Turning the Burners Off
Flare-ups
8
Match Lighting the Main Burner
Lighting the Rotisserie Burner
Match Lighting the Rotisserie Burner
Rotisserie Setup
Lighting the Side Burner
Shutting the Side Burner Off
8
9
9
10
11
11
Cooking
Care &
Maintenance Rotisserie Burners
Side Burners
Cooking Grids
Methods of Cooking
Preparing Food for the Grill
Grilling Tips
12
13
14
15
Cooking Time Chart
Burners
18
19
19
19
20
20
20
21
Drip Tray
Stainless Steel Panels
Porcelain Enamel Castings
Burner Adjustment
Troubleshooting Guide
22
Page 1
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Safety
FUELS
WARNING: Never use Natural Gas in a Grill that has been configured to burn Propane Gas, and never use
Propane Gas in a Grill that has been configured to use Natural Gas, to avoid possible bodily injury. Always
consulttheRating Labelon thebackof yourGrilltoconfirmwhichfuelmustbeusedwiththeGrill.
WARNING: Use only the pressure regulator and type I propane gas supply coupling and hose that is
originallyprovidedwiththisapplianceorasspecified, (seeFig. 2).
ADDITIONAL WARNINGS:
Always install a 20 lb. propane cylinder that is equipped with a
type I valve outlet (see Fig. 3), and that has a 12” diameter and
an 18” height. Always use a propane cylinder that has been
constructed and marked in conformance with either the
specifications for LP Gas Cylinders of the U.S. Department of
Transportation or the specifications in the National Standard
of Canada, CAN/CSA-B339, Cylinder, Spheres and Tube for
Transportationof DangerousGoods, asapplicable.
Check hose for breaks
or wear before each use.
Type 1
Connector
Always confirm that your propane cylinder is equipped with a
shutoff valve terminating in a Type I propane cylinder valve
outletconnection, and thatithas been providedwitha collarto
protectthecylindervalve.
Regulator
Fig. 2
Never install a propane cylinder in this Grill unless it is
equippedwithalistedOverfillProtectionDevice(OPD).
Shutoff Valve
Always have a new propane cylinder properly purged of air by
your certified propane gas dealer. Since a new cylinder is
initially filled with air, the air must first be purged before it is
filledwithpropane.
Collar
Always visually inspect the gas supply line for fraying, cracking
or rodent damage before each use of this Grill and, if
necessary, install a replacement obtained from your dealer
priortolightingthisGrill.
Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder
valve that is provided with the cylinder valve. Other types of
capsorplugsmayresultin leakageof propane.
Fig. 3
Page 2
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Safety
DANGER:
a)Do not storeaspareLP-GasCylinderunderornearthisappliance
b)Neverfillthecylinderbeyond80%full;and
c)If theinformationin a)andb)isnotfollowedexactly, afirecausingdeathorseriousinjurymayoccur.
WARNING: Always confirm that the openings in the cylinder compartment of the Grill are free of any
obstructions that would restrict the circulation of ventilation air. Good ventilation will prevent any possible
accumulationof leakedpropanevapor, whichisheavierthanairand whichcouldexplodeif ignited.
NOTE: Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas cylinder
priortoeachrefilling, in accordancewithDOTorTCrequirementsforpropanecylinders.
ADDITIONAL WARNINGS:
Alwayshandlepropanecylinderswithgreatcare, asthecontentsareunderhighpressure.
Alwaysclosethepropanecylindervalvepromptlyaftereachuseof theGrill.
Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight, away from
living quarters and in a well-ventilated, cool, dry area. NEVER STORE A CYLINDER IN A BUILDING,
GARAGE OROTHERSTRUCTUREORENCLOSED AREA.
Alwayskeepcylindersoutof reach of children.
Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed,
wheneverapropanecylinderhasbeendisconnected.
Alwaystransporta propanecylinderin an upright, secureposition, afterconfirmingthatitsvalveisclosed.
Alwaysstabilizeacylindersothatitcannotmove, whenitisbeingtransportedinacartrunk.
Nevertransportapropanecylinderin thepassengercompartmentof acarortruck.
Never store a Gas Grill indoors, unless the propane cylinder has first been disconnected and removed from
theGrill.
Never expose a propane cylinder to any heat source, never apply heat directly to a cylinder and never store a
sparecylinderinthevicinityof thisGrill.
Neverpaint apropanecylindera darkcolor, asthiscancausethecylinderand itscontentstooverheat.
The LP cylinder must be arranged for vapor withdrawal. The cylinder must be upright with the valve at the
top. (Fig. 3)
Page 3
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Gas Hookup
Hooking Up totheLP (Propane)GasSupply
FORYOURSAFETY
1.WARNING:Neverstoreorusegasolineorany
othervolatilesubstancein thevicinityof thisGrill.
2.WARNING:Neverstorea sparepropanecylinder
in thevicinityof thisGrill, orin thevicinityof any
otherpotentialheatsource.
LP (PROPANE)GASSUPPLYCONNECTION
1.Alwaysplacethepropanetank in thetank locatorholein
thebottompan of thecylindercompartment.
2. Alwaysconfirmthatallburnercontrolknobsareinthe
OFFpositionbeforeactivatingthegassupply.
3.Alwaysconnectthegassupplyregulatorasfollows:
Fig. 4
Insertthenipple of thevalvecouplingintothetankvalve
andtightentheconnectioncollarbyturningitclockwise
withone hand whileholding theregulatorwiththeother
(seeFig. 4).
WARNING: Alwaysconducta leaktestbeforelightingthe
Grill, topreventapossiblefireorexplosion (seepage5).
CAUTION:Forconnectionof an LPgasgrilltoafixedpipe
LPbulksystem, consultyourlocalgassupplier.
Fig. 5
Page 4
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Gas Hookup
NATURALGASSUPPLYCONNECTION
TOCONNECT:
1.PushbacktheSleeveon theSocketasshownbelow
(seeFig. 6a).
Retract Sleeve
2.InsertPlugand releasetheSleeve(seeFig. 6b).
3.PushthePluguntilSleevesnapsforwardtolockthe
PlugintheSocket.
Fig. 6a
WARNING: Alwaysconductthefollowingsafetytests
beforelightingtheGrill, topreventa possiblefireor
explosion(seeleaktestbelow).
TODISCONNECT:
1.PushSleevebackandpullthePlugout.
Release Sleeve
Fig. 6b
TESTINGFORGASLEAKS
BeforeattemptingtooperatethisGrill:
1.Alwaysconfirmthatall burnercontrolknobsareintheOFFposition.
2.Alwaysconnectthegassupplyhosefirstandthenopen thegasshutoff valve.
3.Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection points
(seeFig. 5)totestforgasleaks. Neverusea matchoropen flameforthatpurpose.
4.Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn off the
gas immediatelyandtightentheconnection, if youfindthataleakexists.
5.Alwaysrepeatthisprocedureuntilno furthergasleaksarefoundtoexist, beforelightingtheGrill.
6.Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier
promptlytoobtain assistance.
WARNINGS:
Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to
burnNaturalGas.
All gas supply plumbing should be performed only by a qualified service agency. In the U.S., the supply
connection must be made in accordance with local code or, in the absence of local codes, with the national
fuel gas codes, ANSI Z223.1/NFPA54. In Canada, the supply connection shall be carried out in accordance
with the provincial authorities having jurisdiction and in accordance with the requirements of the CAN/
CGA 1-B149.1 installation code. A shutoff value must be installed between the gas grill and the main supply.
For natural gas, use a 3/8” or 1/2” natural gas supply line capable of an a input of up to 100,000 BTUs
(dependingonthemodel).
Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure tests of
thegassupplypiping systematpressureswhichexceed1/2psi(3.5kPa).
AlwaysisolatetheGrillfromthegassupplypiping systembyclosingitsindividualmanualshutoff valve.
Page 5
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Operation
CONTROLFUNCTIONS
PROPANETANKVALVE
WARNING: Never open the Tank Valve unless the Grill is being prepared for use, to prevent the pooling of
propanevapor.
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking has
beencompleted.
BURNERCONTROLVALVES(seeFig. 7)
On Models VCS3006, VCS3506 & VCS3506BI, there are three independent control valves for the main
burners, and aseparatecontrolvalvefortherotisserieburner(if equipped).
On Models VCS4006 & VCS4106, there are four independent control valves for the main burners, and a
separatecontrolvalvefortherotisserieburner(if equipped).
On Models VCS5006, VCS5016, & VCS5006BI, there are five independent control valves for the main
burners, and aseparatecontrolvalvefortherotisserieburner.
On Models VCS6006, there are six independent control valves for the main burners, and a separate control
valvefortherotisserieburner.
The OFF position is indicated above each knob. A full range of flame adjustment is available from High to
Low, (byturningaknob counterclockwise).
ACTIVATINGTHEIGNITER
ELECTRONICIGNITIONSYSTEM
As you push and hold the Igniter Button, you will hear a series of clicks as the igniter module generates an
ignition spark to the burners. The burner should light within five seconds. Depending on which model you
have, the system is powered by either a single “AA” or a single “AAA” battery. Ensure the battery has been
installed before using the igniter. To remove or replace the battery, turn the push button knob counter-
clockwise, and carefully pull out the spring and battery. Ensure that the positive end of the battery is in the
down(bottom)position beforereplacingtheknob.
PIEZOIGNITIONSYSTEM (if equipped)
As you turn the Igniter Knob clockwise, you will hear a click as the Piezo module generates an ignition spark to
theburner. RotatetheIgniterKnob untiltheburnerlights. Theburnershouldlightwithinfiveseconds.
Igniter Button
(All Models)
Main Burners
(3, 4, 5 or 6)
Rotisserie Burner Control
(if equipped)
(VCS5006 Model Shown)
Fig. 7
Page 6
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Operation
LIGHTINGTHEMAINBURNERS
1.Always open the Hood completely and always inspect
the Grill and burners to confirm that all components are
properlypositionedbeforelightingthemainburners.
NOTE: When lighting the grill for the first time, burn with
the main burners on HIGH for at least 30 minutes, to burn
off any manufacturingresidues.
WARNING:Neverstandwithyourheaddirectlyoverthe
Grillwhenpreparingtolightthemainburners, toprevent
possiblebodily injury.
2.Always confirm that all of the burner control knobs are
in theOFFpositionbeforeopeningthegassupply.
3.Turn on the propane gas supply valve at the tank (1 to 2
turns) or turn on the main natural gas supply valve (see
Fig. 8).
4.Turn the selected Burner Control Knob to the HIGH
position by pushing down on the knob and turning it
counter-clockwise.
5.Immediately activate the Igniter (see Page 6). The
selected burner should light within five seconds. Light
the burners sequentially from either left to right or right
Fig. 8
WARNING: IF THE SELECTED BURNER DOES NOT LIGHT, immediately turn the burner
control knob to the OFF position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then
repeat the preceding starting procedure. If the burner will not light when using the Igniter, follow the match
lighting instructions(seePage8).
6.Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for the
proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide on
Page23forcorrectiveaction.
7.Always preheat the grill before starting cooking. Light all burners and adjust them to the HIGH position for
5to10minutes. BeforeplacinganyfoodontheGrill, cleanthecookinggridswithabrasswirebrush.
8.AdjusttheControlstoa mediumsettingformostcookingrequirements. Alightcoating of cookingoilon
thecookinggrids, beforeheatingtheGrill, willpreventfoods fromstickingtotheGrill.
Fig. 9a
Fig. 9b
Fig. 9c
Normal: Soft blue flames
Out of Adjustment: Noisy, hard blue
flames indicate too much air
Poor Combustion: Wavy yellow
flames indicate too little air.
Page 7
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Operation
TURNINGTHEBURNERSOFF
1.Alwaysturntheburnercontrolknob(s)totheOFFpositionwhencookinghasbeencompleted.
2.PromptlyturnOFFthegassupplyvalveatthepropanecylinderoratthemainnaturalgassupplyline.
3.ClosetheHood of theGrill.
FLARE-UPS
“Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some
flaring isnormal anddesirable, asithelpsimparttheuniqueflavorsassociatedwithgrilledfoods.
Controlling the intensity of the flare-ups is also desirable, however, in order to avoid burned or unevenly
cookedfoodsand topreventthepossibilityof anaccidentalfire.
WARNING: Always monitor the Grill carefully while cooking and turn the flame level down (LOW), or
OFF, if flare-upsintensify.
MATCHLIGHTINGTHEMAINBURNERS:
1.Always open the Hood completely and inspect the
Grill and burners to confirm that all components are
properly positioned, before lighting the main
burners.
WARNING: Never stand with your head directly over
the Grill when preparing to light the main burners, to
preventpossible bodily injury.
2.Always confirm that all of the burner control knobs
are in the OFF position before opening the gas
supply.
3.Always turn on the propane gas supply valve at the
tank (1 to 2 turns) or turn on the main natural gas
supplyvalve.
4.Insert a lit match or a butane lighter into the match
lighting hole located on the left hand side of the base,
(seeFig. 10).
Fig. 10
5.Turn the left Burner Control Knob to the HIGH
position by pushing down on the knob and turning it
counterclockwise.
Page 8
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Operation
LIGHTINGTHEROTISSERIEBURNER(if equipped)
TheRotisserieburnerprovidesthesteady, evenheatrequiredtocookpoultryand roaststoself-basted
perfection.
TOSTARTTHEROTISSERIEBURNER:
1.AlwaysopentheHood completelybeforeattemptingtolighttheGrill.
WARNING: Never stand with your head directly over the Grill when preparing to light the Rotisserie
burner, topreventpossible bodilyinjury.
2.Alwaysconfirmthatall of theburnercontrolknobs areintheOFFpositionbeforeopening thegas supply.
3.Turnonthepropanegassupplyvalveatthetank(1to2turns)orturnonthemainnaturalgassupplyvalve.
4.Turn the Rotisserie Burner Control Knob to the HIGH position, by pushing down on the knob and turning
itcounterclockwise.
5.Immediately push the Igniter Button. The Rotisserie burner should light within five seconds. (Note: on 6-
burnermodelgrills, therotisserieigniterislocatedonthesideburner.)
WARNING: IF THE ROTISSERIE BURNER DOES NOT LIGHT, immediately turn the burner
control knob to the OFF position, to prevent gas buildup Wait five (5) minutes for the gas to clear and then
repeat the preceding starting procedure. If the burner will not light when using the Igniter, follow the match
lighting instructionsbelow.
6.Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for the
proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide on
Page22forcorrectiveaction.
7.AlwayspreheattheGrillbeforestartingtocookontherotisserie.
MATCHLIGHTINGTHEROTISSERIEBURNER:
1.AlwaysopentheHood completely, beforeattemptingtolighttheGrill.
WARNING:Neverstandwithyourhead directlyovertheGrill
whenpreparingtolighttheRotisserieBurner, topreventpossible
bodily injury.
Rotisserie
Lighting Hole
2.Alwaysconfirmthatall of theburnercontrolknobs arein
theOFFpositionbeforeopeningthegassupply.
3.Turnonthepropanegassupplyvalveatthetank(1to2
turns)orturnon themainnaturalgassupplyvalve.
4.Insertalitmatch ora butanelighterinto thematchlighting
hole locatedbelowtherotisseriescreen(seeFig. 11).
5.TurntheRotisserieControl Knob totheHIGH positionbypushing
downontheknobandturningitcounterclockwise.
Fig. 11
Page 9
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Operation
ROTISSERIESETUP(if equipped)
TheRotisserieburnerisintendedtobeusedforrotisseriecooking only.
WARNING: Never use the main burners while using the Rotisserie burner, as that could result in igniting the
drippings, oroverheatingyourGrill.
The Rotisserie assembly includes a
Fig. 12a
Rotisserie
counter-weight for large or irregular
forks
food items ; using the counterweight
willreducethestrainon themotor.
Bushing
1.Remove the warming rack. Lay a flat
pan directly on the cooking grates to
catch drippings. Large food items
may require that you remove the
middle cooking grate(s), and place
thepan onthesearplates.
Rotisserie
support
Rotisserie
motor
2.Insert the ends of the Rotisserie
Support into the slots of the right
cooking grate, so that the edge of the
support is approximately 1” from the
right casting (10” on model
VCS6006), and the top groove is in
line with the rotisserie spit hole in the
leftcasting(seeFig. 12a).
Motor
bracket
3.EngagetheMotorBrackettotheleftsideof thebaseas
perRotisserieinstructions.
Spit Rod - Motor End
4.EngagetheRotisserieMotorin theMotorBracket(see
Fig. 12a).
5.Assemblethespitandmeatforks. Adjusttheretainer
bushingtokeepthespitin place(seeFig. 12a).
Fig. 12b
6.Tightenthethumbscrewswithsmallpliers.
7.InserttheSpitRodinto theRotisserieMotor.
NOTES: Alwaysusethecounterweighttobalancethespitwhencookinglargeorirregularfood items.
TheRotisserieMotorisratedtoturnamaximumloadof 12lb.
WARNINGS:
NeverusetheRotisserieMotorin therain, and neveruseitif ithasbecomewet.
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electricshock hazard
would thenresult.
Neverpermitanelectricalsupplycordora gassupplylinetocontactanyheatedsurfaceof thisGrill.
Page 10
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Operation
LIGHTINGTHESIDEBURNER(if equipped)
WARNING: Never stand with your head directly over the Grill when preparing to light the side burner, to
preventpossible bodilyinjury.
1.Turnthesideburnercontrolknob toHIGH(seeFig. 13).
2.Turn the Igniter Knob clockwise until the burner ignites. The burner should light within four clicks of the
igniter. NOTE: Some models are equipped with an electronic ignter. Refer to page 6 for respective piezo
andelectronicignitersystems.
NOTE: Observe the flame pattern. Soft blue flames are normal ; hard blue flames or wavy yellow flames are
not. You can adjust the flame with the air shutter below the control knob (see Fig 19). If yellow flames persist,
refertotheTroubleshootingGuideon Page22.
SHUTTINGTHEBURNEROFF
1.Turn the control knob counterclockwise to the HIGH position, then depress it and turn it to OFF. NEVER
forcetheknobwithoutdepressingit, asthatcandamagethevalve.
NOTE: Single burner
model shown.
Fig. 13
Control
knob
Igniter
Page 11
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Cooking
METHODS OF COOKING
With its combination of burners and accessories your gas grill can provide for
virtuallyeveryconceivablestyleof cooking.
The powerful Main burners deliver the middle and high range of temperatures
desired for traditional barbecuing. This includes searing and finishing steaks,
hamburgers, pork chops and the like, or grilling chicken parts, sausages, or
kebabs withmoremoderateheat(seeFig. 14a).
GRILL
Fig. 14a
The Rotisserie burner, if equipped, delivers the succulent self-basted flavors of
chickens, ducks and hams or pork, beef and lamb roasts that only rotisserie
cooking can achieve. Also, the radiant infrared unit ensures that you will be
enjoyingtheresultsmuch sooner(seeFig. 14b).
ROTISSERIE
Fig. 14b
The Side burner, if equipped, boils, sautés, stir fries or warms all with equal
aplomb. Plus its high power is more than adequate for deep frying seafood,
vegetables and meats or hard boiling soups, lobsters or corn on the cob (see Fig.
14c).
STOVETOP
Fig. 14c
Page 12
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Cooking
One of the keys to extending your range of grilling capabilities is a fundamental understanding of the two
commonmethodsof cooking, Directand Indirectcooking.
In the Direct cooking method, food is placed directly above the heat source. This method is used in searing
for example where you require high and immediate heat to quickly brown the outside layer of meats thereby
sealing in their juices to enhance flavor. On the grill this is accomplished using one or both of your main
burners and placing the food on the porcelain cooking grids directly over the burners. This may be done with
thegrillhood eitheropenorclosed.
In the Indirect cooking method, food is placed on the grill offset from the heat source. With the grill lid
closed reflected heat surrounds the food cooking it more evenly and gently. This approximates the action of a
convection oven where heat is circulated by the use of a fan to achieve a similar result. This method is perfect
for cooking roasts of any kind but is also useful whenever you want to slow cook or bake a wide variety of
foods. Indirect cooking on your grill is accomplished using one of the main burners and placing the food on
the porcelain cooking grid above the opposite burner, or on the warming rack burner. The grill hood should
alwaysbeclosedwhenemployingtheindirectcooking method.
PREPARINGFOODFORTHEGRILL:
WARNING: Always observe safe food-handling and safe food-preparation practices when using this Grill,
topreventfood-borneillnesses:
Always cook foods adequately. Undercooked foods can retain bacteria, especially if thawed or exposed to
warmconditionspriortocooking.
Alwaysuseameatthermometertoconfirmthatfoods havebeenfullycooked.
Always use separate plates and utensils for the handling of raw food. Never place raw food and cooked food
on the same plate, and never place cooked food on a plate that was used for handling raw food. Always
carefullywashallplatesandutensilsusedtohandle rawfood beforeusingthemtohandle cookedfood.
Alwayswashall vegetables, seafoodandpoultrybeforecooking.
Alwaysleaveuncookedfoodsin therefrigeratoruntilyouarereadytostartcooking.
Alwaysmarinatemeatin therefrigerator. Alwaysdisposeof theexcessmarinade, and neverreuseit.
Always preheat your Grill for 5 to 10 minutes before cooking, and clean off all grease and food residue
beforeusingthecookinggrids.
Page 13
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Cooking
GrillingTips:
A fewhelpfulhintswillensurethatyourgrillingresultsareperfecteverytime.
Applyalightcoatingof cookingoil toyourcookinggridsbeforegrilling, topreventfoods fromsticking.
Cooksimilarportion sizestogether, so thattheyallcookevenly.
Usetongstoturn foodson theGrill.
Neverpiercefoods whiletheyarecookingontheGrill, asthiswilldrythemout.
On foodssuchasporkchopsandsteak, slitthefatstriptopreventthemeatfromcurlingduringcooking.
Turnfoodsinfrequently. Somechefssaythatagood steakshouldneverbeturnedmorethanonce.
Apply sugar-based sauces such as commercial barbecue sauces only during the latter stages of cooking, to
preventcharring.
Soak the string you use to tie up roasts and poultry on the Rotisserie spit to protect it from burning. Also,
soak the wooden skewers that you intend to use for kebabs for several minutes before using them for
cooking.
Use a disposable aluminum tray filled with water, fruit juice, wine or a marinade to add extra flavor and
moisture to slow-cooked foods like roasts, whole chickens, turkeys or ducks. Place the tray on top of the sear
plates below the Grill surface and immediately under the foods being cooked. This will buffer the heat from
below, thereby slowing the cooking process and protecting the bottom of the food from overcooking.
Checkthetrayperiodicallyduringcookingandkeepitfilledwithliquid.
WARNING: Never let the tray boil dry. That could be hazardous, as grease from fatty foods that have
collectedinthetraycouldigniteandpossiblycausebodilyinjuryorpropertydamage.
NOTE:Alwaystrimexcessfatfromyourfoods toreducetheoccurrenceof flare-upsduringcooking.
Page 14
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Cooking Time Chart
Weight/
Thickness
Cooking
Temperature
Approximate
Cooking Time
Type of Food
Beef
Burgers
1 inch
400–450° F
350°
Rare: 4–7 min.
Medium: 7–10 min.
Well Done: 10–12 min.
Roasts
Blade,
Sirloin Tip
Rare: 18–20 min./lb.
Medium: 20–25 min./lb.
Well Done: 25–30 min./lb.
Steaks
Porterhouse,
Rib, Ribeye,
Sirloin, T-Bone
1 inch
Maximum (To sear)
400–450° F (To finish)
Rare: 4–7 min.
Medium: 7–10 min.
Well Done: 10–12 min.
Filet Mignon
2 inches
Maximum (To sear)
400–450° F (To finish)
Rare: 15–17 min.
Medium: 17–19 min.
Well Done: 19–22 min.
Poultry
Chicken, Parts
Chicken, Whole
Chicken Breasts,
Boneless
325–350° F
325–350° F
325–350° F
30–45 min.
20 min./lb.
12–15 min.
3–4 lb.
1–2 lb.
Cornish Hens
Duck
Turkey
1–11/2 lb.
4–5 lb.
13–25 lb.
325–350° F
325–350° F
325–350° F
45–60 min.
18–20 min./lb.
20 min./lb.
Fish & Seafood
Fish
Fillets
1–11/2 inch
1–2 lb.
2–4 lb.
400–450° F
325–350° F
325–350° F
10–15 min.
20–30 min.
30–50 min.
Steaks
Whole Fish
Seafood
Lobster
Shrimp
11/2–2 lb.
Large
400–450° F
325–350° F
15 min.
5–6 min.
Page 15
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Cooking Time Chart
Weight/
Thickness
Cooking
Temperature
Approximate
Cooking Time
Type of Food
Pork
1 inch
400–450° F
25–30 min.
Chops
Ham
1 inch
12–14 lb.
Bone in
4–5 lb.
400–450° F
325–350° F
12–15 min.
Medium: 20–25 min./lb.
Well Done: 25–30 min./lb.
50–60 min.
Steak
Whole ham
325–350° F
Boneless
Ribs
5–6 lb.
3–5 lb.
325–350° F
Medium: 25–27 min./lb.
Well Done: 27–30 min./lb.
Back, Side
Roasts
325–350° F
375–400° F
325–350° F
1–11/2 hrs.
Butt, Loin,
Shoulder
Medium: 30–35 min./lb.
Well Done: 35–40 min./lb.
Tenderloin
—
12–20 min.
Sausage
Lamb
Chops
1 inch
400–450° F
Rare: 7–9 min
Medium: 10–13 min.
Well Done: 14–17 min.
Loin, Rib,
Shoulder
Roast
2–4 lb.
5–9 lb.
325–350° F
325–350° F
40–45 min./lb.
30–35 min./lb.
Crown Roast
Leg
Page 16
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Cooking Time Chart
Cooking Approximate
Type of Food Temperature Cooking Time
Comments
Vegetables
6–8 min.
Cut off ends of stems. Lay across
the grills.
325–350° F
325–350° F
Asparagus
Beans
30–35 min.
Wrap in foil with butter or
margarine. Turn over once.
20–30 min.
25–35 min.
Cook directly on the grill.
325–350° F
325–350° F
Carrots
Soak in cold water for 15 minutes.
Cook with husk on.
Corn on the
Cob
6–8 min./side Cut into slices and coat with oil.
325–350° F
325–350° F
325–350° F
Eggplant
Mushrooms
Onions
6–8 min.
Cook directly on the grill.
40–45 min.
Wrap in foil. Turn over once during
cooking.
15–20 min.
50–60 min.
30–40 min.
Remove charred skin before eating.
Wrap in foil. Turn over once.
400–450° F
325–350° F
325–350° F
Peppers
Potatoes
Cut off top of bud and lightly coat
with Olive oil. Wrap in foil.
Roasted Garlic
5–7 min.
Cut in half and coat in Olive oil.
325–350° F
325–350° F
Tomatoes
Zucchini
6–8 min./side Cut into slices and coat with oil.
Page 17
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Care & Maintenance
CARE& CLEANING
WARNING: Always observe the following safetyprecautions, to prevent bodily injury and to assure that your
Grillwilloperateproperly:
CAUTION:AlwaysallowsufficienttimefortheGrilltocoolfullybeforehandling orcleaningany of itsparts.
BURNERS:
NOTE: All of the burners should be inspected
frequentlyand cleanedas oftenas isnecessary.
Main Burner
WARNING: Always inspect the air shutter screen
periodically to confirm that it is clear of food residue,
Rotisserie
Burner
spider webs or other insect debris. A clogged venturi
tube can cause a fire to occur beneath the Grill, due to
a flashbackof gas(seeFig. 15).
Oven
Burner
NOTE: Remove the cooking Grills and the sear
plates to inspect the burner at least once per year, or
morefrequentlyif required.
Loosen the burner attachment screws (from inside)
to allow the burners to be pulled away from the
valves far enough for a venturi brush or suitable
cleaning device to be inserted into the burner
venturi to clean away debris (see Fig. 15). Be careful
not todamagetheelectrodeceramics.
Spider web
and debris
Use a wire brush or toothpick to clean the ports all
around the sides of the burner (see Fig. 16). It is
normal for some surface rust to appear on the
burner. Severe rusting can enlarge the gas ports,
however, which could cause changes in the Grill’s
performance.
Shutter screen
Venturi brush
Reinstall the burners properly over the valves (see
Fig. 21).
Fig. 15
Page 18
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Care & Maintenance
WARNING: A clogged venturi tube can cause a fire to occur beneath the
Grill, duetoa flashbackof gas.
Use a wire brush or toothpick to clean all ports on the sides of the burner (see
Fig. 16).
Fig. 16
RotisserieBurner (if equipped)
Inspect the Rotisserie burner annually, if it is used
frequently. Remove the rear panel (seven screws) to access
the burner. Confirm that the burner ports and air shutter
screen are clear of food residue, cobwebs or other insect
debris(seeFig. 17).
Rotisserie Burner
Fig. 17
Side Burner (if equipped)
Adjust shutter and
keep screen clean
Inspect the air shutter screen periodically (see Fig. 18) and
confirm that it is clear of food residue, cobwebs or other
insect debris. The Side Burner ignition electrode delivers a
spark to ignite the gas at the burner. Always keep it clear of
any buildup of foreign material, as that can act as an
insulatorand preventtheburnerfromlighting.
Fig. 18
Cooking Grids
Thecookinggridshavebeenporcelain enameledfordurabilityand easeof cleaning. TheseGrillsmaybe
cleanedwithany non-abrasivecleaningagentformulatedforkitchenuse, orabrasswirebrush.
NOTE:Alwayshandlethegridswithcare, as porcelainenamelissusceptibletochipping.
Page 19
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Care & Maintenance
DRIPTRAY
The drip tray and grease cup, located under the burner
pan in the bottom of the Grill body are provided to
catch excesscookingfatsandjuices.
The drip tray is accessible from the rear of the Grill. It
is necessary to lift up the pan slightly while pulling it out
(see Fig. 19). Ensure the grill is cool before removing
thedriptrayand greasecup.
Check it for accumulations in the grease cup after each
useof theGrill, and cleanitas necessary.
Uselightlyabrasiveornon-abrasiveproductsonlyfor
cleaningthedriptray.
Fig. 19
STAINLESSSTEELPANELS
Stainless steel is very durable and should last indefinitely with a minimum of care. Due to the nature of its
brushed surface, minor scratches may appear with normal use and handling. These may be removed with the
use of a fine to medium grade Scotch-Brite* (or similar) polishing pad. Apply gentle, even pressure while
rubbing with the grain of the steel. Do not rub against the grain, as damage to the finish can result. Never use
steelwool onthestainlesssteelpanels.
Periodic cleaning with a non-abrasive cleaning compound, specifically formulated for stainless steel, will
removeany dirt, grease, cookingresidueordiscolorationthatmaydevelop.
CAUTION: Avoid the use of abrasive cleaning agents, scouring pads, or other abrasive materials to clean the
stainless steel panels, to avoid scratching the surfaces. If abrasive materials must be used as a result of heavy
accumulated smoke or grease build-up, always rub the metal with the grain of the stainless (not across the
grain).
PORCELAINENAMELCASTINGS
Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel surfaces looking
new. Use a kitchen appliance cleaner or a polish expressly formulated for use on porcelain enamel to clean the
porcelainenamelcastings. (Treatitas youwould aporcelainsink). Dishwashersafe.
CAUTION: Never use abrasive cleaning agents or abrasive materials to clean the porcelain enamel castings,
as theywillpermanentlyscratch theporcelainenamelsurfaces. toavoidscratchingthesurfaces.
Page 20
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Troubleshooting Guide
PROBLEM
POTENTIAL CAUSE
Gas supply turned off
ACTION REQUIRED
Turn on fuel supply and retry.
Burner will not
light
Out of propane
Confirm the flow of gas by smell or by listening
for the hiss of gas being emitted. Allow gas to clear
before attempting to relight.
Weigh your propane cylinder. A standard 20 lb.
cylinder will weigh about 19 lb. when it is empty
and 39 lb. when it is 80 % full.
WARNING: Never take a propane cylinder
indoors for any purpose.
Blockage in the gas system
Confirm that the venturi tubes are not blocked by
insects or other debris. Use a special venturi brush
to clean (Fig. 15).
Use a pin or needle to carefully probe the orifice in
the gas valve. Never enlarge the orifice (Fig. 16).
Misalignment of the gas valve to the
venturi tubes of the burner.
Look under the front control panel and reinsert the
gas injector into the venturi tube, if required (Fig.
22).
Improper attachment of the propane
hose and regulator
Tighten the regulator’s plastic collar onto the
cylinder valve.
Unit won’t heat
up (LP)
Control knob left open at startup,
or
turning gas on too quickly
Hand-tighten only (Fig. 4).
For safety, the regulator coupling on your barbecue
is equipped with a flow control mechanism. This
device limits gas flow in the event of a sudden
change in the demand for gas. This may be
engaged inadvertently, if a burner control knob
should be left ON when you open the propane
cylinder valve. Rapidly opening the valve can also
engage flow control. To resolve the problem, close
your cylinder valve. Confirm that all burner control
knobs are in the OFF position. Open the cylinder
valve slowly (about 1 to 2 turns) and wait 5
seconds. Finally, turn a single burner ON and try
relighting it.
Unit won’t stay lit Wind
Running out of fuel
Always shelter your Grill from strong winds.
Confirm the flow of gas by smell, or by listening
for the hiss of gas being emitted.
Weigh your propane cylinder. A standard 20 lb.
cylinder will with about 19 lb. when it is empty ad
39 lb. when it is 80% full.
WARNING: Never take a propane cylinder
indoors for any purpose.
Page 22
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Troubleshooting Guide
PROBLEM
POTENTIAL CAUSE
ACTION REQUIRED
Uneven burn
pattern
or
Flashback fire
Blockage in the burner or gas system
Confirm that the venturi tubes are not blocked by
insects or other debris. Use a special venturi brush
to clean (Fig. 15).
Use a pin or needle to probe the orifice in the gas
valve. Never enlarge the orifice (Fig. 16).
Use a small nail or toothpick to clean the burner
ports (Fig. 16).
Corroded burner
Corrosion of a gas burner can cause the solid
material between the gas ports to deteriorate,
resulting in uneven burning. See your retailer for
the appropriate replacement burner.
Excessive yellow
flame
Improper air shutter opening
Your Grill should burn with a predominantly blue
flame. If the flame is mostly yellow, check the
venturi tubes for obstruction and clean as shown
on Page 19. If yellow flames still persist, adjust the
opening on the air shutter of the venturi tube
located under the front console of the Grill (Fig.
20).
Flare-up
Excessively fatty foods
Grease buildup
Trim all excess fat from meat before cooking.
Confirm that the sear plate is clean and properly
installed. Remove excess grease from the burn
chamber.
Igniter does not
spark
Electrode fouled
Wipe the electrode with a soft, clean cloth.
Electrode improperly gapped
The electrode should be located 1/8” to 3/16”
from the burner, and positioned to spark to the
edge of a gas port. If the gap is incorrect, or the
unit is not properly sparking, gently bend the
electrode tip into position. Use caution so that the
ceramic insulator does not crack.
Electrode cracked
If the ceramic insulator on the electrode is cracked,
it may short out. Replace the electrode.
Lead wire is disconnected
Confirm that the lead from the Ignitor module to
the electrode is well seated on the termination of
the module.
Lead wire is cracked
A crack in the lead wire may result in shorting.
Replace the wire.
Battery dead or installed wrong
The battery in the Igniter Button may be dead or
installed incorrectly. Correct position is positive
end down.
Page 23
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LifetimeWarranty
On all exterior Stainless Steel Components, such as the cart paneling & doors,
shelving, condimentbinsandhandles, if soequipped.
Onall castings(1yearon paint).
10YearWarranty
Onall porcelain on steelsurfacessuchasthehood and burnchamber.
5YearWarranty
Onall remainingparts.
1Year(Accessories)
Rotisserie.
Thewarrantyisnontransferable.
Itdoesnotcoverfailuresduetomisuseorimproperinstallationormaintenance.
The warranty is for replacement or repair of defective parts only. CFM Home
Products will not be responsible for incidental or consequential damages or any labor
costs.
This limited warranty does not cover damage due to chipping and scratching of
porcelain or painted surfaces nor does it cover corrosion or discoloring due to misuse,
lackof maintenance, hostileenvironments, accident, alterations, abuseorneglect.
This limited warranty does not cover any scratches, dents, corrosion or discoloring by
heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any
components usedin theinstallation of thegasgrill.
Please contact CFM customer service prior to returning your grill to the place of
purchase.
Please retain your bill of sale for future warranty claims or inquiries. A receipt and
serialnumberisrequiredforwarrantyservice.
CFM Corporation
2695 Meadowvale Boulevard
Mississauga, Ontario L5N 8A3 Canada
(800) 668-5323
www.cfmcorp.com
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VCS3506BI / VCS5006BI Assembly
VCS3506BI / VCS5006BI FRAMING DIMENSIONS
F
O
J
A
L
K
G
D
C
H
E
B
M
Fig. 2
N
I
Combustible Clearances
With ZC Insulated Jacket
Non-Combustible Clearances
Ref.
A
B
VCS3506BI
23-3/4" [603.3mm]
4" [101.6mm]
VCS5006BI
23-3/4" [603.3mm]
4" [101.6mm]
VCS3506BI
VCS5006BI
23-3/4" [603.3mm]
3" [76.2mm]
23-3/4" [603.3mm]
3" [76.2mm]
C
D
E
2" [50.8mm] Dia.
2 1/8" [54.0mm]
3" [76.2mm]
2" [50.8mm] Dia.
2 1/8" [54.0mm]
3" [76.2mm]
2" [50.8mm] Dia.
2 1/8" [54.0mm]
3" [76.2mm]
2" [50.8mm] Dia.
2 1/8" [54.0mm]
3" [76.2mm]
2-1/2" [63.5mm] Min.
2-1/2" [63.5mm] Min.
9" [228.6mm]
2-1/2" [63.5mm] Min.
2-1/2" [63.5mm] Min.
9" [228.6mm]
2-1/2" [63.5mm] Min.
2-1/2" [63.5mm] Min.
10" [254.0mm]
2-1/2" [63.5mm] Min.
2-1/2" [63.5mm] Min.
10" [254.0mm]
F
G
H
I
31-3/8" [796.9mm]
12" [304.8mm]
43-3/8" [1101.7mm]
12" [304.8mm]
31-3/8" [796.9mm]
12" [304.8mm]
43-3/8" [1101.7mm]
12" [304.8mm]
J
18" [457.2mm]
18" [457.2mm]
18" [457.2mm]
18" [457.2mm]
K
L
10" [254.0mm]
10" [254.0mm]
10" [254.0mm]
10" [254.0mm]
18-3/4" [476.3mm]
4" [101.6mm] Min.
4" [101.6mm] Min.
18-3/4" [476.3mm]
4" [101.6mm] Min.
4" [101.6mm] Min.
18-3/4" [476.3mm]
4" [101.6mm] Min.
4" [101.6mm] Min.
18-3/4" [476.3mm]
4" [101.6mm] Min.
4" [101.6mm] Min.
M
N
O
Note: Ensure that your grill enclosure has been constructed according to the exact specifications shown in Fig.
2. If the enclosure is constructed of wood or other similar combustible materials, the use of the insulated jacket
Model VCIJ35A or VCIJ50A is required.
If you have an L.P. model with a 20lb cylinder stored in the enclosure, ensure that there at least two air
ventilation openings of 10sq inches 180 degrees apart and they are level with the cylinder valve. Another two
openings with the same dimensions and distance are required to be level with the base of the cylinder. For other
requirements, see section 1.7 of ANSI Z21.58-2005/CGA 1.62005 American National Standard/ Canadian Gas
Association Standard for outdoor cooking gas appliances.
Page 2
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VCS3506BI / VCS5006BI Assembly
Step 3: Assemble Fascia Brackets
Parts Required:
(1) Main Grill Unit
(1) Left Fascia Bracket
(1) Right Fascia Bracket
(4) #10 x 1/2” Bolts
(4) #10 Lock Nuts
Prop up the front of the Grill Unit on a 2” or 3” block of wood or some other similar item. Remove the two (2)
1/4”-20 x 3/8” bolts located at the top-right corner on the left and right side of the base assembly and loosen the
two (2) front 1/4”-20 x 3/8” bolts as shown in the adjacent diagram.
Next: Attach the Right Fascia Bracket to the grill base by aligning the holes over the loosened bolts and gently
pushing down on the Fascia until the bolts settle into the grooves.
Note: Ensure the bottom of the flanges on the Left and Right Fascia Brackets slides between the flange of the
bottom cover and the console.
Then secure the rear of the Brackets to the Grill Unit using the 1/4”-20 x 3/8” bolt you initially removed. Secure
the Brackets to the lower-front of the Grill Body by inserting two (2) #10 x 1/2” Bolts and two (2) #10 nuts as
shown in the adjacent diagram.
1/4-20 x 3/8” Bolt
(already assembled)
1/4-20 x 3/8” Bolt
(remove half way
from base assembly)
Fig. 3
Page 3
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Care & Maintenance
Maintenance
BURNERADJUSTMENT
NOTE: It may be necessary to adjust the burners periodically,
to compensate for variables in gas characteristics. If you notice
that the burner flame pattern is irregular (see Figs. 9a, 9b & 9c),
it may be necessary to adjust the air shutter opening at the front
of theventuritubes.
The shutters are accessible under the control panel at the
frontof theGrill(seeFig. 20).
Fig. 20
Use a screwdriver to loosen the locking screws. Open the
shutter just enough to achieve the desired soft, blue flames.
Make adjustments in small increments and allow the burner
to come up to operating temperature (10 min.) before
makingfurtheradjustments.
Loosen the
locking screw
Turn shutter
clockwise to open
If burners are removed for cleaning or adjustment, always
confirm that they have been reinstalled correctly over the valve
outlets (see Fig. 21). The valves should extend into the burner
venturis1/4"minimum.
Venturi Tube
Valve
Outlet
1/4”
NOTE: Similar adjustment can be made to Rotisserie and/or
SideBurners, if soequipped.
Fig. 21
Page 21
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VCS3506BI / VCS5006BI Assembly
Step 4: Assemble the Rear Panel
Parts Required:
(1) Rear Panel
(1) Back Flange
(5) Self-Tapping Screws
Attach the Back Flange of the Rear
Panel to the Grill Base with
three (3) Self-Tapping screws.
Next: Fasten the ends of the
Rear Panel to the Left and
Right Fascia Brackets with
(2) Self-Tapping screws.
Fig. 4
Page 4
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VCS3506BI / VCS5006BI Assembly
Step 5: Assemble the Grease Tray Front and Handle
Parts Required:
(1) Grease Tray Front
(1) Handle (with screws)
(2) #10 Bolts
(2) #10 Nuts
Remove the Grease Tray from the front of the Grill
Base (Below the Control Console). Remove the
protective plastic from the Grease Tray Front
and attach it to the front lip of the Grease
Tray with the two (2) #10 Bolts and
tighten using the two (2) #10 Nuts.
Next: Attach the handle to the tray
with the two (2) screws supplied
with the handle.
Note: Do not reinsert the Grease Tray
into the Grill Base at this time.
Service Note: Due to the shallow depth of
the grease tray, ensure it is cleaned frequently
to avoid a possible “Grease Fire”.
Fig. 5
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VCS3506BI / VCS5006BI Assembly
Step 6: Assemble the Grill Unit to the Enclosure
Note: This step should be performed by two (2) persons wearing gloves.
Before positioning the Grill Unit into the prepared enclosure or insulated jacket, depending on available access,
it may be necessary to temporarily disconnect the LP regulator or 12 ft. Natural Gas Hose from the Steel Flex
Line.
Carefully position the Grill Unit into the opening from the front and raised slightly, while ensuring the gas feed
tubing is fed through the hole provided in the bottom of the enclosure opening. Push the unit back into its final
position and check for proper fit.
Next: Reattach the LP Regulator or hose if it was removed and check all connections for leaks. Reinsert the
Grease Tray into its place.
Caution: The end of the Steel Flex Line should be clamped to the surrounding structure to prevent excessive
movement.
Caution: Do not turn on the grill until after performing a leak check at all connection points and fittings. Use a
spray solution of 50% dish soap and 50% water onto all connection points and fittings. Formation of bubbles
indicates air leaks.
Fig. 6
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VCS3506BI / VCS5006BI Assembly
Step 7: Install Internal Components and Knobs
Parts Required:
VCS3506 - (3) Sear Plates, (2) Cooking Grates, (1) Warming Rack, (4) Knobs
VCS5006 - (5) Sear Plates, (4) Cooking Grates, (1) Warming Rack, (6) Knobs
Carefully place each of the Sear plates side by side inside the barbecue by making sure the semicircular finger
groove is facing toward the front of the grill. Do the same using the cooking grates, making sure the finger
groove is facing toward the front of the grill. Next set the warming rack into the supports located on either side
of the rear lid.
Next: Align the knobs on the valve stems and push inward until the knob sits snugly on the stem.
Warming Rack
Griddle
Plate
Cooking
Grids
Sear
Plates
Finger Hole
Indicator Faces Up
Page 7
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