Vermont Casting Gas Grill VCS5027 User Manual

Model  
VCS5007  
Shown  
USER’S MANUAL for Models  
VCS5027  
Gas Barbecue Grill  
(Propane & Natural Gas)  
50004060 12/06 Rev.1 En  
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Warnings  
SIGNAL WORDS:  
The Signal Words used in this Manual, and their intended meanings, are as follows :  
DANGER: Indicates that a failure to observe the safety instructions could result in death or  
catastrophic bodily injury.  
WARNING: Indicates that a failure to observe the safety instructions could result in serious  
bodily injury.  
CAUTION: Indicates that a failure to observe the safety instructions could result in property  
damage or minor bodily injury.  
NOTE: Designates important information relating to the safe use of the Grill.  
IMPORTANT WARNINGS:  
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates  
very high temperatures for cooking and emits carbon monoxide as a by-product of combustion,  
prudent precautions must be taken to assure its safe use.  
DANGER: This Grill has been designed for OUTDOOR use only.  
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat,  
trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon  
monoxide poisoning or asphyxiation  
DANGER: Exposing an overfilled or a disconnected propane cylinder to heat could cause  
venting of fuel through the pressure release valve. Since propane vapor is heavier than air it  
tends to pool and, if ignited, could produce a violent fire or explosion.  
Never install a propane cylinder if it is more than 80% full, as the contents may lack adequate  
room for expansion when exposed to heat.  
Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill, because it  
will be exposed to high temperatures when the Grill is in use.  
This Gas Barbecue Grill will provide you with many years of pleasure and enjoyment, if it is  
used in accordance with the Warnings and Safety Instructions contained in this Manual.  
The essential Warnings and Safety Instructions are located throughout the pages of this Manual,  
but some of the principal ones have been summarized as follows for your convenience:  
Page ii  
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Warnings  
A. SAFELOCATIONSFORUSE OFTHISOUTDOORGRILL  
DANGER:  
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat, trailer or  
recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning  
orasphyxiation.  
WARNINGS:  
Always confirm that this Grill is not positioned under a combustible object (e.g., an awning or umbrella) or  
in acoveredarea(e.g., a porchorgazebo)beforelighting it, topreventa possible fire.  
Always confirm that this Grill is not positioned under the overhang of a house, a garage or other structure  
before lighting it. An overhang will serve to deflect flare-ups and radiated heat into the structure itself, which  
couldresultin a fire.  
Always confirm that this Grill is positioned more than  
36” (1 m) away from any combustible materials or  
surfaces before lighting it, and that no gasoline or other  
volatile substances are stored in the vicinity of this  
Grill. The temperature of a grease fire or of the  
radiated heat might otherwise be sufficient to ignite  
nearbycombustiblesorvolatilesubstances.  
Always locate this Grill where there will be ample  
combustion and ventilation air, but never position it in  
thedirectpath of a strongwind.  
Never allow the Grill to operate while unattended, to  
preventuncontrolledgreasefiresfromerupting.  
Never attempt to move this Grill while it is in operation  
orwhileitisstillhot, topreventpossiblepersonal injury.  
Never store or use gasoline or other flammable or  
volatile substances inside or in the vicinity of this Grill  
or in the vicinity of any other heat-generating  
appliance, becauseof thedangerof startinga fire.  
Fig. 1  
Always confirm that the installation of this Grill conforms with the requirements of all local Codes or, in the  
absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, or  
CAN/CGA-B149.1-05, NaturalGasandPropane Installation Code.  
Page iii  
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Warnings  
B. SAFEUSE OFLP(PROPANE)GAS  
DANGER:  
Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room for  
expansion when exposed to heat. Propane vapor may then be vented through the pressure release valve,  
which couldaccumulateina pool andlaterresultina fireorexplosion.  
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more than  
80 % full. An empty cylinder will weigh about 19 lb., while a properly filled cylinder should weigh no more  
than 39lb.  
Never store a spare Propane Cylinder in the cylinder compartment of this Grill. Exposing a disconnected  
cylinder to heat could result in the venting of propane vapor through the pressure release valve, and the  
pooled vapor could result in a violent fire. (No hazard is posed by the connected cylinder if it is not  
overfilled, however, as ittendstorefrigerateitself whileitisbeing used.)  
Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that  
would restrict the circulation of ventilation air. Good ventilation will prevent the pooling of leaked propane  
vapor, which isheavierthan air, andwhichcouldexplodeif ignited.  
WARNINGS:  
Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.  
Never operate the Grill with propane gas if it has been configured to use natural gas, to prevent hazardous  
overheating.  
Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap  
and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. Never use a  
match oropen flametotestforgas leaks.  
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this  
Grilland, if necessary, install a replacementobtained fromyourdealerbeforelighting thisGrill.  
Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool and  
removed from any heat source. Always store those cylinders in an upright position. Never store a spare  
cylinderin thevicinityof thisGrill, orinthevicinityof any otherheat-generatingappliance.  
C. SAFEUSE OFNATURALGAS  
Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.  
Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, to prevent  
possible bodily injury.  
Always employ a qualified service agency to install all necessary gas supply plumbing, for safety reasons and  
toassurecompliancewithall applicable Codes.  
Page iv  
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Safety  
Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas. Always seek  
assistance from your gas supplier or local Fire Department if the gas smell persists, because of the danger of  
fireorexplosion.  
Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap  
and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. Never use a  
match oropen flametotestforgas leaks.  
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this  
Grilland, if necessary, install a replacementbeforelighting thisGrill.  
Neverpermita gassupplylinetocontactanyheatedsurfaceof thisGrill.  
EnsuretheGrillisproperlycooledbeforeplacing thecoverbackon theGrill.  
D. PREVENTIONOFBURNS  
Always keep children and pets under close supervision when using this Grill, and never permit them to come  
neartheGrillwhileitisinuse, as theexteriorsurfaceswillbeveryhot.  
Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas supply  
valve after cooking has been completed, to prevent possible burns. Always use insulated pot holders when  
handling containersof hot food.  
Alwayswearan insulatedprotectivemittwhen adding a smoking agenttoa SmokerBox.  
Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in the  
vicinityof any otherheat-generatingappliance.  
E. ELECTRICALSAFETY  
Always confirm that this Grill has been grounded in accordance with local Codes or, in the absence of local  
Codes, withtheNational ElectricalCode, ANSI/NFPA No. 70ortheCanadian ElectricalCode, CSA C22.1,  
whenan external electricalsourceisbeingutilizedfortheRotisserieMotor.  
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie  
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard  
would thenresult.  
Neverpermitan electricalsupplycordtocontactany heatedsurfaceof thisGrill.  
Page v  
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Safety  
FUELS  
WARNING: Never use Natural Gas in a Grill that has been configured to burn Propane Gas, and never use  
Propane Gas in a Grill that has been configured to use Natural Gas, to avoid possible bodily injury. Always  
consulttheRating Labelonthebackof yourGrilltoconfirm which fuelmustbeusedwiththeGrill.  
WARNING: Use only the pressure regulator and type I propane gas supply coupling and hose that is  
originally providedwiththisapplianceoras specified, (seeFig. 2).  
ADDITIONAL WARNINGS:  
Always install a 20 lb. propane cylinder that is equipped with a  
type I valve outlet (see Fig. 3), and that has a 12” diameter and  
an 18” height. Always use a propane cylinder that has been  
constructed and marked in conformance with either the  
specifications for LP Gas Cylinders of the U.S. Department of  
Transportation or the specifications in the National Standard  
of Canada, CAN/CSA-B339, Cylinder, Spheres and Tube for  
Transportation of DangerousGoods, as applicable.  
Check hose for breaks  
or wear before each use.  
Type 1  
Connector  
Always confirm that your propane cylinder is equipped with a  
shutoff valve terminating in a Type I propane cylinder valve  
outletconnection, and thatithas been provided with a collar to  
protectthecylindervalve.  
Regulator  
Fig. 2  
Never install a propane cylinder in this Grill unless it is  
equippedwitha listedOverfillProtectionDevice(OPD).  
Shutoff Valve  
Always have a new propane cylinder properly purged of air by  
your certified propane gas dealer. Since a new cylinder is  
initially filled with air, the air must first be purged before it is  
filledwithpropane.  
Collar  
Always visually inspect the gas supply line for fraying, cracking  
or rodent damage before each use of this Grill and, if  
necessary, install a replacement obtained from your dealer  
priortolighting thisGrill.  
Place dust cap on cylinder valve outlet whenever the cylinder is  
not in use. Only install the type of dust cap on the cylinder  
valve that is provided with the cylinder valve. Other types of  
capsorplugsmayresultinleakageof propane.  
Fig. 3  
Page 2  
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Safety  
DANGER:  
a)Donot storea spareLP-GasCylinderunderornearthisappliance  
b)Neverfillthecylinderbeyond80%full;and  
c)If theinformationina)andb)isnot followedexactly, a firecausingdeathorseriousinjurymayoccur.  
WARNING: Always confirm that the openings in the cylinder compartment of the Grill are free of any  
obstructions that would restrict the circulation of ventilation air. Good ventilation will prevent any possible  
accumulationof leakedpropanevapor, whichisheavierthanairand which couldexplodeif ignited.  
NOTE: Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas cylinder  
priortoeach refilling, inaccordancewithDOTorTC requirementsforpropane cylinders.  
ADDITIONAL WARNINGS:  
Alwayshandle propanecylinderswithgreatcare, as thecontentsareunderhigh pressure.  
Alwaysclosethepropanecylindervalvepromptlyaftereach useof theGrill.  
Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight, away from  
living quarters and in a well-ventilated, cool, dry area. NEVER STORE A CYLINDER IN A BUILDING,  
GARAGE OR OTHERSTRUCTUREOR ENCLOSED AREA.  
Alwayskeep cylindersoutof reachof children.  
Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed,  
whenevera propanecylinderhas beendisconnected.  
Alwaystransportapropanecylinderinan upright, secureposition, afterconfirming thatitsvalveisclosed.  
Alwaysstabilizea cylinderso thatitcannot move, whenitisbeing transportedina cartrunk.  
Nevertransporta propanecylinderinthepassengercompartmentof a carortruck.  
Never store a Gas Grill indoors, unless the propane cylinder has first been disconnected and removed from  
theGrill.  
Never expose a propane cylinder to any heat source, never apply heat directly to a cylinder and never store a  
sparecylinderin thevicinityof thisGrill.  
Neverpainta propane cylindera darkcolor, as thiscan causethecylinderand itscontentstooverheat.  
The LP cylinder must be arranged for vapor withdrawal. The cylinder must be upright with the valve at the  
top. (Fig. 3)  
Page 3  
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Gas Hookup  
Hooking Up totheLP(Propane) GasSupply  
FORYOURSAFETY  
1.WARNING: Neverstoreorusegasolineorany  
othervolatilesubstanceinthevicinityof thisGrill.  
2.WARNING: Neverstorea sparepropanecylinder  
in thevicinityof thisGrill, orinthevicinityof any  
otherpotential heatsource.  
LP (PROPANE)GAS SUPPLY CONNECTION  
1.Alwaysplacethepropanetank inthetank locatorhole in  
thebottom pan of thecylindercompartmentand insureit  
issecuredinto place.  
2. Alwaysconfirm thatall burnercontrolknobs areinthe  
OFFposition beforeactivating thegas supply.  
Fig. 4  
3.Alwaysconnectthegas supplyregulatoras follows:  
Insertthenipple of thevalvecouplinginto thetankvalve  
andtightentheconnectioncollarbyturning itclockwise  
withone hand whileholding theregulatorwiththeother  
(seeFig. 4).  
WARNING: Alwaysconducta leaktestbeforelighting the  
Grill, topreventa possible fireorexplosion (seepage5).  
CAUTION:Forconnectionof an LPgas grilltoa fixedpipe  
LPbulksystem, consultyourlocal gas supplier.  
Fig. 5  
Page 4  
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Gas Hookup  
NATURAL GAS SUPPLY CONNECTION  
TOCONNECT:  
1.PushbacktheSleeveontheSocketas shownbelow  
(seeFig. 6a).  
Retract Sleeve  
2.InsertPlugand releasetheSleeve(seeFig. 6b).  
3.PushthePluguntilSleevesnaps forwardtolockthe  
Plugin theSocket.  
Fig. 6a  
WARNING: Alwaysconductthefollowingsafetytests  
beforelighting theGrill, topreventa possible fireor  
explosion (seeleaktestbelow).  
TODISCONNECT:  
1.PushSleevebackandpull thePlugout.  
Release Sleeve  
Fig. 6b  
TESTINGFORGAS LEAKS (forLPandNaturalGas)  
BeforeattemptingtooperatethisGrill:  
1.Alwaysconfirm thatall burnercontrolknobs areintheOFFposition.  
2.Alwaysconnectthegas supplyhosefirstand thenopen thegas shutoff valve.  
3.Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection points  
(seeFig. 5)totestforgas leaks. Neverusea match oropen flameforthatpurpose.  
4.Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn off the  
gas immediatelyandtightentheconnection, if youfind thata leakexists.  
5.Alwaysrepeatthisprocedureuntilnofurthergas leaksarefound toexist, beforelighting theGrill.  
6.Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier  
promptlytoobtain assistance.  
WARNINGS:  
Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to  
burn NaturalGas.  
All gas supply plumbing should be performed only by a qualified service agency. In the U.S., the supply  
connection must be made in accordance with local code or, in the absence of local codes, with the national  
fuel gas codes, ANSI Z223.1/NFPA54. In Canada, the supply connection shall be carried out in accordance  
with the provincial authorities having jurisdiction and in accordance with the requirements of the CAN/  
CGA 1-B149.1 installation code. A shutoff value must be installed between the gas grill and the main supply.  
For natural gas, use a 3/8” or 1/2” natural gas supply line capable of an a input of up to 100,000 BTUs  
(dependingon themodel).  
Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure tests of  
thegas supplypiping systematpressureswhich exceed1/2psi(3.5kPa).  
AlwaysisolatetheGrillfromthegas supplypiping systembyclosingitsindividualmanualshutoff valve.  
Page 5  
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Operation  
CONTROLFUNCTIONS  
PROPANETANKVALVE  
WARNING: Never open the Tank Valve unless the Grill is being prepared for use, to prevent the pooling of  
propane vapor.  
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking has  
beencompleted.  
BURNERCONTROLVALVES(seeFig. 7)  
On Models VCS3507, VCS3517 & VCS3507BI, there are three independent control valves for the main  
burners, and a separatecontrolvalvefortherotisserieburner(if equipped).  
On Models VCS4007, VCS4017, VCS4027, & VCS4037, there are four independent control valves for the  
main burners, and a separatecontrolvalvefortherotisserieburner.  
On Models VCS5007, VCS5017, VCS5027, VCS5037, & VCS5007BI, there are five independent control  
valvesforthemain burners, anda separatecontrolvalvefortherotisserieburner.  
The OFF position is indicated above each knob. A full range of flame adjustment is available from High to  
Low, (byturning a knobcounterclockwise).  
ACTIVATINGTHEIGNITER  
ELECTRONICIGNITIONSYSTEM  
As you push and hold the Igniter Button, you will hear a series of clicks as the igniter module generates an  
ignition spark to the burners. The burner should light within five seconds. Depending on which model you  
have, the system is powered by either a single AAor a single AAAbattery. Ensure the battery has been  
installed before using the igniter. To remove or replace the battery, turn the push button knob counter-  
clockwise, and carefully pull out the spring and battery. Ensure that the positive end of the battery is in the  
down(bottom)positionbeforereplacingtheknob.  
PIEZOIGNITIONSYSTEM (if equipped)  
As you turn the Igniter Knob clockwise, you will hear a click as the Piezo module generates an ignition spark to  
theburner. RotatetheIgniterKnob untiltheburnerlights. Theburnershould lightwithinfiveseconds.  
Igniter Button  
(All Models)  
Main Burners  
(3, 4, or 5)  
Rotisserie Burner Control  
(if equipped)  
(VCS5007 Model Shown)  
Fig. 7  
Page 6  
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Operation  
NOTE: When lighting the grill for the first time,  
burn with the main burners on HIGH for at least 30  
minutes, toburn off any manufacturingresidues.  
LIGHTINGTHEMAINBURNERS  
1. a. Always open the Hood completely and always inspect the Grill  
and burners to confirm that all components are properly positioned  
beforelightingthemain burners.  
b. Makesurethegreasecupisemptyand greasetrayisclean.  
c. Always visually inspect the gas supply line for fraying, cracking, or  
rodent damage before lighting the grill and, if necessary, install a  
replacementobtained fromyourdealerpriortolightingthegrill.  
WARNING: Neverstandwithyourhead directlyovertheGrill  
whenpreparingtolightthemain burners, topreventpossible  
bodilyinjury.  
2. Always confirm that all of the burner control knobs are in the OFF  
position beforeopeningthegas supply.  
3. Turn on the propane gas supply valve at the tank (1 to 2 turns) or  
turnon themain naturalgas supplyvalve(seeFig. 8).  
Fig. 8  
4. Turn the selected Burner Control Knob to the HIGH position by  
pushingdownontheknoband turning itcounter-clockwise.  
5. Immediately activate the Igniter (see Page 6). The selected burner should light within five seconds. Light the  
burnerssequentiallyfromeitherlefttorightorrighttoleft.  
WARNING: IF THE SELECTED BURNER DOES NOT LIGHT, immediately turn the burner control  
knob to the OFF position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the  
preceding starting procedure. If the burner will not light when using the Igniter, follow the match lighting  
instructions(seePage8).  
6. Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for the proper  
flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide on Page 23 for  
correctiveaction.  
7. Always preheat the grill before starting cooking. Light all burners and adjust them to the HIGH position for 5 to  
10 minutes or until the Grill reaches the desired cooking temperature. Before placing any food on the Grill, make  
surethatthecooking surfaceisfreefromfoodanddebris.  
8. AdjusttheControls toa mediumsettingformostcookingrequirements. Alightcoatingof cookingoilon  
thecooking grids, beforeheatingtheGrill, willhelppreventfoodsfromstickingtotheGrill.  
Fig. 9a  
Fig. 9b  
Fig. 9c  
Normal: Soft blue flames  
Out of Adjustment: Noisy, hard blue  
flames indicate too much air  
Poor Combustion: Wavy yellow  
flames indicate too little air.  
Page 7  
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Operation  
TURNINGTHEBURNERSOFF  
1.Alwaysturn theburnercontrolknob(s)totheOFFpositionwhencooking has beencompleted.  
2.Promptlyturn OFFthegas supplyvalveatthepropane cylinderoratthemain naturalgas supplyline.  
3.ClosetheHood of theGrill.  
FLARE-UPS  
“Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some  
flaringisnormal anddesirable, as ithelpsimparttheuniqueflavorsassociatedwithgrilledfoods.  
Controlling the intensity of the flare-ups is also desirable, however, in order to avoid burned or unevenly  
cookedfoods and topreventthepossibilityof an accidentalfire.  
WARNING: Always monitor the Grill carefully while cooking and turn the flame level down (LOW), or  
OFF, if flare-ups intensify. To prevent uncontrolled grease fires from erupting, never allow the grill to  
operatewhileunattended.  
MATCHLIGHTINGTHEMAINBURNERS:  
1.a. Always open the Hood completely and always  
inspect the Grill and burners to confirm that all  
components are properly positioned before lighting  
themain burners.  
b. Make sure the grease cup is empty and grease tray is  
clean.  
c. Always visually inspect the gas supply line for  
fraying, cracking, or rodent damage before lighting  
the grill and, if necessary, install a replacement  
obtained fromyourdealerpriortolightingthegrill.  
WARNING: Neverstandwithyourhead directlyover  
theGrillwhenpreparingtolightthemainburners, to  
preventpossible bodilyinjury.  
2.Always confirm that all of the burner control knobs  
are in the OFF position before opening the gas  
supply.  
Fig. 10  
3.Always turn on the propane gas supply valve at the tank (1 to 2 turns) or turn on the main natural gas supply  
valve.  
4.Insert a lit match or a butane lighter into the match lighting hole located on the left hand side of the base, (see  
Fig. 10).  
5.Turn the left Burner Control Knob to the HIGH position by pushing down on the knob and turning it  
counterclockwise.  
6.Never store flammable or easily combustible objects (matches, butane lighters, cloths, etc.) in the pull out  
warmingdrawer(if equipped).  
Page 8  
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Operation  
LIGHTINGTHEROTISSERIEBURNER(if equipped)  
TheRotisserieburnerprovidesthesteady, evenheatrequiredtocook poultryand roaststoself-basted  
perfection.  
TOSTARTTHEROTISSERIEBURNER:  
1.AlwaysopentheHood completelybeforeattemptingtolighttheGrill.  
WARNING: Never stand with your head directly over the Grill when preparing to light the Rotisserie  
burner, topreventpossible bodilyinjury.  
2.Alwaysconfirm thatall of theburnercontrolknobs areintheOFFpositionbeforeopening thegassupply.  
3.Turn on thepropane gas supplyvalveatthetank(1to2turns)orturn on themain naturalgas supplyvalve.  
4.Turn the Rotisserie Burner Control Knob to the HIGH position, by pushing down on the knob and turning  
itcounterclockwise.  
5.Immediatelypush theIgniterButton. TheRotisserieburnershould lightwithinfiveseconds.  
WARNING: IF THE ROTISSERIE BURNER DOES NOT LIGHT, immediately turn the burner  
control knob to the OFF position, to prevent gas buildup Wait five (5) minutes for the gas to clear and then  
repeat the preceding starting procedure. If the burner will not light when using the Igniter, follow the match  
lightinginstructionsbelow.  
6.Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for the  
proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide on  
Page22forcorrectiveaction.  
7.AlwayspreheattheGrillbeforestartingtocook on therotisserie.  
8.Neveroperatethemainburnerwhentherotisserieburnerison.  
MATCHLIGHTINGTHEROTISSERIEBURNER:  
1.AlwaysopentheHood completely, beforeattemptingtolighttheGrill.  
WARNING:Neverstandwithyourhead directlyovertheGrill  
Rotisserie  
whenpreparingtolighttheRotisserieBurner, topreventpossible  
Lighting Hole  
bodily injury.  
2.Alwaysconfirm thatall of theburnercontrolknobs arein  
theOFFposition beforeopening thegas supply.  
3.Turn on thepropane gas supplyvalveatthetank(1to2  
turns)orturn on themainnaturalgas supplyvalve.  
4.Inserta litmatch ora butanelighterinto thematch lighting  
holelocatedbelowtherotisseriescreen(seeFig. 11).  
5.Turn theRotisserieControlKnobtotheHIGH positionbypushing  
Fig. 11  
downon theknob andturningitcounterclockwise.  
Page 9  
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Operation  
ROTISSERIESETUP(if equipped)  
TheRotisserieburnerisintendedtobeusedforrotisseriecooking only.  
WARNING: Never use the main burners while using the Rotisserie burner, as that could result in igniting the  
drippings, oroverheatingyourGrill, whichcouldresultindamageof theGrill.  
The Rotisserie assembly includes a  
Fig. 12a  
Rotisserie  
counter-weight for large or irregular  
forks  
food items ; using the counterweight  
willreducethestrainonthemotor.  
Bushing  
1.Remove the warming rack. Lay a flat  
pan directly on the cooking grates to  
catch drippings. Large food items  
may require that you remove the  
middle cooking grate(s), and place  
thepan on thesearplates.  
Rotisserie  
support  
Rotisserie  
motor  
2.Insert the ends of the Rotisserie  
Support into the slots of the right  
cooking grate, so that the edge of the  
support is approximately 1” from the  
right casting, and the top groove is in  
line with the rotisserie spit hole in the  
leftcasting(seeFig. 12a).  
Motor  
bracket  
3.EngagetheMotorBrackettotheleftsideof thebaseas  
perRotisserieinstructions.  
Spit Rod - Motor End  
4.EngagetheRotisserieMotorintheMotorBracket(see  
Fig. 12a).  
5.Assemblethespitandmeatforks. Adjusttheretainer  
bushingtokeep thespitinplace(seeFig. 12a).  
Fig. 12b  
6.Tightenthethumbscrewswithsmallpliers.  
7.InserttheSpitRodintotheRotisserieMotor (seeFig. 12b).  
NOTES: Alwaysusethecounterweighttobalance thespitwhencooking largeorirregularfooditems.  
TheRotisserieMotorisratedtoturn a maximumload of 12lb.  
WARNINGS:  
NeverusetheRotisserieMotorintherain, and neveruseitif ithas becomewet.  
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie  
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electricshock hazard  
would thenresult.  
Neverpermitan electricalsupplycordora gas supplylinetocontactany heatedsurfaceof thisGrill.  
Page 10  
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Operation  
LIGHTINGTHESIDEBURNER(if equipped)  
WARNING: Never stand with your head directly over the Grill when preparing to light the side burner, to  
preventpossible bodily injury.  
1.Turn thesideburnercontrolknob toHIGH(seeFig. 13).  
2.Turn the Igniter Knob clockwise until the burner ignites. The burner should light within four clicks of the  
igniter. NOTE: Some models are equipped with an electronic ignter. Refer to page 6 for respective piezo  
andelectronicignitersystems.  
NOTE: Observe the flame pattern. Soft blue flames are normal ; hard blue flames or wavy yellow flames are  
not. You can adjust the flame with the air shutter below the control knob (see Fig 19). If yellow flames persist,  
refertotheTroubleshootingGuideonPage22.  
SHUTTINGTHEBURNEROFF  
1.Turn thecontrolknobcounterclockwisetotheHIGHposition, thendepressitand turn ittoOFF.  
NEVER forcetheknobwithoutdepressingit, as that can damagethevalve.  
NOTE: Single burner  
model shown.  
Fig. 13  
Control  
knob  
Igniter  
Page 11  
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Troubleshooting Guide  
PROBLEM  
POTENTIAL CAUSE  
Gas supply turned off  
ACTION REQUIRED  
Turn on fuel supply and retry.  
Burner will not  
light  
Out of propane  
Confirm the flow of gas by smell or by listening  
for the hiss of gas being emitted. Allow gas to clear  
before attempting to relight.  
Weigh your propane cylinder. A standard 20 lb.  
cylinder will weigh about 19 lb. when it is empty  
and 39 lb. when it is 80 % full.  
WARNING: Never take a propane cylinder  
indoors for any purpose.  
Blockage in the gas system  
Confirm that the venturi tubes are not blocked by  
insects or other debris. Use a special venturi brush  
to clean (Fig. 15).  
Use a pin or needle to carefully probe the orifice in  
the gas valve. Never enlarge the orifice (Fig. 16).  
Misalignment of the gas valve to the  
venturi tubes of the burner.  
Look under the front control panel and reinsert the  
gas injector into the venturi tube, if required (Fig.  
22).  
Improper attachment of the propane  
hose and regulator  
Tighten the regulator’s plastic collar onto the  
cylinder valve.  
Hand-tighten only (Fig. 4).  
Unit won’t heat  
up (LP)  
Control knob left open at startup,  
or  
turning gas on too quickly  
For safety, the regulator coupling on your barbecue  
is equipped with a flow control mechanism. This  
device limits gas flow in the event of a sudden  
change in the demand for gas. This may be  
engaged inadvertently, if a burner control knob  
should be left ON when you open the propane  
cylinder valve. Rapidly opening the valve can also  
engage flow control. To resolve the problem, close  
your cylinder valve. Confirm that all burner control  
knobs are in the OFF position. Open the cylinder  
valve slowly (about 1 to 2 turns) and wait 5  
seconds. Finally, turn a single burner ON and try  
relighting it.  
Unit won’t stay lit Wind  
Running out of fuel  
Always shelter your Grill from strong winds.  
Confirm the flow of gas by smell, or by listening  
for the hiss of gas being emitted.  
Weigh your propane cylinder. A standard 20 lb.  
cylinder will with about 19 lb. when it is empty ad  
39 lb. when it is 80% full.  
WARNING: Never take a propane cylinder  
indoors for any purpose.  
Page 22  
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Troubleshooting Guide  
PROBLEM  
POTENTIAL CAUSE  
ACTION REQUIRED  
Uneven burn  
pattern  
or  
Flashback fire  
Blockage in the burner or gas system  
Confirm that the venturi tubes are not blocked by  
insects or other debris. Use a special venturi brush  
to clean (Fig. 15).  
Use a pin or needle to probe the orifice in the gas  
valve. Never enlarge the orifice (Fig. 16).  
Use a small nail or toothpick to clean the burner  
ports (Fig. 16).  
Corroded burner  
Corrosion of a gas burner can cause the solid  
material between the gas ports to deteriorate,  
resulting in uneven burning. See your retailer for  
the appropriate replacement burner.  
Excessive yellow  
flame  
Improper air shutter opening  
Your Grill should burn with a predominantly blue  
flame. If the flame is mostly yellow, check the  
venturi tubes for obstruction and clean as shown  
on Page 19. If yellow flames still persist, adjust the  
opening on the air shutter of the venturi tube  
located under the front console of the Grill (Fig.  
20).  
Flare-up  
Excessively fatty foods  
Grease buildup  
Trim all excess fat from meat before cooking.  
Confirm that the sear plate is clean and properly  
installed. Remove excess grease from the burn  
chamber.  
Igniter does not  
spark  
Electrode fouled  
Wipe the electrode with a soft, clean cloth.  
Electrode improperly gapped  
The electrode should be located 1/8” to 3/16”  
from the burner, and positioned to spark to the  
edge of a gas port. If the gap is incorrect, or the  
unit is not properly sparking, gently bend the  
electrode tip into position. Use caution so that the  
ceramic insulator does not crack.  
Electrode cracked  
If the ceramic insulator on the electrode is cracked,  
it may short out. Replace the electrode.  
Lead wire is disconnected  
Confirm that the lead from the Ignitor module to  
the electrode is well seated on the termination of  
the module.  
Lead wire is cracked  
A crack in the lead wire may result in shorting.  
Replace the wire.  
Battery dead or installed wrong  
The battery in the Igniter Button may be dead or  
installed incorrectly. Correct position is positive  
end down.  
Page 23  
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VCS4007 / VCS4017 / VCS4027 / VCS4037  
VCS5007 / VCS5017 / VCS5027 / VCS5037  
ASSEMBLY PROCEDURES  
Tools Required: knife or scissors, Phillips or Robertson (square head) screwdriver..  
Model VCS4007  
Shown  
Step 1: Unpack Carton and Verify Contents  
Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top. The sleeve  
surrounding the barbecue can be removed by lifting it straight up and over the top of the unit. Compare  
all contents to the parts list that accompanies this assembly manual. Next, remove the protective plastic  
coverings from the metal parts. Be careful not to scratch or damage the finish of the metal parts when  
removing the protective plastic. Refer to the parts list for fastener detail.  
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly is  
strongly recommended  
Page 1  
50004062 11/06 Rev.0 En  
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VCS4007 / VCS4017 / VCS4027 / VCS4037 / VCS5007 / VCS5017 / VCS5027 / VCS5037 Assembly  
Step 2: Install the Casters  
Parts Required: (4) Casters, (1) Block (not included)  
Note: Casters (wheels) may differ from those shown in  
the illustration depending on the model you purchased.  
Select a side to begin installing the casters. Place a block  
of wood, a telephone book or anything else available -  
approximately 6 inches thick -under the side to support  
the weight of the barbecue. Next, insert the pin on the top  
of the caster into their respective holes located on the  
bottom, near the front and rear corners. If you have any  
6” - 8”  
(152 - 203mm)  
Fig. 2  
difficulty snapping them into place, try rocking the  
castors in a circular motion. When both casters are in  
place, repeat the same procedure on the opposite side.  
Step 3: Install U-Clip Fasteners  
Parts Required:  
(4) #10-20 U-Clip Fasteners  
(1) Left Side Shelf Support, (1) Left Side Shelf  
(1) Right Side Shelf Support, (1) Right Side Shelf  
Install the one (1) U-Clip fastener to each of the Side  
Shelf Supports as shown in Fig. 3a. One (1) U-Clip  
should be placed on each bracket, with the flat side  
down.  
Fig. 3a  
Install the one (1) U-Clip fastener to each of the Side  
Shelves as shown in Fig. 3b. One (1) U-Clip should be  
placed on the under side of each shelf, at the front  
outside corner, with the flat side out.  
FRONT  
Fig. 3b  
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VCS4007 / VCS4017 / VCS4027 / VCS4037 / VCS5007 / VCS5017 / VCS5027 / VCS5037 Assembly  
Step 4: Install the Side Shelf Supports  
Slide  
Parts Required:  
(1) Left Side Shelf Support  
(1) Left Condiment Tray  
(1) Right Side Shelf Support  
(1) Right Condiment Tray  
(8) 1/4-20 x 1-1/2“ Bolts  
Bolts  
Bolts  
Note: Only the right side assembly is shown in Fig. 4a  
and Fig. 4b. To install Left Side Support and Condiment  
Tray, repeat this step for the left side.  
On the right side of the barbecue there are four threaded  
inserts, screw a bolt half way into each of the four  
threaded inserts. You will notice the bottom slot of the  
support has a 'Y' shaped slot and a 'keyhole' shaped hole  
above it. Take the Right Side Shelf Support and slide the  
top screw into the 'keyhole' and the bottom screw into the  
opening of the 'Y' shaped slot. Now take the Right  
Condiment Tray and align its holes over the two front  
bolts and gently push down until the bolts settle into the  
grooves of the tray.  
Fig. 4a  
Next: Gently push down on the support until the screw  
settles into the top of the groove. Do not fully tighten the  
support screws at this point.  
Fig. 4b  
Step 5: Attach Shelves  
Then Snap  
Into Place  
Parts Required:  
(1) Right Shelf - S/B (Shown)  
(1) Left Shelf - Solid  
Place the Right Shelf - S/B (shown) on top of the  
supports making sure the holes are aligned and then snap  
into place on the supports. The inside lip of the shelf will  
slide between the grill shell and the shelf supports.  
Slide End  
On First  
Fig. 5  
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VCS4007 / VCS4017 / VCS4027 / VCS4037 / VCS5007 / VCS5017 / VCS5027 / VCS5037 Assembly  
Step 6: Secure Shelves  
Fig. 6  
Parts Required:  
(4) 10-24 x 1/2” Bolts (black)  
A. Secure each Shelf by inserting (2) 10-24 x 1/2” bolts  
through the U-Clip fasteners as shown in the diagram.  
B. Tighten the four (4) Shelf Support bolts from Step 4 to  
secure the shelf supports to the grill body.  
A.  
Insert  
Bolts  
Repeat Steps 5 & 6 for the opposite side of the grill.  
B.  
Tighten  
Bolts  
Step 7: Secure Side Shelf to Grill  
Parts Required:  
Bolt “a”  
Bolt “b”  
(3) 10-24 x 1/2” Bolts (black)  
Lift the grill lid and insert two (2) #10-24 x 1/2” bolts,  
shown as “a” and “b” in Fig. 7, to further secure the  
Shelf Right - S/B to the grill body. Be sure to fully  
tighten the bolts before proceeding to the next step.  
Next: Repeat Step 7 on the opposite side of the grill’s  
interior to secure the Shelf Left - Solid to the grill body  
by inserting only one (1) #10-24 x 1/2” bolt in the “b”  
location as shown in the illustration.  
Fig. 7  
Step 8: Secure Condiment Tray to Console  
Parts Required:  
(2) #10-24 x 1/2” Bolts (stainless)  
(2) #10-24 Nuts (black)  
Secure the Left Condiment Tray to the Console using a  
#10-24 x 1/2” stainless bolt and a #10-24 nut. Make sure  
the holes of the Condiment Tray and the Console are  
aligned. Reach underneath the console and hold the nut  
in place with one finger and insert the bolt from the  
outside as shown in Fig. 8 and tighten until they are  
securely fastened.  
Bolt  
Nut  
Next: Repeat Step 5 to secure the Right Condiment Tray  
to the opposite side of the console.  
Fig. 8  
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VCS4007 / VCS4017 / VCS4027 / VCS4037 / VCS5007 / VCS5017 / VCS5027 / VCS5037 Assembly  
Step 9: Attach Side Burner Lid (S/B-Single)  
Parts Required:  
(1) Side Burner Lid (S/B-Single)  
(2) #10-24 x 3/4” ( 1/4” Shank)*  
* Included with the Side Burner Kit  
Bolts  
Attach the lid marked (S/B-Single) to the Shelf Right top  
marked VM-S/B using two #10-24 x 3/4” ( 1/4” Shank)  
bolts. Align the holes at the back sides of the lid with the  
holes located in the shelf top and insert a bolt in each.  
Note: If your unit is equipped with a side burner, please  
refer to the instruction sheet included with the side  
burner for installation instructions.  
Fig. 9  
Step 10: Attach Knobs  
Parts Required:  
VCS4007: (5) Knobs  
VCS4017: (5) Knobs  
VCS4027: (5) Knobs  
VCS4037: (5) Knobs  
VCS5007: (6) Knobs  
VCS5017: (6) Knobs  
VCS5027: (6) Knobs  
VCS5037: (6) Knobs  
Note: Depending upon your specific model, your grill  
may require 5 or 6 knobs. Models VCS4007, VCS4017,  
VCS4027, & VCS4037 are equipped with five (5) knobs,  
and models VCS5007, VCS5017, VCS5027 & VCS5037  
are equipped with six (6) knobs.  
Fig. 10  
Align the knobs on the valve stems and push inward until  
the knob sits snugly on the stem.  
Fig. 11  
Step 11: Remove the Packing Tape  
Remove the Packing Tape from:  
The Grease Cup  
The Base Assembly (inside the grill)  
The Warming Rack  
Note: For models VCS5007, VCS5017, VCS5027 &  
VCS5037, remove the Packing Tape from the front pull-  
out drawer.  
Page 5  
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VCS4007 / VCS4017 / VCS4027 / VCS4037 / VCS5007 / VCS5017 / VCS5027 / VCS5037 Assembly  
Step 12: Attach the Handle to the Door  
Parts Required:  
VCS4007/VCS4017/VCS4027/VCS4037: (1) Handle  
VCS5007/VCS5017/VCS5027/VCS5037: (3) Handles  
Note: Handles may not appear exactly as shown in  
diagram  
Attach the Door handle(s) to the door(s) by aligning the  
handles over the holes and inserting the screws that were  
supplied with the handles through the door panel and into  
the handles. For models VCS5007,VCS5017,VCS5027  
& VCS5037, attach the drawer handle using the same  
method.  
Note: If doors are not aligned or have shifted during  
shipping, they can be adjusted by loosening the screws  
which fasten the hinge of the door to the grill body and  
shifting the doors until they are aligned. Once satisfied  
with alignment, fully tighten the screws to secure the  
doors into position.  
Step 13: Install the Grease Cup and Grease Pan  
Parts Required:  
(1) Grease Cup  
(1) Grease Pan  
Install the Grease Cup into the cut-out in the Upper Base  
Panel located underneath the grill. It is accessible from  
the back of the grill. Once the Grease cup is in place,  
move the Grease pan into position above it by placing  
the side edges onto the support rails and sliding it into  
place.  
Fig. 13  
Note: Make sure the funnel opening of the grease pan is  
positioned over the Grease Cup.  
Step 14: Attach Stabilizer Bracket  
Parts Required:  
(2) #10-24 x 1/2” Bolts (black)  
(1) Stabilizer Bracket  
Attach the Stabilizer Bracket underneath the bottom  
panel by aligning the holes and inserting both #10-24 x  
1/2” bolts through the panel and into the Stabilizer  
Stabilizer Bracket  
Fig. 14  
Bracket as shown in Fig. 14.  
Page 6  
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VCS4007 / VCS4017 / VCS4027 / VCS4037 / VCS5007 / VCS5017 / VCS5027 / VCS5037 Assembly  
Step 15: Install the Internal Components  
Parts Required:  
VCS4007 / VCS4017 :  
VCS4027 / VCS4037  
(4) Sear Plates  
(3) Cooking Grates  
(1) Warming Rack  
VCS5007 / VCS5017 :  
VCS5027 / VCS5037  
(5) Sear Plates  
(4) Cooking Grates  
(1) Warming Rack  
Burner  
Carefully place each of the Sear plates side by side inside  
the barbecue, making sure the semicircular finger groove  
is facing toward the front of the grill. Each sear plate  
rests just above each burner tube.  
Sear Plate  
Fig. 15a  
Next, set the cooking grates, side by side, on the upper  
ledge of the grill tub. Make sure the finger groove is  
facing toward the front of the grill.  
Warming  
Rack  
Set the warming rack into the supports located on either  
side of the rear lid.  
Note: One side of the Grate surface has a rounded side  
suitable for meats and a flat side suitable for delicate  
foods (i.e. fish). Grates can be turned over according to  
your preference.  
Caution: Do not attempt to turn Cooking Grate over  
while the Grill is in use and grates are hot. Doing so  
could result in severe burns and other injuries.  
Cooking  
Grates  
Fig. 15b  
Step 16: Install the Battery  
Note: requires a “AA” Battery.  
Unscrew the Ignition Button from the console and insert  
a battery into the housing by placing the positive side of  
the battery in first. Then screw the Ignition button back  
into the console.  
Fig. 16  
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VCS4007 / VCS4017 / VCS4027 / VCS4037 / VCS5007 / VCS5017 / VCS5027 / VCS5037 Assembly  
Step 17: Install the LP Cylinder (LP Models Only)  
Parts Required:  
(1) LP Gas Cylinder (not included)  
Note: Check your user’s manual for the cylinder filling  
requirements, how to attach the regulator and how to test  
for leaks before you try lighting the grill.  
Caution: Make sure the hose is not touching any hot  
surfaces.  
Note: For Models VCS5007, VCS5017, VCS5027 &  
VCS5037, refer to Tank Pull-out assembly instructions  
included with the Tank Pull-out kit.  
Fig. 17a  
Place the LP Cylinder into the hole in the bottom panel.  
Next secure it from moving by lifting the Cylinder  
retainer wire and latching the bent edge over the lip of  
the Cylinder. The final step is to connect the Regulator to  
the Cylinder.  
Caution: Do not turn on the grill until after performing a  
leak check at all connection points and fittings. Use a  
spray solution of 50% dish soap and 50% water onto all  
connection points and fittings. Formation of bubbles  
indicates air leaks.  
Note: Ensure all plastic coatings have been removed  
from all stainless steel parts before using the grill.  
Fig. 17b  
CFM Corporation  
410 Admiral Boulevard  
Mississauga, Ontario L5T 2N6 Canada  
(800) 668-5323  
www.cfmcorp.com  
Service Note: If you are experiencing difficulties or are dissatisfied with your purchase, please contact CFM at  
the telephone number listed above prior to returning your grill to the store.  
Page 8  
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CFM Corporation  
410 Admiral Boulevard  
Mississauga, Ontario L5T 2N6 Canada  
(800) 668-5323  
www.cfmcorp.com  
Service Note: If you are experiencing difficulties or are dissatisfied with your purchase, please contact CFM at  
the telephone number listed above prior to returning your grill to the store.  
Page 12  
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