Vector Work Light VEC37R User Manual

VECꢀ37R  
RESCUE SPOTLIGHT  
500,000 CANDLE POWER  
CORDED-CORDLESS RECHARGEABLE SPOTLIGHT  
WITH BUILT-IN STAND AND AREA UTILITY LIGHT  
OWNER’S MANUAL & WARRANTY INFORMATION  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,  
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USING, READ AND  
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS, PLUS  
YOUR VEHICLE’S BATTERY MANUFACTURER GUIDELINES. FAILURE TO DO SO COULD  
RESULT IN INJURY AND/OR PROPERTY DAMAGE.  
4140 SW 28th Way, Ft. LaUDERDaLE, FL 33312  
tEL 954-584-4446 • tOLL FREE: 866-584-5504 • Fax 954-584-5556  
www.vectormfg.com  
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1.  
FEATURES  
• Recharges from 12 volt DC accessory outlet using DC adapter  
• Corded function allows for 12 volt corded use while charging  
• Small, swivel “eyeball” area light provides up to 15 hours of operation  
• Powerful, prefocused, replaceable quartz halogen bulb in spotlight  
• Rubber safety guard (bezel) protects spotlight  
• Recharges from North American Standard 110/120 volt AC, 60 Hz, AC outlet  
• Three-way power switch - spotlight, off and area light  
• Comfortable 2 position adjustable handle  
• Adjustable, folding stand provides stability on tabletops and other flat surfaces  
FIGURE ꢀ  
FIGURE 2  
FOLDED HANDLE  
RUBBER BEZEL  
WORK STAND  
HOUSING SCREWS  
AREA LIGHT  
HANDLE LOCK  
BUTTON  
AREA LIGHT/  
SPOTLIGHT SWITCH  
ꢀ.  
OPERATION  
A three-position switch (spotlight, off, area light) controls on/off operation of both lights. The  
spotlight can be continuously lit for up to 25 minutes on a full battery charge. The area light can  
be lit for up to 15 hours on a full battery charge. The unit may be operated during DC recharge  
only. Figure 1 shows locations of the handle, adjustable stand. Figure 2 rear view, shows spot-  
light/off/area light switch, area light and handle lock button.  
The handle adjusts to two different positions. The handle is released from either locked position  
by pressing on the handle lock button (located near two handle screws) and rotating the handle  
to the new position. When the handle is close to the body of the light (folded) the Rescue Spot is  
carried with the weight of the unit below the handle. When the handle is rotated perpendicular  
to the body of the unit, the unit is carried pistol-style with the units weight on top. It is your choice  
of operating positions, depending on your needs and comfort.  
FIGURE 3  
FIGURE 4  
RECHARGE  
PORT AND PLUG  
2 POSITION  
ADJUSTABLE HANDLE  
HANDLE LOCK  
BUTTON  
AREA LIGHT  
3.  
CHARGING  
Charging or operating with ꢀ2 volt DC Adapter - Plug the DC fused recharge/power  
adapter (included) into the barrel receptacle on the back of the spotlight body, and then insert  
the 12 volt DC plug into the 12 volt DC outlet of your vehicle or other 12 volt DC power source.  
Make sure the locking trigger switch is in the off position. Allow approximately 3 hours charging  
time, if the engine is running. You may use the spotlight while its internal battery is recharging.  
Spotlight can operate directly with a DC power cord - Operation from external 12  
volt DC source, with at least 10 amp capacity, will allow for area light or spotlight operation and  
internal battery to charge simultaneously.  
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3
FIGURE 5  
DC CHARGER  
ꢁ.  
RECHARGING  
AC and DC recharge requires use of these supplied  
recharge adapters. Do not charge spotlight using  
any other adapters (see figure 5).  
AC CHARGER  
AC RECHARGE  
Make sure that the AC source is 110/120 volts, 60 Hz.  
WARNING: Use the supplied AC recharge adapter; do not substitute with any other. AC  
recharge requires the use of the supplied AC recharge adapter that supplies12 volts DC.  
DURING AC RECHARGE/OR DC RECHARGE:  
a) Never turn on while charging.  
b) After recharge – disconnect cord and wait 5 minutes before use.  
1. Lift the rubber plug from the recharge port (see Figure 3). It is there to keep out dust and  
moisture.  
2. Connect the wall transformer charger to an AC source.  
3. Plug the adapters barrel connecter into the recharge port located near the handle.  
4. Recharge for 15 hours maximum.  
5. After recharge, disconnect the barrel connector from the recharge port and store the adapter.  
6. Replace the rubber plug in the recharge port.  
DC RECHARGE  
Make sure the DC source (jump starter, battery pack, vehicle accessory socket, etc) is 12 volt DC.  
The DC source should be able to supply at least 10 amps at 12 volt DC.  
WARNING: Use the supplied DC recharge adapter, do not substitute.  
DC recharge requires the use of the supplied DC recharge adapter. Do not substitute with any other.  
1. Lift the rubber plug from the recharge port. It is there to keep out dust and moisture.  
2. Connect the DC recharge adapters DC plug to a 12 volt DC source.  
3. Plug the adapters barrel connecter into the recharge port located near the handle.  
4. Recharge for 3 hours maximum.  
5. After recharge, disconnect the barrel connector from the recharge port and store the adapter.  
6. Replace the rubber plug in the recharge port.  
DC OPERATION AND RECHARGE  
You may operate the spotlight or area light directly from any 12 volt DC external power source  
supplying at least 10 amp capacity. The internal battery will be recharged while operating the  
spotlight or area light from external DC power source.  
5.  
PERIODIC MAINTENANCE  
All batteries lose charge over time, especially when they are warm. AC recharge is recommended  
every two months, when not in frequent use. Use the AC recharger and charge for the recom-  
mended time. If the unit gets dirty gently clean the outer surface of the spotlight unit with a soft  
cloth moistened with a mild solution of water and detergent. Periodically inspect the condition of  
recharge adapters, connectors, and wires. Replace any components that may have become worn  
or broken.  
6.  
PARTS REPLACEMENT  
Three parts are replaceable by users. The quartz halogen bulb and sealed lead acid battery are pro-  
prietary and are available through Vector Manufacturing. A substitute 12 volt H3 55 watt bulb may be  
used instead of a Vector bulb. These can also be purchased from popular automotive parts suppliers  
nationwide. The DC charging adapter fuse is replaceable. Contact Vector Manufacturings Technical  
Support Department for replacement parts and any additional information that you may need. They  
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may be reached (954) 584-4446 or toll free (866) 584-5504.  
DC PLUG FUSE REPLACEMENT  
The fuse in the DC plug protects the charging circuit of the DC recharge adapter. This fuse  
may blow if the spotlight is operated during DC recharge. If there is no slight warming of the  
DC plug, during recharge you should suspect that 12 volts DC is not powering the plug or the  
fuse is opened.  
To replace the fuse:  
1. Unscrew the end cap of the DC plug (counterclockwise).  
2. Remove spring center contact and fuse.  
3. Check fuse with a continuity checker.  
4. If blown, locate replacement fuse with same type and rating.  
5. Replace the fuse, spring, contact and end cap.  
6. Screw end cap clockwise until it is finger tight-do not over-tighten.  
7. Check for proper operation of DC charger adapter.  
SPOTLIGHT BULB REPLACEMENT  
To replace the H3 type 12 volt bulb, you will need a small Phillips-head type screwdriver and a  
replacement bulb. Bulb life can be shortened by installing a bulb with dirt or fingerprints on it.  
The bulb can be wiped clean with cloth moistened with alcohol. During bulb installation, avoid  
touching the glass part of the bulb (see Figure 6A and 6B for details).  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
tor  
Disconnect the unit from any charging adapters.  
Lift up the recharge port plug from the recharge port.  
Pull off the rubber bezel to reveal two small Phillips-head screws.  
Using the screwdriver, remove (counterclockwise) the two screws. Set them aside.  
Lift off the retaining ring, glass, and rubber ring and set them aside.  
Carefully remove the reflector and bulb assembly.  
Disconnect the bulb wire from the red power wire and set the burned out bulb aside.  
Unsnap the hairpin retaining wires from the reflectors ange.  
Using the screwdriver, loosen the retaining screw to remove the bulb from the reflec-  
(no need to completely remove this screw).  
10. Lift out the bulb and the attached wire.  
11. Insert the replacement bulb into the reflectors ange.  
12. Put back and secure the hairpin retaining wires.  
13. Connect the bulb power wire to the red power wire.  
14. Tighten the retaining screw on the flange.  
15. Place the reflector in position in the body of the spotlight.  
16. Replace the rubber “O” ring in the groove around the perimeter of the reflector.  
17. Replace glass and retaining ring so that the screw holes are aligned.  
18. Secure retaining ring with two screws.  
19. Replace rubber bezel so that recharge port plug can plug into the recharge port.  
REFLECTOR  
FIGURE 6A  
LENS  
RUBBER BEZEL  
FIGURE 6B  
METAL  
PRONGS  
BULB  
“O” RING  
PHILIPS HEAD  
SCREWS  
RUBBER  
RECHARGE  
PORT PLUG  
PHILLIPS  
HEAD  
SCREW  
METAL  
PRONGS  
REFLECTOR  
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5
20. Operate switch to ensure proper operation of spotlight.  
REPLACING THE BATTERY PACK  
The sealed lead acid battery has a life of several years, if recharged promptly after each use.  
When a fully charged battery only provides about ten minutes or less of spotlight operation,  
it should be replaced with a new one. To replace the battery, you will need a narrow shaft Phil-  
lips-head screwdriver and a replacement battery. The battery pack can be replaced by doing  
the following:  
1. Complete the bulb replacement steps through step 5, to remove the reflector assembly.  
2.  
housing  
3.  
Remove the three Phillips-head screws (clockwise) that fasten the two halves of the  
body. (see Figure 1 for locations).  
Separate the two body halves and carefully pop out the handle, stand and recharge  
port assemblies.  
WARNING: DO NOT ALLOW BARE WIRES OR CONNECTORS TO CONTACT EACH OTH-  
ER;  
DANGEROUS SPARKING CAN OCCUR  
4.  
5.  
6.  
Note polarity of battery. Note which color wire is on which terminal.  
Disconnect the wires from the battery and set the battery aside.  
Connect the replacement battery, making sure the correct color wires are on the new  
battery terminals. Make sure POS (+) is red and NEG (-) is black.  
CAUTION: Incorrectly connected wires will allow the spotlight to operate normally, however,  
when recharge adapters are connected, there will be damage to the battery and recharge  
adapters. Double check battery polarity before reassembly!  
7.  
8.  
9.  
Replace handle, stand and recharge port assemblies in one half of the housing body.  
Make sure wires and connectors do not touch.  
Place other half of housing body into position and replace three screws (clockwise).  
Do not overtighten.  
F o l l o w s t e p s 1 4 t h r o u g h 2 0 f o r b u l b r e p l a c e m e n t  
to reassemble reflector, rubber “O” ring,  
glass, retaining ring and rubber bezel. Charge the new battery using AC recharge  
adapter for a minimum of 18-20 hours initially, then 15 hours thereafter.  
SAFE BATTERY DISPOSAL  
Contains a maintenance-free, sealed, non-spillable, lead acid battery, which must be disposed  
of properly. Recycling is required, contact your local authority for information. Failure to  
comply with local, state and federal regulations can result in fines or imprisonment.  
Battery Disposal Warnings:  
• Do not dispose of the battery in fire as this may result in an explosion  
• Before disposing of the battery, protect exposed terminals with heavy-duty  
electrical tape to prevent shorting (shorting can result in injury or fire)  
• Do not expose battery to fire or intense heat as it may explode  
RECYCLE NON-  
SPILLABLE LEAD  
ACID BATTERY  
• For more information on recycling this battery, call toll-free (877) 288-7722  
7.  
SPECIFICATIONS  
Spotlight Bulb..........................................................................................12 volt, H3 series  
Battery ......................................... Maintenance free, sealed lead acid, 12 volt, 3 amp Hour  
Weight...............................................................................................3 lbs 2 oz (1.45 kg)  
Length ..................................................................................................... 8.5 in (21.6 cm)  
Width...................................................................................................... 6.0 in (15.2 cm)  
Height (folded)........................................................................................ 6.5 in (16.5 cm)  
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6
ꢀ YEAR LIMITED WARRANTY PROGRAM  
This limited warranty program is the only one that applies to this product, and it sets forth  
all the responsibilities of Vector Manufacturing, Ltd., regarding this product. There is no  
other warranty, other than described herein.  
This Vector Manufacturing, Ltd. product is warranted, to the original purchaser only, to  
be free of defects in materials and workmanship for one year from the date of purchase  
without additional charge. The warranty does not extend to subsequent purchasers or  
users. Vector Manufacturing, Ltd. will not be responsible for any amount of damage in  
excess of the retail purchase price of the product under any circumstances. Incidental and  
consequential damages are specifically excluded from coverage under this warranty.  
This product is not intended for commercial use. This warranty does not apply to accessories  
or damage to units from misuse or incorrect installation. Misuse includes wiring or  
connecting to improper polarity power sources.  
REtURN/REPaIR POLICy: Defective products, other than accessories, may be returned postage  
prepaid to Vector Manufacturing. Any defective product, other than accessories, that is  
returned to Vector Manufacturing within 30 days of the date of purchase will be replaced  
free of charge. If such a product is returned more than 30 days but less than one year  
from the purchase date, Vector Manufacturing will repair the unit or, at its option, replace  
it free of charge.  
If the unit is repaired new or reconditioned replacement parts may be used at Vector  
Manufacturing’s option. A unit may be replaced with a new or reconditioned unit of the  
same or comparable design. The repaired or replaced unit will then be warranted under  
the terms of the remainder of the warranty period. The customer is responsible for the  
shipping charges on all returned items after 30 days. During the warranty period, Vector  
Manufacturing, Ltd. will be responsible for the return shipping charges.  
LIMItatIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects  
resulting from normal wear and tear (including chips, scratches, abrasions, discoloration  
or fading due to usage or exposure to sunlight), accidents, damage during shipping to  
our service facility, alterations, unauthorized use or repair, neglect, misuse, abuse, failure  
to follow instructions for care and maintenance, fire, flood and Acts of God.  
If your problem is not covered by this warranty, call our Technical Support Department  
(954) 584-4446 or toll free (866) 584-5504 for general repair information and charges  
StatE LaW RIGhtS: This warranty gives you specific legal rights. Some states do not allow  
limitations on how long an implied warranty lasts or the exclusion or limitation of incidental  
or consequential damages, so the exclusions or limitations stated herein may not apply.  
This warranty gives the purchaser specific legal rights; other rights, which vary from state  
to state, may apply.  
tO REQUESt WaRRaNty SERVICE FOR thIS PRODUCt: Contact Vector Manufacturing Technical  
Support by telephone, fax or mail. We suggest that you keep the original packaging in case  
you need to ship the unit. When returning a product, include your name, address, phone  
number, dated sales receipt (or copy) and a description of the reason for return and  
product serial number. After repairing or replacing the unit, we will make every effort to  
return it to you within four weeks.  
WaRRaNty aCtIVatION: Please complete Warranty Activation Card and mail to Vector  
Manufacturing. Enter “VEC137R” as Model and “Rescue SpotLight 500,000 Candle  
Power” as Product Type. All Vector Manufacturing, Ltd. products must be registered within  
10 days of purchase to activate this warranty. Mail the completed registration card, along  
with a copy of the original sales receipt to:  
attN.: CUStOMER SERVICE / VECtOR MaNUFaCtURING, LtD.  
4140 SW 28th Way, Ft. LaUDERDaLE, FL 33312  
Ph: (954) 584-4446 • tOLL FREE: (866) 584-5504 • Fax: (954) 584-5556.  
yOU May aLSO CONtaCt US at OUR WEb SItE WWW.VECtORMFG.COM.  
Download frWomaRWRawNwt.ySIoSmNaOnNu-atlRs.acNomSF.EARallbMLEanauNaDlsNSOeNa-rRcEhFUANnDdaDboLwE.nload.  
7
© 2003 VECTOR MANUFACTURING, Ltd.  
FT. LAUDERDALE, FL 33312 MADE IN CHINA  
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AHB 073003  

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