VEC0 9 7
ElectroMate™
1800 WATT
Ele ctronic Ge ne rator
1 1 0 Vo lt AC, 1 2 Vo lt DC Po rta b le Po w e r Su p p ly
O W N ER’S MAN UAL
& WARRAN TY IN FO RMATIO N
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OP-
ERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USING,
READ AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND
PRODUCT LABELS, PLUS YOUR VEHICLE’S BATTERY MANUFACTURER GUIDELINES.
FAILURE TO DO SO COULD RESULT IN INJURY AND/ OR PROPERTY DAMAGE.
4 1 4 0 SW 2 8 th Wa y, FT. LAUDERDALE, FL 3 3 3 1 2
Te l: 9 5 4 -5 8 4 -4 4 4 6 • TO LL-FREE: 8 6 6 -5 8 4 -5 5 0 4 • Fa x : 9 5 4 -5 8 4 -5 5 5 6
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Conte nts
1. INTRODUCTION --------------------------------------------------------------- 4
2. GENERAL DESCRIPTION -----------------------------------------------5,6,7
2.1 Additional Key Features ---------------------------------------------- 7
2.2 Applications --------------------------------------------------------- 7,8
3. USING ELECTROMATE™ AS A JUMP-START SYSTEM ---------------- 8
3.1 Jump-start Procedure ------------------------------------------------- 8
4. USE AS A 12 VOLT DC PORTABLE POWER SYSTEM ----------------- 9
5. POWER INVERTER ------------------------------------------------------------ 9
5.1 Inverter Operation ----------------------------------------------------- 9
5.2 Principles of Operation --------------------------------------------- 10
5.3 Operating Time ------------------------------------------------------ 11
5.4 Powering on AC Load ---------------------------------------------- 11
5.5 Placement of ElectroMate™ -----------------------------------11,12
5.6 Operating Tips ------------------------------------------------------- 12
5.7 Troubleshooting the Inverter --------------------------------------- 12
6. COMPRESSOR/ TIRE INFLATOR ------------------------------------------ 12
6.1 Compressor Use------------------------------------------------------ 13
6.2 Compressor Safety Information ----------------------------------- 13
6.3 Inflation of Tire or Products with a Valve Stem ---------------- 13
6.4 Typical Inflation Times ---------------------------------------------- 13
6.5 Inflating items without a valve stem ------------------------------ 14
7. FLUORESCENT LAMP ------------------------------------------------------- 14
8. RECHARGING ELECTROMATE ------------------------------------------- 14
8.1 AC Recharge --------------------------------------------------------- 15
8.2 DC Recharge -----------------------------------------------------16,17
8.3 Simultaneous Recharge and Inverter Operation -------------- 16
9. MAINTENANCE/ REPLACEMENT PARTS ------------------------------- 16
10. BATTERY DISPOSAL --------------------------------------------------------- 16
11. SPECIFICATIONS ------------------------------------------------------------ 17
Appendix A – Battery Installation ------------------------------------17,18
Appendix B – Extending Operating Time ------------------------------ 18
Appendix C – Troubleshooting ------------------------------------------- 19
WARRANTY ----------------------------------------------------------------------- 20
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3
1 . INTRODUCTION
Congratulations on selecting the Vector ElectroMate™ Model VEC097
Auxiliary AC/ DC Power System. ElectroMate is an advanced power and
jump-start system with unique features that set it far above the value and utility
of ordinary jump-starters, portable tire compressors and auxiliary AC and
DC Power Supplies. It can jump-start any vehicle with a standard 12 Volt DC
electrica l system: boa t, truck, ca r, a irpla ne, RV, persona l wa tercra ft,
snowmobile, tractor, etc. It supplies AC for 110 Volt appliances to 1800 watts,
and DC for 12 Volt appliances to 30 Amps. It can inflate any sized tire from
small utility trailers to large truck tires. It can inflate most popular inflatable
items such as volley balls, footballs, and beach accessories. This ElectroMate
model is modular in design and can be considered as several interconnected
components. The major components are: Battery, Power Inverter, Automatic
Battery Charger, Tire Compressor and Jump-Start System. Competitive
jump-start and AC and DC power systems are not modular and if there is a
component failure, the entire unit must be shipped for service. Each ElectroMate
component is described in detail in it’s own section of this manual.
(See Figure 1.)
N O TE: he ElectroMate is shipped without an internal battery. The user
T
must obtain and install a 12 Volt, deep-cycle, sealed, lead-acid
battery. This battery shape is “Group 27” and are available with
capacities that range from 85 to 125 ampere hours, depending
on local availability.
HAN DLE
RELEASE
BUTTO N
FIGURE 1
EXTEN DED
HAN DLE
FLUO RESCEN T
LAMP
DC ACCESSO RY
SO CKETS
BATTERY
STATUS
PAN EL
IN VERTER
DUAL GFCI
O UTLETS
CO MPRESSO R
CO MPRESSO R
HO SE STO RAGE
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CO MPRESSO R
O N / O FF SW ITCH
4
2 . GENERAL DES CRIP TION
This advanced system design is ideal for emergencies and can also enhance
your fun by powering AC or DC appliances on the road, field location, in the
garage and at the campsite. Please read this guide carefully before use to
ensure best performance and avoid damage to the system or items that you
are using it with. ElectroMate™ has several exclusive features that set it apart
from other power centers.
Compared to other cart type AC/ DC power systems, ElectroMate provides for in-
stallation of the largest capacity sealed lead acid battery. This means longest run
times and highest power output.
ElectroMate includes a 12 Volt DC to 110 Volt AC power inverter. This allows
operation of most 110 Volt AC appliances to 1800 watts. The AC output is
through a dual GFCI outlet. GFCI automatically disconnects the outlets when a
ground fault is detected, ensuring user protection from electric shock because
of faulty appliances or extension cords. The GFCI outlets can connect to any
two- or three-pin North American standard appliance plugs.
ElectroMate is also ideal to power 12 Volt DC cordless, portable appliances
with a combined current rating up to 30 amperes. Two 12 Volt (See Figure 2)
covered appliance outlets (ports) are on the front left panel of ElectroMate.
Covers must be open for port use; closed after use. An internal 30 amp auto-
matic reset breaker protects the outlets from electrical shorts or overloads. For
information about Vector appliances, contact Vector Customer Support toll-
free (866) 584-5504 for the location of the nearest retailer.
A Battery Level Display on the left side of the front panel is an easy-to-read,
series of LEDs (Light Emitting Diodes) that shows the level of charge in the
battery (from Low to Full). The Charge Status Display activates whenever the
Charge Status Push-button is pressed. (See figure 2.) Below the Battery Level
Display are the Polarity indicators. These operate in conjunction with the Safety
Switch.
FIGURE 2
CHARGER STO RAGE HATCH
HIGH
CURREN T
PO ST
FLUO RESCEN T
LIGHT
DUAL DC
O UTLETS
BATTERY
STATUS
PAN EL
TERMIN AL
CO VERS
IN VERTER
GCFI O UTLETS
CO VER
SCREW S
BATTERY STATUS DISPLAY
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5
Ju m p -Sta rt Ca b le s a n d Pro te ctio n
ElectroMate is equipped with extra heavy duty 78 inch (2 meters) long, 9mm
2 diameter cables and heavy duty clamps. The cable storage area and cables
are shown in Figure 3. To release clamps from unit squeeze handles.
FIGURE 3
FIGURE 4
SAFETY
SW ITCH
O N
CHARGER
STO RAGE
HATCH
O FF
BATTERY
STATUS
PAN EL
BATTERY
CLAMPS
The heavy duty manual safety switch turns the jump-start cables on and off.
W ith the sa fety switch turned O FF, three indica tors a re ena bled.
(See Figure 4)
1. An audible polarity alarm is enabled.
2. A Polarity Correct LED is enabled (Figure 2).
3. A Reverse Polarity Alarm LED is enabled (Figure 2).
The audible alarm sounds and the Reverse Polarity LED lights if the cables are
connected to the wrong polarity. The polarity correct LED lights when the cables
and clamps are properly connected.
WARN IN G: The safety switch is NEVER to be turned ON when the reverse
polarity alarms indicate the polarity is incorrect. The cables position must
be reversed and the correct polarity indicator must be lit before the safety
switch is turned ON.
ElectroMate is supplied with a fully automatic 12 Volt 10 ampere battery charger
(Vector Part No. VEC077EM). The charger is stored in the Charger Storage Hatch
and must be removed from the Storage Hatch for use. The VEC077EM is a high
frequency, three stage charger that can either be permanently connected to
ElectroMate or connected to a battery clamp adapter cable for charging other
12 Volt batteries. A series of LED indicators on the charger enables the user to
monitor the charging process. The charger output will only be turned on when the
battery to be charged is connected with correct polarity.
Another fea ture is the high pressure, remova ble Air Compressor.
This Compressor allows quick inflation of tires, sports balls and other inflatables.
An easy to read analog pressure gauge allows accurate pressure readings, so
there’s no guesswork about critical tire pressures. Now there is no excuse for
driving on under-or over-inflated tires risking safe operation. A Compressor On/
Off rocker switch is located to the left of the gauge and the front of the compressor
controls operation. The AIR COMPRESSOR HOSE AND TIRE CHUCK are stored
under the compressor. A DC cable connects the compressor to any DC accessory
socket for operation away from ElectroMate. (Figure 1)
A removable 8 watt Fluorescent Lamp operates from ElectroMate’s self-con-
tained battery. It can be powered from either an ElectroMate DC outlet
or it can be moved and plugged into any 12 Volt power source. (Figure 1)
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6
For excellent light distribution, the light can be hooked onto the cross member
of the extended ha ndle. The fluorescent light ca n be completely
removed from the Main Unit’s storage channel and powered from any DC
accessory socket in vehicle, vessel or portable 12 volt DC supply. This feature
is invaluable when it becomes necessary to locate battery terminals while
preparing to jump-start a dead battery in the dark, changing a tire, etc.
The extendable handle allows for compact storage and moving. The handle
has locking segments that are released by pushing the Handle Release Bar.
This allows the raising or lowering of the handle.
ElectroMate’s modular system increases flexibility of applications and eases
troubleshooting and repair, should it become necessary.
2 .1 Ad d itio n a l Ke y Fe a tu re s
•
•
•
•
Removable Automatic Battery Charger provides full output even if input AC is low
Battery compartment is vented to prevent pressurization in hot weather
Requires no maintenance (other than recharging) for optimum operation
Heavy duty, industrial grade copper clamps and 9mm diameter jumper
cables with exclusive cable storage assembly
•
•
•
Removable 300 PSI Air Compressor
Removable 8 Watt Fluorescent Lamp
Easy-to-read LED Battery Level Display - activated by pressing the Battery
Status Button
•
•
•
•
Polarity Correct LED indicates when it’s safe to turn on the Safety Switch
Audible alarm sounds when polarity is incorrect
Visual LED Alarm indicates Reverse Polarity
Adjustable locking handle allows safe movement and compact storage of
the ElectroMate.
•
A plastic dust cover protects ElectroMate from dust and dirt during
storage
2 .2
Ap p lica tio n s:
1. Jump-start (using heavy duty battery cables and clamps) any vehicle with
a standard 12 Volt DC battery system: boat, truck, car, airplane, RV,
personal watercraft, snowmobile, tractor, etc.
2. Power/ Recharge:
Power AC Laptop computers and printers, color TVs, reading lamps, fans,
and power hand tools, cellular phones, camcorders or operate virtually
any appliance up to 1800 watts. Recharge batteries that have an
appropriate charging adapter with a 110 Volt AC standard-type plug.
3. Operate (using 30 ampere rated 12 Volt accessory sockets): 12 Volt DC
fans, fluorescent work lights, spotlights, TVs, portable radios, cassette or
CD players and more. Can operate and quick-charge a cellular phone by
using the phone’s 12 Volt DC adapter cord.
4. Inflate truck, auto, motorcycle and trailer tires and small popular beach
a nd ca mping a ccessories such a s volley/ soccer ba lls, sa ving
valuable time and effort.
5. Illuminate areas: under the hood, inside tents, dark areas while changing
tires, etc. Fluorescent Lamp is removable from main unit and powered by
the main unit or any 12 Volt source for light where you need it.
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N O TE: Other appliances may also be used with the ElectroMate as long
as they do not exceed the 30 ampere DC limit of the units’
cigarette lighter type socket or the 1800 watt AC limit of the
power inverter. Ca ll Vector toll-free (866) 584-4446 for
information on Vector AC and DC appliances.
READ INSTRUCTION MANUAL AND PRODUCT LABELING CAREFULLY,
BEFORE USING THIS PRODUCT. FOLLOW RECOMMENDED WARNINGS,
CAUTIO NS, SAFETY PRO CEDURES AND MANUFACTURER’S
GUIDELINES FOR YOUR VEHICLE BATTERY.
IMPO RTAN T: This unit is delivered without a battery. The user must
install a “Group 27” battery and assume that the battery is
partially charged. You must then connect the battery charger and
fully charge the battery before using the system. The battery must
be a “Group 27”, sealed lead acid battery with terminals on top;
otherwise the battery may not fit in the battery compartment.
These batteries have a range of 85 to 125 Ampere Hour
capacity. See Appendix A for Battery Installation information.
3 . Us ing Ele ctroMate ™ as a Jum p-S tart S ys te m
Re a d a ll Wa rn in g s, Ca u tio n s a n d N o te s ca re fu lly b e fo re u sin g th is
u n it. Re a d a n d u n d e rsta n d a ll WARN IN GS a n d CAUTIO N S p rin te d
a t th e fro n t o f th is m a n u a l.
3 .1
Ju m p -sta rt Pro ce d u re
1. Make sure the ElectroMate Safety Switch is turned OFF, enabling the
reverse polarity alarms and correct polarity indicator.
2. Turn Off ignition and all accessories (radio, A/ C, lights, etc.). Place
vehicle in “park” and set the emergency brake.
3. Observe jump-starting negative or positive ground system, as follows:
Negative ground (negative battery terminal connected to chassis) -
most common.
4. Carefully unwrap the cables from the storage area starting at clamps.
5. Connect positive (+) red clamp to vehicle’s positive battery terminal.
6. Connect negative (-) black clamp to chassis or a solid, non-moving, metal
vehicle component or body part - never clamp directly to negative battery
terminal or moving part.
7. If polarity is correct the POLARITY CORRECT LED will light. If the polarity
is incorrect, the audible REVERSE POLARITY ALARM will sound and the
LED will light.
WARN IN G: IF REVERSE POLARITY ALARM SOUNDS, DO NOT TURN ON
SAFETY SWITCH. REVERSE THE POSITION OF THE CLAMPS AND
OBSERVE POLARITY LEDS. IF POLARITY CORRECT LED LIGHTS,
THEN TURN ON THE SAFETY SWITCH.
8. Start vehicle (crank engine in 3 - 5 second bursts). If engine won’t start,
seek help and go to step 10.
9. Leave engine running.
10. Turn OFF the Safety switch.
11. Remove clamps (disconnect the negative (black) clamp first; followed by
the positive (red) clamp) and store cables and clamps.
12. Recharge ElectroMate as soon as possible.
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4 . US E AS A 1 2 VOLT DC P ORTABLE P OWER S UP P LY
W ARN IN G : NEVER INSERT A CIGARETTE LIGHTER IN ELECTRO MATE’S
ACCESSORY SOCKET.
1. Lift up the cover of one of the 12 Volt DC Accessory Sockets.
2. Insert the 12 VOLT DC plug from the appliance into the Accessory Socket.
3. Switch on the appliance, as usual.
4. Periodically press the Battery Status Pushbutton to check battery level.
5. When the Charge Status goes to one LED (EMPTY), recharge the battery.
CAUTIO N : DO NOT USE ELECTROMATE TO OPERATE DC APPLIANCES
THAT DRAW MO RE THAN A TO TAL O F 3 0 AMPS. A self
resetting breaker protects the outlets from overload and short circuits.
The DC accessory sockets can provide power even when the battery has little
charge. To avoid running the battery completely flat, periodically check the
status display. Operate the inverter without an AC load while using the DC
accessory sockets to automatically be alerted to a low battery condition.
The inverter’s audible alarm will sound when the battery reaches 10.5 volts.
Recharge the battery as soon as possible.
5 . P OWER INVERTER
The Power Inverter is located above the Battery Compartment. The Power
Inverter is an electronic device that converts low voltage DC (direct current)
from the battery to GFCI dual outlets, 110 Volt 60 Hz AC (alternating current)
household power. It’s DC source is the installed 12 Volt battery. Safety features
include an audible low battery alarm and automatic shutdown to prevent dam-
age to your ElectroMate internal battery. (See Figure 5.)
FIGURE 5
IN VERTER
GFCI
O UTLET
5 .1 In ve rte r O p e ra tio n
N O TE: On the outlet end of the inverter are: the GFCI AC receptacles, the
On/ Off Switch, a green LED and a red LED. The green LED, when lit,
indicates power is applied to the inverter and it is operating properly. The
red LED, when lit, indicates that something caused the inverter to shut down.
The green LED will not be lit under shutdown conditions. Inverter shutdown
is caused by: under or over-voltage, overheat or overload. If the inverter
shuts down, first check the ElectroMate’s internal battery (use Battery Level
Push-button and Display) to see if the battery is discharged, recharge the
battery as soon as possible. If another condition caused the shutdown,
investigate the appliance for excessive wattage or a short circuit in
extension cord or appliance. If the inverter feels very warm let it cool before
restarting it. Restart is accomplished by turning the Inverter Switch Off, then
On. The inverter is equipped with GFCI outlets. These give protection from
electric shocks caused by ground faults. The GFCI assembly has a TEST and
a RESET button. When the inverter is operating, pressing the TEST button
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9
simulates a short to ground and pops the breaker. This turns off the outlets.
Pressing the RESET button allows the outlets to turn on and provide power.
Use w ith Ap p lia n ce s
Make sure the AC appliance can operate on 110/ 120 Volts, 60 Hz AC
modified sine wave (MSW) as most appliances sold in the USA can. There are
a few exceptions, noted later.
• Plug the appliance’s two or three-pin North American standard plug into
the GFCI AC receptacle on the inverter
• Turn On the inverter’s power switch
• Turn On the appliance and operate it as usual
• After use, turn Off the power inverter’s On/ Off Switch
5 .2 Prin cip le s o f O p e ra tio n
The Power Inverter converts power in two stages. The first stage is a DC-to-DC
conversion process that raises the low voltage DC at the inverter input to 145
Volts DC. The second stage is the actual inverter stage that converts the high
voltage DC into 110 Volts, 60 Hz AC, Modified Sine Wave (MSW). MSW is a
waveform that has characteristics similar to the sine wave shape of utility
power. This type of waveform is suitable for most AC loads, including linear
and switching power supplies used in electronic equipment, transformers, and
motors. The modified sine wave produced by the Power Inverter has an RMS
(root mean square) voltage of 110, which is the same as standard household
power. Most AC voltmeters (both digital and analog) are calibrated for RMS
voltage under the assumption that the waveform measured will be a pure sine
wave. These meters will NOT READ the RMS voltage of a modified sine wave
correctly. They will read about 20 to 30 Volts low when measuring the output
of the power inverter. For accurate measurement of the output voltage of this
unit, use a voltmeter marked “TRUE RMS”. Figure 6 compares a Modified Sine
Wave with a True Sine Wave.
FIGURE 6
Power is provided to the inverter through two conductors that pass through the
battery compartment cover. With a full charge on the battery (typically 85AH),
the inverter will supply an AC load of 100 watts for approximately 8 hours.
Lower wattage loads will operate longer, higher wattage loads will operate
for a shorter time.
Example: If a load is rated at 100 watts AC, the power source must be able to
deliver: 100 / 10 = 10 amperes
CAUTIO N : The inverter must be connected only to batteries with a nominal
output voltage of 12 Volts. The unit will not operate from a 6 volt battery and
will sustain permanent damage if connected to a 24 VOLT battery.
WARN IN G : NEVER TRY TO JUMPSTART A 6 OR 24 VOLT SYSTEM.
DAMAGE TO THE INVERTER AND INTERNAL BATTERY CAN RESULT.
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5 .3
5 .4
O p e ra tin g Tim e
Vector recommends that the operator recharge the battery system as frequently
as possible using the supplied VEC077EM Battery Charger. This will guard
against any unexpected shutdown of the equipment and will ensure that there
is always sufficient battery capacity. The inverter will sound it’s alarm when
DC voltage drops to 10.5 Volts.
Po w e rin g a n AC Lo a d
The Power Inverter is equipped with a dual GFCI receptacle and On/ Off Switch.
Plug the power cord from the equipment you wish to operate into the AC
receptacle. The green LED will light to indicate that the unit is functioning.
Make sure the wattage rating of your equipment is within 1800 watts. If so,
turn on your equipment. If an audible alarm sounds, the DC supply voltage
may be too low, and the battery needs to be recharged.
Do not connect to AC distribution wiring: the inverter is engineered to be
connected directly to standard electrical and electronic equipment in the
manner described above. Do not directy wire the power inverter to household
or RV AC distribution wiring. You may use extension cords and outlet strips.
CAUTIO N : RECHARGEABLE APPLIANCES
Certain rechargeable devices are recharged by plugging them directly into
an AC receptacle. When first using a rechargeable device, monitor its
temperature for the initial ten minutes of use to determine whether it becomes
warmer than usual. If excessive heat is generated, it is a good indication that
the device should not be used with this inverter. This problem does not occur
with the majority of battery-operated equipment. Most of these devices use a
separate charger or transformer that is plugged into an AC receptacle. This
inverter is easily capable of powering most chargers and transformers.
5 .5
Pla ce m e n t o f Ele ctro Ma te
For best operating results, keep in mind that the Inverter will generate heat –
the larger the AC load the more heat generated. Therefore, the user should try
to use ElectroMate in a cool dry place out of sunlight, if possible.
WARN IN G: NEVER OPERATE ELECTROMATE WITH THE PLASTIC DUST
COVER ON. REMOVE THE DUST COVER BEFORE OPERATING
ELECTROMATE.
W ARN IN G: Inverters generate heat while operating. Power inverters
should only be used in locations that meet the following criteria:
DRY - Do not allow water or other liquids to come into contact with the
inverter.
CO O L - Ambient a ir tempera ture should be between 30 degrees F
(-1 degree C) non-condensing, and 100° F (38° C).
VENTILATED - Keep the area surrounding the inverter clear to ensure free air
circulation around the unit. Do not place items on or over the inverter during
operation. Therefore, remove the plastic dust cover before operating the sys-
tem. The unit will shut down if the internal temperature gets too hot. Restart the
unit after it cools.
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1 1
SAFE - Do not use the inverter near flammable materials or in any location
that may accumulate flammable fumes or gases. The switch and clamp
connections can cause sparks.
5 .6
O p e ra tin g Tip s
Rated versus Actual Current Draw of most equipment – electrical tools,
appliances and audio/ video equipment have labels that indicate the power
consumption in amps or watts. Be sure that the power consumption of the item
you wish to operate is rated at 1800 watts or less.(If the power consumption is
rated in amps AC, simply multiply by the AC volts (110) to determine the
wattage). The inverter has overload protection, so it is safe to try to operate
equipment rated at 1800 watts or less. The inverter will shut down if it is
overloaded and will restart once the overload is removed.
Resistive loads are the easiest for the inverter to run; however, larger resistive
loads, such as electric stoves or heaters, require more wattage than the in-
verter can deliver. Inductive loads, such as TV’s and stereos, require more
start-up current to operate than do resistive loads of the same wattage rating.
Induction motors, as well as some televisions, may require 2 to 6 times their
wattage rating to start up. The most demanding in this category are those that
start under load, such as compressors and pumps. Testing is the only definitive
way to determine whether a specific load can be started and how long it can
run. The unit will simply shut down if it is overloaded. To restart the unit after a
shutdown due to overloading, momentarily turn off the power to the unit.
5 .7
Tro u b le sh o o tin g th e In ve rte r
The following assumes that the Main Unit battery has a charge and that there
is no output from the 110 VAC receptacles. If the GFCI breaker is tripped,
determine the cause of the short before RESETTING the GFCI and restarting
the power inverter again.
1. Check for proper operation by powering a 110 VAC appliance. If there is
still a problem, call Vector Technical Support toll-free (866) 584-5504.
N O TE: If the internal battery is discharged, the Inverter may also be quickly
checked and operated by connecting the Jumper cables to a known charged
12 Volt battery. Follow the jump-start procedures to ensure correct
polarity of the connection. Recharge the battery as soon as possible.
6 . Com pre s s or/Tire Inflator
The compressor can operate long enough to fill many average sized tires
before the ElectroMate internal battery must be recharged. Note that the com-
pressor is removable, just pull on the bail handle and disconnect the compres-
sor from ElectroMate. (See Fig 7.)
O N / O FF
SW ITCH
FIGURE 7
AN ALO G
PRESSURE
GAUGE
AIR HO SE
CO O LIN G FAN
TIRE CHUCK
DC CO RD
STO RAGE
HATCH
DC PLUG
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6 .1
Co m p re sso r Use
IMPO RTAN T: Read Instructions carefully to avoid possible injury or
property damage.
The Compressor may be used by removing the air hose from it’s storage
channel and fitting the tire chuck to the tire or inflatable. An On/ Off switch
located on the compressor controls the power. Refer to Figures 1 for locations
of compressor switch a nd hose stora ge cha nnel. W hen the
compressor is removed from ElectroMate it is powered from an attached DC
cable stored in a side compartment. This allows compressor use with other 12
Volt power supplies or it can be used with a DC accessory outlet on ElectroMate
to increase the “reach” of the compressor hose.
6 .2
Co m p re sso r Sa fe ty In fo rm a tio n
The compressor is capable of inflating to 300 pounds per square inch (PSI)
pressure. To avoid over-inflation, carefully follow instructions on articles to be
inflated. Never exceed recommended pressures. Bursting articles can cause
serious injury. Always check pressure with the pressure gauge. Never leave
compressor unattended while in use. Allow unit to cool after 10 minutes of
continuous operation.
6 .3
In fla tio n o f tire o r p ro d u cts w ith a va lve ste m
1. Place connector (chuck) on valve stem.
2. Push connector toward valve stem and close thumb latch.
3. Make sure connector is pushed on to valve stem as far as possible
before closing thumb latch.
4. Check pressure with the pressure gauge.
5. When desired pressure is reached, open thumb latch and remove
connector from valve stem.
6. Turn OFF Compressor Power Switch.
7. Store Compressor, cord, hose and tire chuck in their respective storage
locations.
IMPO RTAN T: Always leave the thumb latch in the open position when
storing the hose unit.
6 .4
Ty p ica l in fla tio n tim e s
The following are approximate pressure and inflation times for various items.
W ARN IN G: Always follow tire manufacturers recommendations for
pressure on item to be inflated.
VEHICLE AN D TRAILER TIRES
TIRE SIZE
PRESSURE
26 PSI
30 PSI
30 PSI
50 PSI
TIME FROM “0” PRESSURE
2 min.
155/ 80R 13"
185/ 70R 14"
235/ 75R 15"
235/ 85R 16"
3 min.
4 min.
10 min.
BICYCLE TIRES
TIRE SIZE
PRESSURE
TIME FROM “0” PRESSURE
27 x 1" racing
10 PSI
20 sec.
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1 3
6 .5
In fla tin g Ite m s W ith o u t a a Tire Ste m
Three inflation adapters are stored in the compressor’s DC Cord Storage Hatch.
Select and connect the appropriate adapter to the compressor’s tire chuck.
Insert the adapter into the item to be inflated. Turn on the compressor using the
On/ Off Switch. Inflate the item to desired firmness. This can take a few sec-
onds if the item is small.
WARN IN G: DO NOT OPERATE COMPRESSOR UNATTENDED.
When item is fully inflated, turn Off the Compressor Switch and disconnect the
adapter from the item. Open the tire Chuck and replace the adapter in the DC
Cord Storage Hatch.
7 . Fluore s ce nt Lam p
The Fluorescent lamp is turned On by connecting it’s DC plug to a 12 Volt DC
power source. The lamp must be removed from it’s storage location to gain access
to the cord and DC plug. Most use will be with ElectroMate by means of an
accessory outlet. Starting with a full charge, the ElectroMate’s battery can power
the lamp for up 100 hours. The lamp has a hook at one end and can be used to
hang the lamp on the raised handle. Release the handle by pressing the release
bar and raising the handle vertically. After use, disconnect the DC plug and neatly
store the cord and plug in the well and replace the lamp cord and lamp in it’s
storage location. Note that the lamp only fits it’s storage channel one way. Use the
hook as a guide to the correct location.
N O TE: The lamp may be used with any 12 volt DC source (vehicle accessory
socket) that can supply at least one ampere. This allows great flexibility in
positioning the lamp during tire inflation and during under-the-hood
inspections. The lamp draws 8 watts so operation from an automobile
battery is very efficient. With a full charge, a typical auto battery can
power the lamp from 40 to 60 hours.
8 . Re charging Ele ctroMate
All batteries must be recharged as soon as possible after each use. If a battery
is allowed to remain in a discharged state, battery life will be reduced.
Lead-acid batteries require maintenance to maintain a full charge and to
ensure good battery life. All lead-acid batteries suffer from self-discharge over
time and more rapidly when they are at higher temperatures. Therefore, these
types of batteries need periodic charging to replace energy lost through
self-discharge. When ElectroMate is not in use Vector recommends that the
battery be recharged at least every 60 days.
N O TE: Recharging battery after each use will prolong battery life; frequent
hea vy discha rges between recha rges will reduce ba ttery life.
Overcharging will reduce battery life.
The time required to fully recharge these batteries depends on the charge level
of the battery after the use of DC appliances, Inverter and Compressor.
N O TE: Pressing the battery status push-button turns on the battery level
display on ElectroMate. Check the battery charge level by pressing the
Charge Status Button. The LED Charge Status display will indicate the
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8 .1
AC Re ch a rg e
Recharge requires the use of the supplied VEC077EM Automatic Battery
Charger. The charger must be powered from a 110 volt AC, 60 Hz North
American standard household AC receptacle. Typical recharge time is ten hours
CAUTIO N : NEVER OPERATE THE VEC077EM CHARGER FROM ELECTROMATE’S
POWER INVERTER. THERE IS NO SUCH THING AS A PERPETUAL MOTION
MACHINE. HEAT WILL BE GENERATED AND THERE WILL BE A NET LOSS OF
BATTERY ENERGY. YOU CAN POWER MOST OTHER APPLIANCE CHARGERS
FROM THE POWER INVERTER. The battery charger is stored in the Charger
Storage Hatch. Always remove the charger for use. Connect the red and
black DC cable connector to the mating connector stored inside the charger
storage hatch. The charger must be operated on a flat stable surface with free
air space around it. (See Figure 8.) Keep charger 18 inches from the floor.
FIGURE 8 – BATTERY CHARGER HOOKED TO ELECTROMATE
HATCH
CO N N ECTO R
PAIR
CHARGER
WARN IN G: NEVER OPERATE THE CHARGER INSIDE THE CHARGER
STORAGE HATCH - IT WILL OVERHEAT AND SHUT DOWN. POSSIBLE
DAMAGE TO THE CHARGER MAY RESULT.
As recharge progresses, the battery level LEDs will light one by one. Charge
the ElectroMate until the Battery Status Display lights the FULL LED. Continue
to recharge until the battery is fully charged. The charger is fully automatic
and it can be left connected to ElectroMate indefinitely.
The charger can be connected to the supplied battery clamp adapter cable for
directly charging a battery in a vehicle, boat or other engine starting battery.
For complete operation of the VEC077EM charger away from ElectroMate,
refer to the manual supplied with the charger. To ensure rapid charging of the
battery, make sure that the inverter, compressor and lamp are turned off
during recharging.
8 .2
DC Re ch a rg e
During an emergency when AC is not available to power the VEC077EM
Automatic Battery Charger, DC charging is an option. Recharging ElectroMate’s
internal battery from an external DC power source requires the use of the
Jumper Cables. It is recommended that the engine be left running so the vehicle’s
battery is not discharged.
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1 5
To check the battery status, press the Battery Status Display Push-button. If the
Jump-Starter’s battery is fully discharged, it is recommended that the host
vehicle or boat’s engine being used for recharging be left operating while the
unit is being charged using the 12 Volt DC/ DC method.
WARN IN G: DO NOT recharge main unit for more than 8 hours maximum
using 12 Volt DC method. After charging, disconnect the cables and store
them in the Cable Storage Area.
8 .3
Sim u lta n e o u s Re ch a rg e a n d In ve rte r O p e ra tio n
The inverter can be operated to power up to 80 watts during battery recharge.
This will slow recharge, but ElectroMate can be used as a UPS system.
9 . Mainte nance /Re place m e nt P arts
For replacement parts, cables, etc, contact Vector Technical Support: toll-free
(866) 584-5504. ElectroMate is modular in construction. If the charger, lamp,
compressor or inverter require service, unit should be returned to Vector. Note
that the inverter can be shipped back mounted to the battery compartment
cover. Periodically, the cables and connectors should be inspected for dam-
age, corrosion, dust and dirt. If surfaces are dirty, they can be wiped clean
with a cloth moistened with water and a small drop of detergent. Contacts can
be wiped clean with a dry cloth.
W ARN IN GS: There are no user serviceable parts inside. Do not operate
unit if there is any evidence of damage. The product must be returned to
Vector for testing and repair. Replace any damaged cables immediately
before further use.
1 0 . Batte ry Dis pos al
Contains a maintenance-free, sealed, non-spillable, lead acid battery, which
must be disposed of properly. Recycling is required. Contact your local
authority for information. Failure to comply with local, state and federal
regulations can result in fines or imprisonment. Sealed lead-acid battery must
be recycled or disposed of properly.
Ba tte ry Disp o sa l Wa rn in g s:
1. Do not dispose of the battery in fire as this may result in an explosion.
2. Before disposing of the battery, protect exposed terminals with
heavy-duty electrical tape to prevent shorting (shorting can result in
injury or fire).
3. Do not expose battery to fire or intense heat as it may explode
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16
1 1 . S pe cifications :
Jump-Start Clamps ..................................................... 400 Amps - Heavy Duty Copper
Jumper Cables ........................................................................... 9mm2 Welding Cable
Battery .................................. User-Supplied 12 Volt, Group 27 size. Sealed Lead-Acid
Fluorescent Lamp ..................................................................... 8 Watt Fluorescent Tube
Dual Accessory Socket Protection ................................... 30 Amp Self-Resetting Breaker
Power Inverter ...... 1800 Watt,15 minutes, 1500 watt continuous, 60 Hz, 110-120 VAC
Power Inverter Momentary Peak ................................................................. 3000 Watts
Inverter Waveform........................................................................ Modified Sine Wave
Inverter DC Input Range ................................................................... 10.0 to 15.5 VDC
Inverter Low Battery Audible Alarm .............................................................. 10.6 VDC
Automatic Shutdown . .................................. Low Voltage, Overload, Over Temperature
Compressor .............................................................................. Max Pressure, 300 PSI
Pressure Gauge Type ................................................................................ Analog Dial
Air Delivery ................................................................................................... 9kg / cm
Operating temp ................................................................................. -20° C to +80° C
Motor current .................................................................................................. 9 Amps
Dimensions ..................................... 20”H x 20”W x 18”D (50.8cm x 50.5cm x 45.72)
Weight ....................................................................... 30 lbs without battery (11.2 Kg)
Appe ndix A – Batte ry Ins tallation
In most cases, the seald lead-acid battery is installed by the user. The battery
is easily installed using the provided hardware. The user will need a medium
Phillips head screwdriver and a wrench to do the battery installation.
CAUTIO N : MAKE SURE THE RED (POSITIVE) CABLE CONNECTS TO THE
POS (+) BATTERY TERMINAL AND THE BLACK (NEGATIVE) CABLE
CONNECTS TO THE NEG (–) TERMINAL.
Reverse connections will cause damage and void the warranty.
N O TE: The inverter is attached to the battery compartment cover. The inverter
is not separated from the cover during battery installation. The battery
compartment cover is removed by unscrewing (counterclock-wise) two
Phillips head screws located on the left and right forward corners of the
cover. The two inverter terminal covers (red and black) are unsrcewed
(counterclock-wise) and lifted off. (See Figures A1 and A2) Remove the
lock wa sher on ea ch termina l. The entire inverter a nd ba ttery
compartment cover are carefully lifted and placed on a flat stable
surface. The battery compartment should contain the battery clamp
adapter cable and the universal terminal adapter. Remove any items from
the battery compartment. Lift the two cables out of the way so they are
not down inside the battery compartment. Carefully lower the battery into
the battery compartment. The terminals on the battery can be one of
several types. The user should take the supplied universal connector and
configure it to adapt the cable ends to the battery posts. Make sure all
connections are mechanically tight. Replace the inverter and battery
compartment cover. Replace the two Phillips screws and the lock washers
and terminal covers. Make sure the red and black covers are on the
correct terminals.
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1 7
Appe ndix A – Batte ry Ins tallation Con’t
FIGURE A1
FIGURE A2
PHILLIPS SCREW S
PO ST CO VERS
N EGATIVE
PO SITIVE
Appe ndix B
Ex te n d in g O p e ra tin g Tim e
Longer operating time can be realized by connecting ElectroMate to an exter-
nal battery. The external battery will combine the Ampere Hour hour ratings
of connected batteries. If your original configuration contains an 80 ampere
hour rated battery, connecting another similar battery will provide 160 am-
pere hours of capacity. This at least doubles the run time of your unit before
the batteries must be recharged. The user should be aware that with two
similar batteries connected, (one inside and one external) the charger will
take twice as long to recharge as with a single battery. There are two methods
to connect to an external battery: One is to use the Jumper cables; the other
way is to direct wire to the high current posts. Use the jumper cables for
extending runtimes of lighter temporary loads. Use the direct wiring method
for extended and more permanent higher power loads.
WARN IN GS:
Never use the jumper cables to connect to a battery that is not stationary
– vibration can shake loose the cable clamps. A moving vehicle or boat
can shake loose connections. Never operate ElectroMate or an external
battery without securing them first. Cover any battery terminals.
Vector Manufacturing has #2 AWG cable sets that will ease connection to
an external battery. These are equipped with a fuse, fuse holder and ring
terminals on the cable ends. The cables are easily connected between the
external battery and the high current posts. The only cautions are that the
high current post connection polarities must agree with the battery polarities.
The red cable must connect the red cap post and Pos or (+) battery terminal.
The black cable must connect the black cap post and Neg or (-) battery
terminal. Make sure all connections are tight. If you require a cable set,
contact Vector Technical Support at 866-584-5504.
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Trouble s hooting – Appe ndix C
SYMPTO M
PO SSIBLE CAUSE
CO RRECTIVE ACTIO N
Inverter Alarm Sounds
Low battery voltage
Check Battery Level Display
and recharge battery if low
Inverter will not operate
No LEDs lit
Battery below 10.0 Volts
Overloaded inverter
Overheated Inverter
Charge battery
Inverter shuts down,
Red LED lit
Reduce AC load and reset
inverter
Inverter shuts down,
Red LED lit
Let inverter cool 15 minutes,
reduce AC load and reset
Inverter shuts down,
Red LED lit
Bad connection on battery
cover posts or battery
terminal connections
Clean all contacts, tighten
the post connectors and
battery terminals
Inverter will not operate,
No LEDs lit, battery is charged
Internal failure of inverter
Call Vector Technical Support-
Return to Vector for service
No inverter output.
Inverter Green LED lit,
battery charged and
no alarms sound.
GFCI outlet assemble is tripped
RESET GFCI assembly
Battery is charged but
won’t handle large loads.
Loose battery connections
Clean all contacts, tighten
the post connectors
and battery terminals
Fluorescent Lamp does not light
DC plug not fully inserted
in DC socket.
Insert plug in socket and
rotate to make good contact
Fluorescent Lamp does not light
Fluorescent Lamp does not light
Dead battery
Charge battery
Tube burned out or cracked
Call Vector Technical Support
- Return to Vector for service
Compressor is laboring and slow
Low battery voltage
Check Battery Status Display
and recharge battery
Compressor is laboring and slow
(external DC Source)
Low battery, bad connections
Compressor motor failure
Recharge battery, clean and
tighten connections
Compressor does not operate
but fan is turning
Call Vector Technical Support
- Return to Vector for service
Noise in Radio or TV
Appliance antenna too close
close to inverter
Move antenna away from
inverter use shielded cable
Contact Vector Technical Support toll free (866) 584-5504.
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1 9
1 YEAR LIMITED WARRANTY
REGIS TRATION FORM
This Vector Manufacturing, Ltd. product is warranted, to the original purchaser only, to be free of
defects in materials and workmanship for One Year from the date of purchase without additional
charge. In no event will Vector Manufacturing, Ltd. be responsible for any amount of damages be-
yond the retail purchase price of the product. All Vector Manufacturing, Ltd. products must be regis-
tered within (10) days of purchase. To activate this warranty, mail the completed registration form
along with a copy of the original sales receipt to the address shown below.
RETURN/ REPAIR POLICY: Defective products, other than accessories, may be returned postage
prepaid to Vector Manufacturing. Any defective product, other than accessories, that is returned to
Vector Manufacturing within 30 days of the date of purchase will be replaced free of charge. If such a
product is returned more than 30 days but less than one year from the purchase date, Vector
Manufacturing will repair the unit or, at its option, replace it free of charge.
LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects resulting
from normal wear and tear (including chips, scratches, abrasions, discoloration or fading due to usage
or exposure to sunlight), accidents, damage during shipping to our service facility, alterations, unau-
thorized use or repair, neglect, misuse, abuse, failure to follow instructions for care and maintenance,
fire, flood and Acts of God.
If your problem is not covered by this warranty, call our Technical Support Department at (954) 584-
4446 for general repair information and charges if applicable.
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow limita-
tions on how long an implied warranty lasts or the exclusion or limitation of incidental or consequen-
tial damages, so the exclusions or limitations stated herein may not apply. This warranty gives the
purchaser specific legal rights; other rights, which vary from state to state, may apply.
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Vector Manufacturing
Technical Support by telephone, fax or mail. We suggest that you keep the original packaging in case
you need to ship the unit. When returning a product, include your name, address, phone number,
dated sales receipt (or copy) and a description of the reason for return and product serial number if
available. After replacing the unit, we will attempt to return it to you within four weeks.
All Vector Manufacturing, Ltd. products must be registered within (10) days of purchase to activate this warranty. Mail the
completed registration form, along with a copy of the original sales receipt to:
❒Please activate my Limited Warranty for Model# ❏ VEC097. I have enclosed a copy of my original sales receipt.
Name _______________________ Street Address______________________________
City ________________________ State _______________ Zip Code _____________
Phone ______________________ Fax ________________ E-mail ______________
Store where purchased ____________________________________________________
UPC Number from package (12 digits) ___________________________________________
All Vector Manufacturing, Ltd. products must be registered within (10) days of purchase to activate this warranty.
Mail the completed registration form, along with a copy of the original sales receipt to:
ATTN.: CUSTOMER SERVICE / VECTOR MANUFACTURING, Ltd.
4140 SW 28th Way, Ft. Lauderdale, FL 33312
© 2002 VECTOR MANUFACTURING, Ltd.
FT. LAUDERDALE, FL 33312 MADE IN CHINA
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