Vanguard Heating Gas Heater VP2000BTC User Manual

^GB^SLU^OE FLAME^S

VENT-FREE PROPANE GAS HEATER

OWNER’S OPERATION AND INSTALLATION MANUAL

Models: VP2000BTC and VP2800BTC

20,000 and 30,000 Btu/Hr Thermostatically Controlled Models

WARNING: Improper installation,

adjustment, alteration, service, or

maintenance can cause injury or

property damage. Refer to this

manualforcorrectinstallationand

operational procedures. For as-

sistanceoradditionalinformation

consult a qualified installer, ser-

vice agency, or the gas supplier.

WARNING: If the information in this manual is not fol-

lowed exactly, a fire or explosion may result causing

property damage, personal injury, or loss of life.

— Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any other

appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any

phone in your building.

WARNING: This is an unvented

gas-fired heater. It uses air (oxy-

gen) from the room in which it is

installed.Provisionsforadequate

combustion and ventilation air

must be provided. Refer to Air for

Combustion and Ventilation sec-

tion on page 5 of this manual.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s in-

structions.

• If you cannot reach your gas supplier, call the fire

department.

— Installation and service must be performed by a quali-

fied installer, service agency, or the gas supplier.

This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited

by state or local codes.

*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer. (I.E. Installation of this product is

permitted after the manufactured (mobile) home is sited)

This appliance is only for use with the type of gas indicated on the rating plate.

This appliance is not convertible for use with other gases.

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SAFETY

WARNINGS Continued

INFORMATION

WARNING: Any change to this heater or its controls can be dangerous.

Continued

1. This appliance is only for use with the type of gas indicated on the rating plate.

This appliance is not convertible for use with other gases.

2. Do not place propane supply tank(s) inside any structure. Locate propane

supply tank(s) outdoors.

3. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do not use any phone in your building

• immediately call your gas supplier from a neighbor’s phone. Follow the

gas supplier’s instructions

• if you cannot reach your gas supplier, call the fire department

4. This heater shall not be installed in a bedroom or bathroom.

5. Never install the heater

• in a recreational vehicle

• where curtains, furniture, clothing, or other flammable objects are less than

36 inches from the front, top, or sides of the heater

• as a fireplace insert

• in high traffic areas

• in windy or drafty areas

6. This heater needs fresh, outside air ventilation to run properly. This heater has

an oxygen depletion sensor (ODS) pilot light safety system. The ODS shuts

down the heater if not enough fresh air is available. See Air for Combustion

and Ventilation, pages 5 through 8.

7. Keep all air openings in front and bottom of heater clear and free of debris.

This will insure enough air for proper combustion.

8. If heater shuts off, do not relight until you provide fresh, outside air. If heater

keeps shutting off, have it serviced.

9. Do not run heater

• where flammable liquids or vapors are used or stored

• under dusty conditions

10. Never place any objects on the heater.

11. Surface of heater becomes very hot when running heater. Keep children and

adults away from hot surface to avoid burns or clothing ignition. Heater will

remain hot for a time after shutdown. Allow surface to cool before touching.

12. Carefully supervise young children when they are in same room with heater.

13. Make sure grill guard is in place before running heater.

14. Do not use heater if any part has been under water. Immediately call a quali-

fied service technician to inspect the room heater and to replace any part of the

control system and any gas control which has been under water.

15. Turn off and unplug heater and let cool before servicing. Only a qualified

service person should service and repair heater.

16. Operating heater above elevations of 4,500 feet could cause pilot outage.

17. To prevent performance problems, do not use propane fuel tank of less than

100 lbs. capacity.

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Ignitor Button

Control Knob

PRODUCT

IDENTIFICATION

Grill

Guard

Glass

Panel

Front

Panel

Heater

Cabinet

Figure 1 - Vent-Free Propane Gas Heater

(Model VP2800BTC Shown)

Install and use heater with care. Follow all local codes. In the absence of local

codes, use the latest edition of National Fuel Gas Code ANSI Z223.1, also known

as NFPA 54*.

LOCAL CODES

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

1. Remove heater from carton.

UNPACKING

2. Remove all protective packaging applied to heater for shipment.

3. Check heater for any shipping damage. If heater is damaged, promptly inform

dealer where you bought heater.

Safety Device

PRODUCT

FEATURES

This heater has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS).

The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts

off the heater if there is not enough fresh air.

Piezo Ignition System

This heater has a piezo ignitor. This system requires no matches, batteries, or other

sources to light heater.

Thermostatic Heat Control

This heater has a thermostat sensing bulb and a control valve. This results in the

greatest heater comfort. This can also result in lower gas bills.

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AIR FOR

COMBUSTION

AND

WARNING

WARNING ICON

001

This heater shall not be installed in a confined space unless

provisions are provided for adequate combustion and ventilation

air. Read the following instructions to insure proper fresh air for

this and other fuel-burning appliances in your home.

VENTILATION

Today’s homes are built more energy efficient than ever. New materials, increased

insulation, and new construction methods help reduce heat loss in homes. Home

owners weather strip and caulk around windows and doors to keep the cold air out

and the warm air in. During heating months, home owners want their homes as

airtight as possible.

While it is good to make your home energy efficient, your home needs to breathe.

Fresh air must enter your home. All fuel-burning appliances need fresh air for

proper combustion and ventilation.

Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from

the house to operate. You must provide adequate fresh air for these appliances.

This will insure proper venting of vented fuel-burning appliances.

PROVIDING ADEQUATE VENTILATION

The following is excerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1,

Section 5.3, Air for Combustion and Ventilation.

All spaces in homes fall into one of the three following ventilation classifications:

1. Unusually Tight Construction; 2. Unconfined Space; 3. Confined Space.

The information on pages 5 through 8 will help you classify your space and provide

adequate ventilation.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for

combustion and ventilation. However, in buildings of unusually tight construction,

you must provide additional fresh air.

Unusually tight construction is defined as construction where:

a. walls and ceilings exposed to the outside atmosphere have a continuous

water vapor retarder with a rating of one perm (6x10^-11per pa-sec-m²) or

less with openings gasketed or sealed and

b. weather stripping has been added on openable windows and doors and

c. caulking or sealants are applied to areas such as joints around window

and door frames, between sole plates and floors, between wall-ceiling

joints, between wall panels, at penetrations for plumbing, electrical, and

gas lines, and at other openings.

If your home meets all of the three criteria above, you must provide addi-

tional fresh air. See Ventilation Air From Outdoors, page 8.

If your home does not meet all of the three criteria above, proceed to page 6.

Confined and Unconfined Space

The National Fuel Gas Code (ANSIZ2123.1, 1992 Section 5.3) defines a confined

space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour

(4.8 m³per kw) of the aggregate input rating of all appliances installed in that space

and an unconfining space as a space whose volume is not less than 50 cubic feet per

1,000 Btu per hour (4.8 m³per kw) of the aggregate input rating of all appliances

installed in that space. Rooms communicating directly with the space in which the

appliances are installed*, through openings not furnished with doors, are consid-

ered a part of the unconfined space.

* Adjoining rooms are communicating only if there are doorless passageways or

ventilation grills between them.

Continued

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DETERMINING AIR FLOW FOR HEATER LOCATION

AIR FOR

COMBUSTION

AND

Determining if You Have a Confined or Unconfined Space

Use this worksheet to determine if you have a confined or unconfined space.

Space: Includes the room in which you will install heater plus any adjoining rooms with

doorless passageways or ventilation grills between the rooms.

VENTILATION

1. Determine the volume of the space (length x width x height).

Continued

Length x Width x Height =

___________________

cu. ft. (volume of space)

Example: Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) =

2560 cu. ft. (volume of space)

If additional ventilation to adjoining room is supplied with grills or openings, add the

volume of these rooms to the total volume of the space.

2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space

can support.

____________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr the space can support)

Example: 2560 cu. ft. (volume of space) ÷ 50 cu. ft. = 51.2 or 51,200 (maximum

Btu/Hr the space can support)

3. Add the Btu/Hr of all fuel burning appliances in the space.

Vent-free heater

Gas water heater*

Gas furnace

Vented gas heater

Gas fireplace logs

Other gas appliances*

Total

___________________ Btu/Hr

+ ___________________ Btu/Hr

= ___________________ Btu/Hr

Example: Gas water heater

Vent-free heater

Total

40,000

20,000

60,000

Btu/Hr

* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the

outdoors and vents to the outdoors.

4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr

used.

_________________ Btu/Hr (maximum the space can support)

_________________ Btu/Hr (actual amount of Btu/Hr used)

Example: 51,200 Btu/Hr (maximum the space can support)

60,000 Btu/Hr (actual amount of Btu/Hr used)

The space in the above example is a confined space because the actual Btu/Hr used is more

than the maximum Btu/Hr the space can support. You must provide additional fresh air.

Your options are as follows:

A. Rework worksheet, adding the space of an adjoining room. If the extra space provides

an unconfined space, remove door to adjoining room or add ventilation grills between

rooms. See Ventilation Air From Inside Building, page 7.

B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 8.

C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.

If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space

is an unconfined space. You will need no additional fresh air ventilation.

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AIR FOR

COMBUSTION

AND

WARNING

If the area in which the heater may be operated is smaller than

that defined as an unconfined space, provide adequate combus-

tion and ventilation air by one of the methods described in the

National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3 or appli-

cable local codes.

VENTILATION

Continued

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining unconfined space. When ventilating to

an adjoining unconfined space, you must provide two permanent openings: one

within 12" of the ceiling and one within 12" of the floor on the wall connecting the

two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining

room (see option 3, Figure 2). Follow the National Fuel Gas Code NFPA 54/ANSI

Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of

ventilation grills or ducts.

WARNING

Rework worksheet, adding the space of the adjoining unconfined

space. The combined spaces must have enough fresh air to supply all

appliances in both spaces.

12"

Ventilation Grills

Into Adjoining Room,

Ventilation

Grills

Option 2

into Adjoining

Room,

Option 1

Remove

Door into

Adjoining

Room,

Option 3

12"

Figure 2 - Ventilation Air from Inside Building

Continued

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Ventilation Air From Outdoors

AIR FOR

COMBUSTION

AND

Provide extra fresh air by using ventilation grills or ducts. You must provide two

permanent openings: one within 12" of the ceiling and one within 12" of the floor.

Connect these items directly to the outdoors or spaces open to the outdoors. These

spaces include attics and crawl spaces. Follow the National Fuel Gas Code NFPA

54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size

of ventilation grills or ducts.

VENTILATION

Continued

IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has

a thermostat-controlled power vent. Heated air entering the attic will activate the

power vent.

Ventilated

Outlet

Attic

Air

Outlet

Air

To Attic

Crawl

Space

Inlet

Air

Ventilated

Inlet Air

Crawl Space

Figure 3 - Ventilation Air from Outdoors

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INSTALLING

TO WALL

NOTICE

A qualified service person must install heater. Follow all local codes.

CHECK GAS TYPE

Use only propane/LP gas. If your gas supply is not propane/LP, do not install

heater. Call dealer where you bought heater for proper type heater.

INSTALLATION ITEMS

Before installing heater, make sure you have the items listed below.

• external regulator (supplied by

installer, see page 14)

• manual shutoff valve *

• ground joint union

• sediment trap

• tee joint

• piping (check local codes)

• sealant (resistant to propane/LP gas)

• test gauge connection * • pipe wrench

(see Figure 14, page 15)

* AnA.G.A.design-certifiedmanualshutoffvalvewith1/8"NPTtapisanacceptable

alternative to test gauge connection. The optional A.G.A. design-certified manual

shutoff valve can be purchased from your dealer. See Accessories, page 30.

LOCATING HEATER

This heater is designed to be mounted on a wall.

WARNING

WARNING ICON

001

Maintain the minimum clearances shown in Figure 4 (page 10). If you

can, provide greater clearances from floor, ceiling, and joining wall.

You can locate heater on floor, away from a wall. An optional floor mounting

stand is needed. Purchase the floor mounting stand from your dealer. See Accesso-

ries, page 30.

WARNING

WARNING ICON

001

Never install the heater

• in a bedroom or bathroom

• in a recreational vehicle

• where curtains, furniture, clothing, or other flammable objects

are less than 36 inches from the front, top, or sides of the heater

• as a fireplace insert

• in high traffic areas

• in windy or drafty areas

CAUTION

This heater creates warm air currents. These currents move heat

to wall surfaces next to heater. Installing heater next to vinyl or

cloth wall coverings or operating heater where impurities in the air

(such as tobacco smoke) exist, may discolor walls.

IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, in-

stalling heater in rooms without enough ventilation air may cause mildew to form from

too much moisture. See Air for Combustion and Ventilation, pages 5 through 8.

CAUTION

WARNING ICON

001

If you install the heater in a home garage

• heater pilot and burner must be at least 18 inches above floor

• locate heater where moving vehicle will not hit it

Continued

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For convenience and efficiency, install heater

• where there is easy access for operation, inspection, and service

• in coldest part of room

INSTALLINGTO

WALL

An optional fan kit is available from your dealer. See Accessories, page 30. If

planning to use fan, locate heater near an electrical outlet.

Continued

CEILING

36"

Minimum

From

Sides Of

Heater

Left

Side

Right

Side

Minimum To Top Surface

Of Carpeting, Tile Or Other

Combustible Material

FLOOR

Figure 4 - Mounting Clearances As Viewed From Front of Heater

THERMOSTAT SENSING BULB

The thermostat sensing bulb has been placed inside the heater for protection during

shipping.

Locating Thermostat Sensing Bulb

1. Remove front panel of heater (see Figure 7, page 11).

2. Locate thermostat sensing bulb just under burner assembly.

IMPORTANT: Attach thermostat sensing bulb to back of heater for proper opera-

tion.

Attaching Thermostat Sensing Bulb

1. Remove thermostat sensing bulb from holders inside heater. Route through slot

opening in bottom of heater.

2. Place clamp on thermostat sensing bulb as shown in Figure 5. Clamp is provided

in hardware package.

3. Snap clamp into upper mounting hole as shown in Figure 5. Mounting hole is

located on lower left edge on back of heater. Make sure the thermostat sensing

bulb is pointing up.

Thermostat

Sensing Bulb

Clamp

Figure 5 - Attaching Thermostat Sensing Bulb

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INSTALLING HEATER TO WALL

INSTALLINGTO

WALL

Mounting Bracket

The mounting bracket is located on back panel of heater. It has been taped there for

shipping. Remove mounting bracket from back panel.

Continued

Mounting

Bracket

Figure 6 - Mounting Bracket

Removing Front Panel Of Heater

1. Remove two screws near bottom corners of front panel.

2. Lift straight up on grill guard until it stops. Grill guard will slide up about 1/4".

3. Pull bottom of front panel forward, then down.

4. Remove cardboard packing from grill and glass.

Figure 7 - Removing Front Panel Of Heater

Methods For Attaching Mounting Bracket To Wall

Only use last hole on each end of mounting bracket to attach bracket to wall. These

two holes are 16 inches apart from their centers. Attach mounting bracket to wall in

one of two ways.

1. Attaching to wall stud

2. Attaching to wall anchor

Attaching to wall stud This method provides the strongest hold. Insert mounting

screws through mounting bracket and into wall studs.

Attaching to wall anchor This method allows you to attach mounting bracket to

hollow walls (wall areas between studs) or to solid walls (concrete or masonry).

Decide which method better suits your needs. Either method will provide a secure

hold for the mounting bracket.

Continued

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Marking Screw Locations

1. Tape mounting bracket to wall where heater will be located. Make sure mount-

ing bracket is level.

INSTALLINGTO

WALL

Continued

WARNING

Maintain minimum clearances shown in Figure 8. If you can,

provide greater clearances from floor and joining wall.

2. Mark screw locations on wall (see Figure 8).

Note: Only mark last hole on each end of mounting bracket. Insert mounting

screws through these holes only.

3. Remove tape and mounting bracket from wall.

11"

Min.

7 1/4"

Min.

16"

Only Insert Mounting

Screws Through Last

Hole On Each End

Only Insert Mounting

Screws Through Last

Hole On Each End

18 3/4"

Min.

18 3/4"

Min.

AjdoingWal

Floor

Models VP2800BTC

Models VP2000BTC

Figure 8 - Mounting Bracket Clearances

Attaching Mounting Bracket To Wall

Note: Wall anchors, mounting screws, and spacers are in hardware package. The

hardware package is provided with heater.

Attaching to wall stud method

For attaching mounting bracket to wall studs

1. Drill holes at marked locations using 9/64" drill bit.

2. Place mounting bracket onto wall. Line up last hole on each end of bracket with

holes drilled in wall.

3. Insert mounting screws through bracket and into wall studs.

4. Tighten screws until mounting bracket is firmly fastened to wall studs.

Attaching to wall anchor method

For attaching mounting bracket to hollow walls (wall areas between studs) or solid

walls (concrete or masonry)

1. Drill holes at marked locations using 5/16" drill bit. For solid walls (concrete or

masonry), drill at least 1" deep.

2. Fold wall anchor as shown in Figure 9.

Figure 9 - Folding Anchor

3. Insert wall anchor (wings first) into hole. Tap anchor flush to wall.

Continued

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4. For thin walls (1/2" or less), insert red key into wall anchor. Push red key to

“pop” open anchor wings. IMPORTANT: Do not hammer key!

INSTALLINGTO

WALL

For thick walls (over 1/2" thick) or solid walls, do not pop open wings.

Continued

Figure 10 - Popping Open Anchor Wings For Thin Walls

5. Place mounting bracket onto wall. Line up last hole on each end of bracket with

wall anchors.

6. Insert mounting screws through bracket and into wall anchors.

7. Tighten screws until mounting bracket is firmly fastened to wall.

Placing Heater On Mounting Bracket

1. Locate two horizontal slots on back panel of heater.

2. Place heater onto mounting bracket. Slide horizontal slots onto stand-out tabs on

mounting bracket.

Horizontal Slots

Stand-Out Tab

Mounting Bracket

(attached to wall)

Figure 11 - Mounting Heater Onto Mounting Bracket

Installing Bottom Mounting Screws

1. Locate two bottom mounting holes. These holes are near bottom on back panel

of heater (see Figure 12).

2. Mark screw locations on wall.

3. Remove heater from mounting bracket.

4. If installing bottom mounting screws into hollow or solid wall, install wall anchors.

Follow steps 1 through 4 under Attaching To Wall Anchor Method, page 12.

If installing bottom mounting screw into wall stud, drill holes at marked loca-

tions using 9/64" drill bit.

5. Replace heater onto mounting bracket.

6. Place spacers between bottom mounting holes and wall anchor or drilled hole.

7. Hold spacer in place with one hand. With other hand, insert mounting screw

through bottom mounting hole and spacer. Place tip of screw in opening of wall

anchor or drilled hole.

8. Tighten both screws until heater is firmly secured to wall. Do not over tighten.

Note: Do not replace front panel at this time. Replace front panel after making

gas connections and checking for leaks (see pages 14-16).

Figure 12 - Installing Bottom Mounting Screws

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CONNECTING

TO GAS

NOTICE

A qualified service person must connect heater to gas supply.

Follow all local codes.

SUPPLY

CAUTION

Never connect heater directly to the propane supply. This heater

requires an external regulator (not supplied). Install the external

regulator between the heater and propane supply.

The installer must supply an external regulator. The external regulator will reduce

incoming gas pressure. You must reduce incoming gas pressure to between 11 and

14 inches of water. If you do not reduce incoming gas pressure, heater regulator

damage could occur. Install the external regulator with the vent pointing down as

shown in Figure 13. Pointing the vent down protects it from freezing rain or sleet.

Propane

Supply Tank

External

Regulator

Vent Pointing

Down

Figure 13 - External Regulator With Vent Pointing Down

CAUTION

Use only new, black iron or steel pipe. Internally-tinned copper

tubing may be used in certain areas. Check your local codes. Use

pipe of large enough diameter to allow proper gas volume to heater.

If pipe is too small, undue loss of pressure will occur.

Typical Inlet Pipe Diameters

VP2000BTC

VP2800BTC

3/8" or greater

1/2" or greater

Installation must include a manual shutoff valve, union, and plugged 1/8" NPT tap.

Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream

from heater (see Figure 14, page 15).

Apply pipe joint sealant lightly to male threads. This will prevent excess sealant

from going into pipe. Excess sealant in pipe could result in clogged heater valves.

CAUTION

Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

Install sediment trap in supply line as shown in Figure 14, page 15. Locate sediment

trap where it is within reach for cleaning. Locate sediment trap where trapped

matter is not likely to freeze. A sediment trap traps moisture and contaminants. This

keeps them from going into heater controls. If sediment trap is not installed or is

installed wrong, heater may not run properly.

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IMPORTANT: Hold the pressure regulator with wrench when connecting it to gas

CONNECTING

TO GAS

piping and/or fittings.

Note: Burner bracket

not shown for clarity

Pressure

SUPPLY

Continued

Regulator

3/8" NPT

Pipe Nipple

Heater

Cabinet

Ground Joint

Union

Tee Joint

Manual

Test

Gauge

Connection *

Reducer

Bushing to

1/8" NPT

Shutoff

Valve *

Typical Inlet

1/8" NPT

Plug Tap

Pipe From

External Regulator

(11" W.C. to 14" W.C.

Pressure)

Tee Joint

Sediment

Trap

Pipe

Nipple

3" Minimum

Cap

Figure 14 - Gas Connection

* An A.G.A. design certified manual shutoff valve with 1/8" NPT tap is an acceptable

alternative to test gauge connection. Purchase the optional A.G.A. design certified

manual shutoff valve from your dealer. See Accessories, page 30.

CHECKING

GAS

CONNECTIONS

WARNING

Test all gas piping and connections for leaks after installing or

servicing. Correct all leaks at once.

WARNING

Never use an open flame to check for a leak. Apply a mixture of

liquid soap and water to all joints. Bubbles forming show a leak.

Correct all leaks at once.

CAUTION

Make sure external regulator has been installed between propane

supply and heater. See guidelines under Connecting to Gas Sup-

ply, page 14.

PRESSURE TESTING GAS SUPPLY PIPING SYSTEM

Test Pressures In Excess Of 1/2 PSIG

1. Disconnect heater and its individual manual shutoff valve from gas supply

piping system. Pressures in excess of 1/2 PSIG will damage heater regulator.

2. Cap off open end of gas pipe where manual shutoff valve was connected.

Continued

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3. Pressurize supply piping system by either using compressed air or

opening propane supply tank valve.

4. Check all joints of gas supply piping system. Apply mixture of liquid soap and

water to gas joints. Bubbles forming show a leak.

5. Correct all leaks at once.

CHECKING

GAS

CONNECTIONS

Continued

Test Pressures Equal To or Less Than 1/2 PSIG

1. Close manual shutoff valve (see Figure 15).

2. Pressurize supply piping system by either using compressed air or opening

propane supply tank valve.

3. Check all joints from propane supply tank to manual shutoff valve (see Figure

16). Apply mixture of liquid soap and water to gas joints. Bubbles forming

show a leak.

4. Correct all leaks at once.

PRESSURE TESTING HEATER GAS CONNECTIONS

1. Open manual shutoff valve (see Figure 15).

2. Open propane supply tank valve.

3. Make sure control knob of heater is in the OFF position.

4. Check all joints from manual shutoff valve to thermostat gas valve (see Figure

16). Apply mixture of liquid soap and water to gas joints. Bubbles forming

show a leak.

5. Correct all leaks at once.

6. Light heater (see Operating Heater, pages 17 through 19). Check all other

internal joints for leaks.

7. Turn off heater (see To Turn Off Gas to Appliance, page 19).

8. Replace front panel.

Open

POSITION

Manual

Shutoff

OFF

Valve

^PC^OSl^ITo^IOs^Ned

Figure 15 - Manual Shutoff Valve

Thermostat Gas Valve

Propane

Supply Tank

Manual

Shutoff

Valve

Figure 16 - Checking Gas Joints

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OPERATING

HEATER

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fire or

explosion may result causing property damage, personal

injury or loss of life.

A. This appliance has a pilot which must be lighted by hand. When lighting

the pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure

to smell next to the floor because some gas is heavier than air and will

settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your build-

ing.

• Immediately call your gas supplier from a neighbor’s phone. Follow

the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in or turn the gas control knob. Never use

tools. If the knob will not push in or turn by hand, don’t try to repair it,

call a qualified service technician or gas supplier. Force or attempted

repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call

a qualified service technician to inspect the appliance and to replace any part

of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above.

2. Make sure manual shutoff valve is fully open.

3. Turn control knob clockwise

to the OFF position.

Clockwise

Control Knob

Ignitor Button

O F F

I L

H I

IGNITOR

Figure 17 - Control Knob In The OFF Position

Continued 17

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4. Wait five (5) minutes to clear out any gas. Then smell for gas, including

near the floor. If you smell gas, STOP! Follow “B” in the safety information

at the top of page 17. If you don’t smell gas, go to the next step.

OPERATING

HEATER

Continued

5. Turn control knob counterclockwise

to the PILOT position. Press

C-clockwise

in control knob for five (5) seconds (see Figure 17).

Note: You may be running this heater for the first time after hooking up

to gas supply. If so, the control knob may need to be pressed in for 30

seconds. This will allow air to bleed from the gas system.

• If control knob does not pop up when released, contact a qualified

service person or gas supplier for repairs.

6. With control knob pressed in, push down and release ignitor button. This

will light pilot. The pilot is attached to the front of burner. The pilot can be

seen through the glass panel. If needed, keep pressing ignitor button until

pilot lights.

Note: If pilot does not stay lit, refer to Troubleshooting, pages 22 through

25. Also contact a qualified service person or gas supplier for repairs.

Until repairs are made, light pilot with match. To light pilot with match,

see Manual Lighting Procedure, page 19.

Ignitor Electrode

Thermocouple

Pilot Burner

Figure 18 - Pilot

7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30

seconds, release control knob.

• If control knob does not pop up when released, contact a qualified

service person or gas supplier for repairs.

Note: If pilot goes out, repeat steps 3 through 7. This heater has a safety

interlock system. Wait one (1) minute before lighting pilot again.

C-clockwise

8. Turn control knob counterclockwise

to desired heating level. The

main burner should light. Set control knob to any heat level between HI

and LO.

CAUTION

Do not try to adjust heating levels by using the manual shutoff valve.

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OPERATING

TO TURN OFF GAS TO APPLIANCE

HEATER

Continued

Shutting Off Heater

1. Turn control knob clockwise

to the OFF position.

Clockwise

2. Turn off all electric power to the appliance if service is to be performed.

Shutting Off Burner Only (pilot stays lit)

1. Turn control knob clockwise

to the PILOT position.

Clockwise

THERMOSTAT CONTROL OPERATION

The thermostatic control used on these models differs from standard thermo-

stats. Standard thermostats simply turn on and off the burner. The thermostat

used on this heater senses the room temperature. The thermostat adjusts the

amount of gas flow to the burner. This increases or decreases the burner flame

height. At times the room may exceed the set temperature. If so, the burner

will shut off. The burner will cycle back on when room temperature drops

below the set temperature. The control knob can be set to any heat level

between HI and LO. Selecting the HI setting will cause the burner to remain

fully on without modulating down in most cases.

Note: The thermostat sensing bulb measures the temperature of air near the

heater cabinet. This may not always agree with room temperature (depending

on housing construction, installation location, room size, open air tempera-

tures, etc.). Frequent use of your heater will let you determine your own

comfort levels.

MANUAL LIGHTING PROCEDURE

1. Remove front panel (see Figure 7, page 11).

2. Follow steps 1 through 5 under Lighting Procedures, pages 17 and 18.

3. With control knob pressed in, strike match. Hold match to pilot until pilot

lights.

4. Keep control knob pressed in for 30 seconds after lighting pilot. After 30

seconds, release control knob.

5. Replace front panel.

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Check pilot flame pattern and burner flame pattern often.

INSPECTING

BURNER

PILOT FLAME PATTERN

Figure 19 shows a correct pilot flame pattern. Figure 20 shows an incorrect pilot

flame pattern. The incorrect pilot flame is not touching the thermocouple. This will

cause the thermocouple to cool. When the thermocouple cools, the heater will shut

down.

Pilot Burner

Thermocouple

Figure 19 - Correct Pilot Flame Pattern

Thermocouple

Pilot Burner

Figure 20 - Incorrect Pilot Flame Pattern

If pilot flame pattern is incorrect, as shown in Figure 20

• turn heater off (see To Turn Off Gas to Appliance, page 19).

• see Troubleshooting, pages 22 through 25

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BURNER FLAME PATTERN

Figure 21 shows a correct burner flame pattern. Figure 22 shows an incorrect

INSPECTING

BURNER burner flame pattern. The incorrect burner flame pattern shows yellow tipping of

the flame. It also shows the flame higher than 1/2 the glass panel height.

Continued

WARNING

If yellow tipping occurs, your heater could produce increased

levels of carbon monoxide. If burner flame pattern shows yellow

tipping, follow instructions at bottom of this page.

NOTICE

Do not mistake orange flames with yellow tipping. Dirt or other fine

particles enter the heater and burn causing brief patches of orange

flame.

1/2 GLASS HEIGHT

CORRECT FLAME PATTERN

AT HIGH POSITION

Figure 21 - Correct Burner Flame Pattern

Yellow

Tipping

1/2 GLASS HEIGHT

INCORRECT FLAME PATTERN

AT HIGH POSITION

Figure 22 - Incorrect Burner Flame Pattern

If burner flame pattern is incorrect, as shown in Figure 22

• turn heater off (see To Turn Gas To Appliance, page 19).

• see Troubleshooting, pages 22 through 25

103876

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CLEANING

AND

WARNING

Turn off heater and let cool before cleaning.

MAINTENANCE

CAUTION

You must keep control areas, burner, and circulating air

passageways of heater clean. Inspect these areas of heater before

each use. Have heater inspected yearly by a qualified service

person. Heater may need more frequent cleaning due to excessive

lint from carpeting, bedding material, etc.

ODS/PILOT AND BURNER

• Use a vacuum cleaner, pressurized air, or small, soft bristled brush to clean.

CABINET

Air Passageways

• Use a vacuum cleaner or pressurized air to clean.

Exterior

• Use a soft cloth dampened with a mild soap and water mixture. Wipe the

cabinet to remove dust.

TROUBLE-

SHOOTING

WARNING

Turn off and unplug heater and let cool before servicing. Only a

qualified service person should service and repair heater.

Note: All troubleshooting

items are listed in order of

operation.

CAUTION

Never use a wire, needle, or similar object to clean ODS/pilot. This

can damage ODS/pilot unit.

OBSERVED

PROBLEM

POSSIBLE

CAUSE

REMEDY

When ignitor button

is pressed, there is no

spark at ODS/pilot

1. Ignitor electrode posi-

tioned wrong

2. Ignitor electrode broken

1. Replace ignitor

2. Replace ignitor

3. Ignitor electrode not con- 3. Reconnect ignitor cable

nected to ignitor cable

4. Ignitor cable pinched or

wet

4. Free ignitor cable if

pinched by any metal or

tubing. Keep ignitor cable

dry

5. Broken ignitor cable

6. Bad piezo ignitor

5. Replace ignitor cable

6. Replace piezo ignitor

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OBSERVED

PROBLEM

POSSIBLE

CAUSE

TROUBLE-

REMEDY

SHOOTING

When ignitor button

is pressed, there is

spark at ODS/pilot

but no ignition

1. Gas supply turned off

or manual shutoff

valve closed

2. Control knob not in

PILOT position

1. Turn on gas supply or

open manual shutoff

valve

2. Turn control knob to

PILOT position

Continued

3. Control knob not

pressed in while in

PILOT position

3. Press in control knob

while in PILOT

position

4. Air in gas lines when

installed

4. Continue holding down

control knob. Repeat

igniting operation until

air is removed

5. Depleted gas supply

6. ODS/pilot is clogged

5. Contact local propane

gas company

6. Clean ODS/pilot (see

Cleaning and Main-

tenance, page 22) or

replace ODS/pilot

assembly

7. Gas regulator setting is

not correct

7. Replace gas regulator

ODS/pilot lights but

flame goes out when

control knob is

released

1. Control knob not fully

pressed in

2. Control knob not

pressed in long enough

1. Press in control knob

fully

2. After ODS/pilot lights,

keep control knob

pressed in 30 seconds

3. Wait one minute for

safety interlock system

to reset. Repeat

3. Safety interlock system

has been triggered

ignition operation

4. Fully open manual

shut-off valve

4. Manual shutoff valve

not fully open

5. Thermocouple connec-

tion loose at control

valve

5. Hand tighten until

snug, then tighten 1/4

turn more

6. Pilot flame not touch-

ing thermocouple,

6. A) Contact local

propane gas company

B) Clean ODS/pilot

(see Cleaning and

Maintenance, page

22) or replace ODS/

pilot assembly

which allows thermo-

couple to cool, causing

pilot flame to go out.

This problem could be

caused by one or both

of the following:

A) Low gas pressure

B) Dirty or partially

clogged ODS/pilot

7. Thermocouple damaged

8. Control valve damaged

7. Replace thermocouple

8. Replace control valve

Continued

103876

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OBSERVED

PROBLEM

POSSIBLE

CAUSE

TROUBLE-

REMEDY

SHOOTING

Burner does not light

after ODS/pilot is lit

1. Burner orifice is

clogged

1. Clean burner (see

Cleaning and Mainte-

nance, page 22) or

Continued

replace burner orifice

2. Burner orifice diameter 2. Replace burner orifice

is too small

3. Inlet gas pressure is

too low

3. Contact local propane

gas company

Delayed ignition of

burner

1. Manifold pressure is

too low

1. Contact local propane

gas company

2. Burner orifice is

clogged

2. Clean burner (see

Cleaning and Mainte-

nance, page 22) or

replace burner orifice

Burner backfiring

during combustion

1. Burner orifice is

clogged or damaged

1. Clean burner (see

Cleaning and Mainte-

nance, page 22) or

replace burner orifice

2. Replace burner

2. Burner damaged

3. Gas regulator defective

3. Replace gas regulator

Yellow flame during

burner combustion

1. Not enough air

1. Check burner for dirt

and debris. If found,

clean burner (see

Cleaning and Mainte-

nance, page 22)

2. Gas regulator defective

2. Replace gas regulator

Slight smoke or odor

during initial opera-

tion

1. Residues from manu-

facturing processes

1. Problem will stop after a

few hours of operation

Heater produces a

whistling noise when

burner is lit

1. Turning control knob

to HI position when

burner is cold

1. Turn control knob to LO

position and let warm up

for a minute

2. Air in gas line

2. Operate burner until air

is removed from line.

Have gas line checked

by local propane gas

company

3. Air passageways on

heater blocked

3. Observe minimum

installation clearances

(see Figure 4, page 10)

4. Clean burner (see

Cleaning and Mainte-

nance, page 22) or

4. Dirty or partially

clogged burner orifice

replace burner orifice

103876

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TROUBLE-

WARNING

If you smell gas

SHOOTING

• Shut off gas supply.

Continued

• Do not try to light any appliance.

• Do not touch any electrical switch; do not

use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call

the fire department.

IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning

supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or

textiles, etc., create fumes. These fumes may mix with combustion air and create odors.

OBSERVED

PROBLEM

POSSIBLE

CAUSE

REMEDY

Heater produces a

clicking/ticking noise

just after burner is lit

or shut off

1. Metal expanding while

heating or contracting

while cooling

1. This is common with

most heaters. If noise is

excessive, contact

qualified service person

Heater produces

unwanted odors

1. Heater burning vapors

from paint, hair spray,

glues, etc. (see IMPOR-

TANT statement above).

2. Low fuel supply

3. Gas leak. See Warn-

ing statement at

1. Ventilate room. Stop

using odor causing

products while heater is

running

2. Refill supply tank

3. Locate and correct all

leaks (see Checking Gas

Connections, page 15)

top of page

Heater shuts off in

use (ODS operates)

1. Not enough fresh air is

available

2. Low line pressure

1. Open window and/or

door for ventilation

2. Contact local propane

gas company

3. ODS/pilot is partially

clogged

3. Clean ODS/pilot (see

Cleaning and Mainte-

nance, page 22)

Gas odor even when

control knob is in

OFF position

1. Gas leak. See Warn-

ing statement at

top of page

1. Locate and correct all

leaks (see Checking Gas

Connections, page 15)

2. Control valve defective 2. Replace control valve

Gas odor during

combustion

1. Foreign matter between

control valve and burner

2. Gas leak. See Warn-

ing statement at

1. Take apart gas tubing and

remove foreign matter

2. Locate and correct all

leaks (see Checking Gas

Connections, page 15)

top of page

Moisture/condensa-

tion noticed on

windows

1. Not enough combus-

tion/ventilation air

1. Refer to Air for Combus-

tion and Ventilation re-

quirements (page 5)

103876

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You may have further questions about installation, operation, or troubleshooting.

If so, contact DESA International’s Technical Service Department at 1-800-323-5190.

TECHNICAL

SERVICE

VP2000BTC

10,000/20,000

Propane Only

Piezo

VP2800BTC

15,000/30,000

Propane Only

Piezo

SPECIFICATIONS

Btu (Variable)

Type Gas

Ignition

Pressure Regulator Setting

8" W.C.

Inlet Gas Pressure (in. of water)

Maximum

14"

11"

14"

11"

Minimum

Dimensions, Inches (H x W x D)

Heater (Includes knobs & grill) 23.5 x 18.5 x 8.0

23.5 x 25.9 x 8.0

26 x 27.75 x 9.63

Carton

26 x 20.5 x 9.63

Weight (pounds)

Heater

Shipping

When gas pressure is too low

SERVICE

HINTS

• pilot will not stay lit

• burner will have delayed ignition

• heater will not produce specified heat

• propane gas supply may be low

When gas quality is bad

• pilot will not stay lit

• burner will produce flames and soot

• heater will backfire when lit

You may feel your gas pressure is too low or gas quality is bad. If so, contact your

local propane gas supplier.

103876

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You can purchase service manual from the address listed on the back page of this

manual. Send a check for $5.00 payable to DESA International.

SERVICE

PUBLICATIONS

Note: Use only original replacement parts. This will protect your warranty cover-

age for parts replaced under warranty.

REPLACEMENT

PARTS

Parts Under Warranty

Contact authorized dealers of this product. If they can’t supply original replacement

part(s), call DESA International’s Technical Service Department at 1-800-323-5190.

When calling DESA International, have ready

• your name

• your address

• model number of your heater

• how heater was malfunctioning

• type of gas used (propane or natural gas)

• purchase date

Usually, we will ask you to return the defective part to the factory.

Parts Not Under Warranty

Contact authorized dealers of this product. If they can’t supply original replacement

part(s), call DESA International’s Parts Department at 1-800-972-7879 for referral

information.

When calling DESA International, have ready

• model number of your heater

• the replacement part number

103876

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This list contains replaceable parts used in your heater. When ordering parts, follow

the instructions listed under Replacement Parts on page 27 of this manual.

PARTS LIST

KEY

PART NUMBER FOR

NO.

VP2000BTC

VP2800BTC

098304-01

098742-14

103476-02

101108-01

098533-05AA

098260-10

098532-05AA

M11084-26

098352-02CJ

098271-03

098249-01

099440-06

098514-01

098515-01

103447-01

099387-03

103845-03

099066-01

099415-06

099553-01

103255-01

103256-01

098522-13

098531-04

097159-04

M11084-26

M11084-38

NJF-8C

DESCRIPTION

Screw, #10 x 3/8"

Front Panel

QTY.

098304-01

098742-13

103476-01

101108-01

098533-04AA

098260-09

098532-04AA

M11084-26

098352-01CJ

098271-03

098249-01

099440-06

098514-01

098515-01

103446-01

099387-03

103845-01

099066-01

099415-06

099553-01

103255-01

103256-01

098522-11

098530-03

097159-04

M11084-26

M11084-38

NJF-8C

Grill Guard

Clip, Grill Guard

Bottom Glass Retainer

Glass Panel

Top Glass Retainer

Screw, #10 x 3/8"

Deflector Unit

12-1

12-2

Ignitor Cable

Nut, M5

ODS/Pilot Assembly

Thermocouple

Ignitor Electrode

Burner

3/16" Pilot Tubing

Injector

Mounting Bracket

Pressure Regulator

Pilot Shield

3/8" Outlet (Burner) Tubing

3/8" Inlet Tubing

Thermostat Gas Valve

Cabinet

Piezo Ignitor

Screw, #10 x 3/8"

Screw, #8 x 3/8"

Hex Nut

PARTS AVAILABLE — NOT SHOWN

098305-01

100642-01

098305-01

100642-01

Control Position Label

Hardware Assembly

103876

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Purchase these heater accessories from your local dealer. If they can not supply

these accessories, call DESA International’s Parts Department at 1-800-972-7879

for referral information. You can also write to the address listed on the back page of

this manual.

ACCESSORIES

FAN KITS - GA3100A, and GA3200TA

For all models. Provides better heat distribu-

tion. Makes heater more efficient. Complete

installation and operating instructions

included.

Manually controlled - GA3100A. Includes

ON/OFF switch.

Thermostatically controlled - GA3200TA.

Includes three settings: ON/OFF/AUTO.

FLOOR MOUNTING STAND

Model VP2000BTC - GA4000B

Model VP2800BTC - GA4010B

For locating heater on the floor, away

from a wall. Complete installation

instructions included.

MANUAL SHUTOFF

VALVE - GA5010

For all models. Manual shutoff valve

with 1/8" NPT tap.

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NOTES

_________________________________________________________________

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WARRANTY INFORMATION

KEEP THIS WARRANTY

Model

Serial No.

Date Purchased

Always specify model and serial numbers when communicating with the factory.

We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard

written warranty. We make no other warranty, expressed or implied.

LIMITED WARRANTY

VENT-FREE RESIDENTIAL GAS HEATERS

DESA International warrants this product to be free from defects in materials and components for three (3) years and five

(5) years on stainless steel burners from the date of first purchase, provided that the product has been properly installed,

operatedandmaintainedinaccordancewithallapplicableinstructions. TomakeaclaimunderthiswarrantytheBillofSale

or cancelled check must be presented.

This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore

this heater to proper operating condition and an allowance for labor when provided by a DESA Authorized Service Center.

Warrantypart(s)MUSTbeobtainedthroughauthorizeddealersofthisproductand/orDESAInternationalwhowillprovide

original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST

be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.

This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail

or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation.

Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be

the responsibility of the owner.

TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE

PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES

AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THREE (3) YEARS ON ALL COMPO-

NENTSANDFIVE(5)YEARSONSTAINLESSSTEELBURNERSFROMTHEDATEOFFIRSTPURCHASE;AND

DESA INTERNATIONAL’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT

AND DESA INTERNATIONAL SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER

INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or

consequentialdamages, sotheabovelimitationonimpliedwarranties, orexclusionorlimitationondamagesmaynotapply

to you.

This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.

For information about this warranty write:

2701 Industrial Drive

P.O. Box 90004

Bowling Green, KY 42102-9004

103876-01

REV. A

3/97

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