Troy Bilt Lawn Mower 13101 GTX 16 User Manual

Owner/Operator  
Manual  
GTX  
Garden Tractor  
• Safety  
• Operation  
• Maintenance  
Models  
13074 – GTX 18 (18 HP)  
13076 – GTX 20 (20 HP)  
13101 – GTX 16 (16 HP)  
Form 770-1177A (2/98)  
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Service Information  
Unit Service and Repair  
Engine Service  
Contact your authorized dealer or the factory to service the unit.  
Provide your dealer with the unit’s model/serial number and the  
part’s description. Do not return parts directly to the factory.  
For engine service, contact your authorized engine dealer. To  
locate your authorized engine dealer, refer to the “Yellow Pages”  
under “Engines––Gasoline” or “Gasoline––Engines”. Provide  
your dealer with the engine model and serial numbers.  
Warranty Service  
Warranty service is available from your authorized dealer.  
Repair Manual  
A repair manual is available from your dealer.  
Left and Right Sides  
Left and right sides of the unit are determined from the operator's  
position, facing the direction of forward travel.  
Replacement Owner/Operator Manual  
A replacement owner/operator manual is available from the  
factory. To order, call or write to the address on the back cover  
of this manual.  
Identification Numbers  
For prompt service, always provide the identification numbers of the unit. The unit’s identification numbers are located  
on a decal, beneath the seat, on the rear fender. Fill in the spaces below with these identification numbers for future  
reference.  
Date of Purchase:  
Engine Model/Serial/Spec. Numbers:  
____________________________________________  
Tractor Model/ Serial Number:  
____________________________________________  
Transaxle Serial Number (stamped in trans. housing):  
____________________________________________  
______________________________________________  
WARNING: Engine exhaust from this product contains chemicals known  
to the State of California to cause cancer, birth defects or other reproductive harm.  
WARNING  
OPERATORS IN CALIFORNIA AND OTHER APPLICABLE STATES.  
Under California law, and under the laws of several other states, it is not lawful to operate an internal combustion engine using hydrocarbon  
fuels on any forest covered, brush covered, or grass covered land; or on land covered with grain, hay, or other flammable agricultural  
crops, without an engine spark arrester installed and in continuous effective working order.  
The internal combustion engine on this unit burns gasoline, a hydrocarbon fuel. Therefore, this unit must be equipped with a spark arrester  
muffler in continuous effective working order. The spark arrester must be attached to the engine exhaust system in such a manner that  
flames or heat from the system will not ignite flammable material. Failure of the owner/operator of this unit to comply with this regulation  
is a misdemeanor under California law, and may also be a violation of other state and/or federal regulations, laws, ordinances, or codes.  
Contact the local fire marshal or forest service for specific information about which regulations apply in your area.  
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Section 1  
Safety  
Important!  
Safe Operating Practices for This Unit  
This is a safety alert symbol. It is used in this manual and on decals on the unit to alert you to  
potential hazards. Whenever you see this symbol, read and obey the safety message that follows it.  
Failure to obey the safety message could result in personal injury or property damage.  
5. Know the location and function of all  
Introduction  
Training  
controls before operating unit. Know  
1. Unit is capable of amputating  
hands and feet and throwing  
how to stop engine and attachments  
quickly in case of emergency.  
Familiarize yourself with all safety and  
operation decals on unit and  
attachments. If these decals are  
damaged or not legible, clean or  
replace them as needed.  
objects. Failure to observe the  
following safety instructions could  
result in serious injury or death.  
2. Serious accidents which may cause  
injury or property damage can occur  
if the following safety guidelines are  
not followed. Operator is solely  
responsible for accidents or hazards  
that occur when using unit.  
1. Read, understand and follow all  
instructions in this manual and on  
unit before starting. To order a  
replacement manual, contact the  
factory at the address indicated in  
this manual. Provide the model/serial  
number of unit when ordering.  
Preparation  
1. Wear proper clothing when operating  
unit. Always wear sturdy footwear  
(preferably steel-toed shoes) and  
hearing protection during operation.  
Preventing accidents is the  
responsibility of every equipment  
operator. Accidents can be prevented.  
Be careful before, during and  
a. Wear heavy leather gloves  
whenever working near or  
servicing any cutting edges on  
unit.  
2. Read and understand the operator’s  
manual provided with each  
immediately after use of any powered  
equipment. The following general  
safety precautions must be fully  
understood and followed during  
operation. Review these instructions  
frequently and never take chances. If  
you do not understand any part of  
this manual or need assistance,  
contact your dealer or our service  
department.  
attachment used with this unit.  
3. Read the engine operation and  
maintenance manual provided with  
this unit before operation. Read and  
follow all safety instructions provided  
in that manual.  
b. Do not wear loose-fitting clothing,  
jewelry, scarves, ties, etc., which  
may get caught in moving parts.  
Tie up or restrain long hair.  
c. Do not operate unit while  
barefoot. Do not wear sandals.  
4. Only allow responsible adults, who  
are familiar with the instructions, to  
operate the unit.  
d. Wear long trousers.  
e. Wear hearing protection.  
2. Do not operate unit when tired, ill or  
under the influence of alcohol and/or  
other drugs.  
3. Be prepared for an emergency. Keep  
a first aid kit and fire extinguisher  
handy. Keep emergency telephone  
numbers for ambulance, fire,  
hospital, doctor and rescue near your  
telephone.  
4
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Safety (continued)  
5. When using attachments, use wheel  
weights (where required) for extra  
traction and proper balance.  
fuel container inside where there is an  
open flame, such as a hot water  
heater, furnace, etc.  
Before Operation  
6. Check brake function frequently.  
Adjust and service as required. See  
“Brake Adjustment” in “Maintenance”  
section.  
5. Never remove fuel fill cap, or add fuel  
to fuel tank, if engine is running or  
hot. Always replace fuel fill cap before  
starting engine.  
7. Unit is equipped with a safety  
interlock system, designed to shut off  
engine when operator leaves seat  
while an attachment is running or if  
parking brake is not engaged. The  
PTO will also automatically shut off if  
the travel pedal is pressed for reverse  
travel while the PTO switch is in the  
“ON” position. If the interlock system  
is not working properly, repair it  
before operating this unit.  
6. Never refuel unit indoors. Refuel  
outdoors in a well-ventilated area.  
Operation  
1. Before each use, clear work area of  
objects such as rocks, toys, wire,  
etc., which could be picked up and  
thrown by mower blades.  
1. When starting engine:  
a. Disengage attachment/PTO  
(Power Take-Off) drive.  
2. Keep unit in safe operating condition.  
Check the following each time before  
starting unit:  
b. Set parking brake.  
2. Remain seated when starting engine  
and during operation. Always operate  
unit with feet flat on running boards.  
a. All hardware for tightness  
(especially blade mounting  
hardware—check for proper  
torque specifications frequently in  
this area—refer to maintenance  
section of attachment owners  
manual).  
CORRECT ANY MALFUNCTION BEFORE  
USING THIS UNIT OR ATTACHMENTS!  
3. Keep hands, feet, face, hair and  
clothing away from rotating parts.  
Stop engine before removing grass  
catcher or unclogging chute.  
Handling Gasoline  
4. When operating a mower deck:  
b. Brakes, steering and other major  
controls for proper operation.  
a. Mow only in daylight or in good  
artificial light.  
c. Inspect mower blades for wear or  
damage. Broken pieces thrown  
from a worn or damaged blade  
can cause serious injury.  
b. Never dismount to make a cutting  
height adjustment while the  
engine is running.  
1. Use extra care in handling gasoline  
and other fuels. Gasoline and its  
vapors are volatile and dangerous.  
Keep gasoline and gasoline  
c. Disengage attachment/PTO drive,  
shut off engine, remove ignition  
key and wait for all moving parts  
to stop before unclogging  
d. Check for and maintain correct  
tire pressure. Check tires for cuts  
or bubbles. Check wheels for  
damage or missing hardware.  
Repair or replace as required.  
containers away from hot engine  
exhaust. Never allow flame, sparks,  
smoking materials or other hot  
objects near gasoline or gasoline  
fumes.  
discharge chute, mounting grass  
catcher or Grass Reduction  
System (GRS).  
e. Check engine oil level and add oil  
as required. If oil level is below  
“ADD” mark, DO NOT run engine.  
2. Wipe up spilled gasoline immediately.  
Only use approved gasoline  
containers.  
5. Disengage attachment/PTO drive  
when transporting unit to work area  
or when attachments are not in use.  
3. Do not operate unit or attachments  
without safety devices and shields in  
place and operating properly.  
3. Leave two inches of air space at top  
of fuel tank to allow room for  
expansion.  
6. Be aware of attachment discharge  
direction and do not point it at  
4. Only use attachments which are  
approved for use with this unit.  
Contact our service department if  
there is a question whether an  
attachment is approved for unit.  
anyone. Do not operate mower decks  
4. Store gasoline in a cool, well-  
ventilated area. Never store unit or  
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Safety (continued)  
without either the entire grass  
catcher or the guard in place.  
17. Never leave a running machine  
unattended. Always turn off  
Slope Operation  
attachment/PTO drive, set parking  
brake, stop engine and remove key  
before dismounting.  
7. If you strike a foreign object,  
disengage attachment/PTO drive,  
shut off engine, wait for all moving  
parts to come to a stop. Remove  
ignition key. Inspect for and repair  
any damage before operating  
equipment again.  
Children  
1. Slopes are a major factor in loss-of-  
control and tip-over accidents which  
can result in severe injury or death.  
All slopes require extra caution. If  
you cannot back up the slope or if  
you feel uneasy on it, do not  
8. Never carry passengers. Passengers  
interfere with the safe operation of  
this unit. Passengers could be struck  
by foreign objects and/or thrown  
from unit and could be severely  
injured.  
operate this unit on the slope.  
9. Be sure area is clear of other people  
before mowing. Stop machine if  
anyone enters the area. Do not  
operate unit with children, pets or  
others nearby.  
1. Tragic accidents can occur if the  
operator is not alert to the presence  
of children. Children are often  
attracted to the machine and the  
mowing activity. Never assume that  
children will remain where you last  
saw them.  
2. Remove obstacles such as rocks, tree  
limbs, etc.  
3. Watch for holes, ruts, or bumps.  
Uneven terrain could overturn the  
machine. Tall grass can hide  
obstacles.  
10. The unit is equipped with a safety  
interlock system disallowing it to  
mow in reverse. The PTO will  
4. Always mow up and down the face of  
slopes, never across. Do not mow  
near drop-offs, ditches or  
2. Never allow children to operate this  
unit, even under adult supervision.  
Local regulations may restrict  
automatically shut off if the travel  
pedal is pressed for reverse travel.  
embankments. The unit could  
suddenly overturn if a wheel goes  
over the edge of a cliff or ditch, or if  
an edge caves in.  
operator age. Only allow responsible  
adults, who are familiar with these  
instructions, to operate this unit.  
11. Approach blind corners cautiously.  
12. Always observe the terrain. Watch for  
and avoid obstacles. Stay away from  
holes, ditches, soft or steep  
3. Never carry children as passengers.  
Do not carry ANY passengers. They  
may fall off and be seriously injured  
or interfere with safe machine  
operation.  
5. When using attachments on slopes,  
use wheel weights, as indicated in  
Section 2, “Attachments and Kits”,  
for extra traction and correct balance.  
embankments and other potentially  
dangerous terrain. Tall grass can hide  
obstacles.  
13. Wet surfaces reduce traction and  
stability. Always maintain proper  
traction. Grip the steering wheel  
firmly.  
6. Do not turn on slopes unless  
necessary, and then, turn off  
attachment drive and turn slowly and  
gradually downhill.  
4. Keep children out of the work area  
and under the watchful care of  
another responsible adult.  
5. Be alert and turn machine off if  
children enter the area.  
14. Slow down before turning.  
7. Do not start or stop suddenly when  
going up or down a slope. Keep all  
movement on slopes slow and  
gradual. Do not make sudden  
15. Do not install an automotive-type ball  
hitch on this unit. When pulling  
loads:  
6. Before and when backing, look  
behind and down for small children.  
changes in speed or direction.  
a. Use approved hitch points.  
7. Use extra care when approaching  
blind corners, shrubs, trees or other  
objects that may obscure vision.  
b. Limit loads to those which can be  
safely controlled.  
8. Keep children away while performing  
maintenance or adjustments.  
16. Watch out for traffic when operating  
near or crossing roadways.  
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Safety (continued)  
8. If unit is unable to continue moving  
uphill, disengage attachment drive  
(PTO), check area on ground  
4. Keep children away while performing  
maintenance or adjustments.  
Maintenance  
5. Provide safe, adequate light in your  
work area. NEVER USE AN OPEN  
FLAME FOR ILLUMINATION! Use  
only a portable safety light enclosed  
in a wire cage for working inside or  
under unit.  
immediately behind unit, watch area  
to rear and proceed backward slowly.  
9. Do not operate unit on steep slopes  
where there is a risk of an overturn.  
Do not mow slopes with an incline  
of more than 10°. Use the Slope  
Gauge, included with your unit, as an  
aid in determining the incline of a  
slope.  
WARNING  
NOTE: Hot filaments from a broken light  
bulb can ignite spilled fuel or oil.  
BEFORE PERFORMING ANY  
MAINTENANCE OR ADJUSTMENTS TO  
THE TRACTOR, ENGINE OR  
ATTACHMENTS: DISENGAGE THE  
ATTACHMENT/PTO DRIVE, SHUT OFF  
THE ENGINE AND WAIT FOR ALL  
MOVING PARTS TO STOP. SET THE  
PARKING BRAKE AND ALLOW THE  
ENGINE AND MUFFLER TO COOL.  
6. Never “feel” for hydraulic system  
leaks. Hydraulic fluid could leak at  
high pressure and temperatures and  
could penetrate and burn skin.  
10. Use extra care with grass catchers or  
other attachments. These can change  
the stability of unit.  
7. Keep nuts and bolts tight (especially  
blade mounting hardware—check for  
proper torque specifications  
11. Do not operate unit on wet grass.  
Reduced traction could cause sliding.  
12. Do not try to stabilize unit by putting  
your foot to the ground.  
frequently in this area—-refer to  
maintenance section of attachment  
owners manual). Keep equipment in  
good condition.  
13. Do not park unit on a hill.  
1. Before performing any service,  
adjustments or maintenance on  
unit, engine or attachments:  
8. Never tamper with safety devices.  
Check their proper operation  
regularly. Repair or replace as  
necessary.  
Stopping  
a. Park unit on a firm and level  
surface.  
1. Before leaving operator’s position or  
before leaving tractor unattended:  
b. Disengage attachment (PTO)  
drive.  
a. Bring unit to a complete stop.  
b. Disengage attachment/PTO drive.  
c. Lower attachments to ground.  
d. Set parking brake.  
9. Keep machine free of grass, leaves or  
other debris build-up. Clean up oil or  
fuel spillage. Allow machine to cool  
before storing.  
c. Lower attachments.  
d. Move all control levers to  
“Neutral”.  
10. Grass catcher components are  
subject to wear, damage and  
deterioration, which could expose  
moving parts or allow objects to be  
thrown. Check their proper operation  
regularly. Repair or replace as  
necessary  
e. Shut off engine and remove  
ignition key.  
e. Apply parking brake.  
f. Shut off engine. Remove  
ignition key and allow engine to  
cool.  
f. Wait for all moving parts to come  
to a complete stop.  
2. Disengage attachment/PTO drive  
when transporting tractor or when  
attachments are not in use.  
2. Always wear sturdy footwear  
(preferably steel-toed shoes), long  
trousers, hearing and eye protection  
while doing any maintenance on unit.  
Do not wear loose-fitting clothing,  
jewelry, scarves, ties, etc., which  
could get caught in moving parts. Tie  
up or restrain long hair.  
11. Frequently check components and  
replace when necessary. Use only  
factory- approved replacement parts.  
Parts manufactured by others may  
present safety hazards even though  
they may fit on the unit.  
12. Replace muffler if worn or defective.  
3. Mower blades are extremely sharp.  
Use caution when servicing. Wear  
gloves or wrap blades in rags. Wear  
eye protection when sharpening  
blades.  
13. Keep all safety and operation decals  
in place. If these decals are damaged  
or not legible, clean or replace them  
as needed.  
7
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Safety (continued)  
14. Check brake operation frequently.  
Adjust and service as necessary as  
indicated in Section 7 “Maintenance.”  
Engine  
Battery  
DANGER  
15. Chock wheels (place blocks of wood  
in front and behind wheels) when  
performing maintenance with the  
parking brake off. Securely support  
unit if it must be raised for any  
reason.  
BATTERIES PRODUCE EXPLOSIVE  
GASSES. KEEP OPEN FLAMES AND  
SPARKS AWAY. DO NOT SET TOOLS  
ACROSS TERMINALS.  
BATTERY ELECTROLYTE CAN CAUSE  
SEVERE BURNS. EYE CONTACT CAN  
CAUSE BLINDNESS. ALWAYS WEAR EYE  
PROTECTION AND RUBBER GLOVES  
WHEN WORKING NEAR THE BATTERY.  
NEVER WEAR JEWELRY.  
1. Read the provided engine operation  
and maintenance manual completely  
before operation. Read and follow all  
safety instructions provided in that  
manual.  
16. Check wheel attachment hardware  
regularly and ensure it is properly  
secured.  
17. Do not attempt to mount a tire on a  
wheel rim unless you are experienced  
in doing so. Follow proper safety  
precautions and use proper tools.  
Mounting a wheel improperly could  
result in serious injury or death.  
2. BEFORE SERVICING ENGINE:  
Disconnect spark plug wire and keep  
it from touching spark plug.  
IF ELECTROLYTE CONTACTS SKIN OR  
EYES, RINSE IMMEDIATELY WITH  
WATER FOR AT LEAST 15 MINUTES.  
CALL PHYSICIAN IMMEDIATELY.  
3. Keep engine free of grass, leaves, oil  
and grease.  
18. Do not inflate tires above  
recommended pressures. Use a clip-  
on chuck to inflate tires, with an  
extension hose long enough to allow  
you to stand to one side and NOT  
over or in front of the tire assembly.  
4. Engine exhaust is extremely hot.  
Keep grass, oil, fuel and other  
combustible materials far away from  
engine exhaust.  
1. BEFORE WORKING WITH  
ELECTRICAL WIRES OR  
COMPONENTS: Disconnect the  
battery ground (negative) cable first.  
Disconnect the positive cable  
second. The battery ground (-) cable  
must be disconnected first and  
reconnected last.  
5. Do not change engine governor  
setting. Over-revving may damage  
engine and will void warranty.  
19. Towing or pushing unit with another  
vehicle will damage transmission.  
Push unit by hand only.  
6. Never run an internal combustion  
engine inside a closed area. Engine  
exhaust contains carbon monoxide  
gas, a deadly poison. Carbon  
20. Use a heavy-duty trailer to transport  
unit. Lower attachments to trailer  
bed. Set parking brake. Fasten unit  
securely to trailer with straps, chains  
or cables. Unit must be secured to  
trailer facing forward.  
2. Before attempting to charge battery,  
understand and follow correct  
procedure or bring battery to a  
factory-authorized dealer for  
charging. Do not charge a frozen  
battery.  
monoxide is odorless, colorless and  
tasteless. Do not operate unit near  
buildings, windows or air  
conditioners. If engine is run in a  
garage, open all doors and allow for  
adequate ventilation.  
21. Use extra care when loading or  
unloading the machine into a trailer  
or truck.  
3. Battery electrolyte can cause severe  
burns. Eye contact can cause  
blindness. Always wear approved  
safety goggles when working around  
the battery.  
22. Do not use food or beverage  
containers to store waste materials.  
Using such containers could result in  
accidental poisoning.  
8
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Safety (continued)  
4. If electrolyte contacts skin or eyes:  
a. Flush affected area with water.  
b. Apply baking soda to neutralize  
acid.  
Instruction/SafetyDecal
c. Flush eyes with water for 10-15  
minutes.  
d. Call a physician immediately.  
5. If electrolyte is swallowed:  
a. Drink large amounts of water or  
milk.  
b. Follow by drinking milk of  
magnesia, beaten eggs or  
vegetable oil.  
c. Call a physician immediately.  
6. Electric storage batteries give off  
highly explosive hydrogen gas while  
charging and continue to do so for  
some time after receiving a steady  
charge. Do not, under any  
circumstances, allow an electric spark  
or an open flame near the battery. Do  
not lay tools across the battery  
terminals as this may result in a spark  
or a short circuit which may cause an  
explosion.  
Safety Decals  
Storage  
Read and understand the instructions and  
safety information on decals placed on the  
unit. Keep safety and instruction decals  
clean, legible, and intact. If the decals are  
worn or illegible, order replacements and  
place them on the unit.  
1. Do not store unit inside a building  
where fumes from fuel in fuel tank  
may reach an open flame or spark.  
Allow unit to cool before moving it  
inside an enclosure. Use a gasoline  
storage stabilizer when storing unit.  
NOTE: MAINTENANCE DECAL IS UNDER  
HOOD.  
2. Keep unit and fuel supplies securely  
locked away to help prevent access  
by children.  
3. Remove ignition key.  
4. Disconnect battery cables or remove  
battery if unit is to be stored for an  
extended period. Remove negative  
(ground) cable first. Re-connect  
negative (-) cable last.  
5. Fully charge battery before storage.  
Store battery in a cool, dry place, out  
of reach of children.  
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Section 2  
Attachments, Kits & Specifications  
Specifications  
Engine ....................................*16 HP Briggs and Stratton (GTX 16)  
*18 HP Kohler (GTX 18)  
Fuel Capacity ....................................................4.3 Gallons (16.3 L)  
Attachment/PTO Drive ......................................................... Electric  
Attachment/PTO Drive (PTO) Speed .................................2000 RPM  
Lift ..................................................................................... Hydraulic  
Battery ................................................................ 12 V/300 CCA Wet  
*20 HP Kohler (GTX 20)  
Governor Speed................................................. 3600 +/- 75 RPM  
Start ...................................................................................... Electric  
Transmission ........................................ Eaton Model 11 Hydrostatic  
Transaxle ...................... Garden Way - Single Speed (GTX 16 & 18)  
Turning Diameter............................ Curb to Curb: 173 in. (439 cm)  
Garden Way - Two Speed (GTX 20)  
Inside Rear Wheel: (175 cm)  
Speeds ...................................................................Infinitely Variable  
Shipping Weight ...........................................765 lbs. (GTX 16 & 18)  
815 lbs. (GTX 20)  
Forward ...............................................0 - 6.8 mph (GTX 16 & 18)  
0 - 3.3 mph (GTX 20 Low)  
0 - 9 mph (GTX 20 High)  
Reverse................................................0 - 2.7 mph (GTX 16 & 18)  
0 - 4.29 mph (GTX 20)  
Ground Clearance ....................................................... Front: 6.5 in.  
Rear: 7.0 in.  
Wheel Base ..................................................................49" (124 cm)  
* See engine identification label for model/type specifications.  
10  
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Attachment, Kits and Specifications (continued)  
Below is a list of attachments and kits available for this tractor. The information below is the most current, available at the time this  
manual was printed. Check with your nearest authorized dealer for current information.  
Number  
Description  
14025  
14026  
14030  
14061  
14032  
14058  
14070  
14069  
14065  
1767079  
14071  
14072  
14073  
1319B  
14066B  
42" Side Discharge Mower  
48" Side Discharge Mower  
48" Rear Discharge Mower  
60" Side Discharge Mower (13076 only)  
Grass Reduction System (42" and 48" mowers)  
Power Packer Plus (Grass Collector)  
Grass Collection Cart  
2-Bag Grass Collector (requires 14058)  
33" Tiller  
8" Hood and Tine Extension (for 14065)  
Sleeve Hitch  
3-Point Hitch  
Weight Carrier  
Carrier Weights  
Front End Loader (requires 14073 and 1319)  
(13076 only)  
14075  
14091  
14090  
16219  
14067  
14074  
1767510  
14101  
1767251  
Cab  
Front Wheel Weights  
Rear Wheel Weights (50 lb.)  
Tire Chains (23" Turf)  
Push Arm Kit  
Agricultural Wheel and Tire Kit  
Arm Rest Kit  
54" Snow Blade (requires 14067)  
Mechanical Angling Kit for 14101  
(requires 14067)  
14102  
14062  
14100  
14076  
14077  
1766549  
Hydraulic Angling Blades (13076 only)  
42" Snow Thrower (requires 14067)  
46" Snow Thrower (requires 14067)  
Dump Cart  
Storage Cover  
Male Quick Hitch  
11  
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Section 3  
Controls  
Two-Speed Transmission Lever  
(Model 13076 Only)  
(T)  
Seat Adjustment Lever  
(Models 13074 & 13076)  
(Z)  
Attachment Lift  
Lever (G)  
Fuel Gauge  
Auxilliary  
Hydraulic Lever  
(Model 13076 Only)  
(F)  
(Models 13074 & 13076)  
Hour Meter (H)  
(J)  
Light  
Switch (E)  
PTO/Attachment Drive  
Switch (K)  
Cruise Control Switch  
(Models 13074 & 13076)  
Throttle (L)  
(D)  
S
O
Q
R
P
Choke Lever (C)  
Travel Pedal (M)  
Ignition/Starter Switch (N)  
Brake/Neutral Pedal (B)  
Parking Brake Lever (A)  
Fig. 3  
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Controls (continued)  
Identification and Function of Controls and Features  
Before operating this tractor, become familiar with the function and location of each control. This will help ensure proper, safe and  
efficient operation. See the “Operation” section for instructions.  
A. Parking Brake Lever  
J. Fuel Gauge (13074 & 13076)  
R. Battery Light  
Locks brake. Set parking brake when  
unit is not in use. See page 19 for  
operating instructions.  
Indicates the amount of fuel in the  
fuel tank.  
When lit, indicates low battery  
voltage.  
K. Attachment/PTO Drive Switch S. Attachment/PTO Drive Light  
B. Brake / Neutral Pedal  
Engages and disengages power to  
attachments.  
When lit, indicates attachment/PTO  
drive is activated.  
Stops forward or reverse movement  
of the tractor. See page 19.  
L. Throttle  
T. Two-Speed Transmission  
Lever (Model 13076)  
C. Choke Lever  
Controls engine speed. Always  
When activated, the choke restricts  
amount of air mixing with fuel.  
Activate choke when starting a cold  
engine. Once engine is started, move  
lever slowly to "OFF". See “Starting  
Engine” on page 16 for instructions.  
operate engine at full throttle  
when operating attachments. See  
page 16 for instructions.  
Lever is located under seat, on the  
left side. Shifts transmission into low  
range or high range. See  
“Hydrostatic Transmission” on page  
18.  
M. Travel Pedal  
Controls forward and rearward  
movement of tractor. See page 18.  
Z. Seat Adjustment Lever  
(13074 & 13076)  
D. Cruise Control Switch  
(13074 & 13076)  
N. Ignition / Starter Switch  
Locks and releases seat for  
adjustment. Lift lever to slide seat  
forward or backward. See page 19.  
The cruise control allows the  
operator to maintain a constant drive  
speed without contacting the travel  
pedal. When activated, the cruise  
control sets the travel pedal at the  
desired position. See page 19 for  
instructions.  
Starts engine. See page 16 for  
engine starting instructions.  
O. Cruise Control Light  
(13074 & 13076)  
Indicates when cruise control is on.  
E. Light Switch  
P. Oil Pressure Light  
(13074 & 13076)  
Activates headlights.  
IF LIGHT IS ON, STOP ENGINE  
IMMEDIATELY. When lit, indicates a  
lack of oil pressure in the engine.  
Engine damage may result. Service  
before re-starting.  
F. Auxiliary Hydraulic Lever  
(Model 13076)  
Activates the auxiliary hydraulics.  
See page 17 for instructions.  
Q. Start Light  
G. Attachment Lift Lever  
Indicates when ignition switch is in  
the start position and safety start  
interlock switches are not activated.  
Controls the hydraulic attachment lift.  
See page 17.  
H. Hour Meter  
Registers hours of tractor use.  
13  
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Section 5  
Before Operation  
MODEL 13101  
MODELS 13074 and 13076  
A
D
B
B
D
C
C
Fig. 5-1  
A
Before starting the engine,  
perform the following steps:  
DANGER  
DANGER  
DO NOT REFUEL TRACTOR INDOORS OR  
WHILE ENGINE IS RUNNING OR HOT.  
KEEP SMOKING MATERIALS, SPARKS  
AND FLAMES AWAY FROM FUEL TANK  
AND FUEL CONTAINER.  
BEFORE OPERATION, READ AND  
UNDERSTAND ALL CONTROL,  
OPERATING, AND SAFETY  
INSTRUCTIONS IN THIS MANUAL. READ  
ALL MATERIAL PROVIDED WITH ANY  
ATTACHMENTS USED WITH THE UNIT.  
READ AND FOLLOW ALL INSTRUCTIONS  
ON THE DECALS ON THE UNIT AND  
ATTACHMENTS.  
1. Check Engine Oil Level  
Refer to your specific model in Figure  
5-1.  
Remove dipstick (A, Fig. 5-1). Wipe  
oil from dipstick with a clean cloth.  
Insert dipstick back into place.  
Remove dipstick and check oil level.  
Keep level between the (“F” Full) and  
(“L” Add) marks on the dipstick. If  
level is low, fill engine crankcase  
through fill opening (B).  
2. Fill Fuel Tank  
Fill fuel tank with clean, unleaded  
gasoline with an octane rating of 87  
or higher. Filler neck is at the rear of  
tractor. Leave about two inches of  
room at the filler neck for expansion.  
DANGER  
Capacity w/ filter – See  
accompanying engine manual.  
Do not mix oil with gasoline!  
BEFORE CLEANING, PERFORMING ANY  
MAINTENANCE, ADJUSTING, CHECKING  
OR ADDING FLUIDS TO THIS UNIT, SHUT  
THE ENGINE OFF AND WAIT FOR ALL  
MOVING PARTS TO STOP.  
Make sure the vent hole in fuel tank  
cap is not plugged.  
3. Check Engine Flywheel  
Screen  
STOP ENGINE BEFORE CLEANING  
FLYWHEEL! Check engine flywheel  
screen (C, Fig. 5-1) for debris. Clean  
regularly.  
14  
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Before Operation (continued)  
Lift seat adjustment lever (Z) and  
slide seat forward or backward.  
Auxilliary  
Hydraulic Lever  
(Model 13076 Only)  
(L)  
Attachment Lift  
Lever (K)  
Z
Attachment/PTO Drive  
Switch (X)  
Throttle (J)  
Light  
Switch (E)  
Cruise Control Switch  
(Models 13074 & 13076)  
(O)  
Travel  
Pedal (M)  
Choke Lever (G)  
Ignition/Starter  
Switch (H)  
Models  
13074 & 13076  
Fig. 5-2  
Brake/Neutral  
Pedal (F)  
Parking Brake Lever (N)  
Loosen adjustment knobs (ZZ),  
slide seat forward or backward.  
Fig. 5-4  
ZZ  
Next, remove the black (-) terminal  
cover from the batery and connect  
the black (-) battery cable. Tighten  
the hardware. If cables are corroded,  
clean them. See “Battery”, page 22.  
6. Check Tire Pressure  
Front – 12 to 14 PSI (82 to 96 kPa)  
Rear – 8 to 10 PSI (55 to 68 kPa)  
7. Adjust Seat  
Models 13074 & 13076 - To adjust  
seat, lift lever (Z, Fig. 5-2) and slide  
seat forward or backward. Release  
lever.  
DANGER  
Model 13101 - To adjust seat,loosen  
adjustment knobs (ZZ, Fig. 5-3) and  
slide seat forward or backward.  
Tighten adjustment knobs.  
Fig. 5-3  
BATTERIES PRODUCE EXPLOSIVE  
GASSES. KEEP OPEN FLAMES AND  
SPARKS AWAY. DO NOT SET TOOLS  
ACROSS TERMINALS.  
Model 13101  
4. Visually Check  
8. Perform Electric Clutch  
Break-in Procedure  
BATTERY ELECTROLYTE CAN CAUSE  
SEVERE BURNS. EYE CONTACT CAN  
CAUSE BLINDNESS. ALWAYS WEAR EYE  
PROTECTION AND RUBBER GLOVES  
WHEN WORKING NEAR BATTERY.  
NEVER WEAR JEWELRY.  
Check for and repair loose or missing  
screws, nuts, and damaged parts.  
Perform this step before initial use  
and after extended storage.Before  
operating unit, start engine as  
instructed on page 16. With the  
engine running at full speed, engage  
and disengage attachment/PTO drive  
switch (X, Fig. 5-4) 10 to 15 times.  
5. Check Battery  
To connect the battery initially,  
remove the red (+) terminal cover  
from the (+) positive terminal and  
connect the red battery cable to this  
terminal. Tighten the hardware before  
sliding the boot over the terminal.  
IF ELECTROLYTE CONTACTS SKIN OR  
EYES, RINSE IMMEDIATELY WITH  
WATER FOR AT LEAST 15 MINUTES.  
CALL PHYSICIAN IMMEDIATELY.  
15  
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Section 6  
Operation  
5. When engine starts, move choke  
lever (G) down halfway (to half  
choke). Gradually, move choke lever  
down (to choke off) as the engine  
warms up.  
Auxilliary  
Attachment Lift  
Lever (K)  
Hydraulic Lever  
(Model 13076 Only)  
(L)  
Attachment/PTO Drive  
Switch (X)  
NOTE: DO NOT RUN ENGINE WITH  
CHOKE ON FOR PROLONGED PERIODS.  
ENGINE WILL RUN POORLY (OVER-RICH  
FUEL MIXTURE) IF OVER-CHOKED.  
Throttle (J)  
Light  
Switch (E)  
Cruise Control Switch  
(Models 13074 & 13076)  
(O)  
Travel  
Pedal (M)  
6. Move throttle (J) up to  
(fast).  
Run the engine at full throttle (fast)  
for maximum engine efficiency.  
Choke Lever (G)  
Do not drive the tractor immediately  
after start up. Allow the engine to  
run for a few minutes. This allows  
the transmission oil to warm up.  
Ignition/Starter  
Switch (H)  
Brake/Neutral  
Pedal (F)  
7. Perform the electric clutch break in  
procedure as instructed on page 17.  
Parking Brake Lever (N)  
Fig. 6-1  
Throttle Setting  
ALWAYS OPERATE WITH THE ENGINE AT  
FULL THROTTLE (FAST). While operating  
under heavy load conditions, listen to the  
engine RPM. If the engine begins to slow  
down, do not advance the travel pedal. Let  
up on the travel pedal. This will decrease  
the ground speed and increase the engine  
speed.  
False Start: If engine speeds up enough  
to disengage starter but fails to continue  
running, allow all moving parts to stop  
completely before engaging starter again.  
Starting Engine  
1. Move the attachment/PTO drive  
switch (X, Fig 6-1) to "OFF". The  
starter will not activate unless this  
switch is off.  
Limit cranking to less than 10 seconds. If  
engine has been cranked for 10 seconds,  
allow the starter to cool for at least one  
minute before re-cranking. Over heating  
may damage starter.  
2. Press brake/neutral pedal (F) down.  
3. Move choke lever (G) up. Move the  
throttle (J) up halfway.  
Stopping Engine  
1. Turn attachment/PTO drive switch  
(X, Fig. 6-1) to “OFF".  
NOTE: AFTER ENGINE HAS WARMED  
WARNING  
UP, OPERATE ENGINE AT  
THROTTLE).  
(FULL  
2. Move throttle (J) down to  
(Slow).  
IN CASE OF A FALSE START, ALLOW  
ENGINE TO STOP COMPLETELY BEFORE  
RE-STARTING. FAILURE TO COMPLY  
MAY DAMAGE STARTER.  
Lock brake/neutral pedal (F, Fig. 6-1  
and 6-5) down by pulling parking  
brake lever (N) to the rear.  
4. Insert ignition key into ignition/starter  
switch (H). Turn key clockwise to  
start engine. Release key when  
engine starts.  
(See Fig. 6-5, page 19.)  
3. Idle engine for at least 30 seconds to  
allow engine to cool.  
4. Turn ignition/starter switch (H) to off.  
Remove ignition key.  
16  
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Operation (continued)  
Interlock System  
AUXILIARY HYDRAULIC CONNECTIONS (MODEL 13076 ONLY)  
Leaving the seat while the attachment/PTO  
drive switch (X, Fig. 6-1) is on or while the  
brake is off will stop the engine.  
Q
WARNING  
DO NOT OPERATE THE UNIT IF THE  
INTERLOCK SYSTEM DOES NOT  
FUNCTION PROPERLY.  
1. Push coupling (Q) back.  
2. Install hydraulic hose end.  
3. Release coupling.  
Interlock System Test Procedure: With  
the engine running, stop tractor on a level  
surface (do NOT engage brake) and raise  
yourself off the seat. Engine should stop.  
Engage brake and press the  
Fig. 6-2  
connections to prevent debris from  
entering the hydraulic system.  
pushed fully forward to “FLOAT” position.  
attachment/PTO drive switch (X, Fig. 6-1)  
to “ON”. Raise yourself off the seat.  
Engine should stop. If the engine does  
not stop in both instances, do not operate  
the unit. Have the interlock repaired. With  
engine running and PTO drive switch (X,  
Fig. 6-1) in the “ON” position, move the  
travel pedal (M, Fig. 6-1) into the reverse  
travel position. The PTO should  
Use the “FLOAT” position to allow the  
attachment to follow ground contours.  
KEEP HYDRAULIC CONNECTIONS CLEAN.  
Dirty hydraulic connections can  
contaminate the hydraulic fluid and  
damage hydraulic components.  
Auxiliary Hydraulic Lever (20 HP Units):  
Pull auxiliary hydraulic lever (L) back to  
activate auxiliary hydraulic attachment.  
Push lever forward to reverse direction.  
WARNING  
WARNING  
DIRTY HYDRAULIC CONNECTIONS CAN  
CONTAMINATE THE HYDRAULIC FLUID  
AND DAMAGE HYDRAULIC  
COMPONENTS. KEEP RUBBER PLUGS IN  
PLACE. NEVER USE HANDS TO FEEL  
FOR HYDRAULIC LEAKS. HOT  
automatically shut off. If it doesn’t, do not  
operate the unit and have the interlock  
repaired.  
BEFORE USING HYDRAULIC LEVERS,  
MAKE SURE THE ATTACHMENT IS  
COMPLETELY HOOKED UP. MOVE  
ATTACHMENT THROUGH THE COMPLETE  
LIFT RANGE SLOWLY TO MAKE SURE  
THERE IS NO INTERFERENCE. MAKE  
ADJUSTMENTS IF NECESSARY.  
Perform Electric Clutch Break-in  
Procedure  
HYDRAULIC FLUID LEAKING AT HIGH  
PRESSURE COULD PENETRATE SKIN.  
Start the engine as instructed on page 16.  
With the engine running at full (fast)  
speed, engage and disengage  
attachment/PTO drive switch (X, Fig. 6-1)  
10 to 15 times. Perform this step before  
initial use and after extended storage.  
USE ONLY TROY-BILT® APPROVED  
ATTACHMENTS. Other attachments could  
damage the hydraulic system and void the  
warranty.  
Auxiliary Hydraulic Connections  
(Model 13076 Only)  
Connections for auxiliary hydraulics (see  
Fig. 6-2) are on the front, right-side of the  
frame.  
Attachment/PTO Drive  
INSPECT ALL HYDRAULIC COMPONENTS  
FOR HIGH PRESSURE LEAKS BEFORE  
TESTING OR REPAIRING. Never “feel” for  
leaks. Oil leaking at high pressure could  
penetrate skin. Operating temperatures of  
hydraulic fluids are extremely high.  
To engage the attachment/PTO drive,  
press attachment/PTO drive switch  
(X, Fig. 6-1) to “ON”.  
To use these connections, remove rubber  
plugs. Clean all dirt and debris from  
around connections. Push coupling (Q)  
back. Insert hydraulic hose end.  
Hydraulic Attachment Lift  
When auxiliary connections are not in use,  
secure the rubber plugs over the  
Pull attachment lift lever (K, Fig. 6-1) back  
to lift attachment. Push lever forward to  
lower attachment. When lever is released,  
it will return to neutral, except when  
17  
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Operation (continued)  
Hydrostatic Transmission  
Auxilliary  
For maximum performance when using  
Attachment Lift  
Lever (K)  
Hydraulic Lever  
(Model 13076 Only)  
(L)  
attachments, operate engine at  
, full  
Attachment/PTO Drive  
Switch (X)  
throttle (FAST). Control ground speed with  
the travel pedal (M).  
The hydrostatic transmission provides the  
operator with an infinite choice of travel  
speeds. Avoid fast travel speeds when  
using attachments. Operate at slower  
travel speeds when snow throwing,  
mowing and tilling.  
Throttle (J)  
Light  
Switch (E)  
Cruise Control Switch  
(Models 13074 & 13076)  
(O)  
Travel  
Pedal (M)  
2-Speed Models (Model 13076 Only):  
Stop tractor when shifting. Change  
speeds with the transmission lever  
(P, Fig. 6-4).  
Choke Lever (G)  
Ignition/Starter  
Switch (H)  
Brake/Neutral  
Pedal (F)  
Use "HIGH" range (0-9 mph) for transport  
and mowing.  
Use "LOW" range (0-3.3 mph) for heavy  
load conditions such as tilling, snow  
throwing, plowing or using the front end  
loader.  
Parking Brake Lever (N)  
Fig. 6-3  
Travel Pedal  
Two-Speed  
The travel pedal controls forward and  
rearward movement of tractor. The  
hydrostatic transmission gives the  
operator an infinite choice of travel  
speeds. Press travel pedal (M, Fig. 6-3) at  
the top (with toe) to move forward. Press  
pedal at the bottom (with heel) to move in  
reverse.  
Transmission Lever  
(Model 13076 Only)  
P
To stop or slow down when moving  
forward: Press pedal at bottom  
(with heel).  
To stop or slow down when in reverse:  
Press pedal at top (with toe).  
Light Switch  
To activate lights, press light switch  
(E, Fig. 6-3) to “ON”.  
Fig. 6-4  
18  
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Operation (continued)  
Moving Tractor Manually  
Engage pedal (F) before  
pulling lever (N).  
DO NOT TOW OR PUSH THIS TRACTOR  
WITH ANOTHER VEHICLE OR RISK  
DAMAGING THE DRIVE SYSTEM.  
Parking Brake Lever  
N
When pushing the tractor, push it slowly  
to prevent a temporary lock-up of rear  
wheels.  
Unlock  
Parking  
Brake  
F
2-Speed Models (20 HP Units): Stop  
tractor when shifting. Shift transmission  
lever (P, Fig. 6-4) to neutral.  
Lock  
Parking  
Brake  
WARNING  
NEVER TOW OR PUSH THIS TRACTOR  
WITH ANOTHER VEHICLE. DRIVE  
SYSTEM DAMAGE MAY RESULT.  
Fig. 6-5  
Brake / Neutral Pedal  
Parking Brake Lever  
Cruise Control  
Press brake/neutral pedal (F, Fig. 6-3 and  
6-5) to apply brake and when starting  
engine. To lock brake (when parked),  
press brake/neutral pedal and pull parking  
brake lever (N) to the rear, locking  
brake/neutral pedal down.  
Cruise control allows the operator to  
maintain a constant drive speed without  
contacting the travel pedal. When  
activated, the cruise control sets the travel  
pedal to the desired position.  
TO SET: When tractor is moving at a  
desired speed, press the cruise control  
switch (O, Fig. 6-3) to “RESET” to activate  
cruise control. This sets the travel pedal.  
TO STOP: Press brake pedal (F) or turn  
the the cruise control switch (O) “OFF”.  
TO RESET: To re-activate cruise control,  
press “RESET”.  
19  
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Section 7  
Lubrication and Maintenance  
MODEL 13101  
MODELS 13074 and 13076  
A
D
B
B
D
C
C
Fig. 7-1  
A
3. Direct hose end into a container.  
Turn oil drain valve and drain oil.  
2. Wipe oil from dipstick with a clean  
cloth. Insert dipstick back into place.  
WARNING  
4. Turn and close oil drain valve. Re-  
BEFORE PERFORMING ANY  
MAINTENANCE OR ADJUSTMENTS TO  
THE TRACTOR, ENGINE OR  
ATTACHMENTS: DISENGAGE THE  
ATTACHMENT/PTO DRIVE, SHUT OFF  
THE ENGINE AND WAIT FOR ALL  
MOVING PARTS TO STOP. SET THE  
PARKING BRAKE AND ALLOW THE  
ENGINE AND MUFFLER TO COOL.  
3. Remove dipstick and check oil level.  
The oil level is indicated by marks on  
the dipstick. Keep level between the  
(“F” Full) and (“L” Add) marks. If  
level is low, fill engine crankcase  
through fill opening (B, Fig. 7-1).  
connect yellow cap to oil drain tube.  
5. Fill engine crankcase with oil at fill  
opening (B, Fig. 7-1). See engine  
manual for the correct oil type. Fill to  
level indicated on dipstick, between  
the (“F” Full) and (“L” Add) marks.  
NEVER OVERFILL ENGINE CRANKCASE.  
New Engine: Change the engine oil after  
the first 5 hours of use, then change oil  
every 25 operating hours.  
Capacity w/ filter – See engine manual.  
TAKE USED OIL TO A RECYCLING CENTER.  
ALWAYS DISPOSE OF OIL IN AN  
ECOLOGICALLY FRIENDLY MANNER.  
Changing Engine Oil Filter  
Preventive maintenance encourages a  
longer operating life and better  
performance.  
Change the engine oil filter every 50  
operating hours. Refer to the engine  
manual for filter specifications and part  
number. To change oil filter:  
Changing Engine Oil  
For more specific engine maintenance  
instructions, refer to the engine manual  
included with this unit.  
Change oil after the first 5 operating hours  
of operation and every 25 operating hours  
thereafter. Drain oil while it is hot. Hot oil  
flows more freely and carries away more  
impurities. To change oil:  
1. Remove side panel and drain oil as  
instructed above in steps 1 - 5.  
2. Unscrew and remove old filter  
(M, Fig. 7-4). Wipe off filter adapter  
(area behind filter).  
To Check Engine Oil Level  
Refer to your specific model in Figure 7-1.  
1. To access engine from the side,  
remove left side panel by unscrewing  
and removing knobs (J, Fig. 7-3).  
The engine oil level must be in the safe  
range between (“F” Full) and (“L” Add)  
marks on the dipstick at all times. Check  
before each use. To check oil level:  
3. Apply a light coat of oil to rubber  
gasket on oil filter. Place new filter  
on filter adapter. Turn oil filter  
clockwise until rubber gasket  
contacts filter adapter. Tighten an  
additional 1/2 turn.  
2. Remove yellow cap from oil drain  
tube (L, Fig. 7-4). Attach oil drain  
hose to oil drain tube.  
1. Remove dipstick (A, Fig. 7-1).  
20  
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Maintenance (continued)  
4. Close oil drain valve (L). Place cap  
on oil drain tube. Install side panel.  
Engine Air Intake Screen  
E
STOP ENGINE BEFORE CLEANING AIR  
SCREEN! Check engine air intake screen  
(C, Fig. 7-1) for debris and clean regularly.  
F
A dirty air screen and engine can reduce  
airflow and cause the engine to overheat.  
See the engine manual for more specific  
information.  
G
Engine Air Cleaner  
IMPROPER AIR CLEANER MAINTENANCE  
CAN CAUSE ENGINE DAMAGE.  
1. Clean dirt from around the air cleaner  
cover. Unscrew knob or unlatch clips  
(D, Fig. 7-1) and remove cover.  
Fig. 7-2  
Pre-cleaner: Service pre-cleaner  
(E, Fig. 7-2) every 25 hours of operation  
(more often under dusty or dirty  
conditions). Refer to the engine manual  
for part number.  
Do not use petroleum solvents, oil or  
pressurized air to clean paper  
element.  
8. Place cleaned (or new) paper element  
(G) on engine. Secure with wing nut  
(F). Install cleaned, oiled foam pre-  
cleaner (E) over paper element.  
Paper Element: Under normal conditions,  
service paper element (G, Fig. 7-2) every  
100 hours of operation. Replace paper  
element when no longer serviceable.  
Refer to the engine manual for  
J
9. Install cover and screw in knob or  
latch clips (D, Fig. 7-1) down.  
replacement part number.  
Service Pre-cleaner:  
Fuel Filter  
2. Slide foam pre-cleaner (E) off paper  
element (G).  
Replace fuel filter every 100 operating  
hours. See engine manual or your dealer  
for more specific information and fuel filter  
replacement specifications. To access fuel  
filter, unscrew and remove knobs (J, Fig.  
7-3). Remove left side panel. Fuel filter  
(K, Fig. 7-4) is located along the fuel line,  
extending from the fuel tank. This filter is  
disposable. Replace when dirty.  
Fig. 7-3  
3. Wash foam pre-cleaner in liquid  
detergent and water.  
4. Rinse foam pre-cleaner and wrap in  
cloth. Squeeze dry. Do not wring.  
M
K
5. Saturate foam pre-cleaner in clean  
engine oil. Squeeze to distribute and  
remove excess oil.  
To Replace Fuel Filter:  
Service Paper Element:  
1. Shut off in-line valve under fuel tank.  
2. Remove filter (K) from fuel line.  
3. Install new fuel filter.  
6. Remove wing nut (F) and paper  
element (G).  
DO NOT ALLOW DIRT TO FALL INTO THE  
ENGINE.  
L
4. Open in-line valve after replacement.  
Fig. 7-4  
7. Clean element by gently tapping it on  
a flat surface. Do not damage gasket  
surfaces on paper element.  
21  
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Maintenance (continued)  
2. Adjust screws (N, Fig. 7-5). These  
screws apply pressure to the front  
axle. Axle should pivot with a small  
amount of drag.  
Spark Plugs  
Carburetor  
Every 100 hours remove and inspect spark  
plugs. Do not service a plug which is in  
poor condition. Best results are obtained  
with a new plug. Under good operating  
conditions, the plug will have a light gray  
coating or a tan deposit. A white, blistered  
coating could indicate engine overheating.  
A black (carbon) coating could indicate an  
over-rich fuel mixture caused by a clogged  
air cleaner or improper carburetor  
The carburetor is adjusted at the factory.  
It should not need resetting. If black  
exhaust is noted, check the air cleaner  
first. An over-rich fuel mixture is usually  
caused by a poorly serviced or clogged air  
cleaner element, not an improperly  
adjusted carburetor. If readjustment is  
necessary, refer to the engine manual or  
see your dealer.  
Front Wheel Alignment  
Straighten front wheels. Loosen locknuts  
(Q, Fig. 7-5). Adjust tie rod (Z) so  
measurement (O) is 1/8" longer than  
measurement (P).  
adjustment. See engine manual for spark  
plug specifications.  
Battery  
Power Steering  
The battery is maintenance-free and the  
acid level cannot be checked. Keep cables  
and terminals clean. If cables are  
corroded, clean them.  
Power steering is controlled by the  
hydraulic system. No adjustment is  
necessary.  
NOTE: Do not clean spark plugs in  
machines which use abrasive grit. Clean  
spark plugs by scraping, wire brushing or  
washing with a commercial solvent.  
DANGER  
Front Axle Adjustment  
BATTERIES PRODUCE EXPLOSIVE  
GASSES. KEEP OPEN FLAMES AND  
SPARKS AWAY. DO NOT SET TOOLS  
ACROSS TERMINALS.  
In time, a gap may form between the  
bolster and front axle. See Fig. 7-5. The  
following adjustment can reduce play in  
the axle. To make adjustment:  
BATTERY ELECTROLYTE CAN CAUSE  
SEVERE BURNS. EYE CONTACT CAN  
CAUSE BLINDNESS. ALWAYS WEAR EYE  
PROTECTION AND RUBBER GLOVES  
WHEN WORKING NEAR BATTERY.  
NEVER WEAR JEWELRY.  
1. Set parking brake. Securely block  
rear wheels. Raise front of tractor  
with a hoist or jack. See page 23 for  
jacking instructions.  
IF ELECTROLYTE CONTACTS SKIN OR  
EYES, RINSE IMMEDIATELY WITH  
WATER FOR AT LEAST 15 MINUTES.  
CALL PHYSICIAN IMMEDIATELY.  
Adjust screws (N)  
at each side to  
tighten gap.  
N
Gap  
Measure distance (P)  
and distance (O) at  
the outside edges  
of each tire.  
After cleaning battery, apply a light coat of  
petroleum jelly or grease to terminals and  
over the bolt stud.  
FRONT  
View from  
under tractor.  
Remove battery cables before removing  
battery. Remove negative (-) cable first,  
followed by the positive (+) cable. Always  
check the polarity of the battery terminals.  
Make sure the battery is not reversed.  
The negative (-) cable is the ground.  
ALWAYS CONNECT THE NEGATIVE (-)  
TERMINAL LAST.  
P
O
Q
Z
Charging: If the unit has not been used for  
an extended time period, charge the  
battery at 6 to 10 amps for 1 hour.  
Fig. 7-5  
22  
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Maintenance (continued)  
Securely block rear wheels. Rest jack on  
attachment/PTO drive guard corners (See  
Fig. 7-6). Do not rest jack on PTO sheave.  
require periodic examination and  
adjustment.  
Proper Jack Placement  
A floor jack (not a bottle jack) or an  
overhead hoist may be used to lift the  
front of the tractor. Do not attempt to use  
any other device to lift the tractor.  
To adjust:  
1. Turn off engine. Make sure unit is on  
a flat surface and block the wheels of  
the tractor to prevent it from rolling.  
Interlock Switches  
This unit is equipped with interlock safety  
switches to help ensure safe start-up and  
operation. To test interlock, see page 17.  
WARNING  
2. Move brake pedal to the disengaged  
(released) position.  
USE EXTREME CARE WHEN JACKING OR  
HOISTING TRACTOR. BLOCK WHEELS  
AND USE JACKSTANDS TO SECURELY  
HOLD UNIT IN PLACE.  
Attachment/PTO drive switch: Interlocks  
are incorporated into the attachment/PTO  
drive switch. This switch must be off to  
start the engine. Also, if the travel pedal is  
pressed into the reverse travel position  
while this switch is in the “ON” position,  
the PTO will automatically shut off.  
3. To adjust yoke assembly (V, Fig. 7-7),  
remove clevis pin (W). Turn yoke  
assembly clockwise.  
4. Press and release brake several  
times. Re-check and re-adjust as  
necessary.  
Seat: An interlock is positioned behind  
the seat. If the operator leaves the seat  
without locking brake/neutral pedal and  
turning off the attachment/PTO switch, the  
engine will stop.  
PTO Guard  
Jack  
Hydrostatic Maintenance and  
Lubrication  
Perform the following procedure every 25  
hours of operation.  
Brake/Neutral linkage (ignition):  
Brake/neutral pedal must be pressed to  
start the engine.  
1. Remove all dirt from around  
transmission filler area. Clean  
transmission cooling fins (J, Fig. 7-8).  
If tractor is operated in a dusty  
environment, check and clean cooling  
fins more frequently.  
Brake/Neutral linkage (cruise control):  
When the brake/neutral pedal is pressed,  
the circuit for the cruise control switch is  
open. All power to the cruise control is  
shut off.  
Rest jack on PTO  
guard corners.  
2. When transmission is cold, check  
transmission fluid level. Check level  
indicated on dipstick (beneath seat).  
Brake Adjustment  
Do not rest jack  
on PTO sheave.  
Transmission Oil: Change transmission  
oil after first five hours and every 100  
hours thereafter. Plug is located on front  
side of transmission.  
During normal operation of this machine,  
the brakes are subject to wear and will  
Fig. 7-6  
2-Speed Models: Fill with part number  
737-0333. Alternate fluids: Mobil 423,  
Amoco 1000 or Texaco TDH.  
T
1-Speed Models: Fill with part number  
737-0335 or a SAE 20 weight motor oil.  
S
V
Brake Pad  
Brake Pad  
J
U
W
C
Fig. 7-8  
Fig. 7-7  
23  
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Maintenance (continued)  
Transmission Oil Filter: Replace filter  
after first five hours and every 100 hours  
thereafter. Filter is located under the  
tractor, in front of the transmission.  
6. Tighten capscrews (C) when wheels  
no longer rotate.  
WARNING  
USE EXTREME CARE WHEN JACKING OR  
HOISTING TRACTOR. BLOCK WHEELS  
AND USE JACKSTANDS TO SECURELY  
HOLD UNIT IN PLACE.  
KEEP CLEAR OF ROTATING DRIVESHAFT  
AND SPINNING FAN! CONTACT WILL  
CAUSE INJURY.  
7. Stop engine and lock brake arm  
against stop (E).  
Hydrostatic Neutral Adjustment  
8. Loosen jam nuts (F). Adjust jam  
nuts to lengthen or shorten rod until  
pin enters slot (H) of neutral plate.  
Adjust until there is a gap of 1/16 -  
1/8”" between end of slot and pin.  
Hydrostatic neutral is set at the factory. If  
tractor creeps forward or backward while  
hydrostatic pedal is in neutral position,  
adjust as follows:  
1. Shut off engine and wait for all  
moving parts to stop.  
3. Remove tractor chassis tunnel (B,  
Fig. 7-9) by removing the four screws  
(Y) indicated.  
CAUTION  
2. Jack or hoist rear of tractor so rear  
wheels clear ground. Place jack  
under transaxle housing.  
INCORRECT ADJUSTMENT MAY  
DAMAGE PIN.  
4. Start engine and release brake.  
5. Loosen capscrews (C). Move  
support plate (D) forward if wheel  
rotates in a forward direction or move  
support plate toward the rear if it  
rotates in reverse.  
9. Tighten jam nuts (F).  
10. Re-install chassis tunnel (B). Secure  
with screws removed earlier.  
B
J
A
F
G
H
L
Y
E
D
C
Fig. 7-9  
24  
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Maintenance (continued)  
Lubrication Chart  
NOTE: A hand type grease gun is  
4
recommended when greasing your unit.  
High pressure type grease guns could  
cause damage to the fittings and bearing  
seals. Lubricate all linkages, levers and  
pins not equipped with grease fittings,  
with an oil can once each week; more  
often depending on operating conditions.  
3
FRONT  
View from  
under tractor.  
1
2
5
Lubricate from  
both sides.  
Frequency  
Type of Lubrication  
Amt. Required  
Item  
1
2
Engine  
Crankcase  
First 5  
hours  
See engine manual  
See engine manual  
Lubrication intervals vary  
with operating conditions  
and type of oil used  
25 hours  
1-Speed Units: Use SAE  
20 wt. Part No. 737-0335  
Fill to within safety  
operating zone  
Check each  
use. Change  
when oil is  
discolored,  
dirty or after  
100 hours  
Hydrostatic  
Transmission  
2-Speed Units: Use  
Part No. 737-0333  
(Benzoil Gear Hydro Oil)  
Alternate Oils - Mobil 423,  
Amoco 1000 or Texaco TDH  
3
4
5
Front  
Wheel Spindles  
Multi-purpose grease  
Multi-purpose grease  
Multi-purpose oil  
As required  
As required  
As required  
25 hours or  
end of season  
Front Axle  
Pivot  
25 hours or  
end of season  
25 hours or  
end of season  
Lift Shaft  
25  
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Maintenance (continued)  
Troubleshooting Chart  
Possible Cause / Solution  
Problem  
Engine turns over but won't start.  
Engine will not turn over.  
Engine doesn't turn over but  
start light comes on.  
Starts only after repeated tries.  
Stalls in a few seconds.  
Stalls when hot.  
Idles rough.  
Engine overheats.  
Attachment drive inoperative.  
Cruise control inoperative.  
Excessive Vibration.  
Engine runs but unit won't move.  
Headlights do not light.  
If you have any problems maintaining or servicing your unit, contact your dealer.  
26  
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Maintenance (continued)  
4. CHANGE ENGINE OIL: Change engine 8. PROTECT FROM ELEMENTS: During  
Storing the Tractor  
oil while engine is still hot  
(See section 7).  
the winter, store the tractor inside a  
building. If this is not possible,  
protect the tractor from rain, snow  
and ice with a Storage cover  
Always store tractor in a dry and protected  
place when not in use. If tractor will not  
be used for a season, store it in the  
following manner.  
5. INSPECT/CLEAN FUEL AND AIR  
FILTER: Check fuel filter and air  
cleaner. Replace if dirty or damaged.  
(See section 7.)  
(Kit # 14077) or a waterproof tarp.  
1. CLEAN: Completely clean all  
accumulated dirt or grass from all  
parts – especially engine fins,  
transmission cooling fins and engine  
air intake screen.  
9. ATTACHMENT/PTO: After storage,  
operate the PTO clutch 10 to 15  
times, at idle, before operation.  
(See page 15.)  
6. SPARK PLUG: Remove, clean and re-  
gap spark plugs. Place a small  
amount of oil (SAE 30) into each  
cylinder. Turn engine over a few  
times to fully lubricate the cylinder  
walls, valve seats and valve stems.  
This can be performed by engaging  
the key starter briefly. Replace spark  
plugs. (See section 7.)  
2. PROTECT FINISH: Wipe oil or a rust  
preventative on any parts which may  
rust. Touch up any area where paint  
has been chipped or worn off. See  
parts list for Touch-up paint.  
DANGER  
BATTERIES PRODUCE EXPLOSIVE  
GASSES. KEEP OPEN FLAMES AND  
SPARKS AWAY. DO NOT SET TOOLS  
ACROSS TERMINALS.  
3. TREAT FUEL: Add gasoline stabilizer  
to fuel or move unit outside and run  
engine until it stops from lack of fuel.  
7. ATTACHMENT LIFT: If tractor is  
stored with an attachment mounted  
on it, lower the attachment to the  
ground. Turn PTO/attachment drive  
switch to “OFF”.  
BATTERY ELECTROLYTE CAN CAUSE  
SEVERE BURNS. EYE CONTACT CAN  
CAUSE BLINDNESS. ALWAYS WEAR EYE  
PROTECTION AND RUBBER GLOVES  
WHEN WORKING NEAR BATTERY. NEVER  
WEAR JEWELRY.  
Maintenance Chart  
IF ELECTROLYTE CONTACTS SKIN OR  
EYES, RINSE IMMEDIATELY WITH  
WATER FOR AT LEAST 15 MINUTES.  
CALL PHYSICIAN IMMEDIATELY.  
Interval  
Item  
Service  
Each Use  
Transmission Oil  
Check  
Check  
Check  
Check  
Check  
Check  
Check  
Air Intake Screen  
Engine Oil Level  
Mower Blades  
Loose or Missing Hardware  
10. BATTERY: Charge at 6-10 amps for  
one hour. Keep terminal posts  
cleaned of corrosion salts. Coat  
terminal posts with petroleum jelly or  
grease. Keep cables clean. Store at a  
cool temperature – 20° F to 50° F.  
Check every two months and charge  
as necessary. Keep cables and  
terminals clean. If cables are  
Brakes  
Belts  
Engine Oil and Filter  
Transmission Oil Filter  
First  
5 hours  
Replace  
Replace  
Air Cleaner Pre-cleaner  
Transmission Cooling Fins  
Tires  
Every  
25 hours  
Clean  
Clean  
Check for wear and  
air pressure  
Check for wear and  
adjustment  
Change  
Brake  
corroded, clean or replace them.  
(See section 7.)  
Engine Oil  
Every  
50 hours  
Engine Cooling Fins  
Engine Oil Filter  
Clean  
Replace  
Air Filter Paper Element  
Transmission Oil Filter  
Fuel Filter  
Spark Plugs  
Transmission Oil  
Replace  
Replace  
Change  
Replace, clean, reset gap  
Replace  
Every  
100 hours  
27  
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For customer assistance, contact your nearest authorized dealer or:  
GARDEN WAY INCORPORATED • 1 Garden Way • Troy, New York U.S.A. 12180  
Customer Service: 1-800-437-8686 • Technical Service: 1-800-520-5520 • Parts Service: 1-800-648-6776 • FAX: (518) 391-7332  
Outside the U.S.A. and Canada:  
Customer Service: (518) 391-7007 • For Technical Service: (518) 391-7008 • Parts Service: (518) 391-7006 or FAX: (518) 391-7332  
© 1997 Garden Way Incorporated  
Printed in the U.S.A.  
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